York AVC18BX21, AVC24BX21, AVC36BX21, AVC30BX21, AVC36CX21 Technical Manual

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Page 1
TECHNICAL GUIDE
A
®
SINGLE PIECE VARIABLE SPEED ECM COMMUNICATING AIR HANDLERS
FOR USE WITH SPLIT-SYSTEM COOLING & HEAT PUMPS
MODELS: A VC SERIES
®
Due to continuous product improvement, specifications are subject to change without notice.
www.upgnet.com and www.york.com
dditional rating information can be found at:
www.ahridirectory.org
5151060-YTG-F-1116
DESCRIPTION
This fan coil line offers the ultimate in application flexibility. This unit may be used for upflow, downflow, horizontal right, or horizontal left applications.
All JCI Unitary Products air handlers and coils can use a TXV to provide our customers with the optimum performance and refrigerant control. Single piece air handlers are available with “Flex-coils” (without a factory installed metering device). For added flexibility, an R-22 or R-410A TXV or piston must be field installed to meet the requirement of the desired refrigerant. Some coil models available with factory installed TXV.
FEATURES
RC2 - Rigid Case Construction interior endoskeleton for
structural support, smooth side, and locks in insulation. Powder-painted - G30 galvanized steel case provide a coated
edge that resists corrosion and rust creep.
MaxAlloy
lasting performance, efficiency and reliability. Quality Construction - Structural components are made of
Aluminum or G90 galvanized steel to prevent corrosion. Improved Insulation Design - Single piece with no external
screws to reduce thermal transmission paths to prevent sweating. Foil faced insulation for ease of cleaning.
Thermostatic Expansion Valve - The accessory chatleff style TXV provides easy installation to convert the indoor coil to the required refrigerant that does not require brazing to replace or install. Some models are available with factory installed TXV.
Case Depth - These models have 20.5” casing which provide ease of attic access and tight applications.
Thermoset Drain Pan - Low retention and positive slope for drainage to reduce potential mold or contaminants.
Factory Sealed - Achieves 2% or less total airflow leakage rate at duct leakage test conditions in positive and negative pressure for system airflow verification.
Enhanced Filter Rack - All models have integrated internal filter racks provided for use with 1” thick standard size filters.
Electric Heat Kits - 6HK series of field installed electric heat kits are available for installation-friendly and easy service applications.
Blowers - All models use direct-drive, variable speed ECM motors.
TM
Coil - Long life aluminum coils built to deliver
WARRANTY SUMMARY
Standard 5-year limited parts warranty. Extended 10-year limited parts warranty when product is
registered online within 90 days of purchase for replacement or closing for new home construction.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
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5151060-YTG-F-1116
LIST OF SECTIONS
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DIMENSIONS & DUCT CONNECTION DIMENSIONS . . . . . . . . . . . 3
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
COIL TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
COOLING CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PHYSICAL & ELECTRICAL DATA - COOLING ONLY . . . . . . . . . . 5
APPLICATION FACTORS - RATED CFM VS. ACTUAL CFM . . . . . 5
ELECTRICAL DATA - COOLING ONLY . . . . . . . . . . . . . . . . . . . . . . 5
ELECTRICAL HEAT - MINIMUM FAN SPEED . . . . . . . . . . . . . . . . . 6
ELECTRIC HEAT PERFORMANCE DATA:
208/230-1-60 & 208/230-3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
ELECTRICAL DATA FOR SINGLE SOURCE
POWER SUPPLY: 208/230-1-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ELECTRICAL DATA FOR MULTI-SOURCE
POWER SUPPLY: 208/230-1-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ELECTRICAL DATA FOR SINGLE SOURCE
POWER SUPPLY: 208/230-3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ELECTRICAL DATA FOR MULTI-SOURCE
POWER SUPPLY: 208/230-3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
POWER WIRING - LINE CONNECTIONS . . . . . . . . . . . . . . . . . . . 11
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
COMBUSTIBLE FLOOR BASE ACCESSORY . . . . . . . . . . . . . . . . 12
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
TYPICAL APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
TYPICAL THERMOSTAT CONNECTION . . . . . . . . . . . . . . . . . . . . 13
AIR FLOW DATA (CFM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
NOMENCLATURE
PRODUCT TYPE
POSITION MOTOR TYPE
OPTIONS
NOMINAL UNIT CAPACITY
CABINET WIDTH
TXV INDICATOR
VOLTAGE (Voltage-Phase-Hertz)
GENERATION (MAJOR REVISION)
STYLE LETTER (MINOR REVISION) NOT USED FOR ORDERING
A = Single Piece Air Handler
A
P = Multi PSC E = Multi Std ECM
V
V = Multi VS ECM Z = Compact Up Std ECM C = Communications Ready
C
- = Standard (No Options) 18 = 1.5 Ton 24 = 2 Ton
36
30 = 2.5 Ton 36 = 3 Ton A = 14.5" B = 17.5"
B
C = 21.0" D = 24.5" BA-BF = Valve Size
X
X = no valve 1 = 115-1-60
2
2 = 208/230-1-60 1 = 1st Gen 2 = 2nd Gen
1
etc. A = Style A B = Style B
A
etc.
