Declaration of conformity........................................ 22
Quality POLICY
We will continuously strive to satisfy
our customers with consistent reliability in product, service and support
through superior quality, service
culture and distinctive technology.
J199.pmd31/03/2005, 9:52 PM2
Set
Outdoor
Indoor
R22 (50 Hz)R22 (60 Hz)R407C (50 Hz)R410A (50 Hz)
MLCAxxFSAAAA MLCAxxFSAADAMLCBxxFSAAAAMACCxxFSAAA
MLHAxxFSAAAA MLHAxxFSAADAMLHBxxFSAAAAMAHCxxFSAAA
MLDAxxFS-AAAMLDAxxFS-ADAMLDBxxFS-AAA MADCxxFS-AAA
MLJAxxFS-AAAMLJAxxFS-ADAMLJBxxFS-AAAMAJCxxFS-AAA
MLEAxxFS-AAAMLEAxxFS-ADAMLEBxxFS-AAA MAECxxFS-AAA
MLKAxxFS-AAAMLKAxxFS-ADAMLKBxxFS-AAA MAKCxxFS-AAA
REQUIRED TOOLS
1.
Screw driver
2.
Hexagonal wrench
3.
Torque wrench
4.
Spanner
5.
Reamer
6.
Hole core drill
7.
Tape measure
8.
Thermometer
9.
10.
11.
12.
13.
14.
15.
Manifold gauge
Gas leak detector
Vacuum pump
Pipe clamp
Pipe cutter
Flare tool set
Electrical circuit tester
EXTENDED PARTS
1.
Refrigarant Pipe
Models
Liquid size1/4 inch1/4 inch3/8 inch
Gas size3/8 inch1/2 inch5/8 inch
2.
Pipe insulation material (Polyethylene foam 9 mm thick)
3.
Vinyl tape
4.
Putty
07-0912-1824
SAFETY PRECAUTIONS
• Please read this installation manual carefully before starting installation of the unit.
• This air conditioning system contains refrigerant under pressure, rotating parts and electrical connection which may
be dangerous and can cause injury. Installation and maintenance of this air conditioning system should only be carried
out by trained and qualified personnel.
• After unpacking, please check the unit carefully for possible damage.
• Before undertaking any work on the unit, make sure that the power supply has been disconnected.
WARNING & CAUTIONS
INSTALLATION
Do not store or unpack the unit in a wet area or expose
to rain or water.
It may cause the unit to short circuit and may result electric
shocks or fire.
Do not conduct installation in wet area or in the rain.
Do not install in a place where flammable gas may
leak.
EN
It may cause fire.
This system is designed for domestic or residential
use only.
It is a high risk to cause the electrical shocks.
J199.pmd31/03/2005, 9:53 PM3
If used in certain environments, such as a manufacturing
workplace, the equipment may not function efficiently.
ENGLISH
3
PART NAMES
INDOOR UNIT
1
2
7
4
8
5
COODR
YHEA
T
MOD
E
ON
S
/O
W
F
F
IN
G
SLE
EP
T
I
A
D
R
IR
IR
ES
E
ET
C
T
LO
IO
CK
N
TIM
E
R
O
9
LE D
DISPL
A
Y
TU
RBO
OUTDOOR UNIT
12
13
DISPLAY PANEL
■ INDOOR & OUTDOOR UNIT
1 Front panel
3
10
2 Air inlet
3 Air filter
4 Air outlet
5 Horizontal air flow grille
6 Vertical air flow louver
7 Display panel
6
Bio Filter
The perfection of MasterGold begins with the innovative Bio
Screen for purifying air. This Bio Screen works in a twofold manner
to give you the maximum effect of purification and dust elimination.
S
ET
A
T
U
E
T
M
O
PER
AT
L
U
RE(C
)
F
A
NHIG
H
M
ED
LO
T
W
EM
P
FA
N S
PEE
D
MER
ON
FF
11
■ DISPLAY PANEL
1 AUTO indicator
This indicator illuminates when the air conditioner is in AUTO
operation.
This indicator illuminates when the air conditioner starts
defrosting automatically or when the warm air control feature is
activated in heating operation.
3 TEMPERATURE indicator
Displays the temperature settings when the air conditioner is
operational.
4 OPERATION indicator
This indicator flashes after power is on and illuminates when
the unit is in operation.
5 TIMER indicator
This indicator illuminates when TIMER is set ON/OFF.
8 Remote controller signal
receiver
9 Remote controller
0 Manual control button
- Connecting pipe, drain hose
= Air inlet (side and rear)
~ Air outlet
4
Signal receptor
AUTOAUTO
DEFROSTDEFROSTTIMERTIMER
1
22
3
ENGLISH
OPERATIONOPERATION
4
NOTE
All the pictures in this manual are for explanation purpose only.
