Yard-Man 31AE6GHF500, 31AE6GLF500, 31AE6GPF500, 31AE6GQF500 Operator's Manual

Safety ° Assembly ° Operation ° Adjustments ° Maintenance °Troubleshooting ° Parts Lists ° Warranty

O P RA-rO R'S MANUAL

Two-Stage Snow Thrower

READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION

Warning: Thisunitisequippedwithaninternalcombustionengineandshouldnotbeusedon ornearanyunimprovedforest-covered,brush- coveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwitha sparkattestermeetingapplicablelocalor statelaws(if any), If a sparkarresterisused,it shouldbemaintainedineffectiveworkingorderby the operator,IntheStateof Californiatheaboveisrequiredbylaw (Section4442oftheCaliforniaPublicResourcesCode),Otherstatesmayhavesimilarlaws,Federallawsapplyonfederallands,A sparkattester forthemufflerisavailablethroughyournearestengineauthorizedservicedealeror contacttheservicedepartment,P.O,Box361131Cleveland,

Ohio44136-0019,

ForUSCustomers: MTDLLC,P.O.BOX361131CLEVELAND,OHIO44136-0019

ForCanadianCustomers:MTD ProductsLtd.,P.O.Box1386,KITCHENER,ONTARION2G4J1

PRINTEDIN U,S,A,

IMPORTANT

772C0778

6/3/2005

This Operator's Manual is an important part of your new snow thrower. It will help you assemble,

prepare and maintain the unit for best performance. Please read and understand what it says.

Table of Contents

Safety Labels ...................................................... 3

Safe Operation Practices ................................... 4

Setting Up Your Snow Thrower .......................... 6

Operating Your Snow Thrower ......................... 10

MakingAdjustments ......................................... 14

Finding and Recording Model Number

BEFOREYOU STARTASSEMBLING YOURNEW EQUIPMENT, please locatethe modelplate onthe equipmentand copythe themodel number andthe serial numberto the sample model

plate providedto the right.You can locatethe modelplate by standing atthe operatingposition and looking down atthe

frame.

Maintaining Your Snow Thrower ...................... 16

Off-Season Storage .......................................... 20

Trouble Shooting .............................................. 21

Warranty ............................................................ 22

Illustrated Parts Lists ....................................... 23

Model Number Serial Number

Num6ro de mod61e Num6ro de s6rier

XXXXXXXXXXX XXXXXXXXXXX

•,,A .... m,,,.\f CLEVELAND, OH 44136

MTD LLC

Y_IIHUIMZrIN_//MTD PRODUCTS LIMITED

........... UL KITCHENER, ON N2G 4Jl

USA-www.mtdproducts.com 1-800-800-7310 CAN-www.mtdcanada. com 1-800-668-1238

Customer Support

Please do NOTreturn the unit to the retailer from which it was purchased,

without first contacting Customer Support.

Ifyou havedifficulty assemblingthis productor haveany questionsregarding thecontrols, operationor maintenanceof this unit,

pleasecall a CustomerSupport Representative.

For US Customers: 1-330-220-4MTD (4683)or 1-800-800-7310 ForCanadian Customers: 1-800-668-1238

Pleasehaveyour unit'smodel numberand serial number readywhen you call. See previoussection to locate this information.

Youwill beaskedto enterthe serial numberin orderto processyour call.

ChuteClean-out

Tool

CS00071

STOP

A chute clean-out tool isfastened to the top of the auger housingwith a mountingclip. The

tool is designedto clear a chuteassembly of ice and snow.

Thisitemis fastenedwith a cabletie at the factory.Cut the cable tie beforeoperatingthe

snowthrower.

WARNING: Never useyour

handsto clear a clogged chute

assembly.Shut off engine and

remainbehind handles until

all movingparts havestopped

beforeusing theclean-out tool

to clear the chuteassembly.

