YASKAWA CIMR-D2A0020, CIMR-D2A0005, CIMR-D2A0010, CIMR-D4A0010, CIMR-D4A0005 Quick Start Manual

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YASKAWA D1000 Series

Power Regenerative Converter

Quick Start Guide

Type: CIMR-D Models: 200 V Class, Three-Phase Input: 5 to 130 kW

400 V Class, Three-Phase Input: 5 to 630 kW

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

MANUAL NO. TOEP C710656 06A

No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

2 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 MECHANICAL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 HARMONIC FILTER MODULE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5 USING THE DIGITAL OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

6 POWERING UP THE CONVERTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

7 OPERATION WITH THE DRIVE CONNECTED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8 PARAMETER TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

9 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

10 UL STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 3

1 Preface

W ARNING

DANGER

W ARNING

CAUTION

CIMR-AA2A0021FAA

200V 3Phase 5.5kW/3.7kW

S/N:

危険

据え付け、運転の前には必ず取扱説明書を読むこと。通電中および電源遮断後5分以内はフロントカバーを外さない事。 400V級インバータの場合は、電源の中性点が接地されていることを確認すること。(対応）保守・点検、配線を行う場合は、出力側開閉器を遮断後5分待って実施してください。

けが．感電のおそれがあります。

高温注意

インバータ上部、両側面は高温になります。触らないでください。

●

AVERTISSMENT

NPJT31470-1

Lire le manuel avant l'installation. Attendre 5 minutes après la coupure de l'alimentation, pour permettre la décharge des condensateurs. Pour répondre aux exigences , s assurer que le neutre soit relié à la terre, pour la série 400V. Après avoir déconnécte la protection entre le driver et le moteur, veuillez patienter 5 minutes avain d’effectuer une opération de montage ou de câblage du variateur.

Risque de décharge électrique.

Surfaces Chaudes

Dessus et cotés du boitier Peuvent devenir chaud. Ne Pas toucher.

WARNING

Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to requirements, make sure to ground the supply neutral for 400V class. After opening the manual switch between the drive and motor, please wait 5 minutes before inspecting, performing maintenance or wiring the drive.

Risk of electric shock.

Hot surfaces

Top and Side surfaces may become hot. Do not touch.

●

LO RE

F2F1

ESC

RUN STOP

ENTERRESET

ALM

DIGITAL OPERATOR JVOP-180

1Preface

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products. This manual is designed to ensure correct and suitable application of D1000-Series power regenerative converters. Read this manual before attempting to install, operate, maintain, or inspect a unit and keep it in a safe, convenient location for future reference. Be sure you understand all precautions and safety information before attempting application.

 Applicable Documentation

The following manuals are available for D1000 series:

YASKAWA D1000 Series Power Regenerative Converter Quick Start Guide (TOEP C710656 06) (This document)

This guide is packaged together with the product and contains basic information required to install and wire the converter, in addition to an overview of fault diagnostics, maintenance, and parameter settings. It is meant to get the converter ready for a trial run with the application and for basic operation.

YASKAWA D1000 Series Power Regenerative Converter Technical Manual (SIEP C710656 06)

This manual is available for download on our documentation website, www.yaskawa.eu.com. It provides detailed information on parameter settings, functions, and MEMOBUS/Modbus specifications. Use this manual to expand the functionality of the converter and to take advantage of higher performance features.

 General Warnings

Read and understand this manual before installing, operating or servicing this unit. The unit must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or fatal injury or damage to the products or to related equipment and systems.

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

4 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

1 Preface

NOTICE

DANGER

W ARNING

Indicates a property damage message.

 Safety Messages

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

Electrical Shock Hazard

Do not install, wire, maintain, or inspect the product or replace parts while the power supply is turned on.

Failure to comply will result in death or serious injury.

Disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. After shutting off the power, wait for at least the amount of time specified on the unit before touching any components.

Do not turn on the power supply or supply power to the input-side AC reactor or to the harmonic filter (harmonic filter module) only.

Voltage will remain in the internal capacitor and will result in death or serious injury. Always connect a unit as shown in the Standard Connection Diagram before you turn on the power supply.

Sudden Movement Hazard

System may start unexpectedly upon application of power, resulting in death or serious injury.

Clear all personnel from the converter, drive, motor and machine area before applying power to the converter. Secure covers, couplings, shaft keys and machine loads.

Electrical Shock Hazard

Do not attempt to modify or alter the unit in any way not explained in this manual.

Failure to comply could result in death or serious injury.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Do not allow unqualified personnel to perform work on the converter.

Failure to comply could result in death or serious injury.

Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of converters.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Always use a ground wire that complies with technical standards on electrical equipment and minimize the length of the ground wire.

Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could result in death or serious injury.

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 5

1 Preface

CAUTION

W ARNING

Make sure the protective earthing conductor complies with technical standards and local safety regulations.

Because the leakage current exceeds 3.5 mA in model 4A0630, IEC/EN 61800-5-1 states that either the power supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective

earthing conductor with a cross-section of at least 10 mm result in death or serious injury.

Use appropriate equipment for residual current monitoring/detection (RCM/RCD).

This drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current operated protective or monitoring device is used for protection in case of direct or indirect contact, always use an RCM or RCD of type B according to IEC/EN60755.

Do not operate equipment with covers removed.

Failure to comply could result in death or serious injury.

(Cu) or 16 mm2 (Al) must be used. Failure to comply may

Fire Hazard

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the unit matches the voltage of the incoming power supply before applying power.

When installing an IP00/IP20 converter in a closed panel or cabinet, sufficiently cool the panel or cabinet with a cooling fan or air conditioner so that the air temperature entering the unit is 50°C or cooler.

Failure to comply could result in overheating and fire.

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire.

Do not install the unit to a combustible surface. Never place combustible materials on the unit.

Crush Hazard

Only allow qualified personnel to operate a crane or hoist to transport the unit.

Failure to comply may result in serious injury or death from falling equipment.

Do not carry the converter by the front cover or the terminal cover.

Failure to comply may result in minor or moderate injury from the main body of the converter falling.

Hold the specified locations when carrying a harmonic filter module by hand.

Holding any other location when carrying the harmonic filter module could cause the module could fall and cause injury.

Carry all standard configuration and peripheral devices in a method suitable for the weight of the device.

Incorrectly handling devices could cause them to fall and result in injury or damage to the device.

6 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

1 Preface

NOTICE

Do not disconnect the wiring to the unit and harmonic filter module while the unit is outputting a voltage.

Improper equipment sequencing could result in damage to the unit.

When connecting a unit, use a power supply with a capacity that is the same or higher than the capacity calculated by the power supply capacity selection formula below.

Power supply capacity ≥ × Input power supply rated voltage × Rated AC input current / 1000

Failure to comply could result in damage to the unit.

Observe proper electrostatic discharge procedures (ESD) when handling the converter, circuit boards, and CMOSIC.

Failure to comply may result in ESD damage to the unit circuitry.

Do not perform a withstand voltage test on any part of the unit.

Failure to comply could result in damage to the sensitive devices within the unit.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

Install adequate branch circuit short circuit protection per applicable codes.

Failure to comply could result in damage to the unit.

The converter is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V Class).

Prevent foreign matter such as metal shavings or wire clippings from falling into the unit during drive installation and project construction.

Failure to comply could result in damage to the unit. Place a temporary cover over the top during installation. Be sure to remove the temporary cover before start-up, as the cover will reduce ventilation and cause the unit to overheat.

Never lift the unit up while the cover is removed.

This can damage the terminal board and other components.

Do not perform signal checks during operation.

Failure to comply could result in damage to the unit.

Check the following items before you turn on the power supply.

Failure to comply could result in damage to the unit and filter module.

• Is the power supply voltage correct? 200 V Class: AC190 to 240 V 50/60 Hz 400 V Class: AC380 to 480 V 50/60 Hz

• Are the unit and the control devices connected properly (e.g., is the phase order correct)?

• Is the phase order correct between the main circuit terminals (R/L1, S/L2, and T/L3) on the unit and the power supply voltage detection terminals (r1/ 11, 1/ 21, and t1/ 31).

• Are the control circuit terminals on the unit connected properly to the control devices?

• Are the Run Commands for the unit and the control devices turned off?

Replace the cooling fan correctly according to instructions in this manual.

Incorrect cooling fan mounting direction will prevent sufficient cooling of the unit and could damage internal circuits.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance.

Use shielded, twisted-pair wires and ground the shield to the ground terminal of the unit.

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 7

1 Preface

NOTICE

Do not modify the circuitry of the unit and the filter module.

Failure to comply could result in damage to the unit and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Check all the wiring to ensure that all connections are correct after installing the unit and connecting any other devices.

Failure to comply could result in damage to the unit.

To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from switching the unit power supply off and on more than once every 30 minutes.

If a fuse is blown or equipment for residual current monitoring/detection (RCM/RCD) is tripped, check the wiring and the selection of the peripheral devices.

Contact your supplier if the cause cannot be identified after checking the above.

Do not restart the unit or immediately operate the peripheral devices if a fuse is blown or an RCD is tripped.

Check the wiring and the selection of peripheral devices to identify the cause.

Contact your supplier before restarting the unit or the peripheral devices if the cause cannot be identified.

Do not expose the unit to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the unit.

Do not pack the unit in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

 Precautions for CE Low Voltage Directive Compliance

This drive has been tested according to European standard IEC/EN61800-5-1, and it fully complies with the Low Voltage Directive.

Do not use converters in areas with pollution higher than severity 2 and overvoltage category 3 in accordance with IEC/EN664.

Ground the neutral point of the main power supply for 400 V Class converters.

8 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

2 Mechanical Installation

D1000

YEU

D1000

Model

Input specifications Output specifications MASS Lot number Serial number

VAJ123456 IP00

EUJ710800

: AC3PH 200-240V 50/60Hz 15A : AC3PH 200-240V 50/60Hz 15A : 6.5 kg : 6W3050-2-100 : J0073D207410100

MODEL

INPUT OUTPUT MASS O / N S / N

YASKAWA ELECTRIC CORPORATION

MADE IN JAPAN

2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan

PASS

FILE NO: E131457

2 Mechanical Installation

 Upon Receipt

Perform the following tasks after receiving the converter and the filter module:

• Inspect the converter and the harmonic filter module for damage. If the converter or the harmonic filter module appear damaged upon receipt, contact the shipper immediately.

• Verify receipt of the correct model by checking the information on the nameplate.

• If you have received the wrong model or the converter or the harmonic filter module does not function properly, contact your supplier.

 Nameplate

CIMR-DC2A0005BAA

Model Rated output capacity Input specifications Output specifications MASS Lot number Serial number

MODEL RATED OUTPUT CAPACITY : 40kW REV : A INPUT

: AC3PH 200-240V 50/60Hz 15A

OUTPUT

: DC330V 15A

MASS

: 5 kg

O / N

: 6W3050-2-100

S / N

: J0073D207410100 IP20

FILE NO: E131457

YASKAWA ELECTRIC CORPORATION

2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyusyu 806-0004 Japan

PRG : 1010

VAJ123456

PASS

MADE IN JAPAN

Software version

<1>

Figure 1

<1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate.

Figure 1 Converter Nameplate Information Example

Figure 2 Harmonic Filter Module Nameplate Information Example

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 9

2 Mechanical Installation

Side Clearance Top/Bottom Clearance

 Installation Environment

Install the unit in an environment matching the specifications in Tab le 1 to help prolong the optimum performance life of the converter.

Table 1 Installation Environment

Environment Conditions

Installation Area Indoors

IP00 Open Type enclosure: -10°C to +50°C IP20 Open Type enclosure: -10°C to +40°C

Ambient Tempe rature

Humidity 95% RH or less and free of condensation Storage

Tempe rature

Surrounding Area

Altitude 1000 m or lower, up to 3000 m with derating. Refer to the Technical Manual for details.

Vibration

Orientation Install the converter vertically to maintain maximum cooling effects.

Converter reliability improves in environments without wide temperature fluctuations. When using the converter in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the converter or the harmonic filter module.

-20°C to +60°C

Install the converter and the harmonic filter module in an area free from:

• oil mist and dust

• metal shavings, oil, water, or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight.

10 to 20 Hz at 9.8 m/s 10 to 20 Hz at 9.8 m/s 10 to 20 Hz at 5.9 m/s

, 20 to 55 Hz at 5.9 m/s2 (2A0005 to 2A0050, 4A0005 to 4A0100)

, 20 to 55 Hz at 2.0 m/s2 (2A0065 to 2A0130, 4A0130 to 4A0370)

, 20 to 55 Hz at 2.0 m/s2 (4A0630)

NOTICE: Avoid placing unit peripheral devices, transformers, or other electronics near the unit as the noise created can lead to erroneous operation. If such devices must be used in close proximity to the unit, take proper steps to shield the unit from noise.

NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the unit during installation. Failure to comply could result in damage to the unit. Place a temporary cover over the top of the unit during installation. Remove the temporary cover before drive start-up, as the cover will reduce ventilation and cause the unit to overheat.

 Installation Orientation and Spacing

Figure 3 shows the installation distance required to maintain sufficient space for airflow and wiring. Install the heatsink

against a closed surface to avoid diverting cooling air around the heatsink.

Figure 2

A – 50 mm minimum C – 120 mm minimum B – 30 mm minimum D – Airflow direction

Figure 3 Correct Installation Spacing (Single)

10 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

2 Mechanical Installation

 Installation Screws

Refer to Exterior and Mounting Dimensions on page 13 for the sizes of the installation screws.

 Precautions and Instructions for Installation

Read the following precautions and instructions before installing models 4A0270 to 4A0630.

WARNING! Crush Hazard. Observe the following instructions and precautions. Failure to comply could result in serious injury or death from falling equipment.

• Only use vertical suspension to temporarily lift the drive during installation to an enclosure panel.

• Do not use vertical suspension to transport the converter.

• Use screws to securely affix the converter front cover, terminal blocks, and other converter components

prior to vertical suspension.

• Do not subject the converter to vibration or impact greater than 1.96 m/s2 (0.2 G) while it is suspended by the wires.

• Do not attempt to flip the converter over while it is suspended by the wires.

• Do not leave the converter unattended while it is suspended by the wires.

 Horizontal Suspension of Models 2A0065 to 2A0130 and 4A0130 to 4A0370

To make a wire hanger or frame for use when lifting the converter with a crane, lay the converter in a horizontal position and pass a wire through the holes of the four eye bolts.

NOTICE: Damage to Equipment. When lifting the drive, confirm that the spring washer is fully closed. Failure to comply may deform or damage the drive when lifted.

Figure 3

A – No space between drive and washer C – Space between drive and washer B – Spring washer: Fully closed D – Spring washer: Open

Figure 4 Details of Spring Washers

 Vertical Suspension of Models 2A0065 to 2A0130 and 4A0130 to 4A0630

Models 2A0065 to 2A0130 and 4A0130 to 4A0370

When vertical suspension of the drive is required in an enclosure panel, the orientation of the eye bolts for these drive models can be easily changed by turning the eye bolts counterclockwise 90 degrees.

Figure 4

Figure 5 Adjusting Angle of Eye Bolts

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 11

2 Mechanical Installation

次回用

Wire

Suspending angle: 50° or greater

Eye bolt

次回用

Model 4A0630

When suspending model 4A0630 unit with wires, make sure to follow the procedure described below.

WARNING! Crush Hazard. Use an adequate length of wire to ensure a 50° or wider suspension angle as illustrated in Figure 7. The maximum allowable load of the eye bolts cannot be guaranteed when the converter is suspended with the wires at angles less than 50°. Failure to comply may result in serious injury or death from falling equipment.

1. Remove the four eye bolts from the unit side panels and fix them securely on the top panel.

Figure 5

Eye bolt

Figure 6 Eye Bolt Repositioning

2. Pass wire through the holes of all four eye bolts.

Figure 6

Figure 7 Suspension Wire Angle Example

3. Gradually take up the slack in the wires and hoist the unit after the wires are stretched tight.

4. Lower the unit when ready to install in the enclosure panel. Stop lowering the unit when it is near the floor then

begin lowering the unit again very slowly until the unit is placed correctly.

