YASKAWA CIMR-ACA2022, CIMR-ACA45P5, CIMR-ACA Series, CIMR-ACA2045, CIMR-ACA4022 Instruction Manual

...

Download

YASKAWA

Varispeed AC

INSTRUCTION MANUAL

Matrix Converter for Environmentally Friendly Motor Drives

Model: CIMR-ACA

200V Class 5.5 to 45kW ( 9 to 63kVA) 400V Class 5.5 to 75kW (10 to 114kVA)

Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference.

YASKAWA

MANUAL NO. TOEP C710636 00D

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Preface

This manual is designed to ensure correct and suitable application of the Varispeed AC-Series Matrix Converter (referred to as the “MxC”). Read this manual before attempting to install, operate, maintain, or inspect the MxC. This manual should be kept in a safe, convenient location for future reference. Be sure to have a thorough understanding of all precautions and safety information before attempting to use this product.

General Precautions

• The diagrams and illustrations in this manual may appear without the covers or safety shields that are normally affixed to the actual product. This is to provide the user with a better idea of how the interior of the MxC is designed. Be sure to restore all covers or shields before operating the MxC, and to follow the instructions described in this manual once the application is running.

• Any illustrations, photographs, or examples used in this manual are provided as examples only. Some illustrations may not apply to certain MxC models.

• The products and specifications described in this manual or the content and presentation of the material may be changed without notice to improve the product and/or the manual.

• To order a new copy of this manual, contact your Yaskawa representatives or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

• If nameplates become warn or damaged, order new ones from your Yaskawa representatives or the nearest Yaskawa sales office.

Safety Information

IMPORTANT

WARNING

CAUTION

The symbols below appear throughout this manual to provide precautions and warnings. Failure to heed the precautions listed in these pages can result in damage to the product or other devices, even serious or fatal injury.

“WARNING” indicates a safety concern that if not heeded, could possibly result in serious injury or loss of life.

“CAUTION” indicates that if the information is not heeded, could result in relatively serious or minor injury, damage to the product, or faulty operation.

Failure to follow information listed as CAUTION can result in serious consequences.

Indicates important information that the user must be aware of while operating the MxC.

Safety Precautions

CAUTION

WARNING

 Confirmations upon Delivery

• Never install an MxC that is damaged or has missing components.

Failure to do so may result in injury.

 Installation

• Always hold the case when carrying the MxC.

If the MxC is held by the front cover, the main body of the MxC may fall, possibly resulting in injury.

• Attach the MxC to a noncombustible material, such as a metallic surface.

Attaching the MxC to combustible material may cause a fire.

• Install a cooling fan or other cooling device when installing more than one MxC in the same enclosure so that the temperature of the air entering the MxCs is below 45°C.

Fire or other damage may result if the MxC overheats.

 Wiring

• Always turn off the input power supply before wiring terminals.

• Wiring must be performed by an authorized person qualified in electrical work.

• Be sure that the ground terminal is properly grounded.

• Always check emergency stop circuits after they are wired.

• Never touch the output terminals directly with your hands or allow the output lines to come into con-

• Before turning the power on, make sure that the power LED is off. If the unit is switched on while

• If the MxC is set up for a 3-wire sequence, then be sure that the multi-function input terminals have

Failure to do so may result in electric shock or fire.

Electric shock or fire may result if an untrained individual attempts to wire the MxC.

200 V class: Ground to 100 Ω or less 400 V class: Ground to 10 Ω or less

Failure to do so may result in electric shock or fire.

Failure to verify that all emergency stops are working properly may result in serious injury. The user is responsible for properly wiring the product.

tact with the MxC case. Never short the output circuits.

Failure to do so may result in a ground short or electric shock.

the power LED is lit, the motor will start automatically.

Failure to check the power LED may result in injury.

been set properly before wiring the control circuit.

Failure to do so will cause the motor to rotate unexpectedly, and may result in damage or personal injury.

iii

CAUTION

• Be sure that the ground terminal is properly grounded using a wire of the recommended size.

CAUTION

WARNING

200 V class: Ground to 100 Ω or less 400 V class: Ground to 10 Ω or less

If a wire smaller than the recommended size is used, the MxC may not operate properly.

• Check to be sure that the voltage of the main AC power supply satisfies the rated voltage of the MxC.

Injury or fire may occur if the voltage is not correct.

• Do not perform voltage tolerance tests on the MxC.

Such tests may damage semiconductor components and other devices.

• Tighten all terminal screws to the specified tightening torque.

Failure to do so may result in fire.

• Do not connect AC power to output terminals U, V, and W.

Circuitry in the MxC will be damaged if voltage is applied to the output terminals.

• Do not wire AC power lines to terminals p1, n1, r2, s2, or t2. These terminals are used for connecting peripheral devices only.

Applying voltage to these terminals will damage the MxC.

• Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits.

The MxC may be damaged and circuitry may overheat if these devices are connected.

• Do not connect electromagnetic switches or magnetic contactors to the output circuits.

If a load is connected while the MxC is operating, a power surge will trigger the overcurrent protection circuit in the MxC.

 Setting Parameters

• Disconnect the load (machine, device) from the motor before performing Rotational Auto-Tuning.

The motor may turn, possibly resulting in injury or damage to equipment. Also, motor constants cannot be correctly set with the motor attached to a load.

• Stay clear of the motor during Rotational Auto-Tuning.

The motor may start operating suddenly when stopped, possibly resulting in injury.

 Te st R un

• Make sure that the front cover is properly attached before turning on the power supply.

Failure to do so may result in electric shock.

• Leave a reasonable amount of space between yourself and the application when using the fault reset function. The machine may start moving suddenly once the alarm is cleared.

The application should be designed to ensure safety when the MxC is restarted. Failure to do so may result in injury.

• Provide a separate emergency stop switch (the STOP key on the digital operator works only when it has been enabled).

Failure to do so may result in injury.

• Reset alarms only after confirming that the RUN signal has been switched off.

Failure to do so may result in injury.

CAUTION

• Do not touch the cooling fins (heatsink), braking resistor, or Braking Resistor Unit. These compo-

WARNING

CAUTION

nents can become extremely hot.

These components become hot enough to cause serious burns.

• Be sure that the motor and machine is within the applicable ranges before starting operation.

Failure to do so may result in injury.

• Provide a separate holding brake if necessary. The external sequence should be designed to ensure that the holding brake is activated in the event of an emergency, power failure, or fault in the MxC.

Failure to do so may result in injury.

• If using an MxC with an elevator, take proper steps to ensure safety and to prevent the elevator from falling suddenly.

Failure to observe to do so may result in injury.

• Refrain from checking relay signals while the MxC is running.

Failure to do so may result in damage to the application.

• Be careful when changing any settings in the MxC. The default settings when the MxC is first shipped are generally set to optimal values.

Failure to do so may result in damage to the application.

 Maintenance and Inspection

• Do not touch the MxC terminals. Some of the terminals carry high voltages and are extremely dangerous.

Failure to do so may result in electric shock.

• Always have the protective cover in place when power is being supplied to the MxC. When attaching the cover, always turn off power to the MxC through the MCCB.

Failure to do so may result in electric shock.

• After turning the main circuit power supply off, wait until the CHARGE display light goes out before performing maintenance or inspections.

The capacitor will remain charged and is dangerous.

• Maintenance, inspection, and replacement of parts must be performed authorized personnel only.

Remove all metal objects, such as watches and rings, before starting work. Always use grounded tools. Failure to heed these warning may result in electric shock.

• Customers must provide the holding brakes.

Before making any adjustments other than those done in actual operations, be sure to tighten the holding brakes by using an external sequence. Failure to do so may result in electric shock.

• If the MxC is used with an elevator, be sure to take safety measures to prevent the car from falling.

Failure to do so may result in electric shock.

• A CMOS IC is used in the control board. Handle the control board and CMOS IC carefully.

The CMOS IC may be destroyed by static electricity if touched directly.

• Do not change any wiring and refrain from removing connectors or the digital operator while the MxC is operating.

Failure to do so may result in injury.

 Other

WARNING

CAUTION

• Do not attempt to modify or alter the MxC.

Failure to do so may result in injury or electric shock.

• Contact your Yaskawa representative if you intend to use the MxC with a non-Yaskawa motor or any other motor not listed in Yaskawa product literature.

The MxC can be used with three-phase induction motors with 2, 4, or 6 poles. A multi-pole motor with 8 poles or more, a PM motor, or a motor designed for use with machine tools cannot be used with the MxC.

• Install adequate branch circuit short circuit protection per applicable codes.

Failure to comply may result in damage to the MxC. The MxC is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 220 Vac maximum (200 V Class) and 480 Vac maximum (400 V Class).

• If disinfectants or insecticides must be used to treat packing materials such as wooden frames, pallets, or plywood, the packing materials must be treated before the product is packaged, and methods other than fumigation must be used. Example: Heat treatment, where materials are kiln-dried to a core temperature of 56 minutes or more.

If the electronic products, which include stand-alone products and products installed in machines, are packed with fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes resulting from the fumigation process. In particular, disinfectants containing halogen, which includes chlorine, fluorine, bromine, or iodine can contribute to the erosion of the capacitors.

°C for 30

Location of Warning Information

Warning information position

Illustration shows a CIMR-ACA4011

WARNING

Risk of electric shock.

yRead manual before installing. yWait 5 minutes for capacitor discharge

after disconnecting power supply.

AVERTISSEMENT

Risque de décharge électrique.

yLire le manuel avant l' installation. yAttendre 5 minutes aprés la coupure de

l' allmentation. Pour permettre la décharge des condensateurs.

Warning information is printed on the MxC as indicated in the following illustration. Obey all warnings to prevent damage and injury.

Warning Information

Read this manual before installing the MxC.

vii

Warranty Information

 Free Warranty Period and Scope

Warranty Period

This product is warranted for twelve months after delivery to the customer, or if applicable, eighteen months from the date of shipment from the Yaskawa factory, whichever comes first.

Scope of Warranty

Inspections

Periodic inspections must be conducted by the customer. However, upon request, someone from Yaskawa or one of Yaskawa’s Service Centers can inspect the product for a fee. In this case, if after conferring with the customer, a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the defect occurs during the warranty period, then this fee will be waived and the problem remedied free of charge.

Repairs

If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the defect occurs during the warranty period, Yaskawa will provide a replacement, repair the defective product, and provide shipping to and from the site free of charge. However, if the Yaskawa Authorized Service Center determines that the problem with a Yaskawa product is not due to defects in Yaskawa’s workmanship or materials, then the customer will be responsible for the cost of any necessary repairs. Some problems that fall outside the scope of this warranty are:

• Problems due to improper maintenance or handling, carelessness, or other reasons where the

customer is deemed responsible.

• Problems that result from any additions or modifications made to a Yaskawa product without

having consulted Yaskawa first.

• Problems due to the use of a Yaskawa product outside the operation conditions specified in

the manual.

• Problems caused by natural disaster or fire.

• Any other problems not due to defects in Yaskawa workmanship or materials.

Warranty service is only applicable in Japan. However, after-sales service is available for customers outside of Japan for a reasonable fee. Contact your local Yaskawa representative for more information.

 Exceptions

Any inconvenience to the customer or damage to non-Yaskawa products due to a defect in a Yaskawa product, are not covered by this warranty, whether within or outside the warranty period.

 Restrictions

• The MxC was not designed or manufactured for use with devices or systems that may directly

threaten or harm anyone in any way.

• Customers who intend to use the product described in this manual for devices or systems

relating to transportation, health care, space aviation, atomic or electric power, or underwater use must contact their Yaskawa representatives or the nearest Yaskawa sales office beforehand.

• This product has been manufactured under strict quality-control guidelines. However, if this

product is to be installed in any location where failure of this product could involve or result in loss of human life or in a facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.

viii

Registered Trademarks

The following registered trademarks are used in this manual:

• CC-Link is a registered trademark of CC-Link Partner Association.

• DeviceNet is a registered trademark of ODVA (Open DeviceNet Vendors Association, Inc.).

• CANopen is a registered trademark of CiA (CAN in Automation).

Safety Information .............................................................................................................ii

Safety Precautions ...........................................................................................................iii

Location of Warning Information ......................................................................................vii

Warranty Information ...................................................................................................... viii

Registered Trademarks ....................................................................................................ix

1 MxC Physical Installation .......................................................1-1

MxC Introduction .......................................................................................... 1-2



Introducing the MxC ....................................................................................................... 1-2

 MxC Models ................................................................................................................... 1-3

Confirmations upon Delivery ........................................................................ 1-4



Checks ........................................................................................................................... 1-4

 Nameplate Information ................................................................................................... 1-4

 Component Names ........................................................................................................ 1-6

Exterior and Mounting Dimensions .............................................................. 1-7

Checking and Controlling the Installation Site.............................................. 1-9



Installation Site ...............................................................................................................1-9

 Controlling the Ambient Temperature ............................................................................. 1-9

 Protecting the MxC from Foreign Matter ........................................................................ 1-9

Installation Orientation and Clearance ....................................................... 1-10

Removing and Attaching the Terminal Cover ............................................. 1-11



Removing the Terminal Cover ...................................................................................... 1-11

 Attaching the Terminal Cover ....................................................................................... 1-11

Removing/Attaching the Digital Operator and Front Cover........................1-12

2 Wiring .......................................................................................2-1

Connecting Peripheral Devices....................................................................2-2

Connection Diagram .................................................................................... 2-3

Terminal Block Configuration ....................................................................... 2-5

Wiring Main Circuit Terminals.......................................................................2-6

Applicable Wire Gauges and Closed-Loop Connectors ................................................. 2-6



 Main Circuit Terminal Functions..................................................................................... 2-9

 Main Circuit Configurations ............................................................................................ 2-9

 Standard Connection Diagrams ................................................................................... 2-10

 Input and Output Wiring in the Main Circuit.................................................................. 2-11

Wiring Control Circuit Terminals ................................................................. 2-16



Wire Gauges and Closed-Loop Connectors................................................................. 2-16

 Control Circuit Terminal Functions ............................................................................... 2-19

 Control Circuit Terminal Connections ........................................................................... 2-23

 Control Circuit Wiring Precautions................................................................................2-24

Wiring Check ..............................................................................................2-25



Checks..........................................................................................................................2-25

Installing and Wiring Option Cards .............................................................2-26



Option Card Models and Specifications........................................................................2-26

 Installation.....................................................................................................................2-27

 PG Speed Control Card Terminals and Specifications..................................................2-28

 Wiring............................................................................................................................2-30

 Wiring Terminal Blocks.................................................................................................2-32

 Selecting the Number of PG (Encoder) Pulses ............................................................2-33

3 Digital Operator and Modes................................................... 3-1

Digital Operator ............................................................................................3-2



Overview of the Digital Operator.....................................................................................3-2

 Digital Operator Keys......................................................................................................3-2

Operation Modes ..........................................................................................3-5



MxC Modes.....................................................................................................................3-5

 Switching Between Modes..............................................................................................3-6

 Drive Mode .....................................................................................................................3-7

 Quick Programming Mode ..............................................................................................3-9

 Advanced Programming Mode .....................................................................................3-10

 Verify Mode...................................................................................................................3-13

 Auto-Tuning Mode ........................................................................................................3-14

4 Test Run .................................................................................. 4-1

Test Run Procedure.....................................................................................4-2

Test Run Procedures ....................................................................................4-3

Switching the Power On .................................................................................................4-3



 Checking the Display Status ...........................................................................................4-3

 Basic Settings .................................................................................................................4-4

 Settings for the Control Methods ....................................................................................4-6

 Auto-Tuning ....................................................................................................................4-8

 Application Settings ......................................................................................................4-12

 No-load Operation ........................................................................................................4-12

 Loaded Operation .........................................................................................................4-12

 Saving Parameters .......................................................................................................4-13

Notes on Tuning the MxC...........................................................................4-14

5 Parameters and Settings........................................................ 5-1

Parameter Descriptions ................................................................................5-2



Understanding Parameter Tables ...................................................................................5-2

Digital Operation Display Functions and Levels ...........................................5-3

 Quick Programming Mode and Available Parameters ................................................... 5-4

Parameter Tables .........................................................................................5-7

A: Initialization ................................................................................................................ 5-7



 b: Application..................................................................................................................5-9

 C: Auto-Tuning ............................................................................................................. 5-16

 d: Reference................................................................................................................. 5-20

 E: Motor Parameter...................................................................................................... 5-25

 F: Option.......................................................................................................................5-29

 H: Terminal Function .................................................................................................... 5-34

 L: Protection Function .................................................................................................. 5-43

 n: Special Adjustments................................................................................................. 5-50

 o: Digital Operator ........................................................................................................ 5-52

 T: Motor Auto-Tuning ................................................................................................... 5-55

 U: Monitors ................................................................................................................... 5-57

 Default Settings that Change with the Control Method (A1-02) ................................... 5-64

 Defaults for Various MxC Capacities (o2-04) ............................................................... 5-65

6 Parameter Settings by Function ............................................6-1

Frequency Reference................................................................................... 6-2



Selecting the Frequency Reference Source................................................................... 6-2

 Using Multi-Step Speed Operation................................................................................. 6-5

Run Command ............................................................................................. 6-7



MxC Functions ............................................................................................................... 6-7

 Selecting the Run Command Source ............................................................................. 6-8

Stopping Methods ...................................................................................... 6-11



Selecting the Stopping Method when a Stop Command is Sent .................................. 6-11

 Using DC Injection Braking .......................................................................................... 6-15

 Using an Emergency Stop (“Fast Stop”) ...................................................................... 6-16

Acceleration and Deceleration Characteristics ..........................................6-17



Setting Acceleration and Deceleration Times............................................................... 6-17

 Preventing the Motor from Stalling during Acceleration (Stall Prevention during

Acceleration Function).................................................................................................. 6-20

 Preventing Motor Stall during Deceleration (Stall Prevention during Deceleration

Function) ...................................................................................................................... 6-23

Adjusting Frequency References ............................................................... 6-25



Adjusting Analog Frequency References ..................................................................... 6-25

 Operation Avoiding Resonance (Jump Frequency Function)....................................... 6-28

Speed Limit (Frequency Reference Limit Function) ................................... 6-30



Limiting Maximum Output Frequency........................................................................... 6-30

 Limiting Minimum Frequency ....................................................................................... 6-30

xii

Improved Operating Efficiency ................................................................... 6-32



Reducing Motor Speed Fluctuation (Slip Compensation Function).............................. 6-32

 Compensating for Insufficient Torque at Startup and Low-Speed Operation

(Torque Compensation) ................................................................................................ 6-34

 Hunting-Prevention Function........................................................................................ 6-36

 Stabilizing Speed (Speed Feedback Detection Function) ............................................6-37

Machine Protection.....................................................................................6-38



Reducing Noise and Leakage Current..........................................................................6-38

 Limiting Motor Torque (Torque Limit Function).............................................................6-40

 Stall Prevention during Run ..........................................................................................6-43

 Changing Stall Prevention Level during Run Using an Analog Input............................6-44

 Using Frequency Detection: L4-01 to L4-05 .................................................................6-44

 Detecting Motor Torque ................................................................................................6-48

 Changing Overtorque and Undertorque Detection Levels Using an Analog Input ....... 6-50

 Motor Overload Protection............................................................................................6-51

 Setting Motor Protection Operation Time .....................................................................6-53

 Motor Overheating Protection Using PTC Thermistor Inputs .......................................6-54

 Limiting Motor Rotation Direction..................................................................................6-55

Continuing Operation..................................................................................6-56



Restarting Automatically after Power is Restored ........................................................6-56

 Speed Search ...............................................................................................................6-59

 Continue Running after Frequency Reference Loss.....................................................6-64