They may be slightly different from the air conditioner your
purchased. The actual shape shall prevail.
OPERATING TEMPERATURE
5
Temperature
Mode
Room temperature
Outdoor
temperature
CAUTIONS
1. If air conditioner is used outside of the above conditions,
certain safety protection features may come into operation
cause the unit to function abnormally.
2.
Room relative humidity less than 80%. If the air conditioner operates in excess of this figure, the surface of the air conditioner may
attract condensation. Please sets the vertical air flow louver to
its maximum angle (Vertically to the floor), and set HIGH fan mode.
3. Optimum performance will be achieved within these operating
temperature.
Cooling
operation
17°C-32°C
Heating
operation
17°C-30°C
Drying
operation
17°C-32°C
18°C-43°C-7°C-24°C18°C-43°C
J199.pmd31/03/2005, 9:53 PM4
MANUAL OPERATION
Manual operation can be used temporarily in case you can not find the remote controller or its batteries are exhausted.
1 Open and lift the front panel up to an angle at which it remains
fixed with a clicking sound.
2 Press the button until the AUTO indicator is lit, the unit will work in
forced AUTO mode.
3 Close the panel firmly to its original position.
Panel
CAUTIONS
• Once you push the manual button, the operation mode is shifted in
an order as: AUTO, COOL, OFF.
• Push the button twice, the unit will operate in forced COOL mode.
This is used for testing purposes only .
Third press will stop the operation and turn off the air conditioner operation.
•
• To restore the remote controller operation, use the remote controller
directly.
Manual control button
AUTO / COOL
HOW THE AIR CONDITIONER WORKS
Set
Temperature
Set
Temperature
Room
temperature
Press Sleep button
1
1
1 hour1 hour
Cooling
Press Sleep button
1
1 hour1 hour
Heating
Cooling
Fan only
Cooling
Fan only
set temperature
1
Time
Cooling
■ AUTOMATIC OPERATION
• When you set the air conditioner in AUTO mode, it will automatically
select cooling, heating (cooling/heating models only), or fan only
operation depending on what temperature you have selected and
the room temperature.
• The air conditioner will control room temperature automatically
around the temperature point set by you.
• If the AUTO mode is uncomfortable, you can select desired conditions
manually.
■ SLEEP OPERATION
• When you push SLEEP button during cooling, heating (cooling only
type without), or AUTO operation, the air conditioner will automatically
increase (cooling) or decrease (heating) 1°C per hour. The set
temperature will be steady 2 hours later.
• The fan speed will be automatically controlled.
■ DRYING OPERATION
• The dry mode will automatically select the drying operation based
on the difference between the set temperature and the actual
room temperature.
• The temperature is regulated while dehumidifying by repeating turning
on and off of the cooling operation or fan only. The fan is low.
EN
DRYING operation
J199.pmd31/03/2005, 9:53 PM5
ENGLISH
5
OPTIMAL OPERATION
To achieve optimal performance, Please note the following:
• Adjust the air flow direction correctly so that it is not directed on people.
• Adjust the temperature to achieve the highest comfort level. Do not adjust the unit to excessive temperature levels.
• Close doors and windows on COOL or HEAT modes, or performance may be reduced.
• Use TIMER ON button on the remote controller to select a time you want to start your air conditioner.
• Do not put any object near air inlet or air outlet, as the efficiency of the air conditioner may be reduced and the air
conditioner may stop running.
• Clean the air filter periodically, otherwise cooling or heating performance may be reduced.
• Do not operate unit with horizontal louver in closed position.
PREPARATION BEFORE INSTALLATION
• Before doing any work, check the interior power supply cord and the main breaker capacity are sufficient and the
installation area is sufficient and complies with the requirements.
• Check that the power supply available agrees with name plate voltage.
• Electrical work, wiring and cables must be in compliance with national and local wiring codes and standard.
• Do not use the extension cables. In the case extended cables are needed, use the terminal block.
SELECTION OF THE LOCATION
• Select a place which provides the space around the units as shown in the diagram below.
INDOOR UNITOUTDOOR UNIT
Models
A12cm12cm12cm12cm12cm
B70cm70cm70cm70cm70cm
C12cm12cm12cm12cm12cm
D15cm15cm15cm15cm15cm
CAUTION
• Do not install in a place that cannot bear the weight of the unit.
