Yetter 2961-012 User Manual

Page 1
2961-012
CUT AND FEED
COULTER/FERTILIZER
OPERATORS & PARTS MANUAL
2565-730_REV_B – 06/09
Colchester, IL 62326-0358 Toll free: 800/447-5777 309/776-3222 (Fax) Website: www.yetterco.com E-mail: info@yetterco.com
Page 2
FOREWORD
You’ve just joined an exclusive but rapidly growing club.
For our part, we want to welcome you to the group and thank you for buying a Yetter product.
We hope your new Yetter products will help you achieve both goals-increase your productivity and increase your efficiency so that you may generate more profit.
This operator’s manual has been designed into four major sections: Foreword, Safety Precautions, Installation Instructions and Parts Breakdown.
This SAFETY ALERT SYMBOL indicates
important safety messages in the manual.
When you see this symbol, be alert to the possibility of PERSONAL INJURY and carefully read the message that follows.
The word NOTE is used to convey information that is out of context with the manual text. It contains special information such as specifications, techniques and reference information of a supplementary nature.
The word IMPORTANT is used in the text when immediate damage will occur to the machine due to improper technique or operation. Important will
apply to the same information as specified by note only of an immediate and urgent nature.
It is the responsibility of the user to read the operator’s manual and comply with the safe and correct operating procedure and to lubricate and maintain the product according to the maintenance schedule in the operator’s manual.
The user is responsible for inspecting his machine and for having parts repaired or replaced when continued use of the product would cause damage or excessive wear to the other parts.
It is the user’s responsibility to deliver his machine to the Yetter dealer who sold him the product for service or replacement of defective parts, which are covered by the warranty policy.
If you are unable to understand or follow the instructions provided in this publication, consult your local Yetter dealer or contact:
YETTER MANUFACTURING CO.
309/776-4111 800/447-5777
309/776-3222 (FAX)
Website: www.yetterco.com
E-mail: info@yetterco.com
WARRANTY
Yetter Manufacturing warrants all products manufactured and sold by it against defects in material. This warranty being expressly limited to replacement at the factory of such parts or products as shall appear to be defective after inspection. This warranty does not obligate the Company to bear cost of labor in replacement of parts. It is the policy of the Company to make improvements without incurring obligations to add them to any unit already sold. No warranty is made or authorized to be made, other than herein set forth. This warranty is in effect for one year after purchase.
Dealer ___________________________________________________
Yetter Manufacturing warrants its own products only and cannot be responsible for damages to equipment on which mounted.
2
Page 3
SAFETY PRECAUTIONS
A brief description of signal words that may be used in this manual:
CAUTION: Used as a general reminder of good safety practices or to direct attention to unsafe practices.
WARNING: Denotes a specific potential hazard.
DANGER: Denotes the most serious specific potential hazard.
CAUTION
Consult your implement and tractor operator’s manual for correct and safe operating practices. Be aware of towed implement width and allow safe clearance.
CAUTION: SAFETY SIGNS
Safety decals are placed on the implement to alert the operator and others to the risk of personal injury or unsafe operation during normal operations and servicing.
1. The safety decals must be kept clean and in good condition to ensure that they are legible.
2. Safety decals must be replaced if they are missing or illegible.
3. When components are replaced during repair or servicing, check that the new components include the necessary
safety signs.
4. Replacement safety decals may be obtained from your local dealer.
WARNING
Read these instructions carefully to acquaint yourself with the Equipment. Working with unfamiliar equipment can lead to accidents.
Never park the equipment on a steep incline or leave the equipment running unattended.
Never clean, lubricate or adjust a machine that is in motion.
Always check that straps are secure.
Make sure latches are in pinned position when moving equipment.
Do not allow children to operate this equipment.
Do not allow riders on the equipment, trailer and/or pick-up.
Use speed and caution dictated by the terrain being traversed. Do not operate on any slope steep enough to cause tipping or loss of control.
