YASKAWA CIMR-A2A0110, CIMR-A2A0138, CIMR-A2A0169, CIMR-A2A0211, CIMR-A2A0250 Quick Start Manual

...

YASKAWA AC Drive A1000

High Performance Vector Control Drive

Quick Start Guide

MANUAL NO. TOEP C710616 27D

Type: CIM R- AC A Models:

200 V Class: 0.4 to 110 kW 400 V Class: 0.4 to 630 kW

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

2 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 3

Table of Contents

1 SAFETY INSTRUCTIONS AND GENERAL WARNINGS . . . . . . . . . . . . . . . . . . . . . . . 4

2 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 ELECTRICAL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4 KEYPAD OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5 START UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6 PARAMETER TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8 SAFE DISABLE INPUT FUNCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

9 UL STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

4 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide

1 Safety Instructions and General Warnings

Yaskawa Electric supplies component parts for use in a wide variety of industrial applications. The selection and application of Yaskawa products remain the responsibility of the equipment designer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All products designed to incorporate a component part manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

 Applicable Documentation

The following manuals are available for A1000 series drives:

 General Warnings

The following conventions are used to indicate Safety messages in this manual:

A1000 Series AC Drive Technical Manual

This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/ Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher performance features.

A1000 Series AC Drive Quick Start Guide (this book)

Read this manual first. This guide is packaged together with the product. It contains basic information required to install and wire the drive, in addition to an overview of fault diagnostics, maintenance, and parameter settings. Use the information in this book to prepare the drive for a trial run with the application and for basic operation.

W ARNING

• Read and understand this manual before installing, operating or servicing this drive.

• All warnings, cautions, and instructions must be followed.

• All work must be performed by qualified personnel.

• The drive must be installed according to this manual and local codes.

Heed the safety messages in this manual.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

W ARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates a property damage message.

CIMR-AA2A0021FAA

200V 3Phase 5.5kW/3.7kW

S/N:

危険

据え付け、運転の前には必ず取扱説明書を読むこと。通電中および電源遮断後5分以内はフロントカバーを外さない事。 400V級インバータの場合は、電源の中性点が接地されていることを確認すること。(対応）保守・点検、配線を行う場合は、出力側開閉器を遮断後5分待って実施してください。

けが．感電のおそれがあります。

高温注意

インバータ上部、両側面は高温になります。触らないでください。

●

AVERTISSMENT

NPJT31470-1

Lire le manuel avant l'installation. Attendre 5 minutes après la coupure de l'alimentation, pour permettre la décharge des condensateurs. Pour répondre aux exigences , s assurer que le neutre soit relié à la terre, pour la série 400V. Après avoir déconnécte la protection entre le driver et le moteur, veuillez patienter 5 minutes avain d’effectuer une opération de montage ou de câblage du variateur.

Risque de décharge électrique.

Surfaces Chaudes

Dessus et cotés du boitier Peuvent devenir chaud. Ne Pas toucher.

WARNING

Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to requirements, make sure to ground the supply neutral for 400V class. After opening the manual switch between the drive and motor, please wait 5 minutes before inspecting, performing maintenance or wiring the drive.

Risk of electric shock.

Hot surfaces

Top and Side surfaces may become hot. Do not touch.

●

LO RE

F2F1

ESC

RUN STOP

ENTERRESET

ALM

DIGITAL OPERATOR JVOP-180

1 Safety Instructions and General Warnings

YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 5

 Safety Warnings

W ARNING

Electrical Shock Hazard

Do not attempt to modify or alter the drive in any way not explained in this manual.

Yaskawa is not responsible for the damage caused by modification of the product made by the user. Failure to comply could result in death or serious injury from operation of damaged equipment.

Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury. Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains charged even after the

power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury. Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with

installation, adjustment, and maintenance of AC drives.

Do not change wiring, remove covers, connectors or options cards, or attempt to service the drive with power applied to the drive.

Failure to comply could result in death or serious injury. Disconnect all power to the drive and check for unsafe voltages before servicing.

Always ground the motor-side grounding terminal.

Improper equipment grounding could result in death or serious injury by contacting the motor case.

Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.

Failure to comply could result in death or serious injury. Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning

work on the drive.

