Yaskawa CIMR-AU User Manual
YASKAWA AC Drive-A1000
High Performance Vector Control Drive
Quick Start Guide
Type: CIMR-AUA
Models:
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
200 V Class: 0.4 to 110 kW (3/4 to 175 HP ND)
400 V Class: 0.4 to 630 kW (3/4 to 1000 HP ND)
600 V Class: 0.75 to 185 kW (1 to 250 HP ND)
MANUAL NO. TOEP C710616 41E
Receiving
Mechanical Installation
Electrical Installation
Start-Up Programming &
Periodic Inspection &
Peripheral Devices &
Standards Compliance
Operation
Troubleshooting
Maintenance
Options
Specifications
Specifications
Parameter List
1
2
3
4
5
6
7
A
A
B
C
Copyright © 2010 YASKAWA ELECTRIC CORPORATION.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted,
in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of Yaskawa. No patent liability is assumed with respect to the use of the information
contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice. Every precaution has been taken in
the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the informatio
publication.
n contained in this
Quick Reference
u
Easily Set Parameters for Specific Applications
Preset parameter defaults are available for setting up applications. Refer to Application Selection on
page 157.
Run a Motor One Frame Larger
This drive can operate a motor one frame size larger when running variable torque loads such as fans and pumps. Refer to C6-01: Drive Duty Mode
Selection on page 167.
Drive a Synchronous PM Motor
The drive can operate synchronous PM motors. Refer to
Magnet Motors on page 155.
Automatic tuning sets motor parameters. Refer to Auto-Tuning on page 187.
Use drive monitors to check if fans, capacitors, or other components require maintenance. Refer to Performance Life Monitors Maintenance
Monitors on page 231.
Refer to Drive Alarms, Faults, and Errors on page 200.
Refer to European Standards on page 346 and Refer to UL and CSA Standards on page 356
<1> CE marking applies to 200 V class and 400 V class models only.
Subchart A-3: Operation with Permanent
Perform Auto-Tuning
Maintenance Check Using Drive Monitors
Fault Display and Troubleshooting
Standards Compliance
<1>
.
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
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This Page Intentionally Blank
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YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
Table of Contents
QUICK REFERENCE .......................................................................................3
i. PREFACE & GENERAL SAFETY.................................................................. 11
i.1 Preface ....................................................................................................................... 12
Applicable Documentation....................................................................................................... 12
i.2 General Safety ........................................................................................................... 13
Supplemental Safety Information ............................................................................................ 13
Safety Messages..................................................................................................................... 14
General Application Precautions ............................................................................................. 15
Motor Application Precautions................................................................................................. 18
Drive Label Warning Example................................................................................................. 20
Warranty Information............................................................................................................... 20
1. RECEIVING ....................................................................................................21
1.1 Model Number and Nameplate Check ..................................................................... 22
Nameplate ............................................................................................................................... 22
2. MECHANICAL INSTALLATION..................................................................... 27
2.1 Mechanical Installation ............................................................................................. 28
Installation Environment .......................................................................................................... 28
Installation Orientation and Spacing........................................................................................ 28
Instructions on Installation Using the Eye Bolts ...................................................................... 30
2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss .............. 41
Flange Type Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004 ....... 41
Flange Type Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009 .... 45
Flange Type Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011...................... 49
Flange Type Model 4A0031 .................................................................................................... 53
Flange Type Models 2A0056, 4A0038, and 5A0017 and 5A0022 .......................................... 56
Flange Type Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032...................... 60
Flange Type Models 2A0110 and 4o0058 ............................................................................. 65
Flange Type Models 2A0138, 4o0072, and 5A0041 and 5A0052 ......................................... 69
Flange Type Models 4o0088 and 4o0103 ............................................................................ 74
Flange Type Models 2A0169 and 2A0211, 4o0139 and 4o0165, and 5A0062 to 5A0099... 78
Flange Type Models 2A0250 and 2A0312, 4o0208, and 5A0125 and 5A0145 ..................... 83
Flange Type Models 2A0360 and 2A0415, 4o0250 to 4o0362, and 5A0192 and 5A0242... 89
Flange Type Model 4A0414 .................................................................................................... 95
Flange Type Models 4A0515 and 4A0675 .............................................................................. 98
Flange Type Models 4A0930 and 4A1200 ............................................................................ 101
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
5
Table of Contents
3. ELECTRICAL INSTALLATION ............................................................................ 105
3.1 Standard Connection Diagram.........................................................................................106
3.2 Main Circuit Connection Diagram....................................................................................109
Three-Phase 200 V Class Models 2A0004 to 2A0081
Three-Phase 400 V Class Models 4A0002 to 4A0044
Three-Phase 600 V Class Models 5A0003 to 5A0032 .................................................................. 109
Three-Phase 200 V Class Models 2A0110, 2A0138
Three-Phase 400 V Class Models 4A0058, 4A0072
Three-Phase 600 V Class Models 5A0041, 5A0052 ..................................................................... 109
Three-Phase 200 V Class Models 2A0169 to 2A0211
Three-Phase 400 V Class Models 4A0088 to 4A0139
Three-Phase 600 V Class Models 5A0062 to 5A0099
Three-Phase 200 V Class Models 2A0250 to 2A0415
Three-Phase 400 V Class Models 4A0165 to 4A0675
Three-Phase 600 V Class Models 5A0125 to 5A0242 .................................................................. 110
Three-Phase 400 V Class Models 4A0930, 4A1200....................................................................... 111
12-Phase Rectification .................................................................................................................... 111
3.3 Terminal Cover ..................................................................................................................113
Models 2A0004 to 2A0081, 4A0002 to 4A0044, 5A0003 to 5A0032 (IP20/NEMA Type 1
Enclosure)...................................................................................................................................... 113
Models 2A0110 to 2A0250, 4A0208 to 4A1200, and 5A0125 to 5A0242 (IP00/Open Type
Enclosure)...................................................................................................................................... 114
3.4 Digital Operator and Front Cover.....................................................................................115
Removing/Reattaching the Digital Operator.................................................................................... 115
Removing/Reattaching the Front Cover .......................................................................................... 115
3.5 Top Protective Cover ........................................................................................................118
Removing the Top Protective Cover ............................................................................................... 118
Reattaching the Top Protective Cover ............................................................................................ 118
3.6 Main Circuit Wiring............................................................................................................119
Main Circuit Terminal Functions...................................................................................................... 119
Protecting Main Circuit Terminals ................................................................................................... 120
Main Circuit Wire Gauges and Tightening Torque .......................................................................... 120
Main Circuit Terminal and Motor Wiring .......................................................................................... 128
3.7 Control Circuit Wiring .......................................................................................................130
Control Circuit Terminal Block Functions ........................................................................................ 130
Terminal Configuration .................................................................................................................... 132
Wiring the Control Circuit Terminal ................................................................................................. 133
3.8 Control I/O Connections ...................................................................................................135
Sinking/Sourcing Mode for Digital Inputs ........................................................................................ 135
Sinking/Sourcing Mode Selection for Safe Disable Inputs .............................................................. 136
Using the Pulse Train Output .......................................................................................................... 136
Terminal A2 Input Signal Selection ................................................................................................. 137
Terminal A3 Analog/PTC Input Selection........................................................................................ 137
Terminal AM/FM Signal Selection ................................................................................................... 138
Terminal DM+ and DM- Output Signal Selection ............................................................................ 138
3.9 Connect to a PC.................................................................................................................139
