York F2RP024, F2RP036RP, F2RP036RC, F2RP030, F2RP040 Installation Manual

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Page 1

INSTALLATION MANUAL

TABLE OF CONTENTS

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . 2

INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

HORIZONTAL DRAIN PAN INSTALLATION /

CONVERSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DUCT CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . 5

AIR FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SUSPENSION KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

COIL METERING DEVICES . . . . . . . . . . . . . . . . . . . . . . 6

REFRIGERANT LINE CONNECTION . . . . . . . . . . . . . . . 7

ELECTRIC HEATERS & OPERATING CONTROLS . . . 8

LOW VOLTAGE CONTROL CONNECTION . . . . . . . . . . 8

LINE POWER CONNECTIONS . . . . . . . . . . . . . . . . . . . . 8

BLOWER SPEED CONNECTIONS . . . . . . . . . . . . . . . . 8

DRAIN CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . 19

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

COIL CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

CONDENSATE DRAINS . . . . . . . . . . . . . . . . . . . . . . . . 19

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . 19

SINGLE PIECE AIR HANDLERS

HEAT PUMP MODELS F2RP / F2FP018 THRU 060 F3RP / F3FP018 THRU 060

COOLING MODELS

F2RC / F2FC 024 THRU 036

CAUTION: READ ALL SAFETY GUIDES BEFORE YOU

START TO INSTALL YOUR UNIT.

SA VE THIS MANUAL

035-14520-001 Rev. B (0803)

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035-14520-001 Rev. B (0803)

GENERAL INFORMATION

This Single Piece Air Handler provides the flexibility for installation in any upflow or horizontal application. These versatile models may be used for cooling or heat pump operati on with or without electric heat. The direct-drive, 3-speed motors provide a selection of air volume to match any application.

BRAND LABEL (available from Distribution) apply to center of the blower access panel.

The unit can be positioned for bottom return air in the upflow position, and right or left return in the horizontal position.

Top and side power wiring and control wiring, accessible screw terminals for control wiring, easy to install drain connections and electric heaters all combine to make the installation easy, and minimize installation cost.

INSPECTION

As soon as a unit is received, it should be inspected for possible damage during transit. If damage is evident, the exte nt of the damage should be noted on the carrier's delive ry receipt. A separate request for inspection by the carrier's agent should be made in writing. See Local Distributor for more information.

Also check to be sure all accessories such as heater kits or suspension kits are available. Installation of these accessories or field conversion of the unit should be accomplishe d before setting the unit in place or connecting any wiring, electric heat, ducts or piping.

REFERENCE

Use this instruction in conjunction with the instructions for the appropriate indoor unit, air moving system and accessories.

Installer should pay particular attention to the words NOTE, CAUTION and WARNING.

NOTES are intended to clarify or make the installation easier. CAUTIONS identify procedures which, if not followed care-

fully, could result in personal injury, property damage or equipment damage.

WARNINGS are given to alert the installer that severe personal injury, death or equipment damage may result if installation procedures are not followed properly.

LIMITATIONS

These units must be wired and installed in accordance with all national and local safety codes.

Voltage limits are as follows:

Air Handler Voltage Normal Operating

Voltage Code Voltage Range 208/230-1-60 06 187-253 220/240-1-50 93 198-264

Entering Air Temperature Limits

Wet Bulb Temp. °F Dry Bulb Temp. °F

MIN. MAX. MIN. MAX.

57 72 65 95

FIGURE 1 : Typical Application

UPFLOW HORIZONTAL

RIGHT HAND APPLICATION

LEFT HAND APPLICATION

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035-14520-001 Rev. B (0803)

LOCATION

Location is usually predetermined. Check with owner's or dealer's installation plans. If location has not been decided, consider the following in choosing a suitable location:

1. Select a location with adequate structural support, space for service access, clearance for air return and supply duct connections.

2. Use hanging brackets to wall mount unit as shown below.

3. Normal operating sound levels may be objection able if the air handler is placed directly over some rooms such as bedrooms, study, etc.

4. Precautions should be taken to locate the unit and ductwork so that supply air does not short circuit to the return air.

5. Select a location that will permit installation of a trapped condensate line to an open drain.

6. When an evaporator coil is installed in an attic or above a finished ceiling, an auxiliary drain pan should be provided under the coil as is specified by most local building codes.

