YARDMAX YD8203 Operator's Manual

Save This Manual for Future Reference
Power Trackbarrow
Operator’s Manual
MODEL NUMBER YD8203
SERIAL NUMBER
PURCHASE DATE
Both model number and serial number may be found on the
(See
main label. You should record both of them in a safe place for future use.
Page 2, Figure 1
)
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING MACHINE
Tame the Great Outdoors
TM
Your new YARDMAX™ power trackbarrow offers quality construction, and is easy and safe to operate. With proper use and care, it is designed to give you many years of dependable service.
Take on any job with ease, portability, and convenience while experiencing the durability of your new power trackbarrow!
Discover the YARDMAX Advantage
At YARDMAX, we understand that land ownership definitely has its privileges, but it also comes with a great deal of responsibility. When duty calls and you need to respond, will you have what it takes to tame the great outdoors?
MAX Performance, MAX Value, MAX Support — that’s YARDMAX
Backed by decades of proven manufacturing expertise
Enhanced design features come standard
Engineered for the best user experience
Quality metal parts are used instead of plastic
A robust warranty supports all products
Budget-friendly prices make it practical
When looking for outdoor power equipment (OPE) to get the job done right, at the right price, YARDMAX delivers the perfect combination of performance and practicality. YARDMAX has a solution that’s right for you.
TABLE OF CONTENTS
Introduction 1
Specications 3
Symbols 4
Up for the job? YARDMAX is.
Operation 14
Maintenance 16
Storage 20
Safety 5
Unpacking the Container 7
Contents Supplied 8
Assembly 9
Know Your Machine 12
1
Introduction
|
Troubleshooting 21
Parts Diagram 22
Parts List 24
YD8203PM01 - 1703
Carefully read through this entire operator's manual before using your new unit. Pay attention to all cautions and warnings.
This machine is a gasoline engine driven power trackbarrow. It is a durable, versatile and efficient machine, and it is both easy and safe to operate. With proper use and care, it should give you many years of dependable service.
ENGINE MANUAL
Mini Tracked Dumper
»
Operator’s Manual
MODEL AND SERIAL NUMBERS
For future reference, record both the model number and the serial number
(See
Figure 1
)
as well as date and place of purchase. Have this information available when ordering parts, optional accessories and when making technical or warranty inquiries.
The
Engine Manufacturer
is responsible for all engine­related issues regarding performance, power rating, specifications, warranty and service. Please refer to the
Engine Manufacturer’s
owner/operator’s manual,
packed separately with your unit, for more information.
EMISSION CONTROL SYSTEM
This equipment or its engine may include exhaust and evaporative emission control system components required to meet U.S. Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB) regulations. Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by an authorized engine manufacturer's service center.
CALIFORNIA PROPOSITION 65 WARNING
Engine exhaust, some of its constituents, and certain product components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
ENVIRONMENTAL
Recycle unwanted materials instead of disposing of them as waste. All tools, hoses, and packaging should be taken to the local recycling center and disposed of in an environmentally safe way.
Model Number
Serial Number
YD8203
Power Trackbarrow
208 cc
Engine Displacement:
3 Forward / 1 Reverse
Speeds:
7”
Track Width:
4.3 cu ft
Hopper Capacity:
36” ~ 41”
Box Dimensions:
23” ~ 34”
Box Dimensions:
8”
Box Dimensions:
660 lbs
Capacity:
384 lbs
Product Weight: Manufactured in China
8203100010117
Manufacture Date:
11~201~10
1 2 3 4 5 6
7 8 9 10 11 12
2016 2017 2018
21~30
Figure 1
DISCLAIMER
YARDMAX reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and
specications contained in this manual were in effect at
printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your unit.
YD8203PM01 - 1703
Introduction
2
|
SUPPORT
Have questions about your YARDMAX equipment? Call us at 844-YARDMAX, email us at support@yardmax.com, or contact us via your favorite social media site.
SPECIFICATIONS
Model Number YD8203
Engine Briggs & Stratton
Displacement 208 cc
Start Type Recoil
Load Capacity 660 lbs
Hopper Capacity 4.0 cu ft
Speeds 3 Forward / 1 Reverse
Track Width 7”
Box Length 36” ~ 41”
Box Width 23” ~ 34”
Box Depth 8”
Gas shock assist Yes
Zero Turn Radius Yes
Product Weight 390 lbs
3
Introduction & Specications
|
YD8203PM01 - 1703
Mini Tracked Dumper
»
Operator’s Manual
SYMBOLS
The rating plate on your machine may show symbols. These represent important information about the product or instructions on its use.
Read these instructions carefully.
Wear eye protection.
Wear hearing protection.
