: Bottom Supply
: Left Supply
: Right Supply
: Bottom Return
F
: Front Return
: Side Return
: Rev. Level A
: Std. Product
: Special
YORK INTERNATIONAL
3
Introduction
FIG. 1 – PACKAGED ROOFTOP AIR CONDITIONING UNIT
00406VIP
FEATURES/BENEFITS
Ecological and Economical Design
• First packaged R TU with 407C optimized design
• Cooling and Heating – Superior operating performance provides lower operating costs. Smaller
steps of cooling capacity provide tighter control of
building environment and occupant comfort while
optimizing energy efficiency .
• Indoor Air Quality (IAQ) – Outside air economizers provide energy savings in free cooling mode,
and can provide a healthier and more comfortable
building environment by introducing fresh outside air
into the building as needed. Indoor Air Quality (IAQ)
requirements for building ventilation and comfort are
controlled through the microprocessor control panel.
Optional air flow measurement provides an accurate means of tracking air quality and alerting the
occupants or building owner to unhealthy situations.
• High-Efficiency Motors – High-ef ficiency motors are
available for optimum energy efficiency. All motors
used on the eco2 packaged rooftop air conditioner
meet U.S. EP ACT 1992 minimum requirements.
Indoor Air Quality (IAQ)
• Double-sloped stainless steel drain pan – This
double-sloped inclined stainless steel drain pan facilitates removal of evaporator condensate. Sloped
in two directions conforming to ASHRAE 62n, this
drain pan swiftly minimizes any condensate within
the unit. Best of all, the drain pan is accessible for
periodic cleaning required by IAQ standards.
• Smart ventilation – YORK maintains the leadership role in IAQ products with adaptive ventilation
control. The OptiLogicTM controls provide continuous monitoring of air quality and take action by opening the outside air dampers, bringing in the right
amount of fresh air before air impurities reach uncomfortable or even dangerous levels.
• Air flow measurement – Precise measurement
of ventilation air flow is possible using an air flow
measurement station which can be installed in the
economizer section. Proper ventilation air flow is
required to ensure sufficient fresh air is in the building. A myriad of air flow measurement options are
available from minimum air flow to high-accuracy
full air flow capabilities. The complete system is
designed as an integrated component of the
OptiLogicTM control system to ensure optimum system performance.
• Double-wall construction – Rigid double-wall
construction throughout provides ease of cleaning and protects against insulation fiber entrainment in the breathable air. Double-wall construction also helps improve the acoustical characteristics of the air handling unit.
4
YORK INTERNATIONAL
FORM 100.50-EG1
• Enhanced filtration – The Eco2 unit gives designers the flexibility to meet various IAQ requirements
with a full range of rigid and throwaway filters at
various efficiency levels.
Reliable Scroll Compressor Technology
Reliable, efficient, trouble-free operation is the true measure of a packaged rooftop’s value. That’s why YORK
Eco2 Packaged Rooftop Air Conditioners use established scroll-compressor technology to deliver dependable, economical performance in a wide range of applications. With the Eco2 Packaged Rooftop, you get the
latest generation of compressor enhancements added
to the scroll’s inherent strengths. The simplicity of a
hermetic scroll compressor allows the use of fewer
moving parts to minimize breakdown. YORK also employs the latest sealing technology to avoid metal-tometal contact. Axial sealing is accomplished with floating tip seals, while radial sealing utilizes a microcushion
of oil. The result: a maintenance-free compressor providing minimum wear and maximum runtime.
A scroll compressor operates with two scroll members—
a fixed scroll and an identical orbiting scroll turned 180
degrees, like two hands curled and interlocked together.
As the orbiting scroll oscillates against the fixed scroll,
it traps and compresses suction gas inside involute
pockets. As the orbiting scroll moves, the gas is compressed into the central area, where it is discharged as
compressed gas. High efficiency is achieved through a
precisely controlled orbit and the use of advanced scroll
geometry . There is no wasted motion. All rotating parts
are statically and dynamically balanced to ensure optimal performance over the long haul.
