York HFC-410A User Manual

TM
Packaged Rooftop
Air-Conditioning Units
(Simplicity Elite with HFC-410a refrigerant)
FORM 100.50-EG5 (108)
MEA
231-02-E
50 THROUGH 65 TONS
00873VIP
90.1
COMPLIANT
FORM 100.50-EG5 (108)
Introduction
The Eco2 packaged rooftop – designed to meet the demands of the market for today and tomorrow.
Better Economy...
Lower total cost of ownership
• High effi ciency Eco2 rooftop units are optimized for HFC-410a refrigerant. YORK provides the FIRST standard product offering that meets the latest ASHRAE 90.1 energy effi ciency requirements.
• Accurate ventilation control ensures that no more than the proper amount of ventilation air is utilized. This avoids the energy cost of conditioning excess outside air and simultaneously monitors all other unit functions for maximized energy effi ciency.
• Flexible design confi gurations simplify the design process and allows the Eco2 to be applied to virtually any building application.
• Accessibility through double-wall access doors, spa­cious compartments and supportive fl oors improves serviceability.
• Note that modulating heat is not offered with Elite controller option.
Simplicity Elite controller Option
Better Ecology...
Indoor air quality features for the indoor environ­ment
• Double-wall construction of the roof, fl oor, doors, and walls prevents insulation fi bers from entering the conditioned air. The inner liner also facilitates periodic cleaning of the unit to prevent harmful build­up of bacteria or contaminants.
• The rooftop unit control center uses microprocessor logic to analyze and optimize ventilation decisions and perform demand ventilation, and allow airfl ow compen- sation to maintain the air quality at a healthy level.
ALARM/CHANGE
PROGRAM
TEST/UP
2 CHARACTER DISPLAY
RS 485 PORT
4 CHARACTER DISPLAY
RS 485 PORT
ADDRESS/DOWN
LED
2
JOHNSON CONTROLS
Table of Contents
FORM 100.50-EG5 (108)
Introduction ................................................................2
Features and Benefi ts ...............................................4
Application Data ........................................................8
Nomenclature ..........................................................13
Physical Data...........................................................14
Altitude and Temperature Corrections .....................17
Cooling Performance Data ......................................19
Supply Fan Data ......................................................23
Component Static Pressure Drops ..........................24
Exhaust Fan Data ....................................................25
Electrical Data .........................................................26
Controls ...................................................................28
General Arrangement Drawings ..............................32
Unit Weights ............................................................36
Guide Specifi cations ................................................38
TABLES
1 Supply-Air-Duct Connection Confi gurations ......9
2 Return-Air-Duct Connection Confi gurations .......9
3 Physical Data ...................................................14
4 Effi ciency Ratings ............................................16
5 Physical Data – Unit EER ................................16
6 Physical Data – Compressors ..........................16
7 Altitude Correction Factors ..............................17
8 Cooling Performance Data – 050 Model ..........19
9 Cooling Performance Data – 051 Model ..........20
10 Cooling Performance Data – 060 Model ..........21
11 Cooling Performance Data – 061 Model ..........22
12 Supply Fan Performance – Forward-Curved ...23
13 Supply Fan Performance – Airfoil ....................23
14 Component Static Pressure Drops ..................24
15 Exhaust Fan Performance ...............................25
16 Compressor Electrical Data .............................26
17 Power Supply Voltage Limits ...........................26
18 Supply and Exhaust Fan Motor
Electrical Data - ODP .......................................27
19 Supply and Exhaust Fan Motor
Electrical Data - TEFC .....................................27
20 Condenser Fan Motor RLA ..............................27
21 Miscellaneous Electrical Data ..........................27
22 Power-Supply-Conductor Size Range .............31
23 Unit Weights ..................................................... 36
24 Unit Center of Gravity ......................................36
25 Unit Corner Weights .........................................37
FIGURES 1 Traditional Overhead VAV Air Delivery
System .............................................................10
2 Altitude/Temperature Conversion Factor .........18
3 Bottom Supply/Bottom Return Drawing ...........32
4 Side Supply/Rear Return Drawing ...................33
5 Bottom Supply/Side Return Drawing ...............34
6 Curb Layout Drawing .......................................35
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3
Features and Benefi ts
FORM 100.50-EG5 (108)
AIRFLOW CONFIGURATIONS
2
Variable-Air-Volume – Eco single-zone variable-air-volume (VAV) applications. Supply fans are controlled to the supply duct static pressure setpoint, which can be reset via a BAS, or through an analog voltage input on the unit controller for optimized duct static pressure control. The static pressure transducer is provided in the rooftop unit, and 5/16” or 1/4” plastic tubing and static pressure sensor must be supplied by others and installed approximately 3/4 down the longest duct run.
