York MOH09, MOH25, MCC09, MCC12, MCC18 Technical Manual

...
Page 1
MOC - MOH
MCC - MCH
MINISPLIT
Floor / Ceiling
TECHNICAL GUIDE
Cooling only and Heat Pump Systems
Infrared remote control
035 T 700049 - 001
Page 2
Page
1
-
Safety...........................................................................................................................2
2
- Indoor and Outdoor units................................................................................................2
3
- Technical Specifications...............................................................................................3
4
- Dimensions..................................................................................................................3
5
- Installation....................................................................................................................4
6
- Condensate Drainage...................................................................................................6
7
- Refrigerant Piping Connections....................................................................................6
8
- Unit Controller Operation..............................................................................................7
9
- Filter Access.................................................................................................................8
10
- Wiring Diagram............................................................................................................9
11
- Service and Maintenance............................................................................................9
12
- Technical Appendix....................................................................................................10
13
- Accessories...............................................................................................................10
Parts List : (Contact York)
Decommissioning,Dismantling and Disposal
Installation and maintenance of this air conditioning system should only be carried out by trained and qualified personnel. Regular maintenace operations such as cleaning the coils and air filters must be performed to keep the units in proper operating condition.
CAUTION
Before undertaking any work on the unit, make sure that the power supply has been disconnected.
ELECTRICAL CONNECTIONS
All electrical wiring and connections must comply with local standards.Power supply cord used must not be lighter than Polychloroprene sheated cord (245 IEC 57 or H05RN-F). Disconnecting device must have a contact separation of at least 3 mm.
GENERAL PRECAUTIONS
Check that the power supply available agrees with nameplate voltage. Use adequate line protection.The unit must be grounded.
2
2.1 - Indoor Units
Each Unit is shipped with the following items:
- an indoor unit ready for connection to the condensing unit,
- a wireless remote controller supplied with batteries,
- a user's guide,
- a technical guide.
- installation accessories (see section13)
2.2 - Outdoor Units
The units are shipped complete with a charge of R22 refri­gerant sufficient for a piping length of 5 metres.
List of Contents
1 - Safety
2 - Indoor & Outdoor Units
Page 3
3
Unit dimensions are shown in the Technical Specifications table above.
Outdoor Unit : MOC/MOH 09-18
C
B EA D
Outdoor Unit : MOC/MOH 25
W
D
H
H
D
W
Indoor Unit : MCC/MCH 09-25
1
1.25
5.7 29 10
590
920/1,050
1/2"
1/4" 655/492 990/764 199/230
26/38
1
2.4
11.3 53 16
710
1,620
5/8"
3/8" 655/590 990/820 199/280
27/59
1
1.01 5
21.5
10
490
900/1,000
3/8"
1/4" 655/492 990/764 199/230
26/36
V/Ph/Hz
Ph
kW
A A A
m /h
Type
gr.
Suction
Liquid
H(mm)
W(mm)
D(mm)
kg
1
3.14
14.5 70 20
840
1,750
5/8"
3/8" 655/696 990/850 199/287
29/65
3
Models
Power Supply
Power Consumption
Nominal Current Starting Current Fuse Size
Indoor Airflow (high speed)
Indoor
unit
Outdoor
unit
V/Ph/Hz
Ph
kW
A A A
m /h
09
09
1
0.99
4.6 21 10
490
12
12
1
1.30
6.1 28 10
580
18
18
1
1.89
8.7 43 16
700
Refrigerant Refrigerant Charge (MOC/MOH)
Piping
Dimensions and Weights
Indoor/Outdoor
Connection Type
Indoor Airflow (high speed)
Power Supply
208-230/1/60
Compressor
Starting Current Fuse Size
Nominal Current
Power Consumption
Expansion Device
System Operation Control
Compressor
Wired or Wireless Remote Control with LCD Display
Capillary Tube
R22
Rotary
Rotary
Reciprocating
Reciprocating
220-240/1/50 or 380-415/3/50
3
2.73
5.4 34
10
25
25
820
1
2.80
13.2 68 20
3
Flare and Nuts
Diameter
MOC - MOH
MCC - MCH
3 - Technical Specifications
4 - Dimensions
Page 4
4
Unit installation entails:
- unit mounting
- refrigerant piping connections
- condensate water drainage connections
- unit wiring connections.
5.1 - Unit clearances
A minimium of clearance is necessary around the units to ensure proper air circulation and easy access for maintenance.
