YASKAWA CIMR-AC2B0040, CIMR-AC2B0010, CIMR-AC2B0056, CIMR-AC2B0110, CIMR-AC2B0081 Quick Start Manual

...

YASKAWA AC Drive A1000

1000Hz Software

Quick Start Guide

Type: CIMR-ACB Models:

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

200 V Class: 0.4 to 110 kW

400 V Class: 0.4 to 160 kW

MANUAL NO. TOEP C710616 48A

No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Table of Contents

1 SAFETY INSTRUCTIONS AND GENERAL WARNINGS . . . . . . . . . . . . . . . . . . . . . . . 4

2 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 ELECTRICAL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 KEYPAD OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5 MODIFICATION FROM STANDARD SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6 START UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

7 PARAMETER TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

9 SAFE DISABLE INPUT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

10 UL STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

YASKAWA ELECTRIC TOEP C710606 48A - AC Drive A1000 1000Hz Software - Quick Start Guide

1 Safety Instructions and General Warnings

YASKAWA Electric supplies component parts for use in a wide variety of industrial applications. The selection and application of YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All products designed to incorporate a component part manufactured by YASKAWA must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

 Applicable Documentation

The following manuals are available for A1000 series drives with 1000Hz software:

YASKAWA AC Drive A1000 Technical Manual

DIGITAL OPERATOR JVOP-180

CIMR-AA2A0021FAA

200V 3Phase 5.5kW/3.7kW

S/N:

WARNING

Risk of electric shock.

●

Read manual before installing.

●

Wait 5 minutes for capacitor discharge after disconnecting power supply.

●

To conform to requirements, make sure to ground the supply neutral for 400V class.

●

After opening the manual switch between the drive and motor, please wait 5 minutes before inspecting, performing maintenance or wiring the drive.

Hot surfaces

●

Top and Side surfaces may become hot. Do not touch.

●

ESC

RUN STOP

AVERTISSMENT

Risque de décharge électrique.

●

Lire le manuel avant l'installation.

●

Attendre 5 minutes après la coupure de l'alimentation, pour permettre la décharge des condensateurs.

●

Pour répondre aux exigences , s assurer que le neutre soit relié à la terre, pour la série 400V.

●

Après avoir déconnécte la protection entre le driver et le moteur, veuillez patienter 5 minutes avain d’effectuer une opération de montage ou de câblage du variateur.

Surfaces Chaudes

●

Dessus et cotés du boitier Peuvent devenir chaud. Ne Pas toucher.

危険

けが．感電のおそれがあります。

●

据え付け、運転の前には必ず取扱説明書を読むこと。

●

通電中および電源遮断後5分以内はフロントカバーを外さない事。

●

400V級インバータの場合は、電源の中性点が接地されていることを確認すること。(対応）

●

保守・点検、配線を行う場合は、出力側開閉器を遮断後5分待って実施してください。

高温注意

●

インバータ上部、両側面は高温になります。触らないでください。

ALM

F2F1

LO RE

ENTERRESET

NPJT31470-1

This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/ Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher performance features.

YASKAWA AC Drive A1000 1000Hz Software Quick Start Guide (this book)

Read this manual first. This guide is packaged together with the product. It contains basic information required to install and wire the drive, in addition to an overview of fault diagnostics, maintenance, and parameter settings. Use the information in this book to prepare the drive for a trial run with the application and for basic operation. Additionally parameter differences between 1000Hz software and standard software are notified.

 Receiving

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your supplier.

• Verify receipt of all components.

• Verify receipt of the correct model by checking the information on the nameplate. If you have received the wrong model contact your supplier.

 Drive Model Identification

A1000 Series drives with 1000Hz Software have the same model code as standard A1000 drives.

CIMR-

Drive

A C 2

A1000 Series

No.

C Europe

No. Voltage Class

No.

Region Code

B High Frequency

3-phase, 200-240 Vac

3-phase, 380-480 Vac

Customized Specifications

0004

Model Number

FAA

Enclosure

No.

Type

IP00 Type

IP20 / NEMA Type 1

Environmental

No.