WARNING

Thissymbol points out important safety

instructions which,

ifnotfollowed,could endangerthe per- sonalsafety and/or

propertyof yourself and others.Readand

followall instructions

inthis manual before attemptingto operate

this machine.Failure to complywith these

instructionsmay

resultin personal

injury.Whenyou see this symbol.

HEED ITS WARNING! Your Responsibility

Restrictthe use of this power machine

to persons who read,

understand and follow thewarnings

and instructions

inthis manual and onthe machine.

WARNING: Engine Exhaust,some of its constituents,andcertain vehiclecompo-

nentscontain or emit chemicals knownto Stateof Californiato causecancerand birth defectsor other reproductiveharm.

DANGER: This machinewas builtto be operatedaccordingto the rulesfor safe operation inthis manual.As with anytype of powerequipment, carelessnessor error onthe part ofthe operator can result in seriousinjury.This machine iscapable of amputatinghands andfeet andthrowing objects.

Failureto observethe followingsafety instructionscould resultin serious injury or death.

WARNING

i out importantsafety i instructionswhich,

i if notfollowed,could i endangerthe per-

sonalsafetyand/or propertyofyourself

andothers. Readand

followall instructions

inthis manual before attemptingto operate

i this machine.Failure ! to complywith these

i instructionsmay i result inpersonal

i injury.When you see I this symbol.

i HEED ITS WARNING!

;;Your Responsibility

i Restricttheuse

i of this powermachine

to personswho read,

understand andfollow the warnings

and instructions inthis manual

andon the machine.

Training

1. Read,understand,andfollowallinstructionsonthe 1. machineandin themanual(s)beforeattemptingto

assembleandoperate.Keepthis manualinasafe placefor futureandregularreferenceandfor orderingreplacement

parts. 2.

2. Befamiliarwithall controlsandtheir properoperation. Knowhowto stopthe machineanddisengagethemquickly.

3. Neverallowchildrenunder14 yearsoldto operatethis machine.Children14yearsoldandovershouldreadand understandtheoperationinstructionsand safetyrulesin 3. thismanualandshouldbetrainedandsupervisedbya parent.

4. Neverallowadultsto operatethis machinewithoutproper instruction.

5. Thrownobjectscancauseseriouspersonalinjury.Plan 4. yoursnow-throwingpatternto avoiddischargeof material

towardroads,bystandersandthe like.

6. Keepbystanders,helpers,petsandchildrenatleast 75feet 5. fromthe machinewhileit isin operation.Stopmachineif

anyoneentersthearea. 6.

7. Exercisecautiontoavoidslippingor falling,especially 7. whenoperatinginreverse.

Preparation

Thoroughlyinspectthe areawherethe equipmentisto be used.Removealldoormats,newspapers,sleds,boards,

wiresand otherforeignobjects,whichcouldbetripped over orthrownbythe auger/impeller. Alwayswearsafetyglassesor eyeshieldsduringoperation andwhile performinganadjustmentorrepairto protectyour eyes.Thrownobjectswhich ricochetcancauseserious injurytothe eyes.

Do notoperatewithoutwearingadequatewinterouter garments.Donotwearjewelry,longscarvesorother looseclothing,whichcould becomeentangledin moving parts.Wearfootwearwhich willimprovefootingonslippery

surfaces. Useagroundedthree-wireextensioncordand receptacle

forall unitswithelectricstartengines. Adjustcollectorhousingheighttocleargravel orcrushed

rocksurfaces. Disengageallcontrolleversbeforestartingthe engine.

Neverattemptto makeanyadjustmentswhileengineis running,exceptwherespecificallyrecommendedinthe operator'smanual.

Letengineandmachineadjustto outdoortemperature beforestartingto clearsnow.

