York DF 072 User Manual

Page 1
®
TECHNICAL GUIDE SINGLE PACKAGE GAS/ELECTRIC UNITS
AND SINGLE PACKAGE AIR CONDITIONERS
DF 072
6 NOMINAL TONS
254599-YTG-C-0807

DESCRIPTION

YORK® Sunline Plus™ units are convertible single package air conditioners. The units were designed for light commercial and commercial applications. They can easily be installed on a roof curb, slab, roof jack or frame.
All units include:
Powder Paint finish that meets ASTM-B-117 1000 hour salt spray standards
Permanently lubricated motors
Bottom or side air discharge configuration capability (field convertible)
Manufactured under the quality standards of ISO9001
®
Simplicity
Copper tube/aluminum fin coils
Easy access to all components
Rigging holes in base rails for lifting
Fork lift slots on three sides
Single point power connection
Complete factory package - tested, charged and wired
CSA agency listing on all units
Control Board

WARRANTY

Factory Limited Parts Warranty
One-year parts warranty
A Five-year parts warranty on the compressor and electric heat elements.
Ten-year parts warranty on the gas-fired heat exchangers.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
Page 2

TABLE OF CONTENTS

254599-YTG-C-0807
DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 3
FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 5
FIELD-INSTALLED ACCESSORIES. . . . . . . . . . . . . 7
GUIDE SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 21
LIST OF FIGURES
Fig. # Pg. #
1 UNIT CUTAWAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2 TYPICAL FIELD POWER & CONTROL WIRING. . . . 1 5
3 UNIT DIMENSIONS (6 TON COOLING
ONLY/ELECTRIC HEAT) FRONT VIEW . . . . . . . . . .16
4 UNIT DIMENSIONS (6 TON COOLING/GAS HEAT)
FRONT VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5 UNIT WITH ECONOMIZER RAINHOOD . . . . . . . . . .17
6 UNIT WITH FIXED OUTDOOR AIR/MOTORIZED
DAMPER RAINHOOD. . . . . . . . . . . . . . . . . . . . . . . . .17
7 UNIT DIMENSIONS (REAR VIEW) . . . . . . . . . . . . . .18
8 DISCONNECT/BLOWER ACCESS LOCATION . . . . 18
9 TYPICAL APPLICATIONS . . . . . . . . . . . . . . . . . . . . .19
10 FOUR AND SIX POINT LOADING . . . . . . . . . . . . . . .20
11 ROOF CURB DIMENSIONS. . . . . . . . . . . . . . . . . . . .21
LIST OF TABLES
Tbl. # Pg. #
1 SOUND POWER RATING . . . . . . . . . . . . . . . . . . . . . . 8
2 CAPACITY RATINGS - (ARI 210/240) . . . . . . . . . . . . . 8
3 GAS HEAT RATINGS. . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 2 STAGE GAS HEAT RATINGS. . . . . . . . . . . . . . . . . . 8
5 DF072 COOLING CAPACITIES (6 TON) . . . . . . . . . . . 9
6 SUPPLY AIR BLOWER PERFORMANCE (6 TON
BELT DRIVE) - SIDE DUCT APPLICATION. . . . . . . . 10
7 BELT DRIVE BLOWER MOTOR AND DRIVE DATA . 10 8 SUPPLY AIR BLOWER PERFORMANCE (6 TON
BELT DRIVE) - SIDE DUCT APPLICATION. . . . . . . . 11
9 STATIC RESISTANCES. . . . . . . . . . . . . . . . . . . . . . . 11
10 ELECTRIC HEATER CFM LIMITATIONS. . . . . . . . . . 11
11 ELECTRICAL DATA - DF072 BELT DRIVE
W/O POWERED CONV. OUTLET . . . . . . . . . . . . . . . 12
12 ELECTRICAL DATA - DF072 DIRECT DRIVE
W/O POWERED CONV. OUTLET . . . . . . . . . . . . . . . 12
13 ELECTRICAL DATA - DF072 BELT DRIVE
W/POWERED CONV. OUTLET . . . . . . . . . . . . . . . . . 13
14 ELECTRICAL DATA - DF072 DIRECT DRIVE
W/POWERED CONV. OUTLET . . . . . . . . . . . . . . . . . 13
15 DF PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . 14
16 ELECTRIC HEAT CORRECTION FACTORS. . . . . . . 14
17 VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . 14
18 UTILITIES ENTRY . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
19 MINIMUM CLEARANCES. . . . . . . . . . . . . . . . . . . . . . 18
20 DF 4 AND 6 POINT LOADS WEIGHT
DISTRIBUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
21 CENTER OF GRAVITY. . . . . . . . . . . . . . . . . . . . . . . . 20
22 DF OPERATING WEIGHTS (LBS.) . . . . . . . . . . . . . . 20
2 Unitary Products Group
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254599-YTG-C-0807

PRODUCT NOMENCLATURE

6 Ton Sunline Model Number Nomenclature
D F 072 N04 A 2 A AA 1 0 1 2 4 A
Product Category
D = A/C, Single Pkg., R-22
Product Identifier
F = 10.4 EER A/C
Nominal Cooling Capacity
072 = 6.0 Ton
Heat Type and Nominal Heat Capacity
C00 = Cooling Only. Suitable for Field
Installed Electric Heat
Gas Heat Options
N08 = 80 MBH Output Aluminized Steel, 1 Stage
(072)
N10 = 100 MBH Output Aluminized Steel, 1 Stage
(072)
D06 = 60 MBH Output Aluminized Steel, 2 Stage
(072)
D10 = 100 MBH Output Aluminized Steel, 2 Stage
(072)
S08 = 80 MBH Output Stainless Steel, 1 Stage
(072)
S10 = 100 MBH Output Stainless Steel, 1 Stage
(072)
T06 = 60 MBH Output Stainless Steel, 2 Stage
(072)
T10 = 100 MBH Output Stainless Steel, 2 Stage
(072)
Electric Heat Options
E05 = 5 KW E07 = 7 KW E10 = 10 KW E15 = 15 KW E20 = 20 KW E30 = 30 KW
*(D, T) 10 = 92 MBH Output on 036 Models
Airflow
A = Direct Drive B = Direct Drive/Single Input Economizer D = Direct Drive/Motorized Damper N = Belt Drive P = Belt Drive/Single Input Economizer R = Belt Drive/Motorized Damper
Voltage
2 = 208/230-3-60 4 = 460-3-60 5 = 575-3-60
Product Style
A = Style A
These four digits will not be assigned until a quote is requested, or an order placed.
SS Drain Pan
CPC Controller, DFS, APS
Johnson Controller, DFS, APS
Honeywell Controller, DFS, APS
Novar Controller, DFS, APS
Simplicity IntelliComfort Controller
Simplicity IntelliComfort Controller w/ModLinc
2" Pleated filters
BAS Ready Economizer (2-10 V. D. C. Actuator without a Controller)
Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned
Product Generation
1 = First Generation 2 = Second Generation
Standard Cabinet
AA = None AB = Phase Monitor AC = Coil Guard AD = Dirty Filter Switch AE = Phase Monitor & Coil Guard AF = Phase Monitor & Dirty Filter Switch AG = Coil Guard & Dirty Filter Switch AH = Phase Monitor, Coil Guard & Dirty Filter Switch AS = Bottom Drain Connection RC = Coil Guard & American Flag TA = Technicoat Condenser Coil TJ = Technicoat Evaporator Coil TS = Technicoat Evaporator and Condenser Coil
ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be
located in digits 15-18.
Installation Options
A = No Options Installed B=Option1 C=Option 2 D = Options 1 & 2 E=Option3 F = Option 4 G = Options 1 & 3 H = Options 1 & 4 J = Options 1, 2 & 3 K = Options 1, 2, & 4 L = Options 1,3 & 4 M = Options 1, 2, 3, & 4 N = Options 2 & 3 P = Options 2 & 4 Q = Options 2, 3, & 4 R = Options 3 & 4 S=Option5 T = Options 1 & 5 U = Options 1, 3, & 5 V = Options 1, 4, & 5 W = Options 1, 3, 4, & 5 X = Options 3 & 5 Y = Options 4 & 5 Z = Options 3, 4 & 5
Options
1 = Disconnect 2 = Non-Pwr'd Conv. Outlet 3 = Smoke Detector S.A. 4 = Smoke Detector R.A. 5=Pwr'dConv.Outlet
Configuration Options (not required for all units)
Additional Options
Hinged Filter Door & Toolless Access Cabinet
BA = Hinged Filter Door & Toolless Access Panels
BA = Hinged Filter Door & Toolless Access Panels BA = Hinged Filter Door & Toolless Access Panels BB = Phase Monitor, Hinged Filter Door & Toolless
Access Panels
BC = Coil Guard, Hinged Filter Door & Toolless
Access Panels
BD = Dirty Filter Switch, Hinged Filter Door &
Toolless Access Panels
BE = Phase Monitor & Coil Guard, Hinged Filter
Door & Toolless Access Panels
BF = Phase Monitor & Dirty Filter Switch, Hinged
Filter Door & Toolless Access Panels
BG = Coil Guard & Dirty Filter Switch, Hinged Filter
Door & Toolless Access Panels
BH = Phase Monitor, Coil Guard & Dirty Filter Switch,
Hinged Filter Door & Toolless Access Panels
Unitary Products Group 3
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254599-YTG-C-0807