The coil is provided with a secondary drain. It should be trapped and piped to a location that will give the occupant a visual warning that the primary drain is clogged. If the secondary drain is not used it must be capped.

7. Proper electrical supply must be available.

8. Clearances must also be taken into consideration, and provided for as follows:

a. Refrigerant piping and connections are located in

the front.

b. Maintenance and servicing through the front or

access side of unit with both sides and rear of unit having zero inch clearance.

c. Condensate drain lines are connected in the front

(clear of filter). d. Filter removal. e. When no electric heat is used, the unit as well as all

duct work and plenum are designed for zero clear-

ance to combustible materials.

If Electric Heat is used, a minimum clearance of one inch must be maintained on all sides of the supply air duct and/or plenum continuously for up to 3 feet. See Figure 2.

MINIMUM CLEARANCE

OF 1” ALL SIDES

FLEXIBLE DUCT COLLAR

3’

FIGURE 2 : Plenum Clearances

POWER WIRING TO MAIN POWER SOURCE

REFRIGERANT LINES

TO CONDENSATE DRAIN

SUPPLY AIR

ELECTRIC HOT WATER HEATER (Must comply with water heater installation instructions)

POWER WIRING

CONTROL WIRING

THERMOSTAT

FILTER ACCESS

LOUVERED

FIGURE 3 : Typical Installation

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035-14520-001 Rev. B (0803)

HORIZONTAL DRAIN PAN INST ALLATION / CONVERSION

These air handler units are supplied ready to be installed in a right hand horizontal position when a horizontal pan is factory installed. If unit requires field installation of a horizontal pan or requires left hand positioning, the unit must have the pan installed in the correct position.

NOTE: Models bearing a “H” indicates the unit has horizontal drain pan factory installed in position “A”. (See Figure 4).

1. Remove blower access, coil access, and center access panels.

NOTE: Conversion must be made before brazing the refrigerant connections to the coil.

2. See Figure 4, remove two screws from horizontal drain pan, to remove pan from position “A” if factory installed.

3. Position horizontal pan, as required in either “A” or “B” position, locking it into the vertical drain pan as shown.

4. Horizontal drain pans have 4 plugged drains. Remove plugs from connections being used.

NOTE: If this step is overlooked, it can lead to a water problem later.

5. Use removed plug to plug primary of upflow drain pan.

6. Attach horizontal pan with 2 screws removed in step no. 2 or supplied with the unit. Ensure that the drain pan is lying flat against the insulati on of th e ca binet.

7. Horizontal drain cutout in the center access panel should be removed by using a utility knife (if not previously cut out).

DO NOT TRY TO KNOCK OUT.

8. Re-position and replace access panels.

Models F(2,3)FP045,048,060 have a coil baffle and support bracket factory installed for right hand horizontal application (refer to Figure 4C). For left hand applications the coil support bracket must be moved to the right side of the coil, and the coil baffle must be rotated to avoid water blow-off.

To rotate baffle, remove the coil assembly from the unit (remove front two screws holding the coil support bracket and the two screws holding the drain pan). Remove four screws in coil baffle and remove the coil baffle and rotate ends.

Resecure the baffle and reinstall the coil assembly ensuring that the rear of the drain pan is secured under the back flange of the unit. Reinstall the coil support bracket on the right side of the coil.

BLOWER COMPARTMENT (ACCESS PANEL REMOVED)

PRIMARY DRAIN

SECONDARY DRAIN

HORIZONTAL DRAIN PAN POSITION "B”

VERTICAL DRAIN PAN

SECONDARY DRAIN UPFLOW 3/4" THREADED

DUCT WORK MAY BE FASTENED CAUTIOUSLY WITH SCREWS TO THE SIDES AND REAR OF UNIT

4A - FRONT VIEW

BLOWER HOUSING

FILTER

PRIMARY DRAIN UPFLOW 3/4” THREADED

PRIMARY DRAIN

3/4" PVC SOCKETS FOR HORIZONTAL DRAIN APPLICATION

SECONDARY DRAIN

CENTER ACCESS PANEL

COIL COMPARTMENT (ACCESS PANEL REMOVED)

HORIZONTAL DRAIN PAN POSITION "A”