Specification

Standard

Design Revision Order

 Nameplate

A1000 Series drives with 1000Hz Software are labeled with a special VAJ code on the nameplate. Also, the software number shown on the nameplate must be “511”.

EN 4 YASKAWA ELECTRIC TOEP C710606 48A - AC Drive A1000 1000Hz Software - Quick Start Guide

1 Safety Instructions and General Warnings

AC Drive Model

Input Specifications

Output Specifications

Lot Number Serial Number

CIMR-AC2B0004FAA

MODEL MAX APPLI. MOTOR : 0.55kW REV : A INPUT

AC3PH 200-240V 50/60Hz 2.9A

OUTPUT

AC3PH 0-240V 0-1000Hz 3.2A

MASS

3.1kg

O / N

--

S / N



FILE NO

E131457

TYPE 1 ENCLOSURE

YASKAWA ELECTRIC CORPORATION

2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan

IP20

PRG : 511 VAJ920064

PASS

MADE IN JAPAN

IND.CONT.EQ.

7J48 B

Software Version

VAJ Code

Enclosure Type

 General Warnings

W ARNING

• Read and understand this manual before installing, operating or servicing this drive.

• All warnings, cautions, and instructions must be followed.

• All work must be performed by qualified personnel.

• The drive must be installed according to this manual and local codes.

Heed the safety messages in this manual.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

The following conventions are used to indicate Safety messages in this manual:

W ARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates a property damage message.

 Safety Warnings

W ARNING

Electrical Shock Hazard

Do not attempt to modify or alter the drive in any way not explained in this manual.

YASKAWA is not responsible for the damage caused by modification of the product made by the user. Failure to comply could result in death or serious injury from operation of damaged equipment.

Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury.

Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 VDC. To prevent electric shock, wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level.

YASKAWA ELECTRIC TOEP C710606 48A - AC Drive A1000 1000Hz Software - Quick Start Guide EN 5

1 Safety Instructions and General Warnings

W ARNING

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of AC drives.

Do not change wiring, remove covers, connectors or options cards, or attempt to service the drive with power applied to the drive.

Failure to comply could result in death or serious injury. Disconnect all power to the drive and check for unsafe voltages before servicing.

Always ground the motor-side grounding terminal.

Improper equipment grounding could result in death or serious injury by contacting the motor case.

Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.

Failure to comply could result in death or serious injury.

Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning work on the drive.

Never short the output circuits of the drive.

Do not short the output circuits of the drive. Failure to comply could result in death or serious injury.

Make sure the protective earthing conductor complies with technical standards and local safety regulations.

When an EMC filter is installed the leakage current exceeds 3.5 mA. Therefore according to IEC 61800-5-1 automatic power supply interruption in case of discontinuity of the protective earthing conductor must be provided or a protective

earthing conductor with a cross section of at least 10 mm

(Cu) or 16 mm2 (Al) must be used.

Use appropriate equipment for residual current monitoring/detection (RCM/RCD).

This drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current operated protective or monitoring device is used for protection in case of direct or indirect contact, always use an RCM or RCD of type B according to IEC 60755.

Sudden Movement Hazard

The motor may start operating suddenly.

During automatic starting of equipment, the machine may start moving suddenly, which could result in death or serious injury.

System may start unexpectedly upon application of power, resulting in death or serious injury.

Clear all personnel from the drive, motor, and machine area before applying power. Secure covers, couplings, shaft keys, and machine loads before applying power to the drive.

Fire Hazard

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

EN 6 YASKAWA ELECTRIC TOEP C710606 48A - AC Drive A1000 1000Hz Software - Quick Start Guide

1 Safety Instructions and General Warnings

W ARNING

Do not use improper combustible materials in drive installation, repair or maintenance.

Failure to comply could result in death or serious injury by fire. Attach the drive or braking resistors to metal or other noncombustible material.

Do not connect the AC power line to the output terminals of the drive.

Failure to comply could result in death or serious injury by fire as a result of drive damage from line voltage application to output terminals.

• Do not connect AC line power to output terminals U, V, and W.

• Make sure that the power supply lines are connected to main circuit input terminals R/L1, S/L2, T/L3 (or R/L1 and S/ L2 for single-phase power).

