Yard-Man 31AE9P3I801 Owner’s Manual

Operator's Manual

Two Stage

Snow Thrower

33" Model Shown

IMPORTANT: Read safety rules and instructions carefully before operating equipment.

Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-

covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

ForUSCustomers:MTD LLC, P.O.BOX361131CLEVELAND,OHIO44136-0019

ForCanadian Customers: MTD Products Ltd., P. O. BOX1386, KITCHENEB,ONTARION2G4J1

PRINTED IN U.S.A.

FORM NO. 769-01206A

(4/2005)

TABLEOFCONTENTS

Content
CustomerSupport

ImportantSafeOperationPractices

Assembly

KnowingYourSnowThrower
OperatiingYourSnowThrower

Page Content Page

2 Ajustments 12
3 Maintenance 13

5 Servicing 15
8 Off-Season Storage 18

10 Warranty 19

Illustrated Parts List 20

FINDINGMODELNUMBER

This Operator's Manual is an important part of your new snow thrower. It will help you to assemble, prepare and
maintain the unit for best performance. Please read and understand what it says.

Before you start assembling your new snow thrower, please locate the model plate on the

equipment and copy the information from it in the space provided below. The information on the

model plate is very important if you need help from our Customer Support Department or an

authorized dealer.

You can locate the model number by standing behind the unit in the operating position and looking down at
the dash panel. A sample model plate is explained below. For future reference, please copy the model

number and the serial number of the equipment in the space below.

Model Number Serial Number
Num#ro de module Num#ro de s#rier

XXXXXXXXXXX XXXXXXXXXXX

Copy the model number here:

&I_R'_'_ Rm_&I&_CLEVELAND, OH 44136

T_MI[._'M_N_IfMTD PRODUCTS LIMITED

........... _H_ KITCHENER, ON N2G 4Ji

USA-www.mtdproducts.com 1-800-800-7310

CAN-www.mtdcanada,com 1-800-668-1238

MTD LLC

Copy the serial number here:

ENGINEINFORMATION

The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating,
specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual
packed separately with your unit for more information.

CALLINGCUSTOMERSUPPORT

Please doNOTreturntheunittotheretailerfromwhichit waspurchased,withoutfirstcontactingCustomerSupport.

If you have difficulty assembling this product or have any questions regarding the controls, operation or

maintenance of this unit, please call a Customer Support Representataive.

For US Customers: 1- (330) 220-4MTD (4683) or 1- (800)-800-7310
For Canadian Customers: 1-800-668-1238

Please have your unit's model number and serial number ready when you call. See previous section to locate this
information. You will be asked to enter the serial number in order to process your call.

SECTION1: IMPORTANTSAFEOPERATIONPRACTICES

WARNING: This symbol points out important safety instructions which, if not followed, could endanger the

personal safety and/or property of yourself and others. Read and follow all instructions in this manual before
attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you
see this symboliheed its warning.

WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals

known to State of California to cause cancer and birth defects or other reproductive harm.

DANGER" This machine was built to be operated according to the rules for safe operation in this manual. As with

any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This
machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety
instructions could result in serious injury or death.

Training

1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to

assemble and operate. Keep this manual in a safe place
for future and regular reference and for ordering

replacement parts.

2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them

quickly.

3. Never allow children under 14 years old to operate this
machine. Children 14 years old and over should read and
understand the operation instructions and safety rules in

this manual and should be trained and supervised by a
parent.

4. Never allow adults to operate this machine without

proper instruction.

5. Thrown objects can cause serious personal injury. Plan
your snow throwing pattern to avoid discharge of material
toward roads, bystanders and the like.

6. Keep bystanders, helpers, pets and children at least 75
feet from the machine while it is in operation. Stop

machine if anyone enters the area.

7. Exercise caution to avoid slipping or falling, especially
when operating in reverse.

Preparation

1. Thoroughly inspect the area where the equipment is to
be used. Remove all door mats, newspapers, sleds,
boards, wires and other foreign objects which could be
tripped over or thrown by the auger/impeller.

2. Always wear safety glasses or eye shields during
operation and while performing an adjustment or repair to
protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes.

3. Do not operate without wearing adequate winter outer
garments. Do not wear jewelry, long scarves or other

loose clothing which could become entangled in moving
parts. Wear footwear which will improve footing on
slippery surfaces.

4. Use a grounded extension cord and receptacle for all
units with electric start engines.

5. Adjust collector housing height to clear gravel or crushed
rock surfaces.

6. Disengage the control handle before starting the engine.

7. Never attempt to make any adjustments while engine is
running, except where specifically recommended in the

operator's manual.

8. Let engine and machine adjust to outdoor temperature
before starting to clear snow.

9. To avoid personal injury or property damage use extreme
care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Serious
personal injury can occur when gasoline is spilled on
yourself oryour clothes which can ignite. Wash your skin
and change clothes immediately.

a. Use only an approved gasoline container.
b. Extinguish all cigarettes, cigars, pipes and other

sources of ignition.

c. Never fuel machine indoors.
d. Never remove gas cap or add fuel while the

engine is hot or running.

e. Allow engine to cool at least two minutes before

refueling.

f. Never over fill fuel tank. Fill tank to no more than

1/2inch below bottom of filler neck to provide space

for fuel expansion.
g. Replace gasoline cap and tighten securely.
h. If gasoline is spilled, wipe it off the engine and

equipment. Move machine to another area. Wait 5
minutes before starting the engine.

i. Never store the machine or fuel container inside

where there is an open flame, spark or pilot light

(e.g. furnace, water heater, space heater, clothes
dryer etc.).

j. Allow machine to cool at least 5 minutes before

storing.

Operation

1. Do not put hands or feet near rotating parts, in the auger
housing or discharge chute. Contact with the rotating
parts can amputate hands and feet.

2. The auger control handle is a safety device. Never
bypass its operation. Doing so, makes the machine
unsafe and may cause personal injury.

3. The control handle must operate easily in both directions
and automatically return to the disengaged position when

released.

4. Never operate with a missing or damaged discharge
chute. Keep all safety devices in place and working.

5. Never run an engine indoors or in a poorly ventilated
area. Engine exhaust contains carbon monoxide, an
odorless and deadly gas.

6. Donotoperatemachinewhileundertheinfluenceof
alcoholordrugs.

7. Mufflerandenginebecomehotandcancauseaburn.Do
nottouch.

8. Exerciseextremecautionwhenoperatingonorcrossing
gravelsurfaces.Stayalertforhiddenhazardsortraffic.

9. Exercisecautionwhenchangingdirectionandwhile
operatingonslopes.

10.Planyoursnowthrowingpatterntoavoiddischarge

towardswindows,walls,carsetc.Toavoidproperty

damageorpersonalinjurycausedbyaricochet.

11.Neverdirectdischargeatchildren,bystandersandpets
orallowanyoneinfrontofthemachine.

12.Donotoverloadmachinecapacitybyattemptingtoclear
snowattoofastofarate.

13.Neveroperatethismachinewithoutgoodvisibilityor
light.Alwaysbesureofyourfootingandkeepafirmhold

onthehandles.

14.Disengagepowertotheauger/impellerwhen

transportingornotinuse.

15.Neveroperatemachineathightransportspeedson
slipperysurfaces.Lookdownandbehindandusecare

wheninreverse.

16.Ifthemachineshouldstarttovibrateabnormally,stopthe
engine,disconnectthesparkplugandgrounditagainst

theengine.Inspectthoroughlyfordamage.Repairany

damagebeforestartingandoperating.

17.Disengagethecontrolhandleandstopenginebeforeyou
leavetheoperatingposition(behindthehandles).Wait
untiltheaugercomestoacompletestopbefore
uncloggingthedischargechute,makingany
adjustments,orinspections.

18.Neverputyourhandinthedischargeorcollector
openings.Alwaysuseaclearingtooltounclogthe
dischargeopening.

19.Useonlyattachmentsandaccessoriesapprovedbythe
manufacturer.

20.Ifsituationsoccurwhicharenotcoveredinthismanual,
usecareandgoodjudgment.Callcustomerassistance

forthenameofyournearestservicingdealer.

MaintenanceAndStorage

1. Never tamper with safety devices. Check their proper
operation regularly.

2. Disengage the control handle and stop engine. Wait until
the auger/impeller come to a complete stop. Disconnect
the spark plug wire and ground against the engine to
prevent unintended starting before cleaning, repairing, or

inspecting.

3. Check bolts, and screws for proper tightness at frequent

intervals to keep the machine in safe working condition.

Also, visually inspect machine for any damage.

4. Do not change the engine governor setting or over-speed
the engine. The governor controls the maximum safe
operating speed of the engine.

5. Snow thrower shave plates and skid shoes are subject to
wear and damage. For your safety protection, frequently
check all components and replace with original
equipment manufacturer's (O.E.M.) parts only. "Use of
parts which do not meet the original equipment
specifications may lead to improper performance and
compromise safety!"

6. Check controls periodically to verify they engage and
disengage properly and adjust, if necessary. Refer to the
adjustment section in this operator's manual for

instructions.

7. Maintain or replace safety and instruction labels, as
necessary.

8. Observe proper disposal laws and regulations for gas,
oil, etc. to protect the environment.

9. Prior to storing, run machine a few minutes to clear snow
from machine and prevent freeze up of auger/impeller.

10. Never store the machine or fuel container inside where
there is an open flame, spark or pilot light such as a water

heater, furnace, clothes dryer etc.

11. Always refer to the operator's manual for proper

instructions on off-season storage.

YourResponsibility:

• Restrict the use of this power machine to persons who
read, understand and follow the warnings and

instructions in this manual and on the machine.

eNEVER PUT HAND IN CHUTE. CAN

AMPUTATE HANDS AND FINGERS.

OSTOP ENGINE ANDAUGERBEFOREUSING

CLEAN-OUTTOOL OR STICK.

SECTION2: ASSEMBLINGYOURSNOWTHROWER

NOTE: This Operator's Manual covers several models.

Snow thrower features vary by model. Not all
features discussed in this manual are applicable to all

snow thrower models.

LooseParts

The augers are secured to the auger shaft with two
shear pins and bow tie cotter pins. If you hit a

foreign object or ice jam, the snow thrower is

designed so that the pins may shear. Two
replacement shear pins and cotter pins are
provided for your convenience. See Figure 1. Store

these safely until needed.

Cotter

_L Shear Pins

Figure 1

IMPORTANT: NEVER replace the auger shear pins with

standard hex bolts. Any damage to the auger gearbox
or other components from using standard bolts will not
be covered by your snow thrower's warranty.

ItemsRequiredForAssembly

1. Pair of pliers

2. Engine oil

3. Fresh gasoline

BeforeAssembly

_, WARNING: Disconnect the spark plug wire

NOTE: Reference to the right hand or left hand side of

machine are observed from the operating position.

and ground it against the engine to prevent

unintended starting.

AssemblingHandle

• Remove the lower plastic wing nut, cupped washer

and carriage bolt from each side of the lower

handle. See Figure 2.

• Raise the upper handle assembly until it locks over

the lower handle.

• Look at the lower rear of the snow thrower frame to

be sure all the cables are aligned with the cable

roller guides. Make sure the spring (found at the

end of each cable) is attached to its actuator
bracket.

Upper Handle

Steering Cable

Tighten these

Wing

Lower Handle

Cable Tie_

_,Upper Shift Rod

Shift Rod

Con nector

\

\

Cupped

Washer

Wing

L_owerNut

Shift Rod

NOTE: Support Tubes are omitted from the illustration for clarity.

Figure 2

• Secure the upper handle and lower handle with the

two plastic wing nuts, cupped washers and carriage
bolts previously removed.

• Tighten the two wing nuts already in place on the
upper holes and secure the handles firmly.