Toavoidpersonalinjuryor propertydamageuseextreme careinhandlinggasoline.Gasolineisextremelyflammable andthe vaporsareexplosive.Seriouspersonalinjurycan occurwhengasolineis spilledonyourselforyour clothes, whichcanignite.Washyourskinand changeclothes immediately.

a. Useonlyan approvedgasolinecontainer. b. Extinguishallcigarettes,cigars, pipesandothersources

ofignition.

c. Neverfuel machineindoors. d. Neverremovegascap oradd fuelwhilethe engineis hot

or running.

e. Allowengineto coolat leasttwo minutesbeforerefuel-

ing.

f. Neveroverfill fueltank. Filltankto nomorethanY2inch

belowbottomoffiller neckto providespacefor fuel expansion.

g. Replacegasolinecap andtightensecurely. h. Ifgasolineis spilled,wipe itoff theengineand equip-

ment.Movemachinetoanotherarea.Wait5 minutes beforestartingtheengine.

i. Neverstorethe machineorfuel containerinsidewhere

there isan openflame,sparkor pilotlight (e.g.furnace,

waterheater,spaceheater,clothesdryeretc.).

j. Allowmachinetocoolat least5 minutesbeforestoring.

Operation

1. Donot puthandsorfeetnearrotatingparts,inthe auger/impellerhousingor chuteassembly.Contactwiththe

rotatingpartscanamputatehandsandfeet.

2. The auger/impellercontrolleveris asafetydevice.Never bypassitsoperation.Doingsomakesthe machineunsafe

andmaycausepersonalinjury.

3. The controlleversmustoperateeasilyin bothdirections

andautomaticallyreturntothe disengagedpositionwhen

released.

4. Neveroperatewitha missingor damagedchuteassembly. Keepall safetydevicesin placeandworking.

5. Neverrunan engineindoorsor in a poorlyventilatedarea. Engineexhaustcontainscarbonmonoxide,anodorlessand

deadlygas.

6. Donotoperatemachinewhile underthe influenceof alcohol

or drugs.

7. Mufflerandenginebecomehotandcan causeaburn.Do nottouch.

8. Exerciseextremecautionwhenoperatingonor crossing

gravelsurfaces.Stayalert for hiddenhazardsortraffic.

9. Exercisecautionwhenchangingdirectionandwhileoperat- ingon slopes.

10.Planyoursnow-throwingpatternto avoiddischargetowards windows,walls,carsetc.Thus,avoidingpossibleproperty damageor personalinjury causedbyaricochet.

11.Neverdirectdischargeatchildren,bystandersand petsor allow anyonein frontofthe machine.

12.Donotoverloadmachinecapacitybyattemptingto clear snowat toofast ofa rate.

13.Neveroperatethis machinewithoutgoodvisibility or light. Alwaysbe sure of yourfootingand keepa firmholdonthe

handles.Walk,neverrun.

14.Disengagepowerto the auger/impellerwhentransportingor

notin use.

15.Neveroperatemachineat hightransportspeedsonslippery surfaces.Lookdownandbehindand usecarewhen

backingup.

16.Ifthe machineshouldstartto vibrateabnormally,stopthe engine,disconnectthesparkplugwireand groundit against the engine.Inspectthoroughlyfordamage.Repairany damagebeforestartingandoperating.

17.Disengageallcontrolleversandstopenginebeforeyou

leavethe operatingposition(behindthehandles).Wait untilthe auger/impellercomesto a completestop before uncloggingthe chuteassembly,makinganyadjustments,or inspections.

18.Neverputyourhandin thedischargeor collectoropenings. Alwaysuse the clean-outtoolprovidedto unclogthe dis- chargeopening.Donot unclogchuteassemblywhileengine

isrunning.Shut offengineand remainbehindhandlesuntil

all movingpartshavestoppedbeforeunclogging.

19.Useonlyattachmentsandaccessoriesapprovedbythe

manufacturer(e.g.wheelweights,tire chains,cabsetc.).

20. If situationsoccurwhich arenotcoveredin this manual,use careand goodjudgment.Call customerassistanceforthe

nameof yournearestservicingdealer.

Maintenance & Storage

1. Nevertamperwithsafetydevices.Checktheirproper operationregularly.

2. Disengageall controlleversandstoptheengine.Waituntil theauger/impellercometo a completestop.Disconnectthe sparkplugwireand groundagainsttheengineto prevent unintendedstartingbeforecleaning,repairing,orinspecting.