3.10 Wiring Checklist ................................................................................................................140
.................................................................. 110
4. START-UP PROGRAMMING & OPERATION..................................................... 143
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YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
Table of Contents
4.1 Using the Digital Operator................................................................................................144
Keys and Displays........................................................................................................................... 144
LCD Display .................................................................................................................................... 145
ALARM (ALM) LED Displays........................................................................................................... 146
LO/RE LED and RUN LED Indications............................................................................................ 146
Menu Structure for Digital Operator ................................................................................................ 147
4.2 The Drive and Programming Modes
Changing Parameter Settings or Values ......................................................................................... 148
Switching Between LOCAL and REMOTE...................................................................................... 150
................................................................................148
4.3 Start-Up Flowcharts ..........................................................................................................151
Flowchart A: Basic Start-Up and Motor Tuning ............................................................................... 152
Subchart A-1: Simple Motor Setup Using V/f Control...................................................................... 153
Subchart A-2: High Performance Operation Using OLV or CLV ..................................................... 154
Subchart A-3: Operation with Permanent Magnet Motors............................................................... 155
4.4 Powering Up the Drive ......................................................................................................156
Powering Up the Drive and Operation Status Display..................................................................... 156
4.5 Application Selection........................................................................................................157
4.6 Basic Drive Setup Adjustments .......................................................................................158
4.7 Auto-Tuning .......................................................................................................................187
Types of Auto-Tuning ...................................................................................................................... 187
Auto-Tuning Interruption and Fault Codes ...................................................................................... 190
Auto-Tuning Operation Example ..................................................................................................... 191
4.8 No-Load Operation Test Run............................................................................................193
No-Load Operation Test Run .......................................................................................................... 193
4.9 Test Run with Load Connected........................................................................................195
Test Run with the Load Connected ................................................................................................. 195
4.10 Test Run Checklist ............................................................................................................196
5. TROUBLESHOOTING.......................................................................................... 199
5.1 Drive Alarms, Faults, and Errors .....................................................................................200
Types of Alarms, Faults, and Errors................................................................................................ 200
5.2 Fault Detection ..................................................................................................................201
Fault Displays, Causes, and Possible Solutions ............................................................................. 201
5.3 Alarm Detection.................................................................................................................214
Alarm Codes, Causes, and Possible Solutions ............................................................................... 214
5.4 Operator Programming Errors .........................................................................................218
Operator Programming Error Codes, Causes, and Possible Solutions........................................... 218
5.5 Auto-Tuning Fault Detection ............................................................................................220
Auto-Tuning Codes, Causes, and Possible Solutions..................................................................... 220
5.6 Copy Function Related Displays .....................................................................................225
Tasks, Errors, and Troubleshooting ................................................................................................ 225
Fault Reset Methods ....................................................................................................................... 225
6. PERIODIC INSPECTION & MAINTENANCE ...................................................... 227
6.1 Inspection ..........................................................................................................................228
Recommended Daily Inspection...................................................................................................... 228
Recommended Periodic Inspection................................................................................................. 229
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
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Table of Contents
6.2 Periodic Maintenance .......................................................................................................231
Replacement Parts.......................................................................................................................... 231
6.3 Drive Replacement ............................................................................................................233
Replacing the Drive ......................................................................................................................... 233
7. PERIPHERAL DEVICES & OPTIONS .................................................................235
7.1
Option Card Installation....................................................................................................236
Prior to Installing the Option ............................................................................................................ 236
PG Option Installation Example ...................................................................................................... 237
A. SPECIFICATIONS ................................................................................................ 247
A.1 Heavy Duty and Normal Duty Ratings.............................................................................248
A.2 Power Ratings ...................................................................................................................249
Three-Phase 200 V Class Drive Models 2A0004 to 2A0030 .......................................................... 249
Three-Phase 200 V Class Drive Models 2A0040 to 2A0211 .......................................................... 250
Three-Phase 200 V Class Drive Models 2A0250 to 2A0415 .......................................................... 251
Three-Phase 400 V Class Drive Models 4A0002 to 4A0031 .......................................................... 252
Three-Phase 400 V Class Drive Models 4A0038 to 4A0165 .......................................................... 253
Three-Phase 400 V Class Drive Models 4A0208 to 4A1200 .......................................................... 254
Three-Phase 600 V Class Drive Models 5A0003 to 5A0032 .......................................................... 255
Three-Phase 600 V Class Drive Models 5A0041 to 5A0099 .......................................................... 256
Three-Phase 600 V Class Drive Models 5A0125 to 5A0242 .......................................................... 257
A.3 Drive Specifications ..........................................................................................................258
A.4 Drive Watt Loss Data ........................................................................................................260
B. PARAMETER LIST............................................................................................... 263
B.1 A: Initialization Parameters .............................................................................................264
A1: Initialization .............................................................................................................................. 264
A2: User Parameters....................................................................................................................... 266
B.2 b: Application.....................................................................................................................267
b1: Operation Mode Selection......................................................................................................... 267
b2: DC Injection Braking and Short Circuit Braking......................................................................... 268
b3: Speed Search............................................................................................................................ 268
b4: Timer Function .......................................................................................................................... 270
b5: PID Control................................................................................................................................ 271
b6: Dwell Function........................................................................................................................... 273
b7: Droop Control ............................................................................................................................ 273
b8: Energy Saving ........................................................................................................................... 273
b9: Zero Servo................................................................................................................................. 274
B.3 C: Tuning............................................................................................................................275
C1: Acceleration and Deceleration Times ....................................................................................... 275
C2: S-Curve Characteristics............................................................................................................ 276
C3: Slip Compensation.................................................................................................................... 276
C4: Torque Compensation .............................................................................................................. 277