42 = 3.5 Ton 48 = 4-Ton 60 = 5-Ton
3 = 208/230-3-60 4 = 460-3-60
2 Johnson Controls Unitary Products
Page 3
DIMENSIONS & DUCT CONNECTION DIMENSIONS
5151060-YTG-F-1116
F
BLOWER COMPARTMENT
COIL COMPARTMENT
7-11/32”
1-1/2”
FILTER ACCESS
C
G
B
DIMENSIONS
Models
AVC18BX21 41 17-1/2 12-7/8 14-1/4 16-1/2 AVC24BX21 41 17-1/2 12-7/8 14-1/4 16-1/2 AVC30BX21 47-1/2 17-1/2 19-1/2 14-1/4 16-1/2 AVC36BX21 47-1/2 17-1/2 19-1/2 14-1/4 16-1/2 AVC36CX21 51-1/2 21 22-5/8 17-3/4 20 AVC42CX21 51-1/2 21 22-5/8 17-3/4 20 AVC48CX21 51-1/2 21 22-5/8 17-3/4 20 AVC48DX21 55-1/2 24-1/2 26-5/8 21-1/4 23-1/2 AVC60CX21 55-3/4 21 26-7/8 17-3/4 20 AVC60DX21 55-1/2 24-1/2 26-5/8 21-1/4 23-1/2
1. All dimensions are in inches.
2. Actual size (Conduit size in parenthesis.).
REFRIGERANT CONNECTIONS
DRAIN CONNECTIONS
A
20-1/2”
21-7/16”
Dimensions
AB
SERVICE DISCONNECT PANEL
1
CDE
12-3/16
18-5/8”
Wiring Knockouts
D
BOTTOM INLET DIMENSIONS
2
FG
TOP OUTLET DIMENSIONS
E
A0329-001
Refrigerant
Connections
Line Size
Height Width Power Control Liquid Vapor
3/4”
7/8” (1/2”)
1-3/8”(1")
7/8” (1/2”) 3/8”
1-23/32” (1-1/4”)
7/8”
COIL TECHNICAL DATA
Models Application
18B Cooling /Heat Pump Sweat 4.3 2 14 (3) 12 x 17.1 1 x 0.866 3/8 Sine Wave 24B Cooling /Heat Pump Sweat 5.0 2 14 (3) 14 x 17.1 1 x 0.866 3/8 Sine Wave 30B Cooling /Heat Pump Sweat 6.4 2 14 (3) 18 x 17.1 1 x 0.866 3/8 Sine Wave 36B Cooling /Heat Pump Sweat 7.1 2 14 (3) 20 x 17.1 1 x 0.866 3/8 Sine Wave 36C Cooling /Heat Pump Sweat 7.1 2 14 (3) 20 x 17.1 1 x 0.866 3/8 Sine Wave 42C Cooling /Heat Pump Sweat 8.6 2 14 (3) 24 x 17.1 1 x 0.866 3/8 Sine Wave 48C Cooling /Heat Pump Sweat 8.6 2 14 (3) 24 x 17.1 1 x 0.866 3/8 Sine Wave 48D Cooling /Heat Pump Sweat 8.6 2 14 (3) 24 x 17.1 1 x 0.866 3/8 Sine Wave 60C Cooling /Heat Pump Sweat 10.0 2 14 (3) 28 x 17.1 1 x 0.866 3/8 Sine Wave 60D Cooling /Heat Pump Sweat 10.0 3 12 (3) 28 x 17.1 1 x 0.866 3/8 Sine Wave
Johnson Controls Unitary Products 3
Refrig.
Conn. Types
Face Area
(Sq. Ft.)
Rows
Deep
Fins
Per In.
