yaskawa CIMR-F7U User Manual

F7 Drive

User Manual

Model: CIMR-F7U Document Number: TM.F7.01

Warnings and Cautions

This Section provides warnings and cautions pertinent to this product, that if not heeded, may result in personal injury, fatality, or equipment damage. Yaskawa is not responsible for consequences of ignoring these instructions.

WARNING

YASKAWA manufactures component parts that can be used in a wide variety of industrial applications. The selection and application of YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All products designed to incorporate a component part manufactured by YASKAWA must be supplied to the end user with appropriate warnings and instructions as to that part’s safe use and operation. Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the YASKAWA manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

WARNING

• Read and understand this manual before installing, operating, or servicing this Drive. All warnings, cautions, and

instructions must be followed. All activity must be performed by qualified personnel. The Drive must be installed according to this manual and local codes.

• Do not connect or disconnect wiring while the power is on. Do not remove covers or touch circuit boards while the power is

on. Do not remove or insert the digital operator while power is on.

• Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply

is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50Vdc. T o prevent electric shock, wait at least five minutes after all indicators are OFF and measure DC bus voltage level to confirm safe level.

• Do not perform a withstand voltage test on an y part of the unit. This equipment uses sensitive devices and may be damaged

by high voltage.

WARNING

• The Drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240Vac

maximum (200V Class) and 480Vac maximum (400V Class). Install adequate branch circuit sh ort circuit protection per applicable codes. Failure to do so may result in equipment damage and/or personal injury. Refer to Appendix E for further details.

• Do not connect unapproved LC or RC interference suppression filters, capacitors, or overvoltage protection dev ices to the

output of the Drive. These devices may generate peak currents that exceed Drive specifications.

• To avoid unnecessary fault displays caused by contactors or output switches placed between Drive and motor, auxiliary

contacts must be properly integrated into the control logic circuit.

• YASKAWA is not responsible for any modification of the product made by the user; doing so will void the warranty. This

product must not be modified.

• Verify that the rated voltage of the Drive matches the voltage of the incoming power supply before applying power.

• To meet CE directives, proper line filters and proper installation are required.

• Some drawings in thi s manual may be shown with protective covers or shields removed, to describe d etails. These must be

replaced before operation.

• Observe electrostatic discharge procedures when handling circuit boards to prevent ESD dama ge.

• The equipment may st art unexpectedly upon application of power. Clear all personnel from the Drive, motor, and machine

area before applying power. Secure covers, couplings, shaft keys, and machine loads before energizing the Drive.

• Please do not connect or operate any equipment with visible damage or missing parts. The operating company is responsible

for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

 Intended Use

Drives are intended for installation in electrical systems or machinery. The Drives are designed and manufactured in accordance with applicable UL and cUL standards, and CE directives. For use in the European Union, the installation in machinery and systems must conform t o the following product standards of

the Low Voltage Directive:

EN 50178: 1997-10, Electronic Equipment for Use in Power Installations

EN 60201-1: 1997-12 Machine Safety and Equipping with Electrical Devices

Part 1: General Requirements (IEC 60204-1:1997)

EN 61010: 1997-11 Safety Requirements for Information Technology Equipment (IEC 950:1991 + A1:1992 + A2:1993 + A3:1995 + A4:1996, modified)

The F7 series Drives comply with the provisions of the Low Voltage Directive 73/23/EEC as amended by 93/68/EEC. These Drives conform to the following standard: EN 50178: 1997-10.

Your supplier or Yaskawa representative must be contacted when using leakage current circuit breaker in conjunction with frequency inverters.

In certain systems it may be necessary to use additional monitoring and safety devices in compliance with the relevant safety and accident prevention regulations. The frequency inverter hardware must not be modified.

Introduction

This section describes the applicability of the manual.

This manual is applicable to F7 Drives defined by model numbers of CIMR-F7UFFFF. This manual reflects the Software Version 3020.

The F7 Drive is a Pulse Width Modulated Drive for AC 3-Phase induc tion motors. This type of Drive is also known as an Adjustable Frequency Drive, Variable Frequency Drive, AC Drive, AFD, ASD, VFD, VSD, and Inverter. In this manual, the F7 Drive will be referred to as the “Drive”.

The LCD keypad/operator is equipped with local/remote functions, copy feature, 7 language choices, and 5 lines of display with 16 characters per line. User parameter settings can be recovered at any time via “user initialization” when enabled. Optional Drive Wizard software allows upload/download, as well as graphin g an d mo nitoring of Drive parameters from a PC for ease of Drive management.

This manual may describe trademarked equipment, which is the property of other companies, who are the registered owners.