C5: Automatic Speed Regulator (ASR) ........................................................................................... 277
C6: Carrier Frequency..................................................................................................................... 279
B.4 d: References.....................................................................................................................281
d1: Frequency Reference................................................................................................................ 281
d2: Frequency Upper/Lower Limits ................................................................................................. 282
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YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
Table of Contents
d3: Jump Frequency........................................................................................................................ 283
d4: Frequency Reference Hold and Up/Down 2 Function............................................................... 283
d5: Torque Control .......................................................................................................................... 284
d6: Field Weakening and Field Forcing........................................................................................... 284
d7: Offset Frequency....................................................................................................................... 285
B.5 E: Motor Parameters
E1: V/f Pattern for Motor 1............................................................................................................... 286
E2: Motor 1 Parameters .................................................................................................................. 288
E3: V/f Pattern for Motor 2............................................................................................................... 289
E4: Motor 2 Parameters .................................................................................................................. 290
E5: PM Motor Settings .................................................................................................................... 291
.........................................................................................................286
B.6 F: Options...........................................................................................................................293
F1: PG Speed Control Card (PG-B3, PG-X3, PG-RT3, PG-F3) ..................................................... 293
F2: Analog Input Card (AI-A3)......................................................................................................... 295
F3: Digital Input Card (DI-A3).......................................................................................................... 295
F4: Analog Monitor Card (AO-A3) ................................................................................................... 296
F5: Digital Output Card (DO-A3) ..................................................................................................... 296
F6: Communication Option Card (SI-B3, SI-C3, SI-ES3, SI-ET3, SI-N3, SI-P3, SI-S3,
SI-T3, SI-W3) ................................................................................................................................. 297
F7: Communication Option Card (SI-EM3, SI-EN3, SI-EP3) .......................................................... 300
B.7 H Parameters: Multi-Function Terminals ........................................................................302
H1: Multi-Function Digital Inputs ..................................................................................................... 302
H2: Multi-Function Digital Outputs................................................................................................... 305
H3: Multi-Function Analog Inputs .................................................................................................... 308
H4: Analog Outputs ......................................................................................................................... 310
H5: MEMOBUS/Modbus Serial Communication ............................................................................. 311
H6: Pulse Train Input/Output........................................................................................................... 312
B.8 L: Protection Function ......................................................................................................313
L1: Motor Protection ........................................................................................................................ 313
L2: Momentary Power Loss Ride-Thru............................................................................................ 314
L3: Stall Prevention ......................................................................................................................... 315
L4: Speed Detection........................................................................................................................ 317
L5: Fault Restart.............................................................................................................................. 318
L6: Torque Detection....................................................................................................................... 318
L7: Torque Limit .............................................................................................................................. 319
L8: Drive Protection......................................................................................................................... 320
L9: Drive Protection 2...................................................................................................................... 322
B.9 n: Special Adjustment.......................................................................................................323
n1: Hunting Prevention.................................................................................................................... 323
n2: Speed Feedback Detection Control (AFR) Tuning.................................................................... 323
n3: High Slip Braking (HSB) and Overexcitation Braking................................................................ 323
n5: Feed Forward Control ............................................................................................................... 324
n6: Online Tuning ............................................................................................................................ 324
n8: PM Motor Control Tuning .......................................................................................................... 324
B.10 o: Operator-Related Settings ...........................................................................................327
o1: Digital Operator Display Selection............................................................................................. 327
o2: Digital Operator Keypad Functions ........................................................................................... 327
o3: Copy Function ........................................................................................................................... 328
o4: Maintenance Monitor Settings................................................................................................... 328
B.11 DriveWorksEZ Parameters ...............................................................................................330
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
9
Table of Contents
q: DriveWorksEZ Parameters.......................................................................................................... 330
r: DriveWorksEZ Connection Parameters ....................................................................................... 330
B.12 T: Motor Tuning .................................................................................................................331
T1: Induction Motor Auto-Tuning..................................................................................................... 331
T2: PM Motor Auto-Tuning .............................................................................................................. 332
T3: ASR and Inertia Tuning............................................................................................................. 333
U: Monitors.........................................................................................................................335
B.13
U1: Operation Status Monitors ........................................................................................................ 335
U2: Fault Trace................................................................................................................................ 337
U3: Fault History.............................................................................................................................. 338
U4: Maintenance Monitors .............................................................................................................. 339
U5: PID Monitors ............................................................................................................................. 341
U6: Operation Status Monitors ........................................................................................................ 341
U8: DriveWorksEZ Monitors............................................................................................................ 343
C. STANDARDS COMPLIANCE ..............................................................................345
C.1 European Standards .........................................................................................................346
CE Low Voltage Directive Compliance............................................................................................ 346
EMC Guidelines Compliance .......................................................................................................... 350
C.2 UL and CSA Standards .....................................................................................................356
UL Standards Compliance .............................................................................................................. 356
CSA Standards Compliance............................................................................................................ 364
Drive Motor Overload Protection ..................................................................................................... 364
Precautionary Notes on External Heatsink (IP00/Open Type Enclosure) ....................................... 366
C.3 Safe Disable Input Function .............................................................................................368
Specifications .................................................................................................................................. 368
Precautions ..................................................................................................................................... 368
Using the Safe Disable Function ..................................................................................................... 368
10
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
i
Preface & General Safety
This section provides safety messages pertinent to this product that, if not heeded, may result in fatality,
personal injury, or equipment damage. Yaskawa is
these instructions.