FIGURE 4 : Filter Access & Drain Pan Conversion / Coil Baffle

4C - FRONT VIEW

4B - SIDE VIEW

FILTER

RETURN AIR DUCT

"S" BRACKET MUST BE USED TO FASTEN DUCT WORK TO FRONT OF UNIT

SUPPORT BRACKET

060 COIL BAFFLE (SHOWN IN RIGHT-HORIZONTAL POSITION)

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035-14520-001 Rev. B (0803)

DIMENSIONS

MODEL

F2RP /F2FP

F3RP(T) /F3FP(T)

F2RC/F2FC

018 40-3/4 18

ABC

Height Width Depth Power Control Liquid Vapor

Dimensions Wiring K.O.’s* Refrigerant

Connections

DE F

14-7/8 16-1/2

024 40-3/4 18 14-7/8 16-1/2 5/8

030 40-3/4 18 14-7/8 16-1/2 3/4 036(RC) 40-3/4 18 14-7/8 16-1/2 3/4 036(RP) 40-3/4 21-1/2 18-3/8 20 3/4

040 40-3/4 21-1/2 18-3/8 20 7/8

12-1/8

7/8 (1/2) 1-3/8 (1)

7/8 (1/2) 3/8

042 40-3/4 21-1/2 18-3/8 20 7/8

045 50-3/4 24

048 50-3/4 24 20-7/8 22-1/2 7/8

17-3/8

060 50-3/4 24 20-7/8 22-1/2 7/8

SHIPPING BRACKET* REMOVE PRIOR TO INSTALLATION (2 SCREWS)

DRAIN CONNECTIONS FOR HORIZONTAL APPLICATIONS

VAPOR OPENING

LIQUID OPENING

10-3/8

20-7/8 22-1/2

ALL DIMENSIONS ARE IN INCHES. THEY ARE SUBJECT TO CHANGE WITHOUT NOTICE. CERTIFIED DIMENSIONS WILL BE PROVIDED UPON REQUEST.

7/8 (1/2)

1-3/8 (1),

1-23/32 (1-1/4)

3/4

TOP VIEW (ALL MODELS)

=DRAIN PAN FOOTPRINT

MAX. FILTER LENGTH

(21 INCHES)

MAX. FILTER WIDTH

(B MINUS 1-1/2 INCHES)

3/4

REAR

4-1/8

10-3/8

7-1/2

3/4

Line Size

5/8

7/8

DRAIN CONNECTIONS FOR UPFLOW APPLICATIONS

FILTER ACCESS

FIGURE 5 : Dimensions & Duct Sizes

DUCT CONNECTORS

Use 1/2" screws to connect ductwork to bottom of unit. Longer screws will pierce the drain pan and cause leakage. If pilot holes are drilled, drill only though field duct and unit bottom flange.

NOTE: The electric heat accessory should be installed before the supply air duct is attached to the supply air openings. Refer to the electric heater kit instructions for proper installation.

Air supply and return may be handled in one of several ways best suited to the installation. See Figure 5 for dimensions for duct inlet and outlet connections.

The vast majority of problems encountered with combination heating and cooling systems can be linked to improperly designed or installed duct systems. It is therefore highly important to the success of an installation that the duct system be properly designed and installed.

18-3/8

BOTTOM VIEW

Use flexible duct collars to minimize the transmission of vibration/noise into the conditioned space. If electric heat is used, non-flammable material must be used.

Where return air duct is short, or where sound may be a problem, sound absorbing glass fiber should be used inside the duct. Insulation of duct work is a must where it runs through an unheated space during the heating season or throug h an uncooled space during the cooling season. The use of a vapor barrier is recommended to prevent absorption of moisture from the surrounding air into the insulation.

The supply air duct should be properly sized by use of a transition to match unit opening. All ducts should be suspended using flexible hangers and never fastened directly to the structure. This unit is not designed for non-ducted (freeblow) applications. Size outlet plenum or transition to discharge opening sizes shown in Figure 5.

Duct work should be fabricated and installed in accordance with local and/or national codes. This includes the standards of the National Fire Protection Association for Installation of Air-Conditioning and Ventilating Systems, NFPA No. 90B.

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035-14520-001 Rev. B (0803)

AIR FILTERS

Air filters must be field supplied. A 1" filter access rack has been built into the unit. See Figure 4. Remove filter access cover shown. Install proper size filter. Standard 1" size permanent or throw away filter may be used, or, permanent washable filters are available using model numbers: 1PF0601, 602, 603BK. See Table 2 for filter size.