Never short the output circuits of the drive.

Do not short the output circuits of the drive. Failure to comply could result in death or serious injury.

Make sure the protective earthing conductor complies with technical standards and local safety regulations.

When an EMC filter is installed or with models CIMR-A4A0414 and larger, the leakage current exceeds 3.5 mA. Therefore according to IEC 61800-5-1 automatic power supply interruption in case of discontinuity of the protective earthing conductor must be provided or a protective earthing conductor with a cross section of at least 10 mm

(Cu) or

16 mm

(Al) must be used.

Use appropriate equipment for residual current monitoring/detection (RCM/RCD).

This drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current operated protective or monitoring device is used for protection in case of direct or indirect contact, always use an RCM or RCD of type B according to IEC 60755.

Sudden Movement Hazard

Stay clear of the motor during rotational Auto-Tuning. The motor may start operating suddenly.

During automatic starting of equipment, the machine may start moving suddenly, which could result in death or serious injury.

System may start unexpectedly upon application of power, resulting in death or serious injury.

Clear all personnel from the drive, motor, and machine area before applying power. Secure covers, couplings, sh aft keys, and machine loads before applying power to the drive.

1 Safety Instructions and General Warnings

6 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide

Fire Hazard

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire. Ve rify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

Do not use improper combustible materials in drive installation, repair or maintenance.

Failure to comply could result in death or serious injury by fire. Attach the drive or braking resistors to metal or other noncombustible material.

Do not connect the AC power line to the output terminals of the drive.

Failure to comply could result in death or serious injury by fire as a result of drive damage from line voltage application to output terminals.

• Do not connect AC line power to output terminals U, V, and W.

• Make sure that the power supply lines are connected to main circuit input terminals R/L1, S/L2, T/L3 (or R/L1 and S/ L2 for single-phase power).

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

Crush Hazard

Use a dedicated lifter when transporting the drive by a lifter.

Improper lifter may cause the drive to drop, resulting in serious injury.

Only allow qualified personnel to operate a crane or hoist to transport the drive.

Failure to comply could result in death or serious injury from falling equipment.

CAUTION

Crush Hazard

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

Burn Hazard

Do not touch the heatsink or braking resistor hardware until a powered-down cooling period has elapsed.

NOTICE

Equipment Hazard

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not perform a withstand voltage test on any part of the unit.

Failure to comply could result in damage to the sensitive devices within the drive. Use power off resistance checks to determine shortcircuits.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment. Do not connect or operate any equipment with visible damage or missing parts.

W ARNING

1 Safety Instructions and General Warnings

YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 7

 Precautions for CE Low Voltage Directive Compliance

This drive has been tested according to European standard EN61800-5-1, and it fully complies with the Low Voltage Directive. The following conditions must be met to maintain compliance when combining this drive with other devices:

Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in accordance with IEC664. Ground the neutral point of the main power supply for 400 V Class drives.

If a fuse is blown or equipment for residual current monitoring/detection (RCM/RCD) is tripped, check the wiring and the selection of the peripheral devices.

Contact your supplier if the cause cannot be identified after checking the above.

Do not restart the drive until 5 minutes passes and CHARGE lamp is OFF or immediately operate the peripheral devices if a fuse is blown or equipment for residual current monitoring/detection (RCM/RCD) is tripped.

Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting the drive or the peripheral devices if the cause cannot be identified.

For models CIMR-A4A0930 and 4A1200, make sure to install a fuse and equipment for residual current monitoring/detection (RCM/RCD).

Failure to comply may result in serious damage to the facilities in case the drive is defected.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

Do not carelessly connect parts or devices to the drives braking transistor terminals.

Failure to comply could result in damage to the drive or braking circuit. Carefully review instruction manual TOBP C720600 00 when connecting a braking option to the drive.

Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for modification of the product mad e by the user. This product must not be modified.

Check all the wiring to ensure that all connections are correct after installing the drive and connecting other devices.

Failure to comply could result in damage to the drive.

Improper application of devices on drive output circuits can damage the drive

Do not connect unapproved LC or RC interference suppression filters, capacitors, ground fault circuits, or overvoltage protection devices to the drive.