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

Crush Hazard

Use a dedicated lifter when transporting the drive by a lifter.

Improper lifter may cause the drive to drop, resulting in serious injury.

Only allow qualified personnel to operate a crane or hoist to transport the drive.

Failure to comply could result in death or serious injury from falling equipment.

CAUTION

Crush Hazard

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

Burn Hazard

Do not touch the heatsink or braking resistor hardware until a powered-down cooling period has elapsed.

NOTICE

Equipment Hazard

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not perform a withstand voltage test on any part of the unit.

Failure to comply could result in damage to the sensitive devices within the drive. Use power off resistance checks to determine shortcircuits.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

If a fuse is blown or equipment for residual current monitoring/detection (RCM/RCD) is tripped, check the wiring and the selection of the peripheral devices.

Contact your supplier if the cause cannot be identified after checking the above.

YASKAWA ELECTRIC TOEP C710606 48A - AC Drive A1000 1000Hz Software - Quick Start Guide EN 7

1 Safety Instructions and General Warnings

NOTICE

Do not restart the drive until 5 minutes passes and CHARGE lamp is OFF or immediately operate the peripheral devices if a fuse is blown or equipment for residual current monitoring/detection (RCM/RCD) is tripped.

Check the wiring and the selection of peripheral devices to identify the cause.

Contact your supplier before restarting the drive or the peripheral devices if the cause cannot be identified.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

Do not carelessly connect parts or devices to the drives braking transistor terminals.

Failure to comply could result in damage to the drive or braking circuit.

Carefully review instruction manual TOBP C720600 00 when connecting a braking option to the drive.

Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty.

YASKAWA is not responsible for modification of the product made by the user. This product must not be modified.

Check all the wiring to ensure that all connections are correct after installing the drive and connecting other devices.

Failure to comply could result in damage to the drive.

Improper application of devices on drive output circuits can damage the drive

Do not connect unapproved LC or RC interference suppression filters, capacitors, ground fault circuits, or overvoltage protection devices to the drive.

Fire Hazard

Install adequate branch circuit short circuit protection per applicable codes.

The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400V Class). Inadequate branch short circuit protection damage or serious injury by fire.

 Precautions for CE Low Voltage Directive Compliance

This drive has been tested according to European standard EN61800-5-1, and it fully complies with the Low Voltage Directive. The following conditions must be met to maintain compliance when combining this drive with other devices:

Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in accordance with IEC664.

Ground the neutral point of the main power supply for 400 V Class drives.

EN 8 YASKAWA ELECTRIC TOEP C710606 48A - AC Drive A1000 1000Hz Software - Quick Start Guide

2 Mechanical Installation

 Upon Receipt

Perform the following tasks after receiving the drive:

• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your supplier.

• Verify receipt of the correct model by checking the information on the nameplate. If you have received the wrong model, contact your supplier.

 Installation Environment

For optimum performance life of the drive, install the drive in an environment that meets the conditions listed below.

Environment Conditions

Installation Area Indoors

-10°C to +40°C (IP20/NEMA Type 1 Enclosure)

-10°C to +50°C (IP00 Enclosure)

Ambient Temperature

Humidity

Storage Temperature

Surrounding Area

Altitude

Vibration

Orientation Install the drive vertically to maintain maximum cooling effects.

Drive reliability improves in environments without wide temperature fluctuations. When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the drive.

95% RH or less and free of condensation

-20°C to +60°C

Install the drive in an area free from:

• oil mist and dust

• metal shavings, oil, water or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight

1000 m, up to 3000 m with derating (for details, refer to the Technical Manual)

10 to 20 Hz at 9.8 m/s 20 to 55 Hz at 5.9 m/s

2.0 m/s

(Models CIMR-AC2B0250 to 2B0415 and 4B0208 to 4B0414)

(Models CIMR-AC2B0004 to 2B0211 and 4B0002 to 4B0165) or,

 Installation Orientation and Spacing

Always install the drive in an upright position. Leave space around the unit for proper cooling as shown in the figure on the right.