Constant V olume – Eco2 units are available for single- zone constant volume applications. Control can be used with a zone sensor, thermostat, or building automation system.
COOLING AND HEATING CONFIGURATIONS Cooling Only – For applications where no heat is
required, or heating is provided elsewhere within the building HVAC system, cooling only units include an empty discharge plenum. Supply duct connections are confi gurable for bottom, left or right discharge. The supply air temperature sensor is included and factory­installed.
Staged Gas Heat – For applications requiring gas heat for morning warm-up, or other heating needs, a staged natural gas furnace is available. The furnace is located in the discharge plenum, downstream of the supply fan. The supply air temperature sensor is located across the face of the supply duct opening in the unit. Furnaces are designed in 375 mbh modules with one stage each. Three are available on the YPAL050-061 with bottom discharge and two are available on the YPAL050-061 with left-side discharge. Ignition and safety controls are included and factory-wired.
POWER OPTIONS Single-point supply with terminal block – This
confi guration is standard, and includes three terminals for the incoming 3-phase power and is the standard confi guration for the Eco2 product. It includes the en­closure, terminal-block, and interconnecting wiring to the compressors, heater and furnace controls, all fans, etc. In this confi guration, code requires that a means of disconnect (not provided) must be installed at the site within line-of-sight of the equipment.
Single-point supply with non-fused disconnect switch – This option is the same the single-point with terminal block option except it includes a unit-mounted through­the-door manual non-fused disconnect switch with an
units are available for
external, lockable handle (in compliance with Article 440-14 of N.E.C.). This option provides a means to isolate the unit power voltage for servicing. Others must supply separate external fusing which must comply with the National Electric Code and/or local codes.
Dual-point supply with terminal block – This option in­cludes enclosure, terminal blocks circuited to the supply and exhaust fans and control transformer and a second set of terminal blocks with interconnecting wiring to the compressors, heat (if applicable) and condenser.
Convenience Outlet – This options includes a powered 115V GFCI convenience outlet that can be used for powering tools or lights for servicing. A protective cover plate is included while not in use. The outlet is located on the bottom left hand corner of the power panel.
CONTROL FEATURES AND OPTIONS Simplicity Elite Unit Controller – All Eco2 units are
equipped with a factory-installed, programmed and commissioned unit controller with all I/O capabilities and control sequences. The controls include all on-board diagnostic, safety and control features to operate the rooftop unit. Two RS485 communication ports are in­cluded as standard with one alarm output, a shutdown contact, smoke ventilation contact, analog inputs for supply air temperature and duct static pressure reset, along with a variety of other capabilities.
Standard Ambient – YPAL050-061 models operate down to 40°F as standard.
Low Ambient – This option includes low ambient control of the fi rst refrigerant circuit down to 0°F through the use of suction and discharge pressure transducer on circuit one, and condenser fan speed using a variable­frequency drive on the fi rst condenser fan of circuit one. Mechanical cooling with circuit two is locked out below 45°F (adjustable).
Flexsys bypass control option is not available with elite controller.
SENSOR AND THERMOSTAT AND SENSOR OPTIONS
Wall-Mount Zone Sensor – A thermistor zone sen-
sor for wall mounting. This zone sensor is for sensing temperature only, and does not include any setpoint adjustment features.
7-Wire Thermostat – This option is for a ship-loose thermostat to interface with the Eco2 unit. All models, YPAL050-061, include an interface for a 7-wire ther­mostat as standard.