0709121824
Models
A30cm30cm30cm30cm30cm
B200cm200cm 200cm200cm200cm
C60cm60cm60cm60cm60cm
D30cm30cm30cm30cm30cm
0709121824
6
ENGLISH
J199.pmd31/03/2005, 9:53 PM6
OUTDOOR UNIT PICTURES
MLDA-MLJA 07-09, MLDB-MLJB 07-09, MADC-MAJC 07
225
404
540
75
525
80
261
6082
5
250
88
700
458
88
33
35
60
MLDA-MLJA 12-18, MLDB-MLJB 12, MADC-MAJC 09-12
245
5
420
540
527
272
298
128
780
MLDB-MLJB 18
285
290
750
590
62
530110
MLDA-MLJA 24, MLDB-MLJB 24, MADC-MAJC 18-24
694.5
351.2
843
301.5
135
560.1141.5
313
EN
10
266
48
548115
45
90
335
235
125
ENGLISH
7
J199.pmd31/03/2005, 9:53 PM7
PARTS INSTALLATION
Number
Name of partQ’ty
1Installation plate1
2Clip anchor8
3Self-tapping screw A ST3.9X258
Except the above parts provided, the other parts needed
during installation you must purchase.
CAUTIONS
• Ensure that the space around the left and right of the indoor
unit is more than 12cm.
The indoor unit should be installed allowing a minimum clearance of 15cm from the ceiling.
• Use a stud finder to locate studs to prevent unnecessary
damage to the wall.
• A minimum pipe run of 3 metres is required to minimise
vibration & excessive noise.
• The indoor unit should be installed on the wall at a height of
2.3 metres or more from the floor .
•
A, B and C directions should be free from obstructions.
NOTES
• This illustration is for explanation purposes only.
• Copper lines must be insulated independently.
ø 6.35
ø 9.53 (<12000Btu/h model)
ø
12.7 (21000Btu/h model > Cooling
capacity f 12000Btu/h model)
ø 16 (f21000Btu/h model)
Parts
you
must
purchase
1
2c
m minimum
5
Remote Controller
30c
m
minimu
A
m
00cm
2
B
3
2
15cm
m
in
i
m
um
1
12cm
minimum
A
ir F
ilter
Self-tapping screw B
ST3.9X10
6
Remote Controller
holer
60cm minimum
mum
i
n
mi
47
m
u
0cm minim
3
60
c
m
Loop the
m
connective
i
nim
u
m
cable.
C
INSTALLATION PROCEDURE
INDOOR UNIT
■ Fixing
• Place the installation guide pattern on the designated
installation place and mark the hole position.
• Drill a hole and mount installation plate.
ø 65 mm
• After determining the pipe
hole position. Drill the hole
at a slight downward slant
towards the outdoor side.
Note: When installing
Indoor
the refrigerant pipes from
others side. A hole must
be place to allow fall
towards the outdoor unit.
8
ENGLISH
.
.
.
.
.
..
....
.
..
.
..
.
..
.
.
.
.
.
..
.
.....
.
.
..
.
..
.....
.
....
.
.
Outdoor
.
.
..
.
.
..
...
...
.
.
..
.
.
...
.
.
.
.
.
..
.
..
..
...
...
.
.
....
.
.
.
..
.
..
.
.
.
.
.
...
..
.
..
.
•
Make 6 mm 4-6 holes, in the wall at the four corners of mouting
plate (bracket) then insert appropriate mouting devices.
•
Install the mounting plate using 4-6 pieces of mounting screw
securely at four corners and tighten the screw completely.
Do not over tighten the screws and deform the back plate.
MODEL 07-12
Indoor unit outline
120mm or more
to wall
Left refrigerant
pipe hole 65
MODEL 18
120mm or more
to wall
Left refrigerant
pipe hole 65
293
Indoor unit outline
150mm or more to ceiling
750
( 12000Btu/h model)
150mm or more to ceiling
( 12000Btu/h model)
920
Installation plate
45
Installation plate
250
Right refrigerant
pipe hole 65
120mm or more
to wall
120mm or more
to wall
Right refrigerant
pipe hole 65
J199.pmd31/03/2005, 9:53 PM8
MODEL 24
Above 120mm from
the wall
330
Pipe hole
Above 150mm from the ceiling
Hooked Part
432
95
58
50
115
465
Hooked Part
1080
Indoor Unit Outline
432
465
115
Hooked Part
108
22
95
Above 120mm from
5850
Pipe hole
CAUTION
•
Be careful when handling the sharp edge of the mounting plate.
the wall
Right
A
Right
B
D
C
Right
Right
E
Rear Bottom
Left
F
■ Wiring
• This indoor unit is ready for connection to the outdoor unit.
CAUTIONS
• Never modify the unit by removing any of the safety guards
or by passing any of the safety interlock swithces.
• Connect the interconnecting cable correctly and connect
the connecting cable to terminal as identified with their
respective marking.