Read and understand the operator’s manual and require all other persons who will operate the equipment to do the same.
If operating on public roadways, where legal, be certain all lighting is operating properly and observe all traffic laws.
Beware of increased stopping distances and control effort when operating with implements attached.
Be familiar with all controls and be prepared to stop equipment quickly in an emergency.
FAILURE TO HEED MAY RESULT IN PERSONAL INJURY OR DEATH.
3
Page 4
GENERAL INFORMATION
The 2961 CUT-N-FEEDcan be used as a R.H. opener or a L.H. opener, it is recommended that half of the planter is R.H. assemblies and the other half if L.H. assemblies.
NOTE: The and fertilizer tube are susceptible to bending.
For proper operation of the Female “Nozzle Body” with orifice plates will be required. Yetter Manufacturing Co. does not supply these parts.
Cover Page…………………………………………………………………………pg. 1 Foreword……………………………………………………………………………pg. 2 Safety Symbols and meanings………………..…………………………….……pg. 3 Table of Contents.…………………………………………………………………pg. 4 Torque Specifications..……………………………………………………………pg. 5 Operation…………………………………………………………………………...pg. 6 Adjustments…………………………………………………………………………pg. 7 Installation Instructions..……..……………………………………………………pg. 8-14 Liquid Fertilizer Application Rate & Pressure Chart……………………………pg. 15 Maintenance..………………………………………………………………………pg. 16-21 Parts Identification…………………………………………………………………pg. 22-25 Trouble Shooting…..………………………………………………………………pg. 26-27
2961 CUT-N-FEED is NOT recommended for use in rocky conditions as the coulter arm
2961 CUT-N-FEED, a ¼” NPT “Straight Stream” nozzle or a ¼” NPT
TABLE OF CONTENTS
Several different styles of blades are available for every tillage practice, every soil type, and every residue condition, so you can choose the one that’s right for you.
BLADE CHOICE
FACTOR SMOOTH (S) 13 WAVE (SW) 25 WAVE (MW)
SIZE 13" X X 14" X
AGGRESSIVE LOW X MEDIUM HIGH X X
SPEED SLOW X NORMAL X X X FAST X
SOIL DRY X X X CONDITION DAMP/STICKY X SANDY X X HEAVY X X
4
Page 5
BOLT TORQUE
Mounting bolts and hardware
Before operating the 2961 CUT-N-FEED for the first time, check to be sure that all hardware is tight. Check all hardware again after approximately 50 hours of operation and at the beginning of each planting season.
All hardware used on the 2961 CUT-N-FEED is Grade 5 unless otherwise noted. Grade 5 cap screws are marked with three radial lines on the head. If hardware must be replaced, be sure to replace it with hardware of equal size, strength and thread type. Refer to the torque values chart when tightening hardware.
Important: Over tightening hardware can cause as much damage as when under tightening. Tightening hardware beyond the recommended range can reduce its shock load capacity.
The chart below is a guide for proper torque. Use it unless a specified torque is called out elsewhere in the manual. Torque is the force you apply to the wrench handle or the cheater bar, times the length of the handle or bar. Use a torque wrench whenever possible.
The following table shows torque in ft. lbs. for coarse thread hardware.
Lubricate all bearings and moving parts as assembled and make certain that they work freely.
WARNING: Never work around the toolbar/implement while in a raised position without using safety lockups.
CAUTION: The while handling and or maneuvering the opener during assembly. Failure to do so may lead to personal injury.
2961 CUT-N-FEED is very heavy. Pay extra attention to lifting techniques
5
Page 6
OPERATION PRECAUTIONS
STOP
Read this before using the Yetter product.
- MACHINE OPERATION
IMPORTANT: failure to properly set the planter frame height and levelness can result in less than successful operation of the planter and the Yetter product and may result in damaged equipment. operators should read and thoroughly understand the instructions given prior to using the Yetter product.