12 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

 Exterior and Mounting Dimensions

Figure 1

4-d

次回用

 IP20 Open Type Enclosure Models

2 Mechanical Installation

4-d

Figure 2

Table 2 Dimensions for IP20 Open Type Enclosure: 200 V Class

Model Figure

W H D W1 H0 H1 H2 H3 D1 t1 d

Dimensions mm

2A0005 1 180 300 187 160 – 284 8 – 75 5 M5 5

2A0010 1 180 300 187 160 – 284 8 – 75 5 M5 5

2A0020 2 220 365 197 192 350 335 8 15 78 5 M6 8

Weight

Table 3 Dimensions for IP20 Open Type Enclosure: 400 V Class

Model Figure

W H D W1 H0 H1 H2 H3 D1 t1 d

4A0005 1 180 300 187 160 – 284 8 – 75 5 M5 5

4A0010 1 180 300 187 160 – 284 8 – 75 5 M5 5

4A0020 2 220 365 197 192 350 335 8 15 78 5 M6 8

Dimensions mm

Weight

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 13

2 Mechanical Installation

4-d

Max 10

Figure 1

Max 10

Max 6Max 6

6-d

Figure 3

220 220

330 330

8-d

440

Max 6

Figure 4

4-d

Max 8Max 8

Figure 2

 IP00 Open Type Enclosure Models

Table 4 Dimensions for IP00 Open Type Enclosure: 200 V Class

Model Figure

2A0030 1 275 450 258 220 435 7.5 100 2.3 M6 20

W H D W1 H1 H2 D1 t1 d

Dimensions mm

2A0050 1 325 550 283 260 535 7.5 110 2.3 M6 32

2A0065 2 450 705 330 325 680 12.5 130 3.2 M10 57

2A0090 2 450 705 330 325 680 12.5 130 3.2 M10 61

2A0130 3 500 800 350 370 773 13 130 4.5 M12 85

Model Figure

Table 5 Dimensions for IP00 Open Type Enclosure: 400 V Class

Dimensions mm

W H D W1 H1 H2 D1 t1 d

4A0030 1 275 450 258 220 435 7.5 100 2.3 M6 21

4A0040 1 275 450 258 220 435 7.5 100 2.3 M6 21

4A0060 1 325 550 283 260 535 7.5 110 2.3 M6 34

4A0100 1 325 550 283 260 535 7.5 110 2.3 M6 36

4A0130 3 500 800 350 370 773 13 130 4.5 M12 85

4A0185 3 500 800 350 370 773 13 130 4.5 M12 85

4A0270 3 670 1140 370 440 1110 15 150 4.5 M12 183

4A0370 3 670 1140 370 440 1110 15 150 4.5 M12 194

4A0630 4 1250 1380 370 1100 1345 15 150 4.5 M12 413

Weight

14 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

3 Harmonic Filter Module Installation

B B B

3 Harmonic Filter Module Installation

 Installation Environment

Install the harmonic filter module in an environment matching the specifications in Ta ble 6 to help prolong the optimum performance life of the filter module.

Table 6 Installation Environment

Environment Conditions

Installation Area

Ambient Temperature

Humidity 95% RH or less and free of condensation Storage

Temperature

Surrounding Area

Altitude 3000 m or lower

Vibration

Indoors Install the unit in an environment that does not easily accessible such as control panel.

IP00 Open Type enclosure: -10°C to +50°C Filter module reliability improves in environments without wide temperature fluctuations. When using the filter module in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the filter module.

-20°C to +60°C

Install the filter module in an area free from:

• oil mist and dust

• metal shavings, oil, water, or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight.

(20 to 55 Hz)

2.0 m/s

NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the unit and filter module during installation. Failure to comply could result in damage to the unit and the filter module. Place a temporary cover over the top of the unit and the filter module during installation. Remove the temporary cover before unit and filter module start-up, as the cover will reduce ventilation and cause the unit and the filter module to overheat.

 Installation Spacing

Figure 8 shows the installation distance required to maintain sufficient space for airflow and wiring.

Figure 7

A – 50 mm minimum C – 120 mm minimum B – 30 mm minimum

Figure 8 Installation Spacing

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 15

3 Harmonic Filter Module Installation

 Precautions and Instructions for Installation of Harmonic Filter Module

Read the following precautions and instructions before installing a harmonic filter module.

WARNING! Always observe the following precautions. If handled incorrectly, the harmonic filter module may fall, possibly causing injury. Also, the harmonic filter module may be damaged.

• Suspend the harmonic filter module with wires only temporarily and only when installing them in a control panel. Do not suspend them when transporting them.

• Before you suspend the harmonic filter module, confirm that faceplate, top cover, and other configuration components are securely screwed in place.

• Do not place the harmonic filter module on its side.

• Do not leave the harmonic filter module suspended with wires for a long period of time.

Attach hooks to the specified locations when suspending the harmonic filter module with wires.

NOTICE: Do not apply excessive force to the top cover when suspending the harmonic filter. The top cover may be deformed. When lifting the module by hand, always use the holding frames and use two people. Failure to comply may damage the module.

Refer to Figure 9 and Figure 10 for details.

Figure 8

Figure 9

A – Suspension Holes (Two on Each Side) B – Holding Frames (One on Each Side)

Figure 9 Suspension Locations for the Harmonic Filter Module

Figure 10 Holding the Harmonic Filter Module

16 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

 Harmonic Filter Module Dimensions

4-d

Figure 1

4-d

Figure 2

W1 D1 4-dD2

Figure 3

D1000

3 Harmonic Filter Module Installation

Table 7 Dimensions for IP00 Open Type Enclosure: 200 V Class

Model Figure

W H D W1 D1 D2 d

Dimensions mm

EUJ71080 1 209 176 285 160 240 39 M6 6.5 EUJ71081 1 209 184 295 160 250 39 M6 9 EUJ71082 2 232 265 301 203 247 44 M8 14 EUJ71083 2 260 281 305 220 256 39 M8 16 EUJ71084 2 290 348 355 250 314 30 M10 27 EUJ71085 3 290 350 352 254 314 27 M10 38 EUJ71086 3 290 387 352 254 314 27 M10 43 EUJ71087 3 350 500 380 290 350 19 M10 62

Weight

Table 8 Dimensions for IP00 Open Type Enclosure: 400 V Class

Model Figure

W H D W1 D1 D2 d

Dimensions mm

EUJ71088 1 209 176 285 160 240 39 M6 7 EUJ71089 1 209 178 295 160 250 39 M6 9 EUJ71090 2 232 265 301 203 247 44 M8 15 EUJ71091 2 260 293 305 220 256 39 M8 17 EUJ71092 2 260 293 305 220 256 39 M8 19 EUJ71093 2 290 348 355 250 314 30 M10 27 EUJ71094 2 290 385 355 250 314 30 M10 39 EUJ71095 3 350 500 380 290 350 19 M10 64 EUJ71096 3 350 500 380 290 344 25 M10 73

Weight

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 17

4 Electrical Installation

D1000

r1/

t1/

E(G)

RUN-SB

External fault

Fault reset

(Reserved)

External Baseblock

Shield ground terminal

STOP

MEMOBUS/ Modbus comm. RS-422/RS-485 max. 115.2 kbps

Converter

Drive

Motor

Multi-function digital inputs (default setting)

A3 AC

(Reserved)

Control Circuit

-V

Analog Input 1

Analog Input 2

Analog Input 3

DIP Switch S1

Termination resistor (120 Ω, 1/2 W)

DIP Switch S2

R+

R-

S+

S-

ThreePhase Power Supply

Input AC

<2><3>

reactor

Harmonic filter module

<3>

R/L1

S/L2

T/L3

RCD or MCCB

R/L1

S/L2

T/L3

CN5-A

CN5-B

CN5-C

Option card connectors

Ground

Sink

Power supply +10.5 Vdc, max. 20 mA

Power supply, -10.5 Vdc, max. 20 mA

<7>

<4><5>

<1>

<4><5>

Fault relay output 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (During MC on) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Converter Ready) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (During Run)

<6>

250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

0 V

E (G)

<9>

Multi-function analog output 1 (Output frequency)

-10 to +10 Vdc (2mA) or 4 to 20 mA

Multi-function analog output 2 (Output current)

-10 to +10 Vdc (2mA) or 4 to 20 mA

+24 V

Sink / Source mode selection wire link (default: Sink)

<8>

shielded line twisted-pair shielded line main circuit terminal control circuit terminal

−

YEU

4 Electrical Installation

The figure below shows the main and control circuit wiring.

Figure 10

<1> NOTICE: When installing a noise filter on the converter power supply, use a reactor-type noise filter (without a capacitor), such as

a zero phase reactor, and install it after the MCCB on the power supply side. Do not install a filter with a built-in capacitor as the harmonic components may cause the capacitor to overheat or may damage the capacitor.

Figure 11 Standard Connection Diagram (example: model 2A0030, 2A0130, 4A0030 to 4A0185)

<2> Do not use a line longer than 10 m to connect the input AC reactor and the converter. <3> Use the specified AC reactor and harmonic filter module. Non-specified devices may cause erroneous operation. <4> Do not use a DC bus line that is longer than 5 m to connect the converter and drive. <5> NOTICE: When installing a breaker or contactor on the converter side for an emergency shutoff, confirm that the CHARGE

indicators on the drive and converter are not lit before closing the breaker or contactor on the converter output (DC) side. If the power supply is turned on while there is a voltage charge, an overcurrent will flow and the device may be damaged. Always confirm that the breaker or contactor on the unit output (DC) side is turned on before applying power to the converter.

<6> Sequence the operation so that the converter starts operation before the drive when power is applied. Sequence the stopping

operation to turn off the drive first, then the motor, and finally the converter. Operating the drive without operating the converter or

turning off the power supply unit during operation may trigger a converter fault. <7> Do not connect a power supply to the drive AC power supply terminals (R/L1, S/L2, and T/L3). <8> The connections are shown for sequence connections with no-voltage contacts or NPN transistors for the sequence input signals

(S1 to S8). Use jumper S3 to select between Sink mode and Source mode. The default setting is Sink mode. <9> Multi-function analog outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are

not intended for use as a feedback-type signal.

18 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

Figure 11

D1000

r1/

t1/

E(G)

Converter

Motor

A3 AC

Control Circuit

-V

R/L1

S/L2

T/L3

CN5-A

CN5-B

CN5-C

Option card connectors

Harmonic filter reactor

UVW

XYZ

Harmonic filter

condencer

Sink

Drive

RUN-SB

External fault

Fault reset

(Reserved)

External Baseblock

STOP

MEMOBUS/ Modbus comm. RS-422/RS-485 max. 115.2 kbps

(Reserved)

DIP Switch S1

Termination resistor (120 Ω, 1/2 W)

DIP Switch S2

R+

R-

S+

S-

ThreePhase Power Supply

Input AC reactor 2

RCD or MCCB

Ground

Shield ground terminal

Analog Input 1

Analog Input 2

Analog Input 3

Power supply +10.5 Vdc, max. 20 mA

Power supply, -10.5 Vdc, max. 20 mA

<7>

<3>

<1>

<4><5>

Multi-function digital inputs (default setting)

Input AC

<2><3>

reactor 1

shielded line twisted-pair shielded line main circuit terminal control circuit terminal

Fault relay output 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (During MC on) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Converter Ready) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (During Run)

<6>

250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

0 V

E (G)

<9>

Multi-function analog output 1 (Output frequency)

-10 to +10 Vdc (2mA) or 4 to 20 mA

Multi-function analog output 2 (Output current)

-10 to +10 Vdc (2mA) or 4 to 20 mA

+24 V

Sink / Source mode selection wire link (default: Sink)

<8>

−

YEU

4 Electrical Installation

<1> NOTICE: When installing a noise filter on the converter power supply, use a reactor-type noise filter (without a capacitor), such as

a zero phase reactor, and install it after the MCCB on the power supply side. Do not install a filter with a built-in capacitor as the

harmonic components may cause the capacitor to overheat or may damage the capacitor. <2> Do not use a line longer than 10 m to connect the input AC reactor and the converter. <3> Use the specified AC reactor and harmonic filter module. Non-specified devices may cause erroneous operation. <4> Do not use a DC bus line that is longer than 5 m to connect the converter and drive. <5> NOTICE: When installing a breaker or contactor on the converter side for an emergency shutoff, confirm that the CHARGE

indicators on the drive and converter are not lit before closing the breaker or contactor on the converter output (DC) side. If the

power supply is turned on while there is a voltage charge, an overcurrent will flow and the device may be damaged. Always

confirm that the breaker or contactor on the unit output (DC) side is turned on before applying power to the converter. <6> Sequence the operation so that the converter starts operation before the drive when power is applied. Sequence the stopping

operation to turn off the drive first, then the motor, and finally the converter. Operating the drive without operating the converter or

not intended for use as a feedback-type signal.

Figure 12 Standard Connection Diagram (example: model 4A0270, 4A0370)

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 19

4 Electrical Installation

YEU

Figure 12

ThreePhase Power Supply

RCD or MCCB

<1>

Input AC reactor 2

Harmonic filter reactor

<3>

Harmonic filter

condencer

Multi-function digtial inputs (default setting)

UV W

RUN-SB

STOP

External fault

Fault reset

(Reserved)

External Baseblock

(Reserved)

Input AC reactor 1

Sink / Source mode selection wire link (default: Sink)

<8>

<2><3>

R/L1

S/L2

T/L3

R1/L11

S1/L21

T1/L31

r1/ 11

1/ 21

t1/ 31

Control Circuit

Sink

+24 V

E(G)

Shield ground terminal

Power supply +10.5 Vdc, max. 20 mA

Analog Input 1

Analog Input 2

Analog Input 3

Converter

D1000

Option card connectors

CN5-C

CN5-B

CN5-A

Multi-function relay output (During Run) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (During MC on) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Converter Ready) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Fault relay output 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

DIP Switch S1

<6>

<4><5>

Ground

<7>

Moto

Drive

-V

Power supply, -10.5 Vdc, max. 20 mA

Termination resistor (120 Ω, 1/2 W)

DIP Switch S2

MEMOBUS/ Modbus comm. RS-422/RS-485 max. 115.2 kbps

R+

R-

S+

S-

shielded line twisted-pair shielded line main circuit terminal control circuit terminal

Figure 13 Standard Connection Diagram (example: model CIMR-D4A0630)

Multi-function analog output 1 (Output frequency)

-10 to +10 Vdc (2mA) or 4 to 20 mA

<9>

Multi-function analog output 2 (Output current)

-10 to +10 Vdc (2mA) or 4 to 20 mA

<9>

0 V

E (G)

−

<1> NOTICE: When installing a noise filter on the converter power supply, use a reactor-type noise filter (without a capacitor), such as

a zero phase reactor, and install it after the MCCB on the power supply side. Do not install a filter with a built-in capacitor as the

indicators on the drive and converter are not lit before closing the breaker or contactor on the converter output (DC) side. If the

power supply is turned on while there is a voltage charge, an overcurrent will flow and the device may be damaged. Always

operation to turn off the drive first, then the motor, and finally the converter. Operating the drive without operating the converter or

not intended for use as a feedback-type signal.

20 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

4 Electrical Installation

 Wiring Specification

 Main Circuit

Use the EMC filters and the harmonic filter modules listed in the table below when wiring the main circuit. Make sure not to exceed the given tightening torque values.

Table 9 Wiring Specification (Main Circuit, EMC Filter, and Harmonic Filter Module)

EMC Filter Type

Model

CIMR-D

2A0005

2A0010 RTEN-2030C6E3-00 EUJ71081

2A0020 RTEN-2080G6E2-00 EUJ71082

2A0030 RTEN-2100G6E3-00 EUJ71083 170M1371 BUSSMANN 250 25 M8 16

2A0050 RTEN-2150G6E2-00 EUJ71084

2A0065 B84143B0320T176 2A0090 B84143B0320T176 EUJ71086 170M4016 BUSSMANN 630 95 × 2P M12 95 2A0130 B84143B0400T176 EUJ71087 170M4017 BUSSMANN 700 95 × 2P M12 95

4A0005 B84143A0020R106 EUJ71088

4A0010 B84143A0020R106 EUJ71089

4A0020 B84143A0035R106 EUJ71090

4A0030 B84143A0065R106 EUJ71091 170M1369 BUSSMANN 160 10 M8 10 4A0040 B84143A0065R106 EUJ71092 170M1370 BUSSMANN 200 16 M8 16

4A0060 B84143B0180S080 EUJ71093

4A0100 B84143B0180S080 EUJ71094

4A0130 B84143B0400S080 EUJ71095 170M4012 BUSSMANN 400 95 M10 50 4A0185 B84143B0400S080 EUJ71096 170M4015 BUSSMANN 550 95 × 2P M12 95

4A0270 B84143B1000S080 – 170M6014 BUSSMANN 1000 95 × 2P M12 95

4A0370 B84143B1000S080 – 170M6016 BUSSMANN 1250 150 × 2P M12 150

4A0630 B84143B1600S080 – 170M6016 BUSSMANN 1250 150 × 2P M12

Model Manufacturer

RTEN-2030C6E3-00

TDK-Lambda

EPCOS

Harmonic

Filter

Module

EUJ71080

EUJ71085 170M4015 BUSSMANN 550 95 M12 50

Model Manufacturer

350GH-

32ULTC

350GH-

50ULTC

350GH-

125ULTC

350GH-

250ULTC

660GH-

16ULTC

660GH-

40ULTC

660GH-

63ULTC

660GH-

200ULTC

660GH-

315ULTC

Fuse

Rating

Ampere

(A)

HINODE 32 4 M4

HINODE 50 4 M4 4

HINODE 125 16 M6 16

HINODE 250 50 M8 25

HINODE 16 4 M4 0.75

HINODE 40 4 M4 2.5

HINODE 63 2.5 M6 2.5

HINODE 200 25 M8 16

HINODE 315 50 M8 25

Recom.