 Restarting Operation after Transient Fault (Auto-Restart Function) .............................6-65

MxC Protection ...........................................................................................6-66



Reducing MxC Overheating Pre-Alarm Warning Levels...............................................6-66

Input Terminal Functions ............................................................................6-67



Temporarily Switching Operation between Digital Operator and Control

Circuit Terminals ...........................................................................................................6-67

 Blocking MxC Outputs (Baseblock Commands) ...........................................................6-68

 Stopping Acceleration and Deceleration (Accel/Decel Ramp Hold) .............................6-69

 Raising and Lowering Frequency References Using Contact Signals (UP/DOWN).....6-70

 Accelerating and Decelerating Parameter Frequencies in the Analog References

(+/- Speed)....................................................................................................................6-73

 Hold Analog Frequency Using User-set Timing............................................................6-74

 Switching Operations between a Communications Option Card and Control

Circuit Terminals ...........................................................................................................6-74

 Jog Frequency Operation without Forward and Reverse Commands

(FJOG/RJOG)...............................................................................................................6-75

 Stopping the MxC by Notifying Programming Device Errors to the MxC (External Fault

Function).......................................................................................................................6-76

Output Terminal Functions..........................................................................6-77

Monitor Parameters ....................................................................................6-79



Using the Analog Monitor Parameters..........................................................................6-79

Individual Functions....................................................................................6-82



Using MEMOBUS Communications .............................................................................6-82

 Using the Timer Function..............................................................................................6-93

 Using PID Control .........................................................................................................6-94

 Setting Motor Parameters...........................................................................................6-102

 Setting the V/f Pattern.................................................................................................6-104

 Torque Control............................................................................................................6-108

 Speed Control (ASR) Structure................................................................................... 6-115

xiii

 Increasing the Speed Reference Response (Feed Forward Control) ........................ 6-120

 Droop Control Function .............................................................................................. 6-121

 Zero-Servo Function................................................................................................... 6-123

Digital Operator Functions........................................................................6-125



Setting Digital Operator Functions ............................................................................. 6-125

 Copying Parameters................................................................................................... 6-128

 Writing Parameters from the Digital Operator ............................................................ 6-133

 Setting a Password .................................................................................................... 6-133

 Displaying User-Set Parameters Only........................................................................ 6-134

Options.....................................................................................................6-135



Performing Speed Control with a PG Encoder ........................................................... 6-135

 Using Digital Output Cards......................................................................................... 6-138

 Using an Analog Reference Card............................................................................... 6-141

 Using a Digital Speed Reference Card ...................................................................... 6-142

Elevator and Hoist Type Applications....................................................... 6-146



Brake On/Off Sequence ............................................................................................. 6-146

 Auto-Tuning................................................................................................................ 6-147

 Momentary Power Loss Ridethrough ......................................................................... 6-148

 Torque Limit................................................................................................................ 6-148

 I/O Phase Loss Protection and Overtorque Detection ...............................................6-148

 External Baseblock Signal.......................................................................................... 6-148

 Acceleration/Deceleration Time.................................................................................. 6-148

 Output Side Magnetic Contactor ................................................................................ 6-148

 Control Related Adjustments......................................................................................6-149

 Reducing Shock at Start/Stop and during Acceleration/Deceleration......................... 6-151

 Confirming Start Up Current and Reducing Carrier Frequency.................................. 6-154

Maintenance Timer Display Function ....................................................... 6-155



Settings Required to Enable the Maintenance Timer Display Function ..................... 6-155

 Settings Required After Replacement of Cooling Fan or Capacitors on PCB Board . 6-156

7 Troubleshooting ......................................................................7-1

Protective and Diagnostic Functions............................................................7-2



Fault Detection ............................................................................................................... 7-2

 Alarm Detection............................................................................................................ 7-10

 Operation Errors........................................................................................................... 7-14

 Errors During Auto-Tuning .......................................................................................... 7-15

 Errors when Using the Digital Operator Copy Function................................................ 7-16

Troubleshooting.......................................................................................... 7-17



Trouble Setting Parameters.......................................................................................... 7-17

 If the Motor Does Not Operate ..................................................................................... 7-18

 Direction of the Motor Rotation is Reversed................................................................. 7-20

 Motor Does Not Produce Torque or Acceleration is Slow ............................................ 7-20

 Motor Operates Faster than the Frequency Reference................................................ 7-20

 Slip Compensation Function has Low Speed Precision ............................................... 7-21

xiv

 Low Speed Control Accuracy at High-Speed Rotation in Open Loop Vector Control

Method..........................................................................................................................7-21

 Motor Deceleration is Too Slow ....................................................................................7-21

 Motor Overheat.............................................................................................................7-22

 Noise is Produced from an AM Radio or when the MxC is Started ..............................7-23

 Ground Fault Interrupter Operates while the MxC is Running......................................7-23

 Mechanical Oscillation ..................................................................................................7-23

 Torque Generated for the Motor is Insufficient (Insufficient Power)..............................7-24

 Motor Rotates Even When MxC Output is Stopped......................................................7-24

 OV or OC is Detected when the Fan is Started or Stalls ..............................................7-25

 Output Frequency does not Reach the Specified Frequency Reference......................7-25

8 Maintenance and Inspection.................................................. 8-1

Maintenance and Inspection.........................................................................8-2



Limited Warranty.............................................................................................................8-2

 Daily Inspection ..............................................................................................................8-2

 Periodic Inspection .........................................................................................................8-2

 Periodic Maintenance of Parts........................................................................................8-3

 Precautions when Replacing the Control Board (1PCB) ................................................8-3

 Types and Number of Cooling Fans Used in the MxC....................................................8-4

 How to Replace the Cooling Fan ....................................................................................8-4

 How to Remove or Install the Control-Circuit Terminal Board ......................................8-11

9 Specifications ......................................................................... 9-1

Standard MxC Specifications........................................................................9-2



Specifications by Model ..................................................................................................9-2

 Common Specifications ..................................................................................................9-3

Specifications for Options and Peripheral Devices.......................................9-5

10 Appendix ............................................................................... 10-1

MxC Control Methods.................................................................................10-2



Control Methods and Features .....................................................................................10-2

 Control Methods and Applications ................................................................................10-4

MxC Application Precautions......................................................................10-5



Selection .......................................................................................................................10-5

 Installation.....................................................................................................................10-8

 Settings.........................................................................................................................10-8

 Handling........................................................................................................................10-8

Motor Application Precautions..................................................................10-10



Using the MxC to Run an Existing Standard Motor ....................................................10-10

 Using the MxC for Motors other than Standard Yaskawa Motors ............................... 10-11

 Power Transmission Mechanism (Speed Reducers, Belts, and Chains).................... 10-11

Wiring Examples.......................................................................................10-12

 Using a VS Operator .................................................................................................. 10-12

 Using Transistors for Input Signals and a 0 V Common in Sinking Mode with an Internal

Power Supply ............................................................................................................. 10-13

 Using Transistors for Input Signals and a +24 V Common in Sourcing Mode ........... 10-14

 Using Transistors for Input Signals and a 0 V Common in Sink Mode with an External

Power Supply ............................................................................................................. 10-15

 Using Contact and Open Collector Outputs ............................................................... 10-16

Parameters............................................................................................... 10-17

Index

Revision History

xvi

MxC Physical Installation

This chapter describes the requirements for receiving and installing the MxC.

MxC Introduction...........................................................1-2

Confirmations upon Delivery......................................... 1-4

Exterior and Mounting Dimensions...............................1-7

Checking and Controlling the Installation Site .............. 1-9

Installation Orientation and Clearance........................ 1-10

Removing and Attaching the Terminal Cover ............. 1-11

Removing/Attaching the Digital Operator and Front

Cover ..........................................................................1-12

MxC Introduction

Reactor

Input current, high harmonics

Braking resistor: Emits regenerated power as heat

Regenerated

power

Braking unit

PWM inverter

Regenerated

power

Regenerated

power

Electric

power

Electric power

Power

Motor

PWM inverterPWM converter

AC filter

Regenerated

power

Electric

power

Regenerated

power

Electric

power

Power

Input current, low harmonics

Motor

 Introducing the MxC

The design of the MxC is simpler and more efficient than a conventional inverter. The MxC uses a different mechanism to generate AC voltage, and relies on nine bi-directional switches to adjust AC output power to the motor directly from an AC line power input.

The MxC has no rectifying diodes and no DC bus capacitors commonly used in inverters.

New Type: Varispeed AC (uses the MxC circuit, with no external devices)

Regenerated

Power

power

Input current,

low harmonics

Electric

power

MxC

Built-in AC filter

Regenerated

power

: Bi-directional switches

Electric

power

Motor

Conventional Type: Requires a regenerative resistor discharging system and two external devices

1-2

Conventional Type: Harmonic filter and power regeneration system with two external devices

MxC Introduction

 MxC Models

The various models of the MxC are separated into two voltage classes: 200 V and 400 V. Maximum motor capacities

vary from 5.5 to 75 kW to create a total of nine different models.

Table 1.1 MxC Models

Protection Specifications

Voltage

Class

200 V class

400 V class

* Under development.

Maximum

Motor

Capacity

5.5 9 CIMR-ACA25P5 25P50 25P51 11 17 CIMR-ACA2011 20110 20111

22 33 CIMR-ACA2022 20220 20221 45 63 CIMR-ACA2045 20450 20451

5.5 10 CIMR-ACA45P5 45P50 45P51 11 19 CIMR-ACA4011 40110 40111

22 36 CIMR-ACA4022 40220 40221

Output

Capacity

kVA

67 CIMR-ACA4045 40450 40451

114 CIMR-ACA4075 40750 40750

MxC

Basic Model Number

(Always specify the protective design

required when placing an order)

Open Chassis

(IEC IP00)

CIMR-ACA

Enclosed Wall-mounted

[IEC IP20, NEMA 1 (Type 1)]

CIMR-ACA

1-3

Confirmations upon Delivery

MxC model

Software version

Input specifications

Output specifications

Lot number

Serial number

MxC specifications

Weight

UL file number *

(+.'01'

/1&'.%+/4#%# +0276#%2*8*\#

176276#%2*8*\#M8#

52'%

+2;#5-#9#'.'%64+%%14214#6+10

/#&'+0,#2#0

10  /#55MI

24)

50 

* Pending for CIMR-ACA4045, and -4075.

 Checks

Check the following items as soon as you have received the MxC.

Table 1.2 Checks

Item Method

Has the correct model of MxC been delivered?

Check the model number on the nameplate attached to the side of the MxC.

Is the MxC damaged in any way?

Are any screws or other components loose?

Inspect the entire exterior of the MxC to see if there are any scratches or other damage as a result of shipping.

Use a screwdriver to make sure that all screws are properly fastened.

If you find any irregularities with the items listed above, contact the agency from which the MxC was purchased, or your Yaskawa representative immediately.

 Nameplate Information

An information nameplate appears on the right side of each MxC. The nameplate shows the model number, specifications, lot number, serial number, and other information on the MxC.

 Example Nameplate

The following nameplate is an example of a standard MxC: 3-phase, 400 Vac, 11 kW, IEC IP00 design.

1-4

Fig 1.1 Nameplate

Confirmations upon Delivery

TERMS

4 011 1 A

No.

Open chassis (IEC IP00)

Enclosed wall-mounted

[IEC IP20, NEMA 1 (Type 1)]

Protective Structure

No.

AC input, 3-phase, 200 V

AC input, 3-phase, 400 V

Voltage Class

No.

5P5

011

022

5.5 kW

22 kW

045

45 kW

075

75 kW

11 kW

Max. Motor Capacity

"P" indicates the decimal point.

No.

A to Z

Design revision order (A to Z)

Revision

MxC Model Numbers

The model number of the MxC on the nameplate indicates the specification, voltage class, and maximum motor capacity of the MxC in alphanumeric code.

CIMR - AC A 4 011

MxC

No.

Specification

Standard model

Voltage Class

AC input, 3-phase, 200 V

AC input, 3-phase, 400 V

Max. Motor Capacity

No. 5P5 011 022 045 075

"P" indicates the decimal point.

5.5 kW 11 k W 22 kW 45 kW 75 kW

Fig 1.2 MxC Model Numbers

MxC Specifications

The MxC specifications (“SPEC”) on the nameplate indicate the voltage class, maximum motor capacity, the protective structure, and the version of the MxC.

Fig 1.3 MxC Specifications

Open Chassis Type (IEC IP00)

Protected so that no one can come in direct contact with electrically charged parts from the front when the MxC is mounted in a control panel.

Enclosed Wall-Mounted Type [IEC IP20, NEMA 1 (Type 1)]

The MxC is structured so that the MxC is shielded from the exterior, and can thus be mounted to the interior wall of a standard building (not necessarily enclosed in a control panel). The protective structure conforms to the standards of NEMA 1 (Type 1) in the USA. The protective covers are required for an IEC IP20 or NEMA 1 (Type 1) protective structure.

1-5

 Component Names

Front cover

Controller cover

Digital operator

Terminal cover

Nameplate

Cooling fan

Mounting holes

T

U

VRP

4. 5. 6.

76 86

96

Charge indicator

Control circuit terminals

Main circuit terminals

Ground terminal

The exterior of the MxC and its components are shown in Fig 1.4. Fig 1.5 shows the MxC with the terminal cover removed.

Fig 1.4 MxC Exterior (Model: CIMR-ACA4011)

1-6

Fig 1.5 Terminal Arrangement (Model: CIMR-ACA4011)

Exterior and Mounting Dimensions

(5)

4-d

Figure 1.6 shows the exterior of the open-chassis type (IP00).

4-d

Exterior and Mounting Dimensions

(5)

Fig 1.6 Exterior of Open Chassis MxCs

Table 1.3 Dimensions (mm) and Approx Weight (kg) of MxC

Voltage

Class

200 V

(3-phase)

400 V

(3-phase)

* Under development.

Max Applicable

Motor Output (kW)

WH DW1W2W3H1H2D1T1d

5.5 300 530 290 210 392 5 514 8 85 2.3 M6 28

11 300 530 290 210 392 5 514 8 85 2.3 M6 30

22 360 560 300 260 452 5 545 7.5 130 2.3 M6 45

45 480 865 403 310 592 6 841 12 170 4.5 M10 130

5.5 300 530 290 210 392 5 514 8 85 2.3 M6 29

11 300 530 290 210 392 5 514 8 85 2.3 M6 30

22 360 560 300 260 452 5 545 7.5 130 2.3 M6 45

480 865 403 310 592 6 841 12 170 4.5 M10 130

480 865 403 310 592 6 841 12 170 4.5 M10 135

Dimensions (mm) Approx.

Figure 1.7 shows the exterior of a wall-mounted enclosed MxC [IP20, NEMA1 (Type 1)].

Weight

(kg)

Cool-

ing

Method

Fan

Fig 1.7 Exterior of enclosed, wall-mounted MxCs

1-7

Voltage

Class

200 V

(3-phase)

400 V

(3-phase)

* Under development.

Max Applicable

Motor Output (kW)

Table 1.4 External Dimensions (mm) and Approx Weight (kg) of MxCs

External Dimensions (mm) Approx.

W H D W1W2W3H0H1H2H3D1T1 d

5.5 300 564 290 210 392 7 530 514 8 34 85 2.3 M6 30

11 300 564 290 210 392 7 530 514 8 34 85 2.3 M6 32

22 360 725 300 260 452 7 560 545 7.5 165 130 2.3 M6 48

45 480 1272 403 310 592 8.5 872 841 12 400 170 4.5 M10 140

5.5 300 564 290 210 392 7 530 514 8 34 85 2.3 M6 31

11 300 564 290 210 392 7 530 514 8 34 85 2.3 M6 32

22 360 725 300 260 452 7 560 545 7.5 165 130 2.3 M6 48

480 1272 403 310 592 8.5 872 841 12 400 170 4.5 M10 140

480 1272 403 310 592 8.5 872 841 12 400 170 4.5 M10 145

Weight

(kg)

Cooling Method

Fan

1-8

Checking and Controlling the Installation Site

The MxC must be installed and used in an area that complies with the conditions listed below. Maintain the conditions of the area for proper performance life.

 Installation Site

Install the MxC under the following conditions, making sure that the area complies with Pollution Level 2 or less (as defined by UL standards).

Table 1.5 Installation Site

Type Ambient Operating Temperature Humidity

Enclosed wall-mounted -10 to + 40 °C 95% RH or less (no condensation)

Open chassis -10 to + 45 °C 95% RH or less (no condensation)

The MxC should be installed:

• in a clean location free from oil mist and dust.

• in an environment where metal shavings, oil, water, or other foreign materials do not get into the MxC.

• in a location free from radioactive materials and combustible materials (e.g. wood).

• in a location free from harmful gases and liquids.

• in a location free from excessive oscillation.

• in a location free from chlorides.

• in a location away from direct sunlight.

 Controlling the Ambient Temperature

To get optimum performance and full product life, the MxC should be installed in an environment free of extreme temperature changes. If the MxC is installed in an enclosed environment such as a box or enclosure panel, use a cooling fan or air conditioner to keep the internal air temperature below 45°C.

 Protecting the MxC from Foreign Matter

Place a cover over the MxC during installation to shield it from exposure to metal particles when drilling.

Always remove the cover from the MxC after completing installation. Failing to do so will reduce ventilation and possibly cause the MxC to overheat.

1-9

Installation Orientation and Clearance

IMPORTANT

Install the MxC vertically so as not to reduce the cooling effect. When installing the MxC, always provide the following installation space to allow normal heat dissipation.

50 mm min.

120 mm min.

50 mm min.

30 mm min.

50 mm min.

Air

50 mm min.

Horizontal Space

120 mm min.

Vertical Space

Air

Fig 1.8 MxC Installation Orientation and Clearance

1. The same space is required horizontally and vertically for both Open Chassis (IP00) and Enclosed Wallmounted [IP20, NEMA 1 (Type 1)] designs.

2. Always provide enough space for suspension eye bolts and the main circuit lines when installing a MxC in a panel.

1-10

Removing and Attaching the Terminal Cover





Removing and Attaching the Terminal Cover

Remove the terminal cover to wire cables to the control circuit and main circuit terminals.

 Removing the Terminal Cover

Loosen the screws on the left and right top of the terminal cover. Pull out the terminal cover in the direction of arrow 1 and then lift up on the terminal in the direction of arrow 2.

Note: For 45 kW and 75 kW MxCs, an additional screw is located in position A as indicated below.

Fig 1.9 Removing the Terminal Cover (Model: CIMR-ACA4011)

 Attaching the Terminal Cover

Once wiring the terminal block has been completed, attach the terminal cover by reversing the removal procedure.

1-11

Removing/Attaching the Digital Operator and









Front Cover

This section demonstrates how the digital operator and front cover are removed.

Remove the terminal cover and then use the following procedures to remove the digital operator and front cover.

Removing the Digital Operator

Press the lever on the side of the digital operator in the direction of arrow 1 to unlock the digital operator and lift the digital operator in the direction of arrow 2 to remove the digital operator as shown in the following illustration.

Fig 1.10 Removing the Digital Operator (Model: CIMR-ACA4011)

Removing the Front Cover

Pull the bottom of the front cover in the direction as shown by arrow 2 while pushing both sides of the cover in the direction shown by arrow 1.

Fig 1.11 Removing the Front Cover (Model: CIMR-ACA4011)

1-12

Removing/Attaching the Digital Operator and Front Cover





 Attaching the Front Cover

After completing required work (i.e., installing an option card, setting the control circuit terminal board, etc.), attach the front cover by reversing the procedure to remove it.

1. Make sure that the digital operator is not mounted on the front cover. Contact faults can occur if the cover is attached while the digital operator is still connected.