• Slide the shift rod connector down over the end of

the lower shift rod. Tap the connector until it locks
over the lower shift rod. See Figure 2.

Carriage

Bolt

NOTE: If the connector is not properly assembled, the
shift rod will pivot and you will not be able to change
speeds or direction.

AttachingtheChuteAssembly

NOTE: Your chute assembly may or may not be

assembled. If # requires assembly use the following
instructions.

With the hex nuts loosened on the lower chute
crank bracket (see Figure 5) adjust the bracket so

that the spiral on the chute crank fully engages the
teeth on the chute assembly. Tighten the nuts on
the lower chute crank bracket securely.

j Chute Assembly

Hex Screw

\

Hex Lock Nut

Chute Flange

j._ J-f

• Place chute assembly over chute opening, with the
opening inthe chute assembly facing the front of

the unit. Place chute flange keepers beneath lip of

chute assembly, with the flat side of chute flange
keeper facing downward.

• Insert hex cap screws up through chute flange
keeper and chute assembly as shown in Figure 3.
Secure with hex flange Iocknuts. Tighten with two
7/16" wrenches. Do not over tighten.

Keeper

Figure 3

\ Chute Directional

_C ontrol

Chute / _ "-_ _/'-----_

Lower Chute__
Bracklet-_ r _ _/ --_

Figure 5

• The cable ties normally are loosely installed on
each side of the lower handle at the factory. Pull the
cable ties tight to secure. Trim excess from the

ends of cable ties.

• If not already attached, slip the cables that run from
the handle panel to the discharge chute into the
cable guide located on top of the engine.
See Figure 6.

Cables Cable

__2

Lock Nuts

Guide

AttachingChuteCrank

• Remove the hairpin clip from the upper chute crank
and slide the upper chute crank through the upper

chute crank bracket and into the lower chute crank.
A pair of pliers may help in this job.

Upper Chute Crank

/

r er Chute

_ Crank Bracket

_''Hairpin Clip

_Lower Chute Crank

4

Figure 4

Align the two holes on both chute cranks and
secure with the hairpin clip removed earlier. See
Figure 4.

Figure 6

Wrap the wire from the head lamp down the right

handle until the wire can be plugged into the

alternator lead wire under the fuel tank.

Alternator Lead

NOTE: Wheels are omitted from illustration for clarity.

Figure 7

ChuteClean-OutTool

The chute clean-out tool is conveniently fastened to

the rear of the auger housing with a mounting clip.

Use the clean-out tool to clear snow and ice which
may lodge in the discharge chute during operation.

Refer to the Operation section for more detailed
information regarding the chute clean-out tool.

FinalAdjustments

Make these final adjustments before operating your
snow thrower for the first time. Failure to follow these

instructions may cause damage to the snow thrower.

WheelDriveControl& Shift Lever

Perform the following test to determine need for
adjustment:

• Move the shift lever into sixth (6) position. See
Figure 11.

• With the drive control released, push the snow

thrower forward, then pull it back. The machine

should move freely.

• Engage the drive control and attempt to move the
machine both forward and back, resistance should
be felt.

• Move the shift lever into the fast reverse (R2)
position and repeat the previous two steps.

If you experienced resistance rolling the unit, either
when repositioning the shift lever from 6 to R2 or when
attempting to move the machine with the drive control
released, adjust the drive control immediately. To
adjust, proceed as follows:

• Loosen the jam nut on the traction control cable
and unthread the cable one full turn.

• Recheck adjustment.

• Retighten the jam nut to secure the cable when
correct adjustment is reached.

NOTE: For more details, refer to Wheel Drive Control
Adjustment in the Adjustment Section of this manual

_ ARNING: Do not over-tighten the cable.Over-tightening may prevent the auger from

disengaging and compromise the safety of the

snow thrower.

• In a well-ventilated area, start the snow thrower
engine as instructed on page 10. Make sure the

throttle is set in the fast position.

• While standing in the operator's position (behind
the snow thrower) engage the auger.

• Allow the auger to remain engaged for
approximately ten seconds before releasing the
auger control. Repeat this several times.

• With the engine running in the fast position and the
auger control lever in the disengaged "up" position,

walk to the front of the machine.

• Confirm that the auger has completely stopped

rotating and shows no signs of motion.

IMPORTANT:If the auger shows any signs of rotating,
immediately return to the operator's position and shut

off the engine. Wait for all moving parts to stop before

readjusting the auger control cable.

• To readjust the control cable, unhook the spring

(found on the end of the auger cable) from the

auger actuator bracket. See Figure 9.

• Push the cable coupler through the end of the
spring to expose the lock nut. See Figure 10.

• Thread the lock nut outward (down the coupler)
three full turns to provide more slack in the cable
and reattach the spring to the bracket.

• Repeat auger control test to verify for proper
adjustment. Repeat previous steps to adjust more,

if necessary.

AugerControl

Check the adjustment of the auger control as follows:

• When the auger control is released and in the
disengaged "up" position, the cable should have

very little slack, but should NOT be tight. See

Figure 8.

/

Figure 8

Auger Auger

Spring Actuator Bracket

Figure 9

Cable

Spring

Coupler

Tire Pressure (PneumaticTires)
The tires are overinflated for shipping purposes.

• Check tire pressure. Maintain pressure between 10
and 14 psi.

NOTE: If the tire pressure is not equal in all tires, the

unit may pull to one side or the other.

\ \ \

Figure 10

Lock Nut

_ WARNING: Maximum tire pressure under

any circumstance is 30 psi. Equal tire pressure

should be maintained at all times. Excessive
pressure (over 30 psi) when seating beads

may cause tire/rim assembly to burst with force
sufficient to cause serious injury.

SECTION3: KNOWINGYOURSNOWTHROWER

_ ARNING" Befamiliar with all the controls on the snow thrower and their proper operation. Know how tostop the machine and disengage them quickly.

Compare the Figure below with your equipment and be familiar with its controls before starting it.

Headlight

FuelTank ,\ Auger Drive Control

Discharge Chute

Chute Clean-Out Tool_

Wheel DriveControl/ / Shift Lever
Auger Control Lock //- Chute Tilt Control

\

Oil Fill \

\ _ Wheel Steering

\ Control

\

\

Chute Crank

Auger --_ Skid Shoe

Figure 11

DriveControl/ AugerControlLock

The drive control is located on the right handle.
Squeeze the drive control to engage the wheel drive.
Release to stop.

This same lever also locks the auger control so you can
operate the chute crank without interrupting the snow
throwing process. If the auger control is engaged

simultaneously with the drive control, the operator can

release the auger control (on the left handle) and the
augers will remain engaged. Release the drive control
to stop the augers and wheel drive (the auger control

must also be released).

IMPORTANT: Always release the drive control before
changing speeds.

AugerControl

The auger control is located on the
left handle. Squeeze the auger
control to engage the augers.
Release to stop the snow throwing

action. The drive control must also be
released in order to stop auger.

ShiftLever

/

The shift lever is located in the center
of the handle panel and is used to

determine ground speed and
direction of travel. It can be moved

into any of eight positions.
IMPORTANT:Always release drive

5--

4--

3--

2--

t--

control before changing speeds.
Forward: The snow thrower has six

forward (F) speeds. Position one (1)
is the slowest and position six (6) is

the fastest.
Reverse: The snow thrower has two

reverse (R) speeds--R1 isthe slower
of the two.

DischargeChute

The angle of the discharge chute controls the distance
that the snow is thrown. Tilt the discharge chute up for
greater distance; tilt down for less distance.

ChuteCrank

The chute crank is located on the left
side of the snow thrower. Use it to

change the direction in which snow is
thrown. Avoid targetting persons,
animals or cars and buildings.

CLOCKWISE TO
DISCHARGE LIEFT

COUNTER CLOCKWISE
TO DISCHARGE RIGHT

ChuteTilt Control

The distance snow is thrown can be
changed by adjusting the angle of the

chute assembly. Move the chute tilt
control forward to decrease the

distance, toward the rear to increase.

WheelSteering Controls
The left and right wheel steering

controls are located on the underside
of the handles.

• Squeeze the right control to turn right; squeeze the

left control to turn left.

NOTE: Operate the snow thrower in open areas until

you are familiar with these controls.

Skid Shoe
The skid shoe position is determined by the condition of

the ground from where snow has to be removed. Higher
the snow level, lower will be the skid shoe. Adjust it
accordingly.

Headlight

The headlight is on whenever the engine is running.

ThrottleControl
The throttle control is located on the engine Itregulates

the speed of the engine

SafetyIgnitionKey

The safety ignition key must be fully inserted inthe

switch before the unit will start Remove key when snow

thrower isnot in use Do not attempt to turnthe key

ChuteClean-OutTool

The chute clean-out tool is designed to clear a clogged
discharge chute. Refer to page 11 for instructions on it.

_ ARNING: Never use your hand to clear aclogged discharge chute. Shut off engine and

remain behind handles until all moving parts
have stopped before unclogging.

SECTION4: OPERATINGYOURSNOWTHROWER

BeforeStarting

Read and understand all instructions and warnings on
the machine and in this manual before operating.

Gas&OilFill-Up

• Service the engine with gasoline and oil as

instructed inthe separate engine manual shipped
with the snow thrower.

_ WARNING" Use extreme care whenhandling gasoline. Gasoline is extremely

flammable and the vapors are explosive. Never
fuel machine indoors or while the engine is hot
or running. Extinguish cigarettes, cigars, pipes
an other sources of ignition.

ToStartEngine

NOTE: If un# shows any sign of motion (drive or
augers) with the clutch grips disengaged, shut engine
off immediately. Readjust as instructed in the Final
Adjustments in the Assembly Section.

• Attach spark plug wire to spark plug.

• Make certain the auger and drive clutch levers are

in the disengaged (released) position. See Figure

6.

• Move throttle control up to FAST position.

• Insert ignition key into slot. Be certain it snaps into
place. Do not turn key.

NOTE: Engine will not start unless ignition key is

inserted into ignition slot in carburetor cover.

ElectricStarter(optional)

WARNING: The electric starter is equipped

with a grounded three-wire power cord and
plug and is designed to operate on 120 volt AC

household current. It must be used with a
properly grounded three-prong receptacle at all

times to avoid the possibility of electric shock.
Follow all instructions carefully prior to
operating the electric starter.

Determine that your house wiring is a three-wire
grounded system. Ask a licensed electrician ifyou

are not certain.
If your house wiring system is not a three-wire

grounded system, do not use this electric starter
under any conditions.
If your home electrical system is grounded, but
a three-hole receptacle is not available, one
should be installed by a licensed electrician before

using the electric starter.

If you have a grounded three-prong receptacle,

proceed as follows:
Connect power cord to switch box on engine. Plug
the other end of power cord into a three-hole,
grounded 120 volt AC receptacle.

• Rotate choke knob to ON position.

• Push primer button three times,
as instructed in the engine

manual, making sure to cover

vent hole when pushing.

• Push starter button on top of the
engine to crank engine. As you
crank the engine, move choke

knob to FULL choke position.

• When engine starts, release starter button, and

move choke gradually to OFF. If engine falters,
move choke immediately to FULL and then

gradually to OFF.

• When disconnecting the power cord, always unplug
from the three-prong receptacle first and then from

the snow thrower.

RecoilStarter

• Rotate choke knob to FULL choke position (cold
engine start). If engine is warm, place choke in OFF
position instead of FULL.

• Push primer button two or three times. If engine is
warm, push primer button once only. Always cover
vent hole in primer button when pushing. At
temperatures below 15°F, additional priming may
be necessary.

• Grasp starter handle and pull rope out slowly, until

it pulls slightly harder. Let rope rewind slowly.

• Pull starter handle rapidly. Do not allow handle to
snap back. Allow it to rewind slowly while keeping a

firm hold on the starter handle.

• Repeat the previous steps until engine starts.