Other Documents and Manuals are available to support special use or installation of this product. These documents may be provided with the product or upon request. Contact Yaskawa Electric America, Inc. as required. Documents may include the following:

TM.F7.01…Manual included on CD ROM with product TM.F7.02…Programming Manual included on CD ROM with product DriveWizard...Software and Manual…Included on CD ROM with product Option Instructions… Included on CD ROM with product

This manual is subject to change as product improvements occur. The latest version of the manual can be obtained from the Yaskawa website: www.yaskawa.com. The date shown on the rear cover is changed when revisions are made. The latest version of Drive software is also shown.

The Drive’s capacity is categorized based on two types of load characteristics: Heavy Duty and Normal Duty. See Table i.1 below for the differences between Heavy Duty and Normal Duty.

Table i.1 Drive Duty Selectio n

Parameter

C6-01

0: Heavy Duty

(default)

2: Normal Duty

* See Drive Specifications ** Software version VSF103021 and higher allows the carrier frequency to be increased while in HD (C6-01=0). The continuous current

and overload are automatically reduced to the levels indicated in Table 5.1.

This manual references the various Drive capacities according to its model number CIMR-F7U

Rated Output

Current

Standard rating

(varies by model*)

Extended rating

(varies by model*)

Overload

Capacity

150% for 1 min. 150%

Approx. 110% for 1 min.

(varies by model*)

Current Limit

120%

Carrier

Frequency

Low

(2kHz**)

High

(varies by model*)

FFFF. See Drive

Maximum Output

Frequency

300Hz

400Hz

Output Specifications Table i.2 and Table i.3 on the following pages for rated capacities and Drive specifications.

iii

Drive Output Specifications

The standard Drive specifications are listed in the following tables.

 208-240Vac

Table i.2 208-240Vac Drive S pecifications

208-240Vac 208-230Vac

Model Number CIMR-F7U

Rated output capacity

(kVA)

Horsepower

Rated output

(A)

current Overload capacity

(% of rated output current for 60 sec.)

Heavy Duty

Current limit (% of rated output current)

Carrier frequency Maximum output frequency Rated output capacity

(kVA)

(A)

Output ratings

Horsepower Rated output current

Overload capacity (% of rated output current for 60 sec.) Current limit (% of

Normal Duty

rated output current) Carrier frequency

(kHz) Maximum output frequency

Maximum output voltage

*1 The difference between Heavy Duty ratings and the Normal Duty ratings for the Drive are the rated input and output current, overload capacity, carrier frequency, current limit, and

maximum output frequency. Parameter C6-01 must be set to value of “0” for Heavy Duty ratings and “2” for Normal Duty ratings. Factory default is Heavy Duty (C6-01=0).

*2 Horsepower ratings are based on 230V or 460V NEC Table 430.150. The maximum applicable motor output is given for a standard 4-pole motor. When selecting the actual motor

and Drive, be sure that the Drive's rated output current is appropriate for the motor's rated current.

*3 Model 2110 has an overload rating of 138% of rated output current for 60 seconds and a current limit rating of 138%. Models 4220 and 4300 have an overload rating of 150% of

rated output current for 45 seconds and a current limit rating of 150%. *4 When setting the carrier frequency above the factory default, the Drive must be derated. *5 Heavy Duty ratings for models 2110, 4220 and 4300 are effective in software version VSF103021 and higher.

20P4 20P7 21P5 22P2 23P7 25P5 27P5 2011 2015 2018 2022 2030 2037 2045 2055 2075 2090

1.2 1.6 2.7 3.7 5.7 8.8 12.0 17.0 22.0 27.0 32.0 44.0 55.0 69.0 82.0 110.0 130.0 140.0

0.5/0.75 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150

3.2 4.2 7.0 9.6 15.2 23.0 31.0 45.0 58.0 71 85.0 115.0 145.0 180.0 215 283.0 346.0 360.0

150

2kHz

300.0Hz

1.4 1.8 3.0 4.1 6.4 8.8 12.0 18.0 23.0 29.0 34.0 44.0 62.0 73.0 82.0 120.0 140.0 160.0

0.5/0.75 1 2 3 5 7.5 10 15 20 25 30 40 50/60 75 75 100/125 150 150

3.6 4.6 7.8 10.8 16.8 23.0 31.0 46.2 59.4 74.8 88.0 115.0 162.0 192.0 215 312.0 360.0 415.0

107 107 108 107 107 120 120 117 117 114 116 120 107 113 120 109 115 120

120

10 1010 81015158101010105 5 8 2 2 2

400.0Hz

3-phase; 200, 208, 220, 230, or 240Vac

(Proportional to input voltage)

2110

138

 480Vac

* *

Table i.3 480Vac Drive Specifications

Model Number CIMR-F7U 40P4 40P7 41P5 42P2 43P7 44P0 45P5 47P5 4011 4015 4018 4022

Rated output capacity

(kVA)

Horsepower Rated output current (A) 1.8 2.1 3.7 5.3 7.6 8.7 12.5 17.0 24.0 31.0 39.0 45.0

Overload capacity

(% of rated output current for 60 sec.)

