: Bottom Supply
: Left Supply
: Right Supply
: Bottom Return
F
: Front Return
: Side Return
: Rev. Level A
: Std. Product
: Special
YORK INTERNATIONAL
3
Page 4
Introduction
FIG. 1 – PACKAGED ROOFTOP AIR CONDITIONING UNIT
00406VIP
FEATURES/BENEFITS
Ecological and Economical Design
• First packaged R TU with 407C optimized design
• Cooling and Heating – Superior operating performance provides lower operating costs. Smaller
steps of cooling capacity provide tighter control of
building environment and occupant comfort while
optimizing energy efficiency .
• Indoor Air Quality (IAQ) – Outside air economizers provide energy savings in free cooling mode,
and can provide a healthier and more comfortable
building environment by introducing fresh outside air
into the building as needed. Indoor Air Quality (IAQ)
requirements for building ventilation and comfort are
controlled through the microprocessor control panel.
Optional air flow measurement provides an accurate means of tracking air quality and alerting the
occupants or building owner to unhealthy situations.
• High-Efficiency Motors – High-ef ficiency motors are
available for optimum energy efficiency. All motors
used on the eco2 packaged rooftop air conditioner
meet U.S. EP ACT 1992 minimum requirements.
Indoor Air Quality (IAQ)
• Double-sloped stainless steel drain pan – This
double-sloped inclined stainless steel drain pan facilitates removal of evaporator condensate. Sloped
in two directions conforming to ASHRAE 62n, this
drain pan swiftly minimizes any condensate within
the unit. Best of all, the drain pan is accessible for
periodic cleaning required by IAQ standards.
• Smart ventilation – YORK maintains the leadership role in IAQ products with adaptive ventilation
control. The OptiLogicTM controls provide continuous monitoring of air quality and take action by opening the outside air dampers, bringing in the right
amount of fresh air before air impurities reach uncomfortable or even dangerous levels.
• Air flow measurement – Precise measurement
of ventilation air flow is possible using an air flow
measurement station which can be installed in the
economizer section. Proper ventilation air flow is
required to ensure sufficient fresh air is in the building. A myriad of air flow measurement options are
available from minimum air flow to high-accuracy
full air flow capabilities. The complete system is
designed as an integrated component of the
OptiLogicTM control system to ensure optimum system performance.
• Double-wall construction – Rigid double-wall
construction throughout provides ease of cleaning and protects against insulation fiber entrainment in the breathable air. Double-wall construction also helps improve the acoustical characteristics of the air handling unit.
4
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FORM 100.50-EG1
• Enhanced filtration – The Eco2 unit gives designers the flexibility to meet various IAQ requirements
with a full range of rigid and throwaway filters at
various efficiency levels.
Reliable Scroll Compressor Technology
Reliable, efficient, trouble-free operation is the true measure of a packaged rooftop’s value. That’s why YORK
Eco2 Packaged Rooftop Air Conditioners use established scroll-compressor technology to deliver dependable, economical performance in a wide range of applications. With the Eco2 Packaged Rooftop, you get the
latest generation of compressor enhancements added
to the scroll’s inherent strengths. The simplicity of a
hermetic scroll compressor allows the use of fewer
moving parts to minimize breakdown. YORK also employs the latest sealing technology to avoid metal-tometal contact. Axial sealing is accomplished with floating tip seals, while radial sealing utilizes a microcushion
of oil. The result: a maintenance-free compressor providing minimum wear and maximum runtime.
A scroll compressor operates with two scroll members—
a fixed scroll and an identical orbiting scroll turned 180
degrees, like two hands curled and interlocked together.
As the orbiting scroll oscillates against the fixed scroll,
it traps and compresses suction gas inside involute
pockets. As the orbiting scroll moves, the gas is compressed into the central area, where it is discharged as
compressed gas. High efficiency is achieved through a
precisely controlled orbit and the use of advanced scroll
geometry . There is no wasted motion. All rotating parts
are statically and dynamically balanced to ensure optimal performance over the long haul.
Balanced components and precision machining also
ensure that smooth compression occurs in all involute
pockets simultaneously . When compression forces are
equally distributed over the entire scroll surface, equal
forces in opposing directions cancel one another, minimizing any imbalance. Consequently, compression is
smooth, continuous, and quiet. Vibration isolators on
each compressor handle normal vibration. For extra
quiet operation, acoustic sound blankets for each compressor are available as options.
Serviceability
• OptiLogicTM – fully-integrated factory-packaged
controls are standard on every unit and include a
display unit with a 4x20 character LCD display.
OptiLogic
TM
continually monitors all control setpoints
and configurations. If a unit or control component,
or sensor fails, the controller notifies the user of a
problem. If desired, YORK service can provide remote monitoring and automatically schedule a service technician to make the repair and maintain your
comfort.
• Access doors – full-sized access doors provide
easy access into the unit for routine maintenance
and inspection.
• Suction & discharge service valves – oversized
service valves to provide isolation and quick reclamation and charging of system refrigerant are available to minimize downtime and simplify the service
and repair task.
• VFD Fan Motor Control with Manual Bypass –
Optional manual VFD bypass reduces time required
for troubleshooting, commissioning and system
balancing.
• Convenience Outlet – for maintenance tasks requiring power tools, an optional 1 10V GFCI power
supply can power lights, drills or any other power
hand tool needed.
• Filter Maintenance Alarm – An optional filter maintenance alarm indicates when a filter becomes dirty
and requires replacement or cleaning.
Install with Ease and Safety
• Factory run-tested – Each unit is subjected to a
series of quality assurance checks as well as an
automated quality control process before being runtested. Fans and drives are balanced at the factory
during testing. The factory run-test ensures safe,
proper operation when the unit is installed and reduces installation and commissioning time.
• Single-point power connection – Single-point
power connection reduces installation time by providing a single point for incoming power, including
YORK INTERNATIONAL
5
Page 6
Introduction
the optional convenience outlet. All incoming power
is connected in one location, reducing the cost of
field-supplied and installed power wiring.
• Factory-mounted and wired controls – All control points within the unit are factory-installed, wired
and tested. The OptiLogic
nicate with BACNet IP.
• Non-fused disconnect – A factory-installed nonfused disconnect switch simplifies unit installation
and serviceability by reducing installed labor costs.
The disconnect switch is interlocked with the power
cabinet ensuring that all power to the unit has been
disconnected before servicing.
Design Flexibility
• Low Ambient Operation – Head-pressure control
is accomplished via a VFD motor controller rather
than an inefficient and noisy condenser fan damper.
By varying the speed of the condenser fan, better
control and quieter operation is obtained during the
colder months. Low ambient controls are available
TM
controls can commu-
on all systems offering higher rooftop cooling capacity than competitive units.
• Hot Gas Bypass – Optional on constant volume units,
hot gas bypass reduces the cycling of compressors
which helps prolong the life of the equipment.
• Supply Air Openings – Side supply connections
are available on select configurations, offering more
flexibility for duct layout and improving sound transmission characteristics.
• Compressor Sound Blankets – For applications
in sound-sensitive areas, compressor sound blankets are available to reduce sound emitted from
the rooftop unit.
• Fan Spring Isolators – One-inch spring isolation
is used to prevent vibration transmission from the
rooftop unit’s supply fan to the building. Two-inch
spring isolation is also available.
• Harsh Environments – A variety of coil coating and
materials are available as well as hail guards to protect coils from weather damage. Seismic and hurricane duty curbs and fan restraints are available.