Balanced components and precision machining also
ensure that smooth compression occurs in all involute
pockets simultaneously . When compression forces are
equally distributed over the entire scroll surface, equal
forces in opposing directions cancel one another, minimizing any imbalance. Consequently, compression is
smooth, continuous, and quiet. Vibration isolators on
each compressor handle normal vibration. For extra
quiet operation, acoustic sound blankets for each compressor are available as options.
Serviceability
• OptiLogicTM – fully-integrated factory-packaged
controls are standard on every unit and include a
display unit with a 4x20 character LCD display.
OptiLogic
TM
continually monitors all control setpoints
and configurations. If a unit or control component,
or sensor fails, the controller notifies the user of a
problem. If desired, YORK service can provide remote monitoring and automatically schedule a service technician to make the repair and maintain your
comfort.
• Access doors – full-sized access doors provide
easy access into the unit for routine maintenance
and inspection.
• Suction & discharge service valves – oversized
service valves to provide isolation and quick reclamation and charging of system refrigerant are available to minimize downtime and simplify the service
and repair task.
• VFD Fan Motor Control with Manual Bypass –
Optional manual VFD bypass reduces time required
for troubleshooting, commissioning and system
balancing.
• Convenience Outlet – for maintenance tasks requiring power tools, an optional 1 10V GFCI power
supply can power lights, drills or any other power
hand tool needed.
• Filter Maintenance Alarm – An optional filter maintenance alarm indicates when a filter becomes dirty
and requires replacement or cleaning.
Install with Ease and Safety
• Factory run-tested – Each unit is subjected to a
series of quality assurance checks as well as an
automated quality control process before being runtested. Fans and drives are balanced at the factory
during testing. The factory run-test ensures safe,
proper operation when the unit is installed and reduces installation and commissioning time.
• Single-point power connection – Single-point
power connection reduces installation time by providing a single point for incoming power, including
YORK INTERNATIONAL
5
Introduction
the optional convenience outlet. All incoming power
is connected in one location, reducing the cost of
field-supplied and installed power wiring.
• Factory-mounted and wired controls – All control points within the unit are factory-installed, wired
and tested. The OptiLogic
nicate with BACNet IP.
• Non-fused disconnect – A factory-installed nonfused disconnect switch simplifies unit installation
and serviceability by reducing installed labor costs.
The disconnect switch is interlocked with the power
cabinet ensuring that all power to the unit has been
disconnected before servicing.
Design Flexibility
• Low Ambient Operation – Head-pressure control
is accomplished via a VFD motor controller rather
than an inefficient and noisy condenser fan damper.
By varying the speed of the condenser fan, better
control and quieter operation is obtained during the
colder months. Low ambient controls are available
TM
controls can commu-
on all systems offering higher rooftop cooling capacity than competitive units.
• Hot Gas Bypass – Optional on constant volume units,
hot gas bypass reduces the cycling of compressors
which helps prolong the life of the equipment.
• Supply Air Openings – Side supply connections
are available on select configurations, offering more
flexibility for duct layout and improving sound transmission characteristics.
• Compressor Sound Blankets – For applications
in sound-sensitive areas, compressor sound blankets are available to reduce sound emitted from
the rooftop unit.
• Fan Spring Isolators – One-inch spring isolation
is used to prevent vibration transmission from the
rooftop unit’s supply fan to the building. Two-inch
spring isolation is also available.
• Harsh Environments – A variety of coil coating and
materials are available as well as hail guards to protect coils from weather damage. Seismic and hurricane duty curbs and fan restraints are available.