2. Insert the tab on the top of the front cover into the slot on the MxC and press in on the cover until it clicks into place on the MxC.

Attaching the Digital Operator

After attaching the front cover, plug the digital operator key pad into the front of the unit as follows:

1. Hook the digital operator at point A (two locations) on the front cover in the direction of arrow 1 as shown in the illustration below.

2. Press the digital operator in the direction of arrow 2 until it snaps in place at B (two locations).

Fig 1.12 Mounting the Digital Operator (Model: CIMR-ACA4011)

1-13

Wiring

This chapter describes wiring terminals, main circuit terminal connections, main circuit termi-

nal wiring specifications, control circuit terminals, and control circuit wiring specifications.

Connecting Peripheral Devices ....................................2-2

Connection Diagram ..................................................... 2-3

Terminal Block Configuration ........................................ 2-5

Wiring Main Circuit Terminals .......................................2-6

Wiring Control Circuit Terminals .................................2-16

Wiring Check ..............................................................2-24

Installing and Wiring Option Cards ............................. 2-25

Connecting Peripheral Devices

Power supply

Molded-case circuit breaker or ground fault interrupter

Magnetic contactor (MC)

Motor

Ground

Input noise filter

Output noise filter

MxC

Ground

Zero-phase reactor

Examples of connections between the MxC and typical peripheral devices are shown in Fig 2.1.

2-2

Fig 2.1 Example Connections to Peripheral Devices

Connection Diagram

IMPORTANT

1MCCB

2MCCB

r2 s2 t2

p1 n1

R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

PG-B2

TA1

3 4 5 6

TA3

TA2

S10

S11

S12

E(G)

+24V

8mA

-V (-15V 20mA)

R+

R-

S+

S-

+24V

E(G)

Off

THRX

2MCCB

THRX

TRX

FV FW

C H B

A F

3-phase power 200 V to 220 V 50/60 Hz

Motor

Cooling fan

Pulse monitor output

Wiring distance: 30 m max

Shielded twisted-pair wires

Pulse B

Pulse A

(Ground to 100 max)

(optional)

MxC

CIMR-ACA2011

CN5 (NPN setting)

Multi-function analog output 1

-10 to 10 V 2 mA

Default: Output frequency 0 to +10 V

Default: Output curren 0 to +10 V

-10 to 10 V 2 mA

Multi-function analog output 2

Ammeter adjustment 20 kΩ

Error contact output

250 VAC, 10 mA min. 1 A max 30 VAC, 10 mA min. 1 A max

Multi-function contact oputput 250 VAC, 10 mA min. 1 A max 30 VAC, 10 mA min. 1 A max

Default: Running

signal

Open collector 1

Open collector 2

Open collector 3

Open collector 4

Multi-function open-collector outputs

48 VDC 50 mA max

Default: Frequency agree signal

Default: Zero speed

Default: Minor fault

Default: MxC operation ready

MEMOBUS communications RS-485/422

Shield wire connection terminal

Master speed pulse train

Frequency setting power

Master speed reference

Multi-function anlog input

Master speed reference 4 to 20 mA (250

Ω)

[0 to 10 V (20 k

) input]

+15 V, 20 mA

0 to 10 V (20 kΩ)

Terminating resistance

Default: Auxiliary frequency command

0 to 32 kHz (3 kΩ) High level: 3.5 to 13.2 V input

4 to 20 mA

0 to 10 V

Frequency

Frequency setting adjustment

setter

External frequency references

(Main speed switching)

External baseblock command

Multi-step speed reference 3

Multi-step speed reference 4

Acc/dec time 1

Emergency stop (NO)

Forward Run/Stop

Reverse Run/Stop

External fault

Fault reset

Multi-step speed reference 1

Multi-step speed reference 2

Jog frequency selection

contact inputs

Multi-function

(Default)

Fault contact

Thermal overload relay (trip contact) for cooling fan

30 mA max

The connection diagram of the MxC is shown in Fig 2.2.

When using the digital operator, the motor can be operated by wiring only the main circuits.

Connection Diagram

* 1. Connect to the momentary power loss compensation unit. Do not connect power lines to these terminals. * 2. Normally not used. Do not connect power lines to these terminals.

Fig 2.2 Connection Diagram (Model: CIMR-ACA2011)

2-3

IMPORTANT

1. Control circuit terminals are arranged as shown below.

A3 -V

S10

S11

S12

C3 P4 C4

2. The output current capacity of the +V terminal is 20 mA. Do not create a short between the +V, -V, and AC control-circuit terminals. This may cause the MxC to fault out or malfunction.

3. Main circuit terminals are indicated with double circles and control circuit terminals are indicated with single circles.

4. The wiring for a motor with a cooling fan is not required for self-cooling motors.

5. PG circuit wiring (i.e., wiring to the PG-B2 Card) is not required for control without a PG.

6. Sequence input signals S1 to S12 are labeled for sequence connections (0 V common and Sinking Mode) for no-voltage contacts or NPN transistors. These are the default settings. For PNP transistor sequence connections (+24V common and Sourcing Mode) or to provide a 24 V external power supply, refer to Table 2.10.

7. The master speed frequency reference can be input from a voltage signal (terminal A1) or current signal (terminal A2) by changing the setting of parameter H3-13. The default setting is for a voltage reference input.

8. The multi-function analog output is a dedicated meter output for an analog frequency meter, ammeter, voltmeter, wattmeter, etc. Do not use this output for feedback control or for any other control purpose.

9. The minimum load of a multi-function contact output and an error contact output is 10 mA. Use a multifunction open-collector output for a load less than 10 mA.

10. Do not ground the AC terminal of the control circuit. This may cause the MxC to fault out or malfunction.

2-4

Terminal Block Configuration

Main circuit terminals

Control circuit terminals

Charge indicator

Ground terminal

T

U

VRP

4. 5. 6.

76 86

96

Control circuit terminals

Main circuit terminals

Ground terminal

Charge indicator

The following figures show the terminal arrangements for MxC. Refer to Fig. 2.3 for 5.5 kW and 11 kW MxCs, Fig. 2.4 for a 22 kW MxC, and Fig.2.5 for 45 kW and 75 kW MxCs.

Fig 2.3 Terminal Arrangement (Model: CIMR-ACA4011)

Terminal Block Configuration

Charge indicator

Control circuit terminals

Main circuit terminals

Ground terminal

Fig 2.4 Terminal Arrangement (Model: CIMR-ACA4022)

Fig 2.5 Terminal Arrangement (Model: CIMR-ACA2045)

2-5

Wiring Main Circuit Terminals

 Applicable Wire Gauges and Closed-Loop Connectors

Select the appropriate wires and crimp terminals listed in Table 2.1 through Table 2.3.

Table 2.1 200 V Class Wire Gauges

MxC Model

CIMR-

Terminal Symbol

Ter m in a l

Screws

Tightening

To rq u e

(N•m)

R/L1, S/L2, T/L3, U/T1, V/T2, W/T3 M5 2 to 2.4 Nm

ACA25P5

r2*2, s2*2, t2*2, p1*1, n1*

1.3 to 1.4 Nm2 to 3.5

M8 9 to 10 Nm

R/L1, S/L2, T/L3, U/T1, V/T2, W/T3 M5 2 to 2.4 Nm

ACA2011

, s2*2, t2*2, p1*1, n1*

r2*

1.3 to 1.4 Nm2 to 3.5

M8 9 to 10 Nm

R/L1, S/L2, T/L3, U/T1, V/T2, W/T3 M8 9 to 10 Nm

ACA2022

, s2*2, t2*2, p1*1, n1*

r2*

1.3 to 1.4 Nm2 to 3.5

M8 9 to 10 Nm

R/L1, S/L2, T/L3, U/T1, V/T2, W/T3 M10 18 to 23 Nm

ACA2045

, s2*2, t2*2, p1*1, n1

1.3 to 1.4 Nm2 to 3.5

M8 9 to 10 Nm

* 1. Connect the momentary power loss compensation unit. Do not connect the power to these terminals. * 2. Normally not used. Do not connect the power to these terminals.

Possible

Wire

Gauges

(AWG)

8 to 14 (8 to 6)

(14 to 12)

8 to 22 (8 to 4)

(6)

(14 to 12)

14 to 22

(6 to 4)

38 to 60

(1 to 1/0)

(14 to 12)

22 to 38

(4 to 2)

100

(4/0)

(14 to 12)

5 to 60

(1 to 1/0)

Recommended

Wire Gauge

(AWG)

(8)

(14)

(8)

(6)

(14)

(6)

(1)

(14)

(4)

100

(4/0)

(14)

(1)

Wire Type

Power cables, e.g., 600 V vinyl power cables

2-6

Table 2.2 400 V Class Wire Gauges

MxC Model

CIMR-

Terminal Symbol

Terminal

Screws

Tightening

Torque

(N•m)

R/L1, S/L2, T/L3, U/T1, V/T2, W/T3 M5 2 to 2.4 Nm

ACA45P5

r2*2, s2*2, t2*2, p1*1, n1*

1.3 to 1.4 Nm2 to 3.5

M8 9 to 10 Nm

R/L1, S/L2, T/L3, U/T1, V/T2, W/T3 M5 2 to 2.4 Nm

ACA4011

r2*

, s2*2, t2*2, p1*1, n1*

1.3 to 1.4 Nm2 to 3.5

M8 9 to 10 Nm

R/L1, S/L2, T/L3, U/T1, V/T2, W/T3 M8 9 to 10 Nm

ACA4022

r2*

, s2*2, t2*2, p1*1, n1*

1.3 to 1.4 Nm2 to 3.5

M8 9 to 10 Nm

R/L1, S/L2, T/L3, U/T1, V/T2, W/T3 M8 9 to 10 Nm

ACA4045

, s2*2, t2*2, p1*1, n1

1.3 to 1.4 Nm2 to 3.5

M8 9 to 10 Nm

R/L1, S/L2, T/L3, U/T1, V/T2, W/T3 M10 18 to 23 Nm

ACA4075

, s2*2, t2*2, p1*1, n1

1.3 to 1.4 Nm2 to 3.5

M8 9 to 10 Nm

* 1. Connect the Momentary Power Loss compensation unit. Do not connect power to these terminals. * 2. Normally not used. Do not connect power to these terminals. * 3. Under development.

Wiring Main Circuit Terminals

Possible

Wire

Gauges

3.5 to 14 (12 to 6)

(AWG)

Recommended

Wire Gauge

(AWG)

3.5

(12)

(14 to 12)

3.5 to 22 (12 to 4)

8 to 14

(8 to 6)

(14)

3.5

(12)

(8)

(14 to 12)

8 to 22

(8 to 4)

14 to 60

(6 to 1/0)

(14)

(8)

(6)

(14 to 12)

14 to 38

(6 to 2)

38 to 60

(1 to 1/0)

(14)

(6)

(2)

(14 to 12)

22 to 60

(4 to 1/0)

100

(4/0)

(14)

(4)

100

(4/0)

(14 to 12)

50 to 60

(1 to 1/0)

(14)

(1)

Wire Type

power cables, e.g., 600 V vinyl power cables

2-7

Table 2.3 Closed-Loop Connector Sizes (JIS C2805) (200 V class and 400 V class)

IMPORTANT

Wire Thickness (mm

)

Terminal Screws Size

M3.5 1.25 to 3.5

0.5 M4 1.25 to 4

M3.5 1.25 to 3.5

0.75 M4 1.25 to 4

1.25

M3.5 1.25 to 3.5

M4 1.25 to 4

M3.5 2 to 3.5

M4 2 to 4

M5 2 to 5

M6 2 to 6

M8 2 to 8

M4 5.5 to 4

M5 5.5 to 5

3.5/5.5 M6 5.5 to 6

M8 5.5 to 8

M5 8 to 5

M6 8 to 6

M8 8 to 8

M6 14 to 6

M8 14 to 8

M6 22 to 6

M8 22 to 8

30/38 M8 38 to 8

M8 60 to 8

50/60

M10 60 to 10

80 to 10

M10

100 100 to 10

2-8

100

150 150 to 12

M12

100 to 12

200 200 to 12

M12 x 2 325 to 12

325

M16 325 to 16

Determine the wire gauge for the main circuit so that line voltage drop is within 2% of the rated voltage. Line

voltage drop is calculated as follows:

Line voltage drop (V) =

× wire resistance (W/km) × wire length (m) × current (A) × 10

-3

Wiring Main Circuit Terminals

 Main Circuit Terminal Functions

Main circuit terminal functions are summarized according to terminal symbols in Table 2.4. Wire the terminals

correctly for the desired purpose.

Table 2.4 Main Circuit Terminal Functions

(200 V class and 400 V class)

Purpose Terminal symbols

Main circuit power input R/L1, S/L2, T/L3

MxC output U/T1, V/T2, W/T3

Ground

Connection to optional devices

* 1. Connect the momentary power loss compensation unit. Do not connect power to these terminals. * 2. Normally not used. Do not connect power to these terminals.

r2*2, s2*2, t2*2, p1*1, n1

 Main Circuit Configurations

The main circuit configurations of the MxC are shown in Fig 2.6.

CIMR-ACA25P5 to 2045, 45P5 to 4075

∗1

∗2

R/L1

S/L2

T/L3

* 1. Connect the momentary power loss compensation unit. Do not connect power to these terminals. * 2. Normally not used. Do not connect power to these terminals. Note: 1. Control power is supplied internally from the main circuit power supply for all MxC models.

2. 400 V class MxC for 75 kW is under development.

Input filter

Fig 2.6 MxC Main Circuit Configurations

Power supply

Control circuit

U/T1

V/T2

W/T3

2-9

 Standard Connection Diagrams

3-phase 200 VAC (400 VAC)

U/T1

V/T2

W/T3

∗2

R/L1

S/L2

T/L3

∗2

∗1

Standard MxC connection diagrams are shown in Fig 2.7. These are the same for both 200 V class and 400 V class MxCs. The connections depend on the MxC capacity.

CIMR-ACA25P5 to 2045, 45P5 to 4075

* 1. Connect the Momentary Power Loss Compensation unit. Do not connect power to these terminals. * 2. Normally not used. Do not connect power to these terminals. Note: 1. Control power is supplied internally from the main circuit power supply for all MxC models.

2. 400 V class MxC for 75 kW is under development.

Fig 2.7 Main Circuit Terminal Connections

2-10

Wiring Main Circuit Terminals

R/L1

MCCB

S/L2

T/L3

* For 400 V class MxCs, connect a 400/200 V transformer. Note: 400 V class MxC for 75 kW is under development.

Power supply

MxC

Fault output (NC)

25P5 to 2045: 3-phase, 200 to 220 VAC, 50/60 Hz 45P5 to 4075: 3-phase, 380 to 480 VAC, 50/60 Hz

off

 Input and Output Wiring in the Main Circuit

This section describes wiring connections for the main circuit inputs and outputs.

Wiring Main Circuit Inputs

Observe the following precautions when wiring inputs for the main circuit power supply.

Installing a Molded-Case Circuit Breaker

Always connect the power input terminals (R, S, and T) and power supply via a molded-case circuit breaker (MCCB) suitable for the MxC.

• Choose an MCCB with a capacity of 1.5 to 2 times larger than the rated current of the MxC.

• The MCCB operation time should reflect the overload protection time of the MxC.

• If the same MCCB is to be used for more than one MxC or in other devices, set up a sequence so that the

power supply will be turned off by a fault output, as shown in Fig 2.8.

Fig 2.8 MCCB Installation

Installing a Ground Fault Interrupter

MxC outputs use high-speed switching, causing high-frequency leakage current to be generated. A ground fault interrupter with countermeasures for high-frequency distortion is therefore needed on the primary side of the MxC in order to detect any hazardous leakage current within the frequency, and to exclude that high-frequency leakage current.

• When deciding to use a ground fault interrupter with countermeasures for high-frequency distortion

choose one with a sensitivity amperage of at least 30 mA per MxC.

• A general ground fault interrupter without countermeasures for high-frequency distortion is not recom-

mended. If a general ground fault interrupter malfunctions, replace it with a ground fault interrupter with a sensitivity amperage of 200 mA or more per MxC and with an operating time of 0.1 s or more.

2-11

Installing a Magnetic Contactor

MCCB

Power supply

Noise filter

MxC

Use a noise filter for inverters.

Other controllers

MCCB

Power supply

MxC

Other controllers

Generalpurpose noise filter

If the power supply for the main circuit gets shut off during a sequence, a magnetic contactor can be used to stop the MxC.

When a magnetic contactor is installed on the primary side of the main circuit to forcibly stop the MxC, regenerative braking does not work and the MxC will simply coast freely until it stops.

• The MxC can be started and stopped by opening and closing the magnetic contactor on the primary side.

Frequently opening and closing the magnetic contactor, however, may cause the MxC to malfunction. The MxC should not be started and stopped more than once every 30 minutes.

• The unit cannot be restarted automatically following an interruption in the power supply when using the

digital operator to control the MxC.

Connecting Input Power Supply to the Terminal Block

An input power supply can be connected to terminals R, S, or T on the terminal block. The phase sequence of the input power supply is irrelevant to the phase sequence created by the MxC.

Installing a Surge Absorber

Always use a surge absorber or diode for inductive loads near the MxC. Examples of inductive loads include magnetic contactors, electromagnetic relays, solenoid valves, solenoids, and magnetic brakes.

Installing a Noise Filter on Power Supply Side

Install a noise filter to eliminate noise transmitted between the power line and the MxC.

• Correct Noise Filter Installation

2-12

Fig 2.9 Correct Installation of a Power Supply Noise Filter

Incorrect Noise Filter Installation

•

Power supply

MCCB

Fig 2.10 Incorrect Installation of a Power Supply Noise Filter

Generalpurpose noise filter

MxC

Other controllers

Do not use general-purpose noise filters. No generalpurpose noise filter can effectively suppress noise generated from the MxC.

Wiring Main Circuit Terminals

Wiring the Output Side of the Main Circuit

Observe the following precautions when wiring the main output circuits.

Connecting the MxC and Motor

Connect output terminals U, V, and W to motor lead wires U, V, and W, respectively.

Make sure the motor rotates forward when the Forward Run Command is given. Switch over any two of the output terminals to each other and reconnect if the motor rotates in reverse with the Forward Run Command.

Never Connect a Power Supply to Output Terminals

Never connect a power supply to output terminals U, V, and W. Applying voltage to the output terminals will damage circuitry in the MxC.

Never Short or Ground Output Terminals

If you touch the output wires with your bare hands, or if the output wires come into contact with the MxC casing, an electric shock or grounding will occur. This is extremely hazardous. Do not short the output wires.

Do Not Use a Phase Advancing Capacitor or Noise Filter

Never connect a phase advancing capacitor or general (LC/RC) noise filter to an output circuit. The high-frequency components of the MxC output may result in overheating or damage to these parts, or may result in damage to the MxC or cause other parts to burn.

Do Not Use an Electromagnetic Switch

Never connect an electromagnetic switch (MC) between the MxC and motor and then cycle power while the MxC is running. If the MC is turned on while the MxC is operating, a large current inrush will trigger overcurrent or overvoltage protection.

When using an MC to switch over to a commercial power supply, stop the MxC and motor before operating the MC. Use the speed search function if the MC is either open or closed while running. If action must be taken to handle any momentary interruption in power, use a delayed release MC.

Installing a Thermal Overload Relay

This MxC has an electronic thermal protection function to protect the motor from overheating. If a multi-pole motor is used, always install a thermal relay (THR) between the MxC and the motor, then set L1-01 to 0 (no motor protection). The sequence should be designed so that the thermal overload relay contacts turn off the magnetic contactor on the main circuit inputs.

