York BP 180, BP 240 Technical Manual

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Page 1

036-21490-002-A-0204

TECHNICAL GUIDE

SUNLINE 2000™ - BP 180 SUNLINE MAGNUM™ - BP 240

SINGLE PACKAGE HEAT PUMPS

ASHRAE 90.1 COMPLIANT

MODEL BP180 and BP240 15 and 20 NOMINAL TONS

9.9 EER (15 TON) and 10.3 EER (20 TON)

BP 180

DESCRIPTION

York Sunline 2000™ BP 180 & Sunline Magnum™ BP 240 Heat Pumps are convert ible single pac kage units. All models have dual refrigerant circuits for efficient part load operation. Although the units are primarily designed for curb mounting on a roof, they can also be slab- m ounted at ground level or set on steel beams above a finished roof.

These heat pumps util ize a unique ambient compensated time-temperat ure defrost system. The def rost module automatically increases the time interval between defrost cycles as the ou tdoor ambient temperature decreases. This helps to eliminate unnece ssary and costly defros ts.

All units incl ude:

•

Simplicity

• Powder Paint finish that meets ASTM-B-117 750 hour salt spray sta ndards

• Two- stage cooling provided by dual independent ref rigeration circuits with expansion valves, filter- dri ers, high and low pressure/loss of charge switches and freezestats

• Hermetically sealed compressors with cr ankcase heaters

• Permanently lubr icated motors

• Bottom or side air discharge configurat ion capability (field convertible)

• Belt Drive Blower Motor

• Manufactured under the quality standards of ISO9001

• Twenty-four volt con trol circuit with compressor lock-out

• Zero-25% fixed air dam per wi th hood

• Copper tube/aluminum fin coils

• Easy access to all components

• Rigging holes in ba s e ra il s fo r li ftin g

• Single point power connection

• Complete factory package - tested, charged and wired

• Agency approvals on all units

™ Control Board

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

WARRANTY

• Factory Limited Parts Warranty

• One-year parts warranty

• A Five-year parts warranty on the compressor and electric heat elements.

BP 240

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TABLE OF CONTENTS

036-21490-002-A-0204

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . .3

FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . . . . . . 9

FIELD-INSTALLED ACCESSORIES . . . . . . . . . . . . . . . . . 9

GUIDE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 33

LIST OF FIGURES

Fig. #

1 SUNLINE 2000™ BP 180 HEAT PUMP . . . . . . . . . . .11

2 SUNLINE MAGNUM™ BP 240 HEAT PUMP . . . . . . .11

3 ELECTRONIC THERMOSTAT FIELD WIRING . . . . . 21

4 FIELD WIRING 24 VOLT THERMOSTAT . . . . . . . . . 21

5 FIELD WIRING DISCONNECT . . . . . . . . . . . . . . . . . .22

6 UNIT DIMENSIONS - 15 TON . . . . . . . . . . . . . . . . . . 26

7 UNIT DIMENSIONS - 20 TON . . . . . . . . . . . . . . . . . . 26

8 DETAIL “X” ACCY. SIDE SUPPLY & RETURN AIR

OPENINGS - 15 TON . . . . . . . . . . . . . . . . . . . . . . . . . 27

9 DETAIL “X” ACCY. SIDE SUPPLY & RETURN AIR

OPENINGS - 20 TON . . . . . . . . . . . . . . . . . . . . . . . . . 28

10 DETAIL “Y” UNIT WITH RAIN HOODS . . . . . . . . . . . 28

11 CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . . . . . 28

12 FOUR AND S IX POINT LOAD S - 15 T O N . . . . . . . . . 29

13 FOUR AND S IX POINT LOAD S - 20 T O N . . . . . . . . . 29

14 ROOF CURB DIMENSIONS - 15 & 20 TON . . . . . . . 30

15 ROOF CURB BENEFITS . . . . . . . . . . . . . . . . . . . . . .30

16 UNIT AND CURB APPLICATIONS . . . . . . . . . . . . . . .31

Pg. #

LIST OF TABLES

Tbl. #

1 RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2 SOUND POWER RATING . . . . . . . . . . . . . . . . . . . . . 12

3 COOLING CAPACITIES - BP 180 15 TON . . . . . . . . 13

4 COOLING CAPACITIES - BP 240 20 TON . . . . . . . . 14

5 HEATING CAPACITIES - 15 TON . . . . . . . . . . . . . . . 16

6 HEATING CAPACITIES - 20 TON . . . . . . . . . . . . . . . 17

7 BLOWER PERFORMANCE 15 TON SUPPLY AIR . . 18 8 BLOWER PERFORMANCE 20 TON SUPPLY AIR . . 19

9 BLOWER MOTOR AND DRIVE DATA . . . . . . . . . . . 20

10 STATIC RESISTANCES . . . . . . . . . . . . . . . . . . . . . . 20

11 POWER EXHAUST PERFORMANCE . . . . . . . . . . . . 20

12 VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . 22

13 ELECTRICAL DATA -WITHOUT POWERED

CONVENIENCE OUTLET . . . . . . . . . . . . . . . . . . . . . 23

14 ELECTRICAL DATA -WITH POWERED

CONVENIENCE OUTLET . . . . . . . . . . . . . . . . . . . . . 24

15 ELECTRIC HEAT CORRECTION FACTORS . . . . . . 25

16 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

17 OPERATING WEIGHTS (LBS.) . . . . . . . . . . . . . . . . . 25

18 MINIMUM CLEARANCES . . . . . . . . . . . . . . . . . . . . . 27

19 UTILITIES ENTRY DATA . . . . . . . . . . . . . . . . . . . . . . 27

20 FOUR AND SIX POINT LOADS . . . . . . . . . . . . . . . . . 29

Pg. #

17 TYPICAL APPLICATIONS - 15 TON . . . . . . . . . . . . . 31

18 TYPICAL UNIT APPLIC ATIONS - 20 TON . . . . . . . . .31

19 TYPICAL ROOF-TOP INSTALLATION (15 TON

SHOWN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

SIMPLICITY

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™ CONTROL WIRING DIAGRAM . . . .32

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PRODUCT NOMENCLATURE

15T Sunline 2000™ and 20T Sunline Magnum™ Model Number Nomenclature

York Brand

Product Category Product Style

B = Heat Pump, Single Package A = Style A

P = R-22 High Efficiency Heat Pump

Product Identifier

B P 180 C 00 A 2 A AA 1 A

Product Generation

1 = First Generation

Nominal Cooling Capacity - MBH

180 = 15 Ton 240 = 20 Ton

Heat Type & Nominal Heat Capacity

C00 = Cooling Only. No field installed electric heat

E18 = 18 KW E36 = 36 KW E54 = 54 KW E72 = 72 KW

Electric Heat Options

A= Std Motor/Drive B = Std Mtr/Drive/Single Input Econo C = Std Mtr/Drive/Single Input Econo/Power Exhaust* D = Std Mtr/Drive/Motorized Damper F = Std Mtr/Drive/4" Filters G = Std Mtr/Drive/4" Filters/Single Input Econ H = Std Mtr/Drive/4" Filters/Single Input Econ/Power Exhaust* L = Std Mtr/Drive/BAS Ready Econ (No BAS Controller) w/2" Pleated Filters M = Std Mtr/Drive/BAS Ready Econ (No BAS Controller)/Power Exhaust w/2" Pleated Filters* N = Hi Static Drive P = Hi Static Drive/Single Input Econo Q = Hi Static Drive/Single Input Econo/Power Exhaust* R = Hi Static Drive/Motorized Damper T = Hi Static Drive/4" Filters U = Hi Static Drive/4" Filters/Single Input Econ V = Hi Static Drive/4" Filters/Single Input Econ/Power Exhaust* Y = Hi Static Drive/BAS Ready Econ (No BAS Controller) w/2" Pleated Filters Z = Hi Static Drive/BAS Ready Econ (No BAS Controller)/Power Exhaust w/2" Pleated Filters*

Voltage B = Option 1

2 = 208/230-3-60 4 = 460-3-60 5 = 575-3-60

Airflow

Installation Options

A = No Options Installed

C = Option 2 D = Options 1 & 2 E = Option 3 F = Options 4 G = Options 1 & 3 H = Options 1 & 4 J = Options 1, 2 & 3 K = Options 1, 2, & 4 L = Options 1,3 & 4 M = Options 1, 2, 3, & 4 N = Options 2 & 3 P = Options 2 & 4 Q = Options 2, 3, & 4 R = Options 3 & 4 S = Option 5 T = Options 1 & 5 U = Options 1, 3, & 5 V = Options 1, 4, & 5 W = Options 1, 3, 4, & 5 X = Options 3 & 5 Y = Options 4 & 5 Z = Options 3, 4, & 5

Options 1 = Disconnect 2 = Non-Pwr'd Conv Oultet 3 = Smoke Detector S.A. 4 = Smoke Detector R.A. 5 = Pwr'd Conv. Outlet

Additional Options

(See Next Page)

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PRODUCT NOMENCLATURE - CONTINUED

15T Sunline 2000™ and 20T Sunline Magnum™ Heat Pump Model Number Nomenclature

Additional Options

AA None AB Phase Monitor AC Coil Guard AD Dirty Filter Switch AE Phase Monitor & Coil Guard AF Phase Monitor & Dirty Filter Switch AG Coil Guard & Dirty Filter Switch AH Phase Monitor, Coil Guard, & Dirty Filter Switch BA Hinged Filter Door & T ooless Access Panels BB Phase Monitor, Hinged Filter Door & Tooless Access Panels BC Coil Guard, Hinged Filter Door & Tooless Access Panels BD Dirty Filter Switch, Hinged Filter Door & Tooless Access Panels BE Ph ase Monitor & Coil Guard, Hing ed Filter Door & Tooless Acce ss Panels BF Phase Mon itor & Dirt y Filter Switch, Hinged Filter Door & Tooless A c cess Panel s BG Coil Guard & Dirty Filter Switch, Hinged Filter Door & Tooless Access Panels BH Phase Mon itor, Coil Guard, & Dirt y Filter Switch, Hi nged Filt er Door & Tooless Access Panels CA CPC Controller with Dirty Filter Switch & Air Proving Switch CB CPC Controller, DFS, APS & Phase Monitor CC CPC Controller, DFS, APS & Coil Guard CD CPC Controller, DFS, APS, Phase Monitor, & Coil Guard CE CPC Controller, DFS, APS & Technicoat Cond. Coil CF CPC Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor CG CPC Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard CH CPC Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard CJ CPC Controller, DFS, APS & Technicoat Evap. Coil CK CPC Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor CL CPC Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard CM CPC Controller, DFS , APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard CN CPC Controller, DFS, APS & Technicoat Evap. & Cond Coils CP CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor CQ CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard CR CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard DA CPC Controller with Dirty Filter Switch & Air Proving Switch, Hinged Filter Door & Tooless Access Panels DB CPC Controller, DFS, APS & Phase Monitor, Hinged Filter Door & Tooless Access Panels DC CPC Controller, DFS, APS & Coil Guard, Hinged Filter Door & Tooless Access Panels DD CPC Controller, DFS, APS, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless Access Panels DE CPC Controller, DFS, APS & Te ch nico at Cond. Coil, Hinged Filter Door & Tooless Access Panels DF CPC Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor, Hinged Filter Door & Tooless Access Panels DG CPC Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard, Hinged Filter Door & Tooless Access Panels DH CPC Controller, DFS, APS, Technicoat Cond. Coil, P hase Monitor, & Coil Guar d, Hinged Filter D oor & Tooless Access Panels DJ CPC Controller, DFS, APS & Technicoat Evap. Coil, Hinged Filter Door & Tooless Access Panels DK CPC Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor, Hinged Filter Door & Tooless Access Panels DL CPC Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard, Hinged Filter Door & Tooless Access Panels DM CPC Controller, DFS, APS, Technicoat Evap. Coil, Phase Monito r, & Coil Guar d, Hinged Filter Door & Tooless Access Panels DN CPC Controller, DFS, APS & Technicoat Evap. & Cond Coi ls, Hinged Filter Door & Tooless Access Panels DP CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monit or, Hinged Filter Door & Tooless Access Panels DQ CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard, Hinged Filter Do or & Tooless Access Panels DR CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard, Hinged Filter Door & To oless Access Panels

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Additional O pti ons

EA Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch, Hinged Filter Door & Tooless Access Panels EB Johnson UNT Controller, DFS, APS & Phase Monitor, Hinged Filter Door & Tooless Access Panels EC Johnson UNT Controller, DFS, APS & Coil Guard, Hinged Filter Door & Tooless Access Panels ED Johnson UNT Controller, DFS, APS, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless Access Panels EE Johnson UNT Controller, DFS, APS & Technicoat Cond. Coil, Hinged Filter Door & Tooless Access Panels EF Johnson UNT Contro ller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor, Hinged Filter Door & To oless Access Pan els EG Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard, Hinged Filter Door & Tooless Access Panels EH Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless Access Panels EJ Johnson UNT Controller, DFS, APS & Technicoat Evap. Coil, Hinged Filter Door & Tooless Access Panels EK Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor, Hinged Filter Door & Tooless Access Panels EL Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard, Hinged Filter Door & Tooless Access Panels EM Johnson UNT Controller, DFS, APS, Te chnicoat Evap. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless Access Panels EN Johnson UNT Controller, DFS, APS & Technicoat Evap. & Cond Coils, Hinged Filter Door & Tooless Access Panels EP Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor, Hinged Filter Door & Tooless Access Panels EQ Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard, Hinged Filter Door & Tooless Access Panels ER Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless Access