NOTE: DO NOT use this product if the planter is not adjusted properly!
Leveling the planter: With the planter lowered to proper operating height (Usually 20”-22”). Read the planter operator’s manual for recommended setting. Check to be sure the toolbar and row unit parallel arms are level fore and aft. Re- check when the planter is in the field and has been fully loaded with seed, fertilizer, granular chemicals, etc. Also, a field check with a bubble level on the frame should be made of the hitch height to ensure level operation front to back.
It is important for the planter to operate level laterally. Tire pressure must be maintained at pressures specified by the manufacturer.
Field and actual planting conditions change and will dictate planter frame heights. You must ensure that the row unit parallel arms are approximately parallel with the ground.
IMPORTANT: For proper operation of the planter attachments and row units, it is imperative that the planter toolbars and row unit parallel arms be level side-to-side and front-to-rear. The toolbar frame should operate at a 20”-22” height from the planting surface operator’s manual for instructions on how to adjust the frame height and levelness.
. Check the manufacturer’s
All
6
Page 7
PLANTER ADJUSTMENT
7
Page 8
ASSEMBLY INSTRUCTIONS
2961 – CUT AND FEED™
STEP 1. Attach the 2967-281 mount bracket and the 2961-200 Coulter Bracket to the planter row unit,
using 2) ½” x 2” carriage bolts and 1) ½” x 2” hex bolt, flat washer, and lock nuts.
8
Page 9
ASSEMBLY INSTRUCTIONS
2961 – CUT AND FEED™
STEP 2. Coulters can be assembled as right hand or left hand units. Attach the 2961-300 coulter arm
and the 2961-306 fertilizer coulter arm to the 2961-200 coulter bracket using the 5/8” x 7-1/2” bolt, 2961-307 2” spacer, 2961-309 ½” spacer (optional), 2961-301 spacer bushing and 5/8” lock nut. Also, on the 2961­306-fertilizer arm use the 5/8” x 4-1/2” bolt and lock nut. On the 2961-300-coulter arm use the 5/8” x 1-3/4” bolt and lock nut.
9
Page 10
ASSEMBLY INSTRUCTIONS
2961 – CUT AND FEED™
STEP 3. Assemble the 5/8” x 3” d-bolt, 3/16” thick flat washer onto the hub/bearing. Now attach the
blade and hub cap to the hub/bearing assembly using 4) 5/16” x 1-1/4” carriage bolts and lock nuts. NOTE: When assembling the blade, hubcap and bearing hub, be sure the slot in the blade is in alignment with small hole in bearing hub and groove on inside of hubcap.
STEP 4. Determine the depths that the coulter blades need operated. Use the chart below to determine
the hole location that the coulter blade needs to be assembled into. NOTE: The coulter blade depths are compared to a level
BLADE DIA. 13" BLADE 14" BLADE
HOLE LOCATION
planter with 15” opener blades.
2961-300
1 EVEN WITH 1/2" BELOW
2 1/2" ABOVE EVEN WITH
3 1" ABOVE 1/2" ABOVE
4 1-1/2" ABOVE 1" ABOVE
2961-306
BLADE DIA. 13" BLADE 14" BLADE
HOLE LOCATION
1 1' BELOW 1-1/2" BELOW
2 1/2" BELOW 1" BELOW
3 EVEN WITH 1/2" BELOW
10
Page 11
ASSEMBLY INSTRUCTIONS
2961 – CUT AND FEED™
STEP 5. Attach the blade/hub assembly to the coulter arm using the 5/8” x 3” d-bolt, lock washer and hex
nut. Torque 150 ft.lbs.
STEP 6.
2961-200 bracket to the planter. Torque to 90 ft. lbs.
Laterally align the coulter blades with the planter opener blades. Tighten the bolts securing the
11
Page 12
ASSEMBLY INSTRUCTIONS
2961 – CUT AND FEED™
STEP 7. Apply thread tape to the 2515-311 Pipe Nipple. Attach the pipe nipple to the 2995-212 Injector
Rod. Fully thread the 2520-356 ½” jam nut onto the injector rod.