Fire Hazard

Install adequate branch circuit short circuit protection per applicable codes.

The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400V Class). Inadequate branch short circuit protection damage or serious injury by fire.

NOTICE

8 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide

2 Mechanical Installation

 Upon Receipt

Perform the following tasks after receiving the drive:

• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your supplier.

• Verify receipt of the correct model by checking the information on the nameplate. If you have received the wrong model, contact your supplier.

 Installation Environment

For optimum performance life of the drive, install the drive in an environment that meets the conditions listed below.

 Installation Orientation and Spacing

Always install the drive in an upright position. Leave space around the unit for proper cooling as shown in the figure on the right.

Note: Several units can be installed closer together than shown in the figure by

using “Side-by-Side” mounting. For details refer to the Technical Manual.

Environment Conditions

Installation Area

<1> Models CIMR-A4A0930 and 4A1200 are rated at 5.9 m/s

Indoors

Ambient Temperature

-10°C to +40°C (IP20/NEMA Type 1 Enclosure)

-10°C to +50°C (IP00 Enclosure) Drive reliability improves in environments without wide temperature fluctuations. When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the drive.

Humidity

95% RH or less and free of condensation

Storage Temperature

-20 to +60°C

Surrounding Area

Install the drive in an area free from:

• oil mist and dust

• metal shavings, oil, water or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight

Altitude

1000 m, up to 3000 m with derating (for details, refer to the Technical Manual)

Vibration

10 to 20 Hz at 9.8 m/s2 <1> 20 to 55 Hz at 5.9 m/s2 (Models CIMR-2A0004 to 2A0211 and 4A0002 to 4A0165) or,

2.0 m/s

(Models CIMR-A2A0250 to 2A0415 and 4A0208 to 4A1200)

Orientation Install the drive vertically to maintain maximum cooling effects.

50 mm

30 mm 30 mm

120 mm

2 Mechanical Installation

YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 9

 Instructions on Installation of Models CIMR-A4A0930 and 4A1200

Read the following precautions and instructions before installing the largest-capacity models, 4A0930 and 4A1200.

WARNING! Be sure to observe the following instructions and precautions. Failure to comply could result in minor or moderate injury and damage to the drive from falling equipment.

• Vertical suspension of the drive should be used only for temporarily lifting the drive for installation in the enclosure panel. Do not vertically suspend for transportation of the drive.

• Before vertical suspension, make sure that the drive front cover, terminal blocks and other drive components are securely fixed with screws.

• Do not subject the drive to vibration or impact greater than 1.96 m/s

(0.2 G) while it is suspended by the wires.

• Do not overturn the drive.

• Do not leave the drive for a long time while it is suspended by the wires

 Procedure for Vertical Wire Suspension of the Drive

• Use the wire of a length that ensures a 50 degree or wider suspending angle, as illustrated in the figure below. The maximum allowable load of the eye bolts for suspension cannot be guaranteed when the drive is suspended with the wires at an angle less than 50 degrees.

• When lifting the drive with a crane after wires are passed to hold it, make sure to follow the procedure described below.

1. Remove the four eye bolts from the drive side panels, and fix them securely on the top panel (See the figure

below.).

2. Pass wire through the holes of all the four eye bolts (See the figure below).

3. Take up the slack in the wires gradually with a crane, and when the wires are confirmed to have stretched tight,

hoist the drive.

4. When ready to install the drive in the enclosure panel, lower the drive. Halt lowing once when the drive has

reached near the floor, and then lower the drive again very slowly.

Eye bolt

Wires

Suspending angle: 50 degree or greater

2 Mechanical Installation

10 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide

 Dimensions

 IP20/NEMA Type 1 Enclosure Drives

Note: IP20/NEMA Type 1 Enclosure drives are equipped with a top protective cover. Removing this cover voids NEMA Type 1

protection but still keeps IP20 conformity.

Model

CIMR-A

Fig.