Quantity1111
TypeFCFCFCFC
Size25-2225-2225-2225-22
Motor Size Range (min. to max. HP)7.5-407.5-407.5-407.5-40
Air Flow Range (min. to max. cfm)10000-2250012000-2400014000-2700014000-27000
Static Pressure Range (min. to max. ESP)0-4"0-4"0-4"0-4"
Exhaust Fan
Quantity2222
TypeFCFCFCFC
Size15-1515-1515-1515-15
Motor Size Range (min. to max. HP)5-205-205-205-20
Air Flow Range (min. to max. cfm)0-200000-200000-200000-20000
Static Pressure Range (min. to max. ESP)0-1"0-1"0-1"0-1"
Evaporator Coil
Size (square feet)48.848.848.848.8
Number of rows/fins per inch3/84/84/125/10
Tube Diameter/Surface1/2"/enhanced 1/2"/enhanced 1/2"/enhanced 1/2"/enhanced
Condenser Coil (Aluminum Fins)
Size (square feet)121.3121.3121.3121.3
Number of rows/fins per inch3/143/143/183/18
Tube Diameter3/8"3/8"3/8"3/8"
Condenser Coil (Copper Fins – Opt)
Size (square feet)121.3121.3121.3121.3
Number of rows/fins per inch3/143/143/183/18
Tube Diameter3/8"3/8"3/8"3/8"
Quantity812812812812
Size (length x width) (in.)25x16 25x20 25x16 25x20 25x16 25x20 25x16 25x20
Total Filter Face Area (square feet)63.963.963.963.9
Filters – 2" cleanable
Quantity812812812812
Size (length x width) (in.)25x16 25x20 25x16 25x20 25x16 25x20 25x16 25x20
Total Filter Face Area (square feet)63.963.963.963.9
Filters – 2" pleated (30% efficient)
Quantity812812812812
Size (length x width) (in.)25x16 25x20 25x16 25x20 25x16 25x20 25x16 25x20
Total Filter Face Area (square feet)63.963.963.963.9
Filters – 12" rigid 65%, 2" 30% prefilter
Quantity149149149149
Size (length x width) (in.)16x20 25x16 25x20 16x20 25x16 25x20 16x20 25x16 25x20 16x20 25x16 25x20
Total Filter Face Area (square feet)44.644.644.644.6
Filters – 12" rigid 95%, 2" 30% prefilter
Quantity149149149149
Size (length x width) (in.)16x20 25x16 25x20 16x20 25x16 25x20 16x20 25x16 25x20 16x20 25x16 25x200
Total Filter Face Area (square feet)44.644.644.644.6
Filters – 2" carbon (30% efficient)
Quantity812812812812
Size (length x width) (in.)25x16 25x20 25x16 25x20 25x16 25x20 25x16 25x20
Total Filter Face Area (square feet)63.963.963.963.9
RefrigerantHFC-407CHFC-407CHFC-407CHFC-407C
Minimum OA Temp. for Mech. Clg. (°F)45454545
Low Ambient Option Min. OA Temp. (°F)0000
8
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Application Data
FORM 100.50-EG1
LOCATION
Of the many factors that can affect the acoustical characteristics of a rooftop installation, one of the most important is the unit location. Ideally , the rooftop unit should
be installed away from sound-sensitive areas, such as
conference rooms, auditoriums and executive offices.
Possible locations could be above storage areas, hallways, mechanical or utility rooms, or bathrooms.
The eco
door installation. When selecting a site for installation,
be guided by the following conditions:
• Unit must be installed on a level surface.
• For the outdoor location of the unit, select a place
• Also avoid locations beneath windows or between
• Optional condenser coil protection should be used
2
air conditioning units are designed for out-
having a minimum sun exposure and an adequate
supply of fresh air for the condenser.
structures.
for seashore locations or other harsh environments.
Spreader bars must be used to prevent damage to the
unit casing. All lifting lugs must be used when lifting the
rooftop unit.
Care must be taken to keep the unit in the upright position during rigging and to prevent damage to the watertight seams in the unit casing. Avoid unnecessary jarring or rough handling.
Ground Level Locations
It is important that the units be installed on a substantial base that will not settle, causing strain on the refrigerant lines and sheet metal and resulting in possible
leaks. A one-piece concrete slab with footers extended
below the frost line is highly recommended. Additionally, the slab should not be tied to the main building
foundation as noises may be transmitted into the building structure.
For ground level installations, precautions should be
taken to protect the unit from tampering by, or injury to,
unauthorized persons. Erecting a fence around the unit
is another common practice.
• The unit should be installed on a roof that is structurally strong enough to support the weight of the
unit with a minimum of deflection. Extreme caution
should be taken when the unit is mounted on a wood
structured roof. It is recommended that the unit(s)
be installed not more than 15 feet from a main support beam to provide proper structural support and
to minimize the transmission of sound and vibration. Ideally , the center of gravity should be located
over a structural support or building column.
• Location of unit(s) should also be away from building flue stacks or exhaust ventilators to prevent possible reintroduction of contaminated air through the
outside air intakes.
• Be sure the supporting structures will not obstruct
the duct, gas or wiring connections.
• Proper service clearance space of 6-feet around
the perimeter of the unit and 12-feet to any adjacent units is required to eliminate cross contamination of exhaust and outdoor air, and for maintenance tasks such as coil pull and cleaning. No obstructions should be above the condensing unit
section.
ECONOMIZER
The economizer section is used for ventilation of the
conditioned space to maintain indoor air quality, and
also to reduce energy consumption by using outdoor
air cooling in lieu of mechanical cooling. If outdoor air
is appropriate for cooling, but not sufficient for the cooling demand, mechanical cooling will stage on as necessary until the cooling load is met.
Comparative enthalpy operation is the most accurate and
efficient means of economizer operation. The OptiLogic
control monitors the return and outside air energy content, and selects the lower of the two for operation.
V AV SUPPLY AIR PRESSURE CONTROL
Traditional packaged rooftop systems use inlet guide
vanes (IGVs) f or du ct st atic pre ssur e con trol. These control supply duct pressure by modulating dampers (introducing losses and inef ficiencies) on the intlet of the fan,
open and closed. V ariable frequency drives (VFDs) offer superior fan speed control and quieter, energy ef ficient operation.
TM
RIGGING
Proper rigging and handling of the equipment is mandatory during unloading and setting it into position to
retain warranty status.
YORK INTERNATIONAL
IGV inefficiency can be compared to the operation of a
car. Modulating air flow with an IGV is like pressing on
the gas to drive the car, but modulating the speed of the
car by simultaneously pressing on the brake. VFD modulation is speed modulation by using just the gas pedal.
9
Page 10
Application Data
(continued)
For VAV applications, the YORK eco2 unit uses a VFD
to modulate fan speed and maintain a constant duct
static pressure. VFDs offer superior control over the
operation of the unit at part load, and offer the additional benefits of quieter and more efficient operation
when compared to IGV.
HARSH ENVIRONMENTS – CONDENSER AND
EV APORATOR COIL PROTECTION
For harsh environmental conditions such as seashore
applications, YORK offers three types of coil protection: copper fin material, black fin and T echnicoat coatings. YORK recommends that for corrosive environments that copper fins be used to protect the evaporator and/or condenser coils. In areas where chemicals
that can corrode copper are present, such as ammonia, YORK recommends that the black fin or T echnicoat
coating be used for maximum protection.
Copper Fin Condenser Coil
Copper fins can be used instead of aluminum for additional corrosion protection, however it is not suitable
for areas that are subject to acid rain or exposed to
ammonia.
Pre-Coated Condenser Fins
Black fin coating (yellow fin for evaporator fins) is precoated application epoxy on aluminum fin stock to guard
from corrosive agents and insulate against galvanic potential. It is used for mild seashore or industrial locations. This can provide corrosion resistance comparable
to copper fin coils in typical seashore locations.
Post-Coated Condenser Fins
T echnicoat (a post-coated application of epoxy) can be
used for seashore and other corrosive applications with
the exception of strong alkalides, oxidizers, wet bromide, chlorine and fluorine in concentrations greater
than 100 ppm.
Any of the above suitable options should be selected
based on the particular project design parameters and
related environmental factors. The application should
be further reviewed and approved by the consulting engineer or owner based on their knowledge of the job
site conditions.
BUILDING EXHAUST SYSTEMS
Building exhaust systems are often necessary when
economizers are used to bring in outdoor air. Without
proper building exhaust, the building may become overpressurized. The exhaust system maintains the proper
building pressure by expelling the appropriate amount
of air from the building. Exhaust systems are typically
designed to exhaust approximately 10% less air than
what is entering the building. This provides a slight positive pressure on the building.
100% modulating exhaust with building static
pressure sensing and control
The 100% exhaust system can be configured with either control actuated dampers or VFDs for modulating
control. The unit controller monitors the building pressure using a differential pressure transducer and maintains the required building static pressure by modulating the exhaust control. If the building has other means
of exhaust or building pressure is not important, on/off
or barometric control may be used.