STEP 8. Attach the 2959-105 Injector Spring assembly to the Injector Rod, secure the spring to the rod
with the ½” jam nut.
12
Page 13
ASSEMBLY INSTRUCTIONS
2961 – CUT AND FEED™
STEP 9. Attach the 2961-308 Injector Mount Angle to the 2961-200 Coulter Bracket using the 2) ½” x 1-
1/2” bolts, 2995-320 Spacer and ½” lock nuts.
STEP 10. Attach the 2961-310 Injector Mount Plate to the Injector Mount Angle using the 2) ½” x 1-1/4”
bolts and lock nuts.
13
Page 14
ASSEMBLY INSTRUCTIONS
2961 – CUT AND FEED™
STEP 11. Attach the Injector Rod Assembly to the Mount Plate using the ½” x 1-1/2” bolt, lock washer, 2)
½” flat washers and ½” jam nut. Align the Injector Rod with the coulter blade then securely tighten all hardware.
STEP 12. At the pipe coupler on the Injector Rod install the injector tip (NOT SUPPLIED). Injector tips
can be ordered through an implement dealer or fertilizer equipment dealer. Also install the hose clamp and fertilizer hose to the pipe nipple. Calibrate the fertilizer pump and tips to maximum recommended pressure of 30 p.s.i. and minimum 20 p.s.i.
14
Page 15
LIQUID FERTILIZER APPLICATION RATE AND PRESSURE CHART
TABLES ARE BASED ON 30” NOZZLE SPACING
Values in this chart area based on using water. To calculate nozzle size required for your fertilizer application, the weight of the fertilizer solution must be accounted for by using a conversion factor for specific gravity. The Conversion factor for 28% liquid nitrogen is 1.13. Example: desired rate of application is 10 GPA of 28% N multiply 10 gallons per acre of fertilizer you want to apply x the conversion factor for 28% N (1.13) to get an equivalent rate for water. 10 x 1.13 refers to the chart for 11.13 gallons per acre at your desired speed/MPH.
GPA = 5940 X GPM H20 = WATER SOLUTION FACTOR (Per Nozzle) MPH X W GPA = GALLON PER ACRE 28% = H20/1.13
GPM = GALLON PER MINUTES 32% = H20/1.15
MPH = MILES PER HOUR
W = WIDTH
This table is a reference only. Please calibrate your equipment to insure proper rate of application. The information contained in this issue is offered in good faith by Yetter Mfg. Co. to further the understanding of liquid fertilizer application.
However, the use of the information provided is beyond the control of Yetter Mfg. Co. and in no case shall Yetter Mfg. Co. or any seller of its products be responsible for any damages that may occur from the use of this information.
15
Page 16
MAINTENANCE
BEARING ASSEMBLY AND LUBRICATION
NOTE: If you choose to leave the seal, then you need to fill the cavity with grease.
If you choose to remove the seal, then you need to fill cavity and maintain the grease every 50 hours of use.
Practice Safety
Understand and practice safe service procedures before doing work. Follow ALL the operating, maintenance and safety information in the equipment operator manual. Clear the area of bystanders, especially small children, when performing any maintenance or adjustments. Keep work area clean and dry. Use adequate lighting for the job. Use only tools, jacks and hoists of sufficient capacity for the job. Never lubricate, service, or adjust machine while it is moving. Keep hands, feet, and clothing from power-driven moving and rotating parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground and stop the engine. Remove the key. Wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. Securely support any machine elements with blocks or safety stands that must be raised for service work. Keep all parts in good condition and properly installed. Fix damaged equipment immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris. Make sure all guards are in place and properly secured when maintenance work is completed.