Heavy Duty

Current limit (% of rated output current)

Carrier frequency Maximum output

ngs

frequency Rated output capacity

utput rat

Horsepower Rated output current

Overload capacity

(kVA)

(A)

(% of rated output current for 60 sec.) Current limit (% of rated

Normal Duty

output current) Carrier frequency (kHz)

Maximum output frequency

Maximum output voltage 3-phase; 380, 400, 415, 440, 460, or 480Vac (Proportional to input voltage)

Model Number CIMR-F7U 4030 4037 4045 4055

(A)

(kVA)

(A)

Rated output capacity (kVA)

Horsepower Rated output current

Overload capacity

(% of rated output current for 60 sec.) Current limit (% of rated

Heavy Duty

output current) Carrier frequency

Maximum output

ngs

frequency Rated output capacity

utput rat

Horsepower

Rated output current

Overload capacity (% of rated output current for 60 sec.)

Current limit (% of rated

Normal Duty

output current) Carrier frequency (kHz)

Maximum output frequency

Maximum output voltage 3-phase, 380, 400, 415, 440, 460 or 480Vac (Proportional to input voltage)

*1 The difference between Heavy Duty ratings and the Normal Duty ratings for the Drive are the rated input and output current, overload capacity, ca rri er fre quency, current limit, and

maximum output frequency. Parameter C6-01 must be set to value of “0” for Heavy Duty ratings and “2” for Normal Duty ratings. Factory default is Heavy Duty (C6-01=0).

*2 Horsepower ratings are based on 230V or 460V NEC Table 430.150. The maximum applicable motor output is given for a standard 4-pole motor. When selecting the actual motor

and Drive, be sure that the Drive's rated output current is appropriate for the motor's rated current.

*3 Model 2110 has an overload rating of 138% of rated output current for 60 seconds and a current limit rating of 138%. Models 4220 and 4300 have an overload rating of 150% of

1.4 1.6 2.8 4.0 5.8 6.6 9.5 13.0 18.0 24.0 30.0 34.0

0.5/0.75 1 1.5/2 3 5 - 7.5 10 15 20 25 30

150

2kHz

300.0Hz

1.4 1.6 2.8 4.0 5.8 6.6 9.5 13.0 21.0 26.0 30.0 38.0

0.5/0.75 1 1.5/2 3 5 - 7.5 10 15/20 25 30 30

1.8 2.1 3.7 5.3 7.6 8.7 12.5 17.0 27.0 34.0 40.0 50.4

120 120 120 120 120 120 120 120 107 109 117 107

120

15 15 15 15 15 15 15 15 8 10 10 10

400.0Hz

4075 4090 4110

4132 4160 4185 4220 4300

46.0 57.0 69.0 85.0 110.0 140.0 160.0 200.0 230.0 280.0 315.0 450.0 40 50 60 75 100 125/150 - 200 250 300 350 500

60.0 75.0 91.0 112.0 150.0 180.0 216.0 260.0 304.0 370.0 414.0 590.0

150

2kHz

300.0Hz

51.0 59.0 73.0 95.0 120.0 140.0 180.0 200.0 230.0 315.0 390.0 510.0

40/50 60 75 100 125 150 200 - 250 300/350 400/450 500+

67.2 77.0 96.0 125.0 156.0 180.0 240.0 260.0 304.0 414.0 515.0 675.0

107 117 114 108 115 120 108 120 120 107 118 120

120

8885585552 2 2

400.0Hz

150

Notes:

Table of Contents

Warnings and Cautions..................................................................................... i

Introduction ..................................................................................................... iii

Table of Contents........................................................................................... vii

Chapter 1 - Physical Installation ...............................................................................1-1

F7 Model Number, Enclosure, Heat Loss, and Weight.................................1-2

Confirmations upon Delivery.........................................................................1-3

Component Names .......................................................................................1-5

Exterior and Mounting Dimensions ...............................................................1-7

Checking and Controlling the Installation Site ............................................1-11

Installation Orientation and Clearances ......................................................1-12

Removing and Attaching the Terminal Cover .............................................1-13

Removing/Attaching the Digital Operator and Front Cover.........................1-14

Chapter 2 - Electrical Installation.............................................................................. 2-1

Terminal Block Configuration........................................................................2-2

Wiring Main Circuit Terminals .......................................................................2-3

Control Wiring .............................................................................................2-20

Electromagnetic Compatibility (EMC) .........................................................2-26

Installing and Wiring Option Boards............................................................2-30

Chapter 3 - Digital Operator ......................................................................................3-1

Digital Operator Display ................................................................................3-2

Digital Operator Keys....................................................................................3-3

Drive Mode Indicators ...................................................................................3-4

Drive Main Menus .........................................................................................3-6

Quick Setting Menu (-QUICK-) ...................................................................3-11

Programming Menu (-ADV-) .......................................................................3-12

Example of Changing a Parameter.............................................................3-15