100% modulating exhaust with fan on/off control
The 100% exhaust system can be configured for on/off
operation eliminating the expense of the damper actuators or VFDs. This exhaust system can be controlled
by either the outside air damper position, or a building
static pressure sensor.
Barometric exhaust
Barometric exhaust can be used when smaller amounts
of air at low static pressure variations within the building or other means of building exhaust are employed.
Barometric exhaust is commonly used where there are
only small fluctuations in building pressure or where
building static pressure control is not necessary .
ROOF CURB
Optional 14-inch full-perimeter or open condenser roof
curbs can be provided if necessary for mounting to
the building roof. These curbs come disassembled and
require installation in the field. For bottom supply and
return duct openings, the curbs have matching connections to ease installation. A pipe chase that
matches the rooftop unit is also included in the curb
footprint for through-the-curb utility connections.
10
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FORM 100.50-EG1
The curb should be located according to the location
recommendations above, and properly sealed to prevent moisture and air leakage into and out of the duct
system. Flexible collars should be used when connecting the duct work to prevent unit noise transmission
and vibration into the building.
Duct work should be supported independently of the
unit.
ACOUSTICAL CONSIDERA TIONS
The eco
2
unit is designed for lower sound levels than
competitive units by using flexible fan connections, fan
spring isolators, double-wall construction, and lower
speed and horsepower fans. For VAV applications,
VFDs are used instead of inlet guide vanes. Additional
sound attenuation can be obtained using compressor
sound blankets and field-supplied sound attenuators
when necessary .
Even with these equipment design features, the acoustical characteristics of the entire installation must never
be overlooked. Additional steps for the acoustical characteristics of a rooftop installation should be addressed
during the design phase of a project to avoid costly alterations after the installation of the equipment. During
the design phase of a project, the designing engineer
should consider, at a minimum, the impact of the equipment location, rooftop installation, building structure,
and duct work.
SELECTION PROCEDURE
Given:
Required total cooling capacity of 600 mbh and sensible cooling capacity of 450 mbh with evaporator entering air conditions of 83°F dry bulb and 67°F wet bulb.
Design ambient temperature is 95°F dry bulb. Supply
air requirements are 17500 cfm of air at 2.25 IWG external static pressure. Power supply is 460V/3ph/60Hz
and the unit requires a modulating economizer, 2-inch
pleated filters, bottom supply and bottom return air openings and is constant volume.
Select Unit:
1. Determine the internal static pressure drop of the
cabinet by referencing Table 8.
2. Determine the total static pressure by adding the
internal to the external static pressure.
TSP = 1.46 IWG + 2.25 IWG
= 3.71 IWG total static pressure
3. Determine the BHP of the supply fan from Table 6
using the supply air flow and total static pressure.
From the table, we interpolate to get 15.1 BHP . Assuming a drive loss of 3% and a motor efficiency of
90%, we can calculate the heat rejection of the supply fan motor as:
4. Required total and sensible capacities are 644 mbh
and 494 mbh, respectively. Using the Cooling Performance Data starting with Tables 2, locate the
table with the correct ambient air temperature. Next,
trace the 83°F entering air dry bulb temperature to
match the 17,500 cfm and 67°F entering wet bulb
temperature condition. The resulting conditions are,
from the table, 645 mbh total cooling capacity and
497 mbh sensible cooling capacity . Thus, a 50-ton
unit is selected.
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Page 12
Cooling Performance Data –
50 Ton Model
T ABLE 2 – COOLING PERFORMANCE DATA – 50 TON MODEL
85° AIR ON CONDENSER COIL
CAPACITY (MBH) AT ENTERING DRY BULB (°F)
CFM
1000067653548646500635454637416632377626343
1400067665581656523647474647431643388637349
1750067684634672558666505663454660406653359
2000067705695689597686540680479679425672370
2250067715715697616696557689492688435680376
* Rated performance is at sea level. Cooling capacities are gross cooling capacity.
WETDRYBOTTOM LEFT RIGHT BOTTOM REAR SIDES AWAYABLEED
2"2"2"
THROW- CLEAN- PLEAT-
FILTERS
2"
CARBON
22
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Page 23
FORM 100.50-EG1
FILTERSECONOMIZER DAMPERS
RIGID FILTER
RACK NO.
MEDIA
0.050.210.300.070.050.110.08
0.070.280.380.110.080.160.11
0.090.340.460.150 .110.210.15
0.110.420.550.200.140.260.20
0.120.470.620.240.170.310.24
0.130.490.650.250.180.320.25
0.150.580.740.310.220.390.31
0.160.620.790.350.240.420.34
0.170.660.840.380.270.460.37
0.170.680.870.400.280.480.39
0.070.280.380.110.080.160.11
0.090.340.460.150 .110.210.15
0.110.420.550.200.140.260.20
0.130.490.650.250.180.320.25
0.140.540.710.290.200.360.29
0.150.580.740.310.220.390.31
0.170.660.840.380.270.460.37
0.190.750.950.460.320.540.45
0.090.340.460.150 .110.210.15
0.110.420.550.200.140.260.20
0.130.490.650.250.180.320.25
0.150.580.740.310.220.390.31
0.160.620.790.350.240.420.34
0.170.660.840.380.270.460.37
0.190.750.950.460.320.540.45
0.210.841.060.550.370.620.52
0.230.891.110.590.400.670.56
0.090.340.460.150 .110.210.15
0.110.420.550.200.140.260.20
0.130.490.650.250.180.320.25
0.150.580.740.310.220.390.31
0.160.620.790.350.240.420.34
0.170.660.840.380.270.460.37
0.190.750.950.460.320.540.45
0.210.841.060.550.370.620.52
0.230.891.110.590.400.670.56
12" RIGID12" RIGID
65%*95%*
ECONOMIZER
FRESH AIR
OPENINGS
MANUAL OR0 - 100%
2-POSITION MODULATION
POWERED
EXHAUST
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Page 24
Electrical Data
ELECTRICAL SERVICE SIZING
In order to use the electrical service required for the
cooling only Eco2 rooftop, use the appropriate calculations listed below from U.L. 1995. Based on the operating mode and configuration of the rooftop, the calculations will yield different MCA (minimum circuit ampacity), and MOP (maximum overcurrent protection).
Using the following load definitions and calculations,
determine the correct electrical sizing for your unit. All
concurrent load conditions must be considered in the
calculations, and you must use the highest value for
any combination of loads.
Load Definitions:
• LOAD1 is the current of the largest motor – compressor or fan motor.
• LOAD2 is the sum of the remaining motor currents
that may run concurrently with LOAD1 (i.e., exhaust
fan motor).
T ABLE 9 – COMPRESSORS
• LOAD3 is the current of the electric heaters – zero
for cooling only units.
• LOAD4 is the sum of any remaining currents
greater than or equal to 1.0 amp
Use the following calculations to determine MCA
and MOP for units supplied with a single-point power
connection:
MCA = (1.25 x LOAD1) + LOAD2 + LOAD4
MOP = (2.25 x LOAD1) + LOAD2 + LOAD4
If the MOP does not equal a standard current rating of
an overcurrent protective device, then the marked maximum rating is to be the next lower standard rating. However, if the device selected for MOP is less than the
MCA, then select the lowest standard maximum fuse
size greater than or equal to the MCA.
Control Transformer3.63.31.63.3
Convenience Outlet9.68.74.33.5
208V230V460V575V
AMPS AMPS AMPS AMPS
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Page 26
Controls
CONTROL SEQUENCES FOR ALL UNITS
GENERAL
The control system for the YORK eco
top Unit is fully self-contained and based around an
OptiLogic™ rooftop unit controller. To aid in unit setup,
maintenance, and operation, the OptiLogic™ rooftop
unit controller is equipped with a user interface that is
based around a 4 line x 20 character backlit LCD display . The LCD displays plain language text in a menudriven format to facilitate use. In addition to the display ,
the OptiLogic™ user interface is also equipped with an
LED indicator light, which will warn of any abnormal
operation of the equipment or communication failures.