i.1 PREFACE...............................................................................................................12
i.2 GENERAL SAFETY...............................................................................................13
not responsible for the consequences of ignoring
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
11
i.1 Preface
i.1 Preface
Yaskawa manufactures products used as components in
a wide variety of industrial systems and equipment. The selection and
application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to
the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and
specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
This manual is designed to ensure correct and suitable application of A1000-Series Drives. Read this manual before attempting
to install, operate, maintain, or inspect a drive and keep it in a safe, convenient location for future reference. Be sure you
understand all precautions and safety information before attempting application.
u
Applicable Documentation
The following manuals are available for A1000 series drives:
A1000 Series AC Drive Quick Start Guide (TOEPC71061641)
Read this guide first. This guide is packaged together with the product and contains basic information
required to install and wire the drive. It also gives an overview of fault diagnostics, maintenance, and
parameter settings. The purpose of this guide
for basic operation. This manual is available for download on our documentation website,
www.yaskawa.com.
A1000 Series AC Drive Technical Manual (SIEPC71061641)
This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/
Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher
performance features. This manual is available for download on our documentation website,
www.yaskawa.com.
is to prepare the drive for a trial run with an application and
12
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
i.2 General Safety
i.2 General Safety
u
Supplemental Safety Information
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before
operating the drive and run the drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to
which this manual is applicable.
• The products and specifications described
to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales
office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according
to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result
in serious or fatal injury or damage to the products or to related equipment and systems.
in this manual or the content and presentation of the manual may be changed without notice
WARNING
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
13
i.2 General Safety
u
Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in
this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the
is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before touching any
components.
equipment. The internal capacitor remains charged even after the power supply
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
all personnel from the drive, motor
Clear
machine loads before applying power to the drive.
When using DriveWorksEZ to create custom programming, the drive I/O terminal functions change from factory
settings and the drive will not perform as outlined in this manual.
Unpredictable equipment operation may result in death or serious injury.
Take special note of custom I/O programming in the drive before attempting to operate equipment.
and machine area before applying power. Secure covers, couplings, shaft keys and
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,
adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Make sure the protective earthing conductor complies with technical standards and local safety regulations.
Because the leakage current exceeds 3.5 mA in models 4A0414 and larger, IEC/EN 61800-5-1 states that either the power
supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective
earthing conductor with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result
in death or serious injury.
Always use appropriate equipment for Ground Fault Circuit Interrupters (GFCIs).
The drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current
operated protective or monitoring device is used for protection in case of direct or indirect contact, always use a type B GFCI
according to IEC/EN 60755.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
14
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
i.2 General Safety
WARNING
Install adequate branch circuit protection according to applicable local codes and this Installation Manual. Failure
to comply could result in fire and damage to the drive or injury to personnel.
The device is suitable for use on
maximum (200 V class) and 480 Vac maximum (400 V class), and 600 Vac maximum (600 V class) when protected by
branch circuit protection devices specified in this document.
a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental dropping
of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
If a fuse is blown or a
peripheral devices.
Contact your supplier if the cause cannot be identified after checking the above.
Do not restart the drive immediately operate the peripheral devices if a fuse is blown or a GFCI is tripped.
Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting the
drive or the peripheral devices if the cause cannot be identified.
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of the
u
General Application Precautions
Selection
n
Installing a Reactor
Use an AC reactor or DC link choke in the following situations:
• to suppress harmonic current.
• to smooth peak current that results from capacitor switching.
• when the power supply is above 600 kVA.
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
15
i.2 General Safety
• when the drive is running from a power supply system with thyristor converters.
Note: A DC link choke is built in to drive models 2A0110 to 2A0415, 4A0058 to 4A1200, and 5A0041 to 5A0242.
4000
Power supply harmonics
reactor required
Power Supply
Capacity (kVA)
600
0
Drive Capacity (kVA)
Figure i.1 Installing a Reactor
Reactor
unnecessary
60 400
Drive Capacity
For specialized motors, make sure that the motor rated current is less than the rated output current for the drive.
When running more than one motor in
parallel from a single drive, the capacity of the drive should be larger than [total motor
rated current × 1.1].
Starting Torque
The overload rating for the drive determines the starting and accelerating characteristics of the motor. Expect lower torque
than when running from line power. To get more starting torque, use a larger drive or increase both the motor and drive capacity.
Emergency Stop
During a drive fault condition, the output shuts off but the motor does not stop immediately. A mechanical brake may be
required when it is necessary to stop the motor faster than the ability of the Fast Stop function of the drive.
Options
NOTICE: The B1, B2,
Yaskawa-approved devices to these terminals may damage the drive.
⊖, ⊕
1, ⊕2, and ⊕3 terminals are used to connect optional drive-specific compatible devices only. Connecting non-
Repetitive Starting/Stopping
Laundry machines, punching presses, and other applications with frequent starts and stops often approach 150% of their rated
current values. Heat stress generated from repetitive high current will shorten the life span of the IGBTs.
Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not a concern. It is beneficial to
reduce the load, increase the acceleration and deceleration times, or switch to a larger drive to help keep peak current levels
under 150%. Be sure to check the peak current levels when starting and stopping repeatedly during the initial test run, and
make adjustments accordingly.
Installation
n
Enclosure Panels
Keep the drive in a clean environment by installing the drive in an enclosure panel or selecting an installation area free of
airborne dust, lint, and oil mist. Be sure to leave the required space between drives to provide for cooling, and take proper
measures so the ambient temperature remains within allowable limits and keep flammable materials away from the drive.
Yaskawa offers protective designs for drives that must be used in areas subjected to oil mist and excessive vibration. Contact
Yaskawa or your Yaskawa agent for details.
Installation Direction
NOTICE: Install the drive upright as specified in the manual. Refer to Mechanical Installation on page 28 for more information on
installation. Failure to comply may damage the drive due to improper cooling.
Settings
n
Motor Code
When using OLV/PM, set the proper motor code to parameter E5-01 before performing a trial run.