Coil Size
Tube
Geometry
Tube
Diameter
Fin
Type
Page 4
5151060-YTG-F-1116
COOLING CAPACITY1
Entering Air
Models
18B 600
24B 800
30B 1000
36B 1200
36C 1200
42C 1400
48C 1600
48D 1600
60C 1800
60D 1800
1. Actual capacity varies with the outdoor AC or HP that is used with the system.
2. Airflow is calculated for each system tonnage.
Rated CFM
2
Dry/Wet Bulb (°F)
85/72 45.7 41.6 36.8 30.5 80/67 38.5 33.9 28.5 22.3 75/62 31.5 26.5 20.5 15.9 70/57 24.4 19.5 15.2 11.5 85/72 52.2 47.5 41.8 35.0 80/67 43.6 38.3 31.9 24.5 75/62 35.2 29.5 22.7 16.2 70/57 27.1 20.7 15.5 11.4 85/72 75.3 67.8 56.8 47.1 80/67 62.6 54.6 44.2 34.5 75/62 50.2 41.3 32.0 22.9 70/57 37.8 30.1 21.5 16.2 85/72 91.6 82.4 71.3 59.4 80/67 76.5 65.4 54.6 42.8 75/62 61.3 51.2 40.0 30.5 70/57 47.5 38.1 28.7 22.3 85/72 91.6 82.4 71.3 59.4 80/67 76.5 65.4 54.6 42.8 75/62 61.3 51.2 40.0 30.5 70/57 47.5 38.1 28.7 22.3 85/72 108.0 98.4 88.1 73.8 80/67 93.3 82.1 69.7 57.0 75/62 75.9 64.4 53.1 41.9 70/57 60.7 49.9 39.4 32.4 85/72 115.2 105.0 93.9 79.0 80/67 88.3 78.2 65.5 52.6 75/62 72.7 60.8 50.1 37.6 70/57 57.7 46.9 36.6 29.7 85/72 115.2 105.0 93.9 79.0 80/67 88.3 78.2 65.5 52.6 75/62 72.7 60.8 50.1 37.6 70/57 57.7 46.9 36.6 29.7 85/72 115.1 103.0 91.7 78.6 80/67 96.8 85.9 73.7 60.5 75/62 80.7 69.4 57.5 43.5 70/57 58.7 48.9 37.7 32.7 85/72 133.6 118.5 103.2 86.6 80/67 111.4 96.2 80.3 62.8 75/62 90.7 75.1 60.0 43.5 70/57 70.6 56.9 42.5 32.8
MBH@ Evap. Temp. and Corresponding R-410A Pressure (°F/PSIG)
35/107.9 40/118.9 45/130.7 50/143.3
4 Johnson Controls Unitary Products
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5151060-YTG-F-1116
PHYSICAL & ELECTRICAL DATA - COOLING ONLY
Models 18B 24B 30B 36B 36C
Blower - Diameter x Width 10 x 8 10 x 8 10 x 8 10 x 8 11 x 10 Motor
HP 1/3 HP 1/3 HP 1/3 HP 1/2 HP 1/2 HP
Nominal RPM 1050 1050 1050 1050 1050 Voltage 208/230 208/230 208/230 208/230 208/230 Full Load Amps @230V 2.9 2.9 2.9 4.5 4.5
Type DISPOSABLE OR PERMANENT
1
Filter
Size 16 x 20 x 1 16 x 20 x 1 16 x 20 x 1 16 x 20 x 1 20 x 20 x 1
Permanent Type Kit 1PF0601 1PF0601 1PF0601 1PF0601 1PF0602 Shipping Operating Weight (lbs.) 91/85 93/87 119/113 119/113 120/114
Models 42C 48C 48D 60C 60D
Blower - Diameter x Width 11 x 10 11 x 10 11 x 10 11 x 10 11 x 10 Motor
HP 1/2 HP 3/4 HP 3/4 HP 3/4 HP 3/4 HP
Nominal RPM 1050 1050 1050 1050 1050 Voltage 208/230 208/230 208/230 208/230 208/230 Full Load Amps @230V 4.5 7.0 7.0 7.0 7.0
Type DISPOSABLE OR PERMANENT
1
Filter
Size 20 x 20 x 1 20 x 20 x 1 22 x 20 x 1 20 x 20 x 1 22 x 20 x 1
Permanent Type Kit 1PF0602 1PF0602 1PF0603 1PF0602 1PF0603 Shipping Operating Weight (lbs.) 144/136 158/150 163/153 156/146 180/170
1. Field supplied.
kW & MBH CONVERSIONS - FOR TOTAL POWER INPUT REQUIREMENT
For a power distribution voltage that is different than the provided nominal voltage, multiply the kW and MBH data from the table by the conversion factor in the following table.
DISTRIBUTION POWER NOMINAL VOLTAGE CONVERSION FACTOR
208V 240V 0.75 220V 240V 0.84 230V 240V 0.92
APPLICATION FACTORS - RATED CFM VS. ACTUAL CFM
% Of Rated Airflow (CFM)
Capacity Factor
80% 90% 100% 110% 120%
0.96 0.98 1.00 1.02 1.03
ELECTRICAL DATA - COOLING ONLY
Models
Motor FLA
208V 230V 208V 230V
1
18B/24B/30B 3.0 2.9 3.8 3.6 15 36B/36C/42C 5.0 4.5 6.3 5.6 15
48C/48D/60C/60D 7.3 7.0 9.1 8.8 15
1. FLA = Full Load Amps
2. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing.
Minimum Circuit Ampacity
MOP
2
Johnson Controls Unitary Products 5
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5151060-YTG-F-1116
ELECTRICAL HEAT - MINIMUM FAN SPEED
Heater Kit
1,2,3
Models
Nom. kW
@240V
18B 24B 30B 36B 36C 42C 48C 48D 60C 60D
6HK(0,1)6500206 2.4kW Med Lo (D)Med Lo (D)Med Lo (D) Med Lo (D) Med Lo (D)Med Lo (D)Med Lo (D) Med Lo (D) Med Lo (D)Med Lo (D) 6HK(0,1)6500506 4.8kW Med Lo (D) Med (C) Med (C) Med Lo (D) Med (C) Med Lo (D)Med Lo (D) Med Lo (D) Med Lo (D)Med Lo (D) 6HK(0,1)6500806 7.7kW Med (C) Med Hi (B) Med Hi (B) Med Lo (D) Med Hi (B) Med (C) Med Lo (D) Med Lo (D) Med Lo (D)Med Lo (D) 6HK(0,1)6501006
6HK36501025
9.6kW Med (C) Med Hi (B) Med Hi (B) Med Lo (D) Med Hi (B) Med (C) Med Lo (D) Med Lo (D) Med Lo (D)Med Lo (D)
6HK(1,2)6501306 12.5kW Med Hi (B) Med Hi (B) Med (C) Med Hi (B) Med (C) Med Lo (D) Med Lo (D)Med Lo (D)Med Lo (D) 6HK(1,2)6501506
6HK36501525
6HK(1,2)6501806
6HK36501825
6HK(1,2)6502006
6HK46502025
6HK(1,2)6502506
6HK46502525
1. (0,1) - 0 = no service disconnect OR 1 = with service disconnect.
2. (1,2) - 1 = with service disconnect, no breaker jumper bar OR 2 = with service disconnect & breaker jumper bar.