Note: Several units can be installed closer together than shown in the figure by using

“Side-by-Side” mounting. For details refer to the Technical Manual.

YASKAWA ELECTRIC TOEP C710606 48A - AC Drive A1000 1000Hz Software - Quick Start Guide EN 9

50 mm

30 mm 30 mm

50 mm

120 mm

Air

2 Mechanical Installation

 Dimensions

 IP20/NEMA Type 1 Enclosure Drives

Note: IP20/NEMA Type 1 Enclosure drives are equipped with a top protective cover. Removing this cover voids NEMA Type 1 protection

but still keeps IP20 conformity.

4-d

1.5

Figure 1

4-d

1.5

Figure 2

Model CIMR-

AC

2B0004

Fig.

W H D W1 H0 H1 H2 H3 D1 t1 t2 d

140 260 147 122 – 248 6 – 38 5 – M5 3.1

Dimensions (mm)

Weight

(kg)

2B0006 140 260 147 122 – 248 6 – 38 5 – M5 3.1 2B0010 140 260 147 122 – 248 6 – 38 5 – M5 3.2 2B0012 140 260 147 122 – 248 6 – 38 5 – M5 3.2 2B0021 140 260 164 122 – 248 6 – 55 5 – M5 3.5

2B0030 140 260 167 122 – 248 6 – 55 5 – M5 4.0 2B0040 140 260 167 122 – 248 6 – 55 5 – M5 4.0

2B0056 180 300 187 160 – 284 8 – 75 5 – M5 5.6 2B0069 220 350 197 192 – 335 8 – 78 5 – M6 8.7 2B0081 2 220 365 197 192 350 335 8 15 78 5 – M6 9.7 4B0002

140 260 147 122 – 248 6 – 38 5 – M5 3.2

4B0004 140 260 147 122 – 248 6 – 38 5 – M5 3.2 4B0005 140 260 147 122 – 248 6 – 38 5 – M5 3.2 4B0007 140 260 164 122 – 248 6 – 55 5 – M5 3.4 4B0009 140 260 164 122 – 248 6 – 55 5 – M5 3.5 4B0011 140 260 164 122 – 248 6 – 55 5 – M5 3.5

4B0018 140 260 167 122 – 248 6 – 55 5 – M5 3.9 4B0023 140 260 167 122 – 248 6 – 55 5 – M5 3.9 4B0031 180 300 167 160 – 284 8 – 55 5 – M5 5.4

4B0038 180 300 187 160 – 284 8 – 75 5 – M5 5.7 4B0044 220 350 197 192 – 335 8 – 78 5 – M6 8.3

 IP00 Enclosure Drives

Max 10 Max 10

4-d

Figure 3

4-d

Max 7.7Max 7.7

Model CIMR-

AC

2B0110

Fig.

W H D W1 H1 H2 D1 t1 t2 d

250 400 258 195 385 7.5 100 2.3 2.3 M6 21

Dimensions (mm)

Weight

(kg)

2B0138 275 450 258 220 435 7.5 100 2.3 2.3 M6 25 2B0169 325 550 283 260 535 7.5 110 2.3 2.3 M6 37 2B0211 325 550 283 260 535 7.5 110 2.3 2.3 M6 38 2B0250 450 705 330 325 680 12.5 130 3.2 3.2 M10 76

2B0312 450 705 330 325 680 12.5 130 3.2 3.2 M10 80 2B0360 500 800 350 370 773 13 130 4.5 4.5 M12 98 2B0415 500 800 350 370 773 13 130 4.5 4.5 M12 99 4B0058 250 400 258 195 385 7.5 100 2.3 2.3 M6 21

4B0072 275 450 258 220 435 7.5 100 2.3 2.3 M6 25

4B0088 325 510 258 260 495 7.5 105 2.3 3.2 M6 36 4B0103 325 510 258 260 495 7.5 105 2.3 3.2 M6 36 4B0139 325 550 283 260 535 7.5 110 2.3 2.3 M6 41 4B0165 325 550 283 260 535 7.5 110 2.3 2.3 M6 42 4B0208 450 705 330 325 680 12.5 130 3.2 3.2 M10 79 4B0250 500 800 350 370 773 13 130 4.5 4.5 M12 96 4B0296 500 800 350 370 773 13 130 4.5 4.5 M12 102

4B0362 500 800 350 370 773 13 130 4.5 4.5 M12 107 4B0414 4 500 950 370 370 923 13 135 4.5 4.5 M12 125

Figure 4

EN 10 YASKAWA ELECTRIC TOEP C710606 48A - AC Drive A1000 1000Hz Software - Quick Start Guide

3 Electrical Installation

The figure below shows the main and control circuit wiring.