For the maximum in system flexibility, the YORK ECO
Packaged Rooftop Unit can be operated by either a
typical 7-wire thermostat (2 cool / 2 heat), a space temperature sensor, or stand-alone (V A V only). Note, a field
wiring terminal block is provided to facilitate unit setup
and installation.
In lieu of the hard-wired control options, the OptiLogic™
rooftop unit controller can be connected to and operated by a Building Automation System (BAS). If required, the OptiLogic™ rooftop unit controller can be
equipped with an optional BACNet IP communication
card, which allows communication, via Ethernet, to a
BACNet IP based BAS.
2
Packaged Roof-
ECONOMIZER OPERA TION
The unit can be equipped with one of three types of
optional economizers, dry bulb, single enthalpy , or comparative enthalpy . When the unit controller determines
that Outside Air is suitable for economizing, the unit
controller will control the outside air damper(s) open to
provide economizer cooling. If economizer cooling alone
is insufficient for the cooling load, the unit controller
shall stage up compressors, one at a time, to meet
demand.
The control logic for the three types of economizers is
as follows:
2
Dry Bulb Economizer
The dry bulb economizer is the default economizer control scheme. With the dry bulb economizer , the unit controller monitors the Outside Air temperature only and
compares it to a reference temperature setting. Outside
Air is deemed suitable for economizing when the Outside Air temperature is determined to be less than the
reference temperature setting. This method of economizing is effective, but is prone to some changeover inefficiencies due to the fact that this method is based on
sensible temperatures only and does not take Outside
Air moisture content into consideration.
UNOCCUPIED / OCCUPIED SWITCHING
Depending on application, the unit can be indexed between unoccupied and occupied modes of operation
by one of three methods, hard-wired input, internal time
clock, or BAS. A contact-closure input is provided for
hard-wiring to an external indexing device such as a
central time clock, thermostat with built in scheduling,
or a manual switch. The unit controller is also equipped
with a built in 7-day time clock which can be used, in
lieu of the contact closure input, to switch the unit between Unoccupied and Occupied modes of operation.
The internal time clock is fully configurable via the user
interface and includes Holiday scheduling. In addition
to the hard-wired input or the internal time clock, the
unit can also be indexed between unoccupied and occupied modes of operation via a BAS command.
Note a unit operated from a space sensor can be
equipped to temporarily override an unoccupied mode
of operation. This Unoccupied Override feature is fully
configurable via the OptiLogic™ user interface.
Single Enthalpy Economizer
With the optional single enthalpy economizer, the unit
controller monitors the Outside Air enthalpy in addition
to the Outside Air temperature and compares it to a
reference enthalpy setting and a reference temperature setting. Outside Air is deemed suitable for economizing when the Outside Air enthalpy is determined to
be less than the reference enthalpy setting and the Outside Air temperature is less than the reference temperature setting. This method of economizing allows
the reference temperature setting to be set higher than
the DB Economizer and is consequently a more efficient packaged rooftop economizer.
Comparative Enthalpy Economizer
With the optional comparative enthalpy economizer, the
unit controller monitors and compares the Outside Air
and Return Air enthalpies in addition to comparing the
Outside Air temperature to the reference temperature
setting. Outside Air is deemed suitable for economizing when the Outside Air enthalpy is determined to be
26
YORK INTERNATIONAL
Page 27
FORM 100.50-EG1
less than the Return Air enthalpy and the Outside Air
temperature is less than the reference temperature setting. This method of economizing is the most accurate
and provides the highest degree of energy efficiency
for a packaged rooftop economizer.
VENTILA TION CONTROL SEQUENCES
Minimum OA Damper Position (CV Units)
When the unit goes into the Occupied mode of operation, the unit controller shall open the Outside Air
Damper to a fixed minimum position. The damper shall
remain at this position as long as the unit is in the occupied mode. The minimum position may be overridden
more open by the unit controller when Outside Air conditions are suitable for economizing.
Minimum OA Damper Position (V AV Units)
With V ariable Air V olume units, there are two Minimum
OA Damper Positions, one when the unit is at full speed
and the second when the unit is at approximately half
speed. These two points allow the control to linearly
reset the position of the OA damper in response to fan
speed.
When the unit goes into the Occupied mode of operation, the unit controller shall monitor the speed of the
supply fan and open the Outside Air damper to a calculated minimum position based on the fan speed. This
minimum position shall vary as the speed of the fan
changes. The damper shall remain at this calculated
position as long as the unit is in the occupied mode.
The minimum position may be overridden more open
by the unit controller when Outside Air conditions are
suitable for economizing.
Air Measurement Stations
When the unit is equipped with an air measurement
station, the unit controller shall control the Outside Air
damper to a measured flow rate through the Air Measurement Station.
When the unit goes into the Occupied mode of operation, the unit controller shall control the Outside Air
damper to maintain the Minimum AirFlow Setpoint
through the Air Measurement Station. The unit controller shall control the Outside Air damper to this flow rate
as long as the unit is in the Occupied mode. The Outside Air damper may be overridden more open by the
unit controller when Outside Air conditions are suitable
for economizing.
Demand Ventilation
If an optional CO2 sensor is connected to the unit, the
unit controller can reset the minimum OA damper
position(s) or minimum flow rate based on demand.
The unit controller shall monitor the CO2 level within the
building. If the CO2 level rises above the CO2 setpoint,
the controller will temporarily increase the Minimum OA
Damper Position or Minimum OA flow rate to increase
ventilation. If the CO2 level drops below the CO2 setpoint, the controller will decrease the Minimum OA
Damper Position or Minimum OA flow rate to decrease
ventilation.
Demand Ventilation shall remain active as long as the
unit is in the Occupied mode of operation.
EXHAUST CONTROL SEQUENCES
Barometric
The optional barometric exhaust system consists of a
lightweight barometric relief damper installed on the end
of the unit in the Return Air section. As more outside air
is introduced into the controlled zone due to Economizer and Ventilation control sequences, the pressure
inside the building rises. This increase in building pressure forces the barometric relief damper open to allow
exhaust air to escape. Because this type of exhaust
system is not powered, it is limited to small amounts of
exhaust.
Powered Fixed V olume Exhaust Based on
Outside Air Damper Position
This optional fixed volume powered exhaust system
consists of a fixed speed fan that is controlled ON and
OFF based on the position of the Outside Air Damper.
During operation, when the Outside Air Damper opens
to a selected turn-on point, the Exhaust Fan is cycled
ON. The fan remains on as long as the Outside Air
damper is above a selected turn-off point. If the Outside Air Damper closes to the selected turn-off point,
the Exhaust Fan is cycled OFF. The turn-on and turnoff points are user selectable from the OptiLogic™ User
Interface panel.
Powered Fixed V olume Exhaust Based on
Building Pressure
This optional fixed volume powered exhaust system
consists of a fixed speed fan that is controlled ON and
OFF based on the pressure inside the building. During
YORK INTERNATIONAL
27
Page 28
Controls
(continued)
operation, the pressure within the building in monitored
by the OptiLogic™ controller. If the pressure rises to or
above a selected turn-on pressure, the Exhaust Fan is
cycled ON. The fan shall remain on as long as the pressure within the building remains above a selected turnoff pressure. If the building pressure falls to or below
the selected turn-off pressure, the Exhaust Fan is cycled
OFF. The turn-on and turn-off pressure setpoints are
user selectable from the OptiLogic™ User Interface.
This optional variable volume powered exhaust system
consists of a fixed speed fan configured with a proportionally controlled discharge damper. The OptiLogic™
controller monitors the pressure inside the building and
controls the Exhaust Damper and the Exhaust Fan. If
the Building Pressure rises, the Exhaust Damper is proportionally controlled open and the Exhaust Fan is controlled ON. If the Building Pressure falls, the Exhaust
Damper is proportionally controlled closed and the Exhaust Fan is controlled OFF. The position of the Exhaust Damper in which the Exhaust Fan is controlled
ON and OFF as well as the Building Pressure setpoint
is user selectable from the OptiLogic™ User Interface.
For these applications, the unit can be equipped with
optional Low Ambient controls. For optional Low Ambient operation, the OptiLogic™ controller monitors the
refrigeration system discharge pressure and controls
the speed of the condenser fans. If the discharge pressure falls, the speeds of the condenser fans are reduced to maintain acceptable condensing pressures in
the refrigeration system. With the optional Low Ambient controls, mechanical cooling is allowed down to
Outside Air temperatures of 0°F.