FEATURES

All models are available with a wide variety of factory­mounted options such as stainless steel heat exchangers, electric heaters, phase monitor, convenience outlet, dirty filter switch, disconnect switch, smoke detectors, and coil guard to make them suitable for almost every application.
All units are self-contained and assembled on full perimeter base rails with forklift holes on three sides and holes for over­head rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable operation.
All models (including those with an economizer) are suitable for either bottom or horizontal duct connections. For bottom duct, remove the sheet metal panels from the supply and return air openings through the base of the unit. For horizon­tal duct, remove the supply and return air panels on the rear of the unit.
All models are available with these “factory mounted” outdoor air damper options:
Single enthalpy economizer
Motorized outdoor air damper Supply air blowers are equipped with either a direct drive or a
belt drive that can be adjusted to meet the exact require­ments of the job.
All compressors are equipped with internal pressure relief. Every refrigerant circuit includes a liquid line filter-drier, a high pressure switch and a suction line with a freezestat and low pressure/loss of charge switch to protect all system compo­nents.
®
Simplicity standardized a number of features previously available only as options or by utilizing additional controls.
Low Ambient - An integrated low-ambient control
Anti-Short Cycle Protection - To aid compressor
Fan Delays - Fan on and fan off delays are fully pro-
Safety Monitoring - The control board monitors the
Controls - Simplicity® control boards have
allows all units to operate in the cooling mode down to 0ºF outdoor ambient without additional assis­tance. Optionally , the control board can be pro­grammed to lockout the compressors when the outdoor air temperature is low or when free cooling is available.
life, an anti-short cycle delay is incorporated into the standard controls. Compressor reliability is further ensured by programmable minimum run times. For testing, the anti short cycle delay can be temporarily overridden with the push of a button.
grammable and are independent of one another. All units are programmed with default values based upon their configuration of cooling and heat.
high and low-pressure switches, the freezestats, the
gas valve, if applicable, and the temperature limit switch on gas heat units. The unit control board will alarm on ignition failures, compressor lockouts and repeated limit switch trips.
Nuisance Trip Protection- To prevent nuisance trouble calls, the control board uses a “three strikes, you’re out” philosophy. The high and low-pressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the compressor.
On Board Diagnostics - Each alarm will energize a trouble light on the thermostat, if so equipped, and flash an alarm code on the control board LED. Each high and low-pressure switch alarm as well as each freezestat alarm has its own flash code. The control board saves the five most recent alarms in memory, and these alarms can be reviewed at any time. Alarms and programmed values are retained through the loss of power.
All units have long lasting powder paint cabinets with 1000 hour salt spray test approval under ASTM-B117 procedures.
All models are CSA listed.
Warranty - All models include a one-year limited parts warranty on the complete unit. Compressors and electric heater elements carry a five-year warranty. Gas heat exchangers carry a 10-year parts warranty.
Gas Heat Operation - All single phase models with gas heat have minimum annual fuel utilization efficiency (AFUE) of 80%. All three phase models with gas heat have minimum steady state efficiency of 80%. Each sec­tion includes a durable heat exchanger with aluminized steel or optional stainless steel tubes, a redundant gas valve, spark ignition, power venting, an ignition module for 100% shut-off and all of the safety controls required to meet the latest ANSI standards.
The gas supply piping can be routed into the heating compartment through a hole in the base pan of the unit or through a knockout in the piping panel on the front of the unit.
Electric Heat Operation - All electric heat models are wired for a single power source and include a bank of nickel chromium elements mounted at the discharge of the supply air blower to provide a high velocity and uni­form distribution of air across the heating elements. Every element is fully protected against excessive tem­perature by thermal limit switches.
The power supply wiring can be routed into the control box through a threaded pipe connection (field supplied) in the base pan of the unit or through a knockout in the wiring panel on the side of the unit.
BAS Controls - Y ork’ s Sunline™ series uni ts of fer factory mounted BAS controls such as Simplicity fort™, Novar, Honeywell , Johnson, and CPC.
®
INTELLI-Com-
4 Unitary Products Group
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254599-YTG-C-0807

FIGURE 1 - UNIT CUTAWAY

FACTORY-INSTALLED OPTIONS

SINGLE INPUT ELECTRONIC ENTHALPY ECONO­MIZERS - Includes a slide-in / plug-in damper assembly
with fully modulating spring-return motor actuator capa­ble of introducing up to 100% outdoor air with nominal 1% leakage type dampers.
The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.
The rainhood is painted to match the basic unit and must be field-assembled before installing.
MOTORIZED OUTDOOR AIR INTAKE DAMPER - Includes a slide-in / plug-in damper assembly with a 2­position, spring return motor actuator which opens to a pre-set position whenever the supply air blower is oper­ating and will drive fully closed when the blower unit shuts down.
The rain hood is painted to match the basic unit and must be field assembled before installing.
PHENOLIC COATED EVAPORATOR AND CON- DENSER COILS - Special coating process that utilizes
Technicoat 10-1 immersion of the complete coil for maximum protection.
TM
processes. Coating is applied by total
ELECTRIC HEATERS - Wired for single point power supply. These nickel chromium heater elements are pro­vided with limit and automatic reset capability to prevent operation at excessive temperatures.
FILTER OPTIONS - Standard units are shipped with 1” throw-away filters installed. 2” pleated filters are offered as a factory installed option.
CONVENIENCE OUTLET - This 110 volt outlet can be “powered” by the unit with a stepdown transformer or the unit may be ordered with a “non-powered” convenience outlet that can be wired in the field.
DISCONNECT SWITCH - For gas heat units and cooling units with electric heat, a HACR breaker sized to the unit is provided. For cooling only units, a switch sized to the largest electric heat available for the particular unit is provided. Factory installed option only.
BAS - Building Automation System Controls
Simplicity Simplicity
®
INTELLI-Comfort™ CONTROL - The York®
®
INTELLI-Comfort™ control is factory installed. It includes a supply air sensor, a return air sen­sor, and an outside air sensor . There are provisions for a field installed dirty filter indicator switch, an air-proving switch, an Outside Air Humidity sensor, a Return Air Humidity sensor, an Inside IAQ sensor, and an Outside Air IAQ sensor. Construction mode operation, 365-day real time clock with 7 day programming plus holiday
Unitary Products Group 5
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254599-YTG-C-0807
scheduling is built-in. Two different modes of demand ventilation are achieved through the INTELLI-Comfort™ using CO2 sensors. It uses an inside CO2 sensor to per­form Demand Ventilation. It can also use an Outside CO2 sensor to perform Differential Demand Ventilation. It uses a Patented Comfort Ventilation algorithm to pro­vide comfortable ventilation air temperature. The pat­ented economizer-loading algorithm will protect the equipment when harsh operating conditions exist. Humidity in the occupied space or return duct can be monitored and controlled via humidity sensors and the on-board connection for hot gas re-heat system. It uses the INTELLI-Start™ algorithm to maximize energy sav­ings by recovering the building from the Unoccupied Set­points to the Occupied Setpoints just in time for the Occupied Time Period to begin. The Simplicity
®
INTELLI-Comfort™ balances space temperature, venti­lation air temperature, CO2 and humidity for ultimate comfort.
®
Simplicity
INTELLI-Comfort™ with MOD LINK CON-
TROL - The York® Simplicity® INTELLI-Comfort™ with
Mod Link control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an addi­tional control to translate communications from MOD­BUS to the BACnet MSTP protocol.
Novar® BAS CONTROL - The Novar® ETC-3 building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch.
JOHNSON CONTROLS BAS CONTROL - The Johnson Control YK-UNT-1126 building automation system con­troller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air prov­ing switch.
CPC BAS CONTROL - The Computer Process Controls Model 810-3060 ARTC Advanced Rooftop building auto­mation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch and air proving switch.
HONEYWELL BAS CONTROL - The Honeywell W7750C building automation system controller is factory installed. Includes air supply sensor, return air sensor, dirty filter indicator switch, and air proving switch.
SMOKE DETECTORS - (supply air & return air) The smoke detectors stop operation of the unit by interrupting
power to the control board if smoke is detected within the air compartment.
Factory installed Smoke D etecto rs in the return air, may be subjected to freezing temperatures during “off” times due to outside air infiltration. These smoke detectors have an operational limit of 32°F to 131°F. Smoke detectors installed in areas that could be outside those limitations will have to be moved to prevent having false alarms.
COIL GUARD - Customers can purchase a coil guard kit to protect the condenser coil from damage. This is not a hail guard kit.
STAINLESS STEEL HEAT EXCHANGER - For applica- tions in corrosive environments, this option provides a full stainless steel heat exchanger assembly.
STAINLESS STEEL DRAIN PAN - An optional rust- proof stainless steel drain pan is available to provide years of trouble-free operation in corrosive environ­ments.
BOTTOM DRAIN CONNECTION - An optional bottom drain connection is available for inside the curb connec­tions for applications in cold environments to reduce freezing drain lines.
PHASE MONITORS - Designed to prevent unit damage. The phase monitor will shut the unit down in an out-of­phase condition.
DIRTY FILTER SWITCH - This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally high pressure drop across the filters. Factory installed option or field installed accessory.
HINGED FILTER DOOR/“TOOLLESS” BLOWER AND ACCESS PANELS (not hinged) - This option allows for easy access and maintenance.
NOTE:Knobs are shipped inside the unit to prevent ship-
ping damage. These must be field installed for tool-less operation.
6 Unitary Products Group
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254599-YTG-C-0807