•
Do not damage the conductor core or inner insulation of
power supply cables and do not deform or crush the cables.
■ Drain hose
• Drain hose is flexible and can be routed to suit various
piping arrangements. The drain line must include elbow
trap (U bend). Connect a plastic condensate pipe with
an internal diameter of 12 mm.
■ Piping
The auxiliary piping can be connected in the diections
shown the above diagram. To connect in the D, E and
F
direction, pipes will need to be extended.
CAUTIONS
• Bend pipes carefully to avoid flattening or obstructing
them if the pipes are bent incorrectly, the indoor unit
may be unstable on the wall.
• Carefully arrange pipes so that pipes do not stick out
of the rear plate of the indoor unit.
For right and right rear piping
Drain hose
Drain cap
Verification of condensate water drainage:
Fill the drain pan with water and observe evacuation.
EN
Note: Do not put the drain hose end into water.
The drain hose can be connected to the left or the right side.
•
For left and left rear piping
Drain hose
Drain cap
J199.pmd31/03/2005, 9:53 PM9
ENGLISH
9
■ Indoor Unit Fixing
• Thread the indoor unit piping and cable through the hole.
• Hang the top of the unit onto the upper ridge of them in mounting plate.
• Make sure that the unit is correctly hung in place by sliding it to the left, then to the right.
• Press the bottom left and bottom right hand corners of the unit against the mounting plate until the fixing prongs click
into place in the retainers provided to that effect.
Drainage line
Interconnection cable
OUTDOOR UNIT
■ Fixing and Piping
• Piping must be performed by qualified personnel
according to good refrigeration systems practices.
• Piping materials and insulation materials must be of
refrigerant quality.
• Select the pipe diameters according to the size of unit
and cut the pipe to design length by using pipe cutter.
• Install the flare nuts and flare the end of the pipes.
• Check that no foreign bodies are inside the piping.
• Align the central of the connecting pipes and tighten
the flare nut.
• Fix piping with pipe clamps and check that any pipe
vibrations cannot be transmitted to the building
structure.
NOTES
• Connect the pipe correctly.
• Do not apply the excessive torque.
• Use an appropriate bending tool to form curves and
avoid over-tightening the refrigerant tubes.
• To prevent heat loss, the two lines must be insulated
separately.
■ Maximum Piping Length
Unit size
79121824
(m)1010101515
MODELS
a
Condensate
drainage line
Note: The condensate evacuation line should be taped to the
refrigerant lines with vinyl tape.
Vinyl tape
a) Access plate for the
condensate drainage
pump detection
(condensate pump is
available as an
accessory).
Refrigerant charge to be added per extra meter
of piping length when more than 7.5 meters.
To avoid alteration of unit capacities, check that piping lengths
and changes in elevation are kept to a strict minimum.
Before connectiong the refrigerant lines, follow the
procedures below (if pre-charged connection lines are
not supplied):
- Select copper pipe diameters according to the size of
unit to be installed.
- Install the refrigeration lines, checking that no foreign
boodies get inside the piping.
- Install the flare connectors and flare the ends of the pipes.
- Evacuate the piping. This operation, which should last
at least 15 minutes if there are large piping lengths and
changes in elevation, should be followed by a leak test.
The suction line must have a 2% gradient up to the
compressor on horizontal sections.
Where piping lengths are unusually long and include a
large number of oil traps, it may be necessary to adjust
to compressor charge.
10
ENGLISH
J199.pmd31/03/2005, 9:54 PM10
To this effect, when the piping has been evacuated, close the pressure gauge tap, note the value on the gauge, then
wait for 15 minutes. If the needle moves, there is a leak in the system. Make the necessary adjustments or repairs and
repeat this procedure until the needle no longer moves.
- Open the service valves and top up the refrigerant charge if necessary.
Installation
Minimum thickness 6 mm
Heat pump
(discharge)
Heat pump
Liquid
Cooling
Cooling
(suction)
Cooling
(suction)
Heat pump
(discharge)
GAS
Heat pump
Liquid
Cooling
Low pressure
Outdoor unit
High pressure
Manifold
Liquid valve
Pressure tap
Gas line
Liquid line
Gas valve
Indoor unit
R22/R407C/R410A
This unit is shipped complete with a charge of R22/R407C/R 410A
refrigerant that will be sufficient for an interconnecting piping length
of 5 meters.
EN
COLD AREA RECOMMENDATION
- Outdoor heat pump unit : install the unit at least 10 cm above ground level to facilitate drainage of defrost water and
prevent accumulation of ice. In effect, defrost water can cause accumulation of ice under the unit during subfreezing
outdoor temperatures.
- In areas with heavy snowfall it is best to install the unit on wall supports.