Quantity1111
TypeFCFCFCFC
Size25-2225-2225-2225-22
Motor Size Range (min. to max. HP)7.5-407.5-407.5-407.5-40
Air Flow Range (min. to max. cfm)10000-2250012000-2400014000-2700014000-27000
Static Pressure Range (min. to max. ESP)0-4"0-4"0-4"0-4"
Exhaust Fan
Quantity2222
TypeFCFCFCFC
Size15-1515-1515-1515-15
Motor Size Range (min. to max. HP)5-205-205-205-20
Air Flow Range (min. to max. cfm)0-200000-200000-200000-20000
Static Pressure Range (min. to max. ESP)0-1"0-1"0-1"0-1"
Evaporator Coil
Size (square feet)48.848.848.848.8
Number of rows/fins per inch3/84/84/125/10
Tube Diameter/Surface1/2"/enhanced 1/2"/enhanced 1/2"/enhanced 1/2"/enhanced
Condenser Coil (Aluminum Fins)
Size (square feet)121.3121.3121.3121.3
Number of rows/fins per inch3/143/143/183/18
Tube Diameter3/8"3/8"3/8"3/8"
Condenser Coil (Copper Fins – Opt)
Size (square feet)121.3121.3121.3121.3
Number of rows/fins per inch3/143/143/183/18
Tube Diameter3/8"3/8"3/8"3/8"
Quantity812812812812
Size (length x width) (in.)25x16 25x20 25x16 25x20 25x16 25x20 25x16 25x20
Total Filter Face Area (square feet)63.963.963.963.9
Filters – 2" cleanable
Quantity812812812812
Size (length x width) (in.)25x16 25x20 25x16 25x20 25x16 25x20 25x16 25x20
Total Filter Face Area (square feet)63.963.963.963.9
Filters – 2" pleated (30% efficient)
Quantity812812812812
Size (length x width) (in.)25x16 25x20 25x16 25x20 25x16 25x20 25x16 25x20
Total Filter Face Area (square feet)63.963.963.963.9
Filters – 12" rigid 65%, 2" 30% prefilter
Quantity149149149149
Size (length x width) (in.)16x20 25x16 25x20 16x20 25x16 25x20 16x20 25x16 25x20 16x20 25x16 25x20
Total Filter Face Area (square feet)44.644.644.644.6
Filters – 12" rigid 95%, 2" 30% prefilter
Quantity149149149149
Size (length x width) (in.)16x20 25x16 25x20 16x20 25x16 25x20 16x20 25x16 25x20 16x20 25x16 25x200
Total Filter Face Area (square feet)44.644.644.644.6
Filters – 2" carbon (30% efficient)
Quantity812812812812
Size (length x width) (in.)25x16 25x20 25x16 25x20 25x16 25x20 25x16 25x20
Total Filter Face Area (square feet)63.963.963.963.9
RefrigerantHFC-407CHFC-407CHFC-407CHFC-407C
Minimum OA Temp. for Mech. Clg. (°F)45454545
Low Ambient Option Min. OA Temp. (°F)0000
8
YORK INTERNATIONAL
Application Data
FORM 100.50-EG1
LOCATION
Of the many factors that can affect the acoustical characteristics of a rooftop installation, one of the most important is the unit location. Ideally , the rooftop unit should
be installed away from sound-sensitive areas, such as
conference rooms, auditoriums and executive offices.
Possible locations could be above storage areas, hallways, mechanical or utility rooms, or bathrooms.
The eco
door installation. When selecting a site for installation,
be guided by the following conditions:
• Unit must be installed on a level surface.
• For the outdoor location of the unit, select a place
• Also avoid locations beneath windows or between
• Optional condenser coil protection should be used
2
air conditioning units are designed for out-
having a minimum sun exposure and an adequate
supply of fresh air for the condenser.
structures.
for seashore locations or other harsh environments.
Spreader bars must be used to prevent damage to the
unit casing. All lifting lugs must be used when lifting the
rooftop unit.
Care must be taken to keep the unit in the upright position during rigging and to prevent damage to the watertight seams in the unit casing. Avoid unnecessary jarring or rough handling.
Ground Level Locations
It is important that the units be installed on a substantial base that will not settle, causing strain on the refrigerant lines and sheet metal and resulting in possible
leaks. A one-piece concrete slab with footers extended
below the frost line is highly recommended. Additionally, the slab should not be tied to the main building
foundation as noises may be transmitted into the building structure.
For ground level installations, precautions should be
taken to protect the unit from tampering by, or injury to,
unauthorized persons. Erecting a fence around the unit
is another common practice.
• The unit should be installed on a roof that is structurally strong enough to support the weight of the
unit with a minimum of deflection. Extreme caution
should be taken when the unit is mounted on a wood
structured roof. It is recommended that the unit(s)
be installed not more than 15 feet from a main support beam to provide proper structural support and
to minimize the transmission of sound and vibration. Ideally , the center of gravity should be located
over a structural support or building column.