FIELD-INSTALLED ACCESSORIES

SINGLE INPUT ELECTRONIC ENTHALPY ECONO­MIZERS - Includes a slide-in / plug-in damper assembly
with fully modulating spring-return motor actuator capa­ble of introducing up to 100% outdoor air with nominal 1% leakage type dampers.
The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.
The rainhood is painted to match the basic unit and must be field-assembled before installing.
MOTORIZED OUTDOOR AIR INTAKE DAMPER - Includes a slide-in / plug-in damper assembly with a 2­position, spring return motor actuator which opens to some pre-set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down.
The rain hood is painted to match the basic unit and must be field assembled before installing.
ELECTRIC HEA T ERS wired for single point power sup­ply. These nickel chromium heater elements are pro­vided with limit and automatic reset capability to prevent operation at excessive temperatures.
ROOF CURBS - Eight and fourteen-inch high roof curbs provide a water-tight seal between the unit and the fin­ished roof. These full perimeter curbs meet the require­ments of the National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assem­bly.
Roof curbs are designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports.
HIGH ALTITUDE NATURAL GAS - Burner orifices and pilot orifices are provided for proper furnace operation at altitudes up to 6,000 feet.
PROPANE - Burner orifices, pilot orifices and gas valve parts are provided to convert a natural gas furnace to propane.
HIGH ALTITUDE PROPANE - Burner orifices and pilot orifices are provided for proper furnace operation at alti-
tudes up to 6,000 feet. This accessory supplements the basic propane conversion kit.
LOW NOX KIT- Required to reduce the emission of nitrogen oxides below 40 nanograms per joule.
POWER EXHAUST - Our single input economizer options are available with power exhaust. Whenever the outdoor air intake dampers are opened for free cooling, the exhaust fan will be energized to prevent the condi­tioned space from being over-pressurized during econo­mizer operation.
The power exhaust option can only be used on bot­tom duct configurations.
BAROMETRIC RELIEF DAMPER - This damper acces­sory can be used to relieve internal building air pressure on units with an economizer without power exhaust. This accessory includes a rain hood, a bird screen and a fully assembled damper. With bottom duct connections, the damper should be mounted over the opening in the return air panel. With horizontal ductwork, the accessory should be mounted on the return air duct.
ENTHALPY ACCESSORY CONTROL KIT - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy.
BURGLAR BARS - Mount in the supply and return openings to prevent entry into the duct work.
FLUE EXHAUST EXTENSION KIT - In locations with wind or weather conditions which may interfere with proper exhausting of furnace combustion products, this kit can be installed to prevent the flue exhaust from entering nearby fresh air intakes.
CO
COIL GUARD - Customers can purchase a coil guard kit
HAIL GUARD - Hail guard kit is available to prevent unit
GAS PIPING KIT - This kit supplies all necessary fittings
SENSOR - Senses CO2 levels and automatically
2
overrides the economizer when levels rise above the present limits.
to protect the condenser coil from damage. This is not a hail guard kit.
from hail damage. This is a sloped hood that fits above the coil.
and shut off valve.
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254599-YTG-C-0807