To

StopEngine

Run engine for a few minutes before stopping to
help dry off any moisture on the engine.

To prevent possible freeze-up of starter:

Electric Starter: Connect power cord to switch box

on engine, then to 120 volt AC receptacle. With the

engine running, push starter button and spin the
starter for several seconds. The unusual sound

made by spinning the starter will not harm engine

or starter. Disconnect the power cord from recepta-
cle first, and then from switch box.

Recoil Starter: With engine running, pull starter
rope with a rapid, continuous full arm stroke three

or four times. Pulling the starter rope will produce a

Prime1_ 't

Vent Hole

\

10

loud clattering sound, which is not harmful to the
engine or starter.
Move throttle control to "stop" or "off" position.
Remove ignition key. Do not turn key. Disconnect

the spark plug wire from the spark plug to prevent

accidental starting while equipment is unattended.

NOTE: Keep key in a safe place. Engine will not start

without ignition key.

• Wipe all snow and moisture from the carburetor
cover in the area of the control levers. Also, move

control levers back and forth several times.

ToEngageWheelDrive

• With the engine running near top speed, move shift
lever to one of the eight positions to set desired
speed and direction. Select speed appropriate for

the snow conditions that exist.

NOTE: Use slower speeds in higher snow and/or until

you are familiar with the snow thrower operation.

• Squeeze wheel drive control against the right
handle to move the snow thrower; release it to stop.

IMPORTANT: NEVER move the shift lever without first
releasing the wheel drive control. Doing so will cause

premature wear on the drive system's friction wheel.

ToEngageAugers

• To engage augers and start snow throwing,
squeeze the auger control against the left handle.

• To disengage power to the augers, release both the
auger control and the wheel drive control, if
engaged.

If possible, remove snow immediately after itfalls.

Discharge snow downwind whenever possible.
Slightly overlap each previous path.
Set the skid shoes 1/4" below the shave plate for

normal usage. Adjust it upward for hard-packed
snow and downward when using on gravel or

crushed rock.

ChuteClean-OutTool

The chute clean-out tool is conveniently fastened to the

rear of the auger housing with a mounting clip. Never
use your hand to clean a clogged chute or chute

opening; use this clean-out tool instead.

• Release both the wheel drive control and the auger
drive control levers.

• Stop the engine by removing the ignition key.

• Remove the chute clean-out tool from the clip
which secures it to the rear of the auger housing.
See Figure 12.

• Use the shovel-shaped end of the clean-out tool to

remove any snow and ice in the discharge chute.

• Re-fasten the clean-out tool to the mounting clip on
the rear of the auger housing and restart engine.

• While standing in the operator's position (behind
the snow thrower), engage the auger clutch lever
for a few seconds to clear any remaining snow or

ice from the discharge chute before continuing to

clear snow.

Chute Clean-Out Tool

OperatingTips

NOTE: Allow the engine to warm up for a few minutes.

The engine will not develop full power until it reaches

operating temperature.

_ WARNING" The temperature of the muffler

and the surrounding areas may exceed 150°F
(65°C). Avoid these areas.

Figure 12

11

SECTION5: MAKINGADJUSTMENTS

_ ARNING" NEVER attempt to clean chute

ShiftRod

• Remove the hairpin clip and flat washer from the

• Place shift lever in sixth (6) position or fastest

• Push shift arm assembly down as far as it will go.

• Rotate the ferrule up or down on the shift rod as

• Insert ferrule from the left side of the snow thrower

• Reinstall the hairpin clip and the washer.
IMPORTANT:Before operating the snow thrower, make

sure the shift rod is adjusted according to instructions
on page 7.

NOTE: For adjustment of auger control, skid shoe and

chute assembly, refer to Final Adjustments in Section 2,

or make any adjustments while engine is
running.

shift handle under the handle panel. See Figure 13.

forward speed.

necessary until the ferrule lines up with the upper
hole in the shift lever. See Figure 13.

into the upper hole.

• Tip the snow thrower forward, allowing it to rest on
the auger housing.

• Remove the frame cover underneath the snow
thrower by removing six self-tapping screws.

• With the wheel drive control released, check if there

is clearance between friction wheel and drive plate
in all positions of the shift lever. See Figure 14.

• With the traction control lever engaged, check if the
friction wheel solidly contacts the drive plate. See

Figure 14. If not, adjust as follows:

• Loosen the jam nut on the traction drive cable and
thread the cable in or out as necessary.

• Retighten the jam nut to secure the cable when
correct adjustment is reached.

• Reassemble the frame cover.

• If you placed plastic film under the gas cap earlier,

remove it now..

Shift Arm er Cables

DriveActuator

Auger Actuator

Bracket

Hex Nut &

Cupped
Washer

_ Bracket

Hex Gear

Hairpin Clip

Flat Washer_

Upper Shift Rod

LowerShift_d__

_ Shift Lever

Cc'UtCn ec t

Figure 13

WheelDriveControl

If you are uncertain about correct adjustment, proceed
as follows:

• Drain the gasoline out of your snow thrower's
engine, and place a piece of plastic film under the
gas cap to avoid spillage.

"_ Rubber

Friction
Wheel

Drive Plate

Figure 14

AugerControl

Refer to instructions on page 7 to adjust the auger
control. Make certain to check for correct adjustment
as instructed before operating the snow thrower.

ChuteAssembly

The distance snow is thrown can be adjusted by
adjusting the angle of the chute assembly. Refer to

page 9for instructions.
The remote chute control cables have been pre-

adjusted at the factory. Move the remote chute lever on
the control panel back and forward to adjust angle of
the chute assembly.

12

SkidShoe

The space between the shave plate and the ground can
be adjusted by raising or lowering the skid shoes.

For close snow removal, as when using on a smooth
concrete or asphalt driveway, place the skid shoes in
the low position. Use the middle or high position when
the area to be cleared is uneven. When operating on
gravel, always put skid shoes in the high position.
See Figure 15.

Adjust skid shoes as follows:

• Loosen, but do not remove, the hex flange Iocknuts
which fasten the skid shoe to the auger housing.

• Raise or lower the skid shoe to desired position.

• Retighten the hex nuts loosened earlier.

NOTE: Make certain the bottom surface of skid shoe is

flat against the ground to avoid uneven wear.

Shave Plate

Skid

Shoes

Hex Flange Locknuts

• Repeat on the other side of the snow thrower.

SECTION6: MAINTAININGYOURSNOWTHROWER

GearShaft

_ ARNING: Before lubricating, repairing, orinspecting, disengage all clutch levers and stop

engine. Wait until all moving parts have come
to a complete stop. Disconnect the spark plug
wire and ground it against the engine to
prevent unintended starting.

GeneralRecommendations

• Always observe safety rules when performing any
maintenance.

• The warranty on this snow thrower does not cover
items that have been subjected to operator abuse
or negligence. To receive full value from the
warranty, operator must maintain the snow thrower

as instructed in this manual.

• Some adjustments will have to be made
periodically to maintain your unit properly.

• Periodically check all fasteners and hardware to
make sure these are tight.

Lubrication

DriveandShiftingMechanism

• At least once a season or after every 25 hours of
operation, remove rear cover. Lubricate any chains,
sprockets, gears, bearings, shafts, and the shifting
mechanism at least once a season. Use engine oil
ora spray lubricant. Refer to Figure 14.

IMPORTANT:Avoid spillage of oil on rubber friction
wheel and aluminum drive plate.

• Lubricate the gear shaft with 6-in-1 grease (part
number 737-0170) at least once a season, or after

every 25 hours of operation. Refer to Figure 14.

IMPORTANT: Keep all grease and oil off the rubber

friction wheel and drive plate.

Engine

Refer to the engine manual for instructions.

GearCase

The gear case is lubricated with grease at the factory
and it does not require checking.

• If disassembled for any reason, lubricate with 2

ounces of Shell Alvania grease EPR00, part

number 737-0168. Before reassembling, remove

old sealant and apply new sealant.

IMPORTANT: Do not overfill the gear case, since

damage to the seals could result. Be sure the vent plug

is free of grease inorder to relieve pressure.

AugerShaft

• At least once a season, remove the shear pins from

the auger shaft and spray lubricant inside the shaft.
See Figure 16.

Figure 15

13

Shear Pin

_/ Cotter Pin

Figure 16

DischargeChute

The base of the discharge chute and the spirals on the
chute crank should be lubricated at least every 25 hours
of use. Apply the lubricant under the base of the chute
and where the spirals contact the discharge chute. See
Figure 17.

Vent Plug

Wheel DriveControl / AugerControl Lock

The cams on the ends of the control rods which interlock
the wheel drive and auger drive controls must be

lubricated at least once a season or every 25 hours of
operation using a multi-purpose automotive grease. The
cams can be accessed beneath the handle panel. See

Figure 18.

anel

_ / ! _ LubeCams Here

Control Rods ........... ,__

Figure 18

Lube Under Chute Base

Figure 17

AugerBearingsandShaft

• Every season lubricate the auger bearings and the
bearings on the side of the frame with light oil. See to
Figure 16.

• Use oil or spray lubricant into the bearings at the
wheels at least once a season. Remove the wheels,

one side at a time, and clean and coat axles with
multi-purpose automotive grease.

• Lubricate the auger shaft at least once a season. To
do this:

• Remove the shear pins on the auger shaft.

• Oil or spray lubricant inside shaft.

• Carefully spin the auger around by hand to disperse

the lubricant.

• Reinstall the shear pins.

Chute Crank Spirals

FrictionWheelRubber

Follow the instructions below to check the condition of

the friction wheel rubber every 25 hours of operation.

• Remove the six self-tapping screws from the frame
cover underneath the snow thrower.

• Visually inspect the friction wheel rubber for
excessive wear, cracks, or loose fit on the friction
wheel drive hub.

• Also engage the traction control and check ifthe
friction wheel is making contact with friction plate.

Refer to Figure 14. If it does not make contact,

adjust the traction drive cable and recheck the
friction wheel.

• Replace friction wheel rubber if necessary. Refer to

instructions on page 17.

DriveBelts

Follow the instructions below to check the condition of

the drive belts every 50 hours of operation.

• Remove the plastic belt cover on the front of the
engine by removing the three self-tapping screws.

• Visually inspect for frayed, cracked, or excessively
worn out belts.

• Replace belts as necessary as outlined in Service
Section on page 15.

Engine

Follow accompanying engine manual for all engine-
related maintenance issues.

14

SECTION7: SERVICINGYOURSNOWTHROWER

ReplacingBelts

_ ARNING" Before servicing, repairing, or

inspecting, disengage all clutch levers and stop
engine. Wait until all moving parts have come
to a complete stop. Disconnect spark plug wire
and ground it against the engine to prevent
unintended starting.

Augers

The augers are secured to the spiral shaft with two
shear pins and cotter pins. If you hit a foreign object or
ice jam, the snow thrower is designed so that the pins
may shear. Refer to Figure 16.

If the augers do not turn, check ifthe pins have
sheared. Two replacement shear pins and cotter pins
have been provided with the snow thrower. When
replacing pins, spray an oil lubricant into shaft before
inserting new pins.

IMPORTANT: NEVER replace the auger shear pins with
standard hex bolts. Any damage to the auger gearbox
or other components, as a result of doing so, will NOT
be covered by your snow thrower's warranty.

• Disconnect the chute crank assembly at the
discharge chute end by removing the hairpin clip

and the flat washer.

• Remove the plastic belt cover, located near the
engine, by removing the three self-tapping screws
and flat washers that secure it. See Figure 19.

• Remove the large shoulder bolt and washer on the

left hand side of the engine pulley. See Figure 20.

Hairpin Flat Belt Cover Belt Cover

Clip Washer Bolts,

ShavePlateandSkidShoes

The shave plate and skid shoes on the bottom of the
snow thrower are subject to wear. These should be
checked periodically and replaced when necessary.