4
JOHNSON CONTROLS
FORM 100.50-EG5 (108)
COMMUNICATIONS BACnet MSTP (RS-485) Communications – This
communication is available via optional Modlinc Gate­way . Communications to the unit are through a twisted pair, and the wire terminations are on the primary unit control board.
Modbus RTU Communications – This communication
2
is standard on every Eco
unit and can be used in lieu of the BACnet communications (only one can be used at a time).
FILTER OPTIONS Filter Options – T wo-inch 30% throwaway, cleanable,
carbon or pleated fi lters in an angled rack are avail- able. For higher fi ltration requirements, optional rigid lter racks are available with twelve-inch 65% or 95% effi cient rigid fi lters. T wo-inch pre-fi lters are included with rigid fi lter options. The rigid fi lter rack option is available without fi lter media where fi eld-supplied fi lters are required.
OUTSIDE AIR DAMPER OPTIONS Manual Damper – This option includes a manually
adjustable outside air damper. It is manually adjust­able at the unit by setting a mechanical stop between 0-100 percent.
RELIEF SYSTEM Barometric Relief – Optional building air exhaust shall
be accomplished through barometric relief dampers in­stalled in the return air plenum. The dampers will open relative to the building pressure. The opening pressure shall be adjustable via a spring tension adjustment.
Modulating Powered Exhaust with Damper Control– This option consists of a constant-speed exhaust fan with a discharge damper that is modulated to control the ow of exhaust air. The damper control logic is based on the building static pressure setpoint within the rooftop unit controller. The static pressure transducer is pro­vided in the return plenum of the rooftop unit, and 5/16” or 1/4” plastic tubing and static pressure sensor must be supplied by others and installed in a representative location in the building.
Modulating Powered Exhaust with a VFD – This option consists of a VFD to modulate the speed of the exhaust fan to control the fl ow of exhaust air. The VFD control logic is based on the building static pressure setpoint within the rooftop unit controller. The static pressure transducer is provided in the return plenum of the rooftop unit, and 5/16” or 1/4” plastic tubing and static pressure sensor must be supplied by others and installed in a representative location in the building.
SUPPLY FAN OPTIONS
Two-Position – This outside air damper option is con-
trolled to a two positions, opened and closed. Determi­nation of the damper position is based on the occupancy schedule. In the occupied mode, the outside air damper is positioned to the manually confi gured point (set by mechanical stop). In the unoccupied mode, the damper is fully closed.
Modulating Economizer – This option includes modulating outdoor air and return air dampers that are interlocked and positioned by fully modulating, solid state damper actuators. Control of the damper is via a standard ambient outdoor air dry bulb sensor, or optional single or comparative enthalpy controls.
Rain Hoods on Outside Air Intakes – For all options with outside air intake openings, rain hoods are provided as standard to keep moisture from entering the equip­ment. Rain hoods as an integral part of the unit and are rotated into place.
DWDI Forward-Curved Supply Fan – The standard supply air blower is a forward-curved supply fan. This fan is good for medium static pressures and high airfl ows.
DWDI Airfoil Supply Fan – An optional airfoil blade supply fan is available on all models for higher static conditions. This option offers higher effi ciency and lower sound in certain applications.
Fan Skid Isolation – The entire supply fan assembly is isolated from the unit base with one (standard) or two­inch defl ection springs with optional seismic restraints.
Supply and Exhaust Fan Motors – High effi ciency ODP, and standard and high effi ciency TEFC motors are available all meeting the Energy Policy Act of 1992 (EPACT).
Supply Fan VFD and Manual Bypass – For VAV applications, VFDs are provided to modulate air fl ow. Optional manual bypass can also be provided to allow full airfl ow in the event of a VFD failure.
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5
Features and Benefi ts (continued)
FORM 100.50-EG5 (108)
EVAPORATOR SECTION Double Wall Construction – Double-wall construction
is the standard construction of the Eco powder coated pre-fabricated outer panels and corner post for maximum exterior surface protection.
Factory Shrink-wrap – Eco2 rooftop units are shipped from the factory with factory-fresh shrink-wrap packag­ing. No longer does the contractor need to worry about dirt and debris clogging up condenser coils or moisture leaking into the air handler on the units way to the job site or rigging yard.