Clearance required for indoor units
Clearance required for outdoor units
Outdoor unit placement
C
B EA D
Unit
A
B
C
D
E
09 to 18
400
200
100
200
600
25
400
200
100
250
600
MOC -MOH
↑
↓
←
→
200200
500
800
50
←
5 - Installation
Page 5
5
Indoor unit installation
Units can be installed vertically at floor level or horizontally beneath a ceiling.
Under Ceiling
A
MCC -MCH 09-25
90 cm. 20 cm.
A B
Bracket
Drill holes for fastners to attach brackets to wall or ceiling. Use 12 mm. fastners suitable for the wall or ceiling material.
Wall Mount
Now, securely tighten the hex bolts on both sides.
Disassemble the side panels and the air inlet grill as shown. First open the grill,then remove the side panel installation screws. Slide the panel toward the top of the unit to detach it.
Dissasembly
Wall Mount
Installation Views
Unit installs easily under the ceiling or on the wall. After unit is secure, side panels should be assembled again as shown.
side panel installation screw
Under Ceiling
Slide the unit into the brackets as shown below.
B
5 - Installation (Cont'd)
Page 6
Prefabricated refrigerant piping is available as an accessory. If this is not used, piping and insulating materials employed must be compatible with this type of installation. Indoor unit gas and liquid line connectors are mounted on annealed copper tubing stubs and may be shaped to suit the connection arrangements of your choice. Use the knock-outs provide in the unit casing. Do not bend stubs to tight angles. The pre-charged outdoor unit does not require charging if piping length is 5m or less. However, the interconnecting piping and the indoor unit must be pumped down before
releasing R22 refrigerant into them from the outdoor unit.
1 - Remove the cap from the service valve. 2 - Connect the line to a vacuum pump and pump down
to 5 Pa. 3 - When pump down is finisned, wait 15 minutes to detect potential circuit leakage. Open service valves on the outdoor unit.
* Note : The expansion device is located in the outdoor unit.
6
Table 2 - Maximum piping lengths
Note : Where the difference in elevation is greater than 5 metres,
install an oil trap every 5 metres.
Unit size
D(m)
L(m)
H(m)
7
10
15
12
9
10
15
12
12
12
18
15
18
12
18
15
25
20
25
22
35
20
25
22
45
24
30
26
55
24
30
26
If piping length exceeds 7.5 metres, add 15g of refrigerant R22 per extra metre.
Install the drain hose.
Be sure to arrange the drain hose so that it is leveled lower than the drain hose connecting port of the indoor unit.
Drain tube on unit is flexible and can be routed to suit various piping arrangements. The drainage line must include an elbow trap (U bend).
Verification of condensate water drainage :
Fill the drain pan and observe evacuation.
6 - Condensate Drainage
7 - Refrigerant Piping Connections
Page 7
7
7
7
Units are equipped with a switch to run in emergency operation mode. The switch is on the infrared receiver board where the LED lights are located, or in the case of wall mount units it can be accessed by opening the front grill. This switch is used for manual operation upon expiration of service life of remote control batteries, or upon occur­rence of a problem. Pushing the emergency switch first turns it on; pushing it again turns if off (toggle action). During emergency operation, the remote controller cannot be used and the power LED light will flash in intervals, while the other LED lights will indicate the operation of the Diagnostic Codes.
In Emergency Operation in cool mode, the temperature will be set at 24°C and the fan on Auto. In heating the unit will switch to auto mode at a temperature set point of 24°C and the fan will run on auto mode.
EMERGENCY OPERATION
AUTO RESTART FUNCTION
Upon suspension of electrical power supply during operation for any reason, when supply of power resumes the unit operation will restart automatically according to all parameters set before the suspension of power.
ANTI-ICE AND ANTI OVERHEATING
This feature is used to prevent the evaporator unit from freezing dur­ing cool or dry operation. During execution of anti-ice operation and anti-overheating, the compressor will stop operating and the fan will continue to run until the coil temperature reaches predetermined set points, at which time the unit will resume normal operation.
LOW VOLTAGE
The feature is used to protect against any damage to the unit caused by fluctuation of voltage. If voltage is lower than the lower limit for approximately 10 seconds or longer, compressor operation will be temporarily stopped. Normal operation will resume when the voltage returns above the set limit for a minimum of 10 seconds. If the time elapsed is less than 3 minutes then the compressor start up will be delayed until 3 minutes has passed.