Panels GA Honeywell Excel 10 Controller with Dirty Filter Switch & Air Proving Switch, Hinged Filter Door & Tooless Access Panels GB Honeywell Excel 10 Controller, DFS, APS & Phase Monitor, Hinged Filter Door & Tooless Access Panels GC Honeywell Excel 10 Controller, DFS, APS & Coil Guard, Hinged Filter Door & Tooless Access Panels GD Honeywell Excel 10 Controller, DFS, APS, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless Access Panels GE Honeywell Excel 10 Controller, DFS, APS & Technicoat Cond. Coil, Hinged Filter Door & Tooless Access Panels GF Honeywe ll Excel 10 Contro ller, DFS, APS, Technicoat Cond. Coi l, & Phase Monito r, Hinged Filter Door & Tooless Access Pan els GG Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard, Hinged Filter Door & Tooless Access Panels GH Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless Access

Panels GJ Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. Coil, Hinged Filter Door & Tooless Access Panels GK Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor, Hinged Filter Door & Tooless Access Panels GL Honeywell Excel 10 Controller, DFS, APS, Te chnicoat Evap. Coil, & Coil Guard, Hinged Filter Door & To oless Access Panels GM Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless Access

Panels GN Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. & Cond Coils, Hinged Filter Door & Tooless Access Panels GP Honeywell Excel 10 Controller, DFS, APS, Te chnicoat Evap. & Cond Coils, & Phase Monitor, Hinged Filter Door & Tooless Access

Panels GQ Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard, Hinged Filter Door & Tooless Access Panels GR Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless

Access Panels HA Hon ey we ll E xcel 10 Contro lle r with D irty Filter Sw it ch & Air Pr ov in g Swit ch HB Honeywell Exce l 10 Controller, DFS, APS & Phase Monitor HC Honeyw ell Exce l 10 Controller, DFS, APS & Coil Guard HD Honeyw ell Exce l 10 Controller, DFS, APS, Phase Monitor, & Coil Guard HE Honeywell Excel 10 Controller, DFS, APS & Tech ni coat Cond. Coil HF H oney we ll Excel 10 Contro ller, DFS, APS, Technicoat Cond. Coi l, & Phase Monito r HG Honeywell Excel 10 Controlle r, DFS, APS, Technicoat Cond. Coil, & Coil Guard HH Honey we ll Excel 10 Contro ller, DFS, APS, Technicoat Cond. Coi l, Phas e Monitor, & Coil Guard HJ H oneyw e ll Excel 10 Controller, DFS, APS & Tech ni coat Evap . Coil HK Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor HL Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard HM Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard HN Honeyw ell Exce l 10 Controller, DFS, APS & Tech nico at Evap. & Cond Coils HP Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor HQ Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard HR Honeywell Excel 10 Controller, DFS, APS, Te chnicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard

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Additional Options

JA Johnson UNT Controller with Dirt y Filter Switch & Air Proving Switch JB Johnson UNT Controller, DFS, APS & Phase Monitor JC Johnson UNT Controller, DFS, APS & Coil Guard JD Johnson UNT Controller, DFS, APS, Phase Monitor, & Coil Guard JE Johnson UNT Controller, DFS, APS & Tech nico at Cond. Coil JF Johnson UNT Contro ller, DFS, APS, Technicoat Cond. Coi l, & Phase Mon itor JG Johnson UNT Contro ller, DFS, APS, Technicoat Cond. Coil, & Coil Guard JH Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard JJ Johnson UNT Contro ller, DFS, APS & Tech nico at Evap. Coil JK Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor JL Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard JM Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard JN Jo hns on UNT Contro ller, DFS, APS & Tech nico at Evap. & Cond Coils JP Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor JQ Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard JR Johnson UNT Controller, DFS, APS, T e chnicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard NA Novar ETC-3 Controller with Dirty Filter Switch & Air Proving Switch NB Novar ETC-3 Controller, DFS, APS & Phase Monitor NC Novar ETC-3 Controller, DFS, APS & Coil Guard ND Novar ETC-3 Controller, DFS, APS, Phase Monitor, & Coil Guard NE Novar ETC-3 Controller, DFS, APS & Technicoat Cond. Coil NF Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor NG Novar ETC-3 Controller, DFS, APS, T echnicoat Cond. Coil, & Coil Guard NH Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard NJ Novar ETC-3 Controller, DFS, APS & Te chnicoat Evap. Coil NK Novar ETC-3 Cont rolle r, DFS, APS, Te c hnic oat Eva p. Coil, & Phase Mon ito r NL Novar ETC-3 Cont rolle r, DFS, APS, Te c hn icoa t Evap. Coil, & Coil Guar d NM Novar ETC-3 Cont rol ler, DFS, APS, Technicoat Evap. Coi l, Phase Monitor, & Coil Guard NN Novar ETC-3 Controller, DFS, APS & Technicoat Evap. & Cond Coils NP Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor NQ Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard NR Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard PA Novar ETC-3 Controller with Dirty Filter Switch & Air Proving Switch, Hinged Filter Door & Tooless Access Panels PB Novar ETC-3 Controller, DFS, APS & Phase Monitor, Hinged Filter Door & Tooless Access Panels PC Novar ETC-3 Controller, DFS, APS & Coil Guard, Hinged Filter Door & Tooless Access Panels PD Novar ETC-3 Controller, DFS, APS, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless Access Panels PE Novar ETC-3 Controller, DFS, APS & Technicoat Cond. Coil, Hinged Filter Door & Tooless Access Panels PF Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor, Hinged Filter Door & Tooless Access Panels PG Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard, Hinged Filter Door & Tooless Access Panels PH Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless Access Panels PJ Novar ETC-3 Controller, DFS, APS & Technicoat Evap. Coil, Hinged Filter Door & Tooless Access Panels PK N ovar ETC-3 Cont rolle r, DFS, APS, Te c hn icoat Eva p. Coil, & Phase Mon ito r, Hinged Filter Door & Tooless Access Panel s PL Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard, Hinged Filter Door & Tooless Access Panels PM Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless Access Panels PN Novar ETC-3 Controller, DFS, APS & Technicoat Evap. & Cond Coils, Hinged Filter Door & Tooless Access Panels PP Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor, Hinged Filter Door & Tooless Access Panels PQ Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard, Hinged Filter Door & Tooless Access Panels PR Novar ETC-3 Controller, DFS, APS, Te chnicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless Access

Panels TA Technicoat Condenser Coil TB Technicoat Condenser C oil & Phase Monitor TC Technicoat Condenser Coil & Coil Guard

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036-21490-002-A-0204

Additional O pti ons

TD Technicoat Condenser Coil & Dirty Filter Switch TE Technicoat Condenser Coil, Phase Monitor, & Coil Guard TF Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch TG Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch TH Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch TJ Technicoat Evaporator Coil TK Technicoat Evaporator Coil & Phase Moni tor TL Technicoat Evaporator Coil & Coil Guard TM Technicoat Evaporator Coil & Dirty Filter Switch TN Technicoat Evaporator Coil, Phase Monitor, & Coil Guard TP Technicoat Evaporator Coil, Phase Monitor, & Dirty Filter Switch TQ Technicoat Evaporator Coil, Coil Guard, & Dirty Filter Switch TR Technicoat Evaporator Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch TS Technicoat Evaporator & Condenser Coils TT Technicoat Evaporator & Condenser Coils & Phase Monit or TU Technicoat Evaporator & Condenser Coils & Coil Guard TV Technicoat Ev aporator & Condenser Coils & Dirty Filter Switch TW Technicoat Evaporator & Condenser Coil s , Phase Monitor, & Coil Guard TX Technicoat Evaporator & Condenser Coils, Phase Monitor, & Dirty Filter Switch TY Technicoat Ev aporator & Condenser Coils, Coil Guard, & Dirty Filter Switch TZ Technicoat Evapora tor & Cond enser Coils, Phase Monitor, Coi l Guard, & Dirty Fil ter Switch UA Technicoat Condenser Coil, Hinged Filter Door & Tooless Access Panels UB Technicoat Condenser Coil & Phase Monitor, Hinged Filter Door & Tooless Access Panels UC Technicoat Condenser Coil & Coil Guard, Hinged Filter Door & Tooless Access Panels UD Technicoat Condenser Coil & Dirty Filter Switch, Hinged Filter Door & Tooless Access Panels UE Technicoat Condenser C oil, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless Access Panels UF Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch, Hinged Filter Door & Tooless Access Panels UG Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch, Hinged Filter Door & Tooless Access Panels UH Technicoat Condenser Coi l, Phase Monitor, Coil Guard, & D irty Filter Switch, Hing ed Filter Door & Tooless Access Panels UJ Technicoat Evaporator Coi l, Hinged Filter D oor & Tooless Access Panels UK Technicoat Evaporator Coil & Phase Monitor, H inged Filter Door & Tooless Access Panels UL Technicoat Evaporator Coil & Coil Guard, Hinged Filter D oor & Tooless Access Panels UM Technicoat Evaporator Coil & Dirt y Filter Switch, Hinged Filter Door & Tooless Access Panels UN Technicoat Evaporator Coil, Phas e Monitor, & Coil Guard, Hinged F ilter Door & Tooless Access Panels UP Technicoat Evaporator Coil, Phase Monitor, & Dirty Filter Switch, Hinged Filter Door & Tooless Access Panels UQ Technicoat Evaporator Coil, Coil Guard, & Dirty Filter Switch, Hinged Filter Door & Tooless Ac cess Panels UR Technicoat Evaporator Coil, Phase Monitor, Coil Guard, & Dirty Filter S witch, Hi nged Filter Door & Tooless Access Panels US Technicoat Evaporator & Condenser Coils, Hinged Filter Door & Tooless Access Panels UT Technicoat Evaporator & Condenser Coils & Pha s e Monitor, Hinged Filter Door & Tooless Acces s Panels UU Technicoat Evaporator & Condenser Coils & Coil Guard, Hinged Filter Door & Tooless Access Panels UV Technicoat Ev aporator & Condenser Coils & Dirty Filte r Switch, Hinged Filter Do or & Tooless Access Panels UW Technicoat Evaporator & Condenser Coils, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless Access Panels UX Technicoat Evaporator & Condenser Coils, Phase Monitor, & Dirty Filter Switch, Hinged Filter Door & Tooless Access Panels UY Technicoat Ev aporator & Condenser Coils, Coil Guard, & D irty Filter Switch, Hinged Filter Door & Tooless Access Panels UZ Technicoat Evaporator & Condenser Coils, Phase Monito r, Coil Guard, & Dirty Filter Switch, Hinged Filter Door & Tooless Access Panels

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036-21490-002-A-0204

FEATURES

All models are available with a wide variety of factorymounted options such as stainless steel heat exchangers, phase monitor, dirty filter switc h, and coi l guard t o make them suitable for almost every application.

All units are self-contained and assembled on full perimeter base rails with hol es in the four corners for overhead rigging. Every unit is complet ely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependabl e operation.

All models (including those with an economizer) are suitable for either bot to m or hori zont al d uct conn ect ions. Models with

factory inst alled power exhaust ar e suitable for bottom duct connections only. For bottom duct, you remove the

sheet metal panels from the supply and return air openings through the base of the uni t. For horizontal duct, you replace the supply and return air panels on the rear of the unit with a side duct flange accessory.

All models ar e avail able wi th the se “fac tory moun ted” outdoor air damper options:

• Single enthal py economizer

• Single enthalpy economizer with power exhaust

• Motorized out door air damper A fixed outdoor air intake assembly will be shipped in the

return air comp artment of all units ordered without an economizer or motori zed outdoor air damper opt ion. The assembly includes a rain hood with a damper that can be set for 10, 15 or 25% outdoor air. With bottom duct connections, the intake damper assembl y shoul d be mount ed over t he openi ng in th e return air panel. With horizontal ductwork, it should be mounted on the return air duct.

All supply air blo wers are equipped with a belt drive that can be adjusted to meet the exact requirements of the job. A high static drive option is availabl e for appli cations with a higher CFM and/or stati c pressure requirement .

All compressor s have internal pressur e relief. Every refrigerant circuit includes an expansion valve, a liquid line filterdrier , a dischar ge line high pressure switch and a suction line with a freezestat and low pressure/loss of charge switch to protect all system components.

•

Simplicity

standardized a number of features previously available only as opt ions or by utilizing additional controls.

• Low Ambient - An integrated low-ambi ent control

™ Controls -

allows all units to operate in the cooling mode down to 0ºF outdoor ambient without additional assistance. Opti onally, the control boar d can be programmed to lockout the compressors when the outdoor air temperature is low or when free cooling is available.

Simplicity

™ control boards have

• Anti-Short Cycle Protection - To aid c ompre ss or life, an anti-s hort cycl e delay i s incor pora ted int o the standard cont rols. Compressor reliability is further ensured by programma ble minimum run times. For testing, the anti short cycle delay can be temporarily overridden with the push of a button.

• Fan Delays - Fan on and fan off delays are fully pro grammable. Further m ore, the heating and cooling fan delay times are independent of one another. All units are program m ed wit h default values based upon their configuration of cooling and heat.

• Safety Monitoring - The control board monitors the high and low-pressur e switch es, the free zesta t s, the gas valve, if applic able, and the temperature li m it switch on gas and electric heat uni ts. The unit control board will alarm on ignition failures, compressor lockouts and repeated limit switch trips.

• Nuisance Trip Protect ion and St ri kes - To prevent nuisance trouble calls, the control boar d uses a “three times, you’r e out” philosophy. The high and low-pressure switches and the freezest ats must trip three times within two hours before the unit control board will lock out th e a sso c ia te d co mp re s s or.