Copper Fins – For more extreme climates that aggres­sively can attack aluminum, copper tube evaporator coils with copper fi ns are available. (This is not recommended for units in areas where they may be exposed to acid rain or environments where ammonia is present)
CONDENSER FEATURES AND OPTIONS
Scroll Compressors – Reliable, ef cient, trouble-free
operation is the true measure of a packaged rooftop’s value. That’s why YORK Eco2 Packaged Rooftop Air Conditioners use established scroll compressor technology to deliver dependable, economical per­formance in a wide range of applications. With the Eco2 Packaged Rooftop, you get the latest generation of compressor enhancements added to the scroll’s inherent strengths. The simplicity of a hermetic scroll compressor allows the use of fewer moving parts to minimize breakdown.
2
and incorporates
Condenser Fan Motors – The condenser fan motors used on the Eco2 unit are Totally Enclosed Air Over (TEAO) to provide maximum durability through any season.
Hot Gas Bypass – This options permits continuous, stable operation at capacities below the minimum step of unloading by introducing an artifi cial load on the evaporator. For models YPAL050-061, it is used on the lead circuit and standard on VAV units.
Replaceable Core Liquid Line Driers – Liquid line driers are standard on the Eco2 rooftop unit. An option is provided for replaceable core driers.
Copper Fins – For more extreme climates that aggres­sively can attack aluminum, copper tube condenser coils with copper fi ns are available. (This is not recommended for units in areas where they may be exposed to acid rain or environments where ammonia is present)
Pre-Coated Fins – An epoxy-coated aluminum fi n stock to guard from corrosive agents and insulate against galvanic potential. Recommended for mild seashore or industrial locations.
Post-Coated Fins – Technicoat coil-coating process used on condenser coils for seashore and other cor­rosive applications (with the exception of strong alkalis, oxidizers, wet bromide, chlorine and fl uorine in concen- trations greater than 100ppm).
Compressor Sound Blankets – Optional compressor acoustic sound blankets are available for sound sensi­tive applications.
Multiple Compressor Staging – Through the use of the scroll compressor, the Eco2 has the ability to stage its cooling by enabling and disabling multiple single stage compressors on multiple circuits. These compressors are manifolded together in pairs on a single refrigera­tion circuit.
Compressor Circuiting – the Eco2 is designed so that only 2 scroll compressors are in tandem within one refrig­eration circuit. This means more reliable compressors, and less equipment down time. With multiple circuits, if a compressor should ever fail on one circuit, the other circuit will remain operational to work to maintain occu­pied loads. The Eco2 system has 2 circuits in a unit.
6
ROOF CURBS Partial perimeter roof curbs – This option includes a
knock-down 14” high roof curb for use with wood nailer (by others). Roof curb supports the air handling section with a separate support under the condenser end.
CABINET FEATURES AND OPTIONS Double-Wall Access Doors - Full-sized access doors
provide easy access into the unit for routine maintenance and inspection. Solid wall liners encase insulation and prevent damage and erosion into the airstream.
Industry-leading, 1,000-hour, salt-spray rating, per ASTM B117, keeps unit in superior condition.
JOHNSON CONTROLS
FORM 100.50-EG5 (108)
ACCESSORIES Filter Switch – An optional dirty lter alarm can be pro-
vided that will provide an alarm when the fi lters require cleaning.
Magnahelic Filter Pressure Gauge – On units equipped with downstream fi ltration, a magnahelic fi lter gauge is included and visible on the exterior of the unit.
The fi lter gauge measures the air pressure drop for through the rigid fi lter bank to indicate when replace- ment is required.
JOHNSON CONTROLS
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Application Data
FORM 100.50-EG5 (108)
GENERAL
2
The Eco
air conditioning units are designed for outdoor installation. When selecting a site for installation, be guided by the following conditions:
• Unit must be installed on a level surface.
• For the outdoor location of the unit, select a place
having a minimum sun exposure and an adequate supply of fresh air for the condenser.
• Also avoid locations beneath windows or between
structures.