- In some regions. It is necessary to heat the bottom of the condensate drainage pan and the condensate drainage
piping to avoid ice formation, and resulting ice build-up in the fan compartment (heater strip must be at least 25 w/m).
OK
ENGLISH
11
J199.pmd31/03/2005, 9:54 PM11
■ Wiring
Prepare the power source for exclusive with the air conditioner.
The supply voltage must comply with the rated voltage of the air conditioner: The plug socket shall be accessible after installation.
Remark: All the wiring must be based on the wiring nameplate which is shown on the model.
CAUTIONS
Perform the wiring with sufficient capacity. Installation places legally require a short circuit isolator to be attached to
•
prevent electrical shock.
Do not extend the power cable code by cutting.
•
Power voltage should be in the range of 90%~110% of rated voltage.
•
The plug of the air conditioner takes a grounding leg, and clients should use a grounding socket so that the air
•
conditioner can be grounded efficiently.
If the power cord is damaged, replacement should be conducted by qualified technician or a serviceman.
•
Note Remark per EMC Directive 89/336/EEC
NOTE
To prevent flicker impressions during the start of the compressor (technical process), following installation conditions do apply.
1. The power connection for the air conditioner has to be done at the main power distribution.
The distribution has to be of an low impedance, normally the required impedance reaches at a 32 A fusing point.
2. No other equipment has to be connected with this power line.
3. For detailed installation acceptance, please refer to your contract with the power supplier if restrictions do apply for
products like washing machines, air conditioner or electrical ovens.
4. For power details of the air conditioner, refer to the rating plate of the product.
5. For any question, contact your local dealer.
CAUTIONS
Cautions
Never modify the unit by removing any of the safety guards or by bypassing any of the safety interlock swithces.
•
Connect the connecting cable correctly and connect the connecting cable to terminal as identified with their respective marks.
•
Do not scratch the conductive core & inner insulator of power supply cables and do not deform or smash on the surface of cables.
•
■ Electrical Connections
All electrical wiring and connections must comply with local codes and standards. Power supply cord and interconnection
cord used must not be lighter than Polychloroprene sheeted cord (245 IEC 57 or H05RN-F).
Disconnecting device must have a contact separation of at least 3 mm.
Models : 07-18 (Cooling only)
Power supply
220-240V/1Ph/50Hz
220-230V/1Ph/60Hz
LN1
1
2(N)
2(N)
Indoor
Outdoor
Models : 24 (Cooling only / Cooling and Heating)
1
2(N)
S
Indoor
Outdoor
S
Power supply
220-240V/1Ph/50Hz
220-230V/1Ph/60Hz
LN
1
2(N)
Models : 07-18 (Cooling and Heating)
Power supply
220-240V/1Ph/50Hz
220-230V/1Ph/60Hz
LN12(N) 34
2(N) 34
1
Indoor
Outdoor
For correct installation, a proper ground connection must be made for unit.
12
ENGLISH
J199.pmd31/03/2005, 9:54 PM12
■ Wiring Connection
e
Models : 07-18
Indoor
Terminal block of indoor unit
Outdoor
Terminal block of outdoor unit
1 2(N) 3 4
Cord clamp
To outdoor unitTo outdoor unit
Cooling only type
1 2(N) 3 4
Cooling & heating typeCooling only typeCooling & heating type
Models : 24
Indoor
Terminal block of indoor unit
S
1 2 (N)
Cooling only type / cooling & heating type
1 2(N)
Wire-holding
board
1 2(N) 3 4
Outdoor
T
Terminal block of outdoor unit
1 2(N) S L N
Cooling only type / cooling & heating type
Terminal block of Outdoor unit
1
2(N)
3 4 5 6 7 8
Cord clamp
Cooling & heating type
EN
J199.pmd31/03/2005, 9:54 PM13
ENGLISH
13
■ Electrical Work
Switch and
Fuse rating
7000-9000 Btu/h
12000 Btu/h
18000 Btu/h
24000 Btu/h
Power SourceModel
220-240V ~ 50Hz
220-230V ~ 60Hz
220-240V ~ 50Hz
220-230V ~ 60Hz
220-240V ~ 50Hz
220-230V ~ 60Hz
220-240V ~ 50Hz
220-230V ~ 60Hz
NOTE
The supply volyage must be consistent with the rate voltage of the air conditioner.
■ Defrosting operation (Available for heating only)
1.
Condition to start defrosting: Units will switch to defrosting
mode when either of the following conditions is met.
a. Unit has been running under T3<0ºC for 40
minutes and T3<-3ºC for 3 minutes.
T3 (°C)
2
1
05101520253035404550
0
-1
-2
-3
-4
-5
Starting Defrosting Mode under condition a.