3. Checkbolts and screwsforpropertightnessat frequent intervalstokeepthe machinein safeworkingcondition. Also,visuallyinspectmachineforanydamage.

4. Do notchangethe enginegovernorsettingor over-speed theengine.Thegovernorcontrolsthemaximumsafe operatingspeedoftheengine.

5. Snowthrowershaveplatesand skidshoesare subjectto wearanddamage.Foryoursafetyprotection,frequently checkallcomponentsandreplacewith originalequipment manufacturer's(OEM) partsonly."Useof partswhichdo

notmeetthe originalequipmentspecificationsmayleadto improperperformanceandcompromisesafety!"

6. Checkcontrolsperiodicallytoverify theyengageand disengageproperlyandadjust,if necessary.Referto the adjustmentsectioninthis operator'smanualfor instructions.

7. Maintainor replacesafetyandinstructionlabels,as neces- sary.

8. Observeproperdisposallawsandregulationsfor gas,oil, etc.to protectthe environment.

9. Priorto storing,run machinea few minutesto clearsnow frommachineand preventfreezeupof auger/impeller.

10.Neverstorethe machineorfuel containerinsidewhere thereisan openflame,sparkor pilot lightsuchas a water

heater,furnace,clothesdryeretc.

11.Alwaysreferto theoperator'smanualfor properinstructions onoff-seasonstorage.

Do not modify engine Toavoidseriousinjuryordeath,donot modifyengineinany

way.Tamperingwiththegovernorsettingcan leadto a runaway engineandcauseit tooperateatunsafespeeds.Nevertamper withfactorysettingof enginegovernor.

Notice regarding Emissions Engineswhicharecertifiedto complywithCaliforniaandfederal

EPAemissionregulationsforSORE(SmallOff RoadEquipment) arecertifiedtooperateonregularunleadedgasoline,andmay includethefollowingemissioncontrolsystems:EngineModifica- tion(EM)andThreeWayCatalyst(TWC)ifso equipped.

ces

WARNING

endangerthe per- sonalsafety and/or

property of yourself and others. Readand

followall instructions in this manual before

attemptingto operate this machine. Failure

to complywith these instructionsmay

result in personal injury.When you see

Ihis symbol.

HEED IT'S WARNING!

_our Responsibility Restrictthe use

ofthis powermachine to personswho read,

understand andfollow the warnings

and instructions in this manua

and onthe machine.

NOTE:Referencesto rightorleftsideofthe

snowthroweraredeter- minedfrombehindthe

unitintheoperating position.

Figure 1

IMPORTANT:Thesnowthrowerisshippedwithoil andWITHOUTGASOLINE.Afterassembly,referto separateenginemanualfor properfuelandengineoil

recommendations.

1. Observethelowerareaof the snowthrowertobe surebothcablesarealignedwithrollerguidesbefore

pivotinghandleupward, a. Pullupand backon upperhandleas shownin

Figure1.Alignupperhandlewiththe lowerhandle,

b. Tightenhandknobssecuringupperhandleto

lowerhandle,

2. Removewingnutand hexscrewfromchutecontrol assemblyandclevispinandcotterpinfromchute supportbracket.SeeFigure2. Positionthechute assembly(forward-facing)overthechutebase.

3. Placechuteassemblyontochutebaseand secure chutecontrolassemblytochutesupportbracketwith clevispinandcotterpin removedearlier.SeeFigure3.

NOTE:ThisOperator's Manualcoversseveral

models,handlepanels,

i lightsandchutecranks

aresomefeaturesthat mayvarybymodel.

Notallfeaturesrefer- encedinthismanual

areapplicabletoall snowthrowermodels.

I NOTE:Tworeplace-

mentaugershearpins

i areincludedwiththis

manual(orstowed intheplastichandle

i panel).RefertoAugers

intheMaintainance

i Sectionformore i informationregarding

shearpinreplacement.