Wear protective gloves.
Wear safety footwear.
Do not remove or tamper with the protection and safety devices.
No smoking, sparks, or ames.
Do not touch parts that are hot from operation. Serious burns may result.
Keep your hands clear from all rotating parts.
Never start or run the engine inside a closed area.
Do not operate on slopes with angle over 20° or tip loading at an inclined position.
Be aware, objects may be thrown while in use.
The exhaust fumes are dangerous, containing carbon monoxide. Staying in the environment can lead to unconsciousness and death.
Always turn off the engine before starting maintenance.
Keep children and bystanders off and away.
YD8203PM01 - 1703
Symbols
4
|
SAFETY
GENERAL SAFETY RULES
UNDERSTAND YOUR MACHINE
Read this manual and labels afxed to the machine to understand
its limitations and potential hazards.
Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly.
Make sure to read and understand all the instructions and safety precautions as outlined in the packed separately with your unit. Do not attempt to operate the machine until you fully understand how to properly operate and maintain the engine and konw how to avoid accidental injuries and/or property damage.
If the unit is to be used by someone other than original purchaser, or is to be loaned, rented, or sold, always provide this manual and any needed safety training before operation. The user can prevent and is responsible for accidents or injuries that may occur to themselves, to other people, or to property.
Do not force the machine beyond its limits. Use the correct machine for your application.
PERSONAL SAFETY
Do not permit children to operate this machine at any time.
Keep children, pets, and other people not using the unit away from the work area. Be alert and shut off the unit if anyone enters work area. Keep children under the watchful care of a responsible adult.
Do not operate the machine while under the inuence of drugs,
alcohol, or any medication that could affect your ability to use it properly.
Dress properly: Wear long, heavy pants, work boots, and work gloves. Do not wear loose clothing, short pants, or jewelry of any kind. Secure long hair so it is above shoulder level. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
Protect eyes, face, and head from objects that may be thrown from the unit. Always wear safety goggles or safety glasses with side shields when operating.
Wear appropriate hearing protection.
Always keep hands and feet away from all moving parts during operation. Moving parts can cut or crush body parts.
Always keep hands and feet away from all pinch points.
Do not touch parts that might be hot from operation. Allow parts to cool before attempting to maintain, adjust, or service.
Engine Manufacturer’s
manual
Stay alert, watch what you are doing, and use common sense when operating the machine.
Do not overreach. Do not operate the machine while barefoot or when wearing sandals or similar lightweight footwear. Wear protective footwear that will protect your feet and improve your footing on slippery surfaces. Keep proper footing and balance at all times. This enables better control of the machine in unexpected situations.
INSPECT YOUR MACHINE
Check your machine before starting it. Keep guards in place and in working order. Make sure all nuts, bolts, etc., are securely tightened.
Never operate the machine when it is in need of repair or is in poor mechanical condition. Replace damaged, missing, or failed parts before using it. Check for fuel leaks. Keep the machine in safe working condition.
Do not use the machine if the engine’s switch does not turn off the engine when running. Any gasoline powered machine that can’t be controlled with the engine switch is dangerous and must be replaced.
Regularly check to see that keys and adjusting wrenches are removed from the machine area before starting it. A wrench or a key that is left attached to a rotating part of the machine may result in personal injury.
Avoid accidental starting. Be sure the engine’s switch is off before transporting the machine or performing any maintenance or service on the unit. Transporting or performing maintenance or service on a machine with its switch on invites accidents.
If the machine should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning sign of trouble.
ENGINE SAFETY
This machine is equipped with an internal combustion engine. Do not use on, or near, forest-covered or brush-covered land unless the exhaust system is equipped with a spark arrester meeting applicable local, state, or federal laws.
In the state of California, a spark arrester is required by law. Other states have similar laws. A spark arrester, if used, must be maintained in effective working order by the operator.
Never start or run the engine inside a closed area. The exhaust fumes are dangerous, containing carbon monoxide, an odorless and deadly gas. Operate this unit only in a well-ventilated outdoor area.
5
Safety
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YD8203PM01 - 1703
Mini Tracked Dumper
»
Operator’s Manual
Do not tamper with the engine in an effort to get it to run at higher speeds. The maximum engine speed is preset by the manufacturer and is within safety limits. See engine manual.
Keep a Class B fire extinguisher on hand when operating this machine in dry areas as a precautionary measure.
FUEL SAFETY
Fuel is highly flammable, and its vapors can explode if ignited. Take precautions when using to reduce the chance of serious personal injury.
When refilling or draining the fuel tank, use an approved fuel storage container while in a clean, well-ventilated outdoor area. While adding fuel or operating the unit, do not smoke, and stay
away from sparks, open ames, or other sources of ignition near the area of operation. Never ll the fuel tank indoors.