• On Board Diagnostics - Each alarm wi ll ener gize a trouble light on the thermostat, if so equipped, and flash an al arm code on the control boar d LED. Each high and low-pressure switch alarm as well as each freezestat alarm has its own fl ash code. The contro l board saves the five most recent alarms in m em ory, and these alarms can be revi ewed at any time. Alarms and programmed valu es are retained through the loss of power.

All units have long l asting powder paint cabinets with 750 hour salt spray test appr oval under ASTM-B117 procedures.

All models are CSA approved.

• Warranty - All models include a one-year limited parts warranty on the compl ete uni t. Compres sors and el ectri c heater elements carry a five-year warranty.

• Electric Heat Operation - All electric heat models (factory installed only) are wired for a single power source and include a bank of nickel chromium element s mounted at the discharge of the supply air blower to provide a high veloc ity and uniform di stribution of air across the heating elements. Every element is fully protected against excessi ve current and temperature by f uses and two thermal limit switches.

The power supply wiring can be routed into the control box through a threaded pipe connection in the base pan of the unit or through a knock out in the wiring panel on the front of the unit.

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036-21490-002-A-0204

• BAS Controls - York’s Sunline™ series units offer factory mounted BAS controls such as Novar, Honeywell, Johnson, and CPC.

FACTORY-INSTALLED OPTIONS

• SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly

with fully modulat ing spring-return motor actuator capable of introduci ng up to 100% outdoor air with nominal 1% leakage type dampers.

The enthalpy system contains one sensor that monitors the outdoor ai r and det ermines when the air is cool enough and dry enough to provide free cooling.

The rainhood is paint ed to match t he bas ic unit and must be field-asse mbled before installing.

Power exhaust is not available as a field install ed option.

• POWER EXHAUST - Our single economizer opti ons are available with power exhaust. Whenever the outdoor air intake dampers are opened for free coo li ng, the exhaust fan will be energiz ed to prevent the conditioned space from being over- pressurized during econom izer operation.

The exhaust fan, moto r and controls are installed and wired at the factor y. The rain hood and the back-draft damper need to be assembled and installed i n the field.

The power exhaust option can only be used on bottom duct configurations.

• MOTORIZED OUTDOOR AIR INTAKE DAMPER Includes a slide-in / plug-in damper assembly with a 2position, spring return motor actuator which opens to a pre-set posi ti on whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down.

The rain hood is painted to match the basic unit and must be field assembl ed before instal li ng.

• PHENOLIC COATED EVAPORATOR AND CON- DENSER COILS - Special coating process that utilizes Technicoat 10-1" processes. Coating is applied by total immersion of the compl e te coil for maximum prot ection.

• ELECTRIC HEATERS wi red for single point power supply. These nickel chromium heater elements are provided with limit and aut omatic reset capability to prevent operation at ex cessive temperatures .

• FILTER OPTIONS - Standar d units are shipped with 2” throw-away filt ers installed. 2” pleated and 4” pleated filters are offered as a factory inst alled option.

• CONVENIENCE OUTLET - This 110 volt outlet can be “powered” by the unit wi th a st epdown transformer or you may order the unit with a “non-powered” convenience outlet that can be wired in the field.

• DISCONNECT SWITCH - For gas heat unit s an d cooli ng units with electric heat, a HACR breaker sized to th e unit is provided. For cooling only units, a switch sized to the largest electri c heat available for the particular unit is provided. Facto ry i nstalled option only.

• BAS - See “Additional Options” section in the product nomenclature.

• SMOKE DETECTORS - (supply air & ret u rn air ) The smoke detectors sto p operation of the unit by interrupt ing power to the co ntrol board i f sm oke is detect ed withi n the air compartment.

• COIL GUARD - Customers can purchas e a coil guard kit to protect the condenser coil from damage. This is not a hail guard kit.

• PHASE MONITORS - Des igned to pr event uni t damage. The phase monitor will shut the uni t down in an out-ofphase condition.

• HIGH SPEED DRIVE - Includes a belt and bl ower pulley upgrade to enhance blower performance.

• DIRTY FILTER SWITC H - This kit includes a differential pressure switch that energizes the fault l ight on the unit thermostat, indicating that there is an abnormally high pressure drop acros s the filters. Factor y installed option or field instal led accessory.

• HINGED FILTER DOOR/”TOOLESS” BLOWER AND ACCESS PANELS (not hing ed) - This option allows for

easy access and maintenance. NOTE:Knobs are shipped separately withi n the unit to

prevent shipping damage. These must be field installed for tool-less operation.

FIELD-INSTALLED ACCESSORIES

• SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / pl ug-in damper assembly

with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers.

The enthalpy system contains one sensor that monitors the outdoor air and determines when t he air is cool enough and dry enough to provi de free cooling.

The rainhood is pa inted t o match the basic uni t and mus t be field-assembled before instal li ng.

Power exhaust is not available as a field installed option.

• MOTORIZED OUTDOOR AIR INTAKE DAMPER - Includes a slide-i n / plug-in damper assembly wi th a 2position, spring return motor actuator which opens to some pre-set posit ion whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down.

Unita ry P rod ucts Gro up 9

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036-21490-002-A-0204

The rain hood is painted to match the basic unit and must be field assembl ed before instal li ng.

Power exhaust is not available as a field inst alled option.

• ROOF CURBS - Fourteen-inch hi gh roof c urbs prov ide a water-tight seal between the unit and the finished roof. These full perim eter curbs meet the requi rements of the National Roofing Cont ractors Association (NRCA) and are shipped knocked-down for field assembly.

They're designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports.

• SIDE DUCT FLANGES - One-inch flanges replace the supply and retur n air panels on the rear of the unit to accommodate horizontal duct connections. These flanges can also be used individually for bottom supply/ horizont al return or hori zontal supply/bot tom return. They cannot be used on unit s with power exhaust.

• BAROMETRIC RELIEF DAMPER - This damper accessory can be used to rel ieve internal building air pressure on units with an ec onomi zer without power exhaust. This accessory includes a rain hood, a bird scr een and a fully assembled damper. With bottom duct connection s, the damper should be mounted over the opening in the return air panel. With horizontal ductwork, the ac cessory should be mounted on the return air duct.

• HIGH SPEED DRIVE - A smaller blower pulley and a shorter belt incr ease the speed of the supply air blower for applications with a higher CFM and/or stat ic pressure requirements.

• ENTHALPY ACCESSORY CONTROL KIT - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy.

• BURGLAR BARS - Mount in the supply and return openings to prevent entry into the duct work.

• WOOD SKID - Allows unit to be handled with 90” forks.

• CO

SENSOR - Senses CO2 levels and automatically

overrides the econ om izer when levels rise above the present limits.

• COIL GUARD - Customers can purchase a coil guard kit to protect the condenser coil from damage. This is not a hail guard kit.

• PHASE MONITORS - Designed to pr even t unit dama ge. The phase monitor will shut the uni t down in an out-ofphase condition.

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036-21490-002-A-0204

O F

LONG LASTING POWDER PAINT FINISH

ECONOMIZER HOOD

2" DISPOSABLE

FILTERS

UTDOOR AIR OPENING OR INTERNAL ECONOMIZER

SIDE AND BOTTOM SUPPLY & RETURN AIR

NPT FEMALE CONDENSATE DRAIN

FULL PERIMTER 14 G AUGE BASE RAILS WITH LIFTING HOLES

FIGURE 1 - SUNLINE 2000TM BP 180 HEAT PUMP

HIGH EFFICIENCY COMPRESSORS WITH CRANKCASE HEATERS

BELT DRIVE BLOWER MOTOR

COPPER TUBE/ALUMINUM FIN OUTDOOR COILS

ELECTRIC HEATER LOCATION (OPTION)

LOW VOLTAGE RELAY BOARD AND TERMINAL STRIP

BOTTOM & CONTROL WIRING ENTRY

ELECTRICAL DISCONNECT MOUNTING LOCATION (Field Installed)

KNOCKOUT FOR SIDE CONTROL WIRING AND SIDE POWER WIRING ENTRY

TERMINAL BLOCK (For Single Point Power Supply With Electirc Heat)

FIGURE 2 - S UNL INE MAGNUMTM BP 240 HEAT PUMP

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Page 12

TABL E 1: RATINGS

HEATING CAPACITY

COOLING CAPACITY

MODEL

BP180 164 9.9 9.5 172 3.2 102 2.1 18,36,54,72

BP 240 226 10.3 10.2 218 3.4 129 2.1 18,36,54,72

1. Certified in accordance with the Unitary Large Equipment Certi-

2. Models with electric heat have single point power supply.

80//67-95º F

MBH EER IPLV MBH COP MBH COP KW

fication Program which is based on ARI Standard 340/360.

47º F 17º F

EER = Energy Efficiency Ratio at full load - the cooling capacity in

BTU’s per hour (Btuh) divided by the power input expressed in BTUH per watt (Btuh/watt).

COP = Coefficien t of Performance - the total heating capacity provided by the refrigera t io n sy s tem , including circu la tin g fan heat, bu t exclud ing supplementary resistance (B tu's per hour) divided by the total electr ic input (watts) x 3.412.

IPLV = In tegrated part l oad value. The EER of the unit operating on first stage only.

ELECTRIC

HEAT

NOM.

CAPACITY

(KW)

036-21490-002-A-0204

HEAT PUMP WITH ELECTRIC HEAT

MODEL MBH EER IPLV

BP180E18 164 9.9 9.5 BP180E36 164 9.9 9.5 BP180E54 162 9.8 9.4 BP180E72 160 9.8 9.4 BP240E18 226 10.3 10.2 BP240E36 226 10.3 10.2 BP240E54 223 10.2 10.1 BP240E72 220 10.2 10.1

TABLE 2: SOUND POWER RATING

UNIT SIZE

CFM

ESP BLOWER

IWG RPM BHP 63 125 250 500 1,000 2,000 4,000 8,000

SOUND POWER (db 10

Octave Band Centerline Fre quency (Hz)

-12

Watts)

SWL

dB(A)

BP 180 6,000 1.00 1,080 4. 60 99 99 89 82 84 77 72 67 89 56 BP 240 8,000 1.00 1,120 6. 65 102 102 92 85 87 80 75 70 92 59

1. These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only. Calculati on of dBA values cover matters of system design and the fan manufacture has no way of knowing the details of each system. This constitutes and expectation to any specification or guarantee requiring a dBA value or sound dat a in any other form th an sound power level ratings.

2. At a distance of 10 feet from the blower.

dB(A)

10Ft.

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036-21490-002-A-0204

TABLE 3: COOLING CAPACITIES - BP 180 15 TON

AIR ON

EVAPORATOR

COIL

CFM

ºF

72 182.2 12.33 111.9 99.1 86.3 73.4 60.6 #N/A #N/A 174.6 13.46 108.0 95.2 82.4 69.5 56.7 #N/A #N/A 67 167.3 12.01 140.8 127.9 115.1 102.3 89.4 76.6 63.8 158.9 13.25 136.4 123.6 110.8 97.9 85.1 72.3 59.4

4500

62 151.1 11.80 151.1 149.6 136.7 123.9 111.1 98.2 85.4 149.7 12.93 149.7 143.9 131.1 118.2 105.4 92.6 79.7 57 152.4 11.80 152.4 152.4 151.3 138.4 125.6 112.8 100.0 148.6 13.06 148.6 143.9 131.0 118.2 105.4 92.5 79.7 72 189.7 12.39 124.4 109.3 94.1 78.9 63.8 #N/A #N/A 179.9 13.56 120.2 105.0 89.9 74.7 59.5 #N/A #N/A 67 174.3 12.07 155.9 140.7 125.6 110.4 95.2 80.1 64.9 163.8 13.36 151.2 136.0 120.8 105.7 90.5 75.3 60.2

5250

62 157.3 11.86 157.3 156.6 149.2 134.0 118.8 103.7 88.5 154.2 13.03 154.2 151.3 143.0 127.8 112.6 97.5 82.3 57 158.7 11.86 158.7 158.7 165.0 149.9 134.7 119.5 104.4 153.1 13.17 153.1 150.7 142.9 127.8 112.6 97.5 82.3 72 197.3 12.45 136.9 119.4 101.9 84.5 67.0 #N/A #N/A 185.2 13.67 132.3 114.8 97.3 79.8 62.3 #N/A #N/A 67 181.2 12.14 171.0 153.5 136.0 118.5 101.0 83.5 66.0 168.6 13.46 165.9 148.4 130.9 113.4 95.9 78.4 60.9

6000

62 163.6 11.92 163.6 163.6 161.6 144.1 126.6 109.1 91.6 158.7 13.13 158.7 158.7 154.9 137.4 119.9 102.4 84.9 57 165.0 11.92 165.0 165.0 178.8 161.3 143.8 126.3 108.8 157.6 13.27 157.6 157.6 154.8 137.4 119.9 102.4 84.9 72 199.7 12.49 144.5 125.4 106.2 87.0 67.8 #N/A #N/A 188.8 13.66 139.8 120.6 101.5 82.3 63.1 #N/A #N/A 67 183.4 12.17 178.3 160.8 141.7 122.5 103.3 84.1 64.9 171.9 13.45 170.6 155.6 136.4 117.3 98.1 78.9 59.7

6500

62 165.6 11.96 165.6 165.6 164.6 145.4 126.2 107.0 87.9 161.9 13.12 161.9 161.9 159.9 140.8 121.6 102.4 83.2 57 167.1 11.96 167.1 167.1 173.9 154.7 135.6 116.4 97.2 160.7 13.26 160.7 160.7 159.3 140.1 121.0 101.8 82.6 72 202.1 12.53 152.1 131.3 110.4 89.5 68.7 #N/A #N/A 192.5 13.65 147.3 126.5 105.6 84.7 63.9 #N/A #N/A 67 185.6 12.21 185.6 168.2 147.3 126.4 105.6 84.7 63.8 175.2 13.45 175.2 162.9 142.0 121.1 100.3 79.4 58.5

7000

62 167.6 11.99 167.6 167.6 167.6 146.7 125.9 105.0 84.1 165.0 13.12 165.0 165.0 165.0 144.1 123.3 102.4 81.5 57 169.1 11.99 169.1 169.1 169.1 148.2 127.3 106.5 85.6 163.8 13.25 163.8 163.8 163.8 142.9 122.1 101.2 80.3

TOTAL

CAP. MBH

POWER

INPUT

85ºF 95 ºF

SENSIBLE CAPACITY, MBH

ENTERING DRY BULB ENTERING DRY BULB ºF

86 83 80 77 74 71 68 86 83 80 77 74 71 68

TEMPERATURE OF AIR ON OUTDOOR COIL

TOTAL

CAP.