3 Electrical Installation

Three-phase power supply 200 to 400 V 50/60 Hz

R/L1 S/L2

T/L3

Multi-function analog/ pulse

train inputs

Main

Switch

Multi-function

digtial inputs

(default setting)

Safety switch

Open

Safety relay /

controller

Terminals -, +1, +2, B1, B2 are for connection options. Never connect power supply lines to these terminals

Fuse

EMC Filter

Forward Run / Stop

Reverse Run / Stop

External fault

Fault reset

Multi-speed step 1

Multi-speed step 2

Jog speed

External Baseblock

Sink / Source mode selection wire link (default: Sink)

2 kΩ

MEMOBUS/Modbus

comm. RS485/422

max. 115.2 kBps

Safe Disable inputs

<2>

Wire

jumper

<3>

DC reactor

<1>

−

Drive

Thermal relay

B112

(option)

Jumper

Main Circuit

R/L1

S/L2

T/L3

Control Circuit

+24 V

Shield ground terminal

Pulse Train Input (max 32 kHz)

Power supply +10.5 Vdc, max. 20 mA

Analog Input 1 (Frequency Reference Bias)

-10 to +10 Vdc (20 kΩ)

Analog Input 2 (Frequency Reference Bias)

-10 to +10 Vdc (20 kΩ) 0 or 4 to 20 mA (250 Ω)

Analog Input 3 / PTC Input

(Aux. frequency reference)

-10 to +10 Vdc (20 kΩ)

Power supply, -10.5 Vdc, max. 20 mA

−V

Termination resistor

(120 Ω, 1/2 W)

DIP



Switch S2

(option)

Braking resistor (option)

Option card connectors

CN5-C

CN5-B

CN5-A

Terminal board jumpers and switches

DIP Switch S1

A2 Volt/Curr. Sel

DIP Switch S2

Off

Term. Res. On/Off

Jumper S3 H1, H2 Sink/Source Sel.

PTC

DIP Switch S4 A3 Analog/PTC Input Sel

Jumper S5

FM/AM Volt./Curr.

Selection

U/T

V/T2

W/T

Shielded

Ground

Fault relay output 250 Vac, max. 1 A

30 Vdc, max 1 A

(min. 5 Vdc, 10 mA)

Multi-function relay output (During Run)

250 Vac, max. 1 A

30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Zero Speed)

250 Vac, max. 1 A

30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Speed Agree 1)

250 Vac, max. 1 A

30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function pulse train output (Output frequency)

0 to 32 kHz (2.2 kΩ)

0 V

−

0 V

E (G)

EDM (Safety Electronic Device Monitor)

−

Cable

Multi-function analog output 1

(Output frequency)

-10 to +10 Vdc (2mA) or 4 to 20 mA

Multi-function analog output 2

(Output current)

-10 to +10 Vdc (2mA) or 4 to 20 mA

Motor

shielded line

twisted-pair shielded line

control circuit terminal

main circuit terminal

<1> Remove the jumper when installing a DC reactor. Models CIMR-AC2B0110 through 0415 and 4B0058 through 0414 come with a built-in DC

reactor. <2> Never short terminals SP and SN as doing so will damage the drive. <3> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input.

YASKAWA ELECTRIC TOEP C710606 48A - AC Drive A1000 1000Hz Software - Quick Start Guide EN 11

3 Electrical Installation

 Wiring Specification

 Main Circuit

Use the fuses and line filters listed in the table below when wiring the main circuit. Make sure not to exceed the given tightening torque values.