TABLE 1: SOUND POWER RATING

UNIT SIZE
CFM
ESP BLOWER
IWG SPEED KW 63 125 250 500 1,000 2,000 4,000 8,000
1
-12
SOUND POWER (db 10
Octave Band Centerline Frequency (Hz)
Watts)
SWL
dB(A)
dB(A)
@
10Ft.
072 2,2000.3HIGH1.3587877770726560557744
1. These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan manufacture has no way of knowing the details of each system. This constitutes and expectation to any specification or guaran­tee requiring a dBA value or sound data in any other form than sound power level ratings.
2. At a distance of 10 feet from the blower.
TABLE 2: CAPACITY RATINGS - (ARI 210/240)
MODEL MBH
DF072
1. 80/67°F Indoor and 95°F outdoor.
2. EER = Energy Efficiency Ratio at full load - the cooling capacity in Btu’s per hour (Btuh) divided by the power
70.5 10.4
1
EER
TABLE 3: GAS HEAT RATINGS
2
MODEL
DF072N08 DF072N10
1. All units are single-stage heating.
MBH
INPUT
100 125
1
MBH
OUTPUT
80
100
AFUE
(%)
80.5
80.3
TEMP
RISE ºF
25 - 55 35 - 65
input in watts, expressed in Btuh per watt (Btuh/watt).
TABLE 4: 2 STAGE GAS HEAT RATINGS
1
MODEL
ST
1 DF072D06 DF072D10
1. Models are 3Ø only.
MBH INPUT MBH OUTPUT STEADY STATE EFFICIENCY RISE
STAGE 2ND STAGE 1ST STAGE 2ND STAGE 1ST STAGE 2ND STAGE MIN. MAX.
45 75 35.8 60.8 79.4 81.1 35 70 1230 75 125 60.4 100.6 80.5 80.5 45 75 1230
MINIMUM HEATING
AIRFLOW (CFM)
2
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254599-YTG-C-0807
TABLE 5: DF072 COOLING CAPACITIES (6 TON)
Return Air
CFM
2750
2475
2200
1925
1650
2750
2475
2200
1925
1650
Gross
Capacity
WB
(MBh)
(°F)
72 83.1 5.24 54.6 46.4 38.2 30.0 21.8 - - 80.2 5.92 53.1 44.9 36.7 28.5 20.3 - -
67 79.5 5.15 67.8 59.6 51.4 43.2 35.0 26.8 18.6 75.3 5.80 66.6 58.4 50.2 42.0 33.8 25.6 17.4
62 72.7 5.08 72.7 72.7 64.8 56.6 48.4 40.2 32.0 68.3 5.74 68.3 68.3 62.5 54.3 46.1 37.9 29.7
57 66.7 5.04 66.7 66.7 64.6 56.4 48.2 40.0 31.8 65.8 5.77 65.8 65.8 64.5 56.3 48.1 39.9 31.7
72 82.4 5.25 52.1 44.8 37.5 30.2 22.9 - - 79.9 5.89 50.5 43.2 35.9 28.6 21.3 - -
67 78.8 5.16 65.0 57.7 50.4 43.1 35.8 28.5 21.2 75.0 5.78 63.8 56.5 49.1 41.8 34.5 27.2 19.9
62 72.1 5.10 72.1 70.7 63.5 56.2 48.9 41.6 34.3 68.0 5.72 68.0 67.3 61.2 53.9 46.6 39.3 32.0
57 66.1 5.05 66.1 66.1 63.4 56.1 48.8 41.5 34.1 65.5 5.74 65.5 65.5 63.1 55.8 48.5 41.2 33.9
72 81.7 5.26 49.6 43.2 36.8 30.3 23.9 - - 79.6 5.87 48.0 41.6 35.2 28.7 22.3 - -
67 78.1 5.18 62.355.849.443.036.630.223.8 74.7 5.75 60.9 54.5 48.1 41.7 35.3 28.9 22.4
62 71.4 5.11 71.4 68.7 62.3 55.9 49.5 43.1 36.6 67.7 5.69 67.7 66.3 59.9 53.5 47.1 40.7 34.3
57 65.5 5.06 65.5 65.5 62.1 55.7 49.3 42.9 36.5 65.2 5.72 65.2 65.2 61.8 55.4 49.0 42.6 36.2
72 79.3 5.24 45.6 40.0 34.5 28.9 23.4 - - 77.1 5.86 43.9 38.4 32.8 27.2 21.7 - -
67 75.8 5.15 57.5 51.9 46.4 40.8 35.3 29.7 24.1 72.3 5.74 56.0 50.4 44.9 39.3 33.8 28.2 22.6
62 69.4 5.08 67.7 64.0 58.5 52.9 47.3 41.8 36.2 65.6 5.68 64.5 61.5 55.9 50.3 44.8 39.2 33.7
57 63.6 5.04 63.6 62.3 58.3 52.7 47.2 41.6 36.1 63.2 5.71 63.2 61.7 57.7 52.1 46.5 41.0 35.4
72 77 5.21 41.6 36.9 32.2 27.5 22.8 - - 74.5 5.85 39.8 35.1 30.4 25.7 21.0 - -
67 73.6 5.12 52.7 48.0 43.3 38.6 33.9 29.2 24.5 69.9 5.73 51.0 46.3 41.6 36.9 32.2 27.5 22.8
62 67.3 5.06 64.0 59.3 54.6 49.9 45.2 40.5 35.8 63.4 5.67 61.3 56.6 51.9 47.2 42.5 37.7 33.0
57 61.7 5.01 61.7 59.2 54.5 49.8 45.0 40.3 35.6 61.1 5.70 61.1 58.2 53.5 48.8 44.1 39.4 34.7
72 76.3 6.66 51.5 43.3 35.1 26.9 18.7 - - 72.4 7.40 50.0 41.8 33.6 25.4 17.2 - -
67 70.2 6.55 64.2 56.0 47.8 39.6 31.5 23.3 15.1 65.0 7.31 61.9 53.7 45.5 37.3 29.1 20.9 12.7
62 62.2 6.48 62.2 62.2 58.8 50.6 42.4 34.2 26.0 56.1 7.22 56.1 56.1 55.2 47.0 38.8 30.6 22.4
57 61.2 6.50 61.2 61.2 60.1 51.9 43.7 35.5 27.3 56.7 7.24 56.7 56.7 55.7 47.5 39.3 31.1 22.9
72 76.1 6.63 49.0 41.7 34.3 27.0 19.7 - - 72.3 7.36 47.4 40.1 32.8 25.5 18.2 - -
67 70.0 6.52 61.4 54.1 46.8 39.5 32.2 24.9 17.6 65.0 7.26 59.1 51.7 44.4 37.1 29.8 22.5 15.2
62 62.0 6.45 62.0 61.7 57.5 50.2 42.9 35.6 28.3 56.1 7.18 56.1 56.1 53.9 46.6 39.2 31.9 24.6
57 61.0 6.47 61.0 61.0 58.8 51.5 44.2 36.9 29.5 56.6 7.19 56.6 56.6 54.4 47.1 39.8 32.5 25.2
72 75.9 6.59 46.4 40.0 33.6 27.2 20.7 - - 72.2 7.31 44.8 38.4 32.0 25.6 19.2 - -
67 69.8 6.48 58.6 52.2 45.7 39.3 32.9 26.5 20.1 64.9 7.22 56.2 49.8 43.4 37.0 30.5 24.1 17.7
62 61.9 6.41 61.9 61.2 56.2 49.8 43.4 37.0 30.6 56.0 7.13 56.0 56.0 52.6 46.2 39.7 33.3 26.9
57 60.9 6.43 60.9 60.9 57.5 51.0 44.6 38.2 31.8 56.5 7.15 56.5 56.5 53.1 46.7 40.3 33.9 27.4
72 73.1 6.58 42.3 36.7 31.1 25.6 20.0 - - 69.1 7.30 40.6 35.0 29.5 23.9 18.4 - -
67 67.2 6.47 53.5 48.0 42.4 36.9 31.3 25.7 20.2 62.1 7.20 51.1 45.5 40.0 34.4 28.8 23.3 17.7
62 59.6 6.40 59.1 57.0 52.2 46.6 41.0 35.5 29.9 53.6 7.12 53.6 52.5 48.4 42.9 37.3 31.7 26.2
57 58.6 6.42 58.6 57.3 53.3 47.7 42.2 36.6 31.0 54.1 7.13 54.1 53.0 48.9 43.3 37.8 32.2 26.7
72 70.3 6.57 38.1 33.4 28.7 24.0 19.3 - - 66.1 7.28 36.4 31.7 26.9 22.2 17.5 - -
67 64.6 6.46 48.5 43.8 39.1 34.4 29.7 25.0 20.3 59.4 7.19 45.9 41.2 36.5 31.8 27.1 22.4 17.7
62 57.3 6.39 56.3 52.8 48.1 43.4 38.7 34.0 29.2 51.2 7.11 51.2 49.0 44.3 39.6 34.9 30.2 25.5
57 56.4 6.41 56.4 53.8 49.1 44.4 39.7 35.0 30.3 51.7 7.12 51.7 49.4 44.7 40.0 35.3 30.6 25.9
Power
Input
(kW)
1
Gross Sensible Capacity2(MBh)
Return Air Dry Bulb (°F) Return Air Dry Bulb (°F)
86 83 80 77 74 71 68 90 85
85°F
105°F 115°F
1. These ratings include the compre ssor and t he con denser fan motors but not the supply air blower motor. The total condenser fan motor power input is 0.36kW. Refer to the SUPPLY AIR BLOWER PERFORMANCE Table for the kW of the supply air blower motor.
2. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE Table, multiply this value by 3.425 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
Nominal Rating
Temperature of Air on Condenser Coil
Gross
Capacity
(MBh)
Power
Input (kW)
Gross Sensible Capacity (MBh)
80 75 70 65 68
95°F
Unitary Products Group 9
Page 10
TABLE 6: SUPPLY AIR BLOWER PERFORMANCE (6 TON BELT DRIVE) - SIDE DUCT APPLICATION
Unit
Tonnage
2,3
6
Air Flow
(CFM)
0.2 0.3 0.4 0.5 0.6 0.7 0.8
RPMWattsRPMWattsRPMWattsRPMWattsRPMWattsRPMWattsRPMWatts
Available External Static Pressure - IWG
2500 1059 1560 1077 1590 1095 1630 1114 1650 1134 1660 1158 1685 1181 1720 2400 1032 1405 1054 1470 1074 1525 1094 1560 1116 1595 1140 1620 1167 1640 2300 1005 1260 1024 1275 1049 1370 1069 1440 1090 1475 1116 1505 1142 1535 2200 980 1160 1002 1170 1022 1190 1044 1250 1066 1350 1090 1410 1117 1440 2100 930 1060 957 1070 983 1080 1010 1100 1039 1160 1064 1260 1092 1340 2000 877 950 908 975 941 1000 976 1020 1009 1050 1040 1100 1070 1225 1900 - - - - 894 885 940 940 980 980 1014 1020 1047 1095 1800 - - - - 855 815 903 860 950 905 988 940 1022 970 1700 - - - - - - 884 815 925 850 964 880 1001 910 1600 - - - - - - 864 770 908 805 948 835 987 870 1500 - - - - - - - - 882 740 926 780 965 830
1
254599-YTG-C-0807
Unit
Tonnage
Air Flow
(CFM)
Available External Static Pressure - IWG
0.9 1.0 1.1 1.2 1.3 1.4 1.5
RPMWattsRPMWattsRPMWattsRPMWattsRPMWattsRPMWattsRPMWatts
1
2500 - - - - - - - ------­2400 1193 1665 - - - - - ------­2300 1170 1580 1202 1620 - - - ------­2200 1148 1480 1180 1530 - - - -------