Cable (mm2)

Main Circuit

Terminal Sizes

R/L1, S/L2, T/L3,

r1/ 11,

1/ 21,

t1/ 31

2.5

1.5

150 ×

<1> Connect two of the same filters in parallel. Refer to the Technical Manual for details. <2> DC Power Supply Input is not available for UL standards. <3> Manufacturer does not recommend a specific fuse holder for this fuse. Contact Yaskawa or your nearest sales representative on fuse

dimensions.

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 21

4 Electrical Installation

 CE Standards Compliance for DC Power Supply Input

Factory Recommended Branch Circuit Protection

Install appropriate harmonic filter module that has built-in input fuses to the input side to protect converter wiring and prevent other secondary damage. Select harmonic filter module according to Tabl e 9.

Refer to the Technical Manual for details on the converter Input Current and Rated Output Current.

NOTICE: If a fuse is blown or a Residual Current Device (RCD) is tripped, check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot be identified.

 Harmonic Filter Module

Table 10 Wire Gauge and Torque Specifications (Harmonic Filter Module)

Model Terminal

R/L1, S/L2, T/L3

EUJ71080

EUJ71081

EUJ71082

EUJ71083

EUJ71084

EUJ71085

EUJ71086

EUJ71087

EUJ71088

EUJ71089

r, , t 2.5 2.5

R/L1, S/L2, T/L3

X, Y, Z

r, , t 2.5 2.5 M4 1.1 to 1.2

R/L1, S/L2, T/L3

X, Y, Z 16 to 25

r, , t 2.5 2.5 M4 1.1 to 1.2

R/L1, S/L2, T/L3

X, Y, Z 25 to 35

r, , t 2.5 2.5 to 6 M4 1.1 to 1.2

R/L1, S/L2, T/L3

X, Y, Z

r, , t 2.5 2.5 to 6 M4 1.1 to 1.2

R/L1, S/L2, T/L3

X, Y, Z 95

r, , t 2.5 2.5 to 6 M4 1.1 to 1.2

R/L1, S/L2, T/L3

X, Y, Z 95

r, , t 2.5 2.5 to 6 M4 1.1 to 1.2

R/L1, S/L2, T/L3

X, Y, Z

r, , t 2.5 2.5 to 6 M4 1.1 to 1.2

R/L1, S/L2, T/L3

r, , t 2.5 2.5

R/L1, S/L2, T/L3

r, , t 2.5 2.5

Recommended Gauge

200 V Class

400 V Class

1.5 1.5 to 6 M5 2.2 to 2.4

4 4 to 10 M5 2.2 to 2.4

4 4 to 6 M5 2.2 to 2.4

16 10 to 16 M6 4 to 5

16 16 to 25 M8 8.9 to 10.7

50 50 to 70 M8 8.9 to 10.7

25 25 M8 8.9 to 10.7

50 35 to 50 M12 32 to 40

95 × 2P

95 70 to 95 M12 32 to 40

95 × 2P 95 to 150 M12 32 to 40

95 70 to 95 M12 32 to 40

0.75 0.75 to 4 M5 2.2 to 2.4

2.5 2.5 to 6 M5 2.2 to 2.4

Applicable

Gauge

4 to 10

16 to 70

25 to 70

95 to 150

4 to 10

Screw

Size

M4 1.1 to 1.2X, Y, Z 4

M6 4 to 5

M8 8.9 to 10.7

M12 32 to 40

M4 1.1 to 1.2X, Y, Z 4

Tightening

Tor que

Nxm

22 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

4 Electrical Installation

Model Terminal

R/L1, S/L2, T/L3

EUJ71090

EUJ71091

EUJ71092

EUJ71093

EUJ71094

EUJ71095

EUJ71096

X, Y, Z 6 to 25

r, , t 2.5 2.5 M4 1.1 to 1.2

R/L1, S/L2, T/L3

X, Y, Z 10 to 35

r, , t 2.5 2.5 to 6 M4 1.1 to 1.2

R/L1, S/L2, T/L3

X, Y, Z 16 to 35

r, , t 2.5 2.5 to 6 M4 1.1 to 1.2

R/L1, S/L2, T/L3

X, Y, Z

r, , t 2.5 2.5 to 6 M4 1.1 to 1.2

R/L1, S/L2, T/L3

X, Y, Z

r, , t 2.5 2.5 to 6 M4 1.1 to 1.2

R/L1, S/L2, T/L3

X, Y, Z

r, , t 2.5 2.5 to 6 M4 1.1 to 1.2

R/L1, S/L2, T/L3

X, Y, Z

r, , t 2.5 2.5 to 6 M4 1.1 to 1.2

Recommended Gauge

6 6 to 10 M6 4 to 5

10 10 to 16 M8 8.9 to 10.7

16 16 M8 8.9 to 10.7

25 25 to 70 M8 8.9 to 10.7

16 16 M8 8.9 to 10.7

50 50 to 70 M8 8.9 to 10.7

25 25 M8 8.9 to 10.7

95 95 M12 32 to 40

50 50 to 70 M12 32 to 40

95 × 2P 95 M12 32 to 40

95 50 to 95 M12 32 to 40

Applicable

Gauge

6 to 70

10 to 70

16 to 70

Screw

Size

M6 4 to 5

M8 8.9 to 10.7

Tightening

Tor que

Nxm

 Control Circuit

The control terminal board is equipped with screwless terminals. Always use wires within the specification listed below. For safe wiring it is recommended to use solid wires or flexible wires with ferrules. The stripping length respectively ferrule length should be 8 mm.

Wire Type Wire Size (mm2)

Solid 0.2 to 1.5

Flexible 0.2 to 1.0

Flexible with ferrule 0.25 to 0.5

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 23

4 Electrical Installation

D1000

(Ground)

Converter

Input AC reactor

X Y

R/L1

S/L2

T/L3

RCD or MCCB

Harmonic

Filter Module

X Y

R/L1

S/L2

T/L3

A1000

Drive

R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

Motor

Line

filter

Ground

r1/ 11 1/ 21

t1/ 31

ThreePhase Power Supply

shielded line twisted-pair shielded line main circuit terminal control circuit terminal

YEU

D1000

Y Z

R/L1

S/L2

T/L3

A1000

R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

Harmonic filter reactor

UVW

Harmonic filter

condencer

r1/ 11 1/ 21

t1/ 31

(Ground)

Converter

Input AC reactor 1

RCD or MCCB

Input AC reactor 2

Drive

Motor

Line filter

Ground

ThreePhase Power Supply

shielded line twisted-pair shielded line main circuit terminal control circuit terminal

YEU

 EMC Filter Installation

The following conditions must be met to ensure continued compliance with guidelines. Refer to the Technical Manual for EMC filter selection.

Installation Method

Verify the following installation conditions to ensure that other devices and machinery used in combination with this drive also comply with EMC guidelines.

Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards.

2. Place the drive and EMC noise filter in the same enclosure.

3. Use braided shield cable for the drive and motor wiring, or run the wiring through a metal conduit.

4. Keep wiring as short as possible. Ground the shield on both the drive side and the motor side.

5. Make sure the protective earthing conductor complies with technical standards and local safety regulations.

Connection Diagram

Figure 13

Figure 14

Figure 14 Wiring Diagram for EMC Filter (Models 2A0005 to 2A0130, 4A0005 to 4A0185)

Figure 15 Wiring Diagram for EMC Filter (Models 4A0270, 4A0370)

24 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

4 Electrical Installation

 EMC Filters

The converter should be installed with the EMC filters listed in Tabl e 11 in order to comply with the IEC/EN61800-3 requirements.

Table 11 IEC/EN61800-3 Filters

Model Type Manufacturer

2A0005 RTEN-2030C6E3-00 TDK-Lambda 30 1.1 170 × 54 × 90 80 × 160

2A0010 RTEN-2030C6E3-00 TDK-Lambda 30 1.1 170 × 54 × 90 80 × 160

2A0020 RTEN-2080G6E2-00 TDK-Lambda 80 3.9 267 × 85 × 161 135 × 247

2A0030 RTEN-2100G6E3-00 TDK-Lambda 100 5.1 285 × 79 × 152 126 × 265

2A0050 RTEN-2150G6E2-00 TDK-Lambda 150 6.5 290 × 88 × 190 164 × 270

2A0065 B84143B0320T176 EPCOS 320 20.7 605 × 140 × 220 200 × 450

2A0090 B84143B0320T176 EPCOS 320 20.7 605 × 140 × 220 200 × 450

2A0130 B84143B0400T176 EPCOS 400 20.9 605 × 140 × 220 200 × 450

4A0005 B84143A0020R106 EPCOS 20 0.6 150 × 58 × 57.5 28 × 132.5

4A0010 B84143A0020R106 EPCOS 20 0.6 150 × 58 × 57.5 28 × 132.5

4A0020 B84143A0035R106 EPCOS 35 0.9 200 × 71 × 72.5 50 × 142.5

4A0030 B84143A0065R106 EPCOS 65 1.9 217 × 80 × 84.5 65 × 152.5

4A0040 B84143A0065R106 EPCOS 65 1.9 217 × 80 × 84.5 65 × 152.5

4A0060 B84143B0180S080 EPCOS 180 5 270 × 114 × 170 155 × 145

4A0100 B84143B0180S080 EPCOS 180 5 270 × 114 × 170 155 × 145

4A0130 B84143B0400S080 EPCOS 400 7.5 320 × 120 × 190 165 × 170

4A0185 B84143B0400S080 EPCOS 400 7.5 320 × 120 × 190 165 × 170

4A0270 B84143B1000S080 EPCOS 1000 18.5 410 × 140 × 260 235 × 240

4A0370 B84143B1000S080 EPCOS 1000 18.5 410 × 140 × 260 235 × 240

4A0630 B84143B1600S080 EPCOS 1600 24.5 490 × 140 × 260 235 × 240

Rated Current

(A)

Weight

Dimensions

[W × H × D] mm

Y × X

 Main Circuit Terminal Functions

Table 12 Main Circuit Terminal Functions

Terminal Typ e

Model

R/L1

S/L2

T/L3

r1/ 11

1/ 21

t1/ 31

Power supply voltage detection inputs

2A0005 to 2A0130 4A0005 to 4A0630

Main circuit power supply input

DC voltage output These terminals output a DC voltage

For 200 V class: 100 Ω or less

For 400 V class: 10 Ω or less

Function

These are the power supply input terminals that connect to the input reactor.

These terminals are to detect the power supply voltage order and voltage levels.

Grounding terminal

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 25

4 Electrical Installation

㪤㪘㪤㪙㪤㪚

㪤㪊㪤㪋㪤㪍

㪤㪈㪤㪉㪤㪌

㪛㪤㪄

㪠㪞㪩㪂㪩㪄㪪㪂㪪㪄㪟㪚㪟㪈㪟㪉

㪛㪤㪂

㪜㩿㪞㪀

㪘㪊㪝㪤㪘㪤㪘㪚㪤㪧㪩㪧㪘㪚㪘㪚㪭㪄㪘㪈㪘㪉㪭㪂

㪪㪈㪪㪉㪪㪊㪪㪋㪪㪌㪪㪍㪪㪎㪪㪥㪪㪚㪪㪧

㪪㪏

MA MB MC

M3 M4 M6

M1 M2 M5

A3 FM AM AC MP RP ACAC V- A1 A2V+

S1 S2 S3 S4 S5 S6 S7 SN SC SP

DM-

IG R+ R- S+ S-HC H1 H2

DM+

E(G)

YEU

Current Voltage

FM/AM: Voltage Output FM: Current Output

AM: Voltage Output

...

 Control Circuit Terminals

The control circuit terminals are arranged as shown in Figure 16.

Figure 15

Figure 16 Control Circuit Terminal Arrangement

There are three DIP Switches and one Slide Switch and two jumpers, S1 to S6, located on the terminal board.

S1 Terminal A2 Signal Selection

S2 RS-422/RS-485 Termination Resistor

S5 Terminal FM/AM Signal Selection

Off

26 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

4 Electrical Installation

 Control Circuit Terminal Functions

Table 13 Control Circuit Input Terminals

Type No. Terminal Name (Function) Function (Signal Level) Default Setting

S1 Multi-function input 1 (RUN-SB)

S2 Multi-function input 2 (STOP)

Multi-Function Digital Inputs

Analog Inputs

S3 Multi-function input 3 (External fault)

S4 Multi-function input 4 (Fault reset)

S5 Multi-function input 5 (Reserved)

S6 Multi-function input 6 (Reserved)

S7 Multi-function input 7 (Reserved)

S8 Multi-function input 8 (External Baseblock)

SC Multi-function input common

SP Digital input power supply +24 Vdc 24 Vdc power supply for digital inputs, 150 mA max (only

SN Digital input power supply 0 V

+V Analog reference input 10.5 Vdc (max allowable current 20 mA)

-V Analog reference input -10.5 Vdc (max allowable current 20 mA)

A1 Multi-function analog input 1 (Reserved) -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)

A2 Multi-function analog input 2 (Reserved)

A3 Multi-function analog input 3 (Reserved)

AC Frequency reference common 0 V

E(G) Ground for shielded lines and option cards –

• Photocoupler

• 24 Vdc, 8 mA

• Set the S3 jumper to select between sinking, sourcing mode, and the power supply.

when not using digital input option DI-A3)

NOTICE: Do not jumper or short terminals SP and SN. Failure to comply will damage the converter.

• -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)

• 4 to 20 mA, 0 to 20 mA (input impedance: 250 Ω)

• Voltage or current input must be selected by DIP switch S1 and H3-09.

• -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)

• Use DIP switch S4 on the terminal board to select between analog and PTC input.

Table 14 Control Circuit Output Terminals

Typ e

Fault Relay Output

Multi-Function Digital Output

<1>

Monitor Output

<1> Refrain from assigning functions to digital relay outputs that involve frequent switching, as doing so may shorten relay performance life.

Switching life is estimated at 200,000 times (assumes 1 A, resistive load).

No. Terminal Name (Function) Function (Signal Level) Default Setting

MA N.O. output (Fault)

MB N.C. output (Fault)

MC Fault output common

AC Monitor common 0 V

Multi-function digital output (During Run 1)

Multi-function digital output (During MC on)

Multi-function digital output (Converter Ready)

Analog monitor output 1 (Power Supply Side Power)

Analog monitor output 2 (Power Supply Side Current)

30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A Minimum load: 5 Vdc, 10 mA

-10 to +10 Vdc, or 0 to +10 Vdc

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 27

5 Using the Digital Operator

YEU

5 Using the Digital Operator

 LCD Display

Figure 16

123

- MODE -

DRV

Rdy

Volt Ref (OPR)

U1-51= 330V

U1-52= 330V U1-53= 0.00A

Figure 17 LCD Display

Table 15 Display and Contents

No. Name Display Content

MODE Displayed when in Mode Selection.

MONITR Displayed when in Monitor Mode.

1 Operation Mode Menus

2Mode Display Area

3 Ready Rdy Indicates the drive is ready to run.

4 Data Display – Displays specific data and operation data.

DC Bus Voltage

Reference

Assignment

LO/RE

Display

<1>

<2>

VERIFY Indicates the Verify Menu.

PRMSET Displayed when in Parameter Setting Mode.

SETUP Displayed when in Setup Mode.

DRV Displayed when in Drive Mode.

PRG Displayed when in Programming Mode.

OPR Displayed when the DC Bus Voltage Reference is assigned to the LCD Operator Option.

AI Displayed when the DC Bus Voltage Reference is assigned to the drives Analog Input.

COM

OP Displayed when the DC Bus Voltage Reference is assigned to a drive Option Unit.

RSEQ Displayed when the reference is supplied from a remote source.

LSEQ Displayed when the reference is supplied from the operator keypad.

RREF Displayed when the frequency reference is supplied from a remote source.

LREF Displayed when the frequency reference is supplied from the operator keypad.