Model

CIMR-AC

2B0004

2B0006

2B0010

2B0012

2B0021 FB-40025A FWH-90B

2B0030

2B0040

2B0056

2B0081 FB-40105A

2B0110

2B0138 FWH-350A 50

2B0169

2B0211 FB-40250A 95

2B0250

2B0312 FWH-700A

2B0360 FWH-800A 240

2B0415 FB-40675A FWH-1000A 300

4B0002

4B0004 FWH-50B

4B0005

4B0007

4B0009

4B0011

4B0018

4B0023 FWH-100B 4

4B0031

4B0038 FWH-200B

4B0044

4B0058

4B0072 FB-40072A

4B0088

4B0103 35

4B0139

4B0165 FWH-400A 70

4B0208

4B0250 FWH-600A 120

4B0296

4B0362

4B0414 95 × 2P M12

EMC Filter

[Block]

FB-40008A

FB-40014A

FB-40060A

FB-40170A

FB-40414A

FB-40008A

FB-40014A FWH-90B

FB-40025A

FB-40044A

FB-40060A

FB-40105A

FB-40170A

FB-40250A

FB-40414A

Main Fuse

[Bussmann]

FWH-70B

FWH-100B 6

FWH-200B

FWH-300A

FWH-400A

FWH-600A

FWH-40B

FWH-70B

FWH-80B

FWH-125B

FWH-250A

FWH-350A 50

FWH-500A 95

FWH-700A 185

FWH-800A

Recom.

Motor cable

(mm2)

2.5

35 M8

95 × 2P

2.5

6M5

240

R/L1,S/L2,T/L3,

U/T1,V/T2,W/T3,

Main Circuit Terminal Sizes

– , +1, +2

M10

M12 M12

M10 M10

M12 M12

+3 B1, B2

–

M5 M62B0069 FB-40072A

M10

M10 –

–

M10

–

EN 12 YASKAWA ELECTRIC TOEP C710606 48A - AC Drive A1000 1000Hz Software - Quick Start Guide

3 Electrical Installation

Tightening Torque Values

Tighten the main circuit terminals using the torque values provided by the table below.

Terminal Size M4 M5 M6 M8 M10 M12

Tightening Torque (N"m) 1.2 to 1.5 2.0 to 2.5 4.0 to 6.0 9.0 to 11.0 18.0 to 23.0 32.0 to 40.0

 Control Circuit

The control terminal board is equipped with screwless terminals. Always use wires within the specification listed below. For safe wiring it is recommended to use solid wires or flexible wires with ferrules. The stripping length respectively ferrule length should be 8 mm.

Wire Type Wire size (mm2)

Solid 0.2 to 1.5

Flexible 0.2 to 1.0

Flexible with ferrule 0.25 to 0.5

 EMC Filter Installation

This drive has been tested in accordance with European standards EN61800-3. In order to comply to the EMC standards, wire the main circuit as described below.

1. Install an appropriate EMC noise filter to the input side. See the table in Main Circuit on page 12 or refer to the

Technical Manual for details.

2. Place the drive and EMC noise filter in the same enclosure.

3. Use braided shield cable for the drive and motor wiring.

4. Remove any paint or dirt from ground connections for minimal ground impedance.

5. Install an DC reactor at drives smaller than 1 kW for compliance with the EN61000-3-2. Refer to the Technical

Manual or contact your supplier for details.

Make sure the ground wire is grounded

Enclosure panel

Metal plate

L3L3L2L2L1

L3 L2 L1

Grounding surface

(remove any paint or sealant)

Drive

EMC noise filter

Ground plate (scrape off any visible paint)

Cable clamp

Motor

YASKAWA ELECTRIC TOEP C710606 48A - AC Drive A1000 1000Hz Software - Quick Start Guide EN 13

Motor cable (braided shield cable)

Grounding surface (remove any paint or sealant)

Ground the cable shield

3 Electrical Installation

 Main and Control Circuit Wiring

 Wiring the Main Circuit Input

Consider the following precautions for the main circuit input.

• Use fuses recommended in Main Circuit on page 12 only.

• If using a ground fault circuit breaker, make sure that it can detect both DC and high frequency current.