2,3
6
2100 1121 1385 1155 1425 1190 1475 - ------­2000 1100 1285 1133 1340 1169 1385 1205 1445 - - - - - ­1900 1079 1180 1110 1240 1143 1280 1178 1330 1222 1375 - - - ­1800 1058 1060 1090 1135 1122 1190 1158 1240 1196 1295 - - - ­1700 1035 960 1071 1030 1103 1100 1134 1140 1164 1175 1197 1205 - ­1600 1020 900 1056 965 1088 1035 1118 1065 1145 1105 1170 1130 1198 1150 1500 1004 860 1038 880 1070 925 1101 980 1130 1045 1158 1075 1184 1110
1. Includes allowances for a wet evaporator coil, 1” filters, and the heat exchangers. Refer to STATIC RESISTANCE Table for resis­tance values on applications other than gas / electric units with side duct airflows.
2. 230/460/575 Volts
3. For 208 Volts multiply values by 0.95.
TABLE 7: BELT DRIVE BLOWER MOTOR AND DRIVE DATA
1
MODEL
6 TON 850/1220 1 1/2 56 1VL40 2.7-3.7 2.4-3.4 5/8 AK56 5.4 5.2 1 A36 37.3 1
BLOWER
SIZE
RANGE
(RPM)
1. All motors have solid bases and are inherently protected. these motors ca n be select ed t o operat e into t heir service f acto r be cause t hey ar e located in the moving air, upstrea m of any heating device.
MOTOR
HP FRAME
ADJUSTABLE MOTOR PULLEY FIXED BLOWER PULLEY
DESIG-
NATION
OUTSIDE
DIA. (IN.)
PITCH
DIA. (IN.)
BORE
(IN.)
DESIG-
NATION
OUTSIDE
DIA. (IN.)
PITCH
DIA. (IN.)
BORE
(IN.)
DESIG-
NATION
BELT
(NOTCHED)
PITCH
LENGTH
(IN.)
QTY.
10 Unitary Products Group
Page 11
254599-YTG-C-0807
TABLE 8: SUPPLY AIR BLOWER PERFORMANCE (6 TON BELT DRIVE) - SIDE DUCT APPLICATION
Unit
Tonnage
2
6
Motor Speed
0.2 0.3 0.4 0.5 0.6
CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts
Available External Static Pressure - IWG
Hi 2256 883 2258 931 2247 950 2223 964 2182 979
Med/Hi 2145 771 2127 784 2119 808 2089 826 2051 844
Med 2020 637 1999 656 1985 675 1947 696 1910 715
Med/Low----------
Low----------
1
Unit
Tonnage
Motor Speed
Available External Static Pressure - IWG
0.7 0.8 0.9 1.0
CFM Watts CFM Watts CFM Watts CFM Watts
1
Hi 2125 971 2044 940 1958 898 1864 854
Med/Hi 2014 859 1965 861 1896 843 1801 806
2
6
Med 1876 730 1832 740 1793 756 - -
Med/Low--------
Low--------
1. Includes allowances for a wet evaporator coil, 1” filters, and the heat exchangers. Refer to STATIC RESIST ANCES Table for resistance values.
2. Side Duct application (230 Volts)
TABLE 9: STATIC RESISTANCES
RESISTANCE, IWG
DESCRIPTION
ECONOMIZER
ELECTRIC
HEATERS
BOTTOM DUCT CONNECTIONS
1. Deduct these resistance values from the available external static pressure shown in SUPPLY AIR BLOWER PERFORMANCE Tables.
2. Add these resistance values to the available static resistance values on SUPPLY AIR BLOWER PERFORMANCE Tables.
3. The pressure through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air
duct system is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation.
1
COOLING ONLY
1 3
7-15KW 0.04 0.05 0.06 0.07 0.08 0.10 0.12 0.14 0.16 0.19 0.22
20-30KW 0.06 0.07 0.08 0.09 0.11 0.13 0.15 0.17 0.20 0.23 0.26
2
1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000
0.07 0.08 0.09 0.11 0.13 0.15 0.17 0.20 0.23 0.26 0.30
1
0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.14 0.16 0.19 0.22
0.08 0.10 0.12 0.14 0.16 0.18 0.20 0.23 0.26 0.29 0.32
CFM
TABLE 10: ELECTRIC HEATER CFM LIMITATIONS
MINIMUM SUPPLY AIR CFM
UNIT MODEL SIZE NOMI-
NAL TONS
6
Unitary Products Group 11
VOLTAGE
HEATER SIZE NOMINAL KW
5 7 10 15 20 30
208/230-3-60 1800 1800 1800 1800 1800 1800
460-3-60 - 1800 1800 1800 1800 1800 575-3-60 - - 1800 1800 1800 1800
Page 12
TABLE 11: ELECTRICAL DATA - DF072 BELT DRIVE W/O POWERED CONV. OUTLET
MODEL
TONNAGE
VOLTAGE
COMPRESSORS
RLA
EACH
LRA
EACH
OD FAN MOTOR
FLA
208-3-60 20.7 156.0 2.3 5.2 0.0
230-3-60 20.7 156.0 2.3 5.2 0.0
DF072
(6.0)
460-3-60 10.0 75.0 1.3 2.6 0.0
575-3-60 8.2 54.0 1.3 2.0 0.0
1. HACR Type per NEC.
2. These electric heaters do not include a fuse box. If a fuse box is required to meet a local code (i.e. Chicago), the fuse block accessories 2FB04700825 and 2FB04700846 are available for field installation.
ID
BLOWER
MOTOR
FLA
CONV
OUTLET
FLA
ELECTRIC HEATER
MODEL NO.
None - - 33.4 45 2CE04510525 2CE04510725
HEATER KWHEATER
2 2
5.6 15.5 33.4 45 2CE04511025 8 22.2 34.3 45 2CE04511525 11.9 33.0 47.8 50 2CE04512025 15.9 44.1 61.7 70 2CE04513025 22.2 61.6 83.5 90
None - - 33.4 45 2CE04510525 2CE04510725
2
5.3 12.7 33.4 45
2
7.5 18.0 33.4 45 2CE04511025 10.6 25.5 38.4 50 2CE04511525 15.9 38.2 54.3 60 2CE04512025 21.2 51.0 70.2 80 2CE04513025 29.6 71.2 95.5 100
None - - 16.4 25 2CE04510746 2CE04511046 2CE04511546 2CE04512046 2CE04513046
2
6.8 8.2 16.4 25
2
10.1 12.1 18.4 25
2
13.6 16.4 23.7 25
2
19.5 23.5 32.6 35
2
28.8 34.6 46.6 50
None - - 13.3 20
2CE04511058 10.6 10.2 15.2 20 2CE04511558 15.9 15.3 21.6 25 2CE04512058 21.2 20.4 28 30 2CE04513058 30.4 29.3 39.1 40
254599-YTG-C-0807
MIN.
AMPS
CIRCUIT
AMPACITY
(AMPS)
4 11.1 33.4 45
MAX. FUSE/
BRKR
SIZE
(AMPS)
1
TABLE 12: ELECTRICAL DATA - DF072 DIRECT DRIVE W/O POWERED CONV. OUTLET
MODEL
TONNAGE
VOLTAGE
COMPRESSORS
RLA
EACH
LRA
EACH
OD FAN MOTOR
FLA
208-3-60 20.7 156.0 2.3 10.6 0.0
DF072
(6.0)
230-3-60 20.7 156.0 2.3 10.6 0.0
1. HACR Type per NEC.
2. These electric heaters do not include a fuse box. If a fuse box is required to meet a local code (i.e. Chicago), the fuse block accessories 2FB04700825 and 2FB04700846 are available for field installation.
ID
BLOWER
MOTOR
FLA
CONV
OUTLET
FLA
ELECTRIC HEATER
MODEL NO.
None - - 38.8 50 2CE04510525 2CE04510725
HEATER KWHEATER
2
4.0 11.1 38.8 50
2
5.6 15.5 38.8 50 2CE04511025 8.0 22.2 41.0 50 2CE04511525 11.9 33.0 54.5 60 2CE04512025 15.9 44.1 68.4 70 2CE04513025 22.2 61.6 90.3 100
None - - 38.8 50 2CE04510525 2CE04510725
2
5.3 12.7 38.8 50
2
7.5 18.0 38.8 50 2CE04511025 10.6 25.5 45.1 50 2CE04511525 15.9 38.2 61.1 70 2CE04512025 21.2 51.0 77.0 80 2CE04513025 29.6 71.2 102.3 110
AMPS
MIN.
CIRCUIT
AMPACITY
(AMPS)
MAX. FUSE/
1
BRKR
SIZE
(AMPS)
12 Unitary Products Group
Page 13
254599-YTG-C-0807
TABLE 13: ELECTRICAL DATA - DF072 BEL T DRIVE W/POWERED CONV. OUTLET
MODEL
TONNAGE
VOLTAGE
COMPRESSORS
RLA
EACH
LRA
EACH
OD FAN MOTOR
FLA
208-3-60 20.7 156.0 2.3 5.2 10.0
230-3-60 20.7 156.0 2.3 5.2 10.0
DF072
(6.0)
460-3-60 10.0 75.0 1.3 2.6 5.0
575-3-60 8.2 54.0 1.3 2.0 4.0
1. HACR Type per NEC.
2. These electric heaters do not include a fuse box. If a fuse box is required to meet a local code (i.e. Chicago), the fuse block accessories 2FB04700825 and 2FB04700846 are available for field installation.
ID
BLOWER
MOTOR
FLA
CONV
OUTLET
FLA
ELECTRIC HEATER
MODEL NO.
None - - 43.4 60 2CE04510525 2CE04510725
HEATER KWHEATER
2 2
5.6 15.5 43.4 60 2CE04511025 8 22.2 46.8 60 2CE04511525 11.9 33.0 60.3 70 2CE04512025 15.9 44.1 74.2 80 2CE04513025 22.2 61.6 96 100
None - - 43.4 60 2CE04510525 2CE04510725
2
5.3 12.7 43.4 60
2
7.5 18.0 43.4 60 2CE04511025 10.6 25.5 50.9 60 2CE04511525 15.9 38.2 66.8 70 2CE04512025 21.2 51.0 82.7 90 2CE04513025 29.6 71.2 108 110
None - - 21.4 30 2CE04510746 2CE04511046 2CE04511546 2CE04512046 2CE04513046
2
6.8 8.2 21.4 30
2
10.1 12.1 24.7 30
2
13.6 16.4 29.9 30
2
19.5 23.5 38.8 40
2
28.8 34.6 52.8 60
None - - 17.3 25