Installing a Noise Filter on Output Side

Connect a noise filter to the output side of the MxC to reduce radio noise and inductive noise. Refer to Chapter 9 Specifications for details.

Power supply

Inductive Noise: Electromagnetic induction generates noise on the signal line, and may cause the controller to malfunction.

Radio Noise: Electromagnetic waves from the MxC and cables can cause the broadcasting radio receiver to make noise.

MCCB

MxC

Fig 2.11 Installing a Noise Filter on the Output Side

Noise filter

Signal line

Inductive noise

Controller

Radio noise

AM radio

2-13

Preventing Inductive Noise

Power supply

MxC

Signal line

Controller

Metal pipe

30 cm min.

MCCB

Power supply

Metal pipe

Noise filter

Steel box

MxC

Noise filter

As described previously, a noise filter can be used to prevent inductive noise from being generated on the output side. Alternatively, cables can be routed through a grounded metal pipe to prevent inductive noise. Keeping the metal pipe at least 30 cm away from the signal line considerably reduces inductive noise.

Fig 2.12 Countermeasures Against Inductive Noise

Counteracting RMS

Radio noise is generated from the MxC as well as from the input and output lines. To reduce radio noise, install noise filters on both input and output sides, and also install the MxC in a totally enclosed steel box.

The cable between the MxC and the motor should be as short as possible.

Fig 2.13 Countermeasures Against Radio Interference

Cable Length between the MxC and Motor

If the cable between the MxC and the motor is comparatively long, the high-frequency leakage current will increase, causing the MxC output current to increase as well. This may affect peripheral devices. To prevent this, adjust the carrier frequency (set in C6-01, C6-02) as shown in Table 2.5 (for details, refer to Chapter 5 Parameters and Settings).

Table 2.5 Cable Length between MxC and Motor

Cable length 50 m max 100 m max More than 100 m

Carrier frequency 12 kHz max 8 kHz max 4 kHz max

2-14

Wiring Main Circuit Terminals

Correct Incorrect

Ground Wiring

Observe the following precautions when grounding the MxC.

• Always use the ground terminal of the 200 V MxC with a ground resistance of less than 100 Ω and that of

the 400 V MxC with a ground resistance of less than 10 Ω.

• Do not share the ground wire with other devices, such as welding machines or power tools.

• Always use a ground wire that complies with technical standards on electrical equipment and minimize the

length of the ground wire. Leakage current flows through the MxC. Therefore, if the distance between the ground electrode and the ground terminal is too long, potential on the ground terminal of the MxC will become unstable.

• When using more than one MxC, be careful not to loop the ground wire.

Fig 2.14 Ground Wiring

2-15

Wiring Control Circuit Terminals

 Wire Gauges and Closed-Loop Connectors

For remote operation using an analog signal, keep the control line length between the digital operator or operation signals and the MxC to 50 m or less, and separate the lines from high-power lines (main circuits or relay sequence circuits) to reduce induction from peripheral devices.

When setting frequencies from an external device (i.e., not from the digital operator), use shielded twisted-pair wires and ground the shield to terminal E (G), as shown in the following diagram.

Shield terminal

E(G)

Speed setting power supply, +15 V 20 m

2 kΩ

2 k

Master speed reference, -10 to 10 V

Master speed reference, 4 to 20 mA

Auxiliary reference -10 to 10 V

Analog common

Fig 2.15

Terminal numbers and wire gauges are shown in Table 2.6.

Table 2.6 Terminal Numbers and Wire Gauges (Same for all Models)

Wire Gauge

0.75 (18)

1.25 (12)

Recommended

(AWG)

Wire Type

• Shielded, twisted-pair wire

• Shielded, polyethylene-covered, vinyl sheath cable (KPEV-S by Hitachi Electrical Wire or equivalent)

Possible Wire

Gauges

(AWG)

Terminals

Terminal

Screws

Tightening

Torque

(N•m)

FM, AC, AM, P1, P2,

PC, SC, A1, A2, A3, +V,

-V, S1, S2, S3, S4, S5, S6, S7, S8, MA, MB, MC,

M1, M2

M3.5 0.8 to 1.0

0.5 to 2 (20 to 14)

Single wire

P3, C3, P4, C4, R+, R-,

S9, S10, S11, S12, S+, S-,

Phoenix

type

0.5 to 0.6

0.14 to 2.5 Stranded wire:

0.14 to 1.5 (26 to 14)

E (G) M3.5 0.8 to 1.0

* 1. Use shielded twisted-pair cables to input an external frequency reference. * 2. Refer to Table 2.3 Closed-Loop Connector Sizes (JIS C2805) (200 V class and 400 V class) for suitable closed-loop crimp terminal sizes for the wires. * 3. Yaskawa recommends using a straight solderless terminal on signal lines to simplify wiring and improve reliability.

0.5 to 2 (20 to 14)

2-16

 Straight Solderless Terminals for Signal Lines

Thin-slot screwdriver

Strip the end for 7 mm if no solderless terminal is used.

Control circuit terminal block

Blade of screwdriver

Solderless terminal or wire without soldering

Wires

3.5 mm max

Blade thickness: 0.6 mm max

Models and sizes of straight solderless terminals are shown in the following table.

Table 2.7 Straight Solderless Terminal Sizes

Wiring Control Circuit Terminals

Wire Gauge mm2

(AWG)

Model d1 d2 L Manufacturer

0.25 (24) AI 0.25 - 8YE 0.8 2 12.5

0.5 (20) AI 0.5 - 8WH 1.1 2.5 14

0.75 (18) AI 0.75 - 8GY 1.3 2.8 14

1.25 (16) AI 1.5 - 8BK 1.8 3.4 14

2 (14) AI 2.5 - 8BU 2.3 4.2 14

Fig 2.16 Straight Solderless Terminal Sizes

Phoenix Contact K.K.

Wiring Method

Use the following procedure to connect wires to the terminal block.

1. Loosen the terminal screws with a thin-slot screwdriver.

2. Insert the wires from underneath the terminal block.

3. Firmly tighten all terminal screws.

Fig 2.17 Connecting Wires to the Terminal Block

2-17

 Control Circuit Terminal Functions

The functions available by using the control circuit terminals are shown in Table 2.8. Use the appropriate terminals for the correct purposes.

Table 2.8 Control Circuit Terminals

Type

No. Signal Name Function Signal Level

S1 Forward Run/Stop Command Forward run when on, stopped when off.

S2 Reverse Run/Stop Command Reverse run when on, stopped when off.

Multi-Function Input 1

Multi-Function Input 2

Default: External Fault when on.

Default: Fault Reset when on.

Se-

quence

input

signals

Analog

input

signals

Multi-Function Input 3

Multi-Function Input 4

Multi-Function Input 5

Multi-Function Input 6

Multi-Function Input 7

S10

Multi-Function Input 8

S11

Multi-Function Input 9

S12

Multi-Function Input 10

Default: Multi-Speed Reference 1 enabled when on.

Default: Multi-Speed Reference 2 enabled when on.

Default: Jog Frequency selected when on.

Default: External Baseblock when on.

Default: Multi-Speed Reference 3 enabled when on.

Default: Multi-Speed Reference 4 enabled when on.

Default: Accel/Decel Time selected when on.

Default: Emergency Stop (N.O. contact)

when on.

SC Sequence input common -

+V +15 V power output +15 V power supply for analog references

-V -15 V power output -15 V power supply for analog references

Master Speed Frequency

Reference

-10 to +10 V/-100 to 100% 0 to +10 V/100%

4 to 20 mA/100%, -10 to +10 V/-100 to

A2 Multi-Function Analog Input

+100%, 0 to +10 V/100% Default: Added to terminal A1 (H3-09 = 0)

24 VDC, 8 mA Photocoupler isolation

+15 V (Max current: 20 mA)

-15 V (Max current: 20 mA)

-10 to +10 V, 0 to +10 V (Input impedance: 20 kΩ)

4 to 20 mA (Input impedance: 250 Ω)

-10 to +10 V, 0 to +10 V (Input impedance: 20 kΩ)

2-18

A3 Multi-Function Analog Input

-10 to +10 V/-100 to +100%, 0 to +10 V/ 100% Default: Analog speed 2 (H3-05 = 2)

-10 to +10 V, 0 to +10 V (Input impedance: 20 kΩ)

AC Analog reference common 0 V -

Shield wire, optional ground

E(G)

line connection point

Type

Wiring Control Circuit Terminals

Table 2.8 Control Circuit Terminals (Continued)

No. Signal Name Function Signal Level

Multi-Function PHC Output 1Default: Zero-speed

Zero-speed level (b2-01) or below when on.

Photocoupler outputs

Relay

outputs

Analog

moni-

tor out-

puts

Multi-Function PHC Output

Photocoupler output common

for P1 and P2

Multi-Function PHC Output 3

Default: Frequency agreement detection Frequency within 2 Hz of set frequency when on.

Default: Ready for operation when on.

Multi-Function PHC output 4 Default: FOUT frequency detected when on.

Fault Output Signal (NO con-

tact)

Fault Output Signal (NC con-

tact)

Relay contact output com-

mon

Multi-function contact output (NO contact)

Multi-Function Analog Mon-

itor 1

Multi-Function Analog Monitor 2

Fault when CLOSED across MA and MC Fault when OPEN across MB and MC

Default: Operating Operating when on across M1 and M2.

Default: Output frequency 0 to 10 V/100% frequency

Default: Current monitor 5 V/MxC rated current

50 mA max at 48 VDC

Dry contacts Contact capacity: 10 mA min. 1 A max at 250 VAC 10 mA min. 1 A max at 30 VDC Minimum permissible

load: 5 VDC, 10 mA

0 to +10 VDC ±5% 2 mA maxAM

AC Analog common -

R+

RS-

485/

422

MEMOBUS Communications Input

R-

S+

MEMOBUS Communications Output

S-

For 2-wire RS-485, short R+ and S+ as well as R- and S-.

Differential input, photocoupler isolation

Differential output, photocoupler isolation

IG Communications shield wire - -

* 1. For a 3-wire sequence, the default settings are a 3-wire sequence for S5, multi-step speed setting 1 for S6 and multi-step speed setting 2 for S7. * 2. When driving a reactive load such as a relay coil, always insert a flywheel diode as shown in Fig 2.18. * 3. Use the photocoupler outputs when the minimum permissible load is 5 VDC or less and 10 mA or less.

Flywheel diode

External power: 48 V max

Coil

50 mA max

The rating of the flywheel diode must be at least as high as the circuit voltage.

Fig 2.18 Flywheel Diode Connection

2-19

Shunt Connector CN5 and DIP Switch S1

F F

1 2

CN5

OFF ON

Note: Refer to Table 2.9 for S1

functions and to Table 2.10 for CN5 functions.

: Default

Terminating resistance

Analog input switch

The shunt connector CN 5 and DIP switch S1 are described in this section.

Fig 2.19 Shunt Connector CN5 and DIP Switch S1

The functions of DIP switch S1 are shown in the following table.

Table 2.9 DIP Switch S1

Name Function Setting

S1-1

RS-485 and RS-422 terminating resistance

OFF: No terminating resistance ON: Terminating resistance of 110 Ω

S1-2 Input method for analog input A2

OFF: 0 to 10 V (internal resistance: 20 kΩ) ON: 4 to 20 mA (internal resistance: 250 Ω)

2-20

Wiring Control Circuit Terminals

IP24V (24 V)

CN5 (EXT set)

External +24 V

CN5

IP24V (24 V)

CN5 (PNP set)

CN5

 Sinking/Sourcing Mode

The input terminal logic can be switched between Sinking Mode (0 V common) and Sourcing Mode (+24 V common) if shunt connector CN5 is used. An external 24 V power supply is also supported, providing more freedom in signal input methods.

Table 2.10 Sinking/Sourcing Mode and Input Signals

Internal Power Supply External Power Supply

CN5

CN5 (NPN set) Factory setting

Sink-

ing

Mode

Sourc-

ing

Mode

Shunt position

IP24V (24 V)

CN5

External + 24 V

CN5 (EXT set)

IP24V (24 V)

2-21

 Control Circuit Terminal Connections

S10

S11

S12

E(G)

+24V

8mA

A3 AC

-V (-15V 20mA)

R+

R-

S+

S-

+24V

E(G)

MxC

CIMR-ACA2011

CN5 (NPN setting)

Multi-function analog output 1

Default: Output frequency 0 to +10 V

0 to +10 V

-10 to 10 V 2 mA

Multi-function analog output 2

Ammeter adjustment 20 kΩ

Error contact output 250 VAC, 10 mA min. 1 A max

30 VAC, 10 mA min. 1 A max

Multi-function contact oputput 250 VAC, 10 mA min. 1 A max 30 VAC, 10 mA min. 1 A max

Default: Running signal

Open collector 1

Open collector 2

Open collector 3

Open collector 4

Multi-function open-collector outputs

48 VDC 50 mA max

Default: Frequency agree signal

Default: Zero speed

Default: Minor fault

Default: MxC operation ready

MEMOBUS communications RS-485/422

Shield wire connection terminal

Frequency setting power

Master speed reference

Multi-function anlog input

Master speed reference 4 to 20 mA (250

Ω)

[0 to 10 V (20 k

) input]

+15 V, 20 mA

0 to 10 V (20 kΩ)

Terminating resistance

Default: Auxiliary frequency command

4 to 20 mA

0 to 10 V

Frequency

Frequency setting adjustment

setter

External frequency references

(Main speed switching)

External baseblock command

Multi-step speed reference 3

Multi-step speed reference 4

Acc/dec time 1

Emergency stop (NO)

Forward Run/Stop

Reverse Run/Stop

External fault

Fault reset

Multi-step speed reference 1

Multi-step speed reference 2

Jog frequency selection

contact inputs

Multi-function

(Default)

Default: Output current

-10 to 10 V 2 mA

Connections to MxC control circuit terminals are shown in Fig 2.20.

2-22

Fig 2.20 Control Circuit Terminal Connections

 Control Circuit Wiring Precautions

Shield sheath

Armor

Connect to shield sheath terminal at MxC (terminal E (G))

Insulate with tape

Do not connect here.

Observe the following precautions when wiring control circuits.

• Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, U/T1, V/T2, W/T3,

r2, s2, t2, p1, and n1) and other high-power lines.

• Separate wiring for control circuit terminals MA, MB, MC, M1, and M2 (contact outputs) from wiring to

other control circuit terminals.

• Use shielded twisted-pair cables for control circuits to prevent operating faults. Process cable ends as

shown in Fig 2.21.

• Connect the shield wire to terminal E (G).

• Insulate the shield with tape to prevent contact with other signal lines and equipment.

• Use a class 2 power supply (UL standard) when connecting to the control terminals.

Wiring Control Circuit Terminals

Fig 2.21 Processing the Ends of Shielded Twisted-Pair Cables

2-23

Wiring Check

 Checks

Check all connections after wiring has been completed. Do not perform a buzzer check on control circuits. Use the following checklist:

• Is all wiring correct?

• Make sure all wire clippings, screws, and other foreign material has been removed from the MxC.

• Have all screws been tightened properly?

• Do any wire ends come into contact with other terminals?

2-24

Installing and Wiring Option Cards

 Option Card Models and Specifications

Up to three option cards can be mounted in the MxC. An option card can be mounted into each of the three slots available on the control board (A, C, and D) shown in Fig 2.22.

Table 2.11 lists the type of option cards available and their specifications.

Table 2.11 Option Card Specifications

Card Model Specifications

PG Speed Control Cards

Speed Reference Cards

PG-B2 Phase A/B complimentary inputs A

PG-X2 Phase A/B line-driver inputs A

Input signal levels

AI-14U

AI-14B

0 to 10 V DC (20 kΩ), 1 channel 4 to 20 mA (250 Ω), 1 channel Input resolution: 14-bit

Input signal levels 0 to 10 V DC (20 kΩ) 4 to 20 mA (250 Ω), 3 channels Input resolution: 13-bit and signed bit

Mounting

Location

DI-08 8-bit digital speed reference setting C

DI-16H2 16-bit digital speed reference setting C

DeviceNet Interface Card

CANopen Interface Card

CC-Link Interface Card

Analog Monitor Card

Digital Output Card

* 1. Applicable for the Varispeed AC with software versions PRG: 1051 or later. * 2. Under development. * 3. SI-C card with software versions PRG: 0103 or later is applicable for Varispeed AC.

SI-N1

SI-S1

SI-C

AO-08 8-bit analog outputs, 2 channels D

AO-12 12-bit analog outputs, 2 channels D

DO-08 Six photocoupler outputs and 2 relay outputs D

DO-02C 2 relay outputs D

Supports DeviceNet communications. C

Supports CANopen communications. C

Supports CC-Link communications. C

2-25

 Installation

A option card mounting spacer hole

4CN A option card connector

2CN C option card connector

A option card mounting spacer (Provided with A Option Card.)

Option Clip (To prevent raising of C and D option cards)

3CN D option card connector

A option card

A option card mounting spacer

D option card mounting spacer

C option card mounting spacer

D option card

C option card

Before mounting an option card, remove the terminal cover and be sure that the charge LED inside the MxC has gone out. After confirming that the charge indicator is no longer lit, remove the digital operator and front cover, and then mount the option card.

Refer to documentation provided with the option card for mounting instructions for option slots A, C, and D.

 Preventing C and D Option Card Connectors from Rising

After installing an option card into slot C or D, insert an option clip to prevent the side with the connector from rising. The option clip can be easily removed by holding onto the protruding portion of the clip and pulling it out.

Remove the option clip before installing an option card into slot C or D. The option card can not be installed completely and may not function properly if it is installed with the option clip attached.

2-26

Fig 2.22 Mounting Option Cards

Installing and Wiring Option Cards

 PG Speed Control Card Terminals and Specifications

The terminal specifications for the PG Speed Control Cards are given in the following tables.

PG-B2

The terminal specifications for the PG-B2 are given in the following table.

Table 2.12 PG-B2 Terminal Specifications

Terminal No. Contents Specifications

Power supply for pulse generator

2 0 VDC (ground for power supply)

A-phase pulse input terminal

TA1

4 Pulse input common

B-phase pulse input terminal

6 Pulse input common

12 VDC (±5%), 200 mA max

H: +8 to 12 V L: +1 V max Maximum response frequency: 30 kHz

A-phase monitor output terminal

2 A-phase monitor output common

TA2

B-phase monitor output terminal

4 B-phase monitor output common

TA3 (E) Shield connection terminal -

Open collector output, 24 VDC, 30 mA max

2-27

PG-X2

The terminal specifications for the PG-X2 are given in the following table.

Table 2.13 PG-X2 Terminal Specifications

Terminal No. Contents Specifications

Power supply for pulse generator

2 0 VDC (ground for power supply)

3 5 VDC (±5%), 200 mA max*

4 A-phase + input terminal

12 VDC (±5%), 200 mA max*

TA1

TA2

TA3 (E) Shield connection terminal -

* 5 VDC and 12 VDC cannot be used at the same time.

5 A-phase - input terminal

6 B-phase + input terminal

7 B-phase - input terminal

8 Z-phase + input terminal

9 Z-phase - input terminal

10 Common terminal 0 VDC (Ground for power supply)

1 A-phase + output terminal

2 A-phase - output terminal

3 B-phase + output terminal

4 B-phase - output terminal

5 Z-phase + output terminal

6 Z-phase - output terminal

7 Control circuit common Control circuit ground

Line driver input (RS-422 level input) Maximum response frequency: 300 kHz

Line driver output (RS-422 level output)

2-28

 Wiring

Three-phase 200 VAC (400 VAC)

MxC

4CN

TA1

1 2 3

TA2

TA3 (E)

1 2 3

PG-B2

IM PG

R/L1

S/L2

R/L3

U/T1

V/T2

W/T3

Power supply +12 V Power supply 0 V

A-phase pulse input (+) A-phase pulse input (-)

B-phase pulse input (+)

B-phase pulse input (-)

A-phase pulse monitor output

B-phase pulse monitor output

TA1

+12 V

0 V

150 180

470

150 180

470

TA2

PG power supply +12 V

A-phase pulse input

B-phase pulse input

A-phase pulses

B-phase pulses

Division rate

circuit

B-phase pulse monitor output

A-phase pulse monitor output

A-phase pulses

B-phase pulses

Wiring examples are provided in the following illustrations for the option cards.