• If using an input switch is used, make sure that the switch does not operate not more than once every 30 minutes.

• Use insulation caps when wiring the drive with crimp terminals. Take particular care to ensure that wiring does not touch neighboring terminals or the surrounding case.

• Insulation barriers are packaged with drive model CIMR-AC4B0414 to provide added protection between terminals. YASKAWA recommends using the insulation barriers provided to ensure proper wiring.

• Use a DC reactor or AC reactor on the input side of the drive: –To suppress harmonic current. –To improve the power factor on the power supply side. –When using an advancing capacitor switch. –With a large capacity power supply transformer (over 600 kVA).

 Wiring the Main Circuit Output

Consider the following precautions for the output circuit wiring.

• Do not connect any other load than a 3 phase motor to the drives output.

• Never connect a power source to the drives output.

• Never short or ground the output terminals.

• Do not use phase correction capacitors.

• If using a contactor between the drive and motor, it should never be operated when the drive is outputting a voltage. Operating while there is voltage output can cause large peak currents, thus tripping the over current detection or damage the drive.

 Ground Connection

Take the following precautions when grounding the drive.

• Never share the ground wire with other devices such as welding machines, etc.

• Always use a ground wire, that complies with electrical equipment technical standards. Keep ground wires as short as possible. Leakage current is caused by the drive. Therefore, if the distance between the ground electrode and the ground terminal is too long, potential on the ground terminal of the drive will become unstable.

• When using more than one drive, do not loop the ground wire.

 Control Circuit Wiring Precautions

Consider the following precautions for wiring the control circuits.

• Separate control circuit wiring from main circuit wiring and other high-power lines.

• Separate wiring for control circuit terminals M1-M2, M3-M4, M5-M6, MA, MB, MC (contact output) from wiring to other control circuit terminals.

• For external control power supply use a UL Listed Class 2 power supply.

• Use twisted-pair or shielded twisted-pair cables for control circuits to prevent operating faults.

• Ground the cable shields with the maximum contact area of the shield and ground.

• Cable shields should be grounded on both cable ends.

• If flexible wires with ferrules are connected they might fit tightly into the terminals. To disconnect them, grasp the wire end with a pair of pliers, release the terminal using a straight-edge screw driver, turn the wire for about 45°, and pull it gently out of the terminal. For details, refer to the Technical Manual. Use this procedure for removing the wire link between HC, H1 and H2 when the Safe Disable function is utilized.

EN 14 YASKAWA ELECTRIC TOEP C710606 48A - AC Drive A1000 1000Hz Software - Quick Start Guide

 Main Circuit Terminals

MA MB MC

M1 M2 M5

M3 M6 M4

Terminal Type

Model

400 V Class 4B0002 to 4B0044 4B0058 to 4A0072 4B0088 to 4B0414

CIMR-AC

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

B1, B2

2B0004 to 2B0081 2B0110 to 2A0138 2B0169 to 2B0415

Main circuit power supply input

Drive output Connects to the motor

Braking resistor not available

• DC reactor connection

not available

(+1, +2) (remove the

+1, –

shorting bar between +1 and +2)

• DC power supply input

• DC power supply input (+1, −)

(+1, −)

not available

− Grounding terminal

• DC power supply input (+1, −)

• Braking transistor connection (+3, −)

 Control Circuit Terminals

3 Electrical Installation

Function200 V Class

Connects line power to the drive

Available for connecting a braking resistor or a braking resistor unit option

For connection

• of the drive to a DC power supply (terminals +1 and – are not CE or UL approved)

• of braking options

• connection of a DC reactor

The figure below shows the control circuit terminal arrangement. The drive is equipped with screwless terminals.

E(G)

HC H1 H2 DM+ DM- IG R+ R- S+ S-

V+ AC V- A1 A2 A3 FM AM AC MP RP AC

S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP

Use a straight-edge screwdriver with a blade width of max 2.5 mm and a thickness of max 0.6 mm to

release the terminals

There are three DIP switches and two jumpers, S1 to S5, located on the terminal board.