MBH

POWER

INPUT

SENSIBLE CAPACITY, MBH

AIR ON

EVAPORATOR

COIL

CFM

ºF 72 163.0 14.99 104.2 91.3 78.5 65.7 52.8 #N/A #N/A 151.5 16.53 100.3 87.4 74.6 61.8 49.0 #N/A #N/A 67 149.4 14.84 132.6 119.8 106.9 94.1 81.3 68.4 55.6 139.9 16.42 128.8 115.9 103.1 90.3 77.4 64.6 51.8

4500

62 140.2 14.58 140.2 137.3 124.8 112.0 99.2 86.3 73.5 130.8 16.23 130.8 130.8 118.6 105.8 92.9 80.1 67.3 57 139.8 14.61 139.8 137.2 124.4 111.6 98.8 85.9 73.1 131.1 16.16 131.1 130.6 117.8 105.0 92.1 79.3 66.5

72 168.5 15.12 116.0 100.8 85.7 70.5 55.3 #N/A #N/A 157.2 16.68 111.8 96.7 81.5 66.3 51.2 #N/A #N/A 67 154.5 14.96 145.4 131.9 116.7 101.6 86.4 71.2 56.1 145.2 16.57 139.6 127.8 112.6 97.4 82.3 67.1 51.9

5250

62 145.0 14.70 145.0 143.5 136.2 121.1 105.9 90.8 75.6 135.7 16.38 135.7 135.7 129.5 114.4 99.2 84.0 68.9 57 144.6 14.74 144.6 143.3 135.8 120.6 105.5 90.3 75.1 136.0 16.31 136.0 135.8 128.7 113.5 98.3 83.2 68.0 72 174.0 15.25 127.8 110.4 92.9 75.4 57.9 #N/A #N/A 162.9 16.83 123.4 105.9 88.4 70.9 53.4 #N/A #N/A 67 159.5 15.09 158.2 144.0 126.5 109.0 91.5 74.0 56.5 150.5 16.71 150.5 139.6 122.1 104.6 87.1 69.6 52.1

6000

62 149.7 14.83 149.7 149.7 147.7 130.2 112.7 95.2 77.7 140.7 16.52 140.7 140.7 140.5 123.0 105.5 88.0 70.5 57 149.3 14.86 149.3 149.3 147.2 129.7 112.2 94.7 77.2 141.0 16.45 141.0 141.0 139.5 122.0 104.5 87.0 69.5 72 176.4 15.25 135.1 115.9 96.8 77.6 58.4 #N/A #N/A 163.9 16.85 130.4 111.2 92.0 72.9 53.7 #N/A #N/A 67 161.7 15.10 161.0 150.8 131.8 112.6 93.4 74.3 55.1 151.4 16.74 151.4 146.0 127.2 108.0 88.8 69.6 50.5

6500

62 151.7 14.83 151.7 151.7 150.7 131.5 112.3 93.1 74.0 141.5 16.55 141.5 141.5 141.4 122.2 103.1 83.9 64.7 57 151.3 14.87 151.3 151.3 150.2 131.0 111.9 92.7 73.5 141.8 16.48 141.8 141.8 141.1 121.9 102.8 83.6 64.4 72 178.7 15.26 142.4 121.5 100.7 79.8 58.9 #N/A #N/A 164.9 16.87 137.4 116.6 95.7 74.9 54.0 #N/A #N/A 67 163.8 15.10 163.8 157.6 137.1 116.3 95.4 74.5 53.7 152.3 16.76 152.3 152.3 132.2 111.4 90.5 69.7 48.8

7000

62 153.7 14.84 153.7 153.7 153.7 132.8 112.0 91.1 70.2 142.4 16.57 142.4 142.4 142.4 121.5 100.7 79.8 58.9 57 153.3 14.88 153.3 153.3 153.3 132.4 111.5 90.7 69.8 142.7 16.50 142.7 142.7 142.7 121.9 101.0 80.1 59.3

TOTAL

CAP. MBH

POWER

INPUT

TEMPERATURE OF AIR ON OUTDOOR COIL

105ºF 115 ºF

SENSIBLE CAPACITY, MBH

ENTERING DRY BULB ENTERING DRY BULB ºF

86 83 80 77 74 71 68 86 83 80 77 74 71 68

TOTAL

CAP.

MBH

POWER

INPUT

SENSIBLE CAPACITY, MBH

Unita ry P rod ucts Gro up 13

Page 14

TABLE 4: COOLING CAPACITIES - BP 240 20 TON

AIR ON

EVAPORATOR

COIL

CFM

ºF

72 247.6 16.4 152.9 135.8 118.7 101.6 84.5 - - 240 17.7 155.7 138.6 121.5 104.4 87.3 - 67 233.9 15.9 196.1 179.0 161.9 144.7 127.6 110.5 93.4 222 17.4 190.3 173.2 156.1 139.0 121.9 104.8 87.7

6000

62 212.7 15.7 208.0 207.0 189.9 172.8 155.7 138.6 121.5 200 17.0 198.3 191.9 174.8 157.7 140.5 123.4 106.3 57 208.0 15.5 208.0 207.7 190.6 173.5 156.4 139.3 122.2 198 16.9 198.3 197.9 180.8 163.7 146.6 129.5 112.4 72 256.6 16.5 169.3 149.0 128.8 108.8 88.4 - - 249 17.8 172.8 152.6 132.3 112.1 91.9 - 67 242.5 16.0 216.1 195.9 175.7 155.5 135.3 115.0 94.8 230 17.5 205.7 190.3 170.1 149.8 129.6 109.4 89.4

7000

62 220.5 15.8 215.6 215.6 206.1 185.9 165.7 145.5 125.3 208 17.2 205.7 203.6 190.4 170.2 150.0 129.8 109.5 57 215.6 15.6 215.6 215.5 206.9 186.7 166.5 146.3 126.0 206 17.0 205.7 205.5 197.0 176.8 156.5 136.3 116.1 72 265.7 16.6 185.6 162.3 139.0 115.6 92.3 - - 258 18.0 189.9 166.5 143.2 119.9 96.6 - 67 251.1 16.1 223.2 212.9 189.5 166.2 142.9 119.6 96.2 239 17.7 215.3 207.4 184.0 160.7 137.4 114.0 90.7

8000

62 228.3 15.9 223.2 223.2 222.4 199.0 175.7 152.4 129.1 215 17.3 213.2 213.2 206.0 182.7 159.4 136.1 112.7 57 223.2 15.7 223.2 223.2 223.2 199.9 176.6 153.2 129.9 213 17.2 213.2 213.2 213.2 189.8 166.5 143.2 119.8 72 268.6 16.9 191.2 166.6 142.0 117.4 92.7 259 18.2 196.5 171.9 147.3 122.6 98.0 67 253.8 16.4 225.6 218.3 193.6 169.0 144.4 119.8 95.1 240 17.8 216.1 213.9 189.2 164.6 140.0 115.4 90.7

8350

62 230.8 16.1 225.6 225.6 227.2 202.6 177.9 153.3 128.7 216 17.5 216.1 216.1 211.4 186.8 162.2 137.6 112.9 57 225.6 16.0 225.6 225.6 225.6 201.0 176.4 151.7 127.1 214 17.3 213.9 213.9 213.9 189.3 164.6 140.0 115.4 72 271.5 17.1 196.9 170.9 145.0 119.1 93.1 260 18.4 203.2 177.3 151.3 125.4 99.5 67 256.5 16.6 226.0 223.7 197.7 171.8 145.9 119.9 94.0 240 18.0 216.8 216.8 194.5 168.5 142.6 116.7 90.7

8700

62 233.2 16.4 233.2 233.2 232.0 206.1 180.1 154.2 128.3 217 17.7 216.8 216.8 216.8 190.9 165.0 139.0 113.1 57 228.0 16.2 228.0 228.0 228.0 202.1 176.2 150.2 124.3 215 17.5 214.7 214.7 214.7 188.7 162.8 136.9 110.9

TOTAL

CAP.

MBH

POWER

INPUT

85ºF 95 ºF

SENSIBLE CAPACITY

ENTERING DRY BULB ENTERING DRY BULB ºF

86 83 80 77 74 71 68 86 83 80 77 74 71 68

TEMPERATURE OF AIR ON OUTDOOR COIL

, MBH

TOTAL CAP.

MBH

POWER

INPUT

036-21490-002-A-0204

SENSIBLE CAPACITY

, MBH

AIR ON

EVAPORATOR

COIL

CFM

ºF 72 67

6000

62 57

72 237 19.7 167.0 146.8 126.6 106.4 86.2 - - 226 21.5 161.3 141.1 120.9 100.7 80.4 - 67 217 19.4 196.6 184.7 164.5 144.3 124.1 103.9 83.6 204 21.3 185.4 179.2 159.0 138.8 118.5 98.3 78.1

7000

62 197 19.0 196.6 194.5 183.8 163.6 143.3 123.1 102.9 185 20.9 185.4 185.4 177.2 156.9 136.7 116.5 96.3 57 196 18.9 196.1 196.0 187.6 167.3 147.1 126.9 106.7 186 20.8 186.5 186.5 178.1 157.9 137.7 117.5 97.3 72 246 19.8 183.6 160.2 136.9 113.6 90.2 - - 233 21.7 177.2 153.9 130.6 107.3 83.9 - 67 225 19.5 203.3 201.2 177.9 154.5 131.2 107.9 84.6 211 21.4 191.4 191.4 171.7 148.4 125.1 101.7 78.4

8000

62 203 19.2 203.3 203.3 198.7 175.4 152.1 128.7 105.4 191 21.1 191.4 191.4 191.4 168.0 144.7 121.4 98.1 57 203 19.0 202.8 202.8 202.8 179.5 156.1 132.8 109.5 192 20.9 192.4 192.4 192.4 169.1 145.8 122.4 99.1 72 246 20.0 189.6 164.9 140.3 115.7 91.0 - - 234 21.8 182.6 157.9 133.3 108.7 84.0 - 67 226 19.7 204.0 204.0 182.3 157.6 133.0 108.4 83.8 212 21.6 191.9 191.9 175.3 150.7 126.0 101.4 76.8

8350

62 204 19.4 204.0 204.0 201.7 177.1 152.4 127.8 103.2 192 21.2 191.9 191.9 191.9 167.3 142.7 118.0 93.4 57 203 19.2 203.5 203.5 203.5 178.8 154.2 129.6 104.9 193 21.1 193.0 193.0 193.0 168.4 143.7 119.1 94.5 72 247 20.2 195.5 169.6 143.7 117.8 91.8 - - 235 22.0 187.9 162.0 136.0 110.1 84.2 - 67 226 19.9 204.7 204.7 186.7 160.7 134.8 108.9 82.9 212 21.7 192.5 192.5 178.9 152.9 127.0 101.1 75.2

8700

62 205 19.5 204.7 204.7 204.7 178.7 152.8 126.9 100.9 192 21.3 192.5 192.5 192.5 166.6 140.6 114.7 88.8 57 204 19.4 204.1 204.1 204.1 178.2 152.2 126.3 100.4 194 21.2 193.6 193.6 193.6 167.6 141.7 115.8 89.8

TEMPERATURE OF AIR ON OUTDOOR COIL

105ºF 115 ºF

TOTAL

POWER

CAP.

MBH

229 19.5 150.5 133.4 116.3 99.2 82.1 - - 219 21.3 145.4 128.3 111.2 94.1 77.0 - 210 19.2 185.4 168.3 151.1 134.0 116.9 99.8 82.7 198 21.1 180.4 163.3 146.2 129.1 112.0 94.9 77.8 190 18.9 189.9 185.7 168.9 151.7 134.6 117.5 100.4 179 20.7 179.5 179.5 162.9 145.8 128.7 111.6 94.5 189 18.7 189.4 189.2 172.3 155.2 138.1 121.0 103.9 180 20.6 180.5 180.5 163.8 146.7 129.6 112.5 95.4

INPUT

86 83 80 77 74 71 68 86 83 80 77 74 71 68

SENSIBLE CAPACITY

ENTERING DRY BULB ENTERING DRY BULB ºF

, MBH

TOTAL CAP.