There are five different operating modes; Cool Only and Heat Pump Units
-Cooling mode Heat Pump Units Only
-Dry mode - Automatic mode
-Fan mode (only on Cooling units) - Heating mode
The required mode can be selected by pressing the System button until the corresponding mode symbol appears on the display. In auto­matic mode the unit operates automatically between Cool and Heat modes based on the change in the room temperature and the temperature set point entered on the control.
SYSTEM OPERATION MODE SELECTION
ROOM TEMPERATURE SETTING
Press the TEMP button up or down to change the setting to the desired room temperature. The setting range is from 16°C to 32°C.Operating the unit below 18°C may result in the coil freezing.
FAN SPEED AND LOUVER POSITION SETTING
Low - Medium - High speeds are available. Press the FAN button for the desired air flow. The FAN symbol shows the speed that has been selected.
Automatic fan speed is available in Cooling and Heat modes only.
When the dehumidification mode is used, the fan speed is set auto­matically.
The Sweep button is used to control the movement of the air louvers. By pressing the button, the louver can be set in either the fixed position or by pressing again, it will move in a sweeping motion to distribute the air in the room.
Applicable only for units with air sweep.
FILTER CARE AND FILTER ALARM
To keep your air conditioning unit in peak condition, the filters should be cleaned regularly, i.e. once a month, or more frequently depending on conditions. To do this;
-Remove the filters from the unit
-Wash them in soapy water (do not use detergent)
-Dry the filters and put them back in place on the unit.
To clean the unit casing, use a damp cloth.
The control is equipped with a filter Alarm; based on the hours of operation, and indicated by all of the lights flashing (see the Diagnostic Chart for details), to remind you to change the filter. To reset the alarm press the Filter button on the remote control. If you fail to press the reset button the alarm will automatically reset after 6 hours of operation.
CLOCK AND TIMER FUNCTIONS
To set the clock press the Clock button for at least 5 seconds, until the Clock symbol flashes. Then use the timer buttons to set the desired time. Finally, press the Clock button again to enter the time that has been set. The control is equipped with a timer that can set both start and stop times for the unit. the operational settings that have been entered on the control will be the ones that the control follows when it starts. To use the timer function follow these steps;
Lights will indicate that the unit timer has been set.
STOP
1. With the unit on.
2. Press the stop button
3. Adjust the clock display to the desired stop time
4. Press Enter The STOP symbol will be shown on the display, indicating that a stop time has been programmed.
START
1. Turn the unit on.
2. Press the start button
3. Adjust the clock display to the desired start time
4. Press Enter The START symbol will be shown on the display, indicating that a start time has been programmed.
8 - Unit Controller Operation
Page 8
8
To remove filters, for cleaning or replacement, first open the grill, then pull filters up.
After the unit has either been started or stopped by the timer, the set time will remain in the program, however the start or stop button must be pressed again to reset the timer function.
To cancel either the Start or Stop Timer setting press the Cancel button. To check the time that has been entered either for starting or stopping the unit, press the appropriate start - stop button and the time will be displayed. Press the button again to go back to the clock display.
SLEEP TIMER FUNCTION
Sleep mode, which can be used in Cool and Heat modes is a program in the control which is designed to give a comfortable room environ­ment during sleeping hours. At the start of sleep mode the unit will operate in cooling or heating mode continuously until the temperature set point is reached. It will then run for a further 1 hour period at this setting. After this, the temperature set point will automatically be raised + 1° C every hour (cooling) or lowered -1°C every hour (heating) until the sleep (shut off) time is reached. At this time the unit will shut off.
Sleep mode is set by pressing the sleep button which will set the shut off time in 30 minute increments, starting from the time shown on the clock when the sleep button is first pressed.
In sleep mode the unit will follow the settings that were entered at the time that Sleep mode was started. Sleep mode can be canceled by pressing the cancel button at any time.
DIAGNOSTIC INFORMATION FUNCTION
The control is equipped with a diagnostic information system to report operation of the unit as well as operational failures. If your remote control does not operate properly first check the polarity of the batteries and that they are in good working condition. Also make sure that the control is pointed directly at the air conditioning unit when you are using it, that the distance is a maximum of 10 meters, and that there are no obstacles between the remote control and the air conditioning unit.
The Diagnostic Information is reported via different flashing patterns of the 3 indicator lights on the unit. The chart below shows the light patterns for the various operational, protection and failure modes.
This feature is intended to provide information to the consumer as well as for service of the units.