Assembly
16
Page 17
MAINTENANCE
NOTE: Be certain to align the grease fitting with the slot in the wheel and the hubcap so
that the grease can flow freely.
IMPORTANT: THE 2527-530 WASHER MUST BE INSTALLED OR THE WHEEL AND HUB ASSEMBLY WILL FALL OFF DURING USE.
17
Page 18
MAINTENANCE
Grease must fill this
Hubcap cavity.
18
Page 19
MAINTENANCE
Lubrication
CAUTION: To help prevent serious injury or death to you or others caused by unexpected movement, service machine on a level surface. Lower machine to ground or sufficiently lock or block raised machine before servicing. If machine is connected to tractor, engage parking brake and place transmission in "PARK", shut off engine and remove key. If machine is detached from tractor, block wheels and use shop stands to prevent movement.
CAUTION: Do not clean, lubricate, or adjust machine while in motion.
Use grease based on NLGI consistency numbers and the expected air temperature range during the service interval. Use a multi-purpose lithium, water resistant, moderate speed, and NLGI grade #2 grease. Other greases may be used if they meet the following NLGI Performance
Classification: GC-LB IMPORTANT: Some types of grease thickener are not compatible with others. Consult your grease supplier before mixing different types of grease. Alternative Lubricants
Conditions in certain geographical areas may require special lubricants and lubrication practices which do not appear in the operator's manual. If there are any questions, consult Yetter Manufacturing Co. to obtain latest information and recommendation.
PART # DESCRIPTION
2967-404 13” TAPER TOOTH R.M. WHEEL 1.12 OZ 2967-602 13” SHARK TOOTH R.M. WHEEL 1.12 OZ 2967-186 FLOATER WHEEL KIT W/R.M. WHEEL 2.08 OZ 2967-596 HEAVY DUTY OR BEVEL R.M. WHEEL W/
FLOATER WHEEL KIT
OUNCES OF GREASE
2.40 OZ
Storing Lubricants
Your machine can operate at top efficiency only if clean lubricants are used. Use clean containers to handle all lubricants. Store them in an area protected from dust, moisture and other contaminants.
19
Page 20
MAINTENANCE
Lubrication Symbols
Lubricate with grease at hourly interval indicated on symbol.
Lubrication Intervals
IMPORTANT: The recommended service intervals are based on normal conditions;
severe or unusual conditions may require more frequent lubrication.
Perform each lubrication and service procedure at the beginning and end of each season. Clean grease fittings before using grease gun, to avoid injecting dirt and grit into the bearing. Replace any lost or broken fittings immediately. If a fitting fails to take grease, remove and clean thoroughly, replace fitting if necessary. Also check for failure of adjoining parts.
BEARING REPLACEMENT INSTALLATION
1. If you wish to be able to grease the bearings in the hubs, remove the seal from one side of the bearings as illustrated before assembly. Otherwise the bearings may be left “sealed for life”.
2. When assembling the spoke wheels, bearing assembly and hubcap, be sure to align the grease transfer hole in the spoke wheel with the groove in the hubcap and hole in the hub to allow grease passage.
3. Install/assemble the wheels, hubs and caps. IMPORTANT: THE 2527-530 WASHER MUST BE INSTALLED OR THE WHEEL AND HUB ASSEMBLY WILL FALL OFF DURING USE.
4. Grease the wheel/hub/bearing assembly.
20
Page 21
MAINTENANCE
Storing the Equipment
Store the machine in an area away from human activity Store machine in RAISED position. Install service locks on all wheel cylinders. At the end of the season, the machine should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components to prevent down time at the start of the next season. Store machine under cover with all parts in operating condition.
Clean machine thoroughly to remove all dirt, debris and crop residue, which would hold moisture and cause rusting.
Inspect machine for worn or broken parts. See your Yetter Farm Equipment dealer during the off-season so that parts or service can be acquired when machine is not needed in the field.
Lubricate bearings as outlined in the Lubrication section
Paint all parts which are chipped or worn and require repainting.