 Wiring the PG-B2

Wiring examples for the PG-B2 are provided in the following illustrations.

Installing and Wiring Option Cards

• Shielded twisted-pair wires must be used for signal lines.

• Do not use the pulse generator power supply for anything other than the pulse generator (encoder).

Using it for another purpose can cause malfunctions due to noise.

• The length of the pulse generator wiring must not be more than 100 meters.

• The direction of rotation of the PG can be set in parameter F1-05. The factory preset is Phase A leads

with a forward run command.

When connecting to a voltage-output-type PG (encoder), select a PG that has an output impedance with

•

a current of at least 12 mA to the input circuit photocoupler (diode).

• The pulse monitor dividing ratio can be changed using parameter F1-06 (PG division rate).

• The pulse monitor emitter is connected to common inside the PG-B2. The emitter common must be used

for external circuits.

Fig 2.23 PG-B2 Wiring

Fig 2.24 I/O Circuit Configuration of the PG-B2

2-29

Wiring the PG-X2

IMPORTANT

1 2 3

4 5

1 2 3

4 5

8 9

Three-phase 200 VAC (400 VAC)

MxC

4CN 4CN

PG-X2

TA1

TA2

TA3 (E)

IM PG

Power supply +12 V Power supply 0 V

Power supply +5 V

A-phase pulse input (+) A-phase pulse input (-) B-phase pulse input (+)

B-phase pulse input (-)

A-phase pulse monitor output

B-phase pulse monitor output

Z-phase pulse monitor output

R/L1

S/L2

U/T1

V/T2

W/T3

T/L3

Wiring examples for the PG-X2 are provided in the following illustrations.

2-30

• Shielded twisted-pair wires must be used for signal lines.

• Do not use the pulse generator power supply for anything other than the pulse generator (encoder).

Using it for another purpose can cause malfunctions due to noise.

• The length of the pulse generator wiring must not be more than 100 meters.

• The direction of rotation of the PG can be set in parameter F1-05 (PG Rotation). The factory preset is

Phase A leads with a forward run command.

Fig 2.25 PG-X2 Wiring

Be sure that the ground terminal is properly grounded using a wire of the recommended size. 200 V class: Ground to 100 Ω or less 400 V class: Ground to 10 Ω

or less

Installing and Wiring Option Cards

 Wiring Terminal Blocks

Use no more than 100 meters of wiring for PG (encoder) signal lines, and keep them separate from power lines.

Use shielded, twisted-pair cable for pulse inputs and pulse output monitor wires, and connect the shield to the shield connection terminal.

Wire Gauges (Same for All Models)

Terminal wire gauges are shown in Table 2.14.

Table 2.14 Wire Gauges

Terminal

Pulse generator power supply Pulse input terminal Pulse monitor output terminal

Shield connection terminal M3.5 0.5 to 2

Terminal

Screws

Wire Thickness (mm

Stranded wire: 0.5 to 1.25 Single wire: 0.5 to 1.25

)

• Shielded, twisted-pair wire

• Shielded, polyethylene-covered, vinyl sheath cable (KPEV-S by Hitachi Electric Wire or equivalent)

Wire Type

Straight Solderless Terminals for Control Circuit Terminals

Yaskawa recommends using straight solderless terminal on signal lines to simplify wiring and improve reliability.

Refer to Straight Solderless Terminal Sizes for specifications.

Closed-Loop Connector Sizes and Tightening Torque

The closed-loop connectors and tightening torques for various wire gauges are shown in Table 2.15.

Table 2.15 Closed Loop Connectors and Tightening Torques

Wire Thickness [mm

0.5

0.75 1.25 - 3.5

1.25 1.25 - 3.5

2 2 - 3.5

]

Terminal

Screws

M3.5

Crimp Terminal Size Tightening Torque (N • m)

1.25 - 3.5

0.8

Wiring Method and Precautions

The wiring method is the same as the one used for straight solderless terminals. Refer to page 2-17. Observe the following precautions when wiring:

• Separate the control signal lines for the PG Speed Control Card from main circuit lines and power lines.

• Connect the shield when connecting to a PG. The shield must be connected to prevent operational errors

caused by noise. Also, do not use any lines that are more than 100 m long. Refer to Fig 2.21 for details on connecting the shield.

• Connect the shield to the shield terminal (E), but only if the MxC is not affected by noise from peripheral

devices.

• Do not solder the wire ends. Doing so may cause a contact fault.

• When not using straight solderless terminals, strip the wires to a length of approximately 5.5 mm.

2-31

 Selecting the Number of PG (Encoder) Pulses

Motor speed at maximum frequency output (min−1)

× PG rating (p/rev) = 20,000 Hz

TA1

TA3

0 V 12 V

0 V

+12 V

0 V

1 2

3 4 5 6

PG power supply

Capacitor for momentary power loss

Signals

The setting for the number of PG pulses depends on the model of PG Speed Control Card being used. Set the correct number for your model.

PG-B2

The maximum response frequency is 32,767 Hz.

Use a PG that outputs a maximum frequency of approximately 20 kHz for the rotational speed of the motor.

Some examples of PG output frequency (number of pulses) for the maximum frequency output are shown in Table 2.16.

Table 2.16 PG Pulse Selection Examples

Motor's Maximum Speed

−1

)

(min

1800 600 18,000

1500 600 15,000

1200 900 18,000

PG Rating

(p/rev)

PG Output Frequency for Maximum

Frequency Output (Hz)

900 1200 18,000

Note: 1. The motor speed at maximum frequency output is expressed as the sync rotation speed.

2. The PG power supply is 12 V.

3. A separate power supply is required if the PG power supply capacity is greater than 200 mA (If momentary power loss must be handled, use a backup capacitor or other method).

Fig 2.26 PG-B2 Connection Example

2-32

PG-X2

Motor speed at maximum frequency output (min−1)

× PG rating (p/rev)f

(Hz) =

TA1

IP12

IP5

A (+)

A (-)

B (+)

B (-)

Z (+)

Z (-)

TA3

PG-X2

0 V

Capacitor for momentary power loss

0V +12V

PG power supply

+12 V

There are 5 V and 12 V PG power supplies. Check the PG power supply specifications before connecting.

The maximum response frequency is 300 kHz.

Installing and Wiring Option Cards

Use the following equation to calculate the output frequency of the PG (f

A separate power supply is needed if the PG power supply requirements are greater than 200 mA. Use a backup capacitor or some other type of back up power to handle any concerns with momentary loss of power,

Fig 2.27 PG-X2 Connection Example (for a 12 V PG power supply)

2-33

Digital Operator and Modes

This chapter describes the various displays screens and functions of the digital operator keypad.

An overview of the operating modes is also provided, as well as how to switch between those

modes.

Digital Operator.............................................................3-2

Operation Modes .......................................................... 3-5

Digital Operator

Drive Mode Indicators

FWD: Lit when there is a Forward Run Command input. REV: Lit when there is a Reverse Run Command input. SEQ: Lit when the Run Command from the control circuit terminal is enabled. REF: Lit when the frequency reference from control circuit terminals A1 and A2 is enabled. ALARM: Lit when an error or alarm has occurred.

Data Display Displays monitor data, parameter numbers, and settings.

Mode Display (Displayed at upper left of data display.) DRIVE: Lit in Drive Mode. QUICK: Lit in Quick Programming Mode. ADV: Lit in Advanced Programming Mode. VERIFY: Lit in Verify Mode. A. TUNE: Lit in Auto-Tuning Mode.

Keys

Execute operations such as setting parameters, monitoring, jogging, and Auto-Tuning.

Frequency Ref

This section describes the displays and functions of the digital operator.

 Overview of the Digital Operator

The digital operator key names and functions are described below.

Fig 3.1 Digital Operator Component Names and Functions

 Digital Operator Keys

The names and functions of the digital operator keys are described in Table 3.1.

Note: Except in diagrams, keys are referred to by the key names listed in the following table.

Key Name Function

LOCAL/REMOTE key

MENU key

ESC key

JOG key

Table 3.1 Key Functions

Switches between operation via the digital operator (LOCAL) and control circuit terminal operation (REMOTE). This key can be enabled or disabled by setting parameter o2-01.

Scrolls through the five main menus: Operation (-DRIVE-), Quick Setting (-QUICK-), Programming (-ADV-), Modified Parameters (-VERIFY-), and Auto-Tuning (-A.TUNE-).

Returns to the current screen to the previous screen display before the DATA/ENTER key was pressed.

Enables jog operation when the MxC is being operated from the digital operator.

3-2

Table 3.1 Key Functions (Continued)

MxC output frequency

Frequency setting

STOP

RUN

STOP

Lit Blinking Not lit

Key Name Function

Digital Operator

FWD/REV key

Selects the rotation direction of the motor when the MxC is being operated from the digital operator.

Selects the digit to be changed when editing parameter settings. The

Right arrow/RESET key

selected digit will flash. Resets a the MxC after a fault as occurred.

Used to scroll upwards when selecting from a list of parameters.

Up arrow key

Increases the setting that appears on the digital operator screen. Used to move to the next item or data value.

Used to scroll down when selecting from a list of parameters.

Down arrow key

Increases the setting that appears on the digital operator screen. Used to move to the next item or data value.

This key is for entering menu items, parameters, and to set values.

DATA/ENTER key

Also used to switch from one display to another. Parameters cannot be changed when Undervoltage (UV) is detected.

RUN key Sends a run command to have the MxC being operating the motor.

Stops MxC operation.

STOP key

This key can be enabled or disabled when operating from the control circuit terminal by setting parameter o2-02.

Note: Except in diagrams, keys are referred to using the key names listed in the above table.

There are indicator LEDs on the upper left of the RUN and STOP keys on the digital operator. These indicators will light and flash to indicate operating status.

An indicator LED on the RUN key will flash and the STOP key LED will light during initial excitation of the dynamic brake. The relationship between the indicators on the RUN and STOP keys and the MxC status is shown in the Fig 3.2.

Fig 3.2 RUN and STOP Indicator LEDs

3-3

The following table shows the relationship between the indicators on the RUN and STOP keys as well as the MxC operation status.

The LED indicators can be on, off, or flash to indicate the operating status.

Table 3.2 Relation of MxC to RUN and STOP LED Indicators

Priority

RUN

Indicator

STOP

Indicator

MxC

Status

1 Stopped Power supply has been shut off.

Emergency stop

• A Stop Command is sent from the digital operator when using the control circuit terminals to operate the MxC.

• An Emergency Stop Command was sent from the control circuit terminal.

2 Stopped*

The MxC has been switched from LOCAL to REMOTE when the Run Command is still sent from one of the external terminals (LOCAL = operation using the digital operator, REMOTE: operation using the control circuit terminals). Switched from the Quick or Advanced Quick Programming Mode to the Drive Mode while the Run Command is being sent via an external terminal.

The MxC is trying to run at a frequency below the minimum output fre-

3 Stopped

quency. The Run Command is carried out when the External Baseblock Command using the multi-function contact input terminal is issued.

4 Stopped Stopped

The MxC is decelerating to a stop. During DC injection braking when using the multi-function contact input

5 Running

terminal. During initial excitation of DC injection braking while the MxC is stopped.

Conditions

During emergency deceleration

6 Running

• Stop Command is sent from the digital operator when operating the MxC using the control circuit terminals.

• Emergency Stop Command is sent from the control circuit terminal.

7 Running

Note: : Lit : Flashing : Not lit

* If planning to run the MxC again, first turn off the Run Command and Emergency Stop Command from the control circuit terminal, and then re-send the

Run Command.

Run Command is issued. During initial excitation of DC injection braking when starting the MxC.

3-4

Operation Modes

This section describes the operation modes available in the MxC, and how to switch between modes.

 MxC Modes

Parameters and monitoring functions in the MxC are organized into groups called “modes”. These modes make it easier to read and set parameters. Their are five separate modes available in the MxC.

The five modes and their primary functions are shown in the Table 3.3.

Table 3.3 Modes

Mode Primary functions

A Run Command may be entered to start the motor when viewing this mode.

Drive Mode

Quick Programming Mode

Use this mode when monitoring values such as frequency references or output current, displaying fault information, or displaying the fault history.

Use this mode to set and monitor the most commonly used parameters, as well as operate the MxC.

Operation Modes

Advanced Programming Mode Use this mode to reference and set all parameters.

Verify Mode

Auto-Tuning Mode*

* Always perform Auto-Tuning with the motor before operating in Open Loop or Flux Vector Control. The Auto-Tuning Mode cannot be entered while the

MxC is running, or when an error has occurred. The default setting of the MxC is for Open Loop Vector Control (A1-02 = 2).

Use this mode to read/set parameters that have been changed from their original default values.

Use this mode when running a motor with unknown motor characteristics in Open Loop or Flux Vector Control. In this mode, the MxC automatically calculates the motor characteristics, then enters those values to the motor parameters. Also used to measure the motor line-to-line resistance.

3-5

 Switching Between Modes

IMPORTANT

Frequency Ref

-DRIVE-

U1-02=60.00Hz U1-03=10.05A

** Main Menu **

-DRIVE-

Operation

** Main Menu **

-QUICK-

Quick Setting

** Main Menu **

-ADV-

Programming

** Main Menu **

-VERIFY-

Modified Consts

** Main Menu **

-A.TUNE-

Auto-Tuning

Rdy

U1- 01=60.00Hz

Monitor

-DRIVE-

U1-02=60.00Hz U1-03=10.05A

Rdy

U1 - 01=60.00Hz

ESC

DATA

ENTER

Control Method

-QUICK-

A1-02=2

Initialization

-ADV-

A1 - 00=1

Select Language

None Modified

-VERIFY-

Reference Source

-DRIVE-

U1-02=60.00Hz U1-03=10.05A

U1- 01=60.00Hz

Frequency Ref

-DRIVE-

(0.00←→60.00)

"0.00Hz"

Rdy

U1- 01=060.00Hz

RESET

ESC

DATA

ENTER

ESC

DATA

ENTER

Control Method

-QUICK-

A1-02= 2

Open Loop Vector

DATA

ENTER

ESC

DATA

ENTER

ESC

DATA

ENTER

Select Language

-ADV-

A1-00 =0

*1*

English

ESC

-ADV-

Select Language

English

ESC

DATA ENTER

RESET

DATA

ENTER

ESC

DATA

ENTER

ESC

DATA

ENTER

DATA

ENTER

ESC

The parameter number will be displayed if a parameter has been changed. Press the DATA/ENTER key to enable the change.

Monitor display Setting display

Mode selection display

Display at startup

Open Loop Vector

Tuning Mode Sel

-A.TUNE-

Standard Tuning

"0"

Tuning Mode Sel

-A.TUNE-

Standard Tuning

"0"

*2*

Rdy

A1- 00= 0

*1*

T1- 01=0 1

*0*

T1- 01= 0

*0*

*2*

The mode selection display will appear when the MENU key is pressed from a monitor or setting display. Press the MENU key from the mode selection display to switch between the modes.

Press the DATA/ENTER key from the mode selection key to monitor data and from a monitor display to access the setting display.

3-6

Fig 3.3 Mode Transitions

After using the digital operator to issue a Run Command, press the MENU key to select the Drive Mode (the Drive Mode display will appear on the digital operator screen). Next, press the DATA/ENTER key while in the Drive Mode display to bring up the monitor display screen. The MxC will not accept a Run Command if any other screen is displayed. The monitor display screen in the Drive Mode will appear whenever the power is first turned on.

Operation Modes

Frequency Ref

-DRIVE-

U1-02=60.00Hz

U1-03=10.05A

** Main Menu **

-DRIVE-

Operation

** Main Menu **

-QUICK-

Quick Setting

** Main Menu **

-ADV-

Programming

** Main Menu **

-VERIFY-

Modified Consts

** Main Menu **

-A.TUNE-

Auto-Tuning

U1- 01=60.00Hz

Monitor

-DRIVE-

U1-02=60.00Hz U1-03=10.05A

U1 - 01=60.00Hz

ESC

DATA

ENTER

Frequency Ref

-DRIVE-

U1-02=60.00Hz U1-03=10.05A

U1- 01=60.00Hz

Frequency Ref

-DRIVE-

(0.00←→60.00)

0.00Hz

U1 -01= 060.00Hz

㧪

RESET

DATA

ENTER

ESC

DATA

ENTER

Monitor display Default displayMode selection

display

Display at startup

Fault Trace

-DRIVE-

U2-02= OV

U2-03=60.00Hz

U2 -01=OC

Fault History

-DRIVE-

U3-02= OV U3-03= OH

U3 -01= OC

Output Freq

-DRIVE-

U1-04= 2

U1-03=10.05A

U1- 02=60.00Hz

FAN Elapsed Time

-DRIVE-

U1-01=60.00Hz U1-02=60.00Hz

U1- 40 = 10H

1 2

Last Fault

-DRIVE-

U3-02=OV U3-03=OH

U3 - 01 = OC

Fault Message 2

-DRIVE-

U3-03= OH U3-04= UV

U3 - 02 = OV

㧪

RESET

ESC

5 6

A B

Current Fault

-DRIVE-

U2-02=OV

U2-03=60.00Hz

U2 - 01 = OC

Last Fault

-DRIVE-

U3-03=60.00Hz U3-04=60.00Hz

U2 - 02 = OV

3 4

㧪

RESET

ESC

U2 -01= OC

U2 - 02= OV

Over Current

DC Bus Overvolt

DATA

ENTER

ESC

DATA

ENTER

ESC

U3 - 01= OC Over Current

DATA

ENTER

ESC

U3 - 02= OV

DC Bus Overvolt

DATA

ENTER

ESC

The fault name will be displayed if the DATA/ENTER key is pressed while a parameter is being displayed for which a fault code is being displayed.

Rdy

Rdy Rdy

Rdy

The default display will not be displayed when using an analog reference.

ESC

Monitor

-DRIVE-

U1-04= 2

U1-03=10.05A

U1 - 02=60.00Hz

Rdy

㧪

RESET

ESC

Monitor

-DRIVE-

U1-01=60.00Hz U1-02=60.00Hz

U1 -40 = 10H

Rdy

㧪

RESET

ESC

Rdy

Fault Trace

-DRIVE-

U3-03=60.00Hz U3-04=60.00Hz

U2 -02 = OV

Rdy

㧪

RESET

ESC

Fault Message 2

-DRIVE-

U3-03= OH U3-04= UV

U3 - 02 = OV

Rdy

㧪

RESET

ESC

DATA

ENTER

 Drive Mode

Once in the Drive Mode, the user can now instruct the MxC to begin operating the motor. The following monitor displays can be viewed while in the Drive Mode: frequency reference, output frequency, output current, output voltage, as well as fault information and the fault history. When b1-01 (Frequency Reference Selection) is set to 0, the frequency can be changed from the value that appears in the frequency setting display. Use the up arrow and right arrow keys to change parameter settings. Any changes will be saved once the DATA/ENTER key is pushed.

How to Operate the MxC in the Drive Mode

Key operations in the Drive Mode are shown in the following figure.