MBH

POWER

INPUT

SENSIBLE CA PACITY

, MBH

14 Unita ry P rod ucts Gro up

Page 15

036-21490-002-A-0204

TABLE 4: COOLING CAPACITIES - BP 240 20 TON (CONTINUED)

AIR ON

EVAPORATOR

COIL

CFM

ºF

72 208.0 23.1 140.3 123.1 106.0 88.9 71.8 #N/A #N/A 67 185.8 22.9 171.6 158.4 141.3 124.2 107.1 90.0 72.9

6000

62 169.1 22.6 171.6 169.1 157.0 139.9 122.8 105.7 88.6 57 171.6 22.5 171.6 171.6 155.4 138.3 121.2 104.1 86.9 72 214.4 23.3 155.6 135.4 115.2 94.9 74.7 #N/A #N/A 67 191.4 23.1 176.8 173.6 153.4 133.2 113.0 92.8 72.6

7000

62 174.2 22.8 176.8 176.8 170.5 150.3 130.1 109.9 89.7 57 176.8 22.6 176.8 176.8 168.7 148.5 128.3 108.1 87.8 72 220.7 23.5 170.9 147.6 124.3 100.9 77.6 #N/A #N/A 67 197.1 23.3 182.1 179.4 165.6 142.2 118.9 95.6 72.3

8000

62 179.4 23.0 182.1 182.1 179.4 160.7 137.4 114.0 90.7 57 182.1 22.8 182.1 182.1 179.4 158.7 135.4 112.1 88.8 72 221.3 23.6 175.6 150.9 126.3 101.7 77.1 #N/A #N/A 67 197.6 23.4 182.5 182.5 168.3 143.7 119.1 94.4 69.8

8350

62 179.9 23.1 182.5 182.5 179.9 157.5 132.9 108.3 83.6 57 182.5 22.9 182.5 182.5 182.5 157.9 133.3 108.6 84.0 72 221.9 23.8 180.2 154.3 128.4 102.4 76.5 #N/A #N/A 67 198.1 23.6 183.0 177.0 171.1 145.2 119.2 93.3 67.4

8700

62 180.3 23.2 183.0 183.0 180.3 154.4 128.4 102.5 76.6 57 183.0 23.1 183.0 183.0 183.0 157.1 131.1 105.2 79.3

TOTAL CAP.

MBH

TEMPERATURE OF AIR ON OUTDOOR COIL

125ºF

POWER

INPUT

86 83 80 77 74 71 68

SENSIBLE CAPACITY

ENTERI NG DRY BULB

, MBH

1 The capacities are gross ratings. For Net capacity,

deduct the supply air blower motor heat, MBH =

3.415 X Kw. Refer to the appropriate blower performance table for the Kw of the supply air blower motor.

2 These ratings include condenser fan motor and com-

pressor motor power but not the supply air blower motor power.

Unita ry P rod ucts Gro up 15

Page 16

TABLE 5: HEATING CAPACITIES - 15 TON

CFM

4500

5250

6000

7200

7500

THE MBH AND KW VALUES DO NOT INCLUDE THE SUPPLY AIR BLOWER MOTOR. FOR NET CAPACITY, ADD THE SUPPLY AIR BLOWER MOTOR HEAT (MBH = 3.415 x KW)

Return

Air ºF

CAP

& KW

MBH 42 64 85 107 128 150 171 192

KW 9.1 9.6 10.1 10.6 11.1 1 1.7 12.2 12.7

MBH 38 60 81 102 124 145 167 188

KW 11.0 11.5 12.0 12.5 13.1 13.6 14.1 14.6

MBH 42 63 85 106 128 149 171 192

KW 13.4 13.9 14.5 15.0 15.5 16.0 16.5 17.0

MBH 44 66 87 109 130 151 173 194

KW 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0

MBH 40 62 83 104 126 147 169 190

KW 10.4 10.9 11.4 12.0 12.5 13.0 13.5 14.0

MBH 43 64 85 107 128 150 171 193

KW 12.4 13.0 13.5 14.0 14.5 15.0 15.5 16.0

MBH 46 67 89 110 132 153 175 196

KW 7.8 8.3 8.8 9.4 9.9 10.4 10.9 11.4

MBH 42 64 85 106 128 149 171 192

KW 9.8 10.3 10.9 11.4 11.9 12.4 12.9 13.4

MBH 43 65 86 108 129 150 172 193

KW 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.1

MBH 47 68 90 111 133 154 176 197

KW 7.7 8.2 8.7 9.2 9.7 10.2 10.8 11.3

MBH 43 64 86 107 129 150 172 193

KW 9.6 10.2 10.7 11.2 11.7 12.2 12.7 13.2

MBH 45 67 88 110 131 153 174 196

KW 11.7 12.2 12.7 13.2 13.7 14.2 14.8 15.3

MBH 48 69 91 112 134 155 177 198

KW 7.5 8.1 8.6 9.1 9.6 10.1 10.6 11.1

MBH 44 65 87 108 130 151 172 194

KW 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0

MBH 48 69 90 112 133 155 176 198

KW 11.9 12.4 12.9 13.4 13.9 14.4 15.0 15.5

-10 0 10 20 30 40 50 60

036-21490-002-A-0204

OUTDOOR AIR TEMPEATURE ºf (72% RH)

16 Unita ry P rod ucts Gro up

Page 17

036-21490-002-A-0204

TABLE 6: HEATING CAPACITIES - 20 TON

CFM

6000

7000

7750

8000

8300

THE MBH AND KW VALUES DO NOT INCLUDE THE SUPPLY AIR BLOWER MOTOR. FOR NET CAPACITY, ADD THE SUPPLY AIR BLOWER MOTOR HEAT (MBH = 3.415 x KW)

Return

Air ºF

CAP

& KW

MBH 37 65 94 123 151 180 209 237

KW 11.1 11.7 12.2 12.8 13.3 13.9 14.4 15.0

MBH 33 61 90 119 147 176 204.7 233

KW 13.0 13.5 14.1 14.6 15.2 15.7 16.3 16.8

MBH 26 55 84 112 141 170 198 227

KW 14.5 15.0 15.6 16.1 16.7 17.2 17.8 18.3

MBH 43 72 100 129 158 186 215 244

KW 10.7 11.3 11.8 12.4 12.9 13.5 14.0 14.6

MBH 39 67 96 125 153 182 211 239

KW 12.5 13.1 13.6 14.2 14.7 15.3 15.8 16.4

MBH 32 61 90 118 147 176 204 233

KW 14.0 14.5 15.1 15.6 16.2 16.7 17.3 17.8

MBH 48 76 105 134 162 191 220 248

KW 10.4 11.0 11.5 12.1 12.6 13.2 13.7 14.3

MBH 43 72 101 129 158 187 215 244

KW 12.2 12.7 13.3 13.8 14.4 14.9 15.5 16.0

MBH 37 65 94 123 152 180 209 238

KW 13.6 14.2 14.7 15.3 15.8 16.4 16.9 17.5

MBH 43 72 101 129 158 187 215 244

KW 10.5 11.0 11.6 12.1 12.7 13.2 13.8 14.3

MBH 39 68 96 125 154 182 211 240

KW 12.3 12.8 13.4 13.9 14.5 15.0 15.6 16.1

MBH 33 61 90 119 147 176 205 233

KW 13.8 14.3 14.9 15.4 16.0 16.5 17.1 17.6

MBH 39 68 97 125 154 183 212 240

KW 10.5 11.1 11.6 12.2 12.7 13.3 13.8 14.4

MBH 35 64 93 122 150 179 208 236

KW 12.4 13.0 13.5 14.1 14.6 15.1 15.7 16.2

MBH 29 58 87 115 144 173 201 230

KW 13.9 14.5 15.0 15.6 16.1 16.7 17.2 17.8

-10 0 10 20 30 40 50 60

OUTDOOR AIR TEMPEATURE ºf (72% RH)

Unita ry P rod ucts Gro up 17

Page 18

036-21490-002-A-0204

TABLE 7: BLOWER PERFORMANCE 15 TON SUPPLY AIR

BOTTOM DUCT CONNECTIONS

Blower

Speed (RPM)

Motor Pulley (Turns

Open)*

4500 5250 6000 6750 7200

ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW

208 VOL T AND STANDARD DRIVE

850 6.0 0.9 2.4 2.2 0.7 3.0 2.7 0.5 3.2 2.9 - - - - - 870 5.5 1.0 2.5 2.3 0.8 3.1 2.8 0.6 3.5 3.1 0.2 4.1 3.7 - - 915 4.5 1.1 2.6 2.4 0.9 3.4 3.0 0.7 3.7 3.3 0.3 4.4 3.9 0.2 4.5 4.0 965 3.5 1.2 2.9 2.6 1.0 3.6 3.2 0.8 4.0 3.6 0.5 4.7 4.2 0.4 4.9 4.4

980 3.0 1.3 3.0 2.7 1.1 3.7 3.3 0.9 4.1 3.7 0.6 4.8 4.3 0.5 5.1 4.6 1010 2.0 1.4 3.1 2.8 1.2 3.8 3.4 1.0 4.2 3.8 0.7 5.0 4.5 0.6 5.4 4.8 1040 1.0 1.5 3.2 2.9 1.3 3.9 3.5 1.1 4.5 4.0 0.9 5.2 4.7 0.7 5.7 5.1

208 VOL T AND HIGH SPEED DRIVE ACCESSORY

965 6.0 1.2 2.9 2.6 1.0 3.6 3.2 0.8 4.0 3.6 0.5 4.7 4.2 0.4 5.0 4.4

980 5.5 1.3 3.0 2.7 1.1 3.7 3.3 0.9 4.1 3.7 0.6 4.8 4.3 0.5 5.1 4.6 1025 4.5 1.5 3.2 2.9 1.3 3.9 3.5 1.1 4.5 4.0 0.8 5.1 4.6 0.7 5.6 5.0 1065 3.5 1.6 3.4 3.0 1.4 4.0 3.6 1.2 4.7 4.2 1.0 5.5 4.9 - - 1095 3.0 1.7 3.5 3.1 1.5 4.2 3.8 1.3 4.9 4.4 1.2 5.7 5.1 - - 1130 2.0 1.9 3.7 3.3 1.7 4.5 4.0 1.5 5.1 4.6 - - - - - 1170 1.0 2.1 3.9 3.5 2.0 4.7 4.2 1.8 5.5 4.9 - - - - - -

CFM

208/460/575 VOLT AND STANDARD DRIVE

70 6.0** 1.0 2.4 2.2 0.8 3.1 2.8 0.6 3.5 3.1 0.2 4.1 3.7 - - 915 5.0 1.1 2.6 2.4 0.9 3.3 3.0 0.7 3.7 3.3 0.3 4.4 3.9 0.2 4.5 4.0 965 4.0 1.2 2.9 2.6 1.0 3.6 3.2 0.8 4.0 3.6 0.5 4.7 4.2 0.4 5.0 4.4 980 3.5 1.3 3.0 2.7 1.1 3.7 3.3 0.9 4.1 3.7 0.6 4.8 4.3 0.5 5.1 4.6

1040 2.0 1.5 3.2 2.9 1.3 3.9 3.5 1.1 4.5 4.0 0.9 5.3 4.7 0.7 5.7 5.1 1065 1.0 1.6 3.3 3.0 1.4 4.0 3.6 1.2 4.7 4.2 1.0 5.5 4.9 - - -

208/460/575 VOLT AND HIGH SPEED DRIVE ACCESSORY

980 6.0 1.3 2.9 2.6 1.1 3.7 3.3 0.9 4.1 3.7 0.6 4.8 4.3 0.5 5.1 4.6

1040 4.5 1.5 3.2 2.9 1.3 3.9 3.5 1.1 4.5 4.0 0.9 5.3 4.7 0.7 5.7 5.1 1065 4.0 1.6 3.4 3.0 1.4 4.0 3.6 1.2 4.7 4.2 1.0 5.5 4.9 - - 1095 3.5 1.7 3.5 3.1 1.5 4.2 3.8 1.3 4.9 4.4 1.2 5.7 5.1 - - 1130 2.5 1.9 3.7 3.3 1.7 4.5 4.0 1.5 5.1 4.6 - - - - - 1170 1.5 2.1 3.9 3.5 2.0 4.7 4.2 1.8 5.5 4.9 - - - - - 1190 1.0 2.2 4.0 3.6 2.1 4.8 4.3 2.0 5.7 5.1 - - - - - -

NOTES:

1. Blower performance includes fixed outdoor air, 2” T/A filters, a dry indoor coil and no electric heat.

2. R efer to page 20 for additional static resistances. ESP - External Static Pressure available for the supply and return air duct sys-

tem. All internal unit resistances have been deducted from the total static pressure of the blower.

*Do NOT ** Factory set ti n g .

close the pulley below 1 turn open.