Dimensions (mm)

Weight

(kg)

W H D W1 H0 H1 H2 H3 D1 t1 t2 d

2A0004

140 260 147 122 – 248 6 – 38 5 – M5 3.1

2A0006 140 260 147 122 – 248 6 – 38 5 – M5 3.1 2A0010 140 260 147 122 – 248 6 – 38 5 – M5 3.2 2A0012 140 260 147 122 – 248 6 – 38 5 – M5 3.2 2A0021 140 260 164 122 – 248 6 – 55 5 – M5 3.5 2A0030 140 260 167 122 – 248 6 – 55 5 – M5 4.0 2A0040 140 260 167 122 – 248 6 – 55 5 – M5 4.0 2A0056 180 300 187 160 – 284 8 – 75 5 – M5 5.6 2A0069 220 350 197 192 – 335 8 – 78 5 – M6 8.7 2A0081 2 220 365 197 192 350 335 8 15 78 5 – M6 9.7 4A0002

140 260 147 122 – 248 6 – 38 5 – M5 3.2

4A0004 140 260 147 122 – 248 6 – 38 5 – M5 3.2 4A0005 140 260 147 122 – 248 6 – 38 5 – M5 3.2 4A0007 140 260 164 122 – 248 6 – 55 5 – M5 3.4 4A0009 140 260 164 122 – 248 6 – 55 5 – M5 3.5 4A0011 140 260 164 122 – 248 6 – 55 5 – M5 3.5 4A0018 140 260 167 122 – 248 6 – 55 5 – M5 3.9 4A0023 140 260 167 122 – 248 6 – 55 5 – M5 3.9 4A0031 180 300 167 160 – 284 8 – 55 5 – M5 5.4 4A0038 180 300 187 160 – 284 8 – 75 5 – M5 5.7 4A0044 220 350 197 192 – 335 8 – 78 5 – M6 8.3

1.5

Figure 1

Figure 2

4-d

2 Mechanical Installation

YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 11

 IP00 Enclosure Drives

Model

CIMR-A

Fig.

Dimensions (mm)

Weight

(kg)

W H D W1 H1 H2 D1 t1 t2 d

2A0110

250 400 258 195 385 7.5 100 2.3 2.3 M6 21

2A0138 275 450 258 220 435 7.5 100 2.3 2.3 M6 25 2A0169 325 550 283 260 535 7.5 110 2.3 2.3 M6 37 2A0211 325 550 283 260 535 7.5 110 2.3 2.3 M6 38 2A0250 450 705 330 325 680 12.5 130 3.2 3.2 M10 76 2A0312 450 705 330 325 680 12.5 130 3.2 3.2 M10 80 2A0360 500 800 350 370 773 13 130 4.5 4.5 M12 98 2A0415 500 800 350 370 773 13 130 4.5 4.5 M12 99 4A0058 250 400 258 195 385 7.5 100 2.3 2.3 M6 21 4A0072 275 450 258 220 435 7.5 100 2.3 2.3 M6 25 4A0088 325 510 258 260 495 7.5 105 2.3 3.2 M6 36 4A0103 325 510 258 260 495 7.5 105 2.3 3.2 M6 36 4A0139 325 550 283 260 535 7.5 110 2.3 2.3 M6 41 4A0165 325 550 283 260 535 7.5 110 2.3 2.3 M6 42 4A0208 450 705 330 325 680 12.5 130 3.2 3.2 M10 79 4A0250 500 800 350 370 773 13 130 4.5 4.5 M12 96 4A0296 500 800 350 370 773 13 130 4.5 4.5 M12 102 4A0362 500 800 350 370 773 13 130 4.5 4.5 M12 107 4A0414 4 500 950 370 370 923 13 135 4.5 4.5 M12 125 4A0515

5 670 1140 370 440 1110 15 150 4.5 4.5 M12

216

4A0675 221 4A0930

6 1250 1380 370 1110 1345 15 150 4.5 4.5 M12

545

4A1200 555

Figure 6

4-d

Max 7.7Max 7.7

4-d

Max 10 Max 10

Figure 3

Figure 4

Figure 5

Max 6Max 6

4-d

220 220

330 330

8-d

440

Max 6Max 6

12 YA SKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide

3 Electrical Installation

The figure below shows the main and control circuit wiring.

<1> Remove the jumper when installing a DC reactor. Models CIMR-A2A110 through 0415 and 4A0058 through 1200 come with a built-in DC

reactor. <2> Never short terminals SP and SN as doing so will damage the drive. <3> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input.