Status Power Timer Operation Mode
OFF(with power on) ON (Temperature satisfied) Waiting for delay Compressor started Sleep mode Start timer set Stop timer set Low HP temp < 18°C Coil temp > 40°C (cooling) Overheat > 62° (heating) Anti Freeze Low voltage Sensor fail Cooling fail Heating fail Emergency operation Test operation Filter
O X X X X X X X X X
X F-2 F-1 F-2 F-3 F-3 F-1 F-3
O O
F-1
O
X F-2 F-3
O
O F-1 F-2
O
O
O
O
Note 1
F-1 F-3
Normal Operation Normal Operation Normal Operation Normal Operation Normal Operation Normal Operation Normal Operation
Protection Protection Protection Protection Protection
Reset-Call Service Technician
Reset-Call Service Technician
Reset-Call Service Technician
Operational
Operational
Protection
O O O
X X/O X/O X/O
F-1 F-2 F-1 F-2
O F-1 F-2 F-3
Note 1
F-1 F-3
Notes
1) In emergency mode, the Power light will flash and the other lights will indicate the operation as above.
2) Lights will flash during the time that the units is held off, due to Low Voltage. If the voltage has passed through the reset voltage and the unit is waiting for the time delay, the lights will go to normal operation.
3) The lights will show the LED Diagnostic Code even when the unit is off.
X = ON, O = OFF, F-1 = ON : 0.5 sec, OFF : 0.5 sec F-2 = ON : 1.5 sec, OFF : 0.5 sec F-3 = ON : 0.5 sec, OFF : 1.5 sec
9 - Filter Access
Page 9
COMPONENT
E 1
2
1
N
A
E
2
Power Supply
220-240V/1Ph/50Hz 208-230V/1Ph/60Hz
N
2
3
23
N
E
N
1
EA
Power Supply
220-240V/1Ph/50Hz 208-230V/1Ph/60Hz
1
Outdoor unit
Power Supply
380-415V/3Ph/50Hz
Power Supply
380-415V/3Ph/50Hz
2
3
N
E
1
E
N12
RE
S
TN
12
Table 3 - Wiring sizes
Unit size
Power supply
Fuse (slow-blow)
mm
2
2
2
Interconnection
(Indoor/Outdoor)
Cooling mm
Heating mm
A
2
RE
S
TN
1
3
3x2.5
10
For details of indoor unit and outdoor unit wiring, see the diagram supplied inside the units. Start the unit and check operation both in cooling and heating mode.
Indoor unit
Indoor
unit
Outdoor
unit
▲
▲
▲
▲
▲
▲
▲
MCH/MOH 25 - Heat Pump Units
MCH/MOH 09 - 25 - Heat Pump Units
Indoor
unit
▲▲▲▲
MCC/MOC 25 - Cooling Only Units
MCC/MOC 09 - 25 Cooling Only Units
Indoor
unit
Outdoor
unit
Outdoor
unit
9
The units are designed to operate for long periods of time with a minimum of maintenance. However, the following operations must be performed regularly.
RECOMMENDED
FREQUENCY
MAINTENANCE OPERATIONS
1 - Clean with a vacuum cleaner or tap gently then
wash in warm water (40°C) with a mild detergent.
2 - Rinse and dry before replacing on unit.
3 - Never use petrol, alcohol or any other chemical
product.
1 - Remove dust from the front panel with a soft duster or wipe a dump cloth with a mild soap solution.
2 - Never use petrol, alcohol or any other chemical
product.
1 - No maintenance required.
Drain pan and evacuation piping
Unit casing
Air filter
Indoor / Outdoor coils
Compressor
1 - Check condition and remove dust from between
coil fins.
1 - Clean and check for obstructions.
Every month or more often if necessary
Every month or more often if necessary
Each season before start up.
Each season before start up.
9 12 18 25
3x2.5
3x4
4x2.5
16
20
10 - Wiring Diagram
11 - Service and Maintenance
Page 10
Unit Capacity
Total cooling capacity can be detemined by using correc­tion factors C1, C2 and C3. Given cooling capacity = Cooling capacity at standard rating conditions x C1 x C2 x C3. C1 = Capacity correction factor for tempetature C2 = Capacity correction for piping length
C3 = Capacity correction for indoor unit fan speed
Capacity correction factor for temperature
Capacity correction factor for indoor fan speed (C3)
Fan speed
Correction factor C3
Indoor unit
High
1
Medium
0.90
Low
0.75
Indoor unit
10
0.98
7.5
1.00
Piping length (m)
Correction factor C2
Capacity correction factor for piping length (C2)
Operating temperature limits
Cooling mode
Heating mode
Maximum
+ 25°C
(heat pump mode)
+ 46°C
Minimum
+ 21°C
(-5 with low ambiant kit)
- 8°C
Inlet air wet bulb temperature,indoor unit (CWB)
10
15
20
25
30
35
20
25
30 35
40
Air intake dry bulb temperature, outdoor unit (CDB)
Capacity correction factor C1
Operating temperature range
110 %
100 %
90 %
85 %
120 %
R.C.