HELP

Displayed when the DC Bus Voltage Reference is assigned to the drives MEMOBUS/Modbus Communication Inputs.

Pressing displays the Help menu.

RSEQ

LREF

4 5

<1> Displayed when in DC Bus Voltage Reference Mode. <2> Displayed when in DC Bus Voltage Reference Mode and Monitor Mode.

28 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

Function Key 1

(F2)

Function Key 2

(F1)

←

HOME

ESC

DATA

→

RESET

Pressing scrolls the cursor to the left.

Pressing returns to the top menu (DC Bus Voltage Reference).

Pressing returns to the previous display.

Pressing scrolls to the next display.

Pressing scrolls the cursor to the right.

Pressing resets the existing drive fault or error.

 Menu Structure for Digital Operator

- MODE -

U1-51= 330V

U1-52= 330V U1-53= 0.00A

DRV

Volt Ref (OPR)

Rdy

-MONITR-

Volt Ref (d8-01)

U1-51= 0330V

<2>

<3>

<1>

(300 ~ 360)

“330V”

DRV

←→

Rdy

- MODE -

U1-51= 330V

U1-52= 330V U1-53= 0.00A

DRV

Monitor Menu

Rdy

- MODE - PRG

Modified Consts

HELP

DATA

- MODE - PRG

Quick Setting

DATA

HELP

- MODE - PRG

DATA

Programming

-MONITR-

U1 -51= 330V

U1-52= 330V U1-53= 0.00A

DRV

Monitor

Rdy -MONITR-

U1- 51 = 330V

U1-52= 330V U1-53= 0.00A

DRV

DC V Command

Rdy

-MONITR-

U1- 52 = 330V

U1-53= 0.00A U1-54= 200V

DRV

DC V Feedback

Rdy

-MONITR-

U2 -01= oC

U2-02= oPr U2-11=

00000000

DRV

Fault Trace

Rdy

Modified

X Parameters

RSEQ LREF

YAS KAWA

D1000

XXXV, X.XkW

XX.XXA

Initial Display

<4>

<5>

5 Using the Digital Operator

<1> Pressing will start the converter operation. <2> Flashing characters are shown as . <3> “X” characters are used as examples in this manual. The LCD Operator will display the actual setting values. <4> The DC Bus Voltage Reference appears after the initial display that shows the product name. <5> The information that appears on the display will vary depending on the converter.

Figure 18 Digital Operator Menu and Screen Structure

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 29

6 Powering Up the Converter

 Powering Up the Converter

Review the following checklist before turning the power on.

Item to Check Description

Check the power supply voltage. 200 V class: Three-phase 200 to 240 Vac 50/60 Hz 400 V class: Three-phase 380 to 480 Vac 50/60 Hz

Power supply voltage

Converter output terminals and drive terminals

Control circuit terminals Properly connect the control circuit terminals on the converter to other control devices. Converter control terminal status Turn off the Run Commands for the converter and the peripheral control devices. Input AC reactor and harmonic filter

(harmonic filter module) connections to converter

Properly wire the power supply input terminals (R/L1, S/L2, and T/L3).

Properly wire the phase order of the power supply input terminals (R/L1, S/L2, and T/L3) and the

power supply voltage detection terminals ( ).

Check for proper grounding of converter.

Properly connect the DC voltage output terminals ( / ) on the converter to the DC power supply input terminals ( / ) on the drive. Be particularly careful to correctly connect the and terminals.

Properly connect the AC reactor and harmonic filter (harmonic filter module) to the converter as shown in the Standard Connection Diagram.

r1/ 11, 1/ 21, and t1/ 31

30 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

7 Operation with the Drive Connected

D1000

E(G)

(Reserved)

Shield ground terminal

Converter

Fault relay output 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

R+

R-

S+

S-

MEMOBUS/ Modbus comm. RS-422/RS-485 max. 115.2 kbps

Control Circuit

-V

Power supply +10.5 Vdc, max. 20 mA

Power supply, -10.5 Vdc, max. 20 mA

Analog Input 1

Analog Input 2

Analog Input 3

DIP Switch S1

Multi-function relay output (During MC on) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Converter Ready) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (During Run)

<6>

250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

R/L1

S/L2

T/L3

CN5-A

CN5-B

CN5-C

Option card connectors

S1 Forward Run / Stop

S2 Reverse Run / Stop

S3 External fault

S4 Fault reset

Sequence common

Multi-function digital inputs

Shield ground terminal

E(G)

A1000

Drive

R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

Ground

Motor

r1/

t1/

Ground

ThreePhase Power Supply

Input side AC reactor

Harmonic Filter Module

RCD or MCCB

R/L1

S/L2

T/L3

<2><3>

<3>

<1>

<4> <5>

<7>

<9>

<4> <5>

Termination resistor (120 Ω, 1/2 W) DIP Switch S2

<10>

+24 V

RUN-SB

STOP

External fault

Fault reset

(Reserved)

External Baseblock

(Reserved)

Multi-function

digtial inputs

(default setting)

Sink / Source mode selection wire link (default: Sink)

<2>

0 V

E (G)

<6>

Multi-function analog output 1 (Output frequency)

-10 to +10 Vdc (2mA) or 4 to 20 mA

Multi-function analog output 2 (Output current)

-10 to +10 Vdc (2mA) or 4 to 20 mA

shielded line twisted-pair shielded line main circuit terminal control circuit terminal

−

YEU

 A1000 Connection Example

Figure 17

7 Operation with the Drive Connected

Interlock with the Drive on page 33.

Figure 19 Standard Connection Diagram with A1000 (Example for CIMR-D2A0030, 2A0130, and 4A0030 to 4A0185)

<1> NOTICE: When installing a noise filter on the converter power supply, use a reactor-type noise filter (without a capacitor), such as

a zero phase reactor, and install it after the MCCB on the power supply side. Do not install a filter with a built-in capacitor as the

indicators on the drive and converter are not lit before closing the breaker or contactor on the converter output (DC) side. If the

power supply is turned on while there is a voltage charge, an overcurrent will flow and the device may be damaged. Always

confirm that the breaker or contactor on the converter output (DC) side is turned on before applying power to the converter. <6> Sequence the operation so that the converter starts operation before the drive when power is applied. Sequence the stopping

operation to turn off the drive first, then the motor, and finally the converter. Operating the drive without operating the converter or

(S1 to S8). Use jumper S3 to select between Sink mode and Source mode. The default setting is Sink mode. <9> For information on an interlock with the drive, refer to

Note: For information on connecting other control circuit I/O terminals, refer to the Quick Start Guide for the drive that is connected to

the converter.

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 31

7 Operation with the Drive Connected

OFF

Power Supply Voltage

M5-M6 (Drive Ready)

S1 (Run Command)

M1-M2 (During Run 1)

S2 (Stop Command)

DC Bus Voltage

Drive Run Command

DC Bus Voltage Reference

Motor Speed

ON OFF

YEU

 Timing Chart for Turning the Power Supply On and Off

Figure 20 is a timing chart for turning the power supply on and off.

Figure 18

Figure 20 Timing Chart for Power ON and Run Command Sequence

Observe the following precautions when you perform operation with the converter connected to the drive.

• After turning on the power supply to the converter, wait for the converter ready signal on the multi-function contact output to turn on and then input the Run Command for the converter.

• Confirm that the converter is operating (i.e., confirm that During Run 1 is on) and then turn on the Run Command for the drive.

• To stop the converter, turn off the Run Command to the drive, confirm that the motor has stopped, and then input the Stop Command.

• Wait for the converter to stop and the During Run 1 multi-function contact output to turn off, then turn off the power supply.

32 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

7 Operation with the Drive Connected

 Interlocks

 Interlock with the Drive

An interlock is required between the converter and the drive to stop the drive with a fault signal from the converter. It is also necessary to provide a suitable time to restart the drive if it will be restarted for momentary power losses.

Restarting can be timed with the “During MC on” signal that is output from a control terminal of the converter. Create a sequence to turn off the output from the drive with an external base block input to the drive or by a similar means when the terminal that is set for the “During MC on” signal opens.

The drive should be operated only when the converter is operating. The M1-M2 terminals (During Run 1) will confirm that the converter is operating, and the drive should be operated only when the During Run 1 signal is on. Stop the drive if the During Run 1 signal turns off.

Not Restarting Operation for Momentary Power Loss (Stopping Operation When a Momentary Power Loss Is Detected)

Connect the “During MC on” signal from the converter to a multi-function contact input terminal on the drive that is assigned to an external fault.

Use an N.C. input for the external fault input on the drive, and set the drive to detect external faults only during operation to prevent an external fault from being detected when the power supply is turned on.

Restarting the System for Momentary Power Losses

• A1000 Connect the “During MC on” signal from the converter to a multi-function contact input terminal on the drive that is assigned to a Baseblock Command (N.C.).

• Control Devices Other Than the A1000 Connect the “During MC on” signal from the converter to a multi-function contact input terminal on the drive that is assigned to External Search Command 2.

(Contact your Yaskawa representative if you are using a YASKAWA drive that does not have External Search Command 2.)

 Stopping the Converter for Faults in Peripheral Devices

If an external device fails or a fault occurs, the fault contact output on the converter is activated to stop operation. To use an external fault, set H1- (terminal S1 to S8 function selection) to one of the values from Tab le 1 6. When an external fault is input, EF is displayed on the digital operator. The  in EF is the number of the terminal where the external fault signal was input.

Example: If an external fault signal is input to the S3 terminal, EF3 is displayed.

Select the number to set for H1- according to the combination of the following three conditions:

• Use an input contact for a signal from the peripheral device.

• Use detection of an external fault.

• Stop operation (as the operation selection when an external fault is detected).

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 33

7 Operation with the Drive Connected

LO RE

Tab le 1 6 shows the relationship between the combination of conditions and the set value of H1-.

Table 16 Combination of Conditions

Input contact <1> Detection <2> Operation selection

Setting Value

24 25 – {{ – { – 26 { ––{{ –

27 – { – {{ – 2C { – { ––{ 2D – {{ ––{ 2E { ––{ – {

2F – { – { – {

<1> When using an input contact, set whether to detect a fault when the signal opens or closes. (N.O.: External fault when closed, N.C.: External

fault when open)

<2> When using detection of a fault, set whether to always detect faults or to detect them only during operation.

N.O. contact N.C. contact Always detect

{ – { – { –

Detect only

during operation

Stop converter

(fault)

Continue

operation

(minor fault)

 I/O Setup

Note: The default setting functions can be seen in the connection diagram on page 18.

 Multi-Function Digital Inputs (H1-)

The function of each digital input can be assigned in the H1- parameters.

 Multi-Function Digital Outputs (H2-)

The function of each digital output can be assigned in the H2- parameters. The setting value of these parameters consist of 3 digits, where the middle and right digit set the function and the left digit sets the output characteristics (0: Output as selected; 1: Inverse output).

 Multi-Function Analog Inputs (H3-)

The function of each analog input can be assigned in the H3- parameters.

 Multi-Function Analog Outputs (H4-)

Use the H4- parameters to set up the output value of the analog monitor outputs and to adjust the output signal levels.

 Test Run Checklist

Review the checklist before performing a test run. Check each item that applies.

No. Checklist

1 Thoroughly read the manual before performing a test run.

2 Check the wiring.

3 Set the correct power supply voltage.

4 Turn on the power supply to the converter and drive.

5 Correctly sequence the Run commands.

The should light after giving a Run command.

To give Run command and DC bus voltage reference from the digital operator, press key to set to LOCAL.

To give Run command and DC bus voltage reference from the control circuit terminals, press the to set

REMOTE. (The LO/RE indicator is lit off while REMOTE is set.)

34 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

8 Parameter Table

This parameter table shows the most important parameters. Default settings are bold type. Refer to the Technical Manual for a complete list of parameters.

No.

(Addr.

Hex)

A1-00

(100H)

A1-01

(101H)

A1-03

(103H)

A1-04

(104H)

A1-05

(105H)

A2-01 to

A2-32

(106H to

125H)

A2-33

(126H)

b1-02

(181H)

b1-06

(185H)

b1-08

(187H)

b1-17

(1C6H)

Name Description

A1: Initialization

Language Selection

Access Level Selection

Initialize Parameters

Password

Password Setting

User Parameters 1 to 32

User Parameter Automatic Selection

b1: Operation Mode Selection

Run Command Selection 1

Digital Input Reading

Run Command Selection in Programming Mode

Run Command at Power Up

0: English

1: Japanese 7: Chinese

0: View and set A1-01 and A1-04. U- parameters can also be viewed. 1: User Parameters (access to a set of parameters selected by the user, A2-01 to A2-32)

2: Advanced Access (access to view and set all parameters)

0: No initialization

1110: User Initialize (parameter values must be stored using parameter o2-03) 2220: 2-Wire initialization 3330: 3-Wire initialization 5550: oPE04 error reset

When the value set into A1-04 does not match the value set into A1-05, parameters A1-01 through A1-03, A1-06, and A2-01 through A2-33 cannot be changed.

A2: User Parameters

Recently edited parameters are listed here. The user can also select parameters to appear here for quicker access.

0: Parameters A2-01 to A2-32 are reserved for the user to create a list of User Parameters.

1: Save history of recently viewed parameters. Recently edited parameters will be saved to A2-17 through A2-32 for quicker access.

0: Digital operator

1: Digital input terminals

2: MEMOBUS/Modbus communications 3: Option PCB

0: Input status is read once and processed immediately (for quicker response)

1: Input is read twice and processed only if the status is the same in both readings (robust against noisy signals)

0: Run command is not accepted while in Programming Mode.

1: Run command is accepted while in Programming Mode. 2: Prohibit entering Programming Mode during run.

0: Disregarded. A new Run Command must be issued.

1: Allowed. Co immediately if Run Command is prese power up.

nverter will start

nt at

No.

(Addr.

Hex)

b1-18

(179H)

b4-01

(1A3H)

b4-02

(1A4H)

C1-20

(265H)

C1-21

(266H)

C6-02

(224H)

C6-03

(225H)

C7-01

(253H)

C7-02

(254H)

C7-03

(255H)

C7-12

(26EH)

Name Description

0: Digital operator

Vo l t a g e Reference Source

Timer Function On-Delay Time

Timer Function Off-Delay Time

C1: Voltage Increase and Decrease Times

Voltage Increase Time

Vo l t a g e Decrease Time

Carrier Frequency Selection

Carrier Frequency Upper Limit

C7: DC Bus Voltage Control

DC Bus Voltage Control (Avr) Proportional Gain

DC Bus Voltage Control (Avr) Integral Time

DC Bus Voltage Control (Avr) Primary Delay Time Constant

Reactive Current Reference Bias Automatic Calculation Selection

1: Control circuit terminal (analog input) 2: MEMOBUS/Modbus communications 3: Option card 7: Input voltage based control 1 8: Input voltage based control 2

b4: Timer Function

Sets the on-delay times for a digital timer output (H2-=12). The output is triggered by a digital input programmed to H1-=18.

Sets the off-delay times for a digital timer output (H2-=12). The output is triggered by a digital input programmed to H1-=18.

Sets the output voltage increase time in seconds. Set the time to increase from 0% to 100%. 400 V Class: 800 V/C1-20 (V/s) 200 V Class: 400 V/C1-20 (V/s)

Sets the output voltage decrease time in seconds. Set the time to decrease from 100% to 0%. 400 V Class: 800 V/C1-21 (V/s) 200 V Class: 400 V/C1-21 (V/s)

C6: Carrier Frequency

There is normally no need to change this parameter from the default value. If you change this setting carelessly, the converter may be damaged. 1: 2 kHz 2: 4 kHz 3: 6 kHz F: User-defined <1>

There is normally no need to change this parameter from the default value. Set the carrier frequency that is specified by the manufacturer. If you change this setting carelessly, the converter may be damaged.

Sets the proportional gain for DC bus voltage control (Avr).

Sets the integral time for DC bus voltage control (Avr).

Sets the primary delay time constant for DC bus voltage control (Avr).

0: Disabled

1: Enabled (Automatically calculate the reactive current reference bias.)

<1>

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 35

8 Parameter Table

No.

(Addr.