• Location of unit(s) should also be away from building flue stacks or exhaust ventilators to prevent possible reintroduction of contaminated air through the
outside air intakes.
• Be sure the supporting structures will not obstruct
the duct, gas or wiring connections.
• Proper service clearance space of 6-feet around
the perimeter of the unit and 12-feet to any adjacent units is required to eliminate cross contamination of exhaust and outdoor air, and for maintenance tasks such as coil pull and cleaning. No obstructions should be above the condensing unit
section.
ECONOMIZER
The economizer section is used for ventilation of the
conditioned space to maintain indoor air quality, and
also to reduce energy consumption by using outdoor
air cooling in lieu of mechanical cooling. If outdoor air
is appropriate for cooling, but not sufficient for the cooling demand, mechanical cooling will stage on as necessary until the cooling load is met.
Comparative enthalpy operation is the most accurate and
efficient means of economizer operation. The OptiLogic
control monitors the return and outside air energy content, and selects the lower of the two for operation.
V AV SUPPLY AIR PRESSURE CONTROL
Traditional packaged rooftop systems use inlet guide
vanes (IGVs) f or du ct st atic pre ssur e con trol. These control supply duct pressure by modulating dampers (introducing losses and inef ficiencies) on the intlet of the fan,
open and closed. V ariable frequency drives (VFDs) offer superior fan speed control and quieter, energy ef ficient operation.
TM
RIGGING
Proper rigging and handling of the equipment is mandatory during unloading and setting it into position to
retain warranty status.
YORK INTERNATIONAL
IGV inefficiency can be compared to the operation of a
car. Modulating air flow with an IGV is like pressing on
the gas to drive the car, but modulating the speed of the
car by simultaneously pressing on the brake. VFD modulation is speed modulation by using just the gas pedal.
9
Application Data
(continued)
For VAV applications, the YORK eco2 unit uses a VFD
to modulate fan speed and maintain a constant duct
static pressure. VFDs offer superior control over the
operation of the unit at part load, and offer the additional benefits of quieter and more efficient operation
when compared to IGV.
HARSH ENVIRONMENTS – CONDENSER AND
EV APORATOR COIL PROTECTION
For harsh environmental conditions such as seashore
applications, YORK offers three types of coil protection: copper fin material, black fin and T echnicoat coatings. YORK recommends that for corrosive environments that copper fins be used to protect the evaporator and/or condenser coils. In areas where chemicals
that can corrode copper are present, such as ammonia, YORK recommends that the black fin or T echnicoat
coating be used for maximum protection.
Copper Fin Condenser Coil
Copper fins can be used instead of aluminum for additional corrosion protection, however it is not suitable
for areas that are subject to acid rain or exposed to
ammonia.
Pre-Coated Condenser Fins
Black fin coating (yellow fin for evaporator fins) is precoated application epoxy on aluminum fin stock to guard
from corrosive agents and insulate against galvanic potential. It is used for mild seashore or industrial locations. This can provide corrosion resistance comparable
to copper fin coils in typical seashore locations.
Post-Coated Condenser Fins
T echnicoat (a post-coated application of epoxy) can be
used for seashore and other corrosive applications with
the exception of strong alkalides, oxidizers, wet bromide, chlorine and fluorine in concentrations greater
than 100 ppm.
Any of the above suitable options should be selected
based on the particular project design parameters and
related environmental factors. The application should
be further reviewed and approved by the consulting engineer or owner based on their knowledge of the job
site conditions.
BUILDING EXHAUST SYSTEMS
Building exhaust systems are often necessary when
economizers are used to bring in outdoor air. Without
proper building exhaust, the building may become overpressurized. The exhaust system maintains the proper
building pressure by expelling the appropriate amount
of air from the building. Exhaust systems are typically
designed to exhaust approximately 10% less air than
what is entering the building. This provides a slight positive pressure on the building.
100% modulating exhaust with building static
pressure sensing and control
The 100% exhaust system can be configured with either control actuated dampers or VFDs for modulating
control. The unit controller monitors the building pressure using a differential pressure transducer and maintains the required building static pressure by modulating the exhaust control. If the building has other means
of exhaust or building pressure is not important, on/off
or barometric control may be used.