3. 6HK3 = 3-Phase with terminal block connectors only, 6HK4 = 3-Phase with service disconnect.
14.4kW Med Hi (B) Med Hi (B) Med Hi (B) Hi (A) Med (C) Med (C) Med Lo (D)Med Lo (D)
17.3kW Med Hi (B) Med Hi (B) Hi (A) Med (C) Med Hi (B) Med (C) Med (C)
19.2kW Med Hi (B) Hi (A) Hi (A) Med Hi (B) Hi (A) Med Hi (B) Med Hi (B)
24kW Hi (A) Med Hi (B)
Air Handler Models
ELECTRIC HEAT PERFORMANCE DATA: 208/230-1-60 & 208/230-3-60
4
Heater
Models
1,2,3
Nominal kW
@240V
Total Heat
kW MBH W1 Only W1 + W2
208V 230V 208V 230V 208V 230V 208V 230V
6HK(0,1)6500206 2.4 1.8 2.2 6.2 7.5 1.8 2.2 1.8 2.2 6HK(0,1)6500506 4.8 3.6 4.4 12.3 15 3.6 4.4 3.6 4.4 6HK(0,1)6500806 7.7 5.8 7.1 19.7 24.1 5.8 7.1 5.8 7.1 6HK(0,1)6501006 9.6 7.2 8.8 24.6 30.1 7.2 8.8 7.2 8.8
1PH
6HK(1,2)6501306 12.5 9.4 11.5 32 39.2 3.1 3.8 9.4 11.5 6HK(1,2)6501506 14.4 10.8 13.2 36.9 45.1 3.6 4.4 10.8 13.2 6HK(1,2)6501806 17.3 13 15.9 44.3 54.2 6.5 7.9 13 15.9 6HK(1,2)6502006 19.2 14.4 17.6 49.2 60.2 7.2 8.8 14.4 17.6 6HK(1,2)6502506 24 18 22 61.5 75.2 7.2 8.8 18 22
6HK36501025 9.6 7.2 8.8 24.6 30.1 7.2 8.8 7.2 8.8 6HK36501525 14.4 10.8 13.2 36.9 45.1 10.8 13.2 10.8 13.2
3PH
6HK36501825 17.3 13 15.9 44.3 54.2 13 15.9 13 15.9 6HK46502025 19.2 14.4 17.6 49.2 60.2 7.2 8.8 14.4 17.6 6HK46502525 24 18 22 61.5 75.2 9 11 18 22
1. (0,1) - 0 = no service disconnect OR 1 = with service disconnect.
2. (1,2) - 1 = with service disconnect, no breaker jumper bar OR 2 = with service disconnect & breaker jumper bar.
3. 6HK3 = 3-Phase with terminal block connectors only, 6HK4 = 3-Phase with service disconnect.
4. For different power distributions, see conversion table on Page 5.
kW Staging
6 Johnson Controls Unitary Products
Page 7
ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY: 208/230-1-60
Heater Amps
@240V
Min. Circuit Ampacity
208V 230V 208V 230V
Air Handler Models
18B
24B
30B
36B
36C
42C
48C
For notes, see Page 8.
Heater Models
6HK(0,1)6500206 10 14.6 15.6 15 20 6HK(0,1)6500506 20 25.4 27.5 30 30 6HK(0,1)6500806 32 38.6 42.2 40 45 6HK(0,1)6501006 40 47.0 51.5 50 60 6HK(0,1)6500206 10 14.6 15.6 15 20 6HK(0,1)6500506 20 25.4 27.5 30 30 6HK(0,1)6500806 32 38.6 42.2 40 45 6HK(0,1)6501006 40 47.0 51.5 50 60 6HK(1,2)6501306 52 60.2 66.1 70 70 6HK(0,1)6500206 10 14.6 15.6 15 20 6HK(0,1)6500506 20 25.4 27.5 30 30 6HK(0,1)6500806 32 38.6 42.2 40 45 6HK(0,1)6501006 40 47.0 51.5 50 60 6HK(1,2)6501306 52 60.2 66.1 70 70 6HK(1,2)6501506 60 68.7 75.4 70 80 6HK(0,1)6500206 10 17.1 17.6 20 20 6HK(0,1)6500506 20 27.9 29.5 30 30 6HK(0,1)6500806 32 41.1 44.2 45 45 6HK(0,1)6501006 40 49.5 53.5 50 60 6HK(1,2)6501306 52 62.7 68.1 70 70 6HK(1,2)6501506 60 71.2 77.4 80 80 6HK(1,2)6501806 72 84.4 92.0 90 100 6HK(1,2)6502006 80 92.8 101.3 100 110 6HK(0,1)6500206 10 17.1 17.6 20 20 6HK(0,1)6500506 20 27.9 29.5 30 30 6HK(0,1)6500806 32 41.1 44.2 45 45 6HK(0,1)6501006 40 49.5 53.5 50 60 6HK(1,2)6501306 52 62.7 68.1 70 70 6HK(1,2)6501506 60 71.2 77.4 80 80 6HK(1,2)6501806 72 84.4 92.0 90 100 6HK(1,2)6502006 80 92.8 101.3 100 110 6HK(0,1)6500206 10 17.1 17.6 20 20 6HK(0,1)6500506 20 27.9 29.5 30 30 6HK(0,1)6500806 32 41.1 44.2 45 45 6HK(0,1)6501006 40 49.5 53.5 50 60 6HK(1,2)6501306 52 62.7 68.1 70 70 6HK(1,2)6501506 60 71.2 77.4 80 80 6HK(1,2)6501806 72 84.4 92.0 90 100 6HK(1,2)6502006 80 92.8 101.3 100 110 6HK(0,1)6500206 10 19.9 20.7 25 25 6HK(0,1)6500506 20 30.8 32.7 35 35 6HK(0,1)6500806 32 44.0 47.3 45 50 6HK(0,1)6501006 40 52.4 56.6 60 60 6HK(1,2)6501306 52 65.6 71.3 70 80 6HK(1,2)6501506 60 74.0 80.5 80 90 6HK(1,2)6501806 72 87.3 95.2 90 100 6HK(1,2)6502006 80 95.7 104.4 100 110
1,2
Field Wiring
5151060-YTG-F-1116
3
MOP.