Equipment should never be operated without filters.

SUSPENSION KITS

A suspension kit is available. Models 1BH0601 (unit sizes 018-060) is designed specifically for the units contained in this instruction (upflow application only). For installation of these accessory kits, see the instructions packed with the kit.

For suspension of these units in horizontal applications, it is recommended to use angle steel support brackets with threaded rods, supporting the units from the bottom, at the locations shown in Figure 6.

SUSPENSION SUPPORT LOCATIONS FOR HORIZONTALAPPLICATIONS*

Table 1: INSTALLED ORIFICE OR TXV SIZES

Indoor Coil Model Metering Device

F2RP018 / F2FP018 Orifice - 53 F2RP024 / F2FP024 Orifice - 61

F3RP024(T) / F3RP030(T) TXV 701

F2RP030 / F2FP030 Orifice - 65 F2RP036 / F2FP036 Orifice - 75

F3RP036(T) / F3RP042(T) TXV 702

F2FP040 Orifice - 63

F3FP040(T) / F3FP045(T) TXV 702

F2RP042 / F2FP042 Orifice - 78

F2FP045 Orifice - 78 F2FP048 Orifice - 84

F3FP048(T) / F3FP060(T) TXV 703

F2FP060 Orifice - 90 F2RC024 / F2FC024 Orifice - 61 F2RC030 / F2FC030 Orifice - 65 F2RC036 / F2FC036 Orifice - 73

TXV Metering Device

INSULATION ROLL

EXPANSION LINE

NOTE: USE SUPPORTS UNDER UNIT.

Units

(Nominal Tons)

018, 024, 030, 036,

040, 042

045, 048, 060 19-1/2” 50-3/4”

Dimension

WW XX

14” 40-3/4”

1-1/2

FIGURE 6 : Typical Horizontal Installation

COIL METERING DEVICES

The coil in this Air Handler unit will have a metering device installed at the factory.

If the model number is of the following format:

F3RPxxxH06T or F3FPxxxH06T - The coil will have a Thermal Expansion Valve (TXV) installed. Please refer to the TXV Metering Device section for installation notes.

If the model number is of the following model series:

F2RP / F2FP or F2RC / F2FC - The coil will have an orifice installed in the distributor housing. Please refer to the Orifice Metering Device section for selection & installation notes.

EXPANSION BULB

EXPANSION BULB CLAMP

FIGURE 7 : TXV Bulb Installation Please refer to Table 1 to verify which TXV is installed in this

Air Handler unit and that this AHU is a valid system match for the AC or HP unit installed.

The TXV is fully brazed into the coil assembly of this Air Handler unit at the factory. The temperature sensing bulb will need to be attached to the coil suction header line after the line set is brazed to the coil.

• Make sure the TXV bulb is outside of the Air Handler cabinet. Excess tubing should remain inside the cabinet.

• T ake caution not to apply high temperatures to the TXV assembly or equalizer line while brazing.

• Attach field line sets and braze to coil connections. Replace access panels & secure.

• Secure the TXV bulb to the suction line with the clamp provided. Choose a horizontal location as close to the cabinet as possible, but not directly on the brazed connection joint. Refer to Figure 7.

• The bulb should be in direct contact with the coil suction line along the length of the bulb.

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035-14520-001 Rev. B (0803)

• If the suction line is 3/4" diameter - position the bulb near the top of the copper tube as shown. If the tube is 7/8" diameter - position the bulb near the bottom of the tube. Refer to Figure 8.

• Wrap the clamp, bulb & line securely with insulation provided.

BULB

FOR 3/4” O.D. OR SMALLER

FOR 7/8” O.D. OR LARGER

NOTE:

TXV BULB MUST BE INSULATED

PIPE

BULB

-45º

ROTATE BULB TO KEEP TAILAT BOTTOM

45º

FIGURE 8 : Bulb Location Orifice Metering Device

All non-TXV coils will have an orifice installed in the fitting between the liquid line connection and distributor. See Figure

9. The factory installed orifice is identified on the unit data plate. Also it is listed in Table 1.

The orifice that is shipped with the coil is based on the “most sold” combination, but it may have to be changed, depending on the capacity and efficiency of the outdoor unit, elevation differences of the indoor and outdoor sections, and/or long total line lengths. An additional orifice is shipped with the outdoor unit in the literature packet for most requirements. Other sizes must be ordered from the parts department if required.