NOTE: The skid shoes on this machine have two wear

edges. When one side wears out, they can be rotated

180° to use the other edge.

• Remove the six carriage bolts and hex flange
Iocknuts which attach two skid shoes to the snow

thrower on two sides. See Figure 15.

• Reassemble new skid shoes with the hardware
removed earlier. Make certain the skid shoes are

adjusted to be level.

• To remove the shave plate, remove the carriage
bolts and hex flange Iocknuts which attach shave
plate to the snow thrower housing.See Figure 19.

• Reassemble the new shave plate, with heads of
carriage bolts to the inside of the housing. Tighten
securely.

t \ Upper Bolt

Support Tube Bolt Shoulder Bolt

Figure 19

AugerBelt

• Remove the hairpin clip and flat washer from the
ferrule in order to disconnect the auger idler rod
from the brake bracket assembly. See Figure 21.

• Slip the auger control belt (the front belt) off the
engine pulley. See Figure 21.

• Pull the brake bracket assembly towards the cable
guide roller and unhook the auger cable "Z" fitting.

• Remove the upper bolts and lock washers which
attach the auger housing assembly to the frame
assembly using a 9/16" wrench. Refer to Figure 19.

• Separate auger housing from the frame by tilting
the housing forward and pulling up the handles.

• Using a 1/2" wrench, remove the hex screw and
cupped washer from the center of the pulley on the
auger housing. Lift the brake bracket assembly out
of the pulley groove and remove the pulley. See

Figure 22. Be careful not to lose the key.

• Remove and replace auger belt inside belt keepers.

\

\ (remove)

(do not remove)

15

Engine Pulley

DriveBelt

• Unhook the extension spring from the belt cover
plate. See Figure 23.

• Remove drive belt from the engine pulley and
bottom drive pulley.

• Replace belt and reassemble in reverse order.

Shoulder Bolt
and Washer

ERe"

Pulley

Auger Idler

Brake

Assembly

Z Fittinc

Figure 20

_3

_-_Auger Control

Belt

Cable Roller

Brake Bracket Assembly

Belt

m Q • a

Figure 22.

_uger Belt

Idler Pulley

HexScrew,

Cupped
Washer

Belt Cover

/

/

/

Figure 21

• Reassemble pulley to auger housing with hex
screw and cupped washer (cupped side toward the
pulley). Make sure key is in place on shaft and
brake puck is seated in the pulley groove.

• Reassemble belt cover and chute directional

control.

Proper Adjustment: With the auger clutch lever inthe
disengaged position, the top surface of the new belt
should be even with the outside diameter of the pulley.

• To adjust, disconnect ferrule from brake bracket
assembly and thread ferrule in (towards idler) to

increase tension on belt, and out to decrease tension.

NOTE: The brake puck must always be firmly seated in

the pulley groove when auger control is disengaged.

_,____ Extension

-. Spring

..........Drive Belt

Figure 23

• Reassemble the two halves of the unit hooking the
lower portion of the auger housing over the

stationary shoulder bolts in the frame assembly.
Secure the two halves with the two bolts and lock

washers removed earlier.

• Attach the "Z" fitting of the cable into the brake

bracket assembly. Refer to Figure 21.

• Slip the auger control belt over engine pulley.

• Insert ferrule on auger idler rod into bracket

assembly and secure with flat washer and cotter
pin. Reassemble the large shoulder bolt and lock
washer. Refer to Figure 20.

• Reassemble belt cover and chute crank.

16

ChangingFrictionWheelRubber

The rubber on the friction wheel is subject to wear and
should be checked after the first 25 hours of operation,
and periodically thereafter. Replace the friction wheel
rubber if any signs of wear or cracking are found.

• Drain the gasoline from the snow thrower, or place
a piece of plastic under the gas cap.

• Tip the snow thrower up and forward, so that it rests
on the housing.

• Remove six screws from the frame cover
underneath the snow thrower.

• Remove the left wheel from the axle.

• Using a 7/8" wrench, hold the hex shaft and remove

the hex bolts and cupped washer and bearing from

left side of the frame. Refer to Figure 14.

• Holding the friction wheel assembly, slide the hex
shaft out of the left side of the unit. The spacer on

the right side of the hex shaft will fall and the

sprocket should remain hanging lose in the chain.
See Figure 24.

Shift Arm Assembly

• Insert the pin from the shift arm assembly into the
friction wheel assembly and hold assembly in
position. Refer to Figure 24.

Plates

Bearing

Screw_

Hub

Friction Wheel Rubber

Figure 25

• Slide the hex shaft through the left side of the

housing and through the friction wheel assembly.

• Insert the hex shaft through the sprocket and the
spacer. Make certain that the chain engages both
the large and the small sprocket.

NOTE: If the sprocket fell from the snow thrower while

removing the hex shaft, place the sprocket on the hex
shaft. Position the hex hub of the sprocket toward the
friction wheel when sliding the sprocket on to the hex
shaft. See Figure 26.

Figure 24

• Lift the friction wheel assembly out between the
axle shaft and the drive shaft assemblies.

• Remove four screws securing the friction wheel
rubber between the friction wheel plates. See
Figure 25. Discard old rubber.

• Reassemble the new friction wheel rubber to the

friction wheel assembly, tightening the four screws

in rotation and with equal force. SeeFigure 25. It is
important to assemble the rubber on the friction
wheel symmetrically for proper functioning.

Rex

Hex Hub

Spacer

Figure 26

• Secure with the cupped washer and hex bolt
removed earlier.

• Secure the frame cover with six self-tapping

screws. Put the snow thrower down to its normal
operating position.

NOTE: If you placed plastic film under the gas cap, be
certain to remove #.

17

SECTION8: 0FF-SEASONSTORAGE

_ ARNING" Never store engine with fuel in

• If unit is to be stored over 30 days, prepare engine

tank indoors or in poorly ventilated areas,
where fuel fumes may reach an open flame,
spark or pilot light as on a furnace, water
heater, clothes dryer or other gas appliance.

for storage as instructed in the engine manual.

SECTION9: TROUBLESHOOTING

Problem Cause Remedy

Engine fails to start.

Engine runs erratic.

Loss of power.

Engine overheats.

Excessive vibration.

Unit fails
to propel itself.

Unit fails
to discharge snow.

1. Fuel tank empty, or stale fuel.

2. Blocked fuel line.

3. Choke not in ON position

4. Faulty spark plug.

5. Safety key not in ignition switch on engine.

6. Spark plug wire disconnected.

7. Primer button not being used properly.

1. Unit running on CHOKE.

2. Blocked fuel line or stale fuel.

3. Water or dirt in fuel system.

4. Carburetor out of adjustment.

1. Spark plug wire loose.

2. Gas cap vent hole plugged.

3. Exhaust port plugged.

1. Carburetor not adjusted properly.

1. Loose parts or damaged auger.

1. Traction control cable in need of adjustment.

2. Drive belt loose or damaged.

1. Discharge chute clogged.

2.

Foreign object lodged in auger.

3.

Auger control cable in need of adjustment.

4.

Auger belt loose or damaged.

5.

Shear bolt(s) sheared.

• Remove all debris from the exterior of equipment.

• Follow lubrication recommendations on page 13.

• Always store the snow thrower in a clean, dry area.

NOTE: When storing any type of power equipment in

an unventilated or metal storage shed, care should be
taken to rust proof the equipment. Using a light oil or
silicone, coat the equipment, especially any chains,
springs, bearings and cables.

1. Fill tank with fresh gasoline.

2. Clean the fuel line.

3. Move switch to ON position

4. Clean, adjust gap or replace.

5. Insert the key fully into the switch.

6. Connect spark plug wire.

7. Refer to the engine manual.

1. Move choke lever to OFF position.

2. Clean fuel line and fill tank with clean, fresh
gasoline.

3. Drain fuel tank and carburetor. Refill with

fresh fuel.

4. Refer to the engine manual.

1. Connect and tighten spark plug wire.

2. Remove ice and snow from gas cap. Be
certain vent hole is clear.

3. Refer to the engine manual.

1. Refer to the engine manual or have the
carburetor adjusted by an authorized
engine service dealer.

1. Stop engine immediately and disconnect
spark plug wire. Tighten all bolts and nuts. If

vibration continues, have unit serviced by

an authorized service dealer.

1. Adjust traction control cable. Refer to
Adjustments.

2. Replace drive belt.

1. Stop engine immediately and disconnect
spark plug wire. Clean discharge chute and
inside of auger housing.

2. Stop engine immediately and disconnect
spark plug wire. Remove object from auger.

3. Refer to Final Adjustments in Assembly
Section.

4. Refer to Adjustments.

5. Replace shear bolt(s).

NOTE: For repairs beyond minor adjustments listed above, contact the local dealer.

18

MANUFACTURER'S LIMITED WARRANTY FOR:

YaRD.MaNTM

®

Thelimited warranty setforth below is given by MTD LLC with
respectto newmerchandise purchasedandused in the United States
and/or its territories and possessions,and by MTD Products Limited
with respectto newmerchandise purchasedand usedin Canadaand/
or itsterritories andpossessions (either entity respectively, "MTD").

MTDwarrantsthis product (excluding its normal wearpartsas
describedbelow) against defectsin material andworkmanship for a
period of two (2) years commencing on the dateof original purchase
andwill, at its option, repair or replace,free of charge, any partfound
to bedefective in materials or workmanship. This limited warranty
shallonly apply if this product hasbeenoperatedandmaintained in
accordancewith the Operator's Manualfurnished with the product,
andhas not beensubject to misuse, abuse, commercial use, neglect,
accident, improper maintenance,alteration, vandalism, theft, fire,
water, or damagebecauseofother peril or natural disaster. Damage
resulting from the installation or use of anypart, accessoryor
attachment notapproved by MTDfor usewith the product(s) covered
bythis manual will void your warranty as to any resulting damage.

Normal wearpartsare warranted to befreefrom defects in material
andworkmanship for a period ofthirty (30) daysfrom the dateof
purchase. Normalwear partsinclude, but arenot limited to items
suchas: batteries, belts, blades, bladeadapters, grass bags, rider

deckwheels, seats,snowthrower skid shoes, friction wheels, shave
plates,augerspiral rubberandtires.

HOWTOOBTAINSERVICE:Warranty serviceisavailable, WITH
PROOFOFPURCHASE,through your local authorized service dealer.
Tolocatethe dealerin your area;

Inthe U.S.A.:

Checkyour Yellow Pages,or contact MTD LLCat P.O.Box 361131,
Cleveland,Ohio44136-0019, or call 1-800-800-7310 or 1-330-220-
4683 or log on to our Web site at www.mtdproducts.com.

In Canada:
ContactMTDProducts Limited, Kitchener,ONN2G4J1, or call 1-

800-668-1238 or log onto our Web site atwww.mtdcanada.com.
This limited warranty does not provide coverageinthe following

cases:

a. Theengine or component partsthereof. Theseitems

maycarry aseparatemanufacturer's warranty. Referto

applicable manufacturer's warranty for terms and
conditions.

b. Log splitter pumps, valves,andcylinders havea

separateone-yearwarranty.

c. Routinemaintenanceitems such as lubricants, filters,

bladesharpening,tune-ups, brakeadjustments, clutch

adjustments, deckadjustments, and normal
deterioration of the exteriorfinish due to useor

exposure.

MTDLLC, P.O. BOX361131 CLEVELAND,OHIO44136-0019; Phone: [phone]

MTDProductsLtd., P. O. BOX1386, KITCHENER,ONN2G4J1; Phone:[phone]

d. Servicecompleted bysomeoneother thanan authorized

servicedealer.

e. MTD does not extend anywarranty for products sold or

exported outside ofthe UnitedStatesand/or Canada,
andtheir respective possessionsand territories, except
thosesoldthrough MTD's authorized channelsof export

distribution.

f. Replacementparts that are not genuine MTD parts.
g. Transportation chargesand service calls.
h. If Products areusedcommercially. (MTD may

separatelyoffer Limited CommercialWarrantieson
certain selectproducts. Askyour dealeror retailerfor
details or contact MTDServicefor more information.)