Time
Elapsed
(min)
40 min
Heating mode Defrosting mode
3 min
b. Unit has been running at high temperature
protection mode* for 90 minute. (*High temperature
protection mode: when coil temperature of indoor
unit reaches 55°C, outdoor unit will turn off external
unit fan but still keep compressor running).
2. Condition to stop defrosting: Units will switch back to
heating mode when either of the following conditions
is met.
a. Unit has been running at defrosting mode for 10
minutes.
b. T3>20
ºC
Remark: T3 is coil temperature of outdoor units.
10A
16A
25A
32A
Wiring size
ff
f 1.0 mm
ff
ff
f 1.5 mm
ff
ff
f 2.5 mm
ff
2
2
2
14
ENGLISH
J199.pmd31/03/2005, 9:54 PM14
MAINTENANCE
Household
Drain
Cleaner
No
WARNING
It is necessary to stop the air conditioner and disconnect the power
supply before cleaning.
■ Cleaning the indoor unit and remote controller
Tinenr
h
Filter Handle
CAUTION
• Use a dry cloth to wipe the indoor unit and remote controller.
• A cloth dampened with cold water may be used on the indoor unit if
it is very dirty.
• The front panel of the indoor unit can be removed and cleaned with
water. Then wipe it with a dry cloth.
• Do not use a chemically treated cloth or duster to clean the unit.
• Do not use benzine, thinner, polishing powder, or similar solvents for
cleaning. These may cause the plastic surface to crack or deform.
■ Cleaning the air filter
A clogged air filter reduces the cooling efficiency of this unit. Please clean
the filter once every 2 weeks.
Lift the indoor unit panel up to an angle until it stops with a clicking sound.
1.
2. Take hold of the handle of the air filter and lift it up slightly to take it out
from the filter holder, then pull it downwards.
3. Remove the AIR FILTER from the indoor unit.
• Clean the AIR FILTER once two weeks.
• Clean the AIR FILTER with a vacuum cleaner or water, then dry it up
in cool place.
4. Remove the Electrostatic Filter from its support frame as shown in the
Figure on the left (Not applicable to the units without electrostatic filter).
Do not touch this Electrostatic Filter within 10 minutes after opening
the inlet grille, it may cause an electric shock.
• Clean the Electrostatic Filter with mild detergent or water and dry in
the sunlight for two hours.
• Before re-install the Electrostatic Filter, check whether the corona line
or support frame is damaged or not.
5. Install the AIR FILTER back into position.
6. Insert the upper portion of the AIR FILTER back into the unit taking care
that the left and right edges line up correctly and place filter into position.
■ Maintenance
If you plan to idle the unit for a long time, perform the following:
(1) Operate the fan for about half a day to dry the inside of the unit.
(2) Stop the air conditioner and disconnect power.
Remove the batteries from the remote controller.
(3) The outdoor unit requires periodic maintenance and cleaning. Do not
attempt to do this yourself.
Contact your dealer or servicer.
■ Checks before operation
• Check that the wiring is not broken off or disconnected.
• Check that the air filter is installed.
• Check if the air outlet or inlet is blocked after the air conditioner has not
been used for a long time.
EN
J199.pmd31/03/2005, 9:54 PM15
CAUTION
• Do not touch the metal parts of the unit when removing the filter. Injuries
can occur when handling sharp metal edges.
• Do not use water to clean inside the air conditioner.
Exposure to water can destroy the insulation, leading to possible
electric shock.
• When cleaning the unit, first make sure that the power and circuit
breaker are turned off.
ENGLISH
15
OPERATION TIPS
The following events may occur during normal operation.
1. Protection of the air conditioner.
Compressor protection
• The compressor can’t restart for 3 minutes after it stops.
Anti-cold air (Cooling and heating models only)
• The unit is designed not to blow cold air on HEAT mode, when the indoor heat exchanger is in one of the following
three situations and the set temperature has not been reached.
A) When heating has just starting.
B) Defrosting.
C) Low temperature heating.
• The indoor or outdoor fan stop running when defrosting (Cooling and heating models only).
Defrosting (Cooling and heating models only)
• Frost may be generated on the outdoor unit during heat cycle when outdoor temperature is low and humidity is
high resulting in lower heating efficiency of the air conditioner.
• During this condition air conditioner will stop heating operation and start defrosting automatically.
• The time to defrost may vary from 4 to 10 minutes according to the outdoor temperature and the amount of frost
buildup on the outdoor unit.
2. A white mist coming out from the indoor unit.
• A white mist may generate due to a large temperature difference between air inlet and air outlet on COOL mode
in an indoor environment that has a high relative humidity.