Johnson Controls Unitary Products 7
Page 8
5151060-YTG-F-1116
ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY: 208/230-1-60 (Continued)
Heater Amps
@240V
Min. Circuit Ampacity
208V 230V 208V 230V
Air Handler Models
Heater Models
1,2
6HK(0,1)6500206 10 19.9 20.7 25 25 6HK(0,1)6500506 20 30.8 32.7 35 35 6HK(0,1)6500806 32 44.0 47.3 45 50 6HK(0,1)6501006 40 52.4 56.6 60 60
48D
6HK(1,2)6501306 52 65.6 71.3 70 80 6HK(1,2)6501506 60 74.0 80.5 80 90 6HK(1,2)6501806 72 87.3 95.2 90 100 6HK(1,2)6502006 80 95.7 104.4 100 110 6HK(1,2)6502506 100 117.3 128.3 125 150 6HK(0,1)6500206 10 19.9 20.7 25 25 6HK(0,1)6500506 20 30.8 32.7 35 35 6HK(0,1)6500806 32 44.0 47.3 45 50
60C
6HK(0,1)6501006 40 52.4 56.6 60 60 6HK(1,2)6501306 52 65.6 71.3 70 80 6HK(1,2)6501506 60 74.0 80.5 80 90 6HK(1,2)6501806 72 87.3 95.2 90 100 6HK(1,2)6502006 80 95.7 104.4 100 110 6HK(0,1)6500206 10 19.9 20.7 25 25 6HK(0,1)6500506 20 30.8 32.7 35 35 6HK(0,1)6500806 32 44.0 47.3 45 50 6HK(0,1)6501006 40 52.4 56.6 60 60
60D
6HK(1,2)6501306 52 65.6 71.3 70 80 6HK(1,2)6501506 60 74.0 80.5 80 90 6HK(1,2)6501806 72 87.3 95.2 90 100 6HK(1,2)6502006 80 95.7 104.4 100 110 6HK(1,2)6502506 100 117.3 128.3 125 150
1. (0,1) - maybe 0 (no service disconnect) or 1 (with service disconnect).
2. (1,2) maybe 1 (with service disconnect, no breaker jumper bar) or 2 (with service disconnect & breaker jumper bar).
3. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing.
Field Wiring
MOP.
3
8 Johnson Controls Unitary Products
Page 9
5151060-YTG-F-1116
ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-1-60
Min. Circuit Ampacity
Air Handlers
Models
Heater
Models
Heater
Amps
@240V
208V 230V 208V 230V
Circuit Circuit
1st
3
2nd 3rd
1st
3
2nd 3rd
1st
3
2nd 3rd
24B 6HK16501306 52 22.5 37.6 24.4 41.5 25 40 - 25 45 – 30B
6HK16501306 52 22.5 37.6 24.4 41.5 25 40 - 25 45 – 6HK16501506 60 25.4 43.3 27.6 47.9 30 45 - 30 50 – 6HK16501306 52 25.0 37.6 26.4 41.5 25 40 30 45
36B
6HK16501506 60 27.9 43.3 29.6 47.9 30 45 30 50 – 6HK16501806 72 45.3 39.0 48.8 43.1 50 40 50 45 – 6HK16502006 80 49.6 43.3 53.5 47.9 50 45 60 50 – 6HK16501306 52 25.0 37.6 26.4 41.5 25 40 30 45
36C
6HK16501506 60 27.9 43.3 29.6 47.9 30 45 30 50 – 6HK16501806 72 45.3 39.0 48.8 43.1 50 40 50 45 – 6HK16502006 80 49.6 43.3 53.5 47.9 50 45 60 50 – 6HK16501306 52 25.0 37.6 26.4 41.5 25 40 30 45
42C
6HK16501506 60 27.9 43.3 29.6 47.9 30 45 30 50 – 6HK16501806 72 45.3 39.0 48.8 43.1 50 40 50 45 – 6HK16502006 80 49.6 43.3 53.5 47.9 50 45 60 50 – 6HK16501306 52 27.9 37.6 29.5 41.5 30 40 30 45
48C
6HK16501506 60 30.8 43.3 32.7 47.9 35 45 35 50 – 6HK16501806 72 48.1 39.0 51.9 43.1 50 40 60 45 – 6HK16502006 80 52.5 43.3 56.7 47.9 60 45 60 50 – 6HK16501306 52 27.9 37.6 29.5 41.5 30 40 30 45 – 6HK16501506 60 30.8 43.3 32.7 47.9 35 45 35 50
48D
6HK16501806 72 48.1 39.0 51.9 43.1 50 40 60 45 – 6HK16502006 80 52.5 43.3 56.7 47.9 60 45 60 50 – 6HK16502506 100 52.5 43.3 21.7 56.7 47.9 24.0 60 45 25 60 50 25 6HK16501306 52 27.9 37.6 29.5 41.5 30 40 30 45
60C
6HK16501506 60 30.8 43.3 32.7 47.9 35 45 35 50 – 6HK16501806 72 48.1 39.0 51.9 43.1 50 40 60 45 – 6HK16502006 80 52.5 43.3 56.7 47.9 60 45 60 50 – 6HK16501306 52 27.9 37.6 29.5 41.5 30 40 30 45 – 6HK16501506 60 30.8 43.3 32.7 47.9 35 45 35 50
60D
6HK16501806 72 48.1 39.0 51.9 43.1 50 40 60 45 – 6HK16502006 80 52.5 43.3 56.7 47.9 60 45 60 50 – 6HK16502506 100 52.5 43.3 21.7 56.7 47.9 24.0 60 45 25 60 50 25
1. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. The 1st circuit includes blower motor amps. Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing.