Upper Limits
NOTICE: The drive is capable of running the motor up to 400 Hz. Be sure to set the upper limit for the frequency of the drive to prevent the
possible danger of accidentally operating equipment at higher than rated speed. The default setting for the maximum output frequency is
60 Hz.
16
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
i.2 General Safety
DC Injection Braking
NOTICE: Excessive current during DC Injection Braking and excessive duration of DC Injection Braking can cause motor overheat.
Acceleration/Deceleration Times
Acceleration and deceleration times are affected by the amount of torque generated by the motor, the load torque, and the
inertia moment. Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for as
long as the Stall Prevention function is in operation. Install one of the available braking options or increase the capacity of the
drive for faster acceleration and deceleration.
General Handling
n
Wiring Check
NOTICE: Do not connect power supply lines to output terminals U/T1, V/T2, or W/T3. Failure to comply will destroy the drive. Be sure to
perform a final check of all sequence wiring and other connections before turning on the power and also check for short circuits on the
control terminals, which may damage the drive.
Selecting a Circuit Breaker or Circuit Interrupter
Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be
designed for use with AC drives (e.g., Type B according to IEC/EN 60755).
Select a Molded Case Circuit Breaker (MCCB) or GFCI with a rated current 1.5 to 2 times higher than the drive rated input
current to avoid nuisance trips caused by harmonics in the drive input current.
NOTICE: Prevent Equipment Damage. Install a fuse and a GFCI in models 4A0930 and 4A1200. Failure to comply may result in serious
damage to the facilities if the drive is defective. Refer to Wiring Fuses for Models 4A0930 and 4A1200 on page 119 for details.
Magnetic Contactor Installation
WARNING! Fire Hazard. Shut off the drive with a magnetic contactor (MC) when a fault occurs in any external equipment such as braking
resistors. Failure to comply may cause resistor overheating, fire, and injury to personnel.
NOTICE: To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from switching the drive power supply
off and on more than once every 30 minutes. Frequent use can damage the drive. Use the drive to stop and start the motor.
Inspection and Maintenance
WARNING! Electrical Shock Hazard. Capacitors in the drive do not immediately discharge after shutting off the power. Wait for at least the
amount of time specified on the drive before touching any components after shutting off the power. Failure to comply may cause injury to
personnel from electrical shock.
WARNING! Electrical Shock Hazard. When a drive is running a PM motor, voltage continues to be generated at the motor terminals after
the drive is shut off while the motor coasts to stop. Take the precautions described below to prevent shock and injury:
∙ In applications where the machine can still rotate after the drive has fully stopped a load, install a switch to the drive output side to disconnect
the motor and the drive.
∙ Do not allow an external force to rotate the motor beyond the maximum allowable speed or to rotate the motor when the drive has been
shut off.
∙ Wait for at least the time specified on the warning label after opening the load switch on the output side before inspecting the drive or
performing any maintenance.
∙ Do not open and close the load switch while the motor is running.
∙ If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped before closing the load
switch.
WARNING! Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When replacing
the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause
burn injury to personnel.
Wiring
Yaskawa recommends using ring terminals on all drive models. Drive models 2A0069 to 2A0415 and 4A0058 to 4A1200
require the use of use ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal manufacturer
for crimping.
Transporting the Drive
NOTICE: Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate
ester, and other such harmful chemicals.
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
17
50
3 6
60
60
70
80
90
100
25% ED (or 15 min)
40% ED (or 20 min)
60% ED (or 40 min)
Frequency (Hz)
Continuous operation
Torque
(%)
20
i.2 General Safety
u
Motor Application Precautions
Standard Induction Motors
n
Low-Speed Range
The cooling fan of a standard motor should sufficiently cool the motor at the rated speed. As the self-cooling capability of
such a motor reduces with the speed, applying full torque at low speed will possibly damage the motor. Reduce the load torque
as the motor slows to prevent motor damage from overheat. Figure i.2 shows the allowable load characteristics for a Yaskawa
standard motor. Use a motor designed specifically for operation with a drive when 100% continuous torque is needed at low
speeds.
Figure i.2 Allowable Load Characteristics for a Yaskawa Motor
Insulation Tolerance
NOTICE: Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly
long wiring distances.
High-Speed Operation
NOTICE: Problems
Contact the motor or machine manufacturer.
may occur with the motor bearings
and dynamic balance of the machine when operating a motor beyond its rated speed.
Torque Characteristics
Torque characteristics differ compared to operating the motor directly from line power. The user should have a full
understanding of the load torque characteristics for the application.
Vibration and Shock
The drive allows selection of high carrier PWM control and low carrier PWM. Selecting high carrier PWM can help reduce
motor oscillation.
• Take particular caution when adding a variable speed drive to an application running a motor from line power at a constant
speed. If resonance occurs, install shock-absorbing rubber around the base of the motor and enable the Jump frequency
selection to prevent continuous operation in the resonant frequency range.
• Mechanical resonance can occur with long motor shafts and in applications such as turbines, blowers, and fans with high
inertia loads. Use Closed Loop Vector Control when these applications experience mechanical resonance problems.
Audible Noise
The audible noise of the motor varies based on the carrier frequency setting. However, drive current derating may be required.
When using a high carrier frequency, audible noise from the motor is comparable to the motor noise generated when running
from line power.
Synchronous Motors
n
• Contact Yaskawa or a Yaskawa agent when planning to use a synchronous motor not endorsed by Yaskawa.
• Use a standard induction motor when running multiple synchronous motors simultaneously. A single drive does not have
this capability.
• A synchronous motor may rotate slightly in the opposite direction of the Run command at start depending on parameter
settings and rotor position.
• The amount of generated starting torque differs depending on the control mode and motor type. Set up the motor with the
drive after verifying the starting torque, allowable load characteristics, impact load tolerance, and speed control range.
18
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
i.2 General Safety
Contact Yaskawa or a Yaskawa agent when planning to use a motor that does not fall within these specifications:
• In Open Loop Vector Control for PM
motors, braking torque is less than 125% when running between 20% and 100% speed,
even with a braking resistor. Braking torque drops to less than 50% when running at less than 20% speed.
• In Open Loop Vector Control for PM motors, the allowable load inertia moment is approximately 50 times higher than the
motor inertia moment.
Contact Yaskawa or a Yaskawa agent for questions concerning applications with a larger inertia moment.