Table of Contents vii

Chapter 4 - Start-Up ................................................................................................... 4-1

Drive Start-Up Preparation ...........................................................................4-2

Drive Start-Up Procedures ...........................................................................4-5

Chapter 5 - Basic Programming ............................................................................... 5-1

Description of Parameter Tables .................................................................. 5-2

Control Method .............................................................................................5-2

Speed Command Source .............................................................................5-3

Run Command Source .................................................................................5-4

Stopping Method ..........................................................................................5-5

Accel/Decel Time..........................................................................................5-8

Carrier Frequency......................................................................................... 5-9

Preset Reference........................................................................................5-11

Input Voltage Setting .................................................................................. 5-12

V/F Pattern .................................................................................................5-12

Motor Setup ................................................................................................5-20

PG Option...................................................................................................5-20

Analog Output Gain .................................................................................... 5-21

Motor Overload Fault.................................................................................. 5-22

Stall Prevention ..........................................................................................5-23

Chapter 6 - Diagnostics & Troubleshooting............................................................ 6-1

Fault Detection ............................................................................................. 6-2

Alarm Detection ..........................................................................................6-10

Operator Programming Errors (OPE) ......................................................... 6-15

Auto-Tuning Faults .....................................................................................6-17

Digital Operator COPY Function Faults......................................................6-19

Troubleshooting..........................................................................................6-20

Main Circuit Test Procedure ....................................................................... 6-28

Drive Date Stamp Information ................................................................... 6-31

Table of Contents viii

Chapter 7 - Maintenance............................................................................................ 7-1

Periodic Inspection........................................................................................7-2

Preventive Maintenance ...............................................................................7-3

Periodic Maintenance of Parts ......................................................................7-4

Heatsink Cooling Fan Replacement .............................................................7-5

Removing and Mounting the Terminal Card .................................................7-7

Appendix A - Parameters.......................................................................................... A-1

F7 Parameter List ........................................................................................ A-3

F7 Monitor List ........................................................................................... A-38

F7 Fault Trace List ..................................................................................... A-41

F7 Fault History List ................................................................................... A-41

Appendix B - Capacity Related Parameters............................................................ B-1

Drive Capacity Selection.............................................................................. B-2

Parameters Affected by Drive Capacity Setting........................................... B-3

Appendix C - Specifications..................................................................................... C-1

Standard Drive Specifications...................................................................... C-2

Appendix D - Communications ................................................................................ D-1

Using Modbus Communication .................................................................... D-2

Modbus Function Code Details.................................................................... D-8

Modbus Data Tables.................................................................................. D-10

Modbus Self-Diagnosis .............................................................................. D-18

Table of Contents ix

Appendix E - Peripheral Devices..............................................................................E-1

Branch Circuit Short Circuit Protection .........................................................E-2

Branch Circuit Overload Protection ............................................................. E-5

Peripheral Devices .......................................................................................E-6

Appendix F - Spare Parts .......................................................................................... F-1

F7 Primary Spare Parts - 208/230/240Vac...................................................F-2

F7 Primary Spare Parts - 480Vac.................................................................F-3

Index...................................................................................................... Index-1

Support Services .................................................................... Inside rear cover

Table of Contents x

Chapter 1

Physical Installation

This chapter describes the requirements for receiving and installing the F7 Drive.

F7 Model Number, Enclosure, Heat Loss, and Weight .....1-2

Confirmations upon Delivery .............................................1-3

Component Names ........................................................... 1-5

Exterior and Mounting Dimensions ...................................1-7

Checking and Controlling the Installation Site................. 1-11

Installation Orientation and Clearances ..........................1-12

Removing and Attaching the Terminal Cover.................. 1-13

Removing/Attaching the Digital Operator

and Front Cover .............................................................. 1-14