Three-phase power supply 200 to 400 V 50/60 Hz

R/L1 S/L2

T/L3

Main

Switch

Fuse

EMC Filter

−



U/T

V/T2

W/T

Ground

Terminals -, +1, +2, B1, B2 are for connection options. Never connect power supply lines to these terminals

DC reactor

(option)

Thermal relay

(option)

−



−



Drive

B112

2 kΩ

0 V

E (G)

<1>

<3>

−

+24 V

Jumper

Braking resistor (option)

Forward Run / Stop

Reverse Run / Stop

External fault

Fault reset

Multi-speed step 1

Multi-speed step 2

External Baseblock

Jog speed

Multi-function

digtial inputs

(default setting)

Sink / Source mode selection wire link (default: Sink)

CN5-C

CN5-B

CN5-A

Option card connectors

Pulse Train Input (max 32 kHz)

Shield ground terminal

Multi-function analog/ pulse

train inputs

Power supply +10.5 Vdc, max. 20 mA

Analog Input 1 (Frequency Reference Bias)

-10 to +10 Vdc (20 kΩ)

Analog Input 2 (Frequency Reference Bias)

-10 to +10 Vdc (20 kΩ) 0 or 4 to 20 mA (250 Ω)

Analog Input 3 / PTC Input (Aux. frequency reference)

-10 to +10 Vdc (20 kΩ)

−V

Power supply, -10.5 Vdc, max. 20 mA

Safety switch

MEMOBUS/Modbus

comm. RS485/422

max. 115.2 kBps

Safe Disable inputs

Wire

jumper

Open

Safety relay /

controller

Termination resistor

(120 Ω, 1/2 W)

DIP Switch S2

Fault relay output 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (During Run) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function pulse train output (Output frequency) 0 to 32 kHz (2.2 kΩ)

Multi-function analog output 1 (Output frequency)

-10 to +10 Vdc (2mA) or 4 to 20 mA

Multi-function analog output 2 (Output current)

-10 to +10 Vdc (2mA) or 4 to 20 mA

EDM (Safety Electronic Device Monitor)

Main Circuit

Control Circuit

shielded line

twisted-pair shielded line

main circuit terminal

control circuit terminal

R/L1

S/L2

T/L3

Motor

Shielded

Cable

Multi-function relay output (Zero Speed) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Speed Agree 1) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

DIP Switch S1 A2 Volt/Curr. Sel

DIP Switch S4 A3 Analog/PTC Input Sel

PTC

Off

DIP Switch S2 Term. Res. On/Off

Jumper S3 H1, H2 Sink/Source Sel.

Jumper S5 FM/AM Volt./Curr. Selection

Terminal board jumpers and switches

−

<2>

3 Electrical Installation

YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 13

 Wiring Specification

 Main Circuit

Use the fuses and line filters listed in the table below when wiring the main circuit. Make sure not to exceed the given tightening torque values.

Model

CIMR-A

EMC Filter

[Schaffner]

Main Fuse

[Bussmann]

Recom.

Motor cable

(mm2)

Main Circuit Terminal Sizes

R/L1,S/L2,T/L3,

U/T1,V/T2,W/T3,

– , +1, +2

+3 B1, B2

2A0004

<1> Connect two of the same filters in parallel. Refer to the Technical Manual for details.