• When using a holding brake in Open Loop Vector Control for PM motors, release the brake prior to starting the motor.
Failure to set the proper timing can cause speed loss.
• To restart a coasting motor rotating over 200 Hz while in V/f Control, first use the Short Circuit Braking function to bring
the motor to a stop. Short Circuit Braking requires a special braking resistor. Contact Yaskawa or a Yaskawa agent for
details.
• To restart a coasting motor rotating below 200 Hz, use the Speed Search function if the motor cable is not too long. If the
motor cable is relatively long, stop the motor using Short Circuit Braking.
• If oC (Overcurrent), STo (Pull-Out Detection), or LSo (LSo Fault) occur, retry Speed Search and use the Short Circuit
Braking function when starting to adjust the motor.
Specialized Motors
n
Multi-Pole Motor
The rated current of a multi-pole motor differs from that of a standard motor, so be sure to check the maximum current when
selecting a drive. Always stop the motor before switching between the number of motor poles. The motor will coast to stop if
a regen overvoltage (ov) fault occurs or if overcurrent (oC) protection is triggered.
Submersible Motor
The rated current of a submersible motor is greater than that of a standard motor, so select the drive capacity accordingly. Use
a motor cable large enough to avoid decreasing the maximum torque level from voltage drop caused by a long motor cable.
Explosion-Proof Motor
The motor and the drive must be tested together to be certified as explosion-proof. The drive is not designed for explosionproof areas.
When attaching an encoder to an explosion-proof motor, make sure the encoder is also explosion-proof. Use an insulating
signal converter to connect the encoder signal lines to the speed feedback option card.
Geared Motor
Make sure that the gear and the lubricant are rated for the desired speed range to avoid gear damage when operating at low
speeds or very high speeds. Consult with the manufacturer for applications that require operation outside the rated speed range
of the motor or gear box.
Single-Phase Motor
Variable speed drives are not designed to operate with single phase motors. Using capacitors to start the motor causes excessive
current to flow and can damage drive components. A split-phase start or a repulsion start can burn out the starter coils because
the internal centrifugal switch is not activated. The drive is for use with three-phase motors only.
Motor with Brake
Take caution when using the drive to operate a motor with a built-in holding brake. If the brake is connected to the output side
of the drive, it may not release at start due to low voltage levels, so be sure to install a separate power supply for the motor
brake. Note that motors with built-in brakes tend to generate a fair amount of noise when running at low speeds.
Notes on Power Transmission Machinery
n
Installing an AC drive in machinery that was previously connected directly to the power supply will allow the machine to
operate at variable speeds. Continuous operation outside of the rated speeds can wear on lubrication material in gear boxes
and other power transmission parts. Make sure that lubrication is sufficient within the entire speed range to avoid machine
damage. Note that operation above the rated speed can increase the noise generated by the machine.
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
19
Warning Label
600V 3Phase 5.5kW/3.7kW
i.2 General Safety
u
Drive Label Warning Example
Always heed the warning information listed in Figure i.3 in the position shown in Figure i.4.
WARNING
Risk of electric shock.
●
Read manual before installing.
●
Wait 5 minutes for capacitor
discharge after disconnecting
power supply.
●
To conform to requirements,
make sure to ground the supply
neutral for 400V class.
●
After opening the manual switch
between the drive and motor,
please wait 5 minutes before
inspecting, performing
maintenance or wiring the drive.
Hot surfaces
●
op and Side surfaces may
T
become hot. Do not touch.
Figure i.3 Warning Information Example
Figure i.4 Warning Information Position
u
Warranty Information
Restrictions
n
The drive is not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or
health.
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa
representatives or the nearest Yaskawa sales office.
WARNING! Injury to Personnel. This product has been manufactured under strict quality-control guidelines. However, if this product is to
be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility
where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.
20
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
1
Receiving
This chapter explains how to inspect the drive upon receipt, and gives an overview of the different
enclosure types and components.
1.1 MODEL NUMBER AND NAMEPLATE CHECK....................................................22
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
21
J
I
H
G
E
B
A
PRG:
IND.CONT.EQ.
7J48 B
YASKAWA ELECTRIC CORPORATION MADE IN JAPAN
:
CIMR-A
PASS
MODEL
INPUT
OUTPUT
MASS
O / N
S / N
FILE NO
TYPE 1 ENCLOSURE
REV : A
: AC3PH 200-240V 50/60Hz 24A/18.9A
: AC3PH 0-240V 0-400Hz 21A/17.5A
: 3.7 kg
:
:
: E131457 IP20
C/C CIMR-A
2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan
D
F
C
□□□□
□□□□□□□□□□
□□□□□□□□□□
1.1 Model Number and Nameplate Check
1.1 Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the nameplate.
• If you have received the wrong model or the drive does not function properly, contact your supplier.
u
Nameplate
22
A – Normal Duty Amps / Heavy Duty
Amps
B – Software version
C –
CE and TÜV Certification
Enclosure type
D –
E –
Address
<2>
<1>
F – Serial number
– Lot number
G
H – Output specifications
I – Input specifications
J – AC drive model
Figure 1.1 Nameplate Information Example
<1> Certification is model-dependent. Refer to Standards Compliance on page 345 for details.
<2> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate.
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
CIMR
-
A U 2 A
0021 F
A A
Drive
A1000
Series
No.
Enclosure
Type <2>
Design
Revision
Order
No.
Customized
Specifications
A Standard model
IP00/Open
Type
F
IP20/NEMA
Type 1
A
No.
Environmental
Specification <4>
K Gas-resistant
A
M
N
S
Standard
Humidity- and
dust-resistant
Oil-resistant
Vibration-resistant
Refer to the tables below
No.
Region
Code
Japan
China
Europe
India
Asia
USA
A
B
C
D
T
U
No. Voltage Class
3-phase, 380-480 Vac
3-phase, 200-240 Vac
2
4
3-phase, 500-600 Vac 5
U
Flange
Type <3>
T
6-Phase/
12-Pulse Input <1>
1.1 Model Number and Nameplate Check
<1> Refer to manual TOEP C710616 50 for information on 12-pulse models.
<2> Refer to Mechanical Installation on page 28 for differences regarding enclosure protection types and component
descriptions.