S1 Terminal A2 Signal Selection

S2 RS422/485 Termination Resistor

Safe Disable Input Sink/Source/External Supply Selection

Source Sink

Current Voltage

Off

External 24 Vdc

Power Supply

PTC

S4 Terminal A3 Analog/PTC Input Selection

nalog Input PTC Input

S5 Terminal FM/AM Signal Selection

FM/AM: Voltage Output FM: Current Output

YASKAWA ELECTRIC TOEP C710606 48A - AC Drive A1000 1000Hz Software - Quick Start Guide EN 15

AM: Voltage Output

...

3 Electrical Installation

 Control Circuit Terminal Functions

Type No. Terminal Name (Function) Function (Signal Level) Default Setting

Multi-function input 1 (Closed: Forward run,

Open: Stop)

Multi-function input 2 (Closed: Reverse run,

Open: Stop)

Multi-function input 3 (External fault, N.O.)

Multi-Function Digital Inputs

Safe Disable Inputs

Analog Inputs / Pulse Train

Input

Fault Relay

Multi-Function Digital Output

Monitor Output

Multi-function input 4 (Fault reset)

Multi-function input 5 (Multi-step speed

reference 1)

Multi-function input 6 (Multi-step speed

reference 2)

Multi-function input 7 (Jog reference)

Multi-function input 8 (External baseblock)

Multi-function input common –

SN Multi-function input 0 V 24 Vdc power supply for digital inputs, 150 mA max (if no digital

SP Multi-function input 24 Vdc

Safe Disable input 1

Safe Disable input 2

Safe Disable function common Safe disable function common

Multi-function pulse train input (Frequency

reference)

Power supply for analog inputs 10.5 Vdc (max allowable current 20 mA)

Power supply for analog inputs -10.5 Vdc (max allowable current 20 mA)

-V

Multi-function analog input 1 (Frequency

reference bias)

Multi-function analog input 2 (Frequency

reference bias)

Multi-function analog input 3 / PTC Input

(Auxiliary frequency reference)

Frequency reference common 0 V

Ground for shielded lines and option cards –

E (G)

N.O.

N.C. output

Fault output common

Multi-function digital output (During run)

Multi-function digital output (Zero speed)

Multi-function digital output (Speed agree 1)

Pulse train output (Output frequency) 32 kHz (max)

Analog monitor output 1 (Output frequency)

Analog monitor output 2 (Output current)

Monitor common 0 V

Photocoupler 24 Vdc, 8 mA Use the wire link between terminals SC and SN or SC and SP to select between sinking, sourcing mode, and the power supply.

input option DI-A3 is used) Never short terminals SP and SN as doing so will damage the drive.

24 Vdc, 8 mA One or both open: Drive output disabled Both closed: Normal operation Internal impedance: 3.3 kΩ Off time of at least 1 ms Disconnect the wire jumpers shorting terminals H1, H2, and HC to use the Safe Disable inputs. Set the S3 jumper to select between sinking, sourcing mode, and the power supply.

Input frequency range: 0 to 32 kHz Signal Duty Cycle: 30 to 70% High level: 3.5 to 13.2 Vdc, low level: 0.0 to 0.8 Vdc Input impedance: 3 kΩ

-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)

-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ) 4 to 20 mA, 0 to 20 mA (input impedance: 250 Ω) Voltage or current input must be selected by DIP switch S1 and H3-09

-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 k Use switch S4 on the control terminal board to select between analog input or PTC input. If PTC is selected, set H3-06 = E.

30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A Minimum load: 5 Vdc, 10 mA

-10 to +10 Vdc, 0 to +10 Vdc, or 4 to 20 mA Use jumper S5 on the control terminal board to select between voltage or current output at terminals AM and FM. Set parameters H4-07 and H4-08 accordingly when changing the jumper setting.

Ω)

EN 16 YASKAWA ELECTRIC TOEP C710606 48A - AC Drive A1000 1000Hz Software - Quick Start Guide

+ 36 hidden pages

YASKAWA CIMR-AC2B0040, CIMR-AC2B0010, CIMR-AC2B0056, CIMR-AC2B0110, CIMR-AC2B0081 Quick Start Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Safety Instructions and General Warnings

2 Mechanical Installation

3 Electrical Installation