York AE, AP, AVC, ME, MP User Manual

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USER’S INFORMATION
ISO 9001
Certified Quality
MANUAL
AIR HANDLERS MODELS: ALL
TABLE OF CONTENTS
CONTACT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
HOW YOUR AIR HANDLER WORKS . . . . . . . . . . . . . . . . . . . . . . . . 1
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SETTING THE THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Fan Operation Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Heating Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Cooling Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MANUAL CHANGE-OVER THERMOSTAT . . . . . . . . . . . . . . . . . . .2
ELECTRONIC THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TO MAXIMIZE OPERATING EFFICIENCY . . . . . . . . . . . . . . . . . . . . .2
HEATING CONSERVATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
COOLING CONSERVATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CARE OF SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
MOTOR LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
PERIODIC INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
AIR FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Filter Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Removing Internally Mounted Air Filters . . . . . . . . . . . . . . . . . . . .3
For Externally Mounted Air Filters . . . . . . . . . . . . . . . . . . . . . . . . .3
How to Clean your Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CONDENSATE DRAIN LINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
COIL CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BLOWER CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
CONT ACT INFORMA TION
• Go to website at www.york.com, then click on “Contact Us” and follow the instructions.
• Contact us by mail:
This high efficiency Air Handling system has been precision engi­neered, manufactured of high quality materials, and passed many rigor­ous tests and inspections to ensure years of satisfactory service. That’s why you can rely on efficient, trouble-free operation. Your system is fully automatic. Set the thermostat and forget it. And it’s automatically pro­tected from damage by voltage fluctuations or excessive heating or cooling demands. Your Air Handler is actually two units – the indoor air blower and the indoor refrigeration coil, part of the outdoor AC or Heat Pump system installed with this Air Handler. You may also have an Electric Resistance Heater kit installed in this air handler.
FIRE OR ELECTRICAL HAZARD
Failure to follow the safety warnings exactly could result in serious injury, death or property damage.
A fire or electrical hazard may result causing property damage, per­sonal injury or loss of life.
SECTION I: HOW YOUR AIR HANDLER WORKS
If your hand is wet and you blow on it, it feels cool because some of the moisture is evaporating and becoming a vapor. This process requires heat. The heat is being taken from your hand, so your hand feels cool. That’s what happens with a heat pump. During the cooling cycle, your system will remove heat and humidity from your home and will transfer this heat to the outdoor air. During the heating cycle, your system will remove heat and humidity from the outdoor air and will transfer this heat to your home. This is possible because even 0°F outdoor air contains a great deal of heat.
Remember that your heat pump doesn’t generate much heat, it merely transfers it from one place to another.
Johnson Controls Unitary Products
Consumer Relations
5005 York Drive
Norman, OK 73069
SECTION II: SYSTEM OPERATION
Your thermostat puts full control of the comfort level in your home at your fingertips. DO NOT switch your thermostat rapidly “On” and “Off” or between “Heat” to “Cool” This could damage your equipment. Always allow at least 5 minutes between changes.
SETTING THE THERMOSTAT
Although thermostats may vary widely in appearance, they are all designed to perform the same basic function: to control the operation of your air conditioning or heat pump system. Regardless of size or shape, each thermostat will feature a temperature indicator; a dial, arm, or push button for selection of the desired temperature; a fan switch to choose the indoor fan operation; and a comfort switch for you to select the system mode of operation.
Only approved thermostats have been tested and are fully compatible with this equipment. Please be aware that many different thermostats
operate on batteries or “power stealing” principals. These types of ther­mostats can not be supported as trouble free when used with this product.
A complete operating instruction is provided by the manufacturer for each thermostat. Familiarize yourself with its proper operation to obtain the maximum comfort with minimum energy consumption.
If your system has been designed to allow both cooling and heating operation, you may have either a manual change-over type, or a pro­grammable electronic type thermostat.
Manual change-over simply means that the comfort switch must be manually positioned every time you wish to switch from the cooling to heating or heating to cooling modes of operation.
The computerized electronic thermostat is actually a sophisticated elec­tronic version of a manual change-over type. This thermostat includes features which allow “set-back” temperature variations for periods of sleep, or while you are away during the day, and means energy savings for you. The thermostat also features a digital clock.
Johnson Controls Unitary Products 1060254-UUM-A-0713
1060254-UUM-A-0713
Fan Operation Selection
A multi-position fan switch allows you to choose the type of fan opera­tion of the indoor fan.
AUTO - With the thermostat fan switch set to “AUTO”, the fan will run intermittently as required for either heating or cooling. This position will provide the lowest operating cost. If you purchased one of our thermo­stats, they have an Intelligent fan mode which continually circulates the air during occupied modes or when you are at home, and can cycle the fan during unoccupied mode or during the night while you sleep to fur­ther conserve energy.
ON - If the fan switch is set to “ON”, the indoor fan will not shut off. How­ever, the system will still operate as required by room temperatures. This provides continuous air filtering and more even temperature distri­bution throughout the house, which is especially useful in houses with basements.