<3> Provides method of mounting drive with backside (heatsink) external to enclosure, with NEMA 12 integrity.
<4> Drives with these specifications do not guarantee complete protection for the environmental conditions indicated.
n
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
Three-Phase 200 V
Table 1.1 Model Number and Specifications (200 V)
Normal Duty (ND)
C6-01 = 1
Drive Model
2A0004 0.75 (0.75) 3.5 2A0004 0.4 (0.75) 3.2
2A0006 1.1 (1) 6.0 2A0006 0.75 (1) 5
2A0008 1.5 (2) 8.0 2A0008 1.1 (2) 6.9
2A0010 2.2 (3) 9.6 2A0010 1.5 (2) 8
2A0012 3.0 (3) 12 2A0012 2.2 (3) 11
2A0018 3.7 (5) 17.5 2A0018 3.0 (3) 14.0
2A0021 5.5 (7.5) 21 2A0021 3.7 (5) 17.5
2A0030 7.5 (10) 30 2A0030 5.5 (7.5) 25
2A0040 11 (15) 40 2A0040 7.5 (10) 33
2A0056 15 (20) 56 2A0056 11 (15) 47
2A0069 18.5 (25) 69 2A0069 15 (20) 60
2A0081 22 (30) 81 2A0081 18.5 (25) 75
2A0110 30 (40) 110 2A0110 22 (30) 85
2A0138 37 (50) 138 2A0138 30 (40) 115
2A0169 45 (60) 169 2A0169 37 (50) 145
2A0211 55 (75) 211 2A0211 45 (60) 180
2A0250 75 (100) 250 2A0250 55 (75) 215
2A0312 90 (125) 312 2A0312 75 (100) 283
2A0360 110 (150) 360 2A0360 90 (125) 346
2A0415 110 (175) 415 2A0415 110 (150) 415
Max. Motor Capacity
kW (HP)
Rated Output
Current A
Drive Model
Heavy Duty (HD)
C6-01 = 0
Max. Motor Capacity
kW (HP)
Rated Output
Current A
Receiving
1
23
1.1 Model Number and Nameplate Check
Three-Phase 400 V
n
Table 1.2 Model Number and Specifications (400 V)
Normal Duty (ND)
C6-01 = 1
Drive Model
4A0002 0.75 (0.75) 2.1 4A0002 0.4 (0.75) 1.8
4A0004 1.5 (2) 4.1 4A0004 0.75 (2) 3.4
4A0005 2.2 (3) 5.4 4A0005 1.5 (3) 4.8
4A0007 3.0 (3) 6.9 4A0007 2.2 (3) 5.5
4A0009 3.7 (5) 8.8 4A0009 3.0 (5) 7.2
4A0011 5.5 (7.5) 11.1 4A0011 3.7 (5) 9.2
4A0018 7.5 (10) 17.5 4A0018 5.5 (7.5) 14.8
4A0023 11 (15) 23 4A0023 7.5 (10) 18
4A0031 15 (20) 31 4A0031 11 (15) 24
4A0038 18.5 (25) 38 4A0038 15 (20) 31
4A0044 22 (30) 44 4A0044 18.5 (25-30) 39
4A0058 30 (40) 58 4A0058 22 (25-30) 45
4A0072 37 (50) 72 4A0072 30 (40) 60
4A0088 45 (60) 88 4A0088 37 (50-60) 75
4A0103 55 (75) 103 4A0103 45 (50-60) 91
4A0139 75 (100) 139 4A0139 55 (75) 112
4A0165 90 (125) 165 4A0165 75 (100) 150
4A0208 110 (150) 208 4A0208 90 (125-150) 180
4A0250 132 (200) 250 4A0250 110 (150) 216
4A0296 160 (250) 296 4A0296 132 (200) 260
4A0362 185 (300) 362 4A0362 160 (250) 304
4A0414 220 (350) 414 4A0414 185 (300) 370
4A0515 250 (400-450) 515 4A0515 220 (350) 450
4A0675 355 (500-550) 675 4A0675
4A0930 500 (750) 930 4A0930 450 (650) 810
4A1200 630 (1000) 1200 4A1200 560 (900) 1090
Max. Motor Capacity
kW (HP)
Rated Output
Current A
Drive Model
Heavy Duty (HD)
C6-01 = 0
Max. Motor Capacity
kW (HP)
315
(400-450-500)
Rated Output
Current A
605
24
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
1.1 Model Number and Nameplate Check
Three-Phase 600 V
n
Table 1.3 Model Number and Specifications (600 V)
Normal Duty (ND)
C6-01 = 1
Drive Model
5A0003 1.5 (2) 2.7 5A0003 0.75 (1) 1.7
5A0004 2.2 (3) 3.9 5A0004 1.5 (2) 3.5
5A0006 3.7 (5) 6.1 5A0006 2.2 (3) 4.1
5A0009 5.5 (7.5) 9 5A0009 3.7 (5) 6.3
5A0011 7.5 (10) 11 5A0011 5.5 (7.5) 9.8
5A0017 11 (15) 17 5A0017 7.5 (10) 12.5
5A0022 15 (20) 22 5A0022 11 (15) 17
5A0027 18.5 (25) 27 5A0027 15 (20) 22
5A0032 22 (30) 32 5A0032 18.5 (25) 27
5A0041 30 (40) 41 5A0041 22 (25-30) 32
5A0052 37 (50) 52 5A0052 30 (40) 41
5A0062 45 (60) 62 5A0062 37 (50-60) 52
5A0077 55 (75) 77 5A0077 45 (50-60) 62
5A0099 75 (100) 99 5A0099 55 (75) 77
5A0125 90 (125) 125 5A0125 75 (100) 99
5A0145 110 (150) 145 5A0145 90 (125) 130
5A0192 160 (200) 192 5A0192 110 (150) 172
5A0242 185 (250) 242 5A0242 160 (200) 200
Max. Motor Capacity
kW (HP)
Rated Output
Current A
Drive Model
Heavy Duty (HD)
C6-01 = 0
Max. Motor Capacity
kW (HP)
Rated Output
Current A
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
Receiving
1
25
1.1 Model Number and Nameplate Check
This Page Intentionally Blank
26
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
2
Mechanical Installation
This chapter explains how to properly mount and install the drive.