• A white mist may generate due to moisture generated from defrosting process when the air conditioner restarts in
HEAT mode operation after defrosting.
3. Low noise of the air conditioner.
• You may hear a low hissing sound when the compressor is running or has just stopped running.
This sound is the sound of the refrigerant flowing or coming to a stop.
• You can also hear a low “squeak” sound when the compressor is running or has just stopped running. This is
caused by heat expansion and cold contraction of the plastic parts in the unit when the temperature is changing.
• A noise may be heard due to louver restoring to its original position when power is first turned on.
4. Dust in blown out from the indoor unit.
This is a normal condition when the air conditioner has not been used for a long time or during first use of the unit.
5. A peculiar smell come out from the indoor unit.
This is caused by the indoor unit giving off smells permeated from building material, from furniture, or smoke.
6. The air conditioner turns to FAN only mode from COOL or HEAT (for cooling and heating models only) mode.
When indoor temperature reaches the temperature setting on air conditioner, the compressor will stop automatically,
and the air conditioner turns to FAN only mode. The compressor will start again when the indoor temperature rises on
COOL mode or falls on HEAT mode (for cooling and heating models only) to the set point.
7. Dripping water may generate on the surface of the indoor unit when cooling in a high relatively humidity (relative
humidity higher than 80%). Adjust the horizontal louver to the maximum air outlet position and select HIGH fan speed.
8. Heating mode (For cooling and heating models only)
The air conditioner draws in heat from the outdoor unit and releases it via the indoor unit during heating operation.
When the outdoor temperature falls, heat drawn in by the air conditioner decreases accordingly. At the same time,
heat loading of the air conditioner increases due to larger difference between indoor and outdoor temperature. If a
comfortable temperature can’t be achieved by the air conditioner, we suggest you use a supplementary heating device.
9. Auto-restart function
Power failure during operation will stop the unit completely.
For the unit without Auto-restart feature, when the power restores, the OPERATION indicator on the indoor unit starts
flashing. To restart the operation, push the ON/OFF button on the remote controller. For the unit with Auto-restart
feature, when the power restores, the unit restarts automatically with all the previous settings preserved by the memory
function.
10.
Lightning or a car wireless telephone operating nearby may cause the unit to malfunction.
Disconnect the unit with power and then re-connect the unit with power again. Push the ON/OFF button on the remote
controller to restart operation.
16
ENGLISH
J199.pmd31/03/2005, 9:54 PM16
TROUBLE SHOOTING GUIDE
ProblemProbable causeRemedy
A. The air conditioner does not run. 1. Power failure.1. Wait for power resume.
2. Fuse blown or circuit breaker2. Replace the fuse or reset the
open.breaker.
3. Voltage is too low.3. Find the cause and fix it.
4. Faulty contactor or relay.4. Replace the faulty component.
5. Electrical connections loose.5. Retighten the connection.
6. Thermostat adjustment too low6. Check thermostat setting.
(in heating mode) or too high
(in cooling mode).
7. Faulty capacitor.7. Find the cause then replace
capacitor.
8. Incorrect wiring, terminal loose.8. Check and retighten.
9. Pressure switch tripped.9. Find the cause before reset.
B. The outdoor fan runs but the1. Motor winding cut or grounded.1. Check the wiring and the
compressor will not start.compressor winding resistance.
2. Faulty capacitor.2. Find the cause then replace
capacitor.
C. There is insufficient heating or1. There is a gas leak.1. Remove charge, repair, evacuate
cooling.and recharge.
2. Liquid and gas line insulated2. Insulate them separately.
together.
3. The room was probably very hot3. Wait while unit has enough time to
(cool) when you started thecool the room.
system.
The compressor runs continuously.
D.
E. The compressor starts but shuts 1. Too much or too little refrigerant.1. Remove charge, evacuate and
down quickly.recharge.
F. Clicking sound is heard fromIn heating or cooling operation anyIn heating or cooling operation any
the air conditioner.plastic parts may expand or shrinkplastic parts may expand or shrink due
1. Thermostat adjustment too low1. Check thermostat setting.
(in heating mode) or too high
(in cooling mode).
2. Faulty fan.2. Check condenser air circulation.
3. Refrigerant charge too low, leak. 3. Find leak, repair and recharge.
4. Air or incondensables in4. Remove charge, evacuate and
refrigerant circuit.recharge.
2. Faulty compressor.2. Determine the cause and replace
compressor.
3. Air or incondensables in3. Remove charge, evacuate and
refrigerant circuit.recharge.
4. Changeover valve damaged or4. Replace it.
blocked open (heat pump unit).
due to a sudden temperature change
in this event, a clicking sound mayevent, a clicking sound may occur.
occur.
Remark: The above design and specifications are subject to change without prior notice for product improvement.