Usually during spring and fall, when neither heating nor cooling is required, you may want to run only the fan to ventilate, circulate, and fil­ter the air in your home or building. Set the comfort control switch to “OFF” and the fan switch to “ON”. Be sure to return the switches to their original positions for normal operation.
Heating Cycle
With the thermostat in the heating position, and the outdoor tempera­ture in the range of 20 to 30° or below, the outdoor unit will generally run 100%of the time.
All systems can be equipped with balance point control to provide even more efficient operation. This control will prevent the electric heater from being energized when the outdoor air is above some predeter­mined temperature setting (0 to 45°F). At higher temperatures, your system will provide all the heat your home will ever need. At lower tem­peratures, the auxiliary heat will be energized to keep your home com­fortable.
When the outdoor air is cool and moist, frost may form on the surface of your outdoor coil. When this frost builds to a certain point, your system will switch to a defrost cycle. Although you may feel cooler air coming from your registers, DO NOT adjust your thermostat. The frost will melt quickly, and your system will return to normal operation automatically.
Cooling Cycle
Switch your thermostat to cool.Select a comfortable thermostat temper­ature setting, typically between 75 and 80°. Comfort sensations vary with individuals. The lower the indoor temperature desired, the greater will be the number of hours your unit must operate.
Set your thermostat 2 or 3°F below normal several hours before enter­taining large groups during hot weather. People give off considerable heat and moisture.
On an extremely hot day, the indoor temperature may rise 3 to 6°F above the thermostat setting. Properly selected equipment does not have the capacity to maintain a constant indoor temperature during the peak load. Over-sizing your system to handle this peak load is not prac­tical because the oversized system would operate much less efficiently at all other conditions.
MANUAL CHANGE-OVER THERMOSTAT
COOLING YOUR HOME: With the comfort control switch in the “COOL” position, the system will operate as follows: When the indoor temperature rises above the level indicated by the temperature adjust­ment setting, the system will start. The outdoor unit will operate and the indoor fan will circulate cool, filtered air. When the room temperature is lowered to the setting selected, the system will shut off.
HEATING YOUR HOME: If your system includes a heating unit and the comfort control switch is in the “HEAT” position, the system will operate as follows: When the indoor temperature drops below the level indi­cated by the temperature adjustment setting, the system will start. The heating system will operate and the indoor fan will circulate warm, fil­tered air. When the room temperature rises to the setting selected, the system will shut off.
Whether heating or cooling, the fan will continue to operate if the fan switch was set in the “ON or Intelligent” position. The “AUTO” setting on the fan switch will allow the fan to shut off when your system does.
ELECTRONIC THERMOSTAT
The computerized electronic thermostat, when programmed, will func­tion automatically to operate the system as follows: When the indoor temperature rises above the higher (COOL) setting, the outdoor unit will operate and the indoor fan will circulate cool, filtered air. When the room temperature is lowered to the selected level, the system will shut off. When the indoor temperature drops below the lower (HEAT) setting, the heating system will operate, and the indoor fan will circulate the warm, filtered air. When the indoor temperature rises to the selected setting, the system will shut off. The indoor fan will either shut off or run continu­ously, depending upon your choice of fan switch setting.
SECTION III: TO MAXIMIZE OPERATING EFFICIENCY
HEATING CONSERVATION
For the most efficient operation, keep storm windows and doors closed all year long. They not only help insulate against heat and cold, but they also keep out dirt, pollen, and noise.
Closing drapes at night, keeping fireplace dampers closed when not in use, and running exhaust fans only when necessary will help you to retain the air you have already paid to heat.
Keep lamps, televisions, or other heat producing sources away from the thermostat. The thermostat will sense this extra heat and will not be able to maintain the inside temperature to the desired comfort level.
COOLING CONSERVATION
To comfortably cool your home, your air conditioner must remove both heat and humidity. Don’t turn your system off even though you will be away all day. On a hot day, your system may have to operate between 8 to 12 hours to reduce the temperature in your home to a normal comfort level.
Keep windows closed after sundown. While the outdoor temperature at night may be lower than indoors, the air is generally loaded with mois­ture which is soaked up by furniture, carpets, and fabrics. This moisture must be removed when you restart your system.
The hotter the outside temperature, the greater the load on your sys­tem. Therefore do not be alarmed when your system continues to run after the sun has set on a hot day. Heat is stored in your outside walls during the day and will continue to flow into your home for several hours after sunset.
Use your kitchen exhaust fan when cooking. One surface burner on “HIGH” requires one ton of cooling. Turn on your bathroom exhaust fan while showering to remove humidity. However, exhaust fans should not be run excessively. It would decrease efficiency by removing condi­tioned air.
You can also help your system in the summer by closing drapes or blinds and by lowering awnings on windows that get direct sunlight.
2 Johnson Controls Unitary Products
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