2.1 MECHANICAL INSTALLATION.............................................................................28
2.2 FLANGE TYPE ENCLOSURE (NEMA 12 BACKSIDE) DIMENSIONS & HEAT
LOSS......................................................................................................................41
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
27
2.1 Mechanical Installation
2.1 Mechanical Installation
This section outlines specifications, procedures, and the environment for proper mechanical installation of the drive.
u
Installation Environment
Install the drive in an environment matching the specifications in Table 2.1 to help prolong the optimum performance life of
the drive.
Table 2.1
Environment Conditions
Installation Area Indoors
IP20/NEMA Type 1 enclosure: -10 °C to +40 °C (14 °F to 104 °F)
IP00/Open Type enclosure: -10 °C to +50 °C (14 °F to 122 °F)
Ambient Temperature
Humidity 95% RH or less and free of condensation
Storage Temperature -20 °C to +60 °C (-4 °F to +104 °F)
Surrounding Area
Altitude 1000 m (3281 ft.) or lower, up to 3000 m (9843 ft.) with derating
Vibration
Orientation Install the drive vertically to maintain maximum cooling effects.
<1>
Models 4A0930 and 4A1200 are rated at 5.9 m/s2 (19.36 ft/s2)
NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead to erroneous
operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.
NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the drive during installation. Failure to comply
could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before
drive start-up, as the cover will reduce ventilation and cause the drive to overheat.
Drive reliability improves in environments without wide temperature fluctuations.
When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air
temperature inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the drive.
Install the drive in an area free from:
•
oil mist and dust
• metal shavings, oil, water, or other foreign materials
• radioactive materials
• combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
chlorides
•
• direct sunlight.
10 to 20 Hz at 9.8 m/s2 (32.15 ft/s2)
20 to 55 Hz at 5.9 m/s2 (19.36 ft/s2) (Models 2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0099) or
2.0 m/s2 (6.56 ft/s2) (Models 2A0250 to 2A0415, 4A0208 to 4A1200, and 5A0125 to 5A0242)
Installation Environment
<1>
u
Installation Orientation and Spacing
Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling.
Figure 2.1 Correct Installation Orientation
NOTICE: Install the drive upright as specified in the manual. Failure to comply may damage the drive due to improper cooling.
28
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
A
A
B B
Side Clearance Top/Bottom Clearance
C
C
D
D
A
A
A
A
B
C
B
Side Clearance
Line up the tops of the drives.
D
D
Top/Bottom Clearance
2.1 Mechanical Installation
Single Drive Installation
n
Figure 2.2 shows the installation distance required to maintain sufficient space for airflow and wiring. Install the heatsink
against a closed surface to avoid diverting cooling air around the heatsink.
A – 50 mm minimum
B – 30 mm minimum
Figure 2.2
Correct Installation Spacing
C – 120 mm minimum
D – Airflow direction
Note: IP20/NEMA Type 1 enclosure and IP00/Open Type enclosure models require the same amount of space above and below the drive for
installation.
Multiple Drive Installation (Side-by-Side Installation)
n
Models 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032 can take advantage of Side-by-Side installation.
When installing multiple drives into the same enclosure panel, mount the drives according to Figure 2.2 and set L8-35,
Installation Method Selection, to 1 (Side-by-Side Mounting).
When mounting drives with the minimum clearance of 2 mm according to Figure 2.3, set parameter L8-35 to 1 while
considering derating. Refer to Parameter List on page 263 for details.
Mechanical Installation
2
A – 50 mm minimum
B–30 mm minimum
Note: Align
the
tops
of stacked drives for easier cooling fan replacement.
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
of
the
drives
C–2 mm minimum
D–120 mm minimum
Figure 2.3
when
Space Between Drives (Side-by-Side Mounting)
installing drives of different heights in the same enclosure panel. Leave space between the tops and bottoms
29
B
A
C
D
2.1 Mechanical Installation
Remove the top protective covers of all drives as shown in Figure 2.4 when mounting IP20/NEMA Type 1 enclosure drives
side-by-side. Refer to Top Protective Cover on page 118 to remove and reattach the top protective cover.
Figure 2.4 IP20/NEMA 1 Side-by-Side Mounting in Enclosure
u
Instructions on Installation Using the Eye Bolts
Eye bolts are used to install the drive or to temporarily lift the drive when replacing it. Using the eye bolts, the drive can be
installed in an enclosure panel or on
a wall. Do not leave the drive suspended by the wires in a horizontal or vertical position
for long periods of time. Do not transport the drive over long distances. Read the following precautions and instructions before
installing the drive.
WARNING! Crush Hazard. Observe the following instructions and precautions. Failure to comply could result in serious injury or death from
falling equipment.
Only use vertical suspension to temporarily lift the drive during installation to an enclosure panel. Do not use vertical suspension to transport
the drive.
Use screws to securely affix the drive front cover, terminal blocks, and other drive components prior to vertical suspension.
Do not subject the drive to vibration or impact greater than 1.96 m/s2 (0.2 G) while it is suspended by the wires.
Do not leave the drive unattended while it is suspended by the wires.
Do not attempt to flip the drive over while it is suspended by the wires.
Horizontal Suspension of Drive Models 2A0360, 2A0415, and 4A0250 to 4A0675
n
To make a wire hanger or frame for use when lifting the drive with a crane, lay the drive in a horizontal position and pass a
wire through the holes of the four eye bolts.
NOTICE: Damage to Equipment. When lifting the drive, confirm that the spring washer is fully closed. Failure to comply may deform or
damage the drive when lifted.
A – No space between drive and
washer
B – Spring washer fully closed
Figure 2.5
Vertical Suspension of Drive Models 2A0360, 2A0415, and 4A0250 to 4A1200
n
C – Space between drive and washer
D – Spring washer open
Spring Washer
Models 2A0360, 2A0415, and 4A0250 to 4A0675
When vertical suspension of the drive is
required in an enclosure panel, change the orientation of the eye bolts for these models
by turning the eye bolts counterclockwise 90 degrees.
30
YASKAWA ELECTRIC TOEP C710616 41E YASKAWA AC Drive - A1000 Quick Start Guide
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