45
10
R.C. = Standard rating condition : Indoor 27°C DB / 19.5°C WB Outdoor 35°C DB / 24°C WB
INDOOR UNIT INSTALLATION ACCESSORIES
Description Use
Description UseQ'ty
Q'ty
Bracket (left)
Bracket (right)
Wall bracket
Tapping screw (Ø4x20)
Cover plate (left)
Cover plate (right)
Tapping screw (Ø4x10)
Coupler heat insulater (small)
Coupler heat insulater (large)
Nylon fastener
Drain hose
Insulation (Drain hose)
VT wire
Hanging bracket for ceiling installation
Bracket for wall installation
For indoor side pipe joint (Small pipe)
For indoor side pipe joint (Large pipe)
For indoor side pipe joint (Small pipe)
For drain hose
Adhesive type
1
1
2
1
1
2
6
1
1
1
1
1
1
For drain hose (L 280 mm)
12 - Technical Appendix
13 - Accessories
Page 11
CONFORMITY DECLARATION
AS DEFINED BY MACHINERY DIRECTIVE 89/392 EEC ANNEXE II A
WE : YORK Industrial (Thailand) Co., Ltd.
104 Moo 2, Teparak Rd., Tambon Bangsaothong
King-Ampher Bangsaothong. Samutprakarn 10540, Thailand.
DECLARE UNDER OUR OWN RESPONSIBILITY THAT THE MACHINE :
Outdoor unit MOC 07 to 55 and MOH 07 to 55
DESIGNATION :
Indoor units MCC 07 to 35 , MCH 07 to 35,
MSC 35 to 55, MSH 35 to 55,
MKC 12 to 55, MKH 12 to 55,
MAC 18 to 55, MAH 18 to 55
IS IN COMPLIANCE WITH REQUIREMENTS OF :
• MACHINERY DIRECTIVE CEE 89/392 AS MODIFIED WITH DIRECTIVES
CEE 91/368, 93/44, 93/68 (EEC 91/368, 93/44 AND 93/68)
• LOW VOLTAGE DIRECTIVE CEE73/23 (EEC 73/23)
• ELECTROMAGNETIC COMPATIBILITY DIRECTIVE CEE 89/336 (EEC 89/336)
EC type certificate TCF n° 277
IN ACCORDANCE WITH THE FOLLOWING HARMONIZED STANDARDS :
• EN 292/1, EN 292/2, EN 292-2A1, EN 60335-2-40, EN 50081-1, EN 50082-1
NAME : KACHIT
SURNAME : SRIMUNCHU
POSITION : ENGINEERING MANAGER
SIGNATURE :
11
Page 12
DE - COMMISSIONING DISMANTLING & DISPOSAL
This product contains refrigerant under pressure, rotating parts, and electrical connections which may be a danger and cause injury!
All work must only be carried out by competent persons using suitable protective clothing and safety precautions.
Read the Manual Risk of electric shock Unit is remotely controlled and may start without warning
1. Isolate all sources of electrical supply to the unit including any control system supplies switched by the unit. Ensure that all points of electrical and gas
isolation are secured in the OFF position. The supply cables and gas pipework may then be disconnected and removed. For points of connection refer to unit installation instructions.
2. Remove all refrigerant from each system of the unit into a suitable container using a refrigerant reclaim or recovery unit. This refrigerant may then be re-used, if appropriate, or returned to the manufacturer for disposal. Under No circumstances should refrigerant be vented to atmosphere. Where appropriate, drain the refrigerant oil from each system into a suitable container and dispose of according to local laws and regulations governing disposal of oily wastes.
3. Packaged unit can generally be removed in one piece after disconnection as above. Any fixing down bolts should be removed and then unit lifted from position using the points provided and equipment of adequate lifting capacity. Reference MUST be made to the unit installation instructions for
unit weight and correct methods of lifting. Note that any residual or spilt refrigerant oil should be mopped up and disposed of as described above.
4. After removal from position the unit parts may be disposed of according to local laws and regulations.
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