Hex)

d8-01

(2B9H)

H1-01 to

H1-08

(438H to

405H)

H2-01

(40BH)

H2-02

(40CH)

H2-03

(40DH)

H3-01

(410H)

H3-02

(434H)

H3-03

(411H)

H3-04

(412H)

H3-05

(413H)

H3-06

(414H)

H3-07

(415H)

H3-08

(416H)

H3-09

(417H)

H3-10

(418H)

Name Description

d8: DC Bus Voltage Reference

Sets the DC bus voltage reference in volts. DC Bus Voltage Reference

H1: Multi-Function Digital Inputs

Multi-Function Digital Input Ter m i nal S1 t o S8 Function Selection

H2: Multi-Function Relay Outputs

Ter minal M1-M2 Function Selection (Relay)

Ter minal M3-M4 Function Selection (Relay)

Ter minal M5-M6 Function Selection (Relay)

H3: Multi-Function Analog Inputs

Ter m i nal A1 Signal Level Selection

Ter m i nal A1 Function Selection

Ter m i nal A1 Gain Setting

Ter m i nal A1 Bias Setting

Ter m i nal A3 Signal Level Selection

Ter m i nal A3 Function Selection

Ter m i nal A3 Gain Setting

Ter m i nal A3 Bias Setting

rm i

na l A 2

Te Signal Level Selection

Ter m i nal A2 Function Selection

Yaskawa recommends setting a value that

is 1.5 times the set value of the Power

Supply Voltage (U1-54).

Assigns a function to the multi-function

digital inputs S1 to S8.

Note: Set unused terminals to F.

Set the functions for the relay outputs.

Refer to the Technical Manual for a

description of setting values.

Note: Set unused terminals to F.

0: 0 to 10 V

1: -10 to 10 V

Sets the function of terminal A1.

Sets the level of the input value selected in

H3-02 when 10 V is input at terminal A1.

Sets the level of the input value selected in

H3-02 when 0 V is input at terminal A1.

0: 0 to 10 V

1: -10 to 10 V

Sets the function of terminal A3.

Sets the level of the input value selected in

H3-06 when 10 V is input at terminal A3.

Sets the level of the input value selected in

H3-06 when 0 V is input at terminal A3.

0: 0 to 10 V

1: -10 to 10 V

2: 4 to 20 mA

3: 0 to 20 mA

Note: Use DIP switch S1 to set input

terminal A2 for a current or a voltage input

signal.

Sets the function of terminal A2.

No.

(Addr.

Hex)

H3-11

(419H)

H3-12

(41AH)

H3-13

(41BH)

H3-14

(41CH)

H4-01

(41DH)

H4-02

(41EH)

H4-03

(41FH)

H4-04

(420H)

H4-05

(421H)

H4-06

(422H)

H4-07

(423H)

H4-08

(424H)

L2-01

(485H)

L2-02

(486H)

L5-01

(49EH)

Name Description

Ter m i nal A2 Gain Setting

Ter m i nal A2 Bias Setting

Analog Input Filter Time Constant

Analog Input Terminal Enable Selection

Ter m i nal FM Monitor Selection

Ter m i nal FM Monitor Gain

Ter m i nal FM Monitor Bias

Ter m i nal AM Monitor Selection

Ter m i nal AM Monitor Gain

Ter m i nal AM Monitor Bias

Ter m i nal FM Signal Level Selection

Ter m i nal AM Signal Level Selection

L2: Momentary Power Loss Ride-Thru

omentary

M Power Loss Operation Selection

Momentary Power Loss Ride-Thru Time

Number of Auto Restart Attempts

Sets the level of the input value selected in H3-10 when 10 V (20 mA) is input at terminal A2.

Sets the level of the input value selected in H3-10 when 0 V (0 or 4 mA) is input at terminal A2.

Sets a primary delay filter time constant for terminals A1, A2, and A3. Used for electrical noise filtering.

1: Terminal A1 only 2: Terminal A2 only 3: Terminals A1 and A2 only 4: Terminal A3 only 5: Terminals A1 and A3 6: Terminals A2 and A3

7: All terminals enabled

H4: Analog Outputs

Selects the data to be output through terminal FM. Set the desired monitor parameter to the digits available in U-. For example, enter “153” for U1-53.

Sets the signal level at terminal FM that is equal to 100% of the selected monitor value.

Sets the signal level at terminal FM that is equal to 0% of the selected monitor value.

Selects the data to be output through terminal AM. Set the desired monitor parameter to the digits available in U-. For example, enter “153” for U1-53.

Sets the signal level at terminal AM that is equal to 100% of the selected monitor value.

Sets the signal level at terminal AM that is equal to 0% of the selected monitor value.

0: 0 to 10 V

1: -10 to 10 V 2: 4 to 20 mA

0: 0 to 10 V

1: -10 to 10 V 2: 4 to 20 mA

0: Disabled. Converter trips on Uv1 fault when power is lost.

1: Recover within the time set in L2-02. Uv1 will be detected if power loss is longer than L2-02. 2: Recover as long as CPU has power. Uv1 is not detected.

Sets the Power Loss Ride-Thru time. Enabled only when L2-01 = 1 or 3.

L5: Fault Restart

Sets the number of times the converter may attempt to restart after the following faults occur: GF, oC, oL2, ov, Uv1.

36 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

8 Parameter Table

U1 - 12=

00000000

Bit 0: AUv reset. (0: Not

completed, 1: Reset)

Bit 1: PF3 reset (0: Not

completed, 1: Reset)

Bit 2: Rated frequency

detection (0: Not completed, 1: Completed)

Bit 3: Phase order detection

(0: Not completed, 1: Completed)

Bit 4: Power supply established

(0: Not completed, 1: Completed)

Bit 5: Fdv detection

(0: Not detected, 1: Detected)

Bit 6: PF3 detection

(0: Not detected, 1: Detected)

Bit 7: Reserved.

No.

(Addr.

Hex)

L5-02

(49FH)

L5-04

(4A0H)

L5-05

(46CH)

L7-25

(628H)

L7-26

(629H)

L8-02

(4AEH)

L8-03

(4AFH)

L8-09

(4B5H)

L8-10

(4B6H)

L8-11

(4B7H)

L8-12

(4B8H)

L8-35

(4ECH)

L8-41

(4F2H)

L8-65

(66FH)

L8-66

(670H)

L8-67

(671H)

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 37

Name Description

Auto Restart Fault Output Operation Selection

Fault Reset Interval Time

0: Fault output not active.

1: Fault output active during restart attempt.

Sets the amount of time to wait between performing fault restarts.

0: Continuously attempt to restart while

Fault Reset Operation Selection

incrementing restart counter only at a successful restart.

1: Attempt to restart with the interval time set in L5-04 and increment the restart counter with each attempt.

L7: Torque Limit

Active Current Limit at Power Supply Side

Sets the limit for the active current at the power supply side.

Active Current Limit at Regeneration

Sets the limit for the active current at the regeneration side.

Side

L8: Drive Protection

Overheat Alarm Level

Overheat Pre-Alarm Operation Selection

Output Ground Fault Detection Selection

Heatsink Cooling Fan Operation Selection

Heatsink Cooling Fan Off Delay Time

Ambient Temperature Setting

Installation Method Selection

An overheat alarm occurs when heatsink temperature exceeds the L8-02 level.

0: Ramp to stop. A fault is triggered.

3: Continue operation. An alarm is triggered.

0: Disabled 1: Enabled

0: During run only. Fan operates only during run for L8-11 seconds after stop.

1: Fan always on. Cooling fan operates whenever the converter is powered up.

Sets a delay time to shut off the cooling fan after the Run command is removed when L8-10 = 0.

Enter the ambient temperature. This value adjusts the oL2 detection level.

0: IP00/IP20 Open Type Enclosure 1: Side-by-Side mounting 3: External Heatsink Installation

0: Disabled

ed. An alarm is triggered at output

Enabl

High Current Alarm Selection

1: currents above 150% of converter rated current.

Power Supply Fault Detection Selection

Power Supply Fault Detection Voltage Level

0: No detection

1: Stop operation (fault) 2: Continue operation (minor fault)

There is normally no need to change this parameter from the default value. The main circuit DC voltage ripple is monitored in a cycle of 200 ms. If the

Number of Times of Power Supply Fault for Detection

difference between the maximum and minimum values of the ripple exceeds the value that is set in L8-66 for the number of times that is set in L8-67, a power supply fault is detected.

No.

(Addr.

Hex)

L8-69

(673H)

L8-78

(2CCH)

U1-10

(49H)

U1-11

(4AH)

U1-12 (4BH)

U1-13 (4EH)

U1-14 (4FH)

Name Description

Sets whether to enable or disable the

Input Phase Loss Protection Selection 3

protective function for the converter when there is an input phase loss. 0: Disabled 1: Enabled (Detect input phase loss and power supply imbalance.)

Module Phase Loss (LF3) Protection

0: Disable

1: Enable Note: This parameter is available in model

4A0630.

U1: Operation Status Monitors

Displays the input terminal status.

U1 - 10=

00000000

Input Terminal Status

Displays the output terminal status.

U1 - 11=

00000000

Output Terminal Status

Verifies the converter operation status.

Drive Status

Ter m i nal A1 Input Level

Ter m i nal A2 Input Level

Displays the signal level to analog input terminal A1.

Displays the signal level to analog input terminal A2.

1: ON 0: OFF

Digital input 1 (terminal S1 enabled)

Digital input 2 (terminal S2 enabled)

Digital input 3 (terminal S3 enabled)

Digital input 4 (terminal S4 enabled)

Digital input 5 (terminal S5 enabled)

Digital input 6 (terminal S6 enabled)

Digital input 7 (terminal S7 enabled)

Digital input 8 (terminal S8 enabled)

1: ON 0: OFF

Multi-Function Relay Output (terminal M1-M2)

Multi-Function Relay Output (terminal M3-M4)

Multi-Function Relay Output (terminal M5-M6)

Reserved

Fault Relay (terminal MA/MB-MC closed MA/MB-MC open)

8 Parameter Table

U1 - 72=

00000000

Bit 0: AUv reset. (0: Not completed,

1: Reset)

Bit 1: PF3 reset (0: Not completed,

1: Reset)

Bit 2: Rated frequency detection

(0: Not completed, 1: Completed)

Bit 3: Phase order detection

(0: Not completed, 1: Completed)

Bit 4: Power supply established

(0: Not completed, 1: Completed)

Bit 5: Fdv detection (0: Not detected,

1: Detected)

Bit 6: PF3 detection (0: Not detected,

1: Detected)

Bit 7: Reserved.

No.

(Addr.

Name Description

Hex)

U1-15

(50H)

U1-18

(61H)

Ter m i nal A3 Input Level

oPE Fault Parameter

Displays the signal level to analog input

terminal A3.

Displays the parameter number that caused

the oPE02 or oPE08 operation error.

Displays the contents of a MEMOBUS/

Modbus error.

U1 - 19=

00000000

U1-19

(66H)

U1-25 (4DH)

U1-26 (5BH)

U1-27

(7A8H)

U1-28

(7A9H)

U1-29

(7AAH)

U1-51

(1080H)

U1-52

(1081H)

U1-53

(1082H)

U1-54

(1083H)

U1-55

(1084H)

U1-56

(1085H)

U1-57

(1086H)

U1-58

(1087H)

U1-59

(1088H)

U1-60

(1089H)

U1-61

(108AH)

U1-62

(108BH)

U1-63

(108CH)

38 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

MEMOBUS/ Modbus Error Code

Software Number (Flash)

Software No. (ROM)

Message ID (OPR)

Message ID (INV)

Software No. (PWM)

FLASH ID

ROM ID

Shows the message ID number for OPE.

Shows the message ID number for INV.

PWM ID

Note: This parameter is available only in

model 4A0630.

DC Bus Voltage Reference

Shows the DC bus voltage reference. (Before SFS)

DC Bus Voltage Feedback

DC Bus Side Current

Power Supply Vo l t a g e

Power Supply Current

DC Bus Side Power

Power Supply Side Power

Power Supply Frequency

Power Supply Current Reference

Power Factor

Shows the DC bus voltage feedback value.

Shows an estimated value of the bus

current on the DC side.

Shows the power supply voltage.

Shows the current on the power supply

side.

Shows the power on the DC side.

Shows the power on the power supply

side.

Shows the frequency on the power supply

side.

Shows the current reference on the power

supply side.

Shows the power factor

Active Current Shows the active current.

Reactive Current Shows the reactive current.

DC Bus Voltage Reference (After SFS)

Shows the DC bus voltage reference after

the soft starter.

CRC Error

Data Length Error

Not Used

Parity Error

Overrun Error

Framing Error

Timed Out

Not Used

No.

(Addr.

Hex)

U1-64

(108DH)

U1-65

(108EH)

U1-66

(108FH)

U1-67

(1090H)

U1-72

(1095H)

U2-01 (80H)

U2-02 (81H)

U2-11 (8AH)

U2-12 (8BH)

U2-13 (8CH)

U2-14 (8DH)

U2-20 (8EH)

U2-28

(7FCH)

U2-51

(840H)

U2-52

(841H)

U2-53

(842H)

Name Description

Avr Input (Voltage

Shows the Avr input.

Deviation)

Avr Output Shows the Avr output.

Control Voltage Reference (Vq)

Control Voltage Reference (Vd)

Shows the control voltage reference (Vq) in the converter for the current control on the power supply side.

Shows the control voltage reference (Vd) in the converter for the current control on the power supply side.

Shows information on the input power supply.

Input Power Supply Information

U2: Fault Trace

Current Fault Displays the current fault.

Previous Fault Displays the previous fault.

Input Terminal Status at Previous Fault

Output Terminal Status at Previous Fault

Drive Operation Status at Previous Fault

Cumulative Operation Time at Previous Fault

Heatsink Temperature at Previous Fault

Displays the input terminal status at the previous fault. Displayed as in U1-10.

Displays the output status at the previous fault. Displays the same status displayed in U1-11.

Displays the operation status of the converter at the previous fault. Displays the same status displayed in U1-12.

Displays the cumulative operation time at the previous fault.

Displays the temperature of the heatsink when the most recent fault occurred.

Displays the module where the previous Malfunctioned Module

fault occurred as a decimal number.

Note: This parameter is available only in

model 4A0630.

DC Bus Voltage Reference at Previous Fault

Shows the DC Bus Voltage Reference.

(Before SFS)

DC Bus Voltage Feedback at

Shows the DC bus voltage feedback value. Previous Fault

DC Side Current at Previous Fault

Shows the estimated current on

the DC side.

the bus on

8 Parameter Table

No.

(Addr.

Hex)

U2-54

(843H)

U2-55

(844H)

U2-56

(845H)

U2-57

(846H)

U2-58

(847H)

U2-59

(848H)

U2-60

(849H)

U2-61

(84AH)

U2-62

(84BH)

U2-63

(84CH)

U2-64

(84DH)

U2-65

(84EH)

U2-66

(84FH)

U3-01 to

U3-04

(90H to

93H)

U3-05 to

U3-10

(804H to

809H)

U3-11 to

U3-14

(94H to

97H)

Name Description

Power Supply Voltage at

Shows the power supply voltage.

Previous Fault

Power Supply Side Current at Previous Fault

DC Side Power at Previous Fault

Power Supply Side Power at Previous Fault

Power Supply Frequency at Previous Fault

Power Supply Side Current Reference at Previous Fault

Power Factor at Previous Fault

Active Current Reference at Previous Fault

Reactive Current Reference at Previous Fault

Shows the current on the power supply side.

Shows the power on the DC side.

Shows the power on the power supply side.

Shows the frequency on the power supply side.

Shows the current reference on the power supply side when the most recent fault occurred.

Shows the power factor when the most recent fault occurred.

Shows the active current when the most recent fault occurred.

Shows the reactive current when the most recent fault occurred.

DC Bus Voltage Reference at Previous Fault

Shows the DC bus voltage reference after the soft starter.

(After SFS)

Avr Input (Voltage Deviation) at

Shows the Avr input.

Previous Fault

Control Voltage Reference (Vq) at Previous Fault

Control Voltage Reference (Vd) at Previous Fault

Shows the control voltage reference (Vq) when the most recent fault occurred.

Shows the control voltage reference (Vd) when the most recent fault occurred.

U3: Fault History

First to 4th Most Recent Fault

Displays the first to the fourth most recent faults.

Displays the fifth to the tenth most recent faults. After ten faults, data for the oldest fault is

0th Most

5th to 1 Recent Fault

deleted. The most recent fault appears in U3-01, with the next most recent fault appearing in U3-02. The data is moved to the next monitor parameter each time a fault occurs.

Cumulative Operation Time at 1st to 4th Most Recent

Displays the cumulative operation time when the first to the fourth most recent faults occurred.

Fault

No.

(Addr.

Hex)

U3-15 to

U3-20

(80EH

813H)

U4-01 (4CH)

<4>

U4-02

(75H)

U4-03

(67H)

<5>

U4-04 (7EH)

U4-05 (7CH)

U4-06

(7D6H)

U4-08

(68H)

U4-09 (5EH)

U4-13

(7CFH)

U4-18

(7DAH)

Name Description

Cumulative Operation Time at 5th to 10th Most Recent

Displays the cumulative operation time when the fifth to the tenth most recent faults occurred.