100% modulating exhaust with fan on/off control
The 100% exhaust system can be configured for on/off
operation eliminating the expense of the damper actuators or VFDs. This exhaust system can be controlled
by either the outside air damper position, or a building
static pressure sensor.
Barometric exhaust
Barometric exhaust can be used when smaller amounts
of air at low static pressure variations within the building or other means of building exhaust are employed.
Barometric exhaust is commonly used where there are
only small fluctuations in building pressure or where
building static pressure control is not necessary .
ROOF CURB
Optional 14-inch full-perimeter or open condenser roof
curbs can be provided if necessary for mounting to
the building roof. These curbs come disassembled and
require installation in the field. For bottom supply and
return duct openings, the curbs have matching connections to ease installation. A pipe chase that
matches the rooftop unit is also included in the curb
footprint for through-the-curb utility connections.
10
YORK INTERNATIONAL
FORM 100.50-EG1
The curb should be located according to the location
recommendations above, and properly sealed to prevent moisture and air leakage into and out of the duct
system. Flexible collars should be used when connecting the duct work to prevent unit noise transmission
and vibration into the building.
Duct work should be supported independently of the
unit.
ACOUSTICAL CONSIDERA TIONS
The eco
2
unit is designed for lower sound levels than
competitive units by using flexible fan connections, fan
spring isolators, double-wall construction, and lower
speed and horsepower fans. For VAV applications,
VFDs are used instead of inlet guide vanes. Additional
sound attenuation can be obtained using compressor
sound blankets and field-supplied sound attenuators
when necessary .
Even with these equipment design features, the acoustical characteristics of the entire installation must never
be overlooked. Additional steps for the acoustical characteristics of a rooftop installation should be addressed
during the design phase of a project to avoid costly alterations after the installation of the equipment. During
the design phase of a project, the designing engineer
should consider, at a minimum, the impact of the equipment location, rooftop installation, building structure,
and duct work.
SELECTION PROCEDURE
Given:
Required total cooling capacity of 600 mbh and sensible cooling capacity of 450 mbh with evaporator entering air conditions of 83°F dry bulb and 67°F wet bulb.
Design ambient temperature is 95°F dry bulb. Supply
air requirements are 17500 cfm of air at 2.25 IWG external static pressure. Power supply is 460V/3ph/60Hz
and the unit requires a modulating economizer, 2-inch
pleated filters, bottom supply and bottom return air openings and is constant volume.
Select Unit:
1. Determine the internal static pressure drop of the
cabinet by referencing Table 8.
2. Determine the total static pressure by adding the
internal to the external static pressure.
TSP = 1.46 IWG + 2.25 IWG
= 3.71 IWG total static pressure
3. Determine the BHP of the supply fan from Table 6
using the supply air flow and total static pressure.
From the table, we interpolate to get 15.1 BHP . Assuming a drive loss of 3% and a motor efficiency of
90%, we can calculate the heat rejection of the supply fan motor as:
4. Required total and sensible capacities are 644 mbh
and 494 mbh, respectively. Using the Cooling Performance Data starting with Tables 2, locate the
table with the correct ambient air temperature. Next,
trace the 83°F entering air dry bulb temperature to
match the 17,500 cfm and 67°F entering wet bulb
temperature condition. The resulting conditions are,
from the table, 645 mbh total cooling capacity and
497 mbh sensible cooling capacity . Thus, a 50-ton
unit is selected.
YORK INTERNATIONAL
11
Cooling Performance Data –
50 Ton Model
T ABLE 2 – COOLING PERFORMANCE DATA – 50 TON MODEL
85° AIR ON CONDENSER COIL
CAPACITY (MBH) AT ENTERING DRY BULB (°F)
CFM
1000067653548646500635454637416632377626343
1400067665581656523647474647431643388637349
1750067684634672558666505663454660406653359
2000067705695689597686540680479679425672370
2250067715715697616696557689492688435680376
* Rated performance is at sea level. Cooling capacities are gross cooling capacity.