18 Unita ry P rod ucts Gro up

Page 19

036-21490-002-A-0204

TABLE 8: BLOWER PERFORMANCE 20 TON SUPPLY AIR

BOTTOM DUCT CONNECTIONS

BLOWER

SPEED,

(RPM)

MOTOR PULLEY (TURNS

OPEN)*

6000 7000 8000 9000 9400

ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW

208 VOL T AND STANDARD DRIVE

8706.0**0.32.11.8-----------900 5.00.73.22.70.43.52.90.13.83.2-----930 4.01.04.13.40.84.53.80.54.94.1-----950 3.0 1.2 4.6 3.9 1.0 5.1 4.3 0.7 5.5 4.6 0.3 5.9 5.0 - - 980 2.0 1.5 5.3 4.5 1.3 5.8 4.9 1.1 6.3 5.3 0.6 6.9 5.8 0.1 7.3 6.1

1015 1.0 1.8 5.9 5.0 1.6 6.5 5.5 1.4 7.0 5.9 0.9 7.7 6.5 0.5 8.2 6.9

208 VOL T AND HIGH SPEED DRIVE

950 6.0 1.2 4.6 3.9 1.0 5.1 4.3 0.7 5.5 4.6 0.3 5.9 5.0 - - -

980 5.0 1.5 5.3 4.5 1.3 5.8 4.9 1.1 6.3 5.3 0.6 6.9 5.8 0.1 7.3 6.1 1010 4.0 1.7 5.8 4.9 1.6 6.3 5.3 1.4 6.9 5.8 0.9 7.5 6.3 0.4 7.9 6.7 1020 3.5 1.8 6.1 5.1 1.7 6.5 5.5 1.5 7.1 6.0 1.0 7.8 6.6 0.5 8.3 7.0 1035 3.0 1.9 6.2 5.2 1.8 6.8 5.7 1.6 7.4 6.2 1.1 8.1 6.8 0.6 8.6 7.3 1050 2.5 2.0 6.4 5.4 1.9 7.0 5.9 1.7 7.6 6.4 1.2 8.3 7.0 - - 1075 2.0 2.2 6.6 5.5 2.0 7.2 6.0 1.8 7.8 6.6 1.4 8.6 7.2 - - 1100 1.02.36.75.62.17.36.12.07.96.7------

230/460/575 VOLT AND ST ANDARD DRIVE

870 6.0**0.32.11.8------------

900 5.00.73.22.70.43.52.90.13.83.2------

930 4.01.04.13.40.84.53.80.54.94.1------

950 3.5 1.2 4.6 3.9 1.0 5.1 4.3 0.7 5.5 4.6 0.3 5.9 5.0 - - -

980 2.5 1.5 5.3 4.5 1.3 5.8 4.9 1.1 6.3 5.3 0.6 6.9 5.8 0.1 7.3 6.1 1015 1.5 1.8 5.9 5.0 1.6 6.5 5.5 1.4 7.0 5.9 0.9 7.7 6.5 0.5 8.2 6.9 1025 1.0 1.9 6.1 5.1 1.7 6.6 5.6 1.5 7.3 6.1 1.0 7.9 6.7 0.6 8.6 7.3

230/460/575 VOLT AND HIGH SPEED DRIVE

950 6.0 1.2 4.6 3.9 1.0 5.1 4.3 0.7 5.5 4.6 0.3 5.9 5.0 - - -

980 5.0 1.5 5.3 4.5 1.3 5.8 4.9 1.1 6.3 5.3 0.6 6.9 5.8 0.1 7.3 6.1 1015 4.0 1.8 5.9 5.0 1.6 6.5 5.5 1.4 7.0 5.9 0.9 7.7 6.5 0.5 8.2 6.9 1035 3.5 1.9 6.2 5.2 1.8 6.8 5.7 1.6 7.4 6.2 1.0 8.1 6.8 0.6 8.6 7.3 1050 3.0 2.0 6.4 5.4 1.9 7.0 5.9 1.7 7.6 6.4 1.2 8.3 7.0 - - 1080 2.0 2.2 6.6 5.5 2.0 7.2 6.0 1.8 7.8 6.6 1.4 8.6 7.2 - - 1100 1.52.36.75.62.17.36.12.07.96.7-----1120 1.02.46.85.72.27.46.22.18.16.8------

CFM

NOTES:

1. Blower performance includes fixed outdoor air, 2” T/A filters, a dry indoor coil and no electric heat.

2. R efer to page 20 for additional static resistances. ESP - External Static Pressure available for the supply and return air duct sys-

tem. All internal unit resistances have been deducted from the total static pressure of the blower.

*Do NOT ** Factory set ti n g .

close the pulley below 1 turn open.

Unita ry P rod ucts Gro up 19

Page 20

036-21490-002-A-0204

TABL E 9: BLOWER MOTOR AND DRIVE DATA

MODEL

SIZE

Standard 850/1065

15 TON

Standard 870/1025

20 TON

1. All motors have a nominal speed of 1800 RPM, a 1.15 service factor and a solid base. They can operate to the limit of their service factor because they are located in the moving air, upstream of any heating device.

2. Do NOT

BLOWER

DRIVE

Speed

Access

Speed

Access

RANGE

(RPM)

High

965/1190 BK80 7.75 7.4 1 BX80 69.8 1

High

950/1120 BK110 10.75 10.4 1-3/16 BX81 82.8 1

close this pulley below 1 turn open.

MOTOR

HP FRAME

5 184 T 83 1VP56 5.35

7.5 213 T 89 1VP68 6.75

EFF.

(%)

TABL E 10: STATIC RESISTANCES

ADJUSTABLE MOTOR PULLEY FIXED BLOWER PULLEY

DESIG-

NATION

OUTSIDE

DIA. (IN.)

PITCH

DIA. (IN.)

4.3-5.3

5.5-6.5

BORE

(IN.)

1-1/8

1-3/8

NATION

OUTSIDE

DESIG-

BK90 8.75 8.4 1 BX70 71.8 1

BK120 11.75 11.4 1-3/16 BX83 84.8 1

DIA. (IN.)

PITCH

DIA. (IN.)

BORE

(IN.)

DESIG-

NATION

RESISTANCE, IWG

DESCRIPTION

15 TON 20 TON

CFM

4500 6000 7200 6000 8000 9400

WET INDOOR COIL 0.1 0.1 0.1 0.1 0.1 0.1

18 KW 0.1 0.1 0.1 0.1 0.1 0.1

ELECTRIC HEAT OPTIONS

36 KW 0.1 0.2 0.3 0.1 0.2 0.3 54 KW 0.2 0.3 0.4 0.2 0.3 0.4 72 KW 0.2 0.4 0.6 0.2 0.4 0.6

ECONOMIZER OPTION 0.1 0.1 0.1 0.1 0.1 0.1 HORIZONTAL DUCT CONNECTIONS

1. Deduct these resistance values from the available external static pressures shown in the respective Blower Performance Table (See Note 2 for exception.)

2. Since the resistance to air flow will be less for horizontal duct connections than for bottom duct connections, add these pressures to the ESP values on the respective unit’s blower performance table.

0.1 0.2 0.3 0.2 0.3 0.5

BELT

(NOTCHED)

PITCH

LENGTH

(IN.)

QTY.

TABLE 11: POWER EXHAUST PERFORMANCE

MOTOR

SPEED

HIGH

MEDIUM 4900 0.77 3900 0.79 3500 0.82 2900 0.85 - -

LOW 4400 0.72 3700 0.74 3000 0.78 - - - -

1. Factory Setting.

2 Power Exhaust motor is a 3/4 HP, PSC type with sleeve bearings, a 48 frame and inher-

ent protection.

CFM KW CFM KW CFM KW CFM KW CFM KW

5250 0.83 4500 0.85 4200 0.88 3750 0.93 3000 0.99

20 Unita ry P rod ucts Gro up

STATIC RESISTANCE OF RETURN DUCTWORK, IWG

0.2 0.3 0.4 0.5 0.6

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036-21490-002-A-0204



T H E R M O S T A T *

T E R M I N A L S

R C

R H

Y 1

Y 2

W 1

W 2

X 1

X 3

X 4



A 1



A 2

T O R E M O T E S E N S O R 2 E T 0 4 7 0 1 3 2 4 I F U S E D

E l e c t r o n i c p r o g r a m m a b l e T h e r m o s t a t 2 E T 0 7 7 0 0 1 0 0 2 4 ( i n c l u d e s s u b b a s e ) .

T e r m i n a l s A 1 a n d A 2 p r o v i d e a r e l a y o u t p u t t o c l o s e t h e o u t d o o r e c o n o m i z e r d a m p e r s w h e n t h e t h e r m o s t a t s w i t c h e s t o t h e s e t - b a c k p o s i t i o n .

U N I T T E R M I N A L S

S T R I P T B 1

W 1

W 2

Y 1

O C C

R E M O T E

M I N P O S

Y 2

S D

2 4 V o l t T r a n s f o r m e r

The thermostat must provide a “G” signal when there is a call for “W1.”The unit cont rol board will energize the indoor blower when the compressors are energized; however, if the thermostat calls for “W2” during the antishort-cycle delay, the electric heat (when installed) will be energized immediately upon the call for “W2.”

FIGURE 3 - E LECTRONIC THERMOSTAT FIELD WIRING

NOTE: This unit does NOT REQUIRE a heat pump thermo-

stat. It is designed to work with a s tandard two-stage cool, two-stage heat thermostat; however, the thermostat must provi de a “G” signal when there is a call for “W1 ”.

T - S T A T

O C C

W 1

W 2

Y 1

R E M O T E

M I N P O S

U N I T C O N T R O L

B O A R D

Y 2

S D

W 1

W 2

Y 1

Y 2

R H

R C

The thermostat must provide a “G” signal when there is a call for “W1.”The unit con trol board will energize the indoor blower when the compressors are energized; however, if the thermostat calls for “W2” duri ng the antishort-cycle delay, the electric heat (when installed) will be energized immediately upon the call for “W2.”

FIGURE 4 - F IELD WIRING 24 VOLT THERMOSTAT

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T E R M I N A L B L O C K T B 1

036-21490-002-A-0204

G R O U N D

L U G

FIGURE 5 - FIELD WIRING DISCONNECT

TABLE 12: VOLTAGE LIMITATIONS

POWER SUPPLY

208/230-3-60 187 253

460-3-60 414 506 575-3-60 518 630

VOLT AGE

MIN. MAX.

F A C T O R Y O R F I E L D

S U P P L I E D D I S C O N N E C T

T H R E E P H A S E P O W E R S U P P L

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036-21490-002-A-0204

TABL E 13: ELECTRICAL DATA -WITHOUT POWERED CONVENIENCE OUTLET

HEATER OPTION

MODEL

STAGES AMPS

- 0.0 - - 73.5 90 E18 13.5 1 37.5 120.3 125 E36 27.0 2 75.1 120.3 125 E54 40.6 2 112.6 160.1 175 E72 54.1 2 150.1 169.4 200

- 0.0 - - 72.1 90 E18 18.0 1 43.3 126.1 150 E36 36.0 2 86.6 126.3 150 E54 54.0 2 129.9 147.9 175 E72 72.0 2 173.2 191.2 225

- 0.0 - - 36.4 45 E18 18.0 1 21.7 63.4 70 E36 36.0 2 43.3 63.4 70 E54 54.0 2 65.0 74.0 90 E72 72.0 2 86.6 95.6 110

- 0.0 - - 30.2 35 E18 18.0 1 17.3 51.9 60 E36 36.0 2 34.6 51.9 60 E54 54.0 2 52.0 59.3 70 E72 72.0 2 69.3 76.7 90

- 0.0 - 0.0 110.4 125 E18 13.5 1.0 37.5 157.2 175 E36 27.0 2.0 74.9 157.2 175 E54 40.6 2.0 112.7 165.9 175 E72 54.1 2.0 150.2 204.1 225

- 0.0 - 0.0 110.4 125 E18 18.0 1.0 43.3 164.5 175 E36 36.0 2.0 86.6 164.5 175 E54 54.0 2.0 129.9 164.5 175 E72 72.0 2.0 173.2 218.7 225

- 0.0 0 0.0 56.5 70 E18 18.0 1.0 21.7 83.6 90 E36 36.0 2.0 43.3 83.6 90 E54 54.0 2.0 65.0 83.6 90 E72 72.0 2.0 86.6 110.7 125

- 0.0 - 0.0 44.6 50 E18 18.0 1.0 17.3 66.2 70 E36 36.0 2.0 34.6 66.2 70 E54 54.0 2.0 52.0 66.2 70 E72 72.0 2.0 69.3 87.9 90

MODEL

TONNAGE

BP180

BP240

VOLTAGE

COMPRESSORS

RLA

EACH

LRA

EACH

OD FAN

MOTORS

FLA EACH

BLOWER

MOTOR

FLA

208 21.8 184 4.5 15.4 0.0

230 21.8 184 4.3 14.4 0.0

460 11.0 90 2.2 7.2 0.0

575 9.3 73 1.7 5.9 0.0

208 33.6 225 3.7 20.0 0.0

230 33.6 225 3.7 20.0 0.0

460 17.3 114 1.9 10.0 0.0

575 13.5 80 1.5 8.2 0.0

CONV

OUTLET

AMPS

MIN.

CIRCUIT

AMPACITY

(AMPS)

MAX.

FUSE/

BRKR

SIZE

(AMPS)

Note 1: Maximum HACR breaker of the same amp size is acceptable. Note 2: Only 18kW of the 36 or 54kW, or only 36kW of the 72kW electric heat can be simultaneously energized with the mechanical

heating. The full heater kW operates only if both compres sors are locked out.

Unita ry P rod ucts Gro up 23

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036-21490-002-A-0204

TABL E 14: ELECTRICAL DATA -WITH POWERED CONVENIENCE OUTLET

HEATER OPTION

MIN.