Figure 2

Figure 3

4, Finishsecuringchutecontrolassemblytochute

supportbracketwithwingnut andhexscrewremoved earlier,SeeFigure4,

5, Checkthatall cablesareproperlyroutedthroughthe

cableguideon topoftheengine,SeeFigure5,

Theextensioncord isfastenedwitha cabletieto the rear oftheaugerhousingforshippingpurposes,Cutthecable

tieand removeit beforeoperatingthesnowthrower,

CAUTION:Priortooperatingyour

snowthrower,refertoAugerControl

Teston page13.Readandfollow all

instructionscarefully,andperform alladjustmentsto verifyyoursnow throwerisoperatingsafelyand properly.

Figure 4

Priorto operating your snowthrower,

referto Auger Control Teston page 13.

Read and follow all instructionscare-

fully and perform all adjustmentstoverify

your unit isoperating safelyand properly.

Figure 5

Shear Pin Storage

An areafor convenientshearpin storageis locatedunder theplasticdashpanel,SeeFigure6,

Figure 6

WARNING

Neveruse your hands

to clean snow and

icefrom the chute

assemblyor auger

housing.

Drift Cutters (If Equipped)

Driftcuttersshouldbeusedwhenoperatingthesnow throwerinheavydriftconditions,

• Onmodelsso equipped,driftcuttersare assembledto theaugerhousinginverted,SeeFigure7,

• Removethecarriageboltsbyunthreadingthehex nutswhichsecurethem,and reinstallthedriftcutters

facingforwardbeforeoperatingthesnowthrower. Referto Figure8,

• Securetothe augerhousingwithcarriageboltsand hexnutspreviouslyremoved,SeeFigure9,

If yourunitis notequippedwithdriftcutters,youmay contactCustomerSupportas instructedonpage2for informationregardingpriceand availability,

SnowThrowerModel DriftCutterKit: Allmodels- OEM-390-679

Figure 7

IMPORTANT

Underany circum-

stance do not exceed manufacturer'srecom-

mended psi. Equaltire pressureshouldbe

maintainedat all times.

Excessivepressure

i when seatingbeads

maycausetire/rim assemblyto burst

with forcesufficientto cause seriousinjury.

i Referto sidewallof i tire for recommended

i pressure.

Figure 8

Figure 9

Figure 10

Clean-Out

Tool

Clean-Out Tool

Theclean-outtool is mountedtothe rearoftheauger housingandis designedtocleara cloggedchute.Refer topage11forinstructionson howtoproperlyuseit.

NOTE: This itemisfastenedwith acabletie tothe rear oftheaugerhousingatthe factory.Cutthecabletie

beforeoperatingthesnowthrower.

,_ WARNING:Neveruseyourhandsto

cleansnowandice fromthe chute assemblyor augerhousing.

Skid Shoes

Positiontheskid shoesbasedon surfaceconditions. Adjustupwardforhard-packedsnow.Adjustdownward

whenoperatingongravelorcrushedrocksurfaces.

Your Snow

Tire Pressure (Pneumatic Tires)

Thetiresareover-inflatedforshippingpurposes. Checkthetirepressurebeforeoperatingthesnow

thrower.Refertothetiresidewallfortiremanufacturer's recommendedpsianddeflate(or inflate)thetiresas necessary.

NOTE:If thetirepressureis notequalin bothtires,the unitmaynottravelin astraightpathandthe shaveplate maywearunevenly.

General Recommendations

Alwaysobservesafetyruleswhenperforming anymaintenance.

Thewarrantyon thissnowthrowerdoesnotcover itemsthathavebeensubjectedtooperatorabuse or negligence.To receivefullvaluefromwarranty, operatormustmaintainthe snowthroweras

instructedhere.

3. Someadjustmentswillhaveto bemadeperiodically tomaintainyourunitproperly.

4. Periodicallycheckall fastenersandmakesurethese aretight.

WA RNING

Under anycircum, stance do not exceed

manufactureCs recom:

mendedpsi.Equal tire pressureshould be

maintained at all times,

when seatingbeads

maycausetire/rim assemblytoburst

with forcesufficienttO

cause seriousinjury.