MOP
1
1st
3
2nd 3rd
Johnson Controls Unitary Products 9
Page 10
5151060-YTG-F-1116
ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY: 208/230-3-60
Air Handler
Models
Heater Models
1
Heater Amps
@240V
Min. Circuit Ampacity
208V 230V 208V 230V
18B 6HK36501025 23.1 28.8 31.3 30 35 24B 6HK36501025 23.1 28.8 31.3 30 35
30B
6HK36501025 23.1 28.8 31.3 30 35 6HK36501525 34.6 41.2 45.1 45 50 6HK36501025 23.1 31.3 33.3 35 35
36B
6HK36501525 34.6 43.7 47.1 45 50 6HK36501825 41.6 51.3 55.5 50 60
6HK46502025
*
46.2 56.3 61.0 60 70
6HK36501025 23.1 31.3 33.3 35 35
36C
6HK36501525 34.6 43.7 47.1 45 50 6HK36501825 41.6 51.3 55.5 55 60
6HK46502025
*
46.2 56.3 61.0 60 70
6HK36501025 23.1 31.3 33.3 35 35
42C
6HK36501525 34.6 43.7 47.1 45 50 6HK36501825 41.6 51.3 55.5 55 60
6HK46502025
*
46.2 56.3 61.0 60 70
6HK36501025 23.1 34.2 36.4 35 40
48C
6HK36501525 34.6 46.6 50.2 50 55 6HK36501825 41.6 54.2 58.6 55 60
6HK46502025
*
46.2 59.2 64.1 60 70
6HK36501025 23.1 34.2 36.4 35 40 6HK36501525 34.6 46.6 50.2 50 55
48D
6HK36501825 41.6 54.2 58.6 55 60 6HK46502025 6HK46502525
* *
46.2 59.2 64.1 60 70
57.7 71.6 77.9 80 80
6HK36501025 23.1 34.2 36.4 35 40
60C
6HK36501525 34.6 46.6 50.2 50 55
6HK36501825 41.6 54.2 58.6 55 60 6HK46502025
*
46.2 59.2 64.1 60 70
6HK36501025 23.1 34.2 36.4 35 40
6HK36501525 34.6 46.6 50.2 50 55
60D
1. Asterisk (*) denotes the 20kW and 25kW heater models (6HK46502025 and 6HK46502525) come with service disconnects standard. Single source power MCA and MOP requirements are given here only for reference if used with field installed single point power modification (S1-32436041000).
2. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. The 1st circuit includes blower motor amps. Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing.
6HK36501825 41.6 54.2 58.6 55 60 6HK46502025 6HK46502525
* *
46.2 59.2 64.1 60 70
57.7 71.6 77.9 80 80
Field Wiring
MOP.
2
10 Johnson Controls Unitary Products
Page 11
5151060-YTG-F-1116
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ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-3-60
Min. Circuit Ampacity
Air Handlers
Models
Heater
Models
1
Heater Amps
@240V
208V 230V 208V 230V
Circuit Circuit
1st
2
2nd
1st
2
2nd
1st
2
36B 6HK46502025 46.2 31.3 25.0 33.3 27.6 35 25 35 30 36C 6HK46502025 46.2 31.3 25.0 33.3 27.6 35 25 35 30 42C 6HK46502025 46.2 31.3 25.0 33.3 27.6 35 25 35 30 48C 6HK46502025 46.2 34.1 25.0 36.4 27.6 35 25 40 30
48D
6HK46502025 46.2 34.1 25.0 36.4 27.6 35 25 40 30 6HK46502525 57.7 40.4 31.3 43.3 34.6 45 35 45 35
60C 6HK46502025 46.2 34.1 25.0 36.4 27.6 35 25 40 30 60D
1. The 20kW and 25kW heater models (6HK46502025 and 6HK46502525) come with service disconnects standard.
2. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. The 1st circuit includes blower motor amps. Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing.
6HK46502025 46.2 34.1 25.0 36.4 27.6 35 25 40 30 6HK46502525 57.7 40.4 31.3 43.3 34.6 45 35 45 35
MOP
2nd
POWER WIRING - LINE CONNECTIONS
2
1st
2
2nd
ACCESSORIES
Refer to Price Manual for specific model numbers where not shown.