CIRCUIT

STAGES AMPS

AMPACITY

(AMPS)

- 0.0 - - 83.5 100 E18 13.5 1 37.5 130.3 150 E36 27.0 2 75.1 130.3 150 E54 40.6 2 112.6 172.6 175 E72 54.1 2 150.1 181.9 200

- 0.0 - - 82.1 100 E18 18.0 1 43.3 136.2 150 E36 36.0 2 86.6 138.8 150 E54 54.0 2 129.9 160.4 175 E72 72.0 2 173.2 203.7 225

- 0.0 - - 41.4 50 E18 18.0 1 21.7 68.4 70 E36 36.0 2 43.3 69.4 70 E54 54.0 2 65.0 80.2 90 E72 72.0 2 86.6 101.9 110

- 0.0 - - 34.2 40 E18 18.0 1 17.3 55.8 60 E36 36.0 2 34.6 55.9 60 E54 54.0 2 52.0 64.3 70 E72 72.0 2 69.3 81.7 90

- 0.0 - 0.0 120.4 150 E18 13.5 1.0 37.5 167.2 175 E36 27.0 2.0 74.9 167.2 175 E54 40.6 2.0 112.7 178.4 200 E72 54.1 2.0 150.2 214.1 225

- 0.0 - 0.0 120.4 150 E18 18.0 1.0 43.3 174.5 175 E36 36.0 2.0 86.6 174.5 175 E54 54.0 2.0 129.9 174.5 175 E72 72.0 2.0 173.2 228.7 250

- 0.0 0 0.0 61.5 70 E18 18.0 1.0 21.7 88.6 100 E36 36.0 2.0 43.3 88.6 100 E54 54.0 2.0 65.0 88.6 100 E72 72.0 2.0 86.6 115.7 125

- 0.0 - 0.0 48.6 60 E18 18.0 1.0 17.3 70.2 80 E36 36.0 2.0 34.6 70.2 80 E54 54.0 2.0 52.0 70.2 80 E72 72.0 2.0 69.3 91.9 100

MODEL

TONNAGE

VOLTAGE

COMPRESSORS

RLA

EACH

LRA

EACH

OD FAN

MOTORS

FLA EACH

BLOWER

MOTOR

FLA

CONV

OUTLET

AMPS

MODEL

208 21.8 184 4.5 15.4 10.0

230 21.8 184 4.3 14.4 10.0

BP180

460 11.0 90 2.2 7.2 5.0

575 9.3 73 1.7 5.9 4.0

208 33.6 225 3.7 20.0 10.0

230 33.6 225 3.7 20.0 10.0

BP240

460 17.3 114 1.9 10.0 5.0

575 13.5 80 1.5 8.2 4.0

Note 1: Maximum HACR breaker of the same amp size is acceptable. Note 2: Only 18kW of the 36 or 54kW, or only 36kW of the 72kW electric heat can be simultaneously energized with the mechanical

heating. The full heater kW operates only if both compressors are locked out.

MAX.

FUSE/

BRKR

SIZE

(AMPS)

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036-21490-002-A-0204

TABL E 15: ELECTRIC HEAT CORRECTION

FACTORS

NOMINAL VOLTAGE VOLTAGE KW CAP. MULTIPLIER

208 208 1.00 240 230 0.92 480 460 0.92 600 575 0.92

TABL E 16: PHYSICAL DATA

MODEL BP180 BP240

SUPPLY AIR

BLOWER

INDOOR COIL

OUTDOOR

FAN

OUTDOOR COIL

COMPRESSOR

(Qty. Per Unit)

AIR

FILTERS

CHARGE

CENTRIFUGAL BLOW ER (Dia. x Wd . in.) 15 x 15 18 x 15

PROPELLER DIA. (in.) (Each) 30 30 FAN MOTOR HP (Each) 1.25 3/4

NOM. CFM TOTAL (Each) 6500 5000

QUANTITY PER UNIT

TOTAL FACE AREA (sq. ft.) 15.0 24

REFRIGERANT 22

(lbs./oz.)

FAN MOTOR HP 5 7.5

ROWS DEEP 4 4

FINS PER INCH 13 15

FACE AREA (Sq. Ft.) 15.5 25

QUANTITY 2 4

ROWS DEEP 3 2

FINS PER INCH 15 20

FACE AREA (Sq. Ft.) 36.0 63.8

SCROLL 2 2

(18" X 24" X 2") 5 (12” X 24” X 2”) - 12

SYSTEM NO. 1 22/8 29/0 SYSTEM NO. 2 22/8 29/0

TABL E 17: OPERATING WEIGHTS (LBS.)

MODEL BP180 BP240

Basic U nit BP (He at P um p ) 1900 2640

Economizer 160

Economizer with Power Exhaust 245

Motorized Damper 150

Options

Electric Heater

Roof C urb 175 185

Accessories

Unita ry P rod ucts Gro up 25

Barometric Damper 45 45

Wood Skid 200 220

18 KW 25 36 KW 30 54 KW 35 72 KW 40

Page 26

BLOWER

BLOWERMOTOR ACCESS

BLOWER COMPARTMENT ACCESS (Auxiliary)

DOT PLUG (For pressure Drop Reading)

FRONT VIEW

UNIT BASE WITH RAILS Shownseparatelyto illustrate Bottom Duct openingsand Power Connectionlocations

NOTE: For curb mounted units, refer to the curb hanger dimensions of thecurb forthe proper size of the supply and return air duct connections.

ACCESS

125-1/4"(15 TON)

ELECTRICHEAT ACCESS

24-1/4"(15 TON)

FIELD-SUPPLIED DISCONNECT SWITCH LOCATION

CONTROLBOX ACCESS

35"

9-3/4"

5-7/8"

RETURN

AIR

33"

2-3/4" 21-1/2"

ECONOMIZER / MOTORIZED DAMPER, FIXEDOUTDOOR INTAKE AIR AND POWEREXHAUST RAIN HOODS (See detail "Y")

21"

11-1/2"

BOTTOMSUPPLY

AND RETURN

AIR OPENINGS

SUPPLY

AIR

9-1/4"

12-1/2"

92"

(See Note)

8-1/8"

9-3/4"

COMPRESSOR ACCESS (See detail "X")

OPTIONALCOIL GUARDKIT

44-1/4"(15 TON)

CONDENSER COILS

(A) CONTROLWIRING ENTRY

(B) POWERWIRING ENTRY

3-3/4"

(B) POWERWIRING ENTRY

(A) CONTROLWIRING ENTRY

RETURN AIR

SUPPLY AIR

OUTDOOR AIR

OUTDOOR AIR (Economizer)

036-21490-002-A-0204

All dimensions are in inches. They are subject to change without notice. Certified dimensions will be provided upon request.

FIGURE 6 - UNIT DIMENSIONS - 15 TON

BLOWER COMPARTMENT ACCESS (Auxillary)

DOT PLUG (For pressure drop reading)

BLOWER MOTOR ACCESS

52-5/8

UNIT BASE RAILS

Shown separately to illustrate Bottom Duct openings. Power location.

NOTE:

For curb mounted units, refer to the curb hanger dimensions of the curb for proper size of the supply and return air duct connections.

BLOWER ACCESS

CONTROL BOX ACCESS

136-1/4

FIGURE 7 - UNIT DIMENSIONS - 20 TON

35-1/4

7-1/8

2-3/4

12-1/2

5-7/8

21.00

9-3/4

6-3/8

46-5/8

RETURN

AIR

ECONOMIZER / MOTORIZED DAMPER FIXED OUTDOOR INTAKE AIR AND POWER EXHAUST RAIN HOODS (See detail Y)

11-1/2

SUPPLY

AIR

21-1/2

8-1/8

9-1/4

9-3/4

180-19/32

(B) POWER WIRING ENTRY

BOTTOM SUPPLY AND RETURN AIR OPENINGS (See Note)

(B) POWER WIRING ENTRY

(A) CONTROL WIRING ENTRY

COMPRESSOR ACCESS (See detail X)

COIL GUARD KIT

CONDENSER COILS

(A) CONTROL WIRING ENTRY

DISCONNECT SWITCH LOCATION

All dimensions are in inches. They are subject to change without notice. Certified dimensions will be provided upon request.

3-3/4

26 Unita ry P rod ucts Gro up

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036-21490-002-A-0204

TABLE 18: MINIMUM CLEARANCES

LOCATION

CLEARANCE

Front Back

Left Side (Filter Access)

24” (Less Economizer)

49” (With Economizer)

24” (Less Economizer)

36” (With Economizer)

Right Side (Cond. Coil) Below Unit

Above Unit

72” With 36” Maximum

Horizo ntal Ov erhang (Fo r

Condens er A i r Di scharge)

1. Units (applicabl e in U.S.A. only) may be installed on combustible floors made from wood or class A, B or C roof covering material.

2. Units must be installed ou tdoors . Overhanging structures or shrubs should not obstruct outdoor air discharge outlet.

CONDENSER

40-3/8"

3-3/4"

SECTION

RETURN AIR ACCESS

REAR

SUPPLY AIR

18-5/8"

5-1/8"

RETURN AIR

27-3/4"

OUTDOOR AIR

28-5/8"

GAUGE LINE ACCESS

COMPRESSOR ACCESS

SUPPLY AIR ACCESS

VIEW

36”

0”

40-1/2"

OUTDOOR AIR COMPARTMENT ACCESS

NOTE: Units and ductwork are approved for zero clearance

to combustible materials when equipped with electric heaters.

TABLE 19: UTILITIES ENTRY DATA

HOLE OPENING SIZE (DIA.) USED FOR

NOTE: All entry holes should be f ield sealed to prevent rain

water entry into buildi ng.

EVAPORATOR SECTION

DOT PLUG (For pressur drop reading)

FILTER ACCESS

1" NPT FEMALE COND. DRAIN CONNECTION

1-1/8” KO

3/4” NPS (Fem.) Bottom

3-5/8” KO

3” NPS (Fem.) Bottom

DUCT COVERS - Units are shipped with the bottom duct openings covered. An accessory flange kit is avail-

Control Wiring

Power Wiring

able for connecting side ducts.

For bottom duct applications:

1. Remove the side panels from the supply and return air compartments to gain access to the bottom

supply and return air duct covers.

2. Remove and discard the bottom duct covers. (Duct openings are closed with sheet metal covers except when the unit includes a power exhaust option. The covering consists of a heavy black paper composition.)

3. Replace the side supply and return air compartment panels.

For side duct appl ications;

1. Replace the side panels on the supply and return air compartments with the accessory flange kit panels.

2. Connect ductwork to the duct flanges on the rear of the unit.

OUTDOOR AIR PANEL SIZE

15 TON UNITS 23-3/4" X 43-5/8"

Front

FIGURE 8 - DE TAIL “X” ACCY. SIDE SUPPLY & RETURN AIR OPENINGS - 15 TON

Unita ry P rod ucts Gro up 27

Page 28

DUCT COVERS - Units are shipped with the bottom duct openings covered. An accessory flange kit is available for connecting side ducts.

For bottom duct applications:

1. Remove the side panels from the supply and return air compartments to gain access to the bottom

supply and return air duct covers.

3. Replace the side supply and return air compartment panels.

For side duct applications;

1. Replace the side panels on the supply and return air compartments with the accessory flange kit panels.

2. Connect ductwork to the duct flanges on the rear of the unit.

OUTDOOR AIR PANEL SIZE

20 TON UNITS 34-3/4" X 47-5/8"

FIGURE 9 - DE TAIL “X” ACCY. SIDE SUPPLY & RETURN AIR OPENINGS - 20 TON

036-21490-002-A-0204

E C O N O M I Z E R

S U P P L Y A I R C O M P A R T M E N T

P O W E R

E X H A U S T

R A I N

H O O D

R e t u r n A i r C o m p a r t m e n t )

( o n

M O T O R I Z E D D A M P E R R A I N H O O D ( o n O u t d o o r A i r C o m p a r t m e n t )

6 6 - 1 / 2 "

3 6 "

2 "

R E A R V I E W

U N I T W I T H R A I N H O O D S

FIGURE 10 - DETAIL “Y” UNIT WITH RAIN HOODS

APPROXIMATE

BACK

92"

CENTER OF

GRAVITY

3 4 - 1 / 4 "

5 "

D E T A I L " Y "

E C O N O M I Z E R

P O W E R E X H A U S T R A I N H O O D S

A N D

3 6 - 1 / 4 "

M O T O R I Z E D D A M P E R

1 6 - 1 / 8 "

F I X E D O U T D O O R I N T A K E ( l o c a t e d o n R e t u r n A i r C o m p a r t m e n t )

A I R

H O O D

9 2 "

L H V I E W

OUTDOOR COIL

END OF UNIT

1 " C O N D E N S T A T E D R A I N ( M u s t b e t r a p p e d )

45" (15 TON) 46" (20 TON)

FIGURE 11 - CENTER OF GRAVITY

28 Unita ry P rod ucts Gro up

125-¼" (15 TON) 136-¼" (20 TON)

60" (15 TON)

47-½" (20 TON)

FRONT

Page 29

036-21490-002-A-0204

FRONT

4 Point Loads

FIGURE 12 - FOUR AND SIX POINT LOADS - 15 TON

FRONT

6 Point Loads

FIGURE 13 - FOUR AND SIX POINT LOADS - 20 TON TABLE 20: FOUR AND SIX POINT LOADS

UNIT

180 240

NOTE: These weights are with economizer and 72 kW electric heat.

UNIT

180 2190 342 358 357 372 356 341 240 2840 330 330 473 617 617 473

NOTE: These weights are with economizer and 72 kW electric heat.