To avoid sparking or arcing, keep grounded conductive objects – such as tools – away from exposed, live electrical parts and connections. These events could ignite fumes or vapors.
Always stop the engine and allow it to cool before lling the fuel
tank. Never remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot. Do not operate the machine with known leaks in the fuel system.
Loosen the fuel tank cap slowly to relieve any pressure in the tank.
Never overll the fuel tank. Because engine heat can cause fuel to expand, never ll the tank to more than 1/2” below the bottom of the ller neck. This will provide space for fuel expansion.
Replace all fuel tank and container caps securely and wipe up spilled fuel. Never operate the unit without the fuel cap securely in place.
Avoid creating a source of ignition for spilled fuel. If fuel is spilled, do not attempt to start the engine. Instead, move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
When fuel is spilled on yourself or your clothes, wash your skin and change clothes immediately.
Store fuel in containers specifically designed and approved for fuel storage.
Store fuel in a cool, well-ventilated area, safely away from sparks,
open ames, or other sources of ignition.
Never store fuel – or a machine with fuel in the tank – inside a
building where fumes may reach a spark, open ame, or any other
source of ignition (such as a water heater, furnace, or clothes dryer). Allow the engine to cool before storing in any enclosure.
SPECIFIC SAFETY RULES
Thoroughly inspect the area to be worked. Keep the working area
clean and free of debris to prevent tripping. Operate on at, level
ground.
Never place any part of your body where it would be in danger if movement should occur during assembly, installation, operation, maintenance, repair, or relocation.
Keep all bystanders, children, and pets at least 75 feet (23m) away. If you are approached, stop the unit immediately.
Do not mount anything on the flatbed or sides and never carry passengers.
Never park the machine in a place with unstable ground that could give way, particularly when it is full.
Disengage clutch lever before starting the engine.
Start the engine carefully according to instructions and keep feet away from the moving parts.
Never leave the operating position when the engine is running.
Always hold the unit with both hands when operating. Keep a firm grip on the handlebars. Be aware that the machine may unexpectedly bounce upward or jump forward if the machine should strike buried obstacles such as large rocks or roots.
Walk, never run with the machine.
Do not overload the machine capacity. Always drive at a safe
YD8203PM01 - 1703
speed, and adjust the speed to the slope of the land, the surface conditions of the road, and the weight of the load.
Use extreme caution when in reverse or pulling the machine towards you.
Exercise extreme caution when operating on or crossing gravel
drives, walks, or roads. Stay alert for hidden hazards or trafc.
On soft ground, drive at the first forward/reverse gear. Do not rapidly accelerate, turn sharply or stop.
Pay the utmost attention when working on frozen ground, as the machine may tend to skid.
Do not operate the machine in confined areas where there may be a risk of crushing the operator between the machine and another object.
Never operate the machine on slopes where angle is over 20°.
When operating on a slope, whether moving forward or in reverse, always make certain that the weight is evenly balanced. Always operate the machine straight up or down slopes, never drive sideways or across the slope. Do not shift gears on slopes.
When dumping the contents of the hopper, the center of gravity will change continuously and the ground conditions will be essential for the stability of the machine. Use extra caution and control when dumping the hopper on unstable ground, such as wet clay or soil.
Safety
6
|
UNPACKING THE CONTAINER
Use the screwdriver and hammer to open all the side locks. (See
1 2 3 4
Figure 2a
)
Remove all the plywood plates (
7
Unpacking the Container
|
Figure 2b
Figure 2a
), and remove all the loose parts on the bottom pallets.
Figure 2b
YD8203PM01 - 1703
Mini Tracked Dumper
CONTENTS SUPPLIED
Your YARDMAX tracked dumper comes partially assembled and contains the following:
»
Operator’s Manual
1
3
5
6
7
8
HARDWARE KIT
2
4
9
10
11
12
1. Main Machine
2. Handlebar Assembly
3. Tipping Handle
4. Panel (Front)
5. Extendable Panel (Left Side)
6. Extendable Panel (Right Side)
7. Engine Guard
8. Panel (Bottom)
9. Gas Spring
10. Operator’s Manual & Engine Manual
11. Tools for Spark Plug Assembly
YD8203PM01 - 1703
12. Hardware Kit, Including
TOUCH-UP PAINT
M10 × 20 × 4
M8 × 25 × 2
ø M16 × 238 × 1
M8 × 35 × 2
M8 × 30 × 2
M8 × 35 × 2
Orange × 1
Light Gray × 1
Contents Supplied
× 2
5
1
2
3
4
8
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