Physical Installation 1 - 1

F7 Model Number, Enclosure, Heat Loss, and Weight

Table 1.1 F7 Model Number and Enclosure Style

Input

Voltage

3-Phase

208-240Vac

208-230Vac

480 Vac

Model-Number

CIMR-F7U20P4 NEMA Type 1 (IP20) CIMR-F7U20P7 NEMA Type 1 (IP20) 26 42 68 CIMR-F7U21P5 NEMA Type 1 (IP20) 48 50 98 CIMR-F7U22P2 NEMA Type 1 (IP20) 68 59 127 CIMR-F7U23P7 NEMA Type 1 (IP20) CIMR-F7U25P5 NEMA Type 1 (IP20) 164 84 248 CIMR-F7U27P5 NEMA Type 1 (IP20) 13.2 (6.0) 219 113 332 CIMR-F7U2011 NEMA Type 1 (IP20) 15.4 (7.0) 357 168 525 CIMR-F7U2015 NEMA Type 1 (IP20) CIMR-F7U2018 NEMA Type 1 (IP20) 472 208 680 CIMR-F7U2022 NEMA Type 1 (IP20) 53 (24) 583 252 835 CIMR-F7U2030 NEMA Type 1 (IP20) 59 (27) 883 333 1216 CIMR-F7U2037 Open Chassis (IP00) 125 (57) 1010 421 1431 CIMR-F7U2045 Open Chassis (IP00) 139 (63) 1228 499 1727 CIMR-F7U2055 Open Chassis (IP00) 189 (86) 1588 619 2207 CIMR-F7U2075 Open Chassis (IP00) 191 (87) 1956 844 2800 CIMR-F7U2090 Open Chassis (IP00) 238 (108) 2194 964 3158 CIMR-F7U2110 Open Chassis (IP00) 330 (150) 2733 1234 3967 CIMR-F7U40P4 NEMA Type 1 (IP20) CIMR-F7U40P7 NEMA Type 1 (IP20) 17 41 58 CIMR-F7U41P5 NEMA Type 1 (IP20) 36 48 84 CIMR-F7U42P2 NEMA Type 1 (IP20) CIMR-F7U43P7 NEMA Type 1 (IP20) 80 68 148 CIMR-F7U44P0 NEMA Type 1 (IP20) 90 70 160 CIMR-F7U45P5 NEMA Type 1 (IP20) 127 81 208 CIMR-F7U47P5 NEMA Type 1 (IP20) CIMR-F7U4011 NEMA Type 1 (IP20) 232 158 390 CIMR-F7U4015 NEMA Type 1 (IP20) CIMR-F7U4018 NEMA Type 1 (IP20) 389 201 590 CIMR-F7U4022 NEMA Type 1 (IP20) CIMR-F7U4030 NEMA Type 1 (IP20) 691 298 989 CIMR-F7U4037 NEMA Type 1 (IP20) CIMR-F7U4045 NEMA Type 1 (IP20) 901 386 1287 CIMR-F7U4055 NEMA Type 1 (IP20) 1204 478 1682 CIMR-F7U4075 Open Chassis (IP00) 194 (88) 1285 562 1847 CIMR-F7U4090 Open Chassis (IP00) 196 (89) 1614 673 2287 CIMR-F7U4110 Open Chassis (IP00) 224 (102) 1889 847 2736 CIMR-F7U4132 Open Chassis (IP00) 265 (120) 2388 1005 3393 CIMR-F7U4160 Open Chassis (IP00) 352 (160) 2791 1144 3935 CIMR-F7U4185 Open Chassis (IP00) 572 (259) 2636 1328 3964 CIMR-F7U4220 Open Chassis (IP00) 616 (279) 3797 1712 5509 CIMR-F7U4300 Open Chassis (IP00) 891 (404) 5838 2482 8320

Enclosure Style

Weight

lb (kg)

6.6 (3.0)

8.8 (4.0)

24.2 (11.0)

6.6 (3.0)

8.8 (4.0)

13.2 (6.0)

22 (10)

53 (24)

88 (40)

Heat Loss (watts)

Heatsink Internal Total

19 39 58

110 74 184

416 182 598

14 39 53

59 56 115

193 114 307

296 169 465

420 233 653

801 332 1133

Physical Installation 1 - 2

Confirmations upon Delivery

 Receiving Checks

Check the following items as soon as the Drive is received.

Table 1.2 Receiving Checks

Item Method

Has the correct model of Drive been delivered?

Is the Drive damaged in any way?

Are any screws or other components loose? Use a screwdriver or other tool to check for tightness.

If there are any irregularities in the above items, contact the shipping company, or the distributor / representative who sold the Drive, or a Yaskawa office immediately.

 Nameplate Information

A nameplate is attached to the right side of each Drive. The following nameplate is an example for a standard Drive.

Check the model number on the nameplate on the right side of the Drive. Reconcile with packing slip and/or order information.

Inspect the entire exterior of the Drive to see if there are any dents, scratches or other damage resulting from shipping.

Drive Model Number

Input Power Rating

Output Power Rating

Serial Number

UL File Number

Note: The Drive Model Number, Drive Spec Number, Software Number, and Serial Number are required to completely identify a Drive.

HD - Heavy Duty; ND - Normal Duty

Fig 1.1 F7 Drive Nameplate

Drive Spec Number

Weight Software Number

Physical Installation 1 - 3

 Drive Model Numbers

The model number on the nameplate indicates the design specification, voltage, and rating of the Drive in alphanumeric codes.

CIMR – F7 U 2 0 2 2

AC Drive

F7 Family

No.

Spec

UL Specification

Rating

No.

2 4

Voltage

3-phase, 208-240Vac

3-phase, 480Vac

Fig 1.2 Drive Model Number Structure

 Drive Enclosure and Revision Code

The SPEC number on the nameplate indicates the voltage, Drive rating, enclosure type, and the revision code of the Drive in alphanumeric codes. The SPEC number for Drives that have custom features, i.e. CASE software, will have a SPEC number that indicates the custom features installed.