2CE04511058 10.6 10.2 20.2 25 2CE04511558 15.9 15.3 26.6 30 2CE04512058 21.2 20.4 33 35 2CE04513058 30.4 29.3 44.1 45
AMPS
MIN.
CIRCUIT
AMPACITY
(AMPS)
MAX. FUSE/
BRKR
SIZE
(AMPS)
4 11.1 43.4 60
1
TABLE 14: ELECTRICAL DATA - DF072 DIRECT DRIVE W/POWERED CONV. OUTLET
MODEL
TONNAGE
VOLTAGE
COMPRESSORS
RLA
EACH
LRA
EACH
OD FAN MOTOR
FLA
208-3-60 20.7 156.0 2.3 10.6 10.0
DF072
(6.0)
230-3-60 20.7 156.0 2.3 10.6 10.0
1. HACR Type per NEC.
2. These electric heaters do not include a fuse box. If a fuse box is required to meet a local code (i.e. Chicago), the fuse block accessories 2FB04700825 and 2FB04700846 are available for field installation.
ID
BLOWER
MOTOR
FLA
CONV
OUTLET
FLA
ELECTRIC HEATER
MODEL NO.
None - - 48.8 60 2CE04510525 2CE04510725
HEATER KWHEATER
2
4.0 11.1 48.8 60
2
5.6 15.5 48.8 60 2CE04511025 8.0 22.2 53.5 60 2CE04511525 11.9 33.0 67.0 70 2CE04512025 15.9 44.1 80.9 90 2CE04513025 22.2 61.6 102.8 110
None - - 48.8 60 2CE04510525 2CE04510725
2
5.3 12.7 48.8 60
2
7.5 18.0 48.8 60 2CE04511025 10.6 25.5 57.6 60 2CE04511525 15.9 38.2 73.6 80 2CE04512025 21.2 51.0 89.5 90 2CE04513025 29.6 71.2 114.8 125
AMPS
MIN.
CIRCUIT
AMPACITY
(AMPS)
MAX. FUSE/
1
BRKR
SIZE
(AMPS)
Unitary Products Group 13
Page 14
TABLE 15: DF PHYSICAL DATA
EVAPORATOR
BLOWER
EVAPORATOR
COIL
CONDENSER
FANS
CONDENSER
COILS
COMPRESSOR
(Qty. Per Unit)
AIR
FILTERS
CHARGE
MODELS
Centrifugal Blower (Dia. x Wd. in. ) 12 X 10
Fan Motor HP (Direct Drive) 1
Fan Motor HP (Belt Drive) 1 1/2
Rows Deep 4
Fins Per Inch 13
Face Area (Sq. Ft.) 5.1
Propeller Dia. (in.) 24
Fan Motor Hp 1/2
Nom. CFM 4200
Rows Deep 2
Fins Per Inch 18
Face Area (Sq. Ft.) 17.1
Recip Type 1
Quantity Per Unit (15” X 20” X 1” or 2“) 2 Quantity Per Unit (14” X 25” X 1” or 2“) 1
Total Face Area (sq. ft.) 6.3
Refrigerant 22
(lbs./oz.)
254599-YTG-C-0807
DF
072
11/10
TABLE 16: ELECTRIC HEAT CORRECTION FACTORS
NOMINAL VOLTAGE VOLTAGE kW CAP. MULTIPLIER
208 240 480 600
208 0.75 230 0.92 460 0.92 575 0.92
TABLE 17: VOLTAGE LIMITATIONS
POWER SUPPLY
208/230-3-60
460-3-60 575-3-60
MIN. MAX.
187 252 432 504 540 630
1
VOLTAGE
1. Utilization Range “A” in accordance with ARI Standard
110.
14 Unitary Products Group
Page 15
254599-YTG-C-0807
RC
RH
Y1
Y2
W1
W2
G
LED 1
LED 2
COM
A1
A2
T
T
B
R
Y1
Y2
G
C
X
OCC
W2
W1
THERMOSTAT
1
TERMINALS
UNIT TERMINAL
STRIP TB1
24 VOLT
TRANSFORMER
TO REMOTE SENSOR 2TH040702224 IF USED
NOT USED
ADD
JUMPER
ADD
JUMPER
4
4
3
2
1
ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET04700224 (INCLUDES SUBBASE).
2
SECOND STAGE COOLING IS NOT REQUIRED ON UNITS LESS ECONOMIZER.
4
RH
RC
Y
W
G
R
Y1
W1
C
G
ADD
JUMPER
THERMOSTAT
1
TERMINALS
UNIT TERMINAL
STRIP TB1
24 VOLT
TRANSFORMER
1
ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET07701024 (INCLUDES SUBBASE). TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THERMOSTAT 2TH04700224.
COOLING / HEATING (ELECTRONIC THERMOSTAT)
SINGLE STAGE
TYPICAL POWER WIRING
REFER TO THE ELECTRICAL DATA TABLES TO SIZE THE DISCONNECT SWITCH, OVERCURRENT PROTEC­TION AND WIRING.
TYPICAL CONTROL WIRING
COOLING ONLY (24 VOLT THERMOSTAT)
THERMOSTAT
TERMINALS
RV
YC
GF
1
24 VOLT THERMOSTAT 2TH07701024. TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THE THERMOSTAT 2TH0401224.
COOLING / HEATING (ELECTRONIC THERMOSTAT)
1
UNIT TERMINAL
STRIP TB1
R
Y1
Y2
G
C
MULTI STAGE
24 VOLT
TRANSFORMER
COOLING / HEATING (24 VOLT THERMOSTAT)
THERMOSTAT
1
TERMINALS
ADD
RH
JUMPER
1
24 VOLT THERMOSTAT 2ET07701024. TO CONTROLTHE ECONOMIZER ON THE SECOND STAGE COOLING OR TO HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT, USE THERMOSTAT 2TH0471024.
RC
Y
W
G
UNIT TERMINAL
STRIP TB1
R
Y1
Y2
W1
W2
G
C
24 VOLT
TRANSFORMER
3
ELECTRIC HEATER OR 2 STAGE GAS HEAT.
FIGURE 2 - TYPICAL FIELD POWER & CONTROL WIRING
SECOND STAGE HEATING IS ONLY REQUIRED ON UNITS WITH A TWO STAGE
REMOVE JUMPER J2 FROM TERMINALS 4 AND 9 ON JUMPER PLUG CONNECTOR P6 ON UNITS WITH ECONOMIZER. TERMINALS A1 ANDA2 PROVIDE A RELAY OUT-PUT TO CLOSE THE OUTDOOR ECONOMIZER DAMPERS WHEN THE THERMOSTAT SWITCHES TO THE SET-BACK POSITION.
Unitary Products Group 15
Page 16
254599-YTG-C-0807
FIGURE 3 - UNIT DIMENSIONS (6 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW
FIGURE 4 - UNIT DIMENSIONS (6 TON COOLING/GAS HEAT) FRONT VIEW
16 Unitary Products Group
Page 17
254599-YTG-C-0807
FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD
DETAIL “A”
DETAIL “B”
FIGURE 6 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD
Unitary Products Group 17
Page 18
FIGURE 7 - UNIT DIMENSIONS (REAR VIEW)
254599-YTG-C-0807
FILTER ACCESS
BLOWER MOTOR ACCESS
DOT PLUGS
FIELD-SUPPLIED DISCONNECT SWITCH LOCATION
MOUNTING BRACKET FOR DICONNECT SWITCH (Shipped attached to the
blower housing inside the blower compartment)
DISCONNECT SWITCH LOCATION AND MOTOR ACCESS PANEL FOR
UNIT WITH “BELT-DRIVE” OPTION
A,B WIRING ENTRY (See Detail “B”)
CONTROL BOX ACCESS
FIGURE 8 - DISCONNECT/BLOWER ACCESS
LOCATION
TABLE 18: UTILITIES ENTRY
HOLE OPENING SIZE (DIA.) USED FOR
A
B C
D
1
7/8” KO
2” KO
1
Control Wiring
Power Wiring
1-5/8” KO Gas Piping (Front) 1-1/2” KO
Gas Piping (Bottom)
1. Opening in the bottom to the unit can be located by the side in the insulation.
2. Do not remove the 2” knockout ring.
TABLE 19: MINIMUM CLEARANCES
LOCATION
Front
Rear
36” (With Economizer or Fixed Air/
Left Side (Filter Access)
Right Side (Cond. Coil)
Below Unit Above Unit
1
2
1. Units may be installed on combustible floors made from wood or class A, B, or C roof covering material.
2. Units must be installed outdoors. Overhanging struc­tures or shrubs should not obstruct condenser air dis­charge outlet.
CLEARANCE
24” (Cooling/Electric Heat)
32” (Gas Heat)
12” (Less Economizer)
Motorized Damper)
24” (Less Economizer)
36” (With Economizer)
24”
0”
72” (For
Condenser Air Discharge)
Side
2
Bottom
Side
Bottom
18 Unitary Products Group
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254599-YTG-C-0807
FIGURE 9 - TYPICAL APPLICATIONS
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254599-YTG-C-0807
447/
8
A
BACK OF UNIT
821/
4
D
X
APPROXIMATE CENTER OF GRAVITY
FRONT OF UNIT
C
B
CONDENSER COIL
Y
END OF UNIT
FIGURE 10 - FOUR AND SIX POINT LOADING
TABLE 20: DF 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION
UNIT TOTAL
DF072 Cooling/ Electric 660 DF072D06 710 DF072N08 720 DF072(D,N)10 730
TABLE 21: CENTER OF GRAVITY
DIMENSION
X Y
3 - 5 TON 6 TON
40-¾” 44” 19-¾” 22”
4-Point Loading (lb) 6-Point Loading (lb)
ABCDABCDEF
147 144 183 186 98 97 96 122 123 125 158 155 197 201 105 104 103 131 132 134 160 157 200 203 107 106 104 133 134 136 162 159 202 206 108 107 106 135 136 138
447/
8
F
X
APPROXIMATE CENTER OF GRAVITY
A
FRONT OF UNIT
BACK OF UNIT
821/
4
B
E
D
C
CONDENSER COIL
Y
END OF UNIT
TABLE 22: DF OPERATING WEIGHTS (LBS.)
MODEL SIZE 6 TON
DF (Cooling Only) 660
BASIC
UNIT
OPTIONS
ACCY.
DF
(Gas/Electric)
Economizer 50
Motorized Damper 26
Electric Heater
Roof Curb 92
Barometric Relief / Fixed Air Damper 10
Belt-Drive Blower 5
N04 ­N06 ­N08 720 N10 730 D06 760 D10 730
5 - 7 kW 18 10 - 15 kW 23 20 - 30 kW 28
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254599-YTG-C-0807
FIGURE 11 - ROOF CURB DIMENSIONS