TOTAL ABCDEF

TOTAL A B C D

2190 2840

Unita ry P rod ucts Gro up 29

4 - POINT LOADS (LBS)

513 495

510 558 559 925 925 495

6 - POINT LOADS (LBS)

Page 30

FIGURE 14 - ROOF CURB DIMENSIONS - 15 & 20 TON

036-21490-002-A-0204

FIGURE 15 - ROOF CURB BENEFITS

30 Unita ry P rod ucts Gro up

Page 31

036-21490-002-A-0204

FIGURE 16 - UNIT AND CURB APPLICATIONS

FIGURE 17 - TYPICAL APPLICATIONS - 15 TON

ROOF JACK

INSTALLATION

FIGURE 18 - TYPICAL UNIT APPLICATIONS - 20 TON

ROOF CURB

INSTALLATION

SLAB ON GROUND

INSTALLATION

Unita ry P rod ucts Gro up 31

Page 32

FIGURE 19 - TYPICAL ROOF-TOP INSTALLATION (15 TON SHOWN)

036-21490-002-A-0204

THERMOSTAT

TERMINALS

OCC

TERMINALS ON

A LIMITED

NUMBER OF

THERMOSTATS

Second stage heating not required on single stage heating units.

Second stage cooling not required on single stage cooling units.

Jumper is required if there is no Smoke Detector circuit.

Jumper is required for any combination of R, RC, or RH.

OCC is an output from the thermostat to indicate the Occupied condition.

X is an input to the thermostat to display Error Status conditions.

CONTROL

TERMINAL

BLOCK

OCC

Smoke

Detector

Jumper

24 VAC

Class 2

FIGURE 20 -

SIMPLICITY

™ CONTROL WIRING DIAGRAM

32 Unita ry P rod ucts Gro up

Page 33

036-21490-002-A-0204

GUIDE SPECIFICATIONS

GENERAL

Units shall be ma nufactured by York International Unitary Products Group in an ISO 9001 certified facility.

York's Sunline 2000™ and Sunline Magnum™ units are convertible single package units. All models have dual independent refrigerant circuits for efficient part load operation and maximum comfort control. Although the units are primarily designed for curb mounting on a roof, they can also be slabmounted at ground level or set on steel beams above a finished roof. Cooli ng only , cooling with gas heat and cooli ng with electric heat models are available with a wide variety of factory-mounted options and field-installed accessories to make them sui table for almost every application. All units are self-contained and assembled on fu ll peri m eter base rails with holes in the four cor ners for overhead rigging. Every unit is completel y piped, wired, charged and test ed at the factory to simplify the field installation and to provide years of dependable oper ation. All models (including those with an economizer) are suitable for either bottom or horizontal duct connections. Mo dels with power exhaust are suit able for bottom duct connections only. For bott om duct, remove the sheet metal panels from the supply and return air openings through the base of the uni t. For horizontal duct, replace the supply and return air panels on the rear of the unit with a side duct flange accessory. All supply air blowers are equipped with a belt drive that can be adjusted to meet the exact requirements of the job.

Each unit shall have 2 condenser fan motors. A high speed drive accessory is available for appli cations with a higher CFM and/or stati c pressure requirement . All compressors include crankcase heat and internal pressure relief . Every refrigerant circuit includes an expansion valve, a liquid li ne filter-drier, a discharge line high pressure switch and a suct ion line with a freezestat and low pressure/loss of charge switch. The unit cont rol c ircui t in cludes a 75 VA transformer, a 24-volt circuit brea ker and a re lay boar d wi th two compr essor l ockout circuits, a terminal strip for thermostat wiring, plus an additional set of pin connectors to simplif y the interface of additional field controls. All units have long lasting powder paint cabinets wi th 750 hour salt spray test approval under ASTMB1 17 procedures. All models are CSA approved. All models include a 1-year li m it ed warranty on the complete unit. Compressors and electric heater elements carry an additional 4year warranty. Aluminized steel tubular heat exchangers carry an additional 9-year warranty.

DESCRIPTION

Units shall be factory-assembled, single packaged, BP180, 240 Optional Electric Heat, designed for outdoor mounted installation. These units shall have minimum EER ratings of

9.8 (15 ton) and 10.2 (20 ton).

They shall have built-in field convertible duct connections for down discharge supply/return or horizontal discharge supply/ return, and be availabl e with factory installed options or field installed accessories. The units shall be factory wired, piped, charged with R-22 refrigerant and factory tested prior to shipment. All unit wiring shall be b oth numbered an d color coded. All units shall be manu factured in a facility certified to ISO 9001 standards and t he cool ing per formanc e shal l be r ated i n accordance with DOE and ARI test proce dures. Units shal l be CGA listed, classified to ANSIZ21.47 standards, UL 1995/ CAN/CSA No. 236-M90 conditions.

UNIT CABINET

Unit cabinet shall be constructed of G90 galvanized steel, with exterior surfaces coated with a non-chalking, powdered paint finish, certified at 750 hours salt spray test per ASTMB1 17 stan dard s. Indoor bl ower se ction shall be insul ated wi th a minimum 1/2" thick insulation, coat ed on the airside. Aluminum foil faced insulation shall be used in the furnace compartment and be fast ened with ridged fasteners to prevent insulation from entering the air stream. Cabinet panels shall be "large" size, eas il y removable for servic ing and maintenance. Full perimeter base rails shall be provided to assure reliable transi t of equipment, overhea d ri gging and proper sealing on roof curb applications. Disposable 2" filters shall be furnished and be accessible through a removabl e access door, sealed airtight. Uni ts filter track shall be designed to accommodate either 2" or 4" filters. Fan performance measuring port s shall be provided on the outside of the cabinet to allow accurate air measurements of evaporator fan performance without removing panels or cr eating air by-pa ss of the coils. Conden sate pan shal l be internal ly sloped and conform to ASHRAE 62-89 self-draining standards. Condensate connection shall be a minimum of 1" I.D. female and be a ridged mount connection. Unit shall incorporat e a fixed outdoor air damper with an outdoor ai r intake opening covered with a bird screen and a rain hood painted to match the exterior of the unit.

INDOOR (EVAPORATOR) FAN ASSEMBLY

Fan shall be a belt drive assemb ly and include an adjus tablepitch motor pulley. Job site selected (B.H.P.) brake horsepower shall not exceed the motors nameplate horsepower rating, plus the ser vice factor. Units shall be desi gned not to operate above service factor. Fan wheel shall be double-inlet type with forward-curved blades, dynamically balanced to operate smoothly throughout the entire range of operation. Airflow design shal l be con stant ai r volume. Bearin gs shall be sealed and permanentl y lubricated for longer life and no maintenance.

OUTDOOR (CONDENSER) FAN ASSEMBLY

The outdoor fans shal l be of the direct-driven propeller type, discharge air verti cally, have aluminum blades riveted to corrosion resistant steel spider br ackets and shall be dynamically balanced for smooth operation. The 2 outdoor fan motors (15 ton) and 4 outdoor fan motors (20 ton) shall be

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036-21490-002-A-0204

totally enclosed with permanentl y lubricated bearings, internally protected against overload conditions and staged independently.

REFRIGERANT COMPONENTS

Compressors:

a. Shall be internally protected with internal high-pres-

sure relief and over temperature protection.

b. Shall have internal spring iso lat ion and sound muf-

fling to m inimize vibration and noise, and be externally isolated on a dedicated, indepen dent mounting.

Coils:

a. Evaporator and condenser coils shall have alumi-

num plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option.

b. Evaporator and Condenser coils sha ll be of the

direct expansion, draw-thru, design.

Refrigerant Cir cui t and Refrigerant Safety Components shall include:

a. Balance-port thermostatic expansion valve with

independent circuit feed system.

b. Filter drier/strainer to eliminate any moisture or for-

eign matter.

d. Unit shall incorporate "AUTO RESET" compressor

over temperature, over current protection.

e. Unit shall operate with conventional thermostat

designs and have a low voltage terminal strip for easy hook-up.

f. Unit control board shall have on-board diagnostics

and fault code display.

g. Standard controls shall include anti-short cycle and

low voltage protection, and permit cooling operation down to 0 °F.

h. Control board shall monitor each refrigerant safety

switch independently.

i. Control board shall retain last 5 fault codes in non

volatile memory, which will not be lost in the event of a power loss.

ELECTRIC HEATING (BP1 80, BP240 MODELS)

Nickel chromium electr ic heating element s shall be provided as required by the application with 1 or 2 stage control, as required, from 13.5 KW to 72 KW cap acities. The heating section shall have a pr imary limit control(s) and automatic reset to prevent the heat ing element system from operating at an excessive temp eratur e. Units with Elec tric Heat ing shal l be wired for a single point power supply with branch circu it fusing (where required).

c. Accessible service gage connections on both suc-

tion and discharge lines to charge, evacuate, and measure refrigerant pressure during any necessary servicing or troubleshoot ing, without losing charge.

d. The refrigeration system shall provide at least 15° F

of sub-cooling at design conditions.

e. All models shall have two independent circuits.

UNIT CONTROLS

a. Unit shall be complete with self-contained low-volt-

age control circuit protected by a resetable circuit breaker on the 24-v olt transformer side.

b. Unit shall incorporate a lockout circuit which pro-

vides reset capability at the space thermostat or base unit, should any of the following standard safety devic es trip and shut off compr essor.

c. Loss-of-charge/Low-pressure switch.

1. High-pressure switch.

2. Freeze-protection the rmostat, evapo rator coi l. If any of the above safety devices trip, a LED (light-em it ti ng diode) indicato r shall flash a diagnostic code that indicates which safe ty switch has tripped.

UNIT OPERATING CHARACTERISTICS

Unit shall be capable of starting and runni ng at 125° F outdoor temperature, exceeding maximum load criteria of ARI Standard 210/240. The compressor, with standard controls, shall be capable of operation down to 0° F outdoor temperature. Unit shall be provided with fan time delay to prevent cold air delivery before heat exchanger warms up (Gas heat only).

ELECTRICAL REQUIREMENTS

All unit power wi rin g sha ll en ter unit cab inet a t a si ngle f actor y provided location and be capable of side or bottom entry , to minimize roof penetrations and avoid unit field modifications. Separate side and bot tom openings shall be provi ded for the control wiring.

ST ANDARD LIMITED WARRANTIES

• Compressor 5 Years

• Electric Heat Element 5 Years

• Other Pa rts 1 Year

OPTIONAL OUTDOOR AIR (Shall be made available by either/or):

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036-21490-002-A-0204

• ELECTRONIC ENTHALPY AUTOMATIC ECONOMIZER - Outdoor and return ai r dampers that are interlocked and positioned by a fully-modulating, spring-return damper actuator. The maximum leakage rate for the outdoor air intake dampe rs shall not exceed 2% when dampers ar e ful ly cl osed and opera ting ag ai nst a pressure dif ferential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return air damper assembly to take in CFM of outdoor air to meet the minimum ventila ti on requirement of the conditioned sp ace during normal operation. Duri ng economizer oper ation, a mixed-air temperature control shall modulat e the out door and return air damper assembly to prevent the supply air temperature from dropping below 55°F. Changeover fro m compr essor to economizer oper ation shall be provided by an integral electronic enthalpy control that feeds input into the basic module. The outdoor intake openin g shall be covered with a rain hood that matches the exterior of the unit. Water eliminator/filters shall be provided. Simultaneous economizer/compressor operat ion is also possible. Dampers shall fully close on power loss.

• MOTORIZED OUTDOOR AIR DAMPERS - Outd oor and return air dam pers th at are i nterl ocked and po siti oned b y a 2-position , spr ing-return damper act uator . The maximum leakage rate for t he outdoor air intake dam pers shall not exceed 2% when damper s are fully closed and operating against a pressure differential of 0.5 IWG . A unit-mounted potentiometer shall be provided to adjust the outdoor and r eturn air damper assembly to take in the design CFM of outd oor air to meet the ventilat ion requirements of the conditioned space during normal operation. Whenever the i ndoor fan motor is energized, the dampers open up to one of two pr e-selected positions - regardless of the outdoor air ent halpy. Dampers return to the full y closed position when the indoor fan motor is de-ener gized. Dampers shall fully close on power loss.

• BURGLAR BARS - Designed to work with above roof curbs, depending on unit model. Fits duct openi ngs of curb supply and return air openings.

• SIDE DUCT FLANGE - Supply and return air duct flanges for side duct applications. Do not use on units with power exhaust.

• HIGH SPEED DRIVE - Includes blower pulley and belt for higher CFM and/or static pressure requirements.

• WOOD SKID - Allows unit to be handled with 90" forks.

• COIL GUARD KIT - Guard for cooling coil.

OTHER FACTORY INSTALLED OPTIONS

• POWER EXHAUST OPTION - To work in conjunction with economizers.

• TECHNICOAT PHENOLIC COATED CONDENSER AND EVAPORATOR COI L

• ELECTRONIC SINGLE ENTHALPY ECONOMIZER

• DIRTY FILTER SWITC H

• PHASE MONITOR

• COIL GUARD

• POWERED GFI CONVENIENCE OUTLET

• NON-POWERED GFI CONVENIENCE OUTLET

• BAS CONTROLS (CPC, JOHNSON, HONEYWELL,

NOVAR)

• BAS READY ECONOMIZER (BELIMO ACTUATOR WITHOUT A CONTROLLER)

• HINGED FILTER DOOR ACCESS AND TOOLESS ACCESS PANELS

• HIGH SPEED DRIVE

OTHER PRE-ENGINEERED ACCESSORIES AVAILABLE

• ROOF CURB - 14" high, full perimeter curb with wood nailer (shipped knocked-down).

• 100% BAROMETRIC RELIEF DAMPER - Contains a rain hood, air inlet screen, exhaust damper and mounting hardware. Used to relieve internal air pres sure through the unit.

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• 2" THROW AWAY FIL TERS

• 4" PLEA TED FILTERS

• DISCONNECT SWITCH

• SUPPLY AIR SMOKE DETECTOR

• RETURN AIR SMOKE DETECTOR

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Unitary 5005 Norman Products York OK Group Drive 73069