No implied warranty, including any implied warrantyof

merchantabilityof fitnessfora particularpurpose,applies after

the applicableperiodof expresswrittenwarrantyaboveasto the

partsas identified.No other expresswarranty,whetherwritten or
oral, exceptasmentionedabove, given byanypersonor entity,
includinga dealer or retailer, with respectto anyproduct,shall
bindMTD. Duringthe periodof thewarranty, the exclusiveremedy
isrepair or replacementof theproductassetforth above.

The provisionsasset forthinthis warrantyprovidethe soleand

exclusiveremedyarisingfrom thesale. MTD shallnot he liable for
incidentalor consequentiallossor damage including,without
limitation, expensesincurredforsubstituteor replacementlawn
careservicesor for rentalexpensestotemporarily replacea

warranted product.

Somejurisdictions do notallow the exclusion or limitation of
incidentalor consequential damages,or limitations on how long an
impliedwarranty lasts,sothe aboveexclusions or limitations maynot

apply to you.

In no eventshall recovery of any kindbegreater thanthe amount of

the purchaseprice of the product sold. Alteration of safety features

ofthe product shall void this warranty. Youassume the risk and
liability for loss, damage,or injury to you and your property and/or to
others and their property arising out ofthe misuse or inabilityto use

the product.
This limited warranty shall not extendto anyone otherthanthe

original purchaseror to the personfor whom it waspurchased as a
gift.

HOWLOCALLAWSRELATETOTHIS WARRANTY:This limited

warranty givesyou specific legalrights, and you mayalso haveother

rightsthat vary in different jurisdictions.
IMPORTANT:Ownermust presentOriginal Proof of Purchaseto

obtainwarranty coverage.

19

Forinformationonlightsandhandle
panelsrefertopages30and31./

Voir /es pages 30 et 31 pour tout
renseignement concernant le tableau de
bord et les phares.

63

34

Flats (#6) parallel to rear when installing engagement
handles in the engaged position as shown./

Placez les parties plates (#6) paraflelernent a I'arriere
lots de I'installation des manettes d'enclenchement a la

position engagee (representee).

27

51

Refer to assembly
instructions in the

owners manual

for correct

adjustment./

Consultez les

instructions

concernant le

reglage correct

dans la notice
d'utifisation.

31

24

51

94

3

8

30

1

8 29

A 63 32

103

23

61

31

93

54

53

77

42

40

52

56

51

102

19

24

@

5

103

20

REF
NO.
N° DE
REF

10
11
12
13
14
15
16
18

19
21
22
23
24
25
26
27
28

29
30

31
32
33
34
35
36
37
38
4o
41
42
44
46
47
48
49
50
51
52
53
54
56

57
58

61
62

63
77

78
79

80
81

82
83
84
87
89
9o
91
92
93
94
98
99

100
101
102
103

1
2

3
4
5
6
7
7
8
9

PART
NO.
N° DE
PIECE

720-0232
710-0351
705-5218
705-5219
747-0877
748-0362

684-0102
684-0103
710-0599
711-0653
712-0116
712-3010
748-0363
712-0324
714-0507
732-0184
732-0193
735-0199A
736-0105
732-0145
746-0952
746-0950A
747-0983A
736-0509
784-5619A
784-5679
784-5680
784-5681
784-5682

! 710-0458

749-0989A
710-0805
749-0990A

749-0991
710-0276
731-0851A
710-0895
731-0846C
731-1313C
731-0903D
736-0159
746-0902
746-0903
784-5594
784-5604
684-0053B
714-0104
710-0451
720-0201A
726-0100
736-0185

714-0101
736-0231

712-04064
711-0677

710-1625
741-0475

710-1878
736-0506A
712-04063
712-3027
736-0275
747-0997
710-3015
747-0624
720-0284
705-5266
784-5123
736-0242
710-0572
750-0963
732-0746
710-0459A
725-0157
646-0012
710-1879
710-0597

DESCRIPTION

Shift Knob

Truss Mach B-Tapp Scr #10-16 x .50 Gr. 5

Engagement Handle RH Black
Engagement Handle LH Black

Cam Rod
Cam Handle Lock

Handle Panel Ass'y w/tilt
Handle Panel Support Ass'y w/o slot
Hex Wash S-Tapp Scr 1/4-20 x .50
Clevis Pin .31 Dia. x 1.0" Lg.
Hex Nut 3/8-24 Gr. 5

Hex Nut 5/16-18 hd. Gr. 5
Cam Lock Pawl

Hex Ins. Locknut 1/4-20
Cotter Pin 3/32 x .75

Extension Spring
Compression Spring .39 ID x .88 Lg
Rubber Bumper
Cupped Washer .401 ID x .870 OD x .063
Compression Spring .36 DIA x 1.0" LG.

Clutch Cable

Trigger Assembly

Lower Shift Rod

Washer (special)

Shift Lever
LH Handle Support Brkt. 5/8"

RH Handle Support Brkt. 5/8"
LH Handle Support Brkt. 3/8"
RH Handle Support Brkt. 3/8"
Carriage Bolt 5/16-18 x 1.75" Lg.

LH Upper Handle
Hex Cap Scr. 5/16 - 18 x 1.50" Lg. Gr. 5

RH Upper Handle
Lower Handle

Carriage Bolt 5/16-18 x 1.00" Lg
Chute Flange Keeper
Hex HL Index Washer Screw 1/4-15 X .75
Upper Chute Remote Tilt

Cable Guide
Lower Chute Remote Tilt
Flat Washer .349 ID x .879 OD x .063
Chute Control Cable 66"

Chute Control Cable w/clip
Cable Bracket Chute Tilt

Chute Tilt Handle
Lower Chute Crank

Int. Cotter Pin .072 x 1.13" Lg.
Carriage Bolt 5/16-18 x .75 Gr. 2

Knob 1.0 x 3.2
Push Nut 3/8" Rod
Flat Washer .375 ID x .738 OD X.063
Internal Cotter Pin
Flat Washer .344 ID x 1.125 OD x .125

Hex Fig. L-Nut 1/4-20 Gr. F Nylon

Adjustment Ferrule

Oval C-Sunk Screw #10-24 x 1.75
Plastic Bushing .380 ID

Hex Screw 3/8-16 x 1.75 Gr.5 w/patch
Contour Washer
Hex Fig. L-Nut 5/16-18 Gr. F Nylon
Hex L-Flanged Nut 1/4-20 Gr. "F"

Flat Washer .344 ID x .688 OD x .065
Upper Shift Rod

Hex Screw 1/4-20 x .75" Lg. Gr. 5
Upper Chute Crank Assembly

Wingnut Knob, 5/16-18

Upper Chute Crank Support
Lower Chute Crank Brkt.

Cupped Washer .340 ID x .872 OD x .06
Carriage Bolt 5/16-18 x 2.50

Connector - Shift Rod

Torsion Spring .44 ID

Hex Scr 3/8-24 x 1.50 Gr. 5
Cable Tie

Auger/Drive Cable Assembly

Hex Screw 3/8-16 x .880 Gr. 5
Hex Screw 1/4-20 x 1.00 Gr. 5

DESCRIPTION

Bouton

Vis de renforcement taraudee no. 10-16 x 0,50 Qual.5

Poignee d'entraTnement CD noir
Poignee d'entratnement CG noir

Tige de came

Came
Panneau

Ensemble de support de panneau sans fente

Vis autotaraudeuse a rondelle hex. de 1/4-20 x 0,50
Axe d'attelage 0,31 Dia. x 1,0 po. de Ig.

E,'crou hexagonal 3/8-24 Qual. 5
Ecrou hexagonal 5/16-18 Qual. 5

Cliquet
Ecrou de blocage 1/4-20

Goupille fendue 3/32 x 0,75
Ressort d'extension

Ressort de compression 0,39 DI x 0,88 po de Ig.
Pare _chocs en caoutchouc

Rondelle creuse 0,401 DI x 0,870 DE x 0,063
Ressort de compression 0,36 Dia. x 1,0 po de Ig
C&ble d'embrayage

C&ble a chenilles de direction

Tige de changement de la vitesse - inferieur

Rondelle - speciale
Levier de changement de la vitesse

Support de guidon-gauche 5/8 po
Support de guidon-droit 5/8 po

Support de guidon-gauche 3/8 po
Suppport de guidon-droit 3/8 po
Boulon a collet carre 5/16-18 x 1,75 po de Ig
Guidon-superieur CG

Visa t_te hex 5/16 _18 x 1,50 po de Ig Qual. 5

Guidon-superieur CD
Guidon-inferieur

Boulon ordinaire de 5/16-18 x 1,00 po de Ig
Garde-bride de la goulotte

Vis taraudee &t_te hexagonale 1/4-15 x 0,75

Partie superieur noir de la bouche d'evacuation
Guide de la c&ble

Partie inferieur noir de la bouche d'evacuation
Rondelle plate 0,349 DI x 0,879 DE x 0,063

C&ble de la commande de la bouche d'evacuation 66
C&ble de la commande de la bouche d'evacuation

Support de c&ble
Poignee de la bouche d'evacuation
Manivelle de la goulotte
Goupille fendue 0,072 x 1,13 po. de Ig.
Boulon ordinaire 5/16-18 x 0,75 Qual. 2

Bouton 1,0x 3,2
Ecrou pour tige de 3/8 po

Rondelle plate 0,375 DI x 0,738 DE x 0,063
Goupille fendue - Int.
Rondelle plate 0,344 DI x 1,125 DE x 0,125
Contre-ecrou a embase 1/4-20 Qual. F nylon

Virole de reglage
Vis No. 10-24x 1,75

Manchon en plastique de 0,38 po de D.I.

Visa t_te hex 3/8-16 x 1,75 Qual. 5 avec pastille

Rondelle
Contre-ecrou a embase 5/16-18 Qual. F nylon
Contre-ecrou & embase 1/4-20 Qual. "F"

Rondelle plate 0,344 DI x 0,688 DE x 0,065
Tige de changement de la vitesse - superieur
Visa t_te hex 1/4-20 x 0,75 po de Ig. Qual. 5

Manivelle de la goulotte superieure

Bouton 5/16-18

Support de la manivelle de la goulotte superieure

Support de la manivelle de la goulotte inferieur

Rondelle creuse 0,340 DI x 0,872 DE x 0,060

Boulon ordinaire 5/16-18 x 2,50

Raccord - tige de changement de la vitesse

Ressort de torsion 0,44 DI
Visa t_te hexagonale 3/8-24 x 1,50 Qual. 5

Attache c&ble

Ensemble de c&ble d'embrayage/commande
Visa t_te hex 3/8-16 x 0,880 Qual. 5

Vis a t_te hex 1/4-20 x 1,0 Qual. 5

9009-fld

4.22.05

21

54

82

60 17

Torque to 20-30 in./Ibs./
Serrez a un couple de 20-30 po-/b.

38

12

/

i "31

33

30

33

98

63 70

78 72

When rebuilding gear box fill g half
completely with grease 838-0168./Pour

remonter /a boTte d'engrenages, rempfissez
completement une moitie avec de/a graisse no.
838-0168.

26 1O0

24

/ /

lOO

67

73

Shave plate should
ride slightly above
ashpalt. Set to

81

maximum for gravel driveways./

59

56

La plaque de r_c/age dolt _tre
legerement au-dessus du

63

26

32

goudron. Reglez-/a au maximum
en cas d'aflees graviflonnees.

lOO

.48

26

84

9O

%

26

87

26

85

84

22

REF
NO.