SMOKE PURGE SEQUENCES
General
As a convenience, for when buildings catch fire or the
building is inundated with smoke or fumes from manufacturing processes, etc., the OptiLogic™ control system provides one of five ventilation override control sequences for building purge. The five selectable purge
sequences are, Shutdown, Pressurization, Exhaust,
Purge and Purge with duct pressure control. Note, when
any of the purge sequences are activated, cooling and
heating modes are disabled. A contact closure is provided which indexes the OptiLogic™ controller into the
selected purge sequence.
Powered Variable Volume Exhaust-VFD
Controlled
This optional variable volume powered exhaust system
consist of an Exhaust Fan driven by a Variable Frequency Drive (VFD), which is controlled by the
OptiLogic™ controller. The OptiLogic™ controller monitors the pressure within the building. As the pressure
rises, the VFD is controlled to increase Exhaust Fan
speed. As the pressure falls, the VFD is controlled to
decrease Exhaust Fan speed. The Building Pressure
Setpoint is user selectable from the OptiLogic™ User
Interface.
LOW AMBIENT OPERATION
The OptiLogic™ controller continuously monitors the
outside air temperature to determine if mechanical cooling should be allowed. As a safety, if the Outside Air
temperature falls to or below the Low Ambient Lockout
temperature, mechanical cooling is prevented from operating. For units with economizers, the Low Ambient
Lockout temperature is typically low enough that mechanical cooling will rarely be required. However, for
some applications mechanical cooling is required when
the Outside Air temperature is lower than the Low Ambient Lockout temperature.
Shutdown
When this purge sequence is selected and activated,
the supply and exhaust fans are controlled OFF and
the Outside Air damper is overridden closed. This idle
state is maintained until the purge input is deactivated
and the unit returns to normal operation.
Pressurization
When this purge sequence is selected and activated,
the exhaust fan is controlled OFF and the Supply Fan
is controlled ON. The Outside Air damper is opened
full and the Return Air Damper is closed full. If the unit
is a V A V unit, the V A V boxes are also driven full open to
prevent duct over-pressurization. This mode is maintained until the smoke purge input is deactivated and
the unit returns to normal operation.
Exhaust
When this purge sequence is selected and activated,
the Supply Fan is controlled OFF and the Exhaust Fan
is controlled ON (Exhaust Damper driven full open).
This mode is maintained until the smoke purge input is
deactivated and the unit returns to normal operation.
28
YORK INTERNATIONAL
Page 29
FORM 100.50-EG1
Purge
When this purge sequence is selected and activated,
the Supply Fan is controlled ON and the Exhaust Fan
is controlled ON. The Outside Air damper is opened
full and the Return Air damper is closed full. If the unit
is a V A V unit, the V A V boxes are also driven full open to
prevent duct over-pressurization. This mode is maintained until the smoke purge input is deactivated and
the unit returns to normal operation.
Purge With Duct Pressure Control (V AV Only)
When this purge sequence is selected and activated,
the Supply Fan is cycled ON and controlled to maintain
the duct static pressure setpoint. The Exhaust Fan is
also controlled ON (Exhaust Damper driven full open)
and the Outside Air Damper is driven full open. This
mode is maintained until the smoke purge input is deactivated and the unit returns to normal operation.
V A V SPECIFIC SEQUENCES
Supply fan operation
For V A V units, the supply fan is controlled ON and OFF
based on the occupancy state or the G input from a
Thermostat (Unit must be configured for Thermostat
operation to respond to the G input). When the unit
goes into the Occupied mode of operation (or “G” is
called) the Supply Fan will be controlled ON. The
OptiLogic™ controller will monitor the static pressure
within the supply duct system and control the speed of
the supply fan to maintain a specified Duct Static Pressure setpoint. A V ariable Frequency Drive (VFD) is used
on all VAV units to vary the speed of the supply fan.
Note, the use of a VFD in lieu of inlet guide vanes provides for higher energy efficiency for the unit by eliminating the losses (air pressure drop) typical of inlet guide
vane systems.
When a Cooling Stage 1 call (“Y1”) is received, and the
unit is equipped with an economizer, the OptiLogic™
controller will check the Outside Air conditions to determine if conditions are suitable for economizing and
modulate the outside air damper and or stage up compressors as required to maintain the V AV High Supply
Air Temperature Setpoint. This setpoint is user selectable at the OptiLogic™ User Interface. The OptiLogic™
controller will control to this setpoint as long as Cooling
Stage 1 (“Y1”) remains active.
When a Cooling Stage 2 call (“Y2”) is received, and the
unit is equipped with an economizer, the OptiLogic™
controller will check the Outside Air conditions to determine if conditions are suitable for economizing and
modulate the outside air damper and or stage up compressors as required to maintain the VAV Low Supply
Air Temperature Setpoint. This setpoint is user selectable at the OptiLogic™ User Interface. The OptiLogic™
controller will control to this setpoint as long as Cooling
Stage 2 (“Y2”) remains active.
The VAV High SAT Setpoint is always greater than the
V AV Low SA T Setpoint and because of this essentially
makes this control sequence a Supply Air Temperature Reset algorithm based on Zone Temperature.
Zone Sensor Control
When a V A V unit is configured for Zone Sensor operation, the OptiLogic™ controller will monitor a reference
Zone Temperature and command the Supply Fan to
start when the unit goes into the Occupied mode.
If the zone temperature is above the VAV Setpoint for
SA T Reset, the OptiLogic™ controller will modulate the
outside air damper (Economizer available and conditions suitable) and/or stage compressors up and down,
as required, to maintain the V AV High Supply Air Temperature Setpoint.
COOLING OPERA TION
Thermostat Control
When a VAV unit is configured for thermostat operation, the OptiLogic™ controller will command the Supply Fan to start when the unit goes into the Occupied
mode or a thermostat “G” signal is received by the control. With no thermostat calls for cooling, the unit shall
remain idle with the Supply Fan operating as required.
YORK INTERNATIONAL
If the zone temperature is below or falls below the VAV
Setpoint for SAT Reset, the OptiLogic™ controller will
modulate the Outside Air Damper (Economizer available and conditions suitable) and/or stage compressors up and down, as required, to maintain the VAV
Low Supply Air Temperature Setpoint.
As with thermostat operation, this sequence is also a
Supply Air T emperature Reset algorithm based on Zone
Temperature.
29
Page 30
Controls
(continued)
Stand Alone Control
If the unit is not configured for Thermostat or Zone Sensor operation, the unit will operate in Stand Alone Mode.
In Stand Alone Mode, the OptiLogic™ Controller will
monitor only the Occupied/Unoccupied state. When the
unit is commanded into the Occupied Mode of operation, the OptiLogic™ Controller will start the Supply Fan.
If the unit is equipped with an Economizer, the Controller will check to see if Outside Air conditions are suitable for Economizing. The controller will then use Outside Air (when available and suitable) and/or stage compressors up and down, as required, to maintain the V A V
Low SA T Setpoint.
CV SPECIFIC SEQUENCES
Cooling Operation
Thermostat Control
If a 7-wire thermostat (2 Cool/2Heat) controls the unit,
all zone temperature setpoint control is maintained at
the thermostat. With this operation, the unit remains
idle until it receives a stage call from the Thermostat. If
“G” is called from the thermostat, the Supply Fan will
start and all occupied functions (if equipped), i.e. ventilation, economizer, etc. will be allowed to operate.
Stage 1 (“Y1”) Call
If Y1 is called and the unit is equipped with an economizer, the control will check to see if the Outside Air is
suitable for economizing. If conditions are suitable for
economizing, the control will control the economizer and
stage up compressors, as required, to maintain a high
SAT setpoint. If conditions are not suitable for economizing or not equipped with an economizer, the control
will stage up 50% of the compressors. This shall be
maintained until Stage 1 is deactivated or Stage 2 is
called.
Stage 2 (“Y2”) Call
If Y2 is called and the unit is equipped with an economizer, the control will check to see if the Outside Air is
suitable for economizing. If conditions are suitable for
economizing, the control will control the economizer and
stage up compressors, as required, to maintain a LOW
SAT setpoint. If conditions are not suitable for economizing or not equipped with an economizer, the control
will stage up 100% of the compressors. This shall be
maintained until Stage 2 is deactivated.