0 2 2 1 E

No.

2 4

Voltage

3-phase, 208 - 240Vac

3-phase, 480Vac

Rating

Hardware Revision

No.

0 Open chassis (IEC IP00) 1

Enclosure Type

NEMA Type 1 (IEC IP20)

TERMS

Fig 1.3 SPEC Number Structure

Open Chassis Type (IEC IP00)

Protected so that parts of the human body cannot reach electrically charged parts from the front when the Drive is mounted in a control panel, also called protected chassis.

NEMA Type 1 (IEC IP20)

The Drive is shielded from the exterior, and can thus be mounted to the interior wall of a building (not necessarily enclosed in a control panel). The protective structure conforms to the standards of NEMA 1 in the USA. All protective covers (Fig 1.4 and Fig 1.6) must be installed to conform with IEC IP20 and NEMA Type 1 requirements.

Physical Installation 1 - 4

Component Names

 Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018

The external appearance, component names, and terminal arrangement of the Drive are shown in Fig 1.4 and 1.5.

Control circuit terminal

layout label

{

Cont

rol circuit terminals

See Fig. 2.3 for actual terminal layout

[Required for NEMA Type 1 (IEC IP20)]

Front cover

Digital Operator

Terminal cover

Top protective cover

Mounting hole

Die-cast Heat Sink

Nameplate

Bottom protective cover

Fig 1.4 Drive Appearance

Main circuit terminals

Ground terminal

Charge indicator

Ground terminal

Fig 1.5 Terminal Arrangement (Terminal Cover Removed)

Physical Installation 1 - 5

 Models CIMR-F7U2022 thru 2110 and 4030 thru 4300

The external appearance, component names, and terminal arrangement of the Drive are shown in Fig 1.6 and 1.7.

Mounting holes

Drive cover

Cooling fan

Front cover

Digital Operator

Terminal cover

Fig 1.6 Drive Appearance

Cooling fan

Nameplate

Control circuit terminal layout label

{

Control circuit terminals

See Fig. 2.3 for actual terminal layout

Main circuit

terminals

Ground terminal

Fig 1.7 Terminal Arrangement (Terminal Cover Removed)

Charge indicator

Ground terminal

Physical Installation 1 - 6

Exterior and Mounting Dimensions

DIMENSIONS: F7 (NEMA 1)

208-240V (F7U20P4-2018) 480V (F7U40P4-4018)

Physical Installation 1 - 7

Physical Installation 1 - 8

Physical Installation 1 - 9

Physical Installation 1 - 10

Checking and Controlling the Installation Site

Install the Drive as described below and maintain optimum conditions.

 Installation Site

Install the Drive to a non-combustible surface under the following conditions in UL Pollution Degree 2 environments. This excludes wet locations where pollution may become conductive due to moisture, and locations containing conductive foreign matter.

Table 1.3 Installation Site Specifications

Type Ambient Operating Temperature Humidity Plenum Rated

NEMA Type 1 14°F-to 104°F (-10-to +40°C) 95%-RH-or-less-(no-condensation) Yes

Open Chassis 14°F-to 113°F (-10-to-+45°C) 95%-RH-or-less-(no-condensation) No

Protective covers are attached to the top and bottom of the Drive. It is recommended to remove the protective covers before operating a NEMA Type 1 Drive (Models CIMR-F7U2030/4055 and smaller) in a panel to obtain the 113° (45°C) ambient operating temperature.

Observe the following precautions when installing the Drive. Make sure to install:

• in a clean location which is free from oil mist and dust.

• in an environment where metal shavings, oil, water, or other foreign materials do not get into the Drive.

• in a location free from radioactive materials and combustible materials (e.g. wood).

• in a location free from harmful gases and liquids.

• in a location free from excessive vibration.

• in a location free from chlorides.

• in a location away from direct sunlight.

 Controlling the Ambient Temperature

T o enhance the reliability of operation, the Drive should be installed in an environment free from extreme temperature variation. If the Drive is installed in an enclosure, use a cooling fan or air conditioner to maintain the internal air temperature below 113°

F (45°C).

 Protecting the Drive from Foreign Matter

During Drive installation and project construction, it is possible to have foreign matter such as metal shavings or wire clippings fall inside the Drive. To prevent foreign matter from falling into the Drive, place a temporary cover over the Drive.

Always remove the temporary cover from the Drive before start-up. Otherwise, ventilation will be reduced, causing the Drive to overheat.

Physical Installation 1 - 11

Installation Orientation and Clearances

Install the Drive vertically so as not to reduce the cooling efficiency. When installing the Drive, always provide the following installation clearances to allow normal heat dissipation and air flow. Ensure that the heatsink is against a closed surface to avoid diverting cooling air around the heatsink.