Fault

U4: Maintenance Monitors

Displays the cumulative operation time of the converter. The value for the cumulative operation time counter can be reset in

Cumulative Operation Time

parameter o4-01. Use parameter o4-02 to determine if the operation time should start as soon as the power is switched on or only while the Run command is present. The maximum number displayed is 99999, after which the value is reset to 0.

Displays the number of times the Run

Number of Run Commands

command is entered. Reset the number of Run commands using parameter o4-13. This value will reset to 0 and start counting again after reaching 65535.

Displays the cumulative operation time of

Cooling Fan Operation Time

the cooling fan. The default value for the fan operation time is reset in parameter o4-03. This value will reset to 0 and start counting again after reaching 99999.

Displays main cooling fan usage time as a

Cooling Fan Maintenance

percentage of its expected performance life. Parameter o4-03 can be used to reset this monitor. Replace the fan when this monitor reaches 90%.

Displays main circuit capacitor usage time

as a percentage of their expected Capacitor Maintenance

performance life. Parameter o4-05 can be

used to reset this monitor.

Replace the capacitor when this monitor

reaches 90%.

Displays the soft charge bypass relay

Soft Charge Bypass Relay Maintenance

maintenance time as a percentage of its

estimated performance life. Parameter

o4-07 can be used to reset this monitor.

Replace the soft charge bypass relay when

this monitor reaches 90%.

Heatsink Temperature

LED Check

Peak Hold Current

Displays the heatsink temperature.

Lights all segments of the LED to verify

that the display is working properly.

Displays the highest current value that

occurred during run.

Displays the source for the DC BUS

voltage reference as XY-nn.

X: indicates which reference is used:

1 = Reference 1 (b1-01)

Y-nn: indicates the reference source DC BUS Voltage Reference Source Selection

0-01 = Digital operator

1-01 = Analog (terminal A1)

1-02 = Analog (terminal A2)

1-03 = Analog (terminal A3)

3-01 = MEMOBUS/Modbus

communications

4-01 = Communication option card

8-01 = Depends on b1-18

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 39

8 Parameter Table

000 000 000 kW

U9-03

U9-02

U9-01

000 000 000 kW

U9-06

U9-05

U9-04

000 000 000 000

U9-07

U9-08

U9-09

U9-10

000 000 000 000

U9-11

U9-12

U9-13

U9-14

No.

(Addr.

Hex)

U4-20

(7DCH)

U4-35

(1042H)

U4-36

(1043H)

U4-37

(1044H)

U4-38

(1045H)

U6-80 to

U6-99

(7B0H

7F9H)

U9-01

(820H)

U9-02

(821H)

U9-03

(822H)

U9-04

(823H)

U9-05

(824H)

Name Description

Option DC voltage Reference

Power Supply Module Undervoltage (Uv)

Power Supply Module Overvoltage (ov)

Heatsink Overheat (oH) Module

Cooling Fan Error (FAn) Module

Displays the DC bus voltage reference input by an option card (decimal).

Displays the module where power supply Undervoltage (Uv) occurred in binary. Note: This parameter is available only in model 4A0630.

Displays the module where power supply Overvoltage (ov) occurred in binary. Note: This setting is available only in model 4A0630.

Displays the module where Heatsink Overheat (oH) occurred in binary. Note: This setting is available only in model 4A0630.

Displays the module where Cooling Fan Error (FAn) occurred in binary. Note: This setting is available only in model 4A0630.

U6: Operation Status Monitors

Shows the monitor information for Option

Monitor 1 (876 Hex) to 20 (8FF Hex). Option Monitors 1 to 20

This information is displayed when option

cards are connected.

200 V Class: 100% = 400 Vdc

400 V Class: 100% = 800 Vdc

U8: Operation Status Monitors

Electric Power

Shows the total amount of electric power. (GWh)

Electric Power (MWh)

Electric Power (kWh)

Regenerative Power (GWh)

Shows the total amount of regenerated

power.

Regenerative Power (MWh)

No.

(Addr.

Name Description

Hex)

These parameters show the regenerative power rate in Power Unit Price (o4-19) that is calculated from the total electrical power consumptions in U9-04 to U9-06. U9-10: Digit 1 to digit 3

U9-11 to

U9-14

(82AH

Regenerative Power Rates 1 to 4

U9-09: Digit 4 to digit 6 U9-08: Digit 7 to digit 9 U9-07: Digit 10 to digit 12

82DH)

The unit price is set in o4-19, and U9-11 to U9-14 are U9-04 to U9-06 times o4-19.

<1> This parameter is not available in model 4A0630. <4> The MEMOBUS/Modbus communications data is in 10 h units. If

data in 1 h units are also required, refer to register number 0099H.

<5> The MEMOBUS/Modbus communications data is in 10 h units. If

data in 1 h units are also required, refer to register number 009BH.

U9-06

(825H)

Regenerative Power (kWh)

These parameters show the electric power

rate in Power Unit Price (o4-19) that is

calculated from the total electrical power

consumptions in U9-01 to U9-03.

U9-10: Digit 1 to digit 3

U9-09: Digit 4 to digit 6

U9-07 to

U9-10

(826H to

Electric Power Rates 1 to 4

U9-08: Digit 7 to digit 9

U9-07: Digit 10 to digit 12

829H)

The unit price is set in o4-19, and U9-07 to

U9-10 are U9-01 to U9-03 times o4-19.

40 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

DI/DO Sel. Description

Digital Input Function Selections

1 LOCAL/REMOTE selection

8 Baseblock command (N.O.)

9 Baseblock command (N.C.)

C Analog terminal input selection

F Through mode

14 Fault reset

18 Timer function input

1B Program lockout

24 to 27

2C to 2F

47 Node Setup

4B Run Command (2-wire Sequence)

4C Stop Command (2-wire Sequence)

67 Communications test mode

10 Minor fault

11 Fault reset command active

12 Timer output

1B During baseblock (N.C.)

1D During Regeneration

1E Restart enabled

20 Drive overheat pre-alarm (oH)

24 Fuse Blowout Detection

25 During Run 1

26 During MC ON

27 Converter Overload Warning (oL2)

2F Maintenance Period

30 During torque limit

3B Alarm 2

3C LOCAL/REMOTE status

4D oH Pre-alarm time limit

60 Internal cooling fan alarm

100 to 160 Function 0 to 60 with inverse output

External fault

Digital Output Function Selections

0 During run

6Ready

7 DC bus undervoltage

8 During baseblock (N.O.)

EFault

F Through mode

8 Parameter Table

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 41

9 Troubleshooting

CPF00 to CPF35

CPF02

9 Troubleshooting

 General Fault and Alarms

Faults and alarms indicate problems in the drive or in the machine.

An alarm is indicated by a code on the data display and the flashing ALM LED. The drive output is not necessarily switched off.

A fault is indicated by a code on the data display and the ALM LED is on. The drive output is always switched off immediately and the motor coast to stop.

To remove an alarm or reset a fault, trace the cause, remove it and reset the drive by pushing the Reset key on the operator or cycling the power supply.

This lists up the most important alarms and faults only. Please refer to the Technical Manual for a complete list.

Digital Operator AL FL Cause Corrective Action

Power Supply

Overvoltage

Power Supply

Undervoltage

Baseblock

Current Offset Fault

CoF

Control Circuit

<1>

Error

A/D Conversion Error

{{

{

{{

The input power supply voltage is too high.

The capacity of the power supply is too small.

The AC fuse burned out.

The distortion in the power supply is too large.

A phase loss occurred in the input power supply.

External baseblock signal was entered via one of the multi-function input terminals (S1 to S8).

The CE detection time (H5-09) is set shorter than the time required for a communication cycle to take place.

Incompatible PLC software settings or there is a hardware problem.

Communications cable is disconnected or damaged.

An error occurred in the power supply detection circuit.

There is a self-diagnostic error in the control circuit.

{

Connector on the operator is damaged. Replace the operator.

{ Control circuit is damaged.

Reduce the voltage to within the range in the power supply specifications.

Increase the capacity of the power supply.

A transistor inside the converter was destroyed. The input wiring is ground-faulted or short-circuited. Or, the drive output is ground-faulted or short-circuited, which destroyed the output transistor. Consult with your Yaskawa representative or the nearest Yaskawa sales office.

Lower the impedance of the input power supply wiring.

Check the input power supply for phase loss or an imbalance in the interphase voltages. Investigate and correct the cause and then reset the fault.

Check external sequence and baseblock signal input timing.

•Check the PLC.

Change the software settings in the PLC.

• Set a longer CE detection time using parameter H5-09.

Check the PLC. Remove the cause of the error on the controller side.

Check the connector to make sure the cable has a signal. Replace the communications cable.

Cycle the power supply and check operation. If the fault occurs again, replace the board or converter. For information on board replacement, consult with your Yaskawa representative or the nearest Yaskawa sales office.

Cycle power to the converter. If the problem continues, replace the control board or the entire converter. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board.

42 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

Digital Operator AL FL Cause Corrective Action

CrST

EF0

EF1 to EF8

Err

Turn off the power and check the connection between the control board and the converter.

Control Board

Connection Error

CPF03

EEPROM Memory

Data Error

CPF06

Ter m i nal Bo a r d

Connection Error

CPF07 CPF08

Control Board

Connection Error

CPF23

Converter Signal Fault

CPF24

Cannot Reset

Option Card External

Fault

External Faults

EEPROM Write Error

There is a connection error.

{

Converter fails to operate properly due to noise interference.

There is an error in EEPROM control circuit.

{

The power supply was switched off while parameters were being saved to the converter.

There is a faulty connection between the

{

terminal board and the control board.

{ Hardware is damaged.

{

{{

Fault reset was being executed when a Run command was entered.

An external fault was received from the PLC and F6-03 is set to a value other than

Problem with the PLC program. Check the PLC program and correct problems.

external device tripped an alarm

An function.

Wiring is incorrect.

Multi-function contact input setting is incorrect.

Electrical noise has corrupted data while writing to the EEPROM.

{

Hardware problem

If the problem continues, replace the control board or the entire converter. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board.

Check the various options available to minimize the effects of noise.

• Counteract noise in the control circuit, main circuit, and ground wiring.

• Use only recommended cables or other shielded line. Ground the shield on the controller side or the converter input power side.

• Ensure that other equipment such as switches or relays do not cause noise. Use surge suppressors if required.

• Separate all communication wiring from converter power lines. Install an EMC noise filter to the converter power supply input.

Turn off the power and check the connection between the control board and the converter. If the problem continues, replace the control board or the entire converter. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board.

Reinitialize the converter (A1-03 = 2220, 3330).

Turn off the power and reconnect the terminal board. If the problem continues, replace the control board or the entire converter. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board.

If the problem continues, replace the control board or the entire converter. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board.

• Ensure that a Run command cannot be entered from the external terminals or option during fault reset.

• Turn off the Run command.

• Remove the cause of the external fault.

• Remove the external fault input from the PLC.

Remove the cause of the external fault and reset the fault.

• Properly connect the signal lines to the terminals assigned for external fault detection (H1- = 20 to 2B).

• Reconnect the signal line.

• Check for unused terminals set for H1- = 20 to 2B (External Fault).

• Change the terminal settings.

• Press “ENTER” on the digital operator.

• Correct the parameter setting.

• Cycle power to the converter.

If the problem continues, replace the control board or the entire converter. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board.

9 Troubleshooting

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 43

9 Troubleshooting

FAn

FUA

HCA

r1/ 11

1/ 21

t1/ 31

Digital Operator AL FL Cause Corrective Action

• Cycle the power supply and see if the fault occurs again.

• Check the operation of the internal circulation fans.

Converter Internal

Circulation Fan Fault

Power Supply

Frequency Fault

Fdv

AC Fuse Blowout

DC Fuse Blowout

FUd

Current Alarm

Ground Fault

An internal circulation fan is faulty (2A0130 or 4A0130 to 4A0370).

{{

An internal circulation fan or MC power supply is faulty (2A0130 or 4A0130 to 4A0370).

A momentary power loss occurred.

An input power supply wiring terminal is loose.

The fluctuation in the voltage of the input power supply is too large.

{{

{ Load is too heavy.

The AC power supply fuse burned out.

The phase rotation direction has changed in the input power supply.

The detected power supply frequency exceeded the allowable value.

{ The power supply fuse burned out.

The main transistor failed.

The DC circuit fuse burned out.

{

The drive failed.

A damaged cable is creating a short circuit.

Excessive leakage current at the drive output.

{

Hardware problem

The wiring of the power supply voltage detection circuits ( , , and

) and the wiring of the main circuit terminals (R/L1, S/L2, and T/L3) is not correct.

• Check U4-03 (Cooling Fan Operation Time) and U4-04 (Cooling Fan Maintenance Display).

If the life of the internal circulation fans has expired or if a fan is faulty, perform fan replacement according to instructions in this manual.

Cycle the power supply and see if the fault occurs again. If the fault occurs repeatedly, replace the board or the converter. For information on board replacement, consult with your Yaskawa representative or the nearest Yaskawa sales office.

Investigate and correct the cause and then reset the fault.

• A transistor inside the converter was destroyed.

• The input wiring or drive output has ground faulted or short circuited.

Contact your Yaskawa representative or the nearest Yaskawa sales office.

Correct the wiring.

Improve the power supply.

• A transistor inside the converter was destroyed.

• The input wiring or drive output has ground faulted or short circuited.

Contact your Yaskawa representative or the nearest Yaskawa sales office.

Replace the converter.

Replace the drive. For information on drive replacement, consult with your Yaskawa representative or the nearest Yaskawa sales office.

Reduce the load for applications with repetitive operations (i.e., stops and starts), or replace the converter.

Check the cable.

• Remove the short circuit and reapply power to the converter.

• Check the resistance between the cable and the ground terminal .

• Replace the cable.

Reduce the amount of stray capacitance.

If the problem continues, replace the control board or the entire converter. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board.

Correct the wiring.

44 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

Digital Operator AL FL Cause Corrective Action

r1/ 11

1/ 21

t1/ 31

oFb03 to oFb17

oH1

Check the motor cables.

• Remove the short circuit and reapply power to the converter.

Check the resistance between the motor cables and the ground terminal .

• Replace damaged cables.

• Reapply power to the converter.

• Measure the current flowing into the converter.

• Replace the converter with a larger capacity converter if the current value exceeds the rated current.

• Determine if there is sudden fluctuation in the current level.

• Reduce the load to avoid sudden changes in the current level or switch to a larger converter.

• Review the possible solutions provided for handling noise interference.

• Check the control circuit lines, main circuit lines, and ground wiring.

Correct the wiring.

Check the wiring.

• Correct the wiring. Check the load on the power supply of peripheral devices that are connected to the same power supply line.

• Reduce the load.

Cycle power to the converter. If the problem continues, replace the control board or the entire converter. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board.

Check the surrounding temperature.

• Improve the air circulation within the enclosure panel.

• Install a fan or air conditioner to cool surrounding area.

• Remove anything near converter that may cause extra heat.

• Provide proper installation space around the converter as indicated in the manual. Refer to Installation Orientation and Spacing on

page 10 for details.

• Allow for the proper space and ensure that there is sufficient circulation around the control panel.

• Check for dust or other foreign materials clogging the cooling fan.

• Clear debris caught in the fan that restricts air circulation.

Check the ambient temperature.

• Improve ventilation in the control panel.

• Install a cooling device (e.g., a cooling fan or air conditioner) and lower the ambient temperature.

• If there are heat-generating objects nearby, remove them.

Measure the output current. Lower the load.

Replace the cooling fan. After replacing the converter, set parameter o4-03 to 0 to reset the cooling fan operation time.

Check the temperature surrounding the converter.

• Improve the air circulation within the enclosure panel.

• Install a fan or air conditioner to cool the surrounding area.

• Remove anything near the converter that might be producing excessive heat.

Measure the output current. Reduce the load.

Replace the cooling fan. After replacing the cooling fan, set parameter o4-03 to 0 to reset the cooling fan maintenance.

Overcurrent

Option card error

occurred at Option

Port CN5-B

Heatsink Overheat

Overheat 1

(Heatsink Overheat)

One of the cables has shorted out or there is a grounding problem.

The load is too heavy.

{

Converter fails to operate properly due to noise interference.

The wiring of the power supply voltage detection circuits ( , , and

) and the wiring of the main circuit terminals (R/L1, S/L2, and T/L3) is not correct.

The voltage on the power supply side is very low.

{ Option card or hardware is damaged.