N° DE
REF

1

2
3

5
7

8
9

10
11
12

13
14

15
16
17

18

19
20
21

22
23

24
26

27
28
29

30
31

32
33

34
38
43
45

46
48

52
53

54
56
58

59
60
61

63
65
67

68
69

70
71
72

73
74
76

77
78

79

PART
NO.

N° DE
PII_CE

736-0159
710-0597

736-0169
720-0284

710-3008
784-5711
737-0168
731-0903D

721-0328
731-0846C

710-0276
741-0475

784-5123
731-1696A
736-0242

710-0528
712-04064
731-0851A

736-0271
712-3004A

710-0726
714-04040
731-05163

731-05162
741-0494
714-0126

741-04024
712-04063
736-03046A

05244A
711-0640

710-0451
790-00181

737-0318
710-3168

710-0389
784-5710

712-04065
715-0118
684-0090A

784-5076
721-0325

618-0246
714-0126

711-1133
716-0111

721-0145
741-0217
741-0184

736-0291
717-0299
736-0266

717-1425
738-0275

714-0135

DESCRIPTION

Flat Washer .344 ID x .875 OD
Hex. Scr. 1/4-20 x 1.00 Gr. 5

Lockwasher 3/8" ID
Handle Knob Assembly

Hex Hd Cap Scr. 5/16-18 x .75 Gr. 5
Chute Bracket

Shell Alvania Grease (3 oz.)
Extended Lower Black Plastic Chute

Ultra Grey Loctite #5699
Upper Black Plastic Chute

Carriage Bolt 5/16-18 x 1.00" Lg
Plastic Bushing .380 ID

Chute Brkt.
Chute Adapter

Cupped Washer .345 ID x .88 OD x .06
Hex Screw 5/16-18 x 1.25

Hex Flange L-Nut 1/4-20 Gr. F Nylon
Chute Flange Keeper
Lockwasher 5/16" ID

Flange L-Nut 5/16-18 Gr. 5 Nylon
Hex Wash HD Tap Scr 5/16-18 x .75

Bow Tie Cotter Pin
Spacer 1.5 x 1.0 ID x 1.0" Lg.
Spacer 1.5 x 1.0 ID x 2.5" Lg.

Flange Bushing 1.05 ID x 1.16 OD
#9 HI-Pro Key 3/16 x 3/4 Dia HT

Self-Aligning Bearing .875 ID
Hex Fig. L-Nut 5/16-18 Gr. F Nylon

Flat Washer 1.010 x 1.88 x .060
Bearing Housing

Belt Keeper Studs 3/8-16 x 2.75
Carriage Bolt 5/16-18 x .75

Drift Cutter
Snowthrower Housing Ass'y

Shave Plate
Arctic Grease

Carriage Bolt 3/8-16 x 1.00 Gr. 5
Carriage Bolt 3/8-16 x .75" Lg.

Gear Housing Support Plate 1x 3/16
Hex Flange L-Nut 3/8-16 Gr. F Nylon
Spring Spirol Pin Heavy - 5/16 dia x 1.7
Blower Fan Ass'y Complete

Gear Housing Support Bracket
Barbed Plug

Spiral Axle
Gear Housing Half - RH
#9 HI-Pro Key 3/16 x 3/4 Dia HT

Auger Drive Shaft
Snap Ring for .875 dia. shaft

Oil seal for .875 ID Garlock (76 x 6133)
Sleeve Bearing .875 ID

Thrust Bearing .88 ID x 1.44 OD x .078
Flat Washer .88 ID x 1.40D x .125

Worm Gear LH Double Thread
Flat Washer 1.5 ID x 2.00D x .03

Worm Gear LH Double Thread (Bronze)
Worm Gear Shaft

#91 Woodruff Key 1/4 x 3/4 Dia.

DESCRIPTION

Rondelle plate 0,344 DI x 0,875 DE
Vis &t_te hex. 1/4-20 x 1,00 po de Ig. Qual. 5
Rondelle frein 3/8" DI
Bouton

Vis &t_te hex. 5/16-18 x 0,75 Qual. 5
Support d'6vacuation

Graisseur (3oz.)
Partie inf. noir de la bouche d'_vacuation plastique

Loctite n°. 5699
Partie sup. noir de la bouche d'6vacuation
Boulon ordinaire 5/16-18 x 1,00 po de Ig

Coussinet plastique 0,380 DI
Support de la bouche d'_vacuation

Adaptateur
Rondelle creuse 0,345 DI x 0,88 DE x 0,06
Vis &t_te hex. 516-18 x 1,25

Contre 6crou hex 1/4-20 Qual. F nylon
Garde-bride de la goulotte
Rondelle frein 5/16 DI
Contre-6crou & embase 5/16-18

Vis &t_te hex et rondelle 5/16-18 x 0,75
Goupille fendue

Entretoise 1,5 x 1,0 DI x 1,0 po de Ig.
Entretoise 1,5 x 1,0 DI x 2,5 po de Ig.

Coussinet 1,05 DI x 1,16 DE
Clavette Hi-Pro n° 9 - 3/16 x 3/4 diam

Roulement autoaligner 0,875 DI
Contre-_crou & embase 5/16-18 Qual. F nylon

Rondelle plate 1,010 x 1,88 x 0,06
BoTtler de roulement

Goujons du protecteur de la courroie 3/8-16 x 2,75
Boulon ordinaire 5/16-18 x 0,75

Virole de r6glage
Logement du chasse-neige

Grattoir
Graisse Arctic

Boulon ordinaire 3/8-16 x 1,00 Qual. 5
Boulon ordinaire 3/8-16 x 0,75

Support du carter d'engrenages 1 x 3/16 x 4-3/8
Contre 6crou hex 3/8-16 Qual. F nylon
Goupille en spirale 5/16 dia x 1,75 po de Ig

Ventilateur du chasse-neige complet
Support du carter d'engrenage

Bouchon
Essieu en spirale

Carter d'engrenage au moiti6 - droit
Clavette Hi-Pro n° 9 - 3/16 x 3/4 diam
Arbre d'entraTnement

Jonc d'arr&t pour arbre de 0,875 dia.
Joint d'_tanch6it6 d'huile (76 x 6133)

Palier & douille 0,875 DI
Palier a butte 0,88 DI x 1,44 DE x 0,078
Rondelle plate 0,88 DI x 1,4 DE x 0,125

Vis sans fin a double filetage gauche
Rondelle plate 1,5 DI x 2,0 DE x 0,03

Vis sans fin a double filetage - gauche bronze
Support du carter d'engrenage
Clavette Woodruff no 91 1/4 x 3/4

* See chart on next page./Voir le tableau & la page procha_ne

Continued on next page/Suite & la page prochaTne

23

REF
NO. NO.

N° DE N° DE
RI_F PII_CE

80 618-0247

618-0435

81 710-1260A
82 712-0429

83 714-0135
84 750-04020

85 741-0192
87 738-04155
90 05845C

784-0315A

91 741-0192
92 737-3000

96 618-0257

618-0436

98 784-5697

100 *
101 749-1117

102 731-2635
103 731-2643

104 710-0458

DESCRIPTION

Gear Housing Half LH
Gear Housing Half LH (w/grease fitting hole

Hex Flange Scr. 5/16-18 x .75
Hex Ins. L-Nut 5/16-18

#91 Woodruff Key 1/4 x 3/4 Dia.
Spacer

Flange Bearing
Shear Bolt 5/16-18 x 1.75

Bearing Housing
Bearing Housing
Flange bearing w/flats

Grease Fitting (optional)
Worm Gear Box Ass'y
Worm Gear Box Ass'y (w/grease fitting)

Reversible Slide Shoe
Augers

Support Tubing (33" & 45" Only)
Cleanout Tool Mount

Cleanout Tool
Carriage Bolt 5/16-18 x 1.75

DESCRIPTION

Carter d'engrenages - moiti6 - gauche
Carter d'engrenages - moiti6 - gauche

(avec trou pour raccord graisse)
Vis & t6te hexagonale 5/16-24 x 0,75

Contre-6crou de blocage 5/16-18
Clavette Woodruff n° 91 1/4 x 3/4

Entretoise
Roulement & bride
Boulon de cisaillement 5/16-18 x 1,75

BoTtler de roulement
BoTtler de roulement

Roulement & brides
Raccord de graisse (en option)

BoTted'assemblage de vis sans fin
BoTted'assemblage de vis sans fin

(avec raccord graisse)
Sabot coulissant r_versible

Tarieres
Tuyau (33 poet 45 po seulement)

Support-outil de d6gagement de la goulotte
Outil de d6gagement de la goulotte

Boulon ordinaire 5/16-18 x 1,75

31A-8012

4.29.05

AUGER HOUSING COMPONENTS/COMPOSANTS DU LOGEMENT DES TARI[_RES

SIZE DESCRIPTION AUGER LH AUGERS RH A,UGERS AUGER SHAFT SHAVE

TAILLE HOUSING TARIERES TARIERES ARBRE DES PLATE

28"/28 po Logement Standard

28"/28 po Robuste avec tuyau

30"/30 po Logement Standard

30"/30 po Robuste avec tuyau

30"/30 po Logement Troy Bilt

33"/33 po Logement Standard

33"/33 po Robuste avec tuyau

33"/33 po Logement robuste avec tuyau 684-04015 684-04151 684-04152 738-04158 784-5714A

45"/45 po Robuste avec tuyau

45"/45 po Robuste avec tuyau

Standard Housing* 684-0091B 684-04151 684-04152 738-04156 784-5716A

Heavy Duty w/brace 684-0164A 684-04151 684-04152 738-04156 784-5716A

Standard Housing* 684-0092B 684-04151 684-04152 738-04157 784-5715A

Heavy Duty w/brace 684-0165A 684-04151 684-04152 738-04157 784-5715A

Troy Bilt Housing 684-04006 684-04151 684-04152 738-04157 784-5715A

Standard Housing* 684-0093B 684-04151 684-04152 738-04158 784-5714A

Heavy Duty w/brace 684-0166A 684-04151 684-04152 738-04158 784-5714A

Troy Bilt Heavy Duty w/brace

Troy Bilt

Heavy Duty w/brace 684-0155A 684-04151 684-04152 738-04159 784-5696B

Troy Bilt Heavy Duty w/brace 684-04008 684-04151 684-04152 738-04159 784-5696B

* with or without grease fititngs
* avec ou sans raccords de graissage

LOGEMEN.T GAUCHE DROIT TARIERES PLAQUE DE

DES TARIERES RACLAGE

N/A = Not available

N/D = Non disponible

24

15

10

6

7

Torque to 21 ft./Ibs, max-

imum, cupped washer

should be flat./

Serrez a un couple de 21 .......-_

pHb maximum. La

REF
NO.
N°DE

REF

20

10
11

12
13

14
15

16
17

18
19

1

2
3

4
5

6
7

8

9

PART

NO.
N°DE

PII_CE
712-0717

712-04063
618-0281A

710-0459A
711-0677

712-0116
714-0104

732-0858
736-0174

736-3008
738-0281

747-0980
756-0178

784-0385A
754-0222A

756-0243
736-0242

710-0371
736-0169

711-0640

\

16

17

\

18

DESCRIPTION

Nut Insert 3/8-16 UNC
Hex Fig. L-Nut 5/16-18 Gr. F Nylon

Brake Bracket Ass'y (900 Series)
Hex Scr 3/8-24 x 1.50 Gr. 5

Adjustment Ferrule
Hex Nut 3/8-24 Gr. 5

Int. Cotter Pin .072 x 1.13" Lg.
Extension Spring .470 Dia. x 4.75

Wave Washer .625 ID x .885 OD x .015
Flat Washer .344 ID x .75 OD x .120

Shoulder Scr .625 Dia x .170
Auger Idler Rod

Flat Idler Pulley

Auger Idler Bracket

V-Belt 1/2 x 44" Lg.
1/2" V-Pulley .875 ID x 10.12 OD

Cupped Washer .345 ID x .88 OD x .06
Hex Screw 5/16-18 x .88
Lockwasher 3/8" ID

Belt Keeper Studs 3/8-16 x 2.75

13

20

Ecrou ins@er 3/8-16 UNC
Contre-ecrou & embase 5/16-18 Qual. F nylon

Support du frein (series 900)
Vis & t@e hexagonale 3/8-24 x 1,50 Qual. 5

Virole de reglage
Ecrou hexagonal 3/8-24 Qual. 5

Goupille fendue 0,072 x 1,13 po. de Ig.
Ressort d'extension

Rondelle ondulee 0,625 DI x 0,885 DE x 0,015
Rondelle plate 0,344 DI x 0,75 DE x 0,120

Vis & epaulement dia 0,625 x 0,170 po
Tige de tension de la tariere
Poulie de tendeur plate

Support de tension de la tariere
Courroie trapezofdale 1/2 x 44 po de Ig

Poulie de 1/2 po 0,875 DI x 10,12 DE
Rondelle creuse 0,345 D! x 0,88 DE x 0,06

Vis & t6te hexagonale 5/16-18 x 0,88
Rondelle frein 3/8" DI

Goujons du protecteur de la courroie 3/8-16 x 2,75

19

DESCRIPTION

14

31 A-9003

4.22.05

25

86

43

85 17

16

9

77

72

/

51

49

29

/23

z6

50

25

59

86 14 85 43 31

83 _--_s _j81

8O

_ _, o4

73

_82

26

REF
NO.