Zone Sensor Control
If a zone sensor controls the unit, the OptiLogic™ controller shall maintain all zone temperature setpoints.
These setpoints are user selectable at the OptiLogic™
User Interface.
When a zone sensor is used for control, the OptiLogic™
unit controller will monitor the temperature within the
space and control the unit accordingly. A closed-loop
staging algorithm is used to stage compressors up and
down as required to maintain the desired zone temperature setpoint. If the unit is equipped with an economizer,
Outside Air conditions are continuously monitored by the
control to determine if conditions are suitable for economizing. If conditions are suitable for economizing, the
OptiLogic™ controller will modulate the Outside Air
damper in addition to staging compressors up and down
to maintain the zone temperature setpoint.
30
YORK INTERNATIONAL
Page 31
Power Wiring
e
y
G
d
3
2
1
ck
e
3
x
SINGLE-POINT POWER SUPPLY WIRING
FORM 100.50-EG1
Electrical / Controls Bo
ower Sid
ontrol Sid
ND
L
Wiring Terminal
Blo
LD06414
Line
Field Power
uppl
NOTES:
1. All field wiring must be provided through a field-supplied fused disconnect switch to the unit terminals (or optional molded
disconnect switch).
2. All electrical wiring must be made in accordance with all N.E.C. and/or local code requirements.
3. Minimum Circuit Ampacity (MCA) is based on U.L. Standard 1995, Section 36.14 (N.E.C. Section 440.34).
4. Maximum Dual Element Fuse size is based on U.L. Standard 1995, Section 36.15 (N.E.C. Section 440.22)
5. Use copper conductors only.
6. On units with an optional disconnect switch, the supplied disconnect switch is a “Disconnecting Means” as defined in the N.E.C. Section
100, and is intended for isolating the unit from the available power supply to perform maintenance and troubleshooting. This disconnect
switch is not intended to be a Load Break Device.
FIG. 2 – SINGLE-POINT POWER SUPPLY WIRING
Line
Line
Earth
roun
YORK INTERNATIONAL
31
Page 32
Power Wiring
e
y
G
d
3
2
1
ck
e
3
x
ded
sc
ect
S
h
SINGLE-POINT POWER SUPPLY WIRING
WITH NON-FUSED DISCONNECT
(continued)
Electrical / Controls Bo
Power Sid
Mol
Case
Di
onn
witc
ontrol Sid
ND
L
Wiring Terminal
Blo
LD06415
Line
Field Power
Suppl
NOTES:
1. All field wiring must be provided through a field-supplied fused disconnect switch to the unit terminals (or optional molded
disconnect switch).
2. All electrical wiring must be made in accordance with all N.E.C. and/or local code requirements.
3. Minimum Circuit Ampacity (MCA) is based on U.L. Standard 1995, Section 36.14 (N.E.C. Section 440.34).
4. Maximum Dual Element Fuse size is based on U.L. Standard 1995, Section 36.15 (N.E.C. Section 440.22)
5. Use copper conductors only.
6. On units with an optional disconnect switch, the supplied disconnect switch is a “Disconnecting Means” as defined in the N.E.C. Section
100, and is intended for isolating the unit from the available power supply to perform maintenance and troubleshooting. This disconnect
switch is not intended to be a Load Break Device.
Line
Line
Earth
roun
FIG. 3 – SINGLE-POINT POWER SUPPLY WIRING WITH NON-FUSED DISCONNECT
32
YORK INTERNATIONAL
Page 33
DUAL-POINT POWER SUPPLY WIRING
2
y
G
d
G
d
3
2
1
e
ck
3
2
1
e
3
3
x
Electrical / Controls Bo
FORM 100.50-EG1
Field Power
Supply #
Field Power
Suppl
#1
Line
Line
Line
Earth
roun
Line
Line
Line
Earth
roun
Power Sid
TB
L
ND
TB
ontrol Sid
ND
L
Wiring Terminal
Blo
LD06416
NOTES:
1. All field wiring must be provided through a field-supplied fused disconnect switch to the unit terminals (or optional molded
disconnect switch).
2. All electrical wiring must be made in accordance with all N.E.C. and/or local code requirements.
3. Minimum Circuit Ampacity (MCA) is based on U.L. Standard 1995, Section 36.14 (N.E.C. Section 440.34).
4. Maximum Dual Element Fuse size is based on U.L. Standard 1995, Section 36.15 (N.E.C. Section 440.22)
5. Use copper conductors only.
6. On units with an optional disconnect switch, the supplied disconnect switch is a “Disconnecting Means” as defined in the N.E.C. Section
100, and is intended for isolating the unit from the available power supply to perform maintenance and troubleshooting. This disconnect
switch is not intended to be a Load Break Device.
FIG. 4 – DUAL-POINT POWER SUPPLY WIRING
YORK INTERNATIONAL
33
Page 34
Field Control Wiring
Wiring Notes:
1. Wiring shown indicates typical wiring.
2. All wiring is Class 2, low voltage.
3. Maximum power available from the 24 VAC
terminal is 40 VA.
4. Use shielded wire where shown.
R (24 VAC)
COM
Y2
Y1
G
SS+
SS-
SSA-
SSA+
IAQ+
IAQ-
R (24 VAC)
SMK
SD
OCC
HR
COM
7 Wire Thermostat
Y1 (Cool Stage 1)
Y2 (Cool Stage 2)
Space Sensor
1K Nickel
RTD Sensor
1.5K Adjust
Potentiometer
2
Sensor
CO
0-5V Output
Note, 24VAC switch voltage must be
sourced from the unit. Use of another
power source external of the unit may
cause equipment damage.
Occupied /
Unoccupied Input
Shutdown Input
Smoke Purge Input
COMMON
R (24VAC)
G (Fan)
Signal
Common
Signal
Common
Signal
Common
* Use Shielded Wire
* Use Shielded Wire
* Use Shielded Wire
Closed = Occupied
Open = Unoccupied
Closed = Shutdown
Open = Normal
Closed = Smoke Purge
Open = Normal
31 24 5
86 7910
SHIELD
11 12 14 15
13
1816 17 19 20 21
SHIELD
VAV Heat
24 VAC Signal
Relay Output
FIG. 5 – FIELD CONTROL WIRING
34
Common
Note: VAV Heat Relay
output shall be used to
command the VAV boxes
to open full.
LD06158
YORK INTERNATIONAL
Page 35
YORK INTERNATIONAL
(
)
W
W
CO
S
W
O
T
SIDE
SIDE
CO
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m
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n
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er
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G
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.
D
.
6
G LUGS
(
)
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l
9"
344"
6"
6"
6"
0"
5-3/4"
35-3/4"
6"
6"
"
95-1/4"
53"
3
/8"
36-7/8"
6"
92-3/16"
379-9/16"
3/
6
3/8
3/
6
3/8
/
9
5/
6
5/8
5/8
9/
6
SU
G
G
.
.
.
(
)
TOP VIE
BOTTOM RETURN
BOTTOM SUPPLY
General Arrangement Drawing
PPLY OPENIN
"
1
1-
"
4"
-1
1-7
"
-
106-7/1
4
NTROL PANEL DETAIL
"
1
1
"
2-
RETURN OPENIN
FRON
"
"
-
"
-
EE = Economiz
FE = Fan Exh
MB = Mixin
_F = Filter Segment
CC = Cooling Coil
FS = Supply Fa
DP = Discharge Plenu
P = Control Pane
72
"
1
4
N DESCRIPTION
Bo
= Condenser Sectio
72
FRONT VIE
16-1/1
24-5/1
SEE NOTE 6
140-3/4
35
FIG. 6 – GENERAL ARRANGEMENT DRAWING
7-3/1
NOTE
"
17
IDE VIE
LEFT SIDE
236-1/1
1
-
PLIN
DRAIN CONN
LEFT SIDE
1-9/1
FORM 100.50-EG1
1. 10' CLEARANCE MINIMAL OVER THE TOP OF THE CONDENSING UNIT
2. ONLY ONE ADJACENT WALL CAN EXCEED UNIT HEIGHT
3. 12' CLEARANCE REQUIRED TO ADJACENT UNITS
4. 8' SERVICE ACCESS RECOMMENDED ON ONE SIDE
5. ECONOMIZER AND EXHAUST HOODS, WHERE APPLICABLE, ARE FOLDE
INSIDE UNIT FOR SHIPMENT
. DIM. IS TO OUTSIDE OF LIFTIN
LD06417
Page 36
36
C
l
.