• Optional condenser coil protection should be used
for seashore locations or other harsh environ­ments.
• The unit should be installed on a roof that is structur-
ally strong enough to support the weight of the unit with a minimum of defl ection. It is recommended that the unit(s) be installed not more than 15 feet from a main support beam to provide proper structural support and to minimize the transmission of sound and vibration. Ideally, the center of gravity should be located over a structural support or building column.
• Location of unit(s) should also be away from build-
ing fl ue stacks or exhaust ventilators to prevent possible reintroduction of contaminated air through the outside air intakes.
• Be sure the supporting structures will not obstruct
the duct, gas or wiring connections.
• Proper service clearance space of 6-feet around
the perimeter of the unit, 8-feet on one side for coil servicing, and 12-feet to any adjacent units is re­quired to eliminate cross contamination of exhaust and outdoor air, and for maintenance tasks such as coil pull and cleaning. No obstructions should be above the condensing unit section.
LOCATION
Of the many factors that can effect the location of equipment, some of the most important to consider are Structural, Acoustical and Service clearances. Proper attention should be made at the design stage to ensure proper structural support. In cases where equipment is being replaced, be aware of building design to insure support is adequate for the application.
The next most important consideration in applying roof top equipment is that of sound from the equipment. Special care should be made to keep the roof top unit away from sound sensitive areas such as conference rooms, auditoriums and executive offi ces and any other room that may have potential for tenant occupancy . Pos­sible locations could be above hallways, mechanical or utility rooms.
8
Finally, service clearances should be maintained in rooftop design to insure safe access to the unit. Unit clearances are designed so that technicians have enough space between units, building walls, and edges of building to gain access safely . In cases where space is limited, please call your local YORK representative for additional information.
96"
NOTE:
1. Under certain conditions these clearances may be encroached upon.
2. This is a visual reference for all Eco
2
units.
LD08044
RIGGING
Proper rigging and handling of the equipment is manda­tory during unloading and setting it into position to retain warranty status.
Spreader bars must be used by cranes to prevent dam­age to the unit casing. All lifting lugs must be used when lifting the rooftop unit. Fork lifts will damage the rooftop unit and are not recommended. Care must be taken to keep the unit in the upright position during rigging and to prevent damage to the watertight seams in the unit casing. Avoid unnecessary jarring or rough handling.
UNIT PLACEMENT
Elevated – Elevated roof curbs or dunnage steel can be used to support the unit in order to raise it to specifi c heights. When this type of placement is required, be sure to keep unit access in mind. Cat-walks or other forms of unit access may be required to one or both sides of the unit, depend­ing on your area of the country and the local codes that are enforced. Please check with local offi cials to ensure the application conforms to local codes and regulations.
Ground Level Locations – It is important that the units be installed on a substantial base that will not settle, causing strain on the refrigerant lines and sheet metal and resulting in possible leaks. A one­piece concrete slab with footers extended below the frost line is highly recommended. Additionally, the slab should be isolated from the main building foundation to prevent noise and vibration trans­mission to the building structure. For ground level installations, precautions should be taken to protect the unit from tampering by , or injury to, unauthorized
JOHNSON CONTROLS
FORM 100.50-EG5 (108)
persons. Erecting a fence around the unit is common practice.
Roof curb – YORK offers optional roof curbs
2
designed specifi cally for the Eco
footprint. This curb comes as an open condenser model and is shipped disassembled and requires fi eld assem- bly and installation. For bottom supply and return openings, the curbs have matching connections to ease installation. A pipe chase that matches the rooftop unit pipe chase is also included in the curb footprint for through-the-curb utility connections. The curb should be located according to the loca­tion recommendations above, and properly sealed to prevent moisture and air leakage into and out of the duct system. Flexible collars should be used when connecting the duct work to prevent unit noise transmission and vibration into the building.
Duct work should be supported independently of the unit.