FS5972-10-07

FWH-70B

2.5 M4

–

2A0006 2A0010

FS5972-18-07

2A0012 2A0021

FS5972-35-07

FWH-90B

2A0030 FWH-100B 6

2A0040

FS5972-60-07

FWH-200B

2A0056

M5 M6

2A0069

FS5972-100-35

2A0081

FWH-300A

2A0110

FS5972-170-40

35 M8

2A0138 FWH-350A 50

M10

2A0169

FS5972-250-37 FWH-400A

M10 –

2A0211 95 2A0250

FS5972-410-99

FWH-600A

95 × 2P

M12 M12

2A0312 FWH-700A 2A0360

FS5972-600-99

FWH-800A 240

2A0415 FWH-1000A 300 4A0002

FS5972-10-07

FWH-40B

2.5 M4

–

4A0004 FWH-50B 4A0005

FWH-70B

4A0007 4A0009

FS5972-18-07 FWH-90B

4A0011 4A0018

FS5972-35-07

FWH-80B

4A0023 FWH-100B 4 4A0031 FWH-125B

6M5

4A0038

FS5972-60-07

FWH-200B

4A0044

FWH-250A

4A0058

4A0072

FS5972-100-35 25

4A0088

M10

–

4A0103

FS5972-170-40

4A0139 FWH-350A 50

M10 M10

4A0165 FWH-400A 70 4A0208 FS5972-250-37 FWH-500A 95 4A0250

FS5972-410-99

FWH-600A 120

4A0296 FWH-700A 185

M12 M12

4A0362 FWH-800A 240 4A0414

FS5972-600-99

FWH-800A 95 × 2P

M12

4A0515 FWH-1000A 150 × 2P 4A0675 FS5972-800-99 FWH-1200A 95 × 4P 4A0930 FS5972-600-99 <1> FWH-1200A 120 × 4P 4A1200 FS5972-800-99 <1> FWH-1600A (95 × 4P) × 2

3 Electrical Installation

14 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide

Tightening Torque Values

Tighten the main circuit terminals using the torque values provided by the table below.

 Control Circuit

The control terminal board is equipped with screwless terminals. Always use wires within the specification listed below . For safe wiring it is recommended to use solid wires or flexible wires with ferrules. The stripping length respecti vely ferrule length should be 8 mm.

 EMC Filter Installation

This drive has been tested in accordance with European standards EN61800-3. In order to comply to the EMC standards, wire the main circuit as described below.

1. Install an appropriate EMC noise filter to the input side. See the table in Main Circuit on page 13 or refer to the

Technical Manual for details.

2. Place the drive and EMC noise filter in the same enclosure.

3. Use braided shield cable for the drive and motor wiring.

4. Remove any paint or dirt from ground connections for minimal ground impedance.

5. Install an DC reactor at drives smaller than 1 kW for compliance with the EN61000-3-2. Refer to the Technical Manual or contact your supplier for details.

Terminal Size M4 M5 M6 M8 M10 M12

Tightening Torque (N"m) 1.2 to 1.5 2.0 to 2.5 4.0 to 6.0 9.0 to 11.0 18.0 to 23.0 32.0 to 40.0

Wire Type Wire size (mm2)

Solid 0.2 to 1.5

Flexible 0.2 to 1.0

Flexible with ferrule 0.25 to 0.5

L3L3L2L2L1L1L3 L2 L1

Make sure the ground wire is grounded

Enclosure panel

Metal plate

Grounding surface

(remove any paint or sealant)

Drive

Grounding surface (remove any paint or sealant)

Motor cable (braided shield cable, max. 10 m)

Cable clamp

Ground plate (scrape off any visible paint)

EMC noise filter

Motor

Ground the cable shield

3 Electrical Installation

YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 15

 Main and Control Circuit Wiring

 Wiring the Main Circuit Input

Consider the following precautions for the main circuit input.

• Use fuses recommended in Main Circuit on page 13 only.

• If using a ground fault circuit breaker, make sure that it can detect both DC and high frequency current.

• If using an input switch is used, make sure that the switch does not operate not more than once every 30 minutes.

• Use insulation caps when wiring the drive with crimp terminals. Take particular care to ensure that wiring does not touch neighboring terminals or the surrounding case.

• Insulation barriers are packaged with drive models CIMR-A4A0414 through 1200 to provide added protection between terminals. Yaskawa recommends using the insulation barriers provided to ensure proper wiring.

• Use a DC reac tor or AC reactor on the input side of the drive: –To suppress harmonic current. –To improve the power factor on the power supply side. –When using an advancing capacitor switch. –With a large capacity power supply transformer (over 600 kVA).

 Wiring the Main Circuit Output

Consider the following precautions for the output circuit wiring.

• Do not connect any other load than a 3 phase motor to the drives output.

• Never connect a power source to the drives output.

• Never short or ground the output terminals.

• Do not use phase correction capacitors.