Orifice Installation

LIQUID LINE SWIVEL COUPLING (See Caution Below)

ORIFICE

DISTRIBUTOR

FIGURE 9 : Orifice Installation

A standard orifice is pre-installed in the unit and is marked on the unit data plate. Refer to the outdoor unit instruction and application data to determine the proper orifice required for your particular system combination and piping conditions.

If the orifice sizes match, nothing further is required and the refrigerant lines may be connected per the outdoor unit instruction. However, if another orifice should be used, change the orifice in the coil with the following procedure:

Coil is under 30 PSIG inert gas pressure. Relieve pressure from schrader valve on liquid line side.

This fitting is a right-hand thread, turn counter-clockwise to remove.

1. Remove the liquid line fitting using 3/4" wrenches, and remove the pre-installed orifice with a small diameter wire or paper clip.

2. Remove the new orifice from the packet and verify that it is the correct number required. Install this orifice with the rounded end toward the coil and the flat end outward per Figure 9.

3. Thread the liquid line fitting back in pla c e on the coil. Tighten the fitting hand tight and turn an additional 1/8 turn to seal.

Use 3/4" wrenches to turn fittings. Using pliers will cause internal damage to the fitting.

NOTE: This procedure should be done within 2 minutes to keep air and contaminates from entering the coil. If the orifice cannot be replaced and the coil resealed within 2 minu tes, then it should be temporarily closed to air using masking tape (short term delay) or plugging/ capping (long term delay). There is no need to purge the coil if this procedure is done within the time limit.

4. Mark the data plate with the orifice installed.

REFRIGERANT LINE CONNECTION

NOTE: Confirm the orifice size before connecting lines.

See the outdoor unit installation instructions for the procedure to install field supplied tubing for systems with sweat fittings.

Stub adapters are available to adapt sweat connections to quick connections.

Connect lines as follows: NOTE: Route the refrigerant lines to the coil in a manner that

will not obstruct service access to the coil, air handling system or filter.

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035-14520-001 Rev. B (0803)

1. Suction line connections are made outside the center access panel. Cut off the suction line as close to the end as possible. Center access panel is recessed to assure sufficient room for brazing or it can be removed and slid over the suction line during brazing.

2. Braze the suction line. Re-attach the center access panel, if it had been removed.

3. Cut the liquid line at the groove in the bell, removing the schrader fitting.

4. Braze the liquid line.

5. Install supplied grommets on both the suction and liquid lines to complete the air seal.

Lines should be sound isolated by using the appropriate hangers or strapping.

When field supplied lines are used be sure to insulate the suction line only.

ELECTRIC HEATERS & OPERATING CONTROLS

The low voltage transformer and the fan / heater control are standard on all models. The air handlers are shipped prewired to operate as cooling only applications. To complete the installation for cooling only, install a 6-pin jumper plug to the control board to bypass the heater limit controls. This

jumper plug can be found in the unit installation envelope or secured to the center of the heater duct cover flange, near the transformer. Failure to install the plug will

cause the blower to run continuously. See Figure 12. Mark the unit nameplate with the appropriate heater selection on the space provided or NONE to indicate cooling only.

To operate these units with electric heat, it is necessary to field install an electric heater kit (2HK). See Electric Heater Accessory Installation instructions for proper installation procedure. Prior to installing electric heat, it is necessary to perform the following procedure:

1. Remove the 4-pin power plug from the control board. See Figure 12.

NOTE: This pin must not be used when electric heaters are installed.

2. Remove the five (5) screws from the duct cover and remove the duct cover from the air handler.

CIRCUIT BREAKERS

OFF

LABEL

AIR FLOW

For units with heaters with circuit breakers in a horizontal right application, a label must be applied to the unit to describe the circuit breaker orientation. The label is included on the installation instruction packet. See Figure 10.

LOW VOLTAGE CONTROL CONNECTION

The 24 volt power supply is provided by an internally wired low voltage transformer which is standard on all models. However, if the unit is connected to a 208 volt power supply the low voltage transformer must be rewired to the 208 volt tap. See the unit wiring label.