Fig 3.4 Operations in Drive Mode

3-7

Note: When changing the display with the up arrow and down arrow keys, the next display after the one for the last parameter number will be the one for the

IMPORTANT

first parameter number. For example, if the up arrow key is pressed when U1-01 is displayed, the last parameter will be displayed instead of U1-02. This is indicated in the figures by the letters A and B and the numbers 1 to 6.

The display for the first monitor parameter (frequency reference) will be displayed when power is turned on. The monitor item displayed at startup can be set in o1-02 (Monitor Selection after Power Up). Operation cannot be started from the mode selection display.

3-8

 Quick Programming Mode

** Main Menu **

-DRIVE-

Operation

** Main Menu **

-QUICK-

Quick Setting

** Main Menu **

-ADV-

Programming

** Main Menu **

-VERIFY-

Modified Consts

** Main Menu **

-A.TUNE-

Auto-Tuning

Control Method

-QUICK-

A1-02=2

*2*

Open Loop Vector

Reference Source

-QUICK-

b1-01=1

*1*

Terminals

ESC

DATA

ENTER

DATA

ENTER

ESC

Run Source

-QUICK-

b1-02=1

*1*

Terminals

Monitor display

Setting display

Mode selection display

MOL Fault Select

-QUICK-

L1-01=1

*1*

Std Fan Cooled

Terminal AM Gain

-QUICK-

(0.00←→2.50)

0.50

H4-05=0.50

A B

Control Method

-QUICK-

A1-02= 2

*2*

Open Loop Vector

Reference Source

-QUICK-

b1-01= 1

*1*

Terminals

DATA

ENTER

ESC

Run Source

-QUICK-

b1-02= 1

*1*

Terminals

DATA

ENTER

ESC

Terminal AM Gain

-QUICK-

(0.00㨪2.50)

0.50

H4-05= 0 .50

MOL Fault Select

-QUICK-

L1-01= 1

*1*

Std Fan Cooled

DATA

ENTER

ESC

DATA

ENTER

ESC

In the Quick Programming Mode, the user can set the basic parameters required to test run the MxC.

Parameters can be changed from the setting display screen. Use the up arrow, down arrow, and right arrow keys to change parameter settings. Any changes will be saved once the DATA/ENTER key is pushed.

Refer to Chapter 5 MxC Parameters for details on the parameters displayed in Quick Programming Mode.

Making Changes in the Quick Programming Mode

Key operations in Quick Programming Mode are shown in the following figure.

Operation Modes

Fig 3.5 Operations in Quick Programming Mode

3-9

 Advanced Programming Mode

A1- 00= 0

** Main Menu **

-DRIVE-

Operation

** Main Menu **

-QUICK-

Quick Setting

** Main Menu **

-ADV-

Programming

** Main Menu **

-VERIFY-

Modified Consts

** Main Menu **

-A.TUNE-

Auto-Tuning

Initialization

-ADV-

A1-00=1

Select Language

ESC

DATA

ENTER

Select Language

-ADV-

A1- 00 =0

English

ESC

-ADV-

Select Language

English

*1*

ESC

DATA

ENTER

㧪

RESET

Monitor display Setting displayMode selection display

PID Control

-ADV-

b5-01=0

PID Mode

ESC

DATA

ENTER

㧪

RESET

Control Method

-ADV-

A1- 02 =2

Open Loop Vector

PID Mode

-ADV-

b5- 01 =0

Disabled

Control Method

-ADV-

A1- 02= 2

Open Loop Vector

ESC

DATA ENTER

*2*

*1*

*2*

1 2

PID Mode

-ADV-

b5-01= 0

Disabled

*0*

Fb los Det Time

-ADV-

(0.00㨪25.5)

1.0Sec

b5- 14= 1.0Sec

Fb los Det Time

-ADV-

(0.00㨪25.5)

1.0Sec

b5-14=01.0Sec

ESC

DATA

ENTER

3 4

Torque Limit

-ADV-

L7-01=200%

Fwd Torque Limit

ESC

DATA

ENTER

㧪

RESET

ESC

DATA

ENTER

5 6

Fwd Torque Limit

-ADV-

(0㨪300)

200%

L7- 01= 200%

Fwd Torque Limit

-ADV-

(0㨪300)

200%

L7-01= 2 00%

Torq Lmt Rev Rgn

-ADV-

(0㨪300)

200%

L7-04= 2 00%

Fwd Torque Limit

-ADV-

(0㨪300)

200%

L7- 04= 200%

A B

Initialization

-ADV-

A1-02 =2

Control Method

ESC

㧪

RESET

PID Control

-ADV-

b5 - 14= 1.0Sec

Fb los Det Time

ESC

㧪

RESET

Fwd Torque Limit

-ADV-

L7- 04= 200%

Torque Limit

ESC

㧪

RESET

In the Advanced Programming Mode, the user can access all MxC parameters to change settings or simply monitor performance.

The user can change the setting values saved to each parameter. For example, the user can adjust the frequency the motor is running at by using the arrow keys on the keypad. The new value for the parameter will be saved once the DATA/ENTER key is pressed.

Refer to Chapter 5 Parameters for a list and description of parameters.

Making Changes in the Advanced Programming Mode

The following diagram show examples of how to the use the digital operator key pad in the Advanced Programming Mode.

3-10

Fig 3.6 Operations in Advanced Programming Mode

Operation Modes

Frequency Ref

-DRIVE-

U1-02=60.00Hz

U1-03=10.05A

Rdy

U1- 01=60.00Hz

** Main Menu **

-DRIVE-

Operation

** Main Menu **

-QUICK-

Quick Setting

** Main Menu **

-ADV-

Programming

Initialization

-ADV-

A1-00=1

Select Language

Accel Time 1

-ADV-

(0.0←→6000.0)

10.0Sec

C1-00= 10.0Sec

Accel Time 1

-ADV-

(0.0←→6000.0)

10.0Sec

C1-01= 0 010.0Sec

Accel Time 1

-ADV-

(0.0←→6000.0)

10.0Sec

C1-01= 0 010.0Sec

Accel Time 1

-ADV-

(0.0←→6000.0)

10.0Sec

C1-01= 00 10.0Sec

Accel Time 1

-ADV-

(0.0←→6000.0)

10.0Sec

C1-01= 00 20.0Sec

Entry Accepted

-ADV-

Accel Time 1

-ADV-

(0.0←→6000.0)

10.0Sec

C1- 01= 20.0Sec

Setting Parameters

The procedure described below explains how to change C1-01 (Acceleration Time 1) from 10 s to 20 s.

Table 3.4 Changing Parameter Settings in the Advanced Programming Mode

Step

No.

1 First make sure that the MxC has been powered up.

2 Press the MENU key to scroll to “Operation” menu.

3 Press the MENU key to scroll to “Quick Setting” menu.

Digital Operator Display Description

4 Press the MENU key to scroll to “Programming” menu.

5 Press the DATA/ENTER key to enter “Programming” menu.

6 Press the up arrow key until parameter C1-01 is displayed.

Push the DATA/ENTER key to access setting display. The setting of C1-01 (10.00) is displayed.

8 Press the right arrow key to move the flashing digit to the right.

9 Press the up arrow key to increase the value to 20.00 s.

10 Press the DATA/ENTER key to save the change.

11 “Entry Accepted” is displayed for 1.0 s.

12 The digital operator screen will return to the C1-01 display.

3-11

External Fault Setting Procedure

** Main Menu **

-DRIVE-

Operation

** Main Menu **

-QUICK-

Quick Setting

** Main Menu **

-ADV-

Programming

** Main Menu **

-VERIFY-

Modified Consts

** Main Menu **

-A.TUNE-

Auto-Tuning

Digital Inputs

-ADV-

H1-01=24

Terminal S3 Sel

ESC

DATA ENTER

Terminal S3 Sel

-ADV-

H1- 01 =24

External Fault

ESC

DATA

ENTER

㧪

RESET

Monitor display Setting displayMode selection display

*24*

1 2

A B

Digital Inputs

-ADV-

H2-01= 0

Term M1-M2 Sel

Terminal S4 Sel

-ADV-

H1- 02 =14

*14*

Terminal S8 Sel

-ADV-

H1- 08 =08

Ext BaseBlk N.O.

*08*

Terminal S3 Sel

-ADV-

H1- 01= 24

NO/Always Det

*24*

Coast to Stop

Terminal S3 Sel

-ADV-

H1- 01= 25

NC/Always Det

*24*

Coast to Stop

Terminal S3 Sel

-ADV-

H1- 01= 26

NO/During RUN

*24*

Coast to Stop

Terminal S3 Sel

-ADV-

H1- 01= 27

NC/During RUN

*24*

Coast to Stop

Terminal S3 Sel

-ADV-

H1- 01= 2F

NC/During RUN

*24*

Alarm Only

3 4

1 2

DATA

ENTER

Fault Reset

Terminal S4 Sel

-ADV-

H1-02 =14

Digital Inputs

ESC

㧪

RESET

"24"

"14"

"08"

Terminal S8 Sel

-ADV-

H1-08 =08

Digital Inputs

ESC

㧪

RESET

The following diagram shows how to set one of the multi-function contact inputs to be triggered when an external fault is detected. To make the setting changes, the MxC must be in the Advanced Programming Mode.

3-12

Fig 3.7 External Fault Function Setting Example

Operation Modes

** Main Menu **

-DRIVE-

Operation

** Main Menu **

-QUICK-

Quick Setting

** Main Menu **

-ADV-

Programming

** Main Menu **

-VERIFY-

Modified Consts

** Main Menu **

-A.TUNE-

Auto-Tuning

Monitor display Setting displayMode selection display

DATA

ENTER

Reference Source

-VERIFY-

b1-01=0

*0*

Terminals

ESC

DATA

ENTER

Accel Time 1

-VERIFY-

(0.0㨪6000.0)

10.0Sec

C1-01=200.0Sec

A B

Reference Source

-VERIFY-

b1-01= 0

*0*

Terminals

DATA

ENTER

ESC

DATA

ENTER

ESC

DATA

ENTER

ESC

Input Voltage

-VERIFY-

(155㨪255)

200VAC

E1-01=200VAC

Motor Rated FLA

-VERIFY-

(0.32㨪6.40)

1.90A

E2-01=2.00A

Motor Rated FLA

-VERIFY-

(0.32㨪6.40)

1.90A

E2-01= 2.00A

Input Voltage

-VERIFY-

(155㨪255)

200V

E1-01= 200VAC

Accel Time 1

-VERIFY-

(0.0㨪6000.0)

10.0Sec

C1-01=0200.0Sec

DATA

ENTER

ESC

"1"

 Verify Mode

The Verify Mode displays any parameters that have been changed from their default settings. This includes all parameters that were changed by the user in the Programming Mode, and all parameters that were changed when Auto-Tuning was performed. If no parameter settings have been changed, then the Verify Mode display window will read, “None”.

The Verify Mode will not show parameters belonging to the A1: Initialization Settings group (i.e., all parameters that start with A1appear if it has been changed from its default value.

The user can also change parameter settings while in the Verify Mode. Just as in the Programming Mode, use the up arrow, down arrow, and SHIFT/RESET keys to adjust any setting values. Save changes by pressing the DATA/ENTER key.

Using the Verify Mode

), even if those parameters have been changed. The exception is A1-02, which will

The example below demonstrates how to use the Verify Mode to view parameters that have been set to values different from their default settings. In the example, the following parameters have been changed: b1-01 (Reference Selection), C1-01 (Acceleration Time 1), E1-01 (Input Voltage Setting), and E2-01 (Motor Rated Current).

Fig 3.8 Operations in Verify Mode

3-13

 Auto-Tuning Mode

This menu is used to Auto-Tune the MxC in order to calculate the required motor parameters to optimize motor performance. Ideally, perform Auto-Tuning with the motor uncoupled from the load.

When the motor cannot be disconnected from the load, perform static or terminal resistance Auto-Tuning. To set motor parameters manually, contact your Yaskawa representative. Follow the key operations in Fig 3.9 to access the Auto-Tuning Menu.

The MxC’s Auto-Tuning function automatically determines the optimal motor parameters settings. This is fundamentally different from the Auto-Tuning function in a servo system, which instead determines the size of a load. The default setting of the MxC is for Open Loop Vector Control.

3-14

Operation Modes

IMPORTANT

START GOAL

** Main Menu **

-DRIVE-

Operation

** Main Menu **

-QUICK-

Quick Setting

** Main Menu **

-ADV-

Programming

** Main Menu **

-VERIFY-

Modified Consts

** Main Menu **

-A.TUNE-

Auto-Tuning

Monitor display Setting displayMode selection display

DATA

ENTER

Tuning Mode Sel

-A.TUNE-

T1- 01 =0 *0*

ESC

DATA

ENTER

DATA

ENTER

ESC

DATA

ENTER

ESC

RUN

Auto-Tuning

-A.TUNE-

Press RUN key

Tuning Ready ?

Tune Proceeding

-A.TUNE-

48.0Hz/10.5A

DATA

ENTER

ESC

Standard Tuning

Tuning Mode Sel

-A.TUNE-

ޓT1- 01 = 0 *0*

Rated Frequency

-A.TUNE-

T1- 05 = 60.0Hz

(0.0㨪120.0)

0.0Hz

Number of Poles

-A.TUNE-

T1- 06 = 4

(2㨪48)

4 

Rated Frequency

-A.TUNE-

T1- 05 = 0 60.0Hz

(0.0㨪120.0)

0.0Hz

Number of Poles

-A.TUNE-

T1- 06 = 04

(2㨪48)

4 

Rdy

Tune Aborted

-A.TUNE-

STOP key

STOP

The display will automatically change depending on the status of autotuning.

Standard Tuning

30%㩀㩧㩢㨸㨽

START GOAL

Tune Proceeding

-A.TUNE-

48.0Hz/10.5A

30%㩀㩧㩢㨸㨽

Tune Successful

-A.TUNE-

30%㩀㩧㩢㨸㨽

Tune Successful

Tune Proceeding

-A.TUNE-

"0"

0.0Hz/0.0A

Executing Auto-Tuning

Set the motor output power (kW), rated voltage, rated current, rated frequency, rated speed, and number of poles as specified on the motor nameplate. Next, press RUN. The motor will begin to rotate, and the MxC will automatically set motor parameters based on the information provided from the nameplate and measurements taken during the Auto-Tuning process.

Auto-Tuning requires that motor data be entered from the specifications indicated on the motor nameplate. Auto-Tuning cannot be executed without this information, and cannot be started from the motor rated voltage display.

Set parameter values when they are displayed by using the up, down, and right arrow keys. Changes are saved once DATA/ENTER key is pushed.

The following example shows how to perform Auto-Tuning in the Open Loop Vector Control Method while operating the motor (without switching to motor 2).

Fig 3.9 Screen Displays in the Auto-Tuning Mode

The screen displays in the Auto-Tuning Mode depend on the control method the MxC is operating in (V/f, Open Loop Vector, or Flux Vector). If a fault occurs during Auto-Tuning, refer to Chapter 7 Troubleshooting.

3-15

Test Run

This chapter describes the procedures for Test Run of the MxC and provides an example of Test

Run.

Test Run Procedure ......................................................4-2

Test Run Procedures ....................................................4-3

Notes on Tuning the MxC ........................................... 4-14

Test Run Procedure

START

Installation

Wiring

Turn on power.

Confirm status.

Basic settings

(Quick Programming Mode)

Select operating method.

Settings according to control method

Application settings

(Advanced Programming Mode)

No-load operation

Loaded operation

Optimum adjustments and

Parameter settings

Check/save parameters.

END

YES

V/f

(A1-02 = 0)

Vector (A1-02 = 2 or 3) *2

Set E1-03. V/f default: 200 V/60 Hz(400 V/60 Hz)

YES

V/f Control?

Motor cable over

50 m or heavy load possibly

causing motor to stall or

overload?

Stationary Auto-Tuning for line-to-line resistance only

Rotational Auto-Tuning *3

*1 If the motor cable changes to 50 m or longer for the actual installation, perform stationary Auto-Tuning for the line-to-line resistance only on-site.

*2 The default control method is Open Loop Vector Control (A1-02 = 2).

*3 If the maximum output frequency is different from the base frequency, set the Maximum Output Frequency (E1-04) to the value of the base frequency after Auto-Tuning.

Test run the MxC as shown in the flowchart below:

4-2

Fig 4.1 Test Run Flowchart

Test Run Procedures

Frequency Ref

-DRIVE-

PS Undervolt

This section describes the procedure for performing a test run after the MxC is fully connected.

 Switching the Power On

Confirm all of the following items first, and then turn on the power supply.

• Make sure the power supply voltage is correct.

200 V class: 3-phase 200 to 220 VDC, 50/60 Hz

400 V class: 3-phase 380 to 480 VDC, 50/60 Hz If connecting an MxC to a power supply with high impedance, such as a Slidax, the power-supply voltage may rise during regeneration. Contact your Yaskawa representative for details.

• Use a power supply with a capacity that is the same or greater than the MxC capacity.

• Make sure that the motor output terminals (U, V, W) and the motor are properly connected.

• Make sure that the MxC control circuit terminal and the control device are wired correctly.

• Set all MxC control circuit terminals to off.

• When using a PG Speed Control Card, make sure that it is wired correctly.

• Make sure that the motor is not connected to the mechanical system (no-load status)

Test Run Procedures

 Checking the Display Status

Assuming there are no problems, the digital operator will display the following message when the power is switched on:

-DRIVE-

Display during normal operation when the unit is first powered up.

Frequency Ref

U1- 01= 60.0 0Hz

U1-01= 0 0 0.0 0Hz

U1-02=60.00Hz

U1-03=10.05A

When a fault has occurred, information concerning the fault will be displayed instead of the message shown above. The user should refer to Chapter 7 Troubleshooting for information on how to remedy a fault situation. Below is and example of the digital operator display when a fault occurs.

Operator display when a fault has occurred.

Rdy

The output frequency reference appears on the digital operator screen.

The display will differ depending on the type of fault. A example on the left shows a low voltage alarm.

4-3

 Basic Settings

Switch to the Quick Programming Mode (“QUICK” will be displayed on the LCD screen), and then set the following parameters. Refer to Chapter 3 Digital Operator and Modes for digital operator operating procedures and to Chapter 5 Parameters and Chapter 6 Parameter Settings by Function for details on the Parameters.

Parameters that must be set are listed in Table 4.1 and those that are set according to the application are listed

in Table 4.1.

Table 4.1 Parameters that Must Be Set

Parameter

Number

A1-02

b1-01

b1-02

b1-03

C1-01

Name Description

Selects the Control Method. Control Method Selection

Frequency Reference Selection

Run Source

Stopping Method Selection

Acceleration Time 1

0: V/f Control Method without a PG encoder

2: Open Loop Vector

3: Flux Vector (Closed Loop Vector)

Selects the frequency reference input source.

0: Operator - Digital preset speed U1-01 or d1-

01 to d1-17.

1: Terminals - Analog input terminal A1 (or

terminal A2 based on parameter H3-09).

2: Serial Com - Modbus RS-422/485 terminals

R+, R-, S+, and S-.

3: Option PCB - Option card connected on

2CN.

Selects the Run Command input source.

0: Operator - RUN and STOP keys on digital

operator.

1: Terminals - Contact closure on terminals S1

or S2.

2: Serial Com - Modbus RS-422/485 terminals

R+, R-, S+, and S-.

3: Option PCB - Option card connected on

2CN.

Selects the stopping method when the Run

Command is removed.

0: Decelerate to stop

1: Coast to Stop

2: DC Injection to Stop

3: Coast with Timer (A new Run Command is

ignored if received before the timer expires).

Sets the time to accelerate from zero to maxi-

mum frequency.