TABLE 1 – SUPPLY-AIR DUCT-CONNECTION CONFIGURATIONS
Supply Air
Bottom Left Right


N/A
N/A N/A
50-65 Tons
Unit Confi guration
Cooling only Cool/gas heat 375-750 MBH Cool/gas heat 1,125 MBH
UNIT ORIENTATION
For applications with multiple rooftop units located in close proximity on the roof, the orientation of the unit may be important to reduce the potential for re-entrain­ment of outside airfl ow. Regardless of the outside air and exhaust air openings on a unit, all rooftop applications can permit recirculation of exhaust air to the return, if applied improperly.
HORIZONT AL APPLICATIONS
The spectrum of applications for roof top units in today’s market is continuing to grow wider by the day. Flexibil­ity in unit design and construction is a must in today’s market in order to insure safe and sound applications of HV AC equipment. The Eco2 has been designed for spe­cifi c application of horizontal supply and return airfl ow taking the guess work out of unit application by building a unit specifi c to these needs. If the application calls for horizontal supply and return air, YORK can ship it from the factory as a horizontal unit. This option elevates the need for fi eld modifi cation of equipment, saving time and money . The Eco2 can support a left discharge on all units except 1,125 MBH gas, and/or right discharge on all cooling-only units. Return air can be brought through the end or side return air inlet making the unit specifi c to building needs.
TABLE 2 – RETURN-AIR DUCT-CONNECTION CONFIGURATIONS
Return Air
Bottom Left Rear



N/A N/A
50-65 Tons
Unit Confi guration
No exhaust Barometric relief damper Powered exhaust fan
DUCT CONSIDERATIONS
Unlike competitive units where air can leave the rooftop unit stratifi ed across the width of the unit, the Eco2 unit suffi ciently mixes airfl ow to ensure consistent air tem- perature from the unit. No special T ee considerations are required and the unit may be oriented either way.
ECONOMIZER
The economizer section is used for ventilation of the conditioned space to maintain indoor air quality, and also to reduce energy consumption by using outdoor air cooling in lieu of mechanical cooling. If outdoor air is appropriate for cooling, but not suffi cient for the cooling demand, mechanical cooling will stage on as necessary until the cooling load is met.
Dual (comparative or differential) enthalpy operation is the most accurate and effi cient means of economizer operation. The unit controller monitors the return and outside air energy content, and selects the lower of the two for operation.
NOTE:
This diagram is provided as a visual reference of the Eco data for exact size & location of panels and openings.
JOHNSON CONTROLS
2
discharge & return air openings & locations for all sizes. Please refer to the dimensional
LD08045
9
Application Data (continued)
FORM 100.50-EG5 (108)
VAV SUPPLY AIR PRESSURE CONTROL
Traditional packaged rooftop systems use inlet guide vanes (IGVs) for duct static pressure control. These control supply duct pressure by modulating dampers (introducing losses and ineffi ciencies) on the inlet of the fan, open and closed. YORK’s variable frequency drives (VFDs) offer superior fan speed control and quieter, energy effi cient operation.
2
For V AV applications, the YORK Eco to modulate fan speed and maintain a constant duct static pressure. VFDs offer superior control over the operation of the unit at part load, and offer the additional benefi ts of quieter and more effi cient operation when compared to IGV.
unit uses a VFD
potential. It is used for mild seashore or industrial locations. This can provide corrosion resistance comparable to copper fi n coils in typical seashore locations.
Post-Coated Condenser Fins – Technicoat (a post-coated application of epoxy) can be used for seashore and other corrosive applications with the exception of strong alkaloides, oxidizers, wet bro­mide, chlorine and fl uorine in concentrations greater than 100 ppm. Any of the above suitable options should be selected based on the particular project design parameters and related environmental fac­tors. The application should be further reviewed and approved by the consulting engineer or owner based on their knowledge of the job site conditions.
BUILDING PRESSURE CONTROL SYSTEMS
Building pressure control systems are often neces­sary when economizers are used to bring in outdoor air. Without proper building exhaust, the building may become over pressurized. The pressure control system maintains the proper building pressure by expelling the appropriate amount of air from the building.