Field supplied low voltage wiring can exit the unit on the top right hand corner or the right hand side panel (see Fig. 5, item K).

Install a 7/8" plastic bushing in the selected hole and keep low voltage wiring as short as possible inside the control box.

The field wiring is to be connected at the screw terminals of the control board. Refer to Figures 14, 15 and 16.

NOTE: All wiring must comply with local and nationa l electrical code requirements. Read and heed all unit caution labels.

NOTE: It is possible to vary the amount of electric heat turned on during the defrost cycle of a heat pump. Standard wiring will only bring on 5 KW of electric heat during defrost see Table 3 and Figures 14, 15 and 16 for alternate staging.

LINE POWER CONNECTIONS

Power may be brought into the unit through the supply air end of the unit (top when unit is vertical) or the left side panel. Use the hole appropriate to the unit's orientation in each installation to bring conduit from the disconnect. The power lead conduit should be terminated at the electrical control box. Refer to Tables 6, 9 & 1 1 for wire requirements. Also see Figure 11.

BLOWER SPEED CONNECTIONS

Except for F2FP/F3FP045(T), which has a 4-speed motor, all air handlers contain three speed blower motors which are prewired to the control board.

Adjust blower motor speed to provide airflow with in the minimum and maximum limits approved for evaporator coil, electric heat and outdoor unit. Speed tap adjustments are made at the motor terminal block, See Figure 13. Airflow data is shown in Tables 15, 16 and 17.

Higher efficiencies will be obtained if the indoor air volume is as high as possible provided the CFM does not exceed limitations and the sound level is not objectionable.

Connect motor wires to motor speed tap receptacle for speed desired. See wiring label for motor wiring details. See Figure

13. The unit control is designed for the addition of a two speed

fan kit. See accessory for details.

AIR HANDLER

FIGURE 10 : Electric Heaters in Horizontal Configuration

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ELECTRIC HEAT

WITHOUT CIRCUIT BREAKER

SINGLE SOURCE (2.5 - 10 KW)

POWER SUPPLY

GND. LUG

ELECTRIC HEAT

WITHOUT CIRCUIT BREAKER

3 PHASE (10 - 15 KW)

POWER SUPPLY

GND. LUG

1 PHASE ELECTRIC HEAT

WITH CIRCUIT BREAKER

AS SHIPPED FROM FACTORY

SINGLE SOURCE (2.5 - 25 KW) - 25 KW SHOWN

POWER SUPPLY

GND. LUG

TRANSFORMER CONNECTIONS (HIGH VOLTAGE)

4-PIN POWER CONNECTOR

1 STAGE HEAT RELAY

24 VOLT R

5 AMP CONTROL VOLTAGE FUSE

6-PIN CONNECTOR (LIMIT, 2ND, 3RD & 4TH HEAT RELAY DRIVER)

FAN

CONNECTIONS

L 2

L 1

BREAK TAB FOR VARIABLE SPEED MOTOR

2 4 V A C

5 A M P

M A X

FAN RELAY

T9A

LIM

FAN

HEAT

COM

LIM PWR

HEAT4

HEAT2

DRV

HEAT3

DRV

24 VOLT COMMON

TEST

DRV

2 SPEED LTRIP ECM

1 PHASE ELECTRIC HEAT

WITH CIRCUIT BREAKER

& BREAKER BAR REMOVED

MULTI-SOURCE (15 - 25 KW) - 25 KW SHOWN

GND. LUG

POWER SUPPLY 1

POWER SUPPLY 2

POWER SUPPLY 3

TYPICAL WIRING WITHOUT ELECTRIC HEAT

POWER SUPPLY

GND. LUG

POWER WIRING (208/230-1-60)

NOTE: USE ONLY COPPER CONDUCTORS

FIGURE 11 : Line Power Connections

GND. LUG

FIGURE 12 : Control Board

FACTORY WIRED TO L2 ON CONTROL BOARD

BLUE

3RC

FACTORY WIRED TO FAN L1 TERMINAL ON CONTROL BOARD

HIGH

208/230 VOLT

MED

BLOWER MOTOR

NOTE: F*FP045 HAS A 4-SPEED MOTOR.

FIGURE 13 : Blower Speed Connections

LOW

BRN OR

BRN/WHT

PUR

GND.