GUIDE SPECIFICATIONS

GENERAL
Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility.
TM
York's Sunline Plus units. Although the units are primarily designed for curb mount­ing on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof. Cooling only, cooling with gas heat and cooling with electric heat models are available with a wide variety of factory-mounted options and field-installed accessories to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable operation. All models (including those with an econ­omizer) are suitable for either bottom or horizontal duct connec­tions. Models with power exhaust are suitable for bottom duct connections only. For bottom duct, remove the sheet metal pan­els from the supply and return air openings through the base of the unit. For horizontal duct, remove the supply and return air panels on the rear of the unit.
All compressors include crankcase heaters and all compres­sors have internal pressure relief. Every refrigerant circuit includes a liquid line filter-drier, a discharge line high pres­sure switch and a suction line with a freezestat and low pres­sure/loss of charge switch.The unit control circuit includes a 75 VA transformer, a 24-volt circuit breaker and a relay board
units are convertible single package
with a compressor lockout circuit, a terminal strip for thermo­stat wiring, plus an additional set of pin connectors to simplify the interface of additional field controls. All units have long lasting powder paint cabinets with 1000 hour salt spray test approval under ASTMB117 procedures. All models are CSA listed. All models include a 1-year limited warranty on the complete unit. Compressors and electric heater elements carry a 5-year warranty. Aluminized steel and Stainless steel tubular heat exchangers carry a 10-year warranty.
DESCRIPTION
Units shall be factory-assembled, single packaged, Electric Cooling/Gas Heat, Electric Cooling/Optional Electric Heat and designed for outdoor mounted installation.
The 6 ton unit is rated at 10.4 EER. They shall have built-in field convertible duct connections for down discharge supply/ return or horizontal discharge supply/return, and be available with factory installed options or field installed accessories. The units shall be factory wired, piped, charged with R-22 refriger­ant and factory tested prior to shipment. All unit wiring shall be both numbered and color coded. All units the cooling perfor­mance shall be rated in accordance with DOE and ARI test procedures. Units shall be CSA listed, classified to ANSI Z21.47, UL 1995/CSA No. 236 standards.

UNIT CABINET

Unit cabinet shall be constructed of G90 galvanized steel, with exterior surfaces coated with a non-chalking, powdered
paint finish, certified at 1000 hours salt spray test per ASTMB117 standards. Indoor blower section shall be
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254599-YTG-C-0807
insulated with a minimum 1/2” thick insulation, coated on the airside. Aluminum foil faced insulation shall be used in the furnace compartment and be fastened with ridged fasteners to prevent insulation from entering the air stream. Cabinet panels shall be “large” size, easily removable for servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging and proper sealing on roof curb applications. Disposable 1" filters shall be furnished and be accessible through a removable access door, sealed airtight. Units filter track shall be designed to accommodate either 1” or 2” filters. Fan performance measuring ports shall be provided on the outside of the cabinet to allow accurate air measurements of evaporator fan performance without removing panels or creating air by-pass of the coils. Condensate pan shall be internally sloped and conform to ASHRAE 62-89 self-draining standards. Condensate connection shall be a minimum of 3/ 4” I.D. female and be a ridged mount connection.

INDOOR (EVAPORATOR) FAN ASSEMBLY

The indoor fan shall be direct drive, multi-speed, or a factory installed belt drive assembly that includes an adjustable pitch motor pulley. Job site selected brake horsepower (B.H.P.) shall not exceed the motors nameplate horsepower rating, plus the service factor. Units shall be designed not to operate above service factor. Fan wheel shall be double-inlet type with forward-curved blades, dynamically balanced to operate smoothly throughout the entire range of operation. Airflow design shall be constant air volume. Bearings shall be sealed and permanently lubricated for longer life and no mainte­nance.

OUTDOOR (CONDENSER) FAN ASSEMBLY

The outdoor fan shall be of the direct-driven propeller type, discharge air vertically, have aluminum blades riveted to a corrosion resistant steel spider bracket and shall be dynami­cally balanced for smooth operation. The outdoor fan motor shall be totally enclosed with permanently lubricated bear­ings, internally protected against overload conditions and staged independently.