ENGLISH
J199.pmd31/03/2005, 9:54 PM21
21
DECLARACIÓN DE CONFORMIDAD
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
Type of Equipment
Brand Name
Type Designation
Application of Council
Directive (s)
The following harmonized standards have been applied:
Standard (s)
EN 60335-2-40/A1:2000
EN 60335-2-40/A1:2000
EN 55014-1:2000/A2:2002
EN 55014-2:1997/A1:2001
EN 55022:1998/A1:2000
EN 61000-3-2:2000
EN 61000-3-3:1995/A1:2001
EN 61000-3-11:2000
EN 60825
EN 60335-1:1994+A11:1995+A1, A12:1996+A13, A14:1998+A15, A2:2000+A16:2001
EN 60335-2-40:1997+A1:2000
EN 55014-1:1993+A1:1997/A2:1999
EN 55104-2:1997
EN 61000-3-2:1995/A1:1998/A2:1998
EN 61000-3-2:1995/A14:2000
EN 61000-3-3:1995
EN 60335-2-40:2003
EN 50366:2003
The product complies with the harmonized European safety standards and harmonized EMC standards listed above.
We have internal production control system that ensures compliance between the manufacturer products and the technical documentation.
The product is CE mark.
We declare under our sold responsibility that the equipment follows the provisions Of the Directives stated above.
15/F., Tower II, World Trade Square, 123 Hoi Bun Road, Kwun Tong, Kowloon, Hong Kong
Telephone: (852) 2331 9286 Fax: (852) 2331 9840
Technical Service Division: Telephone: (852) 2331 9286 Fax: (852) 2304 0068
INSTALLATION, REMOVAL AND DISPOSALINSTALLATION, REMOVAL AND DISPOSAL
INSTALLATION, REMOVAL AND DISPOSAL
INSTALLATION, REMOVAL AND DISPOSALINSTALLATION, REMOVAL AND DISPOSAL
This product contains refrigerant under pressure, rotating parts, and electrical connections which may be a danger and cause injury!This product contains refrigerant under pressure, rotating parts, and electrical connections which may be a danger and cause injury!
This product contains refrigerant under pressure, rotating parts, and electrical connections which may be a danger and cause injury!
This product contains refrigerant under pressure, rotating parts, and electrical connections which may be a danger and cause injury!This product contains refrigerant under pressure, rotating parts, and electrical connections which may be a danger and cause injury!
All work must only be carried out by competent persons using suitable protective clothing and safety precautions.All work must only be carried out by competent persons using suitable protective clothing and safety precautions.
All work must only be carried out by competent persons using suitable protective clothing and safety precautions.
All work must only be carried out by competent persons using suitable protective clothing and safety precautions.All work must only be carried out by competent persons using suitable protective clothing and safety precautions.
Read the ManualRead the Manual
Read the Manual
Read the ManualRead the Manual
1.1.
1.
Isolate all sources of electrical supply to the unit including any control system supplies switched by the unit. Ensure that all points of electrical and
1.1.
gas isolation are secured in the OFF position.
connection refer to unit installation instructions.
2.2.
2. Remove all refrigerant from each system of the unit into a suitable container using a refrigerant reclaim or recovery unit. This refrigerant may then
2.2.
be reused, if appropriate, or returned to the manufacturer for disposal.
Where appropriate, drain the refrigerant oil from each system into a suitable container and dispose of according to local laws and regulations
governing disposal of oily wastes.
3.3.
3. Packaged unit can generally be removed in one piece after disconnection as above. Any fixing down bolts should be removed and then unit lifted
3.3.
from position using the points provided and equipment of adequate lifting capacity. Reference MUST be made to the unit installation instructions
for unit weight and correct methods of lifting. Note that any residual or spilt refrigerant oil should be mopped up and disposed of as described above.
4.4.
4. After removal from position the unit parts may be disposed of according to local laws and regulations.
4.4.
The supply cables and gas pipework may then be disconnected and removed. For points of
Risk of electric shockRisk of electric shock
Risk of electric shock
Risk of electric shockRisk of electric shock
Under No circumstances should refrigerant be vented to atmosphere.Under No circumstances should refrigerant be vented to atmosphere.
Under No circumstances should refrigerant be vented to atmosphere.
Under No circumstances should refrigerant be vented to atmosphere.Under No circumstances should refrigerant be vented to atmosphere.
Unit is remotely controlled andUnit is remotely controlled and
Unit is remotely controlled and
Unit is remotely controlled andUnit is remotely controlled and
may start without warningmay start without warning
may start without warning
may start without warningmay start without warning
YORK® International Corporation
J199.pmd31/03/2005, 9:54 PM22
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