TXV Kits - Air handlers are shipped with “Flex-coils” without a factory installed metering device. For added flexibility, an R-22 or R-410A TXV or piston can be field installed to meet your refrigerant choice. All TXV kits are chatleff style and require no brazing to install. Some models are available with a factory installed TXV.
Electric Heaters - 6HK models shown under electrical data include sequential operation and temperature dual limit switches for safe, efficient operation. Service disconnects are provided where shown.
SINGLE SOURCE POWER ACCESSORIES (SINGLE PHASE)
S1-02435670000 For heat kits with 2 service disconnects. S1-02435671000 For heat kits with 3 service disconnects.
SINGLE SOURCE POWER ACCESSORY (THREE PHASE)
S1-32436041000
Johnson Controls Unitary Products 11
Contains a terminal block and wiring to connect service disconnects together.
Combustible Floor Base Accessory - If an electric heat accessory which is rated for greater than zero clearance to combustible surfaces is installed in these air handlers in the downflow operating positions on a combustible floor, one of the following combustible floor base accessory models is required: S1-1FB1917, S1-1FB1921, S1-1FB1924.
Breaker Moisture Seal Accessory - A clear circuit breaker moisture barrier seals the breakers from humidity and dust. The flexibility of the clear cover allows circuit breakers to be turned ON or OFF without removing the cover. The cover firmly attaches to the access panel around the circuit breakers with the use of double backed adhesive tape. To ensure that moisture or dust does not contaminate circuit breakers, an S1­02435672000, Circuit Breaker, Cover Seal may be ordered.
Thermostat - Compatible thermostat controls are available through accessory sourcing. For optimum performance, these outdoor units are fully compatible with our York touch screen thermostat with proprietary (patent-pending) hexagon interface. For more information, see the thermostat section of the Product Equipment Catalog.
Page 12
5151060-YTG-F-1116
COMBUSTIBLE FLOOR BASE ACCESSORY
AIR HANDLER
DEPTH
FRONT
DOWNFLOW AIR HANDLER
WARM AIR PLENUM
with 1” flange out on each side.
A
B
FIBERGLASS INSULATION
1”
11”
PLENUM
13”
FLOOR OPENING
CROSS SECTION (A-A) FROM SIDE
FLOOR
APPROX. 1/2” CLEARANCE ALL AROUND
FIBERGLASS TAPE
under flange.
B
Floor Base
Models
A
COMBUSTIBLE FLOOR BASE ACCESSORY
Used with
FLOOR
APPROX. 1/2” CLEARANCE
1”
ALL AROUND
CROSS SECTION (B-B) FROM FRONT
ABC
A
AIR HANDLER
WIDTH
B
PLENUM
C
FLOOR OPENING
Dimensions
COMBUSTIBLE
FLOOR BASE
1”
1FB1917 AVC18B, A VC24B, A VC30B, A VC36B 17.5 14.0 16.0 1FB1921 A VC36C, AVC42C, A VC48C, A VC60C 21.0 17.5 19.5 1FB1924 AVC48D, AVC60D 24.5 21.0 23.0
A0457-001
LIMITATIONS
These units must be wired and installed in accordance with all national and local safety codes.
Voltage limits are as follows:
Air Handler Voltage Voltage code
208/230-1-60 06 187-253
1. Rated in accordance with ARI Standard 110, utilization range “A”.
Airflow must be within the minimum and maximum limits approved for electric heat, evaporator coils and outdoor units.
12 Johnson Controls Unitary Products
Normal Operating
Voltage Range
1
TYPICAL APPLICATIONS
UPFLOW
HEAT
DOWNFLOW
HEAT
HEAT
HORIZONTAL RIGHT
HEAT
HORIZONTALLEFT
Page 13
TYPICAL THERMOSTAT CONNECTION
A+
R
C
B-
A+
R
C
B-
A+
R
C
B-
Cooling Models with and without Electric Heat Wiring
Air Handler Control Wiring
Typical A/C - Cooling only Applications
THERMOSTAT
RR
G
Y
W1
W2
C
P3 ON AIR HANDLER
BOARD
G
Y/Y2
Y1
W2
W1
O
HUM
C
(COM)
1 - STAGE
AIR CONDITIONING
Y
HUMIDISTAT
C
THERMOSTAT
*
Air Handler Control Wiring
Typical A/C with Electric Heat Applications
RR
G
Y
W2
W1
C
P3 ON AIR HANDLER
BOARD
G
Y/Y2
Y1
W2
W1
O
HUM
C
(COM)
1 - STAGE
AIR CONDITIONING
Y
HUMIDISTAT*
C
Air Handler Control Wiring
Typical A/C with Cooling and
Electric Heat Applications
P2 ON AIR HANDLER
BOARD
EAC
HUM
* Optional dehumidification humidistat switch contacts open on humidity rise.
NOTES:
1. “Y/Y2” Thermostat wire must be connected for full CFM and applications requiring 60 second blower off delay for SEER enhancement.
2. Move HUM STAT jumper on air handler control board to YES position if humidistat is used.
3. For heat pump applications - set AC/HP jumper on air handler control board to the HP position.
.
Two-Stage Heat Pump Wiring
CONTROL WIRING - Air Handler & UPG HP Systems Two Stage H/P with York Guard VI Board &
THERMOSTAT
* Optional dehumidification humidistat switch contacts open on humidity rise. NOTES:
1. “Y/Y2” Thermostat wire must be connected for full CFM and applications requiring 60 second blower off delay for SEER enhancement.