Setting

Range

0, 2, or 3 2 5-7

0 to 3 1

0 to 3

0.0 to 6000.0

Default Page

10.0 s

5-9

6-2 6-67 6-84

5-9

6-8 6-67 6-84

5-9 6-11

5-16 6-17

4-4

C1-02

C6-02

d1-01 to d1-

04 and d1-

Deceleration Time 1

Carrier Frequency Selection

Frequency References 1 to 4 and Jog Frequency Reference

Sets the time to decelerate from maximum frequency to zero.

Select carrier frequency 2: 4.0 kHz 4: 8.0 kHz 6: 12.0 kHz

Set the required speed references for multi-step speed operation or jogging.

0.0 to 6000.0

2, 4, or 6

0.00 to 120.00

10.0 s

25-19

d1-01 to

d1-04:

0.00 Hz d1-17:

6.00 Hz

5-16 6-17

5-20 5-21

Table 4.1 Parameters that Must Be Set (Continued)

Test Run Procedures

Parameter

Number

Name Description

Setting Range

Default Page

Setting for

general-

E2-01

Motor Rated Current

Sets the motor nameplate full load current in amperes (A). This value is automatically set during Auto-Tuning.

10% to 200%

of MxC's rated

current

purpose

motor of

same

5-26 6-51

6-102

capacity

as MxC

F1-01

H4-02 and

H4-05

PG Parameter

FM and AM terminal output Gain

Sets the number of pulses per revolution (PPM) of the encoder (pulse generator).

Set the voltage level gain for the multi-function analog output 1 (H4-02) and 2 (H4-05). Set the number of multiples of 10 V to be output as the 100% output for the monitor item.

0 to 60000 600 5-29

H4-02:

0.00 to 2.50

1.00

H4-05:

5-41

0.50

Sets the motor thermal overload protection (OL1) based on the cooling capacity of the

L1-01

Motor Overload Protection Selection

motor. 0: Disabled 1: General-purpose motor protection

0 to 3 1

5-43 6-51

2: Inverter motor protection 3: Vector motor protection

* 1. 0 or 1 for Flux Vector Control. * 2. The setting range for accel/decel times depends on the setting of C1-10 (Accel/Decel Time Setting Unit). If C1-10 is set to 0, the setting range is 0.00 to

600.00 (s).

* 3. Fixed to 2:4 kHz for V/f.

For Open Loop Vector Control, can select from 2:4 kHz or 4:8 kHz (Fixed to 2: 4 kHz for 200 V class MxC for 45 kW and 400 V class MxCs for 22 kW and 45 kW).

* 4. Displayed only while using Flux Vector Control.

4-5

 Settings for the Control Methods

START

YES

V/f Control?

Motor cable over

50 m or heavy load possibly

causing motor to stall

or overload?

NO Vector (A1-02 = 2 or 3) *1

Set E1-03. V/f default: 200 V/60 Hz(400 V/60 Hz)

YES

END

Control method selection

Rotational Auto-Tuning

Stationary Auto-Tuning for line-to-line resistance only

V/f

(A1-02 = 0)

Auto-Tuning methods depend on the control method set for the MxC. Make the settings required by the control method.

Overview of Settings

Make the required settings in the Quick Programming Mode and Auto-Tuning Mode according to the following flowchart.

Note: If the motor cable is 50 m or longer, perform Stationary Auto-Tuning onsite for the line-to-line resistance only. * 1. The default setting of the MxC is for Open Loop Vector Control (A1-02 = 2). * 2. If the maximum output frequency is different from the base frequency, set the Maximum Output Frequency (E1-04) to the value of the base frequency

after Auto-Tuning the MxC.

Fig 4.2 Settings Parameters in Accordance with the Control Method

4-6

Setting the Control Method

Any of the following three control methods can be set.

Control Method

V/f Control

Parameter

Setting

A1-02 = 0 Voltage/frequency ratio fixed control Variable speed control

Test Run Procedures

Basic Control Main Applications

Open Loop Vector

Control

Flux Vector Control

Note: The motor and MxC must be connected 1:1. The MxC is capable of stably operating motors capacities rated at 75% to 100% of the capacity of the

MxC.

A1-02 = 2 (default setting)

A1-02 = 3 Flux Vector Control High-performance control with a PG

Current vector control without a PG

Variable speed control, applications requiring speed and torque accuracy using vector control without a PG

V/f Control Method (A1-02 = 0)

• Set either one of the fixed patterns (0 to E) to parameter E1-03 (V/f Pattern Selection), or enter “F” to spec-

ify a user-set pattern as required for the motor and load characteristics in E1-04 to E1-13 in Advanced Programming Mode.

Simple operation of a general-purpose motor at 50 Hz: E1-03 = 0

Simple operation of a general-purpose motor at 60 Hz: E1-03 = F (default) or 1

If E1-03 = F, the default setting in the user setting from E1-04 to E1-13 are for 60 Hz

• Perform Stationary Auto-Tuning for the line-to-line resistance only if the motor cable is 50 m or longer for

the actual installation or the load is heavy enough to produce stalling. Refer to the following section on Auto-Tuning for details on Stationary Auto-Tuning for the line-to-line resistance only.

Open Loop Vector Control (A1-02 = 2)

Perform Rotational Auto-Tuning. Refer to the following section on Auto-Tuning for details on Rotational Auto-Tuning.

Flux Vector Control (A1-02 = 3)

Perform Rotational Auto-Tuning. Refer to the following section on Auto-Tuning for details on Rotational Auto-Tuning.

4-7

 Auto-Tuning

Use the following procedure to perform Auto-Tuning if using the vector control method or when using a long motor cable. Auto-Tuning calculates the motor characteristics and automatically sets all necessary motor parameters.

If the control method was changed after Auto-Tuning, be sure to perform Auto-Tuning again.

The following types of Auto-Tuning are possible in the MxC:

• Rotational Auto-Tuning

• Stationary Auto-Tuning for line-to-line resistance only

• Stationary Auto-Tuning 2

 Precautions Before Performing Auto-Tuning

Read the following precautions before Auto-Tuning the MxC.

• Auto-Tuning the MxC is fundamentally different from Auto-Tuning a servo system. The MxC Auto-Tun-

ing automatically adjusts motor parameter settings according to detected motor characteristics, whereas servo system Auto-Tuning adjusts parameters according to the size of the load.

• When speed or torque precision is required at high speeds (i.e., 90% of the rated speed or higher), use a

motor with a rated voltage that is 20 V less than the input power supply voltage of the MxC for 200V class MxCs and 40 V less for 400V class MxCs. If the rated voltage of the motor is the same as the input power supply voltage, the voltage output from the MxC will be unstable at high speeds and sufficient performance will not be possible.

• Use Stationary Auto-Tuning 2 whenever performing Auto-Tuning for a motor that is connected to a load.

• Use Rotational Auto-Tuning whenever performing Auto-Tuning for a motor that has fixed output charac-

teristics, when high precision is required, or for a motor that is not connected to a load.

• If Rotational Auto-Tuning is performed on a motor connected to a load, the MxC will be unable to accu-

rately calculate the best motor parameters, which may cause the motor to exhibit operate abnormally. Never perform Rotational Auto-Tuning on a motor connected to a load.

• If the wiring between the MxC and motor changes by 50 m or more between Auto-Tuning and motor

installation, perform Stationary Auto-Tuning for line-to-line resistance only.

• If the motor cable is long (50 m or longer), perform Stationary Auto-Tuning for line-to-line resistance only,

even when using V/f Control.

• The table below shows the status of the multi-function inputs and multi-function outputs during Auto-Tun-

ing. When performing Auto-Tuning with the motor connected to a load, be sure that the holding brake is not applied during Auto-Tuning, especially when working with conveyor systems or similar equipment.

4-8

Tuning Mode Multi-Function Inputs Multi-Function Outputs

Rotational Auto-Tuning Disabled.

Stationary Auto-Tuning for line-to-line resistance only

Stationary Auto-Tuning 2 Disabled.

• The STOP key can be used to abort Auto-Tuning.

• Power will be supplied to the motor when Stationary Auto-Tuning is performed even though the motor

Disabled.

Same as during normal operation.

All outputs maintain same status as when Auto-Tuning was started.

will not rotate. Do not touch the motor until Auto-Tuning has been completed.

Test Run Procedures

IMPORTANT

Selecting the Best Auto-Tuning Mode

Rotational Auto-Tuning (T1-01 = 0)

Rotational Auto-Tuning is used for Open Loop Vector Control and Flux Vector Control. Set T1-01 to 0, input the data from the nameplate, and then press the RUN key on the digital operator. The MxC will stop the motor for approximately one minute and then set the required motor parameters automatically while operating the motor for approximately one minute.

1. Always disconnect the motor from the machine and confirm that it is safe to operate the motor before performing Rotational Auto-Tuning.

2. If the motor cannot be operated by itself, perform Stationary Auto-Tuning, but always use Rotational Auto-Tuning whenever it is possible to operate the motor by itself to increase performance.

Stationary Auto-Tuning for Line-to-Line Resistance Only (T1-01 = 2)

Stationary Auto-Tuning for line-to-line resistance only can be used in any control method. This is the only Auto-Tuning possible for V/f Control Method and V/f Control Method with a PG encoder.

Auto-Tuning can be used to prevent control errors when the motor cable is long (50 m or longer) or the cable length has changed since installation or when the motor and MxC have different capacities.

Set T1-01 to 2, and then press the RUN key on the digital operator. The MxC will supply power to the stationary motor for approximately 20 seconds and the Motor Line-to-Line Resistance (E2-05) and cable resistance will be automatically measured.

1. Power will be supplied to the motor when Stationary Auto-Tuning for line-to-line resistance is performed even though the motor will not turn. Do not touch the motor until Auto-Tuning has been completed.

2. When performing Stationary Auto-Tuning connected to a conveyor or other machine, ensure that the holding brake is not activated during Auto-Tuning.

Stationary Auto-Tuning 2 (T1-01 = 4)

Stationary Auto-Tuning 2 is used for Open Loop Vector Control and Flux Vector Control. Set T1-04 to 4, and Motor No-Load Current (T1-09) will be added. Input the data written on the motor nameplate. Be sure to input the value or motor no-load current (motor exciting current) from motor examination results to T1-09. After Auto-Tuning, the value of T1-09 will be written in E1-03. When not setting T1-09, the no-load current value of Yaskawa standard motor will be written in E1-03.

1. Power will be supplied to the motor when Stationary Auto-Tuning 2 is performed even though the motor will not turn. Do not touch the motor until Auto-Tuning is complete.

2. When performing Stationary Auto-Tuning 2 connected to a conveyor or other machine, ensure that the holding brake is not activated during Auto-Tuning.

Precautions for Rotational and Stationary Auto-Tuning

Lower the base voltage based on Fig 4.3 to prevent saturation of the MxC’s output voltage when the rated voltage of the motor is higher than the voltage of the power supply to the MxC. Use the following procedure to perform Auto-Tuning.

1. Input the voltage of the input power supply to T1-03 (Motor Rated Voltage).

2. Input the results of the following formula to T1-05 (Motor Base Frequency):

(Base frequency from the motors nameplate × setting of T1-03)/(Rated voltage from motors nameplate)

3. Perform Auto-Tuning.

4-9

After having completed Auto-Tuning, set E1-04 (Motor Maximum Frequency) to the base frequency shown

IMPORTANT

Output voltage

Output frequency

Rated voltage from motor nameplate

T1-03

Rated voltage from motor nameplate

Base frequency from motor nameplate

×T1-03

Base frequency from motor nameplate

Operator Display Easy Setting Detailed Setting

T1-03

Motor rated output

No-load voltage when motor turns at rated rotation

T1-05

Motor base frequency

No-load frequency when motor turns at rated rotation

on the motor nameplate.

Fig 4.3 Motor Base Frequency and MxC Input Voltage Setting

1. When more speed precision is required at high speeds (i.e., 90% of the rated speed or higher), set T1-03 (Motor Rated Voltage) to the input power supply voltage × 0.85.

2. When operating at high speeds (i.e., 90% of the rated speed or higher), the output current will increase as the input power supply voltage is reduced. Be sure to provide sufficient margin in the MxC current.

Precautions After Using Rotational and Stationary Auto-Tuning

If the values of the maximum output frequency and the base frequency differ, set E1-04 (Maximum Output Frequency) after Auto-Tuning.

4-10

 Parameter Settings for Auto-Tuning

The following parameters must be set before Auto-Tuning.

Table 4.2 Parameter Settings before Auto-Tuning

Parameter

Number

T1-00

T1-01

Name Display

Selects which set of motor parameters are to be used and set during Auto-Tuning. If

Motor 1/2 Selection

Motor 2 selection (H1-=16) is not selected, this parameter will not be dis-

played. 1: 1st Motor - E1 to E2 2: 2nd Motor - E3 to E4

Selects the Auto-Tuning Mode.

Auto-Tuning Mode Selection

0: Rotational Auto-Tuning (A1-02 = 2 or

2: Terminal resistance only, (stationary)

Auto-Tuning (A1-02 = 0, 1, 2, or 3)

4: Stationary Auto-Tuning 2

Test Run Procedures

Data Displays during

Setting

Range

Default

Auto-Tuning

V/f

Open

Loop

Vector

1 or 2 1 Yes Yes Yes

Ye s

(only

for 2)

Ye s Ye s

0 to 2, 4

Flux

Vector

T1-02

T1-03

T1-04

T1-05

T1-06

T1-07

T1-08

T1-09

Motor Output Power

Motor Rated Voltage

Motor Rated Current

Motor Base Frequency

Number of Motor Poles

Motor Base Speed

Number of PG Pulses when Turning

Motor NoLoad Current

Sets the motor rated power in kilowatts

*3 *5

(kW).

Sets the motor rated voltage in Volts (V).

Sets the motor rated current in Amperes

*3 *5

(A).

Sets the base frequency of the motor in

Hertz (Hz).

*3 *4

Sets the number of motor poles.

Sets the base speed of the motor in

-1 *3 *6

min

Sets the number of pulses per revolution (PPR) for the encoder (pulse generator) being used without any multiplication factor.

Set the motor no-load current to the value indicated shown in the motor test report or other specification sheets. This parameter is displayed only when Stationary Auto-Tuning 2 (T1-01 = 4) is selected.

0.00 to

650.00 kW

0.0 to 255.0 V

(200 V class)

0.0 to 510.0 V (400 V class)

2.70 to 54.00

5.50 kW

(200 V class)

(400 V class)

19.60 A

200.0 V

400.0 V

Ye s Ye s Yes

-YesYes

Ye s Ye s Yes

0.0 to 120.0 60.0 Hz - Yes Yes

2 to 48 poles

*10

0 to 24000

4 poles - Yes Yes

-1

1750 min

-YesYes

0 to 60000 600 - - Yes

0.00 to 19.59 *75.10 A

No No Yes

Set the amount of the motor rated slip in

T1-10

Motor Rated Slip

hertz. This parameter is displayed only if Station-

0.00 to 20.00

1.50 Hz

-YesYes

ary Auto-Tuning 2 (T1-01 = 4) is selected.

* 1. Not normally displayed. Displayed only when a Motor Switch Command is set for a multi-function digital input (one of H1-01 to H1-06 set to 16). * 2. The default will change when the control method is changed. The V/f Control Method default is given. * 3. For a constant-output motor, set the value at the base speed. * 4. For an inverter motor or vector motor, the voltage and frequency may be lower than for a general-purpose motor. Always confirm setting on the name-

plate or in test reports. Also, if you know the no-load values, set the no-load voltage in T1-03 and the no-load frequency in T1-05 to obtain better accuracy.

* 5. Stable vector control will be possible when the setting is between 75% and 100% of MxC rating.

* 6. The digital operator shows rpm instead of min

-1

4-11

* 7. The default depends on the MxC capacity. The values for a 200 V class MxC for 5.5 kW are given.

INFO

* 8. The setting range depends on the MxC capacity. The value for a 200 V class MxC for 5.5 kW is given. * 9. Set T1-02 and T1-04 when 2 is set for T1-01. Only set value 2 is possible for V/f control. * 10.The setting range is from 10% to 200% of the MxC rated output current. The value for a 200 V class MxC for 5.5 kW is given. * 11. For induction motors with two, four, or six poles.

 Application Settings

Parameters are set as required in Advanced Programming Mode (“ADV” will be displayed on the LCD screen). All the parameters that can be set in Quick Programming Mode can also be displayed and set in Advanced Programming Mode.

Setting Examples

The following are examples of settings for applications.

• To prevent the machine from being operated in reverse, set b1-04 to 1 to disable reverse operation.

• To increase the speed of a 60 Hz motor by 10%, set E1-04 to 66.0 Hz.

• To use a 0 V to 10 V analog signal for a 60 Hz motor for variable-speed operation between 0 and 54 Hz

(0% to 90% speed deduction), set H3-02 to 90.0%.

• To control speed between 20% and 80% to ensure smooth gear operation and limit the maximum speed of

the machine, set d2-01 to 80.0% and set d2-02 to 20.0%.

 No-load Operation

To being no-load operation (without connecting the machine and the motor), press the LOCAL/REMOTE key on the digital operator to change to Local Mode (the SEQ and REF indicators on the digital operator should be off).

Always confirm safety around the motor and connected machinery before starting MxC operation from the digital operator. Confirm that the motor works normally and that no errors are displayed.

Jog Frequency Reference (d1-17, default: 6.00 Hz) can be started and stopped by pressing and releasing the JOG key on the digital operator. If the external sequence prevents operation from the digital operator, confirm that emergency stop circuits and machine safety mechanisms are functioning, and then start running the motor in Remote Mode (i.e., with a signal from the control signal terminals). The safety precautions must always be taken before starting the MxC with the motor connected to the machine.

Both a Run Command (forward or reverse) and a frequency reference (or multi-step speed reference) must

be provided to start MxC operation.

Input these commands and reference regardless of the operation method (i.e., LOCAL or REMOTE).

 Loaded Operation

4-12

Connect the machine to the motor and then start operation as described for no-load operation (i.e., from the digital operator or by using control circuit terminal signals).

Connecting the Load

• After confirming that the motor has stopped completely, connect the mechanical system.

• Be sure to tighten all the screws when securing the motor shaft to the mechanical system.

Test Run Procedures

Operation using the Digital Operator

• Use the digital operator to start operation in Local Mode in the same way as in no-load operation.

• If a fault occurs during run, make sure the STOP key on the digital operator is easily accessible.

• At first, set the frequency reference to a low speed of one tenth the normal operating speed.

 Checking Operating Status

• Having checked that the operating direction is correct and that the machine is operating smoothly at slow

speed, increase the frequency reference.

• After changing the frequency reference or the rotation direction, check that there is no oscillation or abnor-

mal sound from the motor. Check the monitor display to ensure that U1-03 (Output Current) is not too high.

• Refer to Notes on Tuning the MxC on page 4-14 if hunting, oscillation, or other problems originating in the

control system occur.

 Saving Parameters

Use the Verify Mode (“VERIFY” will be displayed on the LCD screen) to check parameters that have been changed for Test Run. Those values are then saved as parameters.

Any parameters that have been change by Auto-Tuning will also be displayed in Verify Mode.

If required, the copy function in parameters o3-01 and o3-02 displayed in Advanced Programming Mode can be used to copy the settings that were changed in the MxC to the memory in the digital operator. If setting changes are saved to the digital operator, they can be easily copied back to the MxC to speed up system recovery if for any reason the MxC has to be replaced.

The following functions can also be used to manage parameters.

• Saving parameters

• Setting access levels for parameters

• Setting a password

 Initializing the MxC with Parameters (o2-03)

If o2-03 is set to 1 after completing a Test Run, parameters will be saved in the MxC. Later, after MxC settings have been changed further, the MxC can be reset back the parameters values that were saved earlier. All parameters are saved to a separate area of the memory that can be accessed by performing a “user initialization” (A1-03 = 1110).