D
.
S:
C
SECTIO
S
er
aust
x
t
n
s
m
CO
n
S
W
W
(
)
/8
/
6
3/
6
"
6"
6-1/2"
/8"
SU
Y
O
G
N
O
G
W
CO
L
(
)
6"
6"
"
95-1/4"
53"
3
/8"
36-7/8"
3/8
/
Q
.
.
NOTE
1. 10' CLEARANCE MINIMAL OVER THE TOP OF THE CONDENSING UNIT
2. ONLY ONE ADJACENT WALL CAN EXCEED UNIT HEIGHT
3. 12' CLEARANCE RE
4. 8' SERVICE ACCESS RECOMMENDED ON ONE SIDE.
5. ECONOMIZER AND EXHAUST HOODS, WHERE APPLICABLE, ARE FOLDE
INSIDE UNIT FOR SHIPMENT
UIRED TO ADJACENT UNITS
"
TOP VIE
REAR RETURN
LEFT OR RIGHT SUPPLY
General Arrangement Drawing
YORK INTERNATIONAL
24-5/1
4"
-1
NTROL PANEL DETAI
"
2-
FRONT VIE
16-1/1
SEE NOTE 6
140-3/4
1-7
N DESCRIPTION
EE = Economiz
FE = Fan Exh
MB = Mixing Bo
_F = Filter Segmen
CC = Cooling Coil
PPL
PENIN
"
1
RETUR
PENIN
-11
"
117-7/1
"
-1
28-1/2
IDE VIE
LEFT SIDE
"
1
-1
FS = Supply Fa
DP = Discharge Plenu
= Condenser Sectio
P = Control Pane
79-1
(continued)
FIG. 7 – GENERAL ARRANGEMENT DRAWING
LD06418
Page 37
YORK INTERNATIONAL
.
.
.
.
L
S:
5. CU
.
"
339"
87"
3/5"
0"
53-3/4"
52"
51
35-3/4"
Curb Layout Drawing
237
71-
37
FIG. 8 – CURB LAYOUT DRAWING
4
NOTE
1. CURB, NAILER & GASKET ONLY, FURNISHED BY YORK. AL
OTHER PARTS ARE FURNISHED AND INSTALLED "BY OTHERS"
2. ROOF CURB SHIPPED IN PIECES FOR FIELD ASSEMBLY
3. ROOF CURB MUST BE INSTALLED SQUARE AND LEVEL
4. CURB MATERIAL IS 14 GAUGE GALVANIZED, NOT PAINTED
RB INSULATED WITH 1.5"-3# INSULATION
LD06419
FORM 100.50-EG1
Page 38
Guide Specifications
GENERAL
Units shall be designed for outdoor rooftop installation
on a roof curb. Units shall be rated according to ARI
360. Units shall be shipped in a single package, fully
charged with HFC-407C refrigerant. The manufacturing facility shall be registered under ISO 9001 Quality
Standards for Manufacturing. All units shall be completely factory assembled and run tested.
Units shall be ETL listed and be tested according to UL
1995. Tags and decals to aid in the service or indicate
caution areas shall be provided. Installation, operation
and maintenance manuals shall be supplied with each
unit.
Units shall be capable of providing mechanical cooling
down to 45° F (0°F with a low ambient kit). Unit shall be
capable of starting and running at 120° F. Unit electric
and gas connections shall be either through the curb or
the side of the unit.
CONSTRUCTION
Base
The base rail shall be constructed of 12 gauge galvanized steel, extending the full perimeter of the unit. All
components shall be supported from the base, and the
base shall include integral lifting lugs. The unit base
rail shall overhang the roof curb for water runoff and
shall have a fabricated recess with a continuous flat
surface to seat on the roof curb gasket, providing a
positive, weather tight seal between the unit and the
curb.
Casing
The unit cabinet shall be double wall construction to
provide both maximum resistance to bacterial growth
in the air stream and superior structural integrity. All
sheet metal shall be G90 mill galvanized sheet metal,
formed and reinforced to provide a rigid assembly . Cabinet shall be coated with baked on powder paint which,
when subject to ASTM B117, 500 hour, 5% salt spray
test, yields minimum ASTM 1654 rating of “6”. The unit
shall be insulated with 1-1/2,” 1 pound fiberglass insulation between the two sheet metal skins. Insulation shall
meet NFPA-90A regulations for smoke and flame
spread ratings. Single-wall units, or foil-faced insulation in the air stream shall be not acceptable.
The cabinet corner post and the intermediate side supports shall be a minimum of 16-gauge steel. All access
doors shall be a minimum of 18 gauge on the exterior
surfaces, and 20 gauge on the interior. Interior floor
panels shall be 18 gauge.
All serviceable sections shall have hinged access doors
with latches on both sides of the unit. All access doors
shall be constructed of 20-gauge steel on the outside,
with 24 gauge on the inside. Each door shall seal against
PVC gaskets to prevent air and water leakage.
The roof shall be double wall, with 18 gauge on the
external surface and 24 gauge on the interior. The roof
shall be formed with a 45 degree “drip lip” overhanging
the side walls to prevent precipitation drainage from
streaming down the side of the unit. Roof sections shall
be connected together via integral channels fastened
with screws and sealed with gasketing. Each fastened
seam shall be further protected by a sheet metal channel covering the full length of the gasket surface, making a completely water tight seal.
SUPPLY AIR SYSTEM
Supply Air Fan
Fans shall be centrifugal type, statically and dynamically balanced in the factory. Fan wheels shall be designed for continuous operation at the maximum rate
of fan speed and motor HP . Fans shall be double-width,
double-inlet with forward curved blades.
The fan and motor assembly shall be mounted on a
common base to allow consistent belt tension with no
relative motion between the fan and motor shafts. The
entire assembly shall be isolated from the unit base
with 1" deflection springs. The fan discharge shall be
connected to the cabinet through a reinforced neoprene
flexible connection to eliminate vibration transmission
from the fan to the unit casing.
BEARINGS AND DRIVES
Bearings shall be self-aligning pillow-block re-greasable
ball bearings with an average life expectancy L10 of
40,000 hours. Grease fittings shall be accessible
through access doors.
Fan motors shall be NEMA designed, Standard efficiency ball bearing type with electrical characteristics
and horsepower as specified. Motors shall be 1750
RPM, open drip proof type. The motor shall be located
within the unit on an adjustable, heavy steel base.
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FORM 100.50-EG1
All fan motor drives shall be selected for a minimum
service factor of 1.2 and have fixed pitched sheaves.
AIR FILTERING SYSTEM
All filter holding frames shall be of heavy-duty construction designed for industrial applications. All filters shall
be either side accessible via access doors on both sides
of the filter section.
All filter media shall be Class II listed under UL Standard 900. Filter efficiencies shall be rated in accordance
with ASHRAE Standard 52-76
Two-inch throwaway filters in an angled filter rack shall
be standard. On units with rigid filters, two-inch prefilters
shall be installed upstream of the rigid filters.
AIR INLET SYSTEM
General
A factory installed outside air rain hood permanently
attached to the cabinet to prevent windblown precipitation from entering the unit shall cover inlet openings.
The rain hoods on the sides of the unit shall be rotated
into the cabinet and secured for shipment so that upon
installation they need only be rotated upwards and
screwed into place. The outside air hood shall contain
a removable and cleanable filter.
All damper assemblies shall be of low leak design.
Damper blades shall be fabricated from a minimum of
16 gauge galvanized steel.
densate drain opening shall be flush with the bottom of
the drain pan to allow complete drainage. Coils in excess of 48” high shall have an intermediate drain pan,
extending the entire width of the coil to provide better
water drainage.