Referto sidewallOf

tire forrecommended

i I ii_ii ii i _ i i

Know Your Snow Thrower

HeatedHandles Switch(en option)l-

Drive Control

.ShiftLever

Four-Way ChuteControFM

JgerControl

WARNING

Read, understand, andfollow all instruc-

Lionsand warnings

onthe machineand in thismanual before

operating.

Useextreme care when handling

gasoline.Gasoline is extremelyflammable

andthe vapors are explosive.Neverfuel

the machine indoors or while the engine

is hotor running. Extinguishcigarettes,

cigars,pipes and other sources of

ignition.

Headlig

ElectricStart

GasCa

Oil

1 If Equipped

Figure 11

Nowthatyouhavesetup yoursnowthrowerfor opera- tion,getacquaintedwithits controlsandfeatures.These aredescribedbelowandillustratedin Figure11.This knowledgewillallow youto use yournewequipmentto itsfullestpotential.

NOTE: Fordetailedstartinginstructionsandmore informationonall enginecontrols,refertotheseparate enginemanualpackedwithyour unit.

Shift Lever

Theshiftleverislocatedon therightside ofthehandlepanel.Placetheshiftlever intoany of eightpositionstocontrolthe directionof travelandgroundspeed.

Forward Yoursnowthrowerhassixforward(F)

speeds,withpositionnumberone (1) beingtheslowestspeed.

Reverse Yoursnowthrowerhastwo reverse(R)

speeds,withpositionnumberone (1) beingtheslowerspeed.

5 4 3

t 2

F1 R1

WheelSteering Control

EngineControls

RecoilStarter

ElectricStarter Outlet

Primer

Ignition

Key

Choke

Control

Clean-Out

Handle

tool

Throttle

Control

Choke Control

I111

Thechokecontrolisfoundontherearof theengineand isactivatedbyrotatingtheknobclockwise.Activatingthe chokecontrolclosesthe chokeplateon thecarburetor andaidsinstartingthe engine.

Throttle Control

Thethrottlecontrolis locatedonthe engine. It regulatesthespeedoftheengineand willshutoff theenginewhenpusheddown completely.

Primer

Depressingthe primerforcesfuel directly intothe engine'scarburetortoaidin cold- weatherstarting.

Oil Fill

Engineoil levelcanbecheckedandoil addedthroughtheoil fill.

q;::b,

Auger Control

AUGER

CONTROL

• Tochangethe directioninwhichsnowisthrown,

squeezethe buttononthejoy-stickandpivotthe

joy-stickto the rightorto the left.

• Tochangethe angle/distancewhichsnowisthrown, pivotthejoy-stickforwardor backward.

Wheel Steering Controls

Theleftand rightwheelsteeringcontrolsarelocatedon theundersideofthehandles.Squeezetherightcontrolto turnright;squeezetheleftcontroltoturnleft.

NOTE:Operatethesnowthrowerin openareasuntilyou

arefamiliarwiththesecontrols.

Theaugercontrolislocatedonthe left handle.Squeeze thecontrolgripagainstthehandleto engagethe augers andstartsnowthrowingaction.Releasetostop.

Drive Control/Auger Control Lock

f DRIVE _

CONTROL

Thedrivecontrolis locatedontherighthandle.Squeeze thecontrolgripagainstthehandleto engagethe wheel drive.Releasetostop. Thedrivecontrolalsolockstheaugercontrolsoyoucan operatethechutedirectionalcontrolwithoutinterrupting thesnowthrowingprocess.If theaugercontrolisen- gagedsimultaneouslywiththe drivecontrol,theoperator canreleasetheaugercontrol(onthe lefthandle)and theaugerswillremainengaged.Releasebothcontrolsto stoptheaugersandwheeldrive.

IMPORTANT:Alwaysreleasethedrivecontrolbefore changingspeeds.

Four-Way Chute