Parameter Access Levels (A1-01)

A1-01 can be set to 0 (monitoring-only) to prevent parameters from being changed. A1-01 can also be set to 1 (User-Specified Parameters) and used along with A2 parameters to display only parameters required by the machine or application in a Programming Mode.

Password (A1-04 and A1-05)

When the access level is set to monitoring-only (A1-01 = 0), a password can be set so that parameters will be displayed only when the correct password is input.

4-13

Notes on Tuning the MxC

If hunting, oscillation, or other problems originating in the control system occur during Test Run, adjust the parameters listed in the following table according to the control method. This table lists only the most commonly used parameters.

Table 4.3 Adjusted Parameters

Control

Method

V/f control (A1-02 = 0)

Parameters Performance Default

Middle Output Frequency Voltage A (E1-08) Minimum Output Voltage (E1-10)

Torque Compensation Primary Delay Time (C4-02)

Torque Compensation Gain (C4-01)

Hunting Prevention Gain Setting (n1-02)

Middle Output Frequency Voltage A (E1-08) Minimum Output Voltage (E1-10)

• Improving torque at low speeds

• Controlling shock at startup

• Increasing torque and speed response

• Controlling hunting and oscillation

• Improving torque at low speeds (10 Hz or lower)

• Controlling hunting and oscillation

Controlling hunting and oscillation in middle-range speeds (10 to 40 Hz)

• Improving torque at low speeds

• Controlling shock at startup

Recom-

mended

Setting

Depends on capacity and voltage

200 ms

1.00 0.50 to 1.50

1.00 0.10 to 2.00

Depends on capacity and voltage

Default to Default + 3

to 5 V

200 to 1000 ms

Default to Default + 1

or 2 V

Adjustment Method

• Increase the setting if torque is insufficient at

low speeds.

• Reduce the setting if shock at startup is large.

• Reduce the setting if torque or speed response is slow.

• Increase the setting if hunting or oscillation occurs.

• Increase the setting if torque is insufficient at low speeds.

• Reduce the setting if hunting or oscillation occurs for light loads.

• Reduce the setting if torque is insufficient for heavy loads.

• Increase the setting if hunting or oscillation occurs for light loads.

• Increase the setting if torque or speed response is

slow.

• Reduce the setting if shock at startup is large.

4-14

• Increasing torque Speed Feedback Detection Control (AFR) Gain (n2-01)

Open loop vector control (A1-02 = 2)

* 1. The setting is given for 200 V class MxCs. Double the voltage for 400 V class MxCs.

* 2. An example of how to tune the MxC is described on the next page.

Speed Feedback Detection Control (AFR) Time Constant 2 (n2-03)

Torque Compensation Primary Delay Time (C4-02)

Slip Compensation Primary Delay Time (C3-02)

and speed response

• Controlling hunting

and oscillation in middle-range speeds (10 to 40 Hz)

Increasing torque and speed response

• Increasing torque

and speed response

• Controlling hunting

and oscillation

• Increasing speed

response

• Improving speed sta-

bility

1.00 0.50 to 2.00

750 ms

20 ms

200 ms

100 to 750 ms

20 to 100 ms

100 to 500 ms

• Reduce the setting if torque or speed response is slow.

• Increase the setting if hunting or oscillation occurs.

• Reduce the setting if speed response is slow during sudden load change.

• Increase the setting if hunting or oscillation occurs.

• Reduce the setting if torque or speed response is slow.

• Increase the setting if hunting or oscillation occurs.

• Reduce the setting if speed response is slow.

• Increase the setting if the speed is not stable.

Table 4.3 Adjusted Parameters (Continued)

Output Voltage (V)

Frequency (Hz)

VMAX

(E1-05)

(E1-08)

VMIN

(E1-10)

FMIN

(E1-09)FB(E1-07)

(E1-06)

FMAX

(E1-04)

VC = × Vmax × K

FB FA

Notes on Tuning the MxC

Control Method

Open loop vector control

(A1-02 = 2)

Flux Vector Control (A1-02 = 3)

Parameters Performance Default

Slip Compensation Gain (C3-01)

ASR Proportional Gain 1 (C5-01) and ASR Proportional Gain 2 (C5-03)

ASR Integral Time 1 (C5-02) and ASR Integral Time 2 (C5-04)

ASR Gain Switching Frequency (C5-07)

• Improving speed accuracy

• Torque and speed response

• Controlling hunting and oscillation

• Torque and speed response

• Controlling hunting and oscillation

Switching the ASR proportional gain and integral time according to the output frequency

Recommended

Setting

1.0 0.5 to 1.5

20.00

0.500 s

0.0 Hz

10.00 to

50.00

0.300 to

1.000 s

0.0 to max output frequency

Adjustment Method

• Increase the setting if speed response is slow.

• Reduce the setting if the speed is too fast.

• Increase the setting if torque or speed response is slow.

• Reduce the setting if hunting or oscillation occurs.

• Reduce the setting if the torque or speed response is too slow.

• Increase the setting if hunting or oscillation occurs.

Set the output frequency at which to change the ASR proportional gain and integral time when the same values cannot be used for both high-speed and low-speed operation.

ASR Primary Delay Time Constant (C5-06)

• Controlling hunting and oscillation

0.004 s

0.004 to

0.020 s

Increase the setting if machine rigidity is low and the system vibrates easily.

Tuning Procedures

If the torque is approximately 12 Hz and insufficient, tune the MxC as follows.

Assuming that the torque is insufficient in a middle frequency, calculate the middle output voltage using the following formula.

Settings must be within the following ranges: VC: Middle frequency (E1-08) FB: Middle output frequency (E1-07) FA: Base frequency (E1-06) Vmax: Maximum output voltage (E1-05) K: 1.1 to 1.4

4-15

Parameter

IMPORTANT

Number

E1-05

E1-06

E1-07

Name

Display

Maximum Output Frequency (VMAX)

Max Frequency

Base Frequency (FA)

Base Frequency

Mid Output Frequency (FB)

Mid Frequency A

Setting Range Default

0.0 to 255.0

0.0 to 120.0

200.0

*1 *2

VA C

60.0 Hz

3.0 Hz

Setting example if low torque

near 12 Hz

200

Mid Voltage (VC)

E1-08

Mid Voltage A

* 1. Use these values for 200 V class MxCs. For 400 V class MxCs, use a value that is twice as large as that for those in the 200 V class. * 2. If the control mode is changed, the default settings also change. The values shown in the table are the default settings for Open Loop Vector Control.

1. If the value in E1-08 is too large, the excitation current of the motor will be high. A large current also occurs in operations without a load.

2. The level of magnetic saturation depends on the type of motor that is used. If changing the setting of E1-08, first set K to 1.1. If the setting of K is too large, a high current occurs in operations without a load and results in poor efficiency.

0.0 to 255.0

13.0

VA C

*1 *2

If K= 1.1, then set to 44. If K= 1.2, then set to 48. If K= 1.3, then set to 52.

If K= 1.4, then set to 56.

4-16

Notes on Tuning the MxC

Precautions While Tuning the MxC

• Do not change the Torque Compensation Gain (C4-01) from its default setting of 1.00 when using Open

Loop Vector Control.

• If speeds are inaccurate during regeneration in Open Loop Vector Control, enable Slip Compensation Dur-

ing Regeneration (C3-04 = 1).

• Use slip compensation to improve speed control during V/f Control Method (A1-02 = 0).

Set the Motor Rated Current (E2-01), Motor Rated Slip (E2-02), and Motor No-Load Current (E2-03), and then adjust the Slip Compensation Gain (C3-01) to between 0.5 and 1.5. The default setting for V/f Control Method is C3-01 = 0.0 (slip compensation disabled).

The following parameters will also indirectly affect the control system:

Table 4.4 Parameters Indirectly Affecting Control and Applications

Parameters Application

Dwell Function (b6-01 to b6-04) Used for heavy loads or large machine backlashes.

Droop Function (b7-01, b7-02)

Used to soften the torque or to balance the load between two motors. Can be used when the Control Method Selection (A1-02) is set to 3.

Accel/Decel Times (C1-01 to C1-11) Adjust torque during acceleration and deceleration.

S-Curve Characteristics (C2-01 to C2-04) Used to prevent shock when completing acceleration.

Jump Frequencies (d3-01 to d3-04) Used to avoid resonance points during run.

Analog Input Filter Time Constant (H3-12) Used to prevent fluctuations in analog input signals caused by noise.

Stall Prevention (L3-01 to L3-03, L3-05, L3-06)

Torque Limits (L7-01 to L7-04, L7-06, L7-07)

Feed Forward Control (n5-01 to n5-03)

Used to prevent overvoltage errors and motor stalling for heavy loads or rapid accel/decel. Stall prevention is enabled by default and the setting does not normally need to be changed.

Set the maximum torque during vector control. If a setting is increased, use a motor with higher capacity than the MxC. If a setting is reduced, stalling can occur under heavy loads.

Used to increase response for accel/decel or to reduce overshooting when there is low machine rigidity and the gain of the speed controller (ASR) cannot be increased. The inertia ratio between the load and motor and the acceleration time of the motor running alone must be set.

4-17

Parameters and Settings

This chapter describes all parameters that can be set in the MxC.

Parameter Descriptions ...............................................5-2

Digital Operation Display Functions and Levels .......... 5-3

Parameter Tables.........................................................5-7

Parameter Descriptions

This section describes how to read and understand the parameter tables.

 Understanding Parameter Tables

Parameter tables are structured as shown below. Here, b1-01 (Frequency Reference Selection) is used as an example.

Parameter

Number

b1-01

Name

Display

Frequency Reference Selection

Reference Source

Description

Selects the frequency reference input source. 0: Operator - Digital preset speed U1-01 or d1-

01 to d1-17.

1: Terminals - Analog input terminal A1 (or

terminal A2 based on parameter H3-09).

2: Serial Com - Modbus RS-422/485 terminals

R+, R-, S+, and S-.

3: Option PCB - Option card connected on

2CN.

Setting Range

0 to 3 1 No Q Q Q 180H

Default

Change

during

Run

Methods

V/f

Control

Open

Loop

Vector

• Parameter Number: The number of the parameter.

• Name: The name of the parameter.

• Description: Details on the function or settings of the parameter.

• Setting Range: The setting range for the parameter.

• Default: The default (each control method has its own default. Therefore the default changes when the control method is changed). Refer to page 5-64 for defaults by control method.

• Changes during Run: Indicates whether or not the parameter can be changed while the MxC is in operation.

Yes: Parameter settings can be changed while the Run Command is present.

No: Settings cannot be changed while the Run Command is present.

• Control Methods: Indicates the control methods in which the parameter can be monitored or set.

Q: Items which can be monitored and set in either Quick Programming Mode

or Advanced Programming Mode.

A: Items which can be monitored and set only in Advanced Programming

Mode.

No: Items which cannot be monitored or set for the control method.

• MEMOBUS Register: The register number used for MEMOBUS communications.

• Page: Reference page for more detailed information on the parameter.

Flux

Vector

MEMO-

BUS

5-2

Digital Operation Display Functions and Levels

Drive Mode

MxC can be begin to run the

application, and the operation

status can be viewed.

Quick Programming Mode

Quick setting mode:

Sets or monitors the parame-

ters of QUICK-START (Q).

Advanced Programming Mode

Program Mode:

Sets or monitors the parame-

ters. The items that can be

monitored depend on the set-

ting of the access level.

Verify Mode

Parameters changed from the

default settings can be moni-

tored or set.

Auto-Tuning Mode

Auto-Tuning: If the line-to-line resistance for vector control or V/f Control Method is measured, automatically sets motor parameters by inputting Auto-Tuning data (from motor nameplate).

No. Function Display Page

U1 Status Monitor Parameters Monitor 5-57

U2 Fault Trace

Fault Trace

5-62

U3 Fault History

Fault History

5-63

A1 Initialize Mode

Initialization

5-7

A2 User-Specified Setting Mode

User

Parameter

5-8

b1 Operation Mode Selections

Sequence

5-9

b2 DC Injection Braking

DC Braking

5-10

b3 Speed Search

Speed

5-11

b4 Timer Function

Delay Timers

5-12

b5 PID Control

PID Control

5-12

b6 Dwell Functions

Reference

Hold

5-14

b7 Droop Control

Droop

Control

5-14

b9 Zero-Servo

Zero Servo

5-15

C1 Acceleration/Deceleration

Accel/Decel

5-16

C2 S-Curve Acceleration/Deceleration

S-Curve Acc/Dcc

5-17

C3 Motor Slip Compensation

Motor-Slip

Comp

5-17

C4 Torque Compensation

Tor q ue

Comp

5-18

C5 Speed Control (ASR)

ASR Tuning

5-19

C6 Carrier Frequency

Carrier Freq

5-19

d1 Preset Reference

Preset

Reference

5-20

d2 Reference Limits

Reference

Limits

5-21

d3 Jump Frequencies

Jump

Frequencies

5-22

d4 Reference Frequency Hold

Sequence

5-22

d5 Torque Control

Torque Control

5-23

d6 Field Weakening

Field-

weakening

5-24

E1 V/f Pattern

V/f Pattern

5-25

E2 Motor Setup

Motor Setup

5-26

E3 Motor 2 V/f Pattern

V/f Pattern 2

5-27

E4 Motor 2 Setup

Motor Setup

5-27

F1 PG Option Setup

PG Option

Setup

5-29

F2 Analog Reference Card

AI-14 Setup

5-30

F3 Digital Reference Card

DI-08, 16

Setup

5-31

F4 Analog Monitor Cards

AO-08, 12

Setup

5-31

F5 Digital Output Cards

DO-02,08

Setup

5-32

F6 Communications Option Cards

ComOPT

Setup

5-33

H1 Multi-Function Digital Inputs

Digital Inputs

5-34

H2 Multi-Function Digital Outputs

Digital

Outputs

5-37

H3 Analog Inputs

Analog

Inputs

5-39

H4 Multi-Function Analog Outputs

Analog

Outputs

5-41

H5 MEMOBUS Communications

Serial Com

Setup

5-42

L1 Motor Overload

Motor

Overload

5-43

L2 Power Loss Ridethrough

PwrLoss

Ridethru

5-44

L3 Stall Prevention

Stall

Prevention

5-45

L4 Reference Detection

Ref

Detection

5-46

L5 Fault Restart

Fault Restart

5-47

L6 Torque Detection

Tor q ue

Detection

5-47

L7 Torque Limits

Torque Limit

5-48

L8 Hardware Protection

Hdwe

Protection

5-49

n1 Hunting Prevention Function

Hunting Prev

5-50

Speed Feedback Protection Control

AFR 5-51

n5 Feed Forward

Feedfoward

Cont

5-51

o1 Monitor Select

Monitor

Select

5-52

o2 Multi-Function Selections

Key

Selections

5-53

o3 Copy Function

COPY

Function

5-54

T1 Motor Auto-Tuning

Auto-Tuning

5-55

Digital Operation Display Functions and Levels

The following illustration shows the menu screens and display hierarchy of the digital operator.

5-3

 Quick Programming Mode and Available Parameters

The minimum parameters required for MxC operation can be programmed and monitored in the Quick Programming Mode. The parameters displayed in the Quick Programming Mode are listed in the following table (more parameters are available in the Advanced Programming Mode).

Refer to the illustration of menus and modes on page 3-5 for an overview of Quick Programming Mode.

Parameter

Number

A1-02

b1-01

b1-02

b1-03

C1-01

C1-02

C6-02

Name

Display

Control Method Selection

Control Method

Frequency Reference Selection

Reference Source

Run Command Selection

Run Source

Stopping Method Selection

Stopping Method

Acceleration Time 1

Accel Time 1

Deceleration Time 1

Decel Time 1

Carrier Frequency Selection

CarrierFreq Sel

Description

Selects the Control Method. 0: V/f Control Method without a PG encoder 2: Open Loop Vector 3: Flux Vector (Closed Loop Vector) This parameter is not initialized by the initialize operation.

Selects the frequency reference input source. 0: Operator - Digital preset speed U1-01 or d1-

01 to d1-17.

1: Terminals - Analog input terminal A1 (or

terminal A2 based on parameter H3-09).

2: Serial Com - Modbus RS-422/485 terminals

R+, R-, S+, and S-.

3: Option PCB - Option card connected on

2CN.

Selects the Run Command input source. 0: Operator - RUN and STOP keys on digital

operator.

1: Terminals - Contact closure on terminals S1

or S2.

2: Serial Com - Modbus RS-422/485 terminals

R+, R-, S+, and S-.

3: Option PCB - Option card connected on

2CN.

Selects the stopping method when the Run Command is removed.

0: Decelerate to stop 1: Coast to Stop 2: DC Injection to Stop 3: Coast with Timer (A new Run Command is

ignored if received before the timer expires).

Sets the time to accelerate from zero to maximum frequency.

Sets the time to decelerate from maximum frequency to zero.

Select carrier frequency 2: 4.0 kHz 4: 8.0 kHz 6: 12.0 kHz

Control

Setting Range

0, 2, or

0 to 3 1 No Q Q Q 180H

0 to 3 1 No Q Q Q 181H

0 to 3

0.0 to

6000.0

2, 4,

or 6

Change

Default

10.0 s

during

Run

2 No Q Q Q 102H

0 No Q Q Q 182H

Yes Q Q Q 200H

Yes Q Q Q 201H

2 No Q Q Q 224H

Methods

V/f

Open

Loop

Vector

Flux

Vector

MEMO-

BUS

5-4

YASKAWA CIMR-ACA2022, CIMR-ACA45P5, CIMR-ACA Series, CIMR-ACA2045, CIMR-ACA4022 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Preface

Safety Information

Safety Precautions

Location of Warning Information

Warranty Information

Registered Trademarks

Contents

MxC Physical Installation

MxC Introduction

 Introducing the MxC

 MxC Models

Confirmations upon Delivery

 Checks

 Nameplate Information

 Component Names

Exterior and Mounting Dimensions

Checking and Controlling the Installation Site

 Installation Site

 Controlling the Ambient Temperature

 Protecting the MxC from Foreign Matter

Installation Orientation and Clearance

Removing and Attaching the Terminal Cover

 Removing the Terminal Cover

 Attaching the Terminal Cover

Wiring

Connecting Peripheral Devices

Connection Diagram

Terminal Block Configuration

Wiring Main Circuit Terminals

 Applicable Wire Gauges and Closed-Loop Connectors

 Main Circuit Terminal Functions

 Main Circuit Configurations

 Standard Connection Diagrams

 Input and Output Wiring in the Main Circuit

Wiring Control Circuit Terminals

 Wire Gauges and Closed-Loop Connectors

 Control Circuit Terminal Functions

 Control Circuit Terminal Connections

 Control Circuit Wiring Precautions

Wiring Check

 Checks

Installing and Wiring Option Cards

 Option Card Models and Specifications

 Installation

 PG Speed Control Card Terminals and Specifications

 Wiring

 Wiring Terminal Blocks

 Selecting the Number of PG (Encoder) Pulses

Digital Operator and Modes

Digital Operator

 Overview of the Digital Operator

 Digital Operator Keys

Operation Modes

 MxC Modes

 Switching Between Modes

 Drive Mode

 Quick Programming Mode

 Advanced Programming Mode

 Verify Mode

 Auto-Tuning Mode

Test Run

Test Run Procedure

Test Run Procedures

 Switching the Power On

 Checking the Display Status

 Basic Settings

 Settings for the Control Methods

 Auto-Tuning

 Application Settings

 No-load Operation

 Loaded Operation

 Saving Parameters

Notes on Tuning the MxC

Parameters and Settings

Parameter Descriptions

 Understanding Parameter Tables