1.97in *

(50mm) minimum

4.75in *2 (120mm) minimum Air

1.2in (30.5mm) minimum

1.97in (50mm) minimum

*1For Drive models F7U2110, F7U4160, and F7U4220, this clearance dimension is 4.75in (120mm) minimum.

For Drive model F7U4300, this clearance dimension is 11.8in (300mm) minimum. All other models require 1.97in (50mm) minimum.

For Drive model F7U4300, this clearance dimension is 11.8in (300mm) minimum. All other models require 4.75in (120mm) minimum.

1.2in

(30.5mm) minimum

4.75in (120mm) minimum Air

Vertical ClearanceHorizontal Clearance

Fig 1.8 Drive Installation Orientation and Clearance

1. The same clearance is req uired horizontally and vertically for both Open Chassis (IP00)

IMPORTANT

and NEMA Type 1 Drives.

2. Always remove the top and bot tom protection co ver s before installing a CIMR-F7U201 8/ 4018 and smaller Drive in a panel.

3. Always provide enough clearance for lifting eye bolts and the main circuit wiring when installing a CIMR-F7U2022/4030 and larger Drive in a panel.

Physical Installation 1 - 12

Removing and Attaching the Terminal Cover

Remove the terminal cover to connect cables to the control circuit and main circuit terminals.

 Removing the Terminal Cover

 Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018

Loosen the screw at the bottom of the terminal cover, press in on the sides of the terminal cover in the directions of arrows 1, and then lift up on the terminal in the direction of arrow 2.

Fig 1.9 Removing the Terminal Cover

 Models CIMR-F7U2022 thru 2110 and 4030 thru 4300

Loosen the screws on the left and right at the top of the terminal cover, pull down the terminal cover in the direction of arrow 1, and then lift up on the terminal cover in the direction of arrow 2.

Fig 1.10 Removing the Terminal Cover

 Attaching the Terminal Cover

After wiring the terminal block, attach the terminal cover by reversing the removal procedure. For Models CIMR-F7U2018/4018 and smaller, insert the tab on the top of the terminal cover into the groove on the Drive, and

press in on the bottom of the terminal cover until it clicks into place. For Drives CIMR-F7U2022/4030 and larger, insert the tab on the top of the terminal cover into the groove on the Drive, and

secure the terminal cover by lifting it up toward the top of the Drive.

Physical Installation 1 - 13

Removing/Attaching the Digital Operator and Front Cover

 Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018

For Models CIMR-F7U2018/4018 and smaller, remove the terminal cover and then use the following procedures to remove the Digital Operator and front cover.

 Removing the Digital Operator

Press on the side of the Digital Operator in the direction of arrow 1 to unlock, then lift the Digital Operator in the direction of arrow 2 to remove it as shown in Fig 1.11.

Fig 1.11 Removing the Digital Operator

 Removing the Front Cover

Press the left and right sides of the front cover in the direction of arrows 1 and lift the bottom of cover in the direction of arrow 2 to remove it as shown in Fig 1.12.

Fig 1.12 Removing the Front Cover

 Mounting the Front Cover

Mount the front cover to the Drive by performing the steps to remove the front cover in reverse order.

1. Do not mount the front cover with the Digital Operator attached as this may cause the Digital Operator to malfunction due to improper mating with its connector.

2. Insert the tab of the upper part of the front cover into the groove of the Drive and press the lower part of the front cover onto the Drive until it snaps into place.

Physical Installation 1 - 14

 Mounting the Digital Operator

After attaching the front cover, mount the Digital Operator onto the Drive using the following procedure:

1. Hook the Digital Operator at A (two locations) on the left side of the opening on the front cover by moving in the direction of arrow 1 as shown in the following illustration.

2. Press the Digital Operator in the direction of arrow 2 until it snaps in place at B (two locations).

IMPORTANT

Fig 1.13 Mounting the Digital Operator

1. Do not remove or attach the Digital Operator and do not mo unt or re move the front cover using methods other than those described above, or damage to the Digital Operator or Drive may occur.

2. Never attach the front cover to the Drive with the Digital Operator already attached. Damage to the Digital Operator may occur. Always attach the front cover to the Drive first, and then attach the Digital Operator to the front cover.

Physical Installation 1 - 15

 Models CIMR-F7U2022 thru 2110 and 4030 thru 4300

For Models CIMR-F7U2022/4030 and larger, remove the terminal cover and then use the following procedures to remove the Digital Operator and front cover.

 Removing the Digital Operator

Use the same procedure for Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018.

 Removing the Front Cover

Loosen all screws on the front cover. Lift up at the location labelled 1 at the top of the control circuit terminal card and move in the direction of arrow 2.

Fig 1.14 Removing the Front Cover

 Mounting the Front Cover

Attach the front cover by reversing the procedure to remove it.

1. Confirm that the Digital Operato r is not m oun ted on the front cover. If the cover is attached while the Digital Operator is mounted to it, the Digital Operator may malfunction due to improper mating with its connector.