• If using a contactor between the drive and motor, it should never be operated when the drive is outputting a voltage. Operating while there is voltage output can cause large peak currents, thus tripping the over current detection or damage the drive.

 Ground Connection

Take the following precautions when grounding the drive.

• Never share the ground wire with other devices such as welding machines, etc.

• Always use a ground wire, that complies with electrical equipment technical standards. Keep ground wires as short as possible. Leakage current is caused by the drive. Therefore, if the distance between the ground electrode and the ground terminal is too long, potential on the ground terminal of the drive will become unstable.

• When using more than one drive, do not loop the ground wire.

 Control Circuit Wiring Precautions

Consider the following precautions for wiring the control circuits.

• Separate control circuit wiring from main circuit wiring and other high-power lines.

• Separate wiring for control circuit terminals M1-M2, M3-M4, M5-M6, MA, MB, MC (contact output) from wiring to other control circuit terminals.

• For external control pow er supply use a UL Listed Class 2 power supply.

• Use twisted-pair or shielded twisted-pair cables for control circuits to prevent operating faults.

• Ground the cable shields with the maximum contact area of the shield and ground.

• Cable shields should be grounded on both cable ends.

• If flexible wires with ferrules are connected they might fit tightly into the terminals. To disconnect them, grasp the wire end with a pair of pliers, release the terminal using a straight-edge screw driver, turn the wire for about 45°, and pull it gently out of the terminal. For details, refer to the Technical Manual. Use this procedure for removing the wire link between HC, H1 and H2 when the Safe Disable function is utilized.

3 Electrical Installation

16 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide

 Main Circuit Terminals

Note: Confirm the following when wiring models CIMR-A4A0930 and 4A1200:

" Remove the jumpers shorting terminals R/L1-R1/L11, S/L2-S1/L21, and T/L3-T1/L31 when operating with 12-phase

rectification. Refer to the Technical Manual for more information. " When operating without 12-phase rectification, properly wire terminals R1/L11, S1/L21, and T1/L31 in addition to terminals R1/L1, S1/L2, and T1/L3.

 Control Circuit Terminals

The figure below shows the control circuit terminal arrangement. The drive is equipped with screwless terminals.

There are three DIP switches and two jumpers, S1 to S5, located on the terminal board.

Terminal Type

Function200 V Class

Model

CIMR-A

2A0004 to 2A0081 2A0110 to 2A0138 2A0169 to 2A0415 –

400 V Class 4A0002 to 4A0044 4A0058 to 4A0072 4A0088 to 4A0675 4A0930, 4A1200

R/L1, S/L2, T/L3

Main circuit power supply input

Main circuit power

supply input

Connects line power to the drive

R1/L11, S1/L21, T1/L31 not available

U/T1, V/T2, W/T3

Drive output Connects to the motor

B1, B2

Braking resistor not available

Available for connecting a braking resistor or a braking resistor unit option

• DC reactor connection (+1, +2) (remove the shorting bar between +1 and +2)

• DC power supply input (+1, −)

not available

For connection

• of the drive to a DC power supply (terminals +1 and – are not CE or UL approved)

• of braking options

• connection of a DC reactor

+1, –

• DC power supply input (+1, −)

• Braking transistor connection (+3, −)

not available

− Grounding terminal

S1 Terminal A2 Signal Selection

S2 RS422/485 Termination Resistor

Safe Disable Input Sink/Source/External Supply Selection

S4 Termin al A3 Analog/PTC Input Selection

MA MB MC

M1 M2 M5

M3 M6 M4

E(G)

HC H1 H2 DM+DM- IG R+ R- S+ S-

S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP

V+ AC V- A1 A2 A3 FM AM AC MP RP AC

Use a straight-edge screwdriver with a blade width of max 2.5 mm and a thickness of max 0.6 mm to

release the terminals

Current Voltage

Off

Source Sink

External 24 Vdc

Power Supply

nalog Input PTC Input

PTC

+ 36 hidden pages

YASKAWA CIMR-A2A0110, CIMR-A2A0138, CIMR-A2A0169, CIMR-A2A0211, CIMR-A2A0250 Quick Start Manual

Specifications and Main Features

Frequently Asked Questions

User Manual