N° DE
RI_F

1
2
3

4a
4b

4c

5
6

7
8

9

10
11

12
13

14
15

16
17

18
19

20
21

22
23

24
25
26

27
29

30
31

32
33
34

35
36

37
38

39
40

41
42
43

44
45

46
47

48
49

50
51
52

53
54

55
56

57

58A
58B

58

PART
NO.

N° DE

PIECE

618-0279
618-0280

618-0282D
618-04178
718-04034

710-0896
684-04103

684-0118
684-0119
684-0122

684-0161
684-0162

710-0195
710-0538

710-0599
710-0726

710-0788
710-1652
710-1879

710-3001
710-3008

710-3103
710-3180

711-04279
711-1193

711-1194
712-0116
712-0138

712-0413
712-0717

712-3017
712-3010

713-0284
713-0286
713-04015

714-0101
714-0104

714-0115
714-0388

716-0136
717-0302

732-0121
732-0209
736-0119

736-0158
736-0160

736-0163
736-0217

736-0242
736-0300

736-0329
736-0623
737-04027

737-0318
737-3000

738-0143
738-0279

738-0924
741-0163A

08253B
741-0919

DESCRIPTION

LH Dog Assembly
RH Dog Assembly

Steering Shaft Assembly
Wheel Ass'y Bearing 6.0" OD

Friction Wheel Bonded
Hex Wash. Hd. TT Scr. 1/4-14 x .625

Shift Ass'y Rod
Actuator Auger Bracket Ass'y

Actuator Drive Bracket Ass'y
32T Sprocket Ass'y

Shift Arm Ass'y
Support Bracket Ass'y

Hex Scr 1/4-28 x .625" Lg
Hex L-Bolt 5/16-18 x .62

Hex Wash S-Tapp Scr 1/4-20 x .50
Hex Wash Hd Tap Scr. 5/16-18 x .75

Hex Bolt 1/4-20 x 1.00
Hex Wash Hd TT Scr. 1/4-20 x .625

Hex Hd. C-Sunk Scr. 3/8-16 x.880 Gr. 5
Hex Hd. C-Sunk Scr. 3/8-16 x .880 Gr. 5

Hex Bolt 5/16-18 x .75" Lg. Gr. 5
Hex Hd Cap Scr. 5/16-18 x 2.0 Gr. 5

Hex Screw 5/16-18 x 1.75" Lg.
Hex Drive Shaft

Actuator Shaft
Actuator Drive Shaft

Hex Nut 3/8-24
Hex Nut 1/4-28
Hex Jam Locknut 5/8-18 Gr. 5 Nylon

Nut Insert 3/8-16 UNC
Hex Nut 3/8-16
Hex Nut 5/16-18 hd. (Gr. 5)

#41 Chain 1/2" pitch x 36 links- Endless
#420 Chain 1/2" pitch x 40 links-Endless

10T Sprocket #41 x .500
Internal Cotter Pin

Int. Cotter Pin 5/16 DIA
Cotter Pin 1/8 x 1.0

No. 61 Hi-Pro Key 3/16 x 5/8
E-ring .875 diam.

Aluminum Drive Plate
Idler Extension Spring

Extension Spring .47 OD x 2.03 Lg.
L-Wash 5/16 ID
Lockwasher 5/16 ID
Flat Washer .531 ID x .930 OD

Flat Washer 1.03 ID x 1.62 OD x .03
Lockwasher Heavy 3/8" ID

Cupped Washer .345 ID x .88 OD x .06
Flat Washer .385 ID x .87 OD x .06

L-Wash 1/4 ID
Flat Washer .64 ID x 1.24 OD x .06

Lubricant - LPS 2 Industrial Strength
Grease:Arctic: EP NLGI 1-58F

Grease Fitting
Shld. Scr..500 Dia. x .335" Lg.

Drive Plate Spindle
Hex Shld.Scr.1/4-28 x .375

Bearing Hsg. Ass'y.
Brg. Housing 1.85" ID

Ball Bearing .787 ID x 1.85 OD x .56

DESCRIPTION

Bride gauche
Bride droite

Arbre de direction
Roulement 6,0 po diam.

Roue de friction
Vis taraud6e 1/4-14 x 0,625

Tige de commande
Support

Support
Pignon-32 dents

Bras de commande
Support

Vis & t6te hexagonale 1/4-28 x 0,625 po Ig.
Boulon hex 5/16-18 x 0,62

Vis autotaraudeuse a rondelle hex. de 1/4-20 x 0,50
Vis autotaraudeuse 5/16-18 x 0,75 po

Vis &t6te hex 1/4-20 x 1,00
Vis taraud_e 1/4-20 x 0,625

Vis &t_te hex. 3/8-16 x 0,880 Qual. 5
Vis a chapeau a six pans de 3/8-16 x 0,880 po de Ig
Boulon hex. 5/16-18 x 0,75 po de Ig. Qual. 5

Vis & t_te hex. 5/16-18 x 2,0 Qual. 5
Vis at6te hex. 5/16-18 x 1,75 po de Ig.

Arbre d'entraTnement
Arbre

Arbre d'entraTnement
Ecrou hexagonal 3/8-24

Ecrou hexagonal 1/4-28
Contre-_crou de blocage 5/8-18 Qual. 5

E_crouinserer 3/8-16 UNC
Ecrou hex 3/8-16
Ecrou hexagonal 5/16-18 Qual. 5
ChaTne n° 41, pas de 1/2 pox 36 maillons
ChaTne n° 420, pas de 1/2 pox 40 maillons
Pignon, 10 dents

Goupille fendue - Int.
Goupille fendue 5/16 DIA.

Goupille fendue 1/8 x 1,0
Clavette Hi-Pro No 61-3/16 x 5/8

Bague 0,875 dia.
Plaque d'entraTnement en aluminium

Ressort ext6rieur de tendeur
Ressort d'extension 0,47 DE x 2,03 po de Ig

Rondelle frein 5/16 DI
Rondelle frein 5/16 DI

Rondelle plate 0,531 DI x 0,930 DE
Rondelle plate 1,03 DI x 1,62 DE x ,03
Rondelle frein 3/8 DI

Rondelle creuse 0,345 DI x 0,88 DE x 0,060
Rondelle plate 0,385 DI x 0,87 DE x 0,06

Rondelle frein 1/4 DI
Rondelle plate 0,64 DI x 1,24 DE x 0,06

Lubrifiant- LPS Industriel
Graisse

Raccord de graissage
Visa 6paulement dia. 0,500 pox 0,335 po de Ig

Fusee de plaque d'entraTnement
Vis & 6paulement 1/4-28 x 0,375
BoTtier& roulement & billes

Logement du roulement 1,85 DI
Roulement & billes 0,787 DI x 1,85 DE x 0,56

27

Continued on next page/Suit_ & la page prochaTne

REF
NO.

N°DE
REF

59
60

61
62

63
64

65
66

67
68

69
70

71
72

73
74

75
76

77
78

79
8O

81
82

83
84

85
86

87

PART

NO.
N° DE

PIECE

741-04025
741-0225

741-0563
741-04076

741-0748
746-0949A

746-0951
747-0973

750-0903
750-0997

750-1302A
756-0344

756-0625

J784-0379

784-0380
784-0384

784-0403
784-0404

790-00162
784-0406

784-0407
738-1164A

738-1165A
738-1166A

714-0151A
741-0246A
734-0255

05244A
712-04065

712-04063

DESCRIPTION

Self aligning brg. 1.0 ID
Hex Flange Bearing .630 ID

Ball Bearing w/snap ring
Ball Bearing .5625 ID x 1.3750 x .437

Flange Bushing .500 ID x .627 OD
Steering Cable

Auger Idler Cable
Drive Clutch Rod

Split Spacer 1/2 x 5/8 x 2.69
Spacer .625 ID x 1.00D x .23

Spacer .67251D x 1.125OD x 2.485
1/2" "V" Pulley .625 ID x 7.50 OD
Cable Guide Roller

Upper Frame Cover
Lower Frame Cover

Auger Cable Bracket Guide
Shift Bracket

Bearing Retaining Bracket
Transmission Frame Ass'y (900)

Frame Support Bracket
Axle Brg. Support Bracket

Axle.995 x 14.10" Lg (30" & 33")
Axle .995 x 12.6" Lg. (28")

Axle .995 x 20.4" Lg. (45")
See chart below.

Klik Pin
Bearing 1.0 ID x 1.127 OD x 1.00

Air Valve
Bearing Housing

Flange L-Nut 3/8-16 Gr. F Nylon
Flange L-Nut 5/16-18 Gr. F Nylon

DESCRIPTION

Palier A alignement automatique
Roulement & bride hex de 0,630 DI

Roulement a billes avec bague
Roulement & billes 0,5625 DI x 1,3750 x 0,437
Coussinet 0,500 DI x 0,627 DE
C&ble

C&ble
Tige d'entra_nement

Entretoise 1/2 x 5/8 x 2,69
Entretoise 0,625 DI x 1,0 DE x 0,23
Entretoise 0,6725 DI x 1,125 DE x 2,485 po de Ig.