Surrounding temperature is too high.

Airflow around the converter is restricted.

{{

The ambient temperature is too high.

The load is too large.

Internal cooling fan has stopped.

rounding temperature is

Sur

{

Load is too heavy.

Internal cooling fan is stopped.

too high.

9 Troubleshooting

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 45

9 Troubleshooting

oL2

r1/ 11

1/ 21

t1/ 31

r1/ 11, 1/ 21, and t1/ 31

SrC

Digital Operator AL FL Cause Corrective Action

Converter Overload

External Digital

Operator Connection

Fault

oPr

DC Bus Overvoltage

Power Supply

Undervoltage

Pre-Alarm

PAUv

Input Power Supply

Fault

PF2

Input Phase Loss

Detection

PF3

Input Short-circuit/

Main Transistor

Failure

Phase Order Fault

{{

{

{{

Load is too heavy. Reduce the load.

Converter capacity is too small. Replace the converter with a larger model.

The converter does not operate. Start converter operation first, and then start converter operation.

Check the connection between the operator and the converter.

External operator is not properly

{

connected to the converter.

The regenerative load is too large. Reduce the regenerative load.

Input power voltage is too high.

Converter fails to operate properly due to noise interference.

The wiring of the power supply voltage detection circuits ( , , and

) and the wiring of the main circuit terminals (R/L1, S/L2, and T/L3) is not correct.

Electrical noise interference causes the converter to operate incorrectly.

There is a regenerative load while the converter is stopped.

The power supply voltage is low. Increase the power supply voltage.

A phase loss occurred in the input power supply.

Voltage detection failed.

The fluctuation in the voltage of the input power supply is too large.

A phase loss occurred in the input power supply.

{

The capacity of the power supply is too small.

The wiring is too long.

The phase imbalance is too large.

The fluctuation in the voltage of the input power supply is too large.

A phase loss occurred in the input power supply.

The capacity of the power supply is too small.

The wiring is too long.

The phase imbalance is too large.

BT fa

{

IGBT short circuit detection circuit fault.

The power supply phase order changed during operation.

A momentary power loss occurred.

An input power supply wiring terminal is loose.

The fluctuation in the voltage of the input power supply is too large.

ult

• Replace the cable if damaged.

• Turn off the input power and disconnect the operator. Reconnect the operator and reapply converter input power.

Check the voltage. Lower input power voltage within the limits listed in the specifications.

• Review the list of possible solutions provided for controlling noise.

• Review the section on handling noise interference and check the control circuit lines, main circuit lines, and ground wiring.

Correct the wiring.

• Review possible solutions for handling noise interference.

• Review section on handling noise interference and check control circuit lines, main circuit lines and ground wiring.

• If the magnetic contactor is identified as a source of noise, install a surge protector to the MC coil.

Set number of fault restarts (L5-01) to a value other than 0.

Operate the converter.

Check the input power supply for phase loss or an imbalance in the interphase voltages. Investigate and correct the cause and then reset the fault.

Check to see if they are wired correctly.

Investigate and correct the cause and then reset the fault.

• Check the wiring to the drive.

• Turn the power supply off and then on again to check operation.

If the problem continues, contact your Yaskawa representative or nearest Yaskawa sales office.

Investigate and correct the cause and then reset the fault.

46 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

Digital Operator AL FL Cause Corrective Action

Check for wiring errors in the main circuit input power. Correct the wiring.

• Ensure the terminals have been properly tightened.

• Apply the tightening torque to the terminals as specified.

• Check the voltage.

• Lower the voltage of the converter input power so that it is within the limits listed in the specifications.

Check the maintenance time for the capacitors (U4-05). Replace either the control board or the entire converter if U4-05 exceeds 90%. For instructions on replacing the control board, contact Yaskawa or your nearest sales representative.

• Check for an alarm when the magnetic contactor, line breaker, and leakage breaker are closed.

• Check the capacity of the converter input power transformer.

Replace either the control board or the entire converter. For instructions on replacing the control board, contact Yaskawa or your nearest sales representative.

Check the wiring of the main circuit power supply for broken wires and wiring mistakes. Correct the wiring.

Check the terminals for looseness. Tighten the terminals to the tightening torque that is given in this manual.

Check the voltage.

• Correct the voltage so that it is within the range given in the power supply specifications of the converter.

• If there is no problem with the main circuit power supply, check the magnetic contactor in the main circuit for faults.

Check the maintenance period for the capacitor in U4-05 (Capacitor Maintenance). If the value of U4-05 has exceeded 90%, replace the board or the converter. For information on board replacement, consult with your Yaskawa representative or the nearest Yaskawa sales office.

Cycle the power supply and see if the fault occurs again.

• If the fault occurs repeatedly, replace the board or the converter. For information on board replacement, consult with your Yaskawa representative or the nearest Yaskawa sales office. Check the maintenance period for the inrush prevention relay in U4-06 (Soft Charge Bypass Relay Maintenance).

• If the value of U4-06 has exceeded 90%, replace the board or the converter. For information on board replacement, consult with your Yaskawa representative or the nearest Yaskawa sales office.

Check the wiring of the power supply device. Correct the wiring.

Check the Correct the wiring.

• Cycle power to the converter. Check if the fault reoccurs.

• If the problem continues, replace either the control board or the entire converter. For instructions on replacing the control board, contact Yaskawa or a Yaskawa representative.

• Cycle power to the converter and see if the fault reoccurs.

If the problem continues, replace either the control board or the entire converter. For instructions on replacing the control board, contact Yaskawa or a Yaskawa representative.

• Check monitor U4-06 for the performance life of the soft-charge bypass.

Replace either the control board or the entire converter if U4-06 exceeds 90%. For instructions on replacing the control board, contact Yaskawa or a Yaskawa representative.

wiring.

Undervoltage

Main Circuit

Undervoltage

Uv1

Control Power Supp

Voltage Fault

Uv2

Undervoltage 3

(Soft-Charge Bypass

Circuit Fault)

Uv3

Phase loss in the converter input power.

Loose wiring in the converter input power terminals.

There is a problem with the converter input power voltage.

A power loss occurred. Improve the power supply.

{

Internal circuitry is worn.

The converter input power transformer is too small and voltage drops when the power is switched on.

Air inside the converter is too hot. Check the temperature inside the converter.

The CHARGE light is broken or disconnected.

A phase loss occurred in the input power supply.

An input power supply wiring terminal is loose.

Fluctuation occurred in the power supply voltage.

A power loss occurred. Improve the power supply.

The main circuit capacitor circuit in the converter has deteriorated.

{

The operation of the relay or contactor in the inrush current protection circuit in the converter failed.

A fault occurred in the power supply device.

A fault occurred in the power supply. A fault occurred in the power supply.

A fault occurred in power supply voltage detection.

{ Internal circuitry is damaged.

The relay or contactor on the soft-charge

{

bypass circuit is damaged.

9 Troubleshooting

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 47

9 Troubleshooting

VrE

Err

oPE01

oPE02

oPE03

oPE04

oPE05

oPE07

oPE30

Digital Operator AL FL Cause Corrective Action

Gate Drive Board

Undervoltage <2>

Uv4

Resonance Detection

<1> If the fault occurs when starting the converter, CPF00 or CPF20 is displayed. If it occurs during operation, CPF01 or CPF21 is displayed. <2> Detected in model 4A0630

{{

Not enough power is being supplied to the

{

gate drive board.

The power supply was turned off during operation.

There is noise on the power supply line. Investigate the source of the noise and implement countermeasures.

A phase was lost for an input terminal during operation.

Cycle power to the converter and see if the fault reoccurs. If the problem continues, replace either the gate drive board or the entire converter. For instructions on replacing the gate drive board, contact Yaskawa or a Yaskawa representative.

Stop the operation of the converter and turn off the power supply.

Check the wiring of the power supply system and remove the cause of the phase loss.

 Operator Programing Errors

An Operator Programming Error (oPE) occurs when an inapplicable parameter is set or an individual parameter setting is inappropriate. When an oPE error is displayed, press the ENTER button to display U1-18 (oPE fault constant). This monitor will display the parameter that is causing the oPE error.

Digital

Operator

Cause Corrective Action

The data was corrupted by noise when writing data to the EEPROM.

EEPROM Hardware Failure

The drive model selection (o2-04) and the actual capacity of the converter are not the same.

Parameters were set outside the possible setting range.

The same function is assigned to two multi-function inputs. Excludes “Not used” and “External Fault.”

The converter was replaced (but the removable terminal block with parameter backup was not replaced).

The removable terminal block with parameter backup was replaced.

The Run command is assigned to an option card (b1-18 = 3) and an input option card is not connected to the converter.

The Run command is assigned to an option card (b1-02 = 3) and an input option card is not connected to the converter.

At least two of these parameters have the same setting: H3-02, H3-10, or H3-06.

• The setting of o2-04 (Drive Model Selection) changed.

• EEPROM failed for the input voltage offset.

•Press .

• Set the parameters again.

• Cycle the power supply.

Replace the board or converter. For information on board replacement, consult with your Yaskawa representative or the nearest Yaskawa sales office.

Correct the value set to o2-04.

Set parameters to the proper values. Note: When multiple errors occur simultaneously, other errors are given precedence over oPE02.

• Ensure all multi-function inputs are assigned to different functions.

• Re-enter the multi-function settings to ensure this does not occur.

Set A1-03 to 5550 to load the parameter settings stored in the terminal board to the converter. Initialize parameters after converter replacement by setting A1-03 to 2220.

Reconnect the input option card to the converter.

Change the settings to H3-02, H3-10, and H3-06 so that functions no longer conflict. Note: Both 1F (Through mode) and F (Through mode) can be set to H3-02, H3-10, or H3-06 simultaneously.

For information on clearing the fault, consult with your Yaskawa representative or the nearest Yaskawa sales office.

48 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

10 UL Standards

 UL Standards

The RU mark applies to products in the United States and Canada and it means that UL has performed product testing and evaluation and determined that their stringent standards for product safety have been met. For a product to receive UL certification, all components inside that product must also receive UL certification.

RU Mark

 UL Standards Compliance

This converter is tested in accordance with UL standard UL508C and complies with UL requirements. To ensure continued compliance when using this converter in combination with other equipment, meet the following conditions:

 Installation Area

Do not install the converter to an area greater than pollution severity 2 (UL standard).

 Ambient Temperature

IP00 Open Type Enclosure: -10°C to +50°C

IP20 Open Type Enclosure: -10°C to +40°C

 Main Circuit Terminal Wiring

Yaskawa recommends using closed-loop crimp terminals on all converter models. To maintain UL/cUL approval, UL-Listed closed-loop crimp terminals are specifically required when wiring the converter main circuit terminals on models 2A0030 to 2A0130, 4A0030 to 4A0630. Use only the tools recommended by the terminal manufacturer for crimping. Refer to Closed-Loop Crimp Terminal Recommendations on page 51 for closed-loop crimp terminal recommendations. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections.

Note: The mark indicates the terminals for protective ground connection as defined in IEC/EN60417-5019.

Grounding impedance: 200 V: 100 Ω or less 400 V: 10 Ω or less

Wire Gauges and Tightening Torques

Table 17 Wire Gauge and Torque Specifications (Three-Phase 200 V Class)

Model Term ina l

R/L1, S/L2, T/L3

2A0005

2A0010

2A0020

r1/ 11, 1/ 21, t1/ 31 14 14 M3.5 0.8 to 1.0 (7.1 to 8.9)

R/L1, S/L2, T/L3

r1/ 11, 1/ 21, t1/ 31 14 14 M3.5 0.8 to 1.0 (7.1 to 8.9)

R/L1, S/L2, T/L3

r1/ 11, 1/ 21, t1/ 31 14 14 M3.5 0.8 to 1.0 (7.1 to 8.9)

Recommended

Gauge

AWG, kcmil

12 12 to 6 M4 2.1 to 2.3 (18.6 to 20.4)

10 16 to 10 M6 5.4 to 6.0 (47.8 to 53.1)

8 8 to 6 M4 2.1 to 2.3 (18.6 to 20.4)

10 12 to 10 M6 5.4 to 6.0 (47.8 to 53.1)

4 4 to 1 M6 3.6 to 4.0 (31.9 to 35.4)

6 8 to 6 M6 5.4 to 6.0 (47.8 to 53.1)

Wire Range

AWG, kcmil

Screw Size

Tightening Torque

Nxm (lbxin.)

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 49

10 UL Standards

Model Terminal

R/L1, S/L2, T/L3

2A0030

2A0050

2A0065

2A0090

2A0130

r1/ 11, 1/ 21, t1/ 31 14 14 to 10 M4 1.1 to 1.2 (9.7 to 10.6)

R/L1, S/L2, T/L3 3 × 2P 3 to 2/0

r1/ 11, 1/ 21, t1/ 31 14 14 to 10 M4 1.1 to 1.2 (9.7 to 10.6)

R/L1, S/L2, T/L3

r1/ 11, 1/ 21, t1/ 31 14 14 to 10 M4 1.1 to 1.2 (9.7 to 10.6)

R/L1, S/L2, T/L3

r1/ 11, 1/ 21, t1/ 31 14 14 to 10 M4 1.1 to 1.2 (9.7 to 10.6)

R/L1, S/L2, T/L3

r1/ 11, 1/ 21, t1/ 31 14 14 to 10 M4 1.1 to 1.2 (9.7 to 10.6)

Recommended

Gauge

AWG, kcmil

2 2 to 2/0 M8 5.4 to 6.0 (47.8 to 53.1)

4 6 to 4 M8 9.0 to 11 (79.7 to 97.4)

1/0 × 2P 1/0 to 2/0

4 4 M10 18 to 23 (159 to 204)

3/0 × 2P 3/0 to 300 M12 32 to 40 (283 to 354)

1 1 to 1/0 M12 32 to 40 (283 to 354)

3/0 × 2P 3/0 to 300 M12 32 to 40 (283 to 354)

1/0 1/0 to 4/0 M12 32 to 40 (283 to 354)

300 × 2P 300 to 600 M12 32 to 40 (283 to 354)

2/0 2/0 to 4/0 M12 32 to 40 (283 to 354)

Wire Range AWG, kcmil

Screw Size

M8 5.4 to 6.0 (47.8 to 53.1)

Tightening Torque

Nxm (lbxin.)

Table 18 Wire Gauge and Torque Specifications (Three-Phase 400 V Class)

Model Terminal

R/L1, S/L2, T/L3

4A0005

4A0010

4A0020

4A0030

4A0040

4A0060

r1/ 11, 1/ 21, t1/ 31 14 14 M3.5 0.8 to 1.0 (7.1 to 8.9)

R/L1, S/L2, T/L3

r1/ 11, 1/ 21, t1/ 31 14 14 M3.5 0.8 to 1.0 (7.1 to 8.9)

R/L1, S/L2, T/L3

r1/ 11, 1/ 21, t1/ 31 14 14 M3.5 0.8 to 1.0 (7.1 to 8.9)

R/L1, S/L2, T/L3

r1/ 11, 1/ 21, t1/ 31 14 14 to 10 M4 1.1 to 1.2 (9.7 to 10.6)

R/L1, S/L2, T/L3

r1/ 11, 1/ 21, t1/ 31 14 14 to 10 M4 1.1 to 1.2 (9.7 to 10.6)

R/L1, S/L2, T/L3

r1/ 11, 1/ 21, t1/ 31 14 14 to 10 M4 1.1 to 1.2 (9.7 to 10.6)

Recommended

Gauge

AWG, kcmil

12 12 to 6 M4 2.1 to 2.3 (18.6 to 20.4)

12 14 to 12 M6 5.4 to 6.0 (47.8 to 53.1)

12 12 to 6 M4 2.1 to 2.3 (18.6 to 20.4)

10 12 to 10 M6 5.4 to 6.0 (47.8 to 53.1)

8 8 to 1 M6 3.6 to 4.0 (31.9 to 35.4)

8 10 to 8 M6 5.4 to 6.0 (47.8 to 53.1)

6 6 to 2/0 M8 5.4 to 6.0 (47.8 to 53.1)

6 8 to 6 M8 9.0 to 11 (79.7 to 97.4)

4 4 to 2/0 M8 5.4 to 6.0 (47.8 to 53.1)

6 6 M8 9.0 to 11 (79.7 to 97.4)

2 2 to 2/0 M8 5.4 to 6.0 (47.8 to 53.1)

6 6 M10 18 to 23 (159 to 204)

Wire Range AWG, kcmil

Screw Size

Tightening Torque

Nxm (lbxin.)