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Table 2: PHYSICAL AND ELECTRICAL DATA

Models F2RC/F2FC/F2RP/F2FP/F3RP(T) 018 024 030 036(RP/FP) 036(RC/FC)

Blower - Diameter x Width Motor Voltage Amps

Filter

Shipping / Operating Weight (lbs.) - RP/FP Shipping / Operating Weight (lbs.) - RC/FC

HP Nominal RPM

Full Load (208/230) Locked Rotor (208/230) Type Size Permanent Type Kit

9 x 6 10 x 6 10 x 8 10 x 8 10 x 8

1/4 1/4 1/3 1/2 1/2

1075 1075 1075 1075 1075

208/230

1.6 / 1.4 1.6/1.4 (50 Hz:2.1) 2.5 / 2.2 3.3/2.9 (50 Hz:2.3) 3.3 / 2.9

3.3 / 2.9 3.3 / 2.9 6.2 / 5.5 7.4 / 6.5 7.4 / 6.5 DISPOSABLE OR PERMANENT

16 x 20 x 1 16 x 20 x 1 16 x 20 x 1 20 x 20 x 1 16 x 20 x 1 1PF601BK 1PF601BK 1PF601BK 1PF602BK 1PF601BK

92 / 87 98 / 93 105 / 100 115 / 109 —

— 95/ /90 95 / 90 — 105 / 100

Models F2RP/F2FP/F3RP(T)/F3FP(T)/F2FV/F3FV(T) 040 042 045 048 060

Blower - Diameter x Width Motor Voltage Amps

Filter

Shipping / Operating Weight (lbs.) - RP/FP Shipping / Operating Weight (lbs.) - RC/FC

Field Supplied

HP Nominal RPM

Full Load (208/230) Locked Rotor (208/230) Type Size Permanent Type Kit

10 x 8 10 x 8 10 x 10 11 x 10 11 x 10

1/3 3/4 1/3 1/2 3/4

1075 1130 925 1085 1100

208/230

2.5 / 2.2 4.4 / 3.8 3.0 / 2.7 3.4/3.3 (50 Hz:2.4) 4.5/4.4 (50 Hz:5.7)

6.2 / 5.5 11.9 / 10.3 4.8 / 4.1 4.6 / 4.0 8.4 / 7.3 DISPOSABLE OR PERMANENT

16 x 20 x 1 20 x 20 x 1 22 x 20 x 1 22 x 20 x 1 22 x 20 x 1 1PF602BK 1PF602BK 1PF603BK 1PF603BK 1PF603BK

121 / 115 115 / 121 150 / 144 148 / 142 155 / 149

———— —

Table 3: ELECTRICAL DATA - COOLING ONLY (50 & 60 Hz)

Models

F2RP, F3RP(T), F2RC,

F2FC, F2FP, F3FP(T)

018(N/H)06 1.6 1.4 2.0 1.8 -- -- 15 14

024(N/H)06* 1.6 1.4 2.0 1.8 2.9 2.7 15 14

030(N/H)06 2.5 2.2 3.2 2.8 -- -- 15 14

036(N/H)06* 3.3 2.9 4.2 3.7 3.2 2.9 15 14

040H06 2.5 2.2 3.2 2.8 -- -- 15 14

042(N/H)06 4.4 3.8 5.5 4.8 -- -- 15 14

045H06 3.0 2.7 3.9 3.4 -- -- 15 14 048(N/H)06* 3.4 3.3 4.9 4.3 3.3 3.0 15 14 060(N/H)06* 4.5 4.4 6.4 5.5 7.8 7.2 15 14

* Indicates models available in 50 Hz. Models designated by “93" volt code.

T otal Motor Amps Minimum Circuit Ampacity

60 Hertz 60 Hertz 50 Hertz

208V 230V 208V 230V 220V 240V

Table 4: CONVERSION TABLE

KW & MBH Conversions - for Total Power Input Requirement

FOR

208V 230V 240V .918 220V 240V .840

OPERATION MULTIPLY

240V

TABULATED KW & MBH BY

.751

Maximum

O.C.P.D.

Minimum Wire Size

A.W.G.