2. Remove humidistat jumper on air handler control board.
3. For heat pump applications - set AC/HP jumper on air handler control board to the HP position.
Copeland “Ultra Tech” Conventional Application - Not Hot Heat Pump
RR
AIR HANDLER BOARD
GG
Y2
Y/Y2
Y1
Y1
W2
E
W1
W
O O
O
HUM
HUMIDISTAT
*
X / L X / L
C
C (COM)
2 - STAGE SCROLL HEAT PUMP
R
Y2
Y2 OUT
Y1
W2 OUT
W1 OUT
W
BS
C
5151060-YTG-F-1116
1 - STAGE
AIR CONDITIONING
ELECTRIC AIR
CLEANER RELAY
24V HUMIDIFIER
HUMIDISTAT
A0407-001
A0408-001
Air Handler with Communicating AC or HP
Johnson Controls Unitary Products 13
TOUCH SCREEN
COMMUNICATING
CONTROL
AIR HANDLER
COMMUNICATING
CONTROL
R
G
Y/Y2
Y1
W2
W1
O
HUM
EAC
COM
AC/HEAT PUMP
COMMUNICATING
CONTROL
A0409-001
Page 14
AIR FLOW DATA (CFM)
1
High/Low Speed Cooling and Heat Pump CFM
Cool Tap
ADJ Tap
2
AVC18B AVC24B AVC30B AVC36B AVC36C
High Low High Low High Low High Low High Low
A B 810 527 1022 562 1060 731 1350 878 1350 878 B B 675 439 795 437 1013 658 1238 804 1238 804 A A 720 468 900 495 1000 650 1200 780 1200 780 B A 600 390 700 385 900 585 1100 715 1100 715 A C 630 410 783 431 875 569 1050 683 1050 683 C B 534 347 766 421 844 548 1125 731 1125 731 B C 525 341 609 335 788 512 963 626 963 626 D B 450 293 568 312 703 457 900 585 900 585 C A 475 309 675 371 750 488 1000 650 1000 650 D A 400 260 500 275 625 406 800 520 800 520 C C 416 270 587 323 656 427 875 569 875 569 D C 350 228 435 239 547 355 700 455 700 455
Cool Tap
ADJ Tap
2
AVC42C AVC48C AVC48D AVC60C AVC60D
High Low High Low High Low High Low High Low
A B 1596 1037 1760 1144 1760 1144 1860 1308 1935 1316 B B 1400 910 1540 1001 1540 1001 1840 1196 1772 1152 A A 1425 926 1600 1040 1600 1040 1750 1138 1800 1170 B A 1250 813 1400 910 1400 910 1600 1040 1575 1024 A C 1268 824 1424 926 1424 926 1531 995 1665 1082 C B 1344 874 1320 858 1320 858 1581 1028 1491 969 B C 1113 723 1246 810 1246 810 1400 910 1457 947 D B 1120 728 1100 715 1100 715 1323 860 1350 878 C A 1200 780 1200 780 1200 780 1375 894 1325 861 D A 1000 650 1000 650 1000 650 1150 748 1200 780 C C 1068 694 1068 694 1068 694 1203 782 1226 797 D C 890 579 890 579 890 579 1006 654 1110 722
High/Low Speed Heat CFM
Heat Tap
ADJ Tap
2
AVC18B AVC24B AVC30B AVC36B AVC36C
High Low High Low High Low High Low High Low
A Any 850 850 1025 980 1025 850 1225 1020 1425 1150 B Any 750 750 960 960 960 775 1150 950 1150 1000 C Any 675 675 725 725 750 750 950 750 925 925 D Any 425 425 580 580 580 580 725 725 675 675
Heat Tap
ADJ Tap
2
AVC42C AVC48C AVC48D AVC60C AVC60D
High Low High Low High Low High Low High Low
A Any 1430 1200 1650 1200 1650 1150 1850 1250 1825 1150 B Any 1375 1150 1550 1150 1600 1050 1775 1200 1775 1050 C Any 1150 1050 1375 1050 1325 1000 1570 1150 1570 1000 D Any 900 900 1150 1000 1125 780 1370 1050 1375 950
1. Air handler units have been tested to UL 1995 / CSA 22.2 No. 236 standards up to 0.50" wc. external static pressure. Dry coil conditions only, tested without filters.
For optimal performance, external static pressures of 0.2" to 0.5" are recommended. Heating applications tested at 0.50” w.c. esp. Above 0.5" CFM is reduced by 2% per 0.1" increase in static.
2. The ADJ tap does not affect the HEAT tap setting.
Low speed cooling used only with two stage outdoor units. Speed is preset to 65% of high speed. Dehumidification speed is 85% of jumper selected COOL tap and ADJUST tap. When operating in both heat pump and electric heat modes, the airflow (CFM) will be per HEAT tap CFM values only. At some settings, LOW COOL and/or LOW HEAT airflow may be lower than what is required to operate an airflow switch on certain models of electronic air cleaners.
Consult the instructions for the electronic air cleaner for further details. Airflow (CFM) indicator light (LED2) flashes once for every 100 CFM (i.e.: 12 flashes is 1200 CFM) - blinks are approximate +/- 10% of actual CFM.
Subject to change without notice. Published in U.S.A. 5151060-YTG-F-1116 Copyright © 2016 by Johnson Controls, Inc. All rights reserved. Supersedes: 5151060-YTG-E-0516
York International Corp.
5005 Y ork Drive
Norman, OK 73069
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