FIG. 1. TRADITIONAL OVERHEAD VAV AIR DELIVERY SYSTEM
HARSH ENVIRONMENTS – CONDENSER AND EVAPORATOR COIL PROTECTION
For harsh environmental conditions such as seashore applications, YORK offers three types of coil protection: copper fi n material, black fi n and Technicoat coatings. YORK recommends that for corrosive environments that copper fi ns be used to protect the evaporator and/or condenser coils. In areas where chemicals that can corrode copper are present, such as ammonia, YORK recommends that the black fi n or T echnicoat coating be used for maximum protection.
Copper-Fin Evaporator and Condenser Coil – Copper fi ns can be used instead of aluminum for additional corrosion protection. However, it is not suitable for areas that are subject to acid rain or exposed to ammonia.
Pre-Coated Condenser Fins – Black fi n coating (yellow fi n for evaporator fi ns) is pre-coated appli- cation epoxy on aluminum fi n stock to guard from corrosive agents and insulate against galvanic
Exhaust/relief fans – In this application, a powered exhaust fan may be suitable, however careful consid­eration of the fan type is necessary. YORK offers a centrifugal powered exhaust fan to perform this function. Some manufacturers use a propeller exhaust fan, which cannot handle the static pressure requirements.
For systems with moderate to low return static pressure, an exhaust fan is recommended. The benefi t of the ex- haust fan is that it does not run all of the time, and may facilitate compliance with the ASHRAE 90.1 fan motor horsepower requirement.
The exhaust fan operates in parallel with the supply fan. In this arrangement, the supply fan handles the full static pressure requirements of the system. For normal building pressure control, the exhaust fan operates to draw air from the return plenum and exhaust it out of the building.
The exhaust fan confi guration is available in two forms, modulating and non-modulating. Modulating is the most common and recommended for the majority of applica­tions, while non-modulating should be used with in only certain circumstances.
In the modulating exhaust system, the volume of airfl ow exhausted from the building is proportional to the enter­ing volume of outside air. Control is accomplished via either a discharge damper or a variable-frequencydrive (VFD). YORK recommends the use of a VFD to reduce energy consumption, sound levels and improved reli­ability due to fewer moving parts.
10
JOHNSON CONTROLS
FORM 100.50-EG5 (108)
In the non-modulating exhaust system, the exhaust air­ ow is constant whenever the exhaust fan is operating. This type of control should only be used to either assist a smoke purge system or when a system requires a constant volume of exhaust airfl ow.
ACOUSTICAL CONSIDERATIONS
2
The Eco
unit is designed for lower sound levels than competitive units by using fl exible fan connections, fan spring isolators, double-wall construction, multiple fan options, and lower speed and horsepower fans. For V AV applications, VFDs are used instead of inlet guide
vanes. Additional sound attenuation can be obtained using compressor sound blankets and fi eld-supplied sound attenuators when necessary.
Even with these equipment design features, the acousti­cal characteristics of the entire installation must never be overlooked. Additional steps for the acoustical character­istics of a rooftop installation should be addressed during the design phase of a project to avoid costly alterations after the installation of the equipment. During the design phase of a project, the designing engineer should con­sider, at a minimum, the impact of the equipment location, rooftop installation, building structure, and duct work.