10 Unitary Products Group

Page 11

035-14520-001 Rev. B (0803)

Table 5: ELECTRICAL DATA - 1 Ø - 208/230-1-60

Models

F2RP/F3RP(T)/F2RC

F2FP/F3FP(T)/F2FC

018(N/H)06

024(N/H)06

030(N/H)06

036(N/H)06

040H06

042(N/H)06

045H06

048(N/H)06

060(N/H)06

Heat amps shown at 240V represents maximum heater rating.

See conversion Table 4 on page 10.

2HK16501906B only applies to F(2,3)RP and F(2,3)FP036 Models.

* May be 0 (no breaker) or 1 (with breaker). ** If first stage heat or 66 is connected to W1, otherwise refer to Table 6.

Heater*

Model

2HK*6500206B 2HK*6500506B LO 3.8 5.0 13.0 17.1 3.8 5.0 3.8 5.0 3.8 5.0 2HK*6500806B LO 5.6 7.5 19.1 25.6 3.8 5.0 5.6 7.5 5.6 7.5 2HK*6500506B 2HK*6500806B LO 5.6 7.5 19.1 25.6 3.8 5.0 5.6 7.5 5.6 7.5 2HK*6501006B LO 7.5 10.0 25.6 34.1 3.8 5.0 7.5 10.0 7.5 10.0 2HK*6500506B 2HK*6500806B LO 5.6 7.5 19.1 25.6 3.8 5.0 5.6 7.5 5.6 7.5 2HK*6501006B LO 7.5 10.0 25.6 34.1 3.8 5.0 7.5 10.0 7.5 10.0

2HK16501506B HI 11.3 15.0 38.6 51.2 3.8 5.0 7.5 10.0 11.3 15.0

2HK*6500506B 2HK*6500806B LO 5.6 7.5 19.1 25.6 3.8 5.0 5.6 7.5 5.6 7.5 2HK*6501006B LO 7.5 10.0 25.6 34.1 3.8 5.0 7.5 10.0 7.5 10.0

2HK16501506B MED 11.3 15.0 38.6 51.2 3.8 5.0 7.5 10.0 11.3 15.0

2HK16501906B

2HK*6500506B 2HK*6500806B LO 5.6 7.5 19.1 25.6 3.8 5.0 5.6 7.5 5.6 7.5 2HK*6501006B LO 7.5 10.0 25.6 34.1 3.8 5.0 7.5 10.0 7.5 10.0

2HK16501506B HI 11.3 15.0 38.6 51.2 3.8 5.0 7.5 10.0 11.3 15.0

2HK*6500506B 2HK*6500806B LO 5.6 7.5 19.1 25.6 3.8 5.0 5.6 7.5 5.6 7.5 2HK*6501006B LO 7.5 10.0 25.6 34.1 3.8 5.0 7.5 10.0 7.5 10.0

2HK16501506B LO 11.3 15.0 38.6 51.2 3.8 5.0 7.5 10.0 11.3 15.0

2HK*6500506B 2HK*6500806B LO 5.6 7.5 19.1 25.6 3.8 5.0 5.6 7.5 5.6 7.5 2HK*6501006B MED 7.5 10.0 25.6 34.1 3.8 5.0 7.5 10.0 7.5 10.0

2HK16501506B HI 11.3 15.0 38.6 51.2 3.8 5.0 7.5 10.0 11.3 15.0

2HK*6500506B 2HK*6500806B LO 5.6 7.5 19.1 25.6 3.8 5.0 5.6 7.5 5.6 7.5

2HK*6501006B LO 7.5 10.0 25.6 34.1 3.8 5.0 7.5 10.0 7.5 10.0 2HK16501506B LO 11.3 15.0 38.6 51.2 3.8 5.0 7.5 10.0 11.3 15.0 2HK16502006B LO 15.0 20.0 51.2 68.3 3.8 5.0 7.5 10.0 15.0 20.0 2HK16502506B LO 18.8 25.0 64.2 85.3 3.8 5.0 11.3 15.0 18.8 25.0

2HK*6500506B

2HK*6500806B LO 5.6 7.5 19.1 25.6 3.8 5.0 5.6 7.5 5.6 7.5

Max. Static

& Min. CFM

Static Tap 208V 240V 208V 240V 208V 240V 208V 240V 208V 240V

LO 1.9 2.5 6.5 8.5 1.9 2.5 1.9 2.5 1.9 2.5

0.5