Store machine in a clean, dry place with the planting unit out of the sun.
If the machine cannot be stored inside, cover with a waterproof tarpaulin and tie
securely in place.
Do not allow children to play on or around the machine
21
Page 22
PARTS IDENTIFICATION
22
4-2003 TO 7-2007
Page 23
PARTS IDENTIFICATION
8-2007 TO PRESENT
23
Page 24
PARTS IDENTIFICATION
24
Page 25
PARTS IDENTIFICATION
25
Page 26
Problem
Cannot adjust coulter depth shallow enough.
Cannot adjust coulter deep enough.
Coulter will not penetrate.
Coulter penetrates too much.
Seed placement is too deep.
Optional wavy blade disturbs too much soil.
No spring tension.
Residue manager wheels are plugging with corn stalks.
Residue manager wheels are aggressive in loose or tilled soils.
26
TROUBLESHOOTING
Cause
Planter frame not set correctly.
Planter opener blade worn.
Coulter blade worn too small.
Lack of spring tension.
Excessive spring down pressure.
Coulter blade set too deep relative to openers.
Planter frame not level front to back.
Soil too damp or loose.
Planter frame not set correctly.
Broken springs.
High amount of residue. Residue is damp/tough.
Bt. Hybrid corn. Excessively long stalks.
Row unit down pressure is excessive.
Planter frame not level.
Solution
Ensure that in operation the planter frame is at correct height (20”-22”) and level.
Replace planter opener blades.
Replace coulter blade.
Increase spring tension.
Reduce spring tension.
Shallow up coulter depth.
Raise planter drawbar to level planter frame.
Reduce ground speed.
Install a less aggressive blade. 14” Smooth Blade is available.
Check planter frame settings, see above.
Replace broken or damaged parts.
Coulter blade dull, replace blade.
Coulter blade dull, replace blade.
Decrease row unit down pressure.
Level the planter frame
.
Page 27
Problem
Row unit floats out of soil
Planter pulls to one side
Damage/Breakage of blade shaft, coulter arm and or blade
Fertilizer splatter
TROUBLESHOOTING
Cause
Insufficient down pressure
Planter frame not level for and aft
Soil too hard/compacted
Fertilizer coulter blade adjusted too deep
Not an equal number of RH and LH coulter assemblies
Turning with blades in ground
Extreme soil conditions such as very tight soil or heavy rocks, especially combined with: A: speed is too fast B: blades too deep C: turning with blades in ground
Nozzle not aligned with furrow
Liquid pressure is too high (PSI) pounds per square inch
Solution Increase the tension of the planter unit down force springs
Level the frame at 20” frame height while in planting position
May have to use a tillage implement to loosen soil
Raise the coulters. Coulters could hold planter out of ground if set too deep
Assemble equal number of RH and LH coulter assemblies
Avoid this
Avoid whenever possible otherwise: A: reduce speed B: run blades only deep enough to place fertilizer C: do not turn with blades in ground
Ensure each nozzle is directly behind and centered on the coulter blade furrow
Recommended PSI is 20 to
30. Adjust and recalibrate system for different pressure setting.
27
Page 28
Our name
Is getting known
Just a few years ago, Yetter products were sold primarily to the Midwest only. Then we embarked on a program of expansion and moved into the East, the South, the West and now north into Canada. We’re even getting orders from as far away as Australia and Africa.
So, when you buy Yetter products . . .you’re buying a name that’s recognized. A name that’s known and respected. A name that’s become a part of American agriculture and has become synonymous with quality and satisfaction in the field of conservation tillage.
Thank you.
YETTER MANUFACTURING CO.
Colchester, IL 62326-0358 309/776-4111
Toll Free 800/447-5777
Fax 309/776-3222 Website: WWW.YETTERCO.COM E-MAIL: INFO@YETTERCO.COM
2565-730_REV_B 06/09
28
Loading...