REFRIGERANT COMPONENTS

Compressor:
a. Shall be internally protected with internal high-pres-
sure relief and over temperature protection.
b. Shall have internal spring isolation and sound muf-
fling to minimize vibration and noise, and be exter­nally isolated on a dedicated, independent mounting.
Coils:
a. Evaporator and condenser coils shall have alumi-
num plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option.
b. Evaporator and Condenser coils shall be of the
direct expansion, draw-thru, design.
Refrigerant Circuit and Refrigerant Safety Components shall include:
a. Thermal expansion devices (TXV’s).
• DF072 uses a fixed orifice distributor.
b. Filter drier/strainer to eliminate any moisture or for-
eign matter.
c. Accessible service gage connections on both suc-
tion and liquid lines to charge, evacuate, and mea­sure refrigerant pressure during any necessary servicing or troubleshooting without losing charge.
d. The refrigeration system shall provide at least 15°F
of sub-cooling at design conditions.

UNIT CONTROLS

a. Unit shall be complete with self-contained low-volt-
age control circuit protected by a resetable circuit breaker on the 24-volt transformer side.
b. Unit shall incorporate a lockout circuit which pro-
vides reset capability at the space thermostat or base unit, should any of the following standard
safety devices trip and shut off compressor. c. Loss-of-charge/Low-pressure switch. d. High-pressure switch. e. Freeze-protection thermostat, evaporator coil. f. If any of the above safety devices trip, a LED (light-
emitting diode) indicator shall flash a diagnostic
code that indicates which safety switch has tripped. g. Unit shall incorporate “AUTO RESET” compressor
over temperature, over current protection. h. Unit shall operate with conventional thermostat
designs and have a low voltage terminal strip for
easy hook-up. i. Unit control board shall have on-board diagnostics
and fault code display. j. Standard controls shall include anti-short cycle and
low voltage protection, and permit cooling operation
down to 0°F. k. Control board shall monitor each refrigerant safety
switch independently. l. Control board shall retain last 5 fault codes in non
volatile memory, which will not be lost in the event of
a power loss.

GAS HEATING SECTION (SINGLE OR 2 STAGE)

Shall be designed with induced draft combustion with post purge logic, energy saving direct spark ignition, and redun-
nt main gas valve. Venter wheel shall be constructed of
da stainless steel for corrosion resistance. The heat exchanger shall be of the tubular type, constructed of T1-40 aluminized
22 Unitary Products Group
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254599-YTG-C-0807
steel for corrosion resistance and allowing minimum mixed air entering temperature of 25°F. Burners shall be of the inshot type, constructed of aluminum coated steel and con­tain air mixture adjustments. All gas piping shall enter the unit cabinet at a single location through either the side or curb, without any field modifications. Integrated control boards shall provide timed control of evaporator fan functioning and burner ignition. Heating section shall be provided with the fol­lowing minimum protection:
a. Primary and auxiliary high-temperature limit switches. b. Induced draft motor speed sensor. c. Flame roll out switch. d. Flame proving controls.
e. If any of the above safety devices trip, a LED (light-
emitting diode) indicator shall flash a diagnostic code that indicates which safety switch has tripped.

ELECTRIC HEA T ING SECTION

An electric heating section, with nickel chromium elem en ts, shall be provided in a range of 5 thru 3 0 KW , offering two stages of capacity - 16 KW and above on 208/230 volt he aters and 20 KW and above on 460 and 575 volt heaters. The heat­ing section shall have a primary limit control(s) and automatic reset to prevent the heating element system from operating at an excessive temperature. The heating se ctio n assembly shall slide out of the unit for easy maintenance and servi ce. Units with Electric Heating shall be wired for a single point power supply with branch circuit fusing (where required).

UNIT OPERATING CHARACTERISTICS

a. Unit shall be capable of starting and running at 125°F
outdoor temperature, exceeding maximum load crite­ria of ARI Standard 210/240. The compressor, with standard controls, shall be capable of operation down to 0°F outdoor temperature. Unit shall be provided with fan time delay to prevent cold air delivery before heat exchanger warms up (Gas heat only).

ELECTRICAL REQUIREMENTS

All unit power wiring shall enter unit cabinet at a single factory provided location and be capable of side or bottom entry, to minimize roof penetrations and avoid unit field modifications. Separate side and bottom openings shall be provided for the control wiring.

STANDARD LIMITED WARRANTIES

Compressor 5 Years
Heat Exchanger 10 Years
Electric Heat Element 5 Years
Other Parts 1 Year OPTIONAL OUTDOOR AIR (Shall be made available by
either/or):
ELECTRONIC ENTHALPY AUTOMATIC ECONO- MIZER- Outdoor and return air dampers that are inter­locked and positioned by a fully-modulating, spring return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potenti­ometer shall be provided to adjust the outdoor and return air damper assembly to take in CFM of outdoor air to meet the minimum ventilation requirement of the condi­tioned space during normal operation. During econo­mizer operation, a mixed-air temperature control shall modulate the outdoor and return air damper assembly to prevent the supply air temperature from dropping below 55°F. Changeover from compressor to economizer oper­ation shall be provided by an integral electronic enthalpy control that feeds input into the basic module. The out­door intake opening shall be covered with a rain hood that matches the exterior of the unit. Water eliminator/fil­ters shall be provided. Simultaneous economizer/com­pressor operation is also possible. Dampers shall fully close on power loss.
MOTORIZED OUTDOOR AIR DAMPERS - Outdoor air dampers are positioned by a 2-position, spring-return damper actuator. The maximum leakage rate for the out­door air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pres­sure differential of 0.5 IWG. A unit-mounted potentiome­ter shall be provided to adjust the outdoor damper assembly to take in the design CFM of outdoor air to meet the ventilation requirements of the conditioned space during normal operation. Whenever the indoor fan motor is energized, the dampers open up to one of two pre-selected positions - regardless of the outdoor air enthalpy. Dampers return to the fully closed position when the indoor fan motor is de-energized. Dampers shall fully close on power loss.

OTHER PRE-ENGINEERED ACCESSORIES AVAILABLE

ROOF CURB - 14"and 8” high, full perimeter curb with wood nailer (shipped knocked-down).
BAROMETRIC RELIEF DAMPER - Contains a rain hood, air inlet screen, exhaust damper and mounting hardware. Used to relieve internal air pressure through
t.
the uni
PROPANE CONVERSION KIT - Contains new orifices and gas valve parts to convert from natural to L.P. gas. One per unit required.
HIGH ALTITUDE - NATURAL GAS - Contains orifices required for applications between 2000 and 6000 feet altitude.
HIGH ALTITUDE - PROPANE GAS - Contains orifices required for applications between 2000 and 6000 feet altitude. Must be used with propane conversion kit.
LOW NOX - Required to reduce the emission of nitrogen oxides below 40 nanograms per joule.
Unitary Products Group 23
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GAS PIPING - Contains 1/2” pipe nipples, fittings and gas cock (including panel assess gaskets) required for bottom gas supply connection with external shut off.
POWER EXHAUST OPTION - To work in conjunction with economizers.
ELECTRIC HEATERS
ECONOMIZER/MOTORIZED DAMPER RAIN HOOD ­Contains all hood panels and the hardware for assem­bling.
MANUAL OUTDOOR AIR DAMPER
COIL GUARD KIT - Guard for cooling coil.
HAIL GUARD
FLUE EXHAUST EXTENSION

OTHER FACTORY INSTALLED OPTIONS

POWER EXHAUST OPTION - To work in conjunction with economizers.
STAINLESS STEEL HEAT EXCHANGER
ST A INLES S STEEL DRAIN PAN
BOTTOM DRAIN CONNECTION
TECHNICOAT PHENOLIC COATED CONDENSER AND EVAPORATOR COIL
ELECTRONIC SINGLE ENTHALPY ECONOMIZER
DIRTY FILTER SWITCH
PHASE MONITOR
COIL GUARD
POWERED GFI CONVENIENCE OUTLET
NON-POWERED GFI CONVENIENCE OUTLET
BAS CONTROLS (Simplicity
®
INTELLI- Comfort™,
CPC, JOHNSON, HONEYWELL, NOVAR)
BAS READY ECONOMIZER (2 - 10 V. D. C. ACTUATOR WITHOUT A CONTROLLER)
HINGED FILTER DOOR ACCESS AND TOOLESS ACCESS PANELS
2" PLEATED FILTERS
DISCONNECT SWITCH
SUPPLY AIR SMOKE DETECTOR
RETURN AIR SMOKE DETECTOR
Subject to change without notice. Printed in U.S.A. 254599-YTG-C-0807 Copyright © 2007 by Unitary Products Group. All rights reserved. Supersedes: 254599-YTG-B-0507
Unitary 5005 Norman Products York OK Group Drive 73069
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