Compressors
Compressors shall be hermetic, scroll-type, including
tip seals to provide efficient axial sealing while preventing scroll tip to base contact, controlled orbit design for
radial sealing to incorporate minimum flank-to-flank contact for long service life, refrigerant cooled motors, large
suction side free volume and oil sump to provide liquid
handling capability , annular discharge check valve and
reverse vent assembly to provide low pressure drop,
silent shutdown and reverse rotation protection, initial
oil charge, oil level sight glass, vibration isolator mounts
for compressors, and brazed-type connections for fully
hermetic refrigerant circuits.
Condenser Coils
Condenser coils shall have 3/8” seamless copper tubes,
arranged in staggered rows, mechanically expanded into
aluminum fins. Coils shall be protected from hail damage with a “V” configuration, with individual flat coils rotated from the vertical plane for each condensing circuit.
Condenser Fans and Motors
Condenser fans shall be direct drive, propeller type,
discharging vertically. Condenser fan motors shall be
3-phase, totally enclosed air over (TEAO). Thermal
overload protection shall be provided for each condenser fan motor.
REFRIGERA TION SYSTEM
Units shall have four compressors for maximum loadmatching capability. Each refrigerant circuit shall be
controlled with a thermal expansion valve for maximum
control at low load conditions.
Evaporator Coils
Evaporator coils shall be direct expansion. Coil tubes
shall be 3/8” OD copper, with internally enhanced tubes.
Fins shall be enhanced aluminum mechanically expanded to bond with the copper tubes. Coil casing shall
be fabricated from heavy gauge galvanized steel.
A stainless steel double-sloped drain pan shall be provided under the entire width of the evaporator coil, including all return bends. The main drain pan shall be
sloped a total of 1/4” per foot towards the drainage point
according to ASHRAE 62 guidelines. Main drain pan
shall be accessible and cleanable in the field. The con-
YORK INTERNATIONAL
Refrigerant Piping
All interconnecting piping between refrigeration components shall be copper tubing with brazed joints.
Each refrigerant circuit shall be equipped with liquid line
filter drier, and moisture indicating sight glass. Each
circuit shall also have both high and low pressure
switches installed on either side of the compressor and
include access fittings for replacement of the pressure
switches without removing charge.
Polyurethane sleeves shall protect all small diameter
distributor tubing to the evaporator coil to prevent the
tubes from copper-to-copper contact during shipment
or operation.
POWER SUPPL Y
Unit power supply shall be 460V 3-phase 60Hz (208,
230 and 575V optional) single-point power connections
with terminal block connections.
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Guide Specifications
(continued)
CONTROLS
A factory-mounted unit controller with a 4x20 character
alphanumeric display and user keypad shall be included
as standard. The controller and keypad shall be housed
inside the low-voltage compartment of the control/power
panel. On units with supply or exhaust VFDs, the VFD
keypads shall be located inside the same panel as the
unit controller and interface keypad. Control operating
data, setpoints, unit setup, configuration, service and
history shall all be accessible via a single key. A system alarm LED shall indicate failures to the operator
with more detail provide in the menu screens. The user
interface shall function with a simple menu-driven display for easy access to unit data with integral time clock
for weekly and holiday scheduling. The unit keypad
shall include password protection to prevent unauthorized access and tampering with unit setpoints and configuration.
A single terminal strip shall be provided for all thermostat and customer hard-wired field connections.
Unit controls shall be completely factory packaged and
compatible with a room thermostat. Constant volume
units shall operate with a two (2) cool/two (2) heat thermostat. Staging decisions shall be based upon the deviation of space temperature from set point and the rate
of change of the space temperature.
ACCESSORIES AND OPTIONS
Full perimeter and partial perimeter roof curbs - 14”
high roof curb with wood nailer. Roof curb covers the
entire perimeter of the unit (full curb) or that portion of
the unit that has airflow (partial curb).
Supply Fan VFD Manual Bypass – provides full air-
flow in the event of a VFD failure.
Power Supply Connections – single-point power with
manual disconnect, and dual-point power wiring options
are available for various applications.
Supply air setpoint reset by outside air or space air
temperature - Allows VAV supply air setpoint to float
upward (saving energy) if the outdoor air temperature
or the space temperature is sufficiently low .
Supply Fan Isolation – the entire supply fan assem-
bly shall be isolated from the unit base with 2" deflection springs.
Supply and Exhaust Fan Motors – high efficiency
ODP, and standard and high efficiency TEFC motors
are available all meeting the Energy Policy Act of 1992
(EPACT).
V AV units shall operate with a sensor in the supply air
stream for cooling operation. Staging decisions shall
be based upon the deviation of supply air temperature
from set point and the rate of change of the supply air
temperature.
Controllers shall have the following safeties (both VAV
and CV):
• High and low pressure cut-outs (one each refrigerant circuit)
• Minimum on time for compressors
• Delay between compressor stages
• Anti-short cycle delays (minimum off time) for com-
pressors and supply fan
• Cooling lockout at 40° F; 0° F if equipped for low
ambient operation
• Air flow proving switch requiring proper air flow for
cooling operation
Low Ambient Operation – a low ambient kit is avail-
able to control compressor head pressure via VFD condenser fan speed control. Head pressure control is
accomplished by monitoring head pressure with suction and discharge line pressure transducers rather than
less accurate temperature control.
ECONOMIZERS
Manual Damper Economizer – economizer is avail-
able with a manual damper adjustable between 0-25
percent.
Two-Position Damper Economizer – economizer is
available with a two-position damper with the open position adjustable between 0-25 percent. The operation
of the two-position economizer shall be based on occupancy; occupied is open, unoccupied is closed.
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FORM 100.50-EG1
Modulating Damper Economizer – economizer is
available with a modulating damper arrangements.
Modulating damper economizers shall have outdoor air
and return air dampers that are interlocked and positioned by fully modulating, solid state damper actuators. The actuators shall be spring loaded so that the
outside air damper will close when power to the unit is
interrupted. The operation of the modulating economizer
shall be fully integrated into the cooling control system.
The modulating economizer control shall be via a dry
bulb sensor, single or dual enthalpy sensors.
Airflow Measurement – airflow measurement is avail-
able for the Modulating Damper Economizer option
listed above. Three options exist for airflow measurement; minimum airflow and 100% air flow. Minimum
airflow measures airflow between 0 and the minimum
ventilation airflow up to 25% outside air. 100% airflow
measurement measures air flow from 0-100% of the
outside airflow.
RELIEF SYSTEM
Barometric Relief - building air exhaust shall be ac-
complished through barometric relief dampers installed
in the return air plenum. The dampers will open relative
to the building pressure.
Exhaust Air Fans - two (2) forward curved centrifugal
fans shall be installed in the return air plenum for positive power exhaust. Fan impellers shall be on a common shaft, driven by a single motor. The fans, motors
and drives shall be of the same quality and design as
specified for the supply air fan, except the fans shall be
Class I. Exhaust control options are on/off, modulating
discharge damper, or VFD fan speed control. On units
with non-modulating exhaust a barometric relief damper
is included to prevent outside air from entering in the
off cycle. Fans shall cycle on and off with building pressure. On units with modulating exhaust and two position control based on building pressure, a field-installed
static pressure sensor mounted in the conditioned
space or return air duct is required for damper and VFD
modulation.
EV APORATOR COIL PROTECTION
Copper Fins – provided in lieu of aluminum fins.
Pre-Coated Fins – an epoxy-coated aluminum fin stock
to guard from corrosive agents and insulate against galvanic potential. Used for mild seashore or industrial
locations.
CONDENSER COIL PROTECTION
Copper Fins – provided in lieu of aluminum fins.
Pre-Coated Fins – an epoxy-coated aluminum fin stock
to guard from corrosive agents and insulate against galvanic potential. Used for mild seashore or industrial
locations.
Post-Coated Fins – Technicoat coil-coating process
used on condenser coils for seashore and other corrosive applications (with the exception of strong alkalis,
oxidizers, wet bromide, chlorine and fluorine in concentrations greater than 100ppm).
Hot Gas Bypass (Optional on Constant Volume;
Standard on V A V) – permits continuous, stable opera-
tion at capacities below the minimum step of unloading
by introducing an artificial load on the evaporator.
BACNet Communications Card – for BAS commu-
nications, a BACNet card is available with Ethernet
connection.