2. Insert the tab on the top of the front cover into the slot on the Drive and press in on the cover until it clicks into place on the Drive.

 Mounting the Digital Operator

Use the same procedure for Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018.

Physical Installation 1 - 16

Chapter 2

Electrical Installation

This chapter describes wiring terminals, main circuit terminal connections, main circuit terminal wiring specifications, control circuit terminals, and control circuit wiring specifications.

Terminal Block Configuration ............................................ 2-2

Wiring Main Circuit Terminals ........................................... 2-3

Control Wiring ................................................................. 2-20

Electromagnetic Compatibility (EMC) ............................. 2-26

Installing and Wiring Option Boards................................ 2-30

Electrical Installation 2 - 1

Terminal Block Configuration

The wiring terminals are shown in Fig 2.1, Fig 2.2 and Fig 2.3.

Control circuit terminal layout label

Control circuit terminals

See Fig. 2.3 below for actual terminal layout

Ground terminal

Fig 2.1 Terminal Configuration for Models CIMR-F7U2018/4018 and Smaller

Control circuit terminal

layout label

Control circuit terminals

See Fig. 2.3 below for actual terminal layout

Ground terminal

Main circuit terminals

Charge indicator

Ground terminal

Charge indicator

E(G)

Main circuit terminals

Ground terminal

Fig 2.2 Terminal Configuration for Models CIMR-F7U2022/4022 and Larger

SN SC SP A1 A2 +V AC -V A3 MP AC RP R+ R- MCM5 M6 MA MB

S1 S2 S3 S4 S5 S6 S7 S8 FM AC AM IG S+ S- M2M3 M4 M1

Fig 2.3 Control Circuit Terminal Layout

Electrical Installation 2 - 2

E(G)

Wiring Main Circuit Terminals

 Applicable Wire Sizes and Closed-loop Connectors

Select the appropriate wires and crimp terminals from Table 2.1 and Table 2.2. Refer to instruction manual TOE-C726-2 for Braking Resistor Unit and Braking Unit wire sizes.

Table 2.1 208-240Vac Wire Sizes and Connector Specifications

Drive Model

CIMR-F7U

20P4

Terminal Symbol

R/L1, S/L2, T/L3, , 1, 2, B1, B2

U/T1, V/T2, W/T3

Terminal

Screws

Clamping

Torque

lb. in.

(N•m)

10.6 to 13.2 (1.2 to 1.5)

Possible Wire

Sizes AWG

(mm

14 to 10

(2 to 5.5)

)

Recommended

Wire Size AWG

)

(mm

(2)

Wire Type

20P7

21P5

22P2

23P7

25P5

27P5

2011

2015

2018

2022

2030

R/L1, S/L2, T/L3, , 1, 2, B1, B2

R/L1, S/L2, T/L3, , 1, R1/L11, S1/L21, T1/L31

U/T1, V/T2, W/T3

R/L1, S/L2, T/L3, , 1, 2

U/T1, V/T2, W/T3

B1, B2 M5

R/L1, S/L2, T/L3, , 1, 2

U/T1, V/T2, W/T3

B1, B2 M5

U/T1, V/T2, W/T3,

R/L1, S/L2, T/L3, , 1 U/T1,

V/T2, W/T3, R1/L11, S1/L21, T1/L31

10.6 to 13.2 (1.2 to 1.5)

21.99 (2.5)

35.2 to 43.99 (4.0 to 5.0)

21.99 (2.5)

35.2 to 43.99 (4.0 to 5.0)

79.2 to 87.97

(9.0 to 10.0)

21.99 (2.5)

35.2 to 43.99 (4.0 to 5.0)

79.2 to 87.97

(9.0 to 10.0)

35.2 to 43.99 (4.0 to 5.0)

79.2 to 87.97

(9.0 to 10.0)

79.2 to 87.97

(9.0 to 10.0)

35.2 to 43.99 (4.0 to 5.0)

79.2 to 87.97

(9.0 to 10.0)

14 to 10

(2 to 5.5)

14 to 10

(2 to 5.5)

14 to 10

(2 to 5.5)

12 to 10

(3.5 to 5.5)

12 to 10

(3.5 to 5.5)

8 to 6

(8 to 14)

6 to 4

(14 to 22)

4 to 2

(22 to 38)

8 to 6

(8 to 14)

(22)

3 to 2

(30 to 38)

8 to 6

(8 to 14)

(22)

N/A

14 (2)

(3.5)

(5.5)

(8)

(22)

(14)

(30)

(22)

Application

Dependent

(22)

(38)

(30)

Application

Dependent

(22)

(50)

(38)

Application

Dependent

(22)

1/0

(60)

Application

Dependent

(22)

600Vac

UL Approved

vinyl-sheathed

or equivalent

Electrical Installation 2 - 3

+ 225 hidden pages

yaskawa CIMR-F7U User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Physical Installation

Electrical Installation

Wiring Main Circuit Terminals