Poulie de 1/2 PO 0,625 DI x 7,50 DE
Galet de guidage

Couvercle du ch&ssis sup@ieur
Couvercle du ch&ssis inf_rieur

Support
Support
Support de retenue de la roulement

B&ti (900)
Support

Support de roulement
Essieu 0,995 x 14,10" Lg. (30 po & 33 po)

Essieu 0,995 x 12,0" Lg. (28 po)
Essieu 0,995 x 20,4" Lg. (45 po)

Voir le tableau ci-dessous.
Goupille & d_clique

Roulement 1,0 DI x 1,127 DE x 1,00
Soupape &air

BoTtler de roulement
Contre-6crou a embase 3/8-16 Qual. F nylon

Contre-_crou a embase 5/16-18 Qual. F. nylon

831-9154

5.22.05

Model Wheel Assembly Description Tire Rim
Modele Ensemble de roue Description Roue Jante

31AE9M3 ........ 634-0225-XXXX (LH) .......... 16 x 6.5 x 8 X-Trac .......... 734-2031 ......... 734-1124-XXXX

............. 634-0226-XXXX (RH) .......... 16 x 6.5 x 8 X-Trac .......... 734-2031 ......... 734-1124-XXXX

31AE9M6 ........ 734-1531 -XXXX .............. 16.5 x 4.8 Snow Hog ........ 734-1530 ......... 734-1532-XXXX

31AE9N6 ........ 634-0225-XXXX (LH) .......... 16 x 6.5 x 8 X-Trac .......... 734-2031 ......... 734-1124-XXXX

............. 634-0226-XXXX (RH) .......... 16 x 6.5 x 8 X-Trac .......... 734-2031 ......... 734-1124-XXXX

31AE903 ........ 634-0225-XXXX (LH) .......... 16 x 6.5 x 8 X-Trac .......... 734-2031 ......... 734-1124-XXXX

............. 634-0226-XXXX (RH) .......... 16 x 6.5 x 8 X-Trac .......... 734-2031 ......... 734-1124-XXXX

31AE9P31 ....... 734-1593-XXXX .............. 16 x 6.5 Snow Hog ......... 734-1525 ......... 734-1124-XXXX

31AE9P3J ....... 634-0225-XXXX (LH) .......... 16 x 6.5 x 8 X-Trac .......... 734-2031 ......... 734-1124-XXXX

............. 634-0226-XXXX

31AE9P6 ........ 634-0225-XXXX

............. 634-0226-XXXX

31AE9P9 ........ 634-0225-XXXX

............. 634-0226-XXXX

(RH) .......... 16 x 6.5x 8 X-Trac .......... 734-2031 ......... 734-1124-XXXX

(LH) .......... 16 x 6.5 x 8 X-Trac .......... 734-2031 ......... 734-1124-XXXX

(RH) .......... 16 x 6.5x 8 X-Trac .......... 734-2031 ......... 734-1124-XXXX

(LH) .......... 16 x 6.5 x 8 X-Trac .......... 734-2031 ......... 734-1124-XXXX

(RH) .......... 16 x 6.5 x 8 X-Trac .......... 734-2031 ......... 734-1124-XXXX

28

5.26.04

/

Torque to 325-550 in.lbs./

Couple de 325-550 po-lb.

4

Engine is for reference only
and may not resemble the en-
gine on your snowthrower. /

Le moteur est represente a ti-

I

!

29_

35

23 18

26

2 Torque to 200-450 in.lbs./

Couple de 200-450 po-lb.

tre indicatif seu/ement et peut

Re pas resembler au moteur

de votre souffleuse.

REF
NO.

N° DE
REF

"15

* 23

* 33

* 34
* 35

* For 10 & 11 HP/pour 10 et 11 HP
** For 12 & 13 HP/pour 12 et 13 HP

PART
NO,

N° DE
PIECE

1

629-0071

*2

710-1008
710-0502A

3

710-0607

4

731-2531

5

736-0264

6

712-04064

7

710-0602

8

732-0705

9

736-0173

11

736-0322

12

710-0191

13

710-0237

14

712-0116
710-0672
710-1245B

17

714-0118

18

732-0303

20

736-0217

21

736-0242

22

737-0318
738-0982
738-0215A

24

748-0234

25

754-0131

26

756-0240

27

756-0241 B

28

684-0123A

29

784-5726
748-0418

736-0159
750-1148A
717-0882A

Extension Cord 10 Ft.
Hex L-Wash TT Scr. 3/8-16 x 1.8

Hex Washer Scr 3/8-16 x 1.25
Hex Wash HD S-Tapp Scr 5/16-18 x .50

Plastic Belt Cover
Flat Washer .330 ID x .630 OD x .0635

Hex Fig. L-Nut 1/4-20 Gr. F Nylon
Hex Wash Hd Tapp Scr 5/16-18 x 1.00

Cable Control Wire
Flat Washer .28 ID x .74 OD x .063
Flat Washer .450 ID x 1.250 OD x .164

Hex Screw 3/8-24 x 1.25 Gr. 8 Special
Hex Screw 5/16-24 x .625 Gr. 5

Hex Nut 3/8-24 Gr. 5 Nylon
Hex HD. Cap Scr. 5/16-24 x 1.25 Lg. Gr 5

Hex Screw 5/16-24 x .875 Gr. 5 Lock
Square Key 1/4x 1/4x 1.50" Lg.

Brake Return Ext. Spring 3.18" Lg.
Lockwasher Heavy 3/8" ID

Cupped Washer .340 ID x .872 OD x .06
Grease Arctic

Shoulder Screw .498 x 3.245 x 3/8-16
Shoulder Screw .498 Dia x 3.00

Shoulder Spacer .25 THK
V-Belt 3/8 x 35.5" Lg.
Flat Idler w/flanges 3.00D
Double Groove Engine Pulley
Belt Cover Bracket Ass'y

Idler Bracket
Spacer .33 ID x 1.01 OD x .36

Flat Washer .349 ID x .879 OD x .063
Spacer 1.02 x 1.63 x .1425

Engine Spacer .560 Thick

DESCRIPTION

DESCRIPTION

Corde 10 pied de Ig.

Vis taraud6e 3/8-16 x 1,80
Vis taraudee 3/8-16 x 1,25 po

Vis auto-taraudeuse hexagonal 5/16-18 x 0,50
Couvercle de courroie

Rondelle plate 0,330 DI x 0,630 DE x 0,0635
Contre-ecrou a embase 1/4-20 Qual. F nylon

Vis auto-fileteuse a t_te hex et rondelle 5/16-18

Fil de commande de la c&ble
Rondelle plate 0,28 DI x 0,74 DE x 0,063

Rondelle plate 0,450 DI x 1,25 DE x 0,164
Visa t_te hexagonale 3/8-24 x 1,25 Qual. 8 spec.

Visa t6te hexagonale 5/16-24 x 0,625 Qual. 5
Ecrou hexagonal 3/8-24 Qual. 5 nylon
Vis a t6te hexagonal 5/16-24 x 1,25 po de Ig Qual. 5
Visa t_te hexagonale 5/16-24 x 0,875 Qual. 5
Clavette 1/4 x 1/4 x 1,50 po de Ig

Ressort d'alimentation 3/8 x 3,18
Rondelle frein 3/8 DI
Rondelle creuse 0,340 DI x 0,872 DE x 0,060

Graisse

Vis epaul6e 0,498 x 3,245 x 3/8-16

Visa epaulement 0,498 Dia x 3,00
Entretoise epaul6e
Courroie trapezoidale 3/8 x 35,5 po de Ig
Tendeur plate avec collet 3,0 DE
Poulie moteur a double gorges
Support de la couvercle de courroie
Support de tendeur

Entretoise 0,33 DI x 1,01 DE x 0,36
Rondelle plate 0,349 DI x 0,879 DE x 0,063
Entretoise 1,02 x 1,63 x 0,1425
Entretoise du moteur-epaisseur 0,560

310-9002

5.22.05

29

Hole for mounting heated grip toggle

Chute tilt cut-out/

Ouvertures pour goulotte incfinable.

switch./Trou de montage du
commutateur a culbuteur pour

poignees chauffees.

I

8

STYLE 3

STYLE 6

@

Ground wire/
Fil de terre _ _

19 _'_

17

Attache to loose hangine wire
under fuel tank on engine./

/_attacher au fil metallique qui
pend dessous le reservoir du

moteur.

31

(_ _ _38 2

34 5 8"___ "- ._ 3

'_ 33

3O

REF
NO.

N° DE
REF.

PART
NO.

N° DE
Pll_CE

STYLE3

731-1737A
731-0061

DESCRiPTiON

Black Handle Panel (*)
Black Handle Panel (,,,,)

DESCRiPTiON

Panneau-noir (*)
Panneau-noir (i.,)

10
12

13
15

16
17
18

19
20
21

22
23

25
26
27

28
31

32
33
34

36
38
39

40

4

5

6
7
8

9

731-1873A
731-2564

731-2606

STYLE 6

731-2516
731-2519

731-2298
731-1582A

731-04068
725-1658

725-1759
712-0693

725-1672
629-0059

747-1136
710-1003
716-0398

725-1756

13359

710-0276
710-0559
712-0138

712-0271
712-3010
725-0586

725-1300
736-0119

736-0329

725-1301
625-0007

731-1364
710-1240

712-04063
725-1669

710-0451
735-0225
705-5217

736-0226

Yellow Handle Panel (g=)
Yellow Handle Panel (+)

Black Handle Panel (**)

Grey Handle Panel (*)
Grey Handle Panel (,,,,)

Black Handle Panel (,.[])
Black Handle Panel (*)
Black Handle Panel (+)

Bulb #890, 12 V, 27 Watt
Bulb, #886, 12 V, 50 Watt (Style 3 w/heated grips)

Hex Nut
Headlight Housing

Wire Harness

Retainer
Hex Tapp Wash Hd. Scr. #10 x 5/8

Lock Ring - Toggle Switch

Toggle Switch,Single Throw (heated grips)

Mounting Lamp Bracket

Carriage Bolt 5/16-18 x 1.00" Lg

Hex Screw 1/4-28 x 1.75 Gr 5
Hex Nut 1/4-28 Gr 5

Sems Hex Nut 1/4-20

Hex Nut 5/16-18 hd. Gr. 5
Lamp Housing

Sealed Beam 18 Watt CGE #4414-1

L-Wash 5/16 ID
L-Wash 1/4 ID

Ground Wire
Top Mount 18 watt Lamp Ass'y (sealed beam)

Top Mounting Halogen Lamp Assembly

Halogen Lamp Housing
Phillips Pan Hd. Scr. M4 x 16mm

Hex Flange Locknut 5/16-18 Gr. F Nylon
Lamp/Lens Housing Ass'y

Carriage Bolt 5/16-18 x .75
Grommet .38 IDX .50 OD X .12

Lamp Mounting Brkt.
FlatWasher .474 IDx .879 OD x .064

Panneau4aune (l=)
Panneau4aune (+)

Panneau-noir (**)

Panneau-gris (*)
Panneau-gds (,,.,)

Panneau-noir (u)
Panneau-noir (*)

Panneau-noir (+)
Bulbe n° 890

Bulbe n° 886 (style 3 avec poign&e chauff&e)
#crou & six pans
Phare-carter
Faisceau de fil

Attache
Vis n° 10x 5/8

Bague - commutateur &culbuteur

Commutateur &culbuteur
Support de phare

Boulon ordinaire de 5/16-18 x 1,00 po de Ig

Vis & t_te hex. 1/4-28x 1,75 Qual. 5

E,"crou hexagonal 1/4-28 Qual. 5
Ecrou Sems hex 1/4-20

Ecrou hexagonal 5/16-18 Qual. 5
Logement du phare

Phare-scelle (CGE no 4414-1, 18watt)
Rondelle frein 5/16 DI
Rondelle frein 1/4 DI
Filde terre

Phare (18 watt)
Phare&iode

BoTtierdu phare &iode
Vis Phillips & t&te cylindrique M4 x 16mm
Contre-6crou & embase 5/16 - ill. 18 Qual. F

BoTtierdu phare/optique

Boulon ordinaire 5/16-18 x 0,75
,,Grummeb_0,38 DIx 0,50 DE x 0,12
Support de montage du phare

Rondelle plate 0,474 DI x 0,879 DE x 0,064

w/light cut out and chute tilt cut out

avec ouvertures pour phare et pour gou/otte incfinable
w/light cut out & w/o chute tilt cut out

avec ouvertures pour phare, sans ouverture pour goulotte inclinable

[]

w/hole for top mounting light
avec trou de montage du phare

Ill

w/hole for top mounting light and chute tilt cut out
avec trou de montage du phare et pour goulotte inclinable

+

w/light cut out, chute tilt cut out & heated grips
avec ouvertures pour phare et gou/otte incfinab/e et poignees chauffees

31

HP36

5.3.05