50 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

10 UL Standards

Model Term ina l

R/L1, S/L2, T/L3 3 × 2P 3 to 2/0

4A0100

4A0130

4A0185

4A0270

4A0370

4A0630

r1/ 11, 1/ 21, t1/ 31 14 14 to 10 M4 1.1 to 1.2 (9.7 to 10.6)

R/L1, S/L2, T/L3

r1/ 11, 1/ 21, t1/ 31 14 14 to 10 M4 1.1 to 1.2 (9.7 to 10.6)

R/L1, S/L2, T/L3

r1/ 11, 1/ 21, t1/ 31 14 14 to 10 M4 1.1 to 1.2 (9.7 to 10.6)

R/L1, S/L2, T/L3

r1/ 11, 1/ 21, t1/ 31 14 14 to 10 M4 1.1 to 1.2 (9.7 to 10.6)

R/L1, S/L2, T/L3

r1/ 11, 1/ 21, t1/ 31 14 14 to 10 M4 1.1 to 1.2 (9.7 to 10.6)

R/L1, S/L2, T/L3

r1/ 11, 1/ 21, t1/ 31 14 14 to 10 M4 1.1 to 1.2 (9.7 to 10.6)

Recommended

Gauge

AWG, kcmil

1/0 × 2P 1/0 to 2/0

3 3 M10 18 to 23 (159 to 204)

3/0 × 2P 3/0 to 600 M10 18 to 23 (159 to 204)

1/0 1/0 to 2/0 M10 18 to 23 (159 to 204)

3/0 × 2P 3/0 to 600 M12 32 to 40 (283 to 354)

1/0 1/0 to 4/0 M12 32 to 40 (283 to 354)

300 × 2P 300 M12 32 to 40 (283 to 354)

2/0 2/0 to 4/0 M12 32 to 40 (283 to 354)

4/0 × 4P 4/0 to 300 M12 32 to 40 (283 to 354)

4/0 2/0 to 300 M12 32 to 40 (283 to 354)

4/0 × 8P 4/0 to 300 M12 32 to 40 (283 to 354)

250 2/0 to 300 M12 32 to 40 (283 to 354)

Wire Range

AWG, kcmil

Screw Size

M8 5.4 to 6.0 (47.8 to 53.1)

Tightening Torque

Nxm (lbxin.)

Closed-Loop Crimp Terminal Recommendations

Yaskawa recommends UL-listed crimp terminals made by JST and Tokyo DIP (or equivalent) for the insulation cap.

Tab le 1 9 matches the wire gauges and terminal screw sizes with Yaskawa-recommended crimp terminals, tools, and

insulation caps. Refer to the appropriate Wire Gauge and Torque Specifications table for the wire gauge and screw size for your converter model. Place orders with a Yaskawa representative or the Yaskawa sales department. The closed-loop crimp terminal sizes and values listed in Table 19 are Yaskawa recommendations. Wire gauge values shown in Ta bl e 1 9 are the recommended values. Refer to local codes for proper selections.

Table 19 Closed-Loop Crimp Terminal Size

Model

2A0005

2A0010

2A0020

2A0030

Wire Gauge (AWG, kcmil)

R/L1xS/L2xT/L3 U/T1xV/T2xW/T3

10 R5.5-4 YA-4 AD-900 TP-005 100-054-029

8 8-4 YA-4 AD-901 TP-008 100-054-031

6 14-NK4 YA-4 AD-902 TP-014 100-054-033

3 38-6 YA-5 AD-954 TP-038 100-092-577

2 38-6 YA-5 AD-954 TP-038 100-092-577

1 60-6 YA-5 AD-955 TP-060 100-092-578

1 R60-8 YA-5 AD-955 TP-060 100-051-265

1/0 R60-8 YA-5 AD-955 TP-060 100-051-265

2/0 80-8

Screw

Size

Crimp

Termi nal

Model

Number

200 V Class

R5.5-4 YA-4 AD-900 TP-005 100-054-029

8-4 YA-4 AD-901 TP-008 100-054-031

R22-6 YA-5 AD-953 TP-022 100-051-262

R38-8 YA-5 AD-954 TP-038 100-051-264

Machine

YET-300-1

No.

YF-1,

Tool

Die Jaw

TD-323 TD-312

Insulation

Cap

Model No.

TP-080 100-092-579

Code <1>

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 51

10 UL Standards

Model

2A0050

2A0065

2A0090

4A0005

4A0010

4A0020

4A0030

4A0040

Wire Gauge (AWG, kcmil)

R/L1xS/L2xT/L3 U/T1xV/T2xW/T3

3 × 2P –

2 × 2P – R38-8 YA-5 AD-954 TP-038 100-051-264

1 × 2P – R60-8 YA-5 AD-955 TP-060 100-051-265

1/0 × 2P 1/0 × 2P R60-8 YA-5 AD-955 TP-060 100-051-265

2/0 × 2P 2/0 × 2P 80-8

3/0 × 2P

4/0 × 2P 100-L12

250 150-L12

300 150-L12

3/0 × 2P

4/0 × 2P 100-L12

250 × 2P 150-L12

300 × 2P 150-L12

10 R5.5-4 YA-4 AD-900 TP-005 100-054-029

8 8-4 YA-4 AD-901 TP-008 100-054-031

6 14-NK4 YA-4 AD-902 TP-014 100-054-033

10 R5.5-4 YA-4 AD-900 TP-005 100-054-029

8 8-4 YA-4 AD-901 TP-008 100-054-031

6 14-NK4 YA-4 AD-902 TP-014 100-054-033

6 R14-6 YA-4 AD-902 TP-014 100-051-261

4 R22-6 YA-5 AD-953 TP-022 100-051-262

3 38-6 YA-5 AD-954 TP-038 100-092-577

2 38-6 YA-5 AD-954 TP-038 100-092-577

1 60-6 YA-5 AD-955 TP-060 100-092-578

4 R22-8 YA-5 AD-953 TP-022 100-051-263

3 R38-8 YA-5 AD-954 TP-038 100-051-264

2 R38-8 YA-5 AD-954 TP-038 100-051-264

1 R60-8 YA-5 AD-955 TP-060 100-051-265

1/0 R60-8 YA-5 AD-955 TP-060 100-051-265

2/0 80-8

3 R38-8 YA-5 AD-954 TP-038 100-051-264

2 R38-8 YA-5 AD-954 TP-038 100-051-264

1 R60-8 YA-5 AD-955 TP-060 100-051-265

1/0 R60-8 YA-5 AD-955 TP-060 100-051-265

2/0 80-8

Screw

Size

M12

Crimp

Terminal

Model

Number

R38-8 YA-5 AD-954 TP-038 100-051-264

80-L12

400 V Class

R5.5-4 YA-4 AD-900 TP-005 100-054-029

R8-6 YA-4 AD-901 TP-008 100-092-620

R14-8 YA-4 AD-902 TP-014 100-051-035

R22-8 YA-5 AD-953 TP-022 100-051-263

Machine

YET-300-1

No.

YF-1,

Tool

Die Jaw

TD-323, TD-312

TD-324, TD-312

TD-325, TD-313

TD-323, TD-312

TD-324, TD-312

TD-325, TD-313

TD-323, TD-312

Insulation

Cap

Model No.

TP-080 100-092-579

TP-080 100-051-558

TP-100 100-051-560

TP-150 100-051-562

TP-080 100-051-558

TP-100 100-051-560

TP-150 100-051-562

TP-080 100-092-579

Code <1>

52 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

10 UL Standards

Wire Gauge (AWG, kcmil)

Model

4A0060

4A0100

4A0130

4A0185

4A0270 300 × 2P M12 150-L12

4A0370

4A0630

R/L1xS/L2xT/L3 U/T1xV/T2xW/T3

1 R60-8 YA-5 AD-955 TP-060 100-051-265

1/0 R60-8 YA-5 AD-955 TP-060 100-051-265

2/0 80-8

3 × 2P –

2 × 2P – R38-8 YA-5 AD-954 TP-038 100-051-264

1 × 2P – R60-8 YA-5 AD-955 TP-060 100-051-265

1/0 × 2P R60-8 YA-5 AD-955 TP-060 100-051-265

2/0 × 2P 80-8

3/0 × 2P

4/0 × 2P 100-L10

250 × 2P 250 150-L10

300 R150-10

350 200-10

400 200-10

500 325-10

600 325-10

3/0 × 2P

4/0 × 2P 100-L12

250 × 2P 150-L12

300 × 2P 150-L12

350 × 2P 200-L12

400 × 2P 200-L12

500 325-12

600 325-12

4/0 × 4P

250 × 4P 150-L12

300 × 4P 150-L12

4/0 × 8P

250 × 8P 150-L12

300 × 8P 150-L12

Screw

Size

M10

M12

Crimp

Termi nal

Model

Number

R38-8 YA-5 AD-954 TP-038 100-051-264

80-L10

80-L12

100-L12

Machine

No.

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

YF-1,

YET-300-1

Tool

Die Jaw

TD-323,

TD-312

TD-323,

TD-312

TD-323,

TD-312

TD-324,

TD-312

TD-325,

TD-313

TD-325,

TD-313

TD-327,

TD-314

TD-327,

TD-314

TD-328,

TD-315

TD-328,

TD-315

TD-323,

TD-312

TD-324,

TD-312

TD-325,

TD-313

TD-325,

TD-313

TD-327,

TD-314

TD-327,

TD-314

TD-328,

TD-315

TD-328,

TD-315

TD-325,

TD-313

TD-324,

TD-312

TD-325,

TD-313

TD-325,

TD-313

TD-324,

TD-312

TD-325,

TD-313

TD-325,

TD-313

Insulation

Cap

Model No.

TP-080 100-092-579

TP-080 100-051-557

TP-100 100-051-559

TP-150 100-051-561

TP-150 100-051-272

TP-200 100-051-563

TP-325 100-051-565

TP-080 100-051-557

TP-100 100-051-559

TP-150 100-051-561

TP-200 100-051-564

TP-325 100-051-277

TP-150 100-051-561

TP-100 100-051-559

TP-150 100-051-561

TP-100 100-051-559

TP-150 100-051-561

Code <1>

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 53

10 UL Standards

<1> Codes refer to a set of three crimp terminals and three insulation caps. Prepare input and output wiring using two sets for each connection.

Example 1: Models with 300 kcmil for both input and output require one set for input terminals and one set for output terminals, so the user should order two sets of [100-051-561]. Example 2: Models with 4/0 AWG × 4P for both input and output require four sets for input terminals and four sets for output terminals, so the user should order eight sets of [100-051-559].

Note: Use crimp insulated terminals or insulated shrink tubing for wiring connections. Wires should have a continuous maximum

allowable temperature of 75°C 600 Vac UL-approved vinyl-sheathed insulation.

Model

2A0005 to 2A0020,

4A0005 to 4A0020

2A0030 to 2A0130,

4A0030 to 4A0630

Wire Gauge (AWG, kcmil)

r1/ 11, 1/ 21, t1/ 31

14 M3.5 R2-3.5 YA-4 AD-900 TP-003 100-106-516

14 M4 R2-4 YA-4 AD-900 TP-003 100-106-517

Screw

Size

Crimp

Ter min al

Model

Number

Machine

No.

Tool

Die Jaw

Insulation

Cap

Model No.

Code

 Installing Input Fuses

NOTICE: If a fuse is blown or a Residual Current Device (RCD) is tripped, check the wiring and the selection of the peripheral devices. Check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the converter or the peripheral devices if the cause cannot be identified.

 Recommended Branch Circuit Protection

Yaskawa recommends installing an appropriate harmonic filter that has built-in input fuses to maintain compliance with UL508C. The fuses are listed in Tab le 9 .

 Low Voltage Wiring for Control Circuit Terminals

Wire low voltage wires with NEC Class 1 circuit conductors. Refer to national state or local codes for wiring. The external power supply shall be a UL listed Class 2 power supply source or equivalent only.

Table 20 Control Circuit Terminal Power Supply

Input/Output Terminal Signal Power Supply Specifications

Multi-function digital inputs

Multi function analog inputs +V, –V, A1, A2, A3, AC

S1, S2, S3, S4, S5, S6, S7, S8, SC, SN, SP

Use the internal LVLC power supply of the converter. Use class 2 for external power supply.

 Converter Short-Circuit Rating

This converter is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac for 200 V class converters and 480 Vac for 400 V class converters, when protected by fuses as specified on the

Tab le 9 .

 Precautionary Notes on External Heatsink (IP00 Open Type Enclosure)

When using an external heatsink, UL compliance requires that exposed capacitors in the main circuit are covered to prevent injury to surrounding personnel.

The portion of the external heatsink that projects out can either be protected with the enclosure, or with the appropriate capacitor cover after converter installation is complete. Use the table below to match converter models and capacitor cover. Capacitor covers can be ordered from a Yaskawa representative or directly from the Yaskawa sales department. The table below lists available capacitor covers.

54 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

Model Code Number Figure 2A0030 2A0050 100-061-275 2A0065 100-061-277 2A0090 100-061-277 2A0130 100-061-278 4A0030 100-061-274 4A0040 100-061-274 4A0060 100-061-275 4A0100 100-061-275 4A0130 100-061-278 4A0185 100-061-278 4A0270 100-061-280 4A0370 100-061-280 4A0630 100-061-281 <1> Figure 22

<1> Requires two sets.

Figure 19

10 UL Standards

Table 21 Capacitor Cover

100-061-274

Figure 21

Converter (outside panel)

Figure 20

Opening to capacitors

Converter (inside panel)

Capacitor cover

Installation screw

Figure 21 Capacitor Cover (2A0030 to 2A0130, 4A0030 to 4A0370)

Opening to capacitors

Converter (inside panel)

Capacitor cover

Installation screw

Converter (outside panel)

Figure 22 Capacitor Cover (4A0630)

YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 55

Revision History

The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.

MANUAL NO.ޓTOEP C710656 06A

Published in Japan September 2013 13-9

Date of publication

Date of

Publication

September 2013 −−First edition

Revision Number Section Revised Content

Date of original publication

56 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide

YASKAWA D1000 Series

Power Regenerative Converter

Quick Start Guide

EUROPEAN HEADQUARTERS YASKAWA EUROPE GmbH

Hauptstrasse 185, 65760 Eschborn, Germany Phone: +49 (0)6196 569 300 Fax: +49 (0)6196 569 398 E-mail: info@yaskawa.eu.com Internet: http://www.yaskawa.eu.com

YASKAWA ENGINEERING EUROPE GmbH

Hauptstrasse 185, 65760 Eschborn, Germany Phone: +49 (0)6196 569 520 Fax: +49 (0)6196 888 598 E-mail: support@yaskawa.de Internet: http://www.yaskawa-eng.eu.com

U.S.A. YASKAWA AMERICA, INC.

2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1 800 YASKAWA (927-5292) or +1 847 887 7000 Fax: +1 847 887 7310 Internet: http://www.yaskawa.com

JAPAN YASKAWA ELECTRIC CORPORATION

New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-6891, Japan Phone: +81 (0)3 5402 4502 Fax: +81 (0)3 5402 4580 Internet: http://www.yaskawa.co.jp

DRIVE CENTER (INVERTER PLANT)

2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: +81 (0)930 25 3844 Fax: +81 (0)930 25 4369 Internet: http://www.yaskawa.co.jp

YASKAWA ELECTRIC CORPORATION

In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.

Specifications are subject to change without notice for ongoing product modifications and improvements.

MANUAL NO. TOEP C710656 06A

Published in Japan September 2013 13-9 13-7-6_YEU

YASKAWA CIMR-D2A0020, CIMR-D2A0005, CIMR-D2A0010, CIMR-D4A0010, CIMR-D4A0005 Quick Start Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

1 Preface

 Applicable Documentation

 General Warnings

 Safety Messages

 Precautions for CE Low Voltage Directive Compliance

2 Mechanical Installation

 Upon Receipt

 Nameplate

 Installation Environment

 Installation Orientation and Spacing

 Precautions and Instructions for Installation

 Exterior and Mounting Dimensions

3 Harmonic Filter Module Installation

 Installation Environment

 Harmonic Filter Module Dimensions

4 Electrical Installation

 Wiring Specification

5 Using the Digital Operator

 LCD Display

 Menu Structure for Digital Operator

6 Powering Up the Converter

 Powering Up the Converter

 A1000 Connection Example

7 Operation with the Drive Connected

 Timing Chart for Turning the Power Supply On and Off

 Interlocks

 I/O Setup

 Test Run Checklist

8 Parameter Table

9 Troubleshooting

 General Fault and Alarms

 Operator Programing Errors

10 UL Standards

 UL Standards

 UL Standards Compliance

 Installing Input Fuses

 Precautionary Notes on External Heatsink (IP00 Open Type Enclosure)

Revision History