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FORM 100.50-EG5 (108)
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12
JOHNSON CONTROLS
Nomenclature
X :Standard Product, IPU
e
16
15
14
Opening
:Revision Level F (initial)
B:Bottom Return
ylppuS thgiR-R
nruteR ediS:SnruteR mottoB:BN
L:Left Return
ylppuS tfeL:LXH S/SG
FORM 100.50-EG5 (108)
12 13
10
9
7 8
5 6
Voltage
R noitacilppAyticapaC lan
i moNt
8 :575/3/60 B :Special Product, Simplicity Elite
5
B :R-407C :208/3/60
:Constant Volume
:VAV, VFD
:Flexsys
F
V F
C
:Cooling Only
:Staged Natural Gas Heat
:Staged Natural Gas Heat,
C R:Rear Return
:Hot Water Heat
:Full Modulating Gas Heat
:Electric Heat
F :Full Modulating Gas Heat, S/S HX
EHS
M
:Steam Heat
JOHNSON CONTROLS
4
3
cudo
rP
1 2
Base Type laicepSngiseDnruteRsgninepO ylppuStnaregirfe
:Packaged Rooftop 0 5 1 :55 Ton Capacity C :R-22 :230/3/60 S :Special Product, IPU
L :Scroll 0 6 1:65 Ton Capacity
A :Air Cooled 0 6 0:60 Ton Capacity E :R-410A 6 :460/3/60 A :Standard Product, Simplicity Elit
P
Y :YORK 0 5 0 :50 Ton Capacity
13
FORM 100.50-EG5 (108)
Physical Data
TABLE 3 – PHYSICAL DATA
MODEL 050 051 060 061
General Data
Length without hood (inches) 339 339 339 339 Width (inches) 92 92 92 92 Height (inches) 82 82 82 82
Compressor Data
Quantity 4 4 4 4 Type Scroll Scroll Scroll Scroll Unit Capacity Steps 4 4 4 4 R410a Charge (SYS 1/2) (lb-oz) 50 / 50 50 / 50 58 - 11 / 58 - 11 58 - 11 / 58 - 11
Supply Fan
Quantity 1 1 1 1 Type FC FC FC FC Size 28 - 28 28 - 28 28 - 28 28 - 28 Motor Size Range (HP) 10 - 40 10 - 40 10 - 40 10 - 40 Air Flow Range (CFM) 10,000 - 22,500 10,000 -22,500 12,500 - 24,000 12,500 - 24,000 Static Pressure Range (Total) 1.0" - 6.0" 1.0" - 6.0" 1.0" - 6.0" 1.0" - 6.0"
Optional Supply Fan
Quantity 1 1 1 1 Type AF AF AF AF Size 28 28 28 28 Motor Size Range (HP) 10 - 40 10 - 40 10 - 40 10 - 40 Air Flow Range (CFM) 10,000 - 24,000 10,000 - 24,000 12,500 - 24,000 12,500 - 24,000 Static Pressure Range (Total) 1.0" - 8.0" 1.0" - 8.0" 1.0" - 8.0" 1.0" - 8.0"
Exhaust Fan
Quantity Fans/Motors 2 / 1 2 / 1 2 / 1 2 / 1 Type FC FC FC FC Size 18 - 18 18 - 18 18 - 18 18 - 18 Motor Size Range (HP) 5 - 20 5 - 20 5 - 20 5 - 20 Air Flow Range (CFM) 4,000 - 22,500 4,000 - 22,500 4,000 - 24,000 4,000 - 24,000 Static Pressure Range (Total) 0.1" - 1.5" 0.1" - 1.5" 0.1" - 1.5" 0.1" - 1.5"
Evaporator Coil
Size (square feet) 52 52 52 52 Rows/FPI 3 / 17 3 / 17 4 / 17 4 / 17
Condenser Coil
Size (square feet) 88 88 88 88 Rows/FPI 2 / 17 2 / 17 3 / 17 3 / 17
Condenser Fans
Quantity 4 4 4 4 Type Prop. Prop. Prop. Prop. Diameter (inches) 36 36 36 36 Motor HP 2 2 2 2
Filters - 2" throwaway (pre-fi lter position - angled)
Quantity 8 / 12 8 / 12 8 / 12 8 / 12 Size (length x width) (in.) 25x16 / 25x20 25x16 / 25x20 25x16 / 25x20 25x16 / 25x20 Total Filter Face Area (square feet) 61.6 61.6 61.6 61.6
Filters - 2" cleanable (pre-fi lter position - angled)
Quantity 8 / 12 8 / 12 8 / 12 8 / 12 Size (length x width) (in.) 25x16 / 25x20 25x16 / 25x20 25x16 / 25x20 25x16 / 25x20 Total Filter Face Area (square feet) 63.9 63.9 63.9 63.9
Filters - 2" pleated, 30% effi cient (pre-fi lter position - angled)
Quantity 8 / 12 8 / 12 8 / 12 8 / 12 Size (length x width) (in.) 25x16 / 25x20 25x16 / 25x20 25x16 / 25x20 25x16 / 25x20 Total Filter Face Area (square feet) 63.9 63.9 63.9 63.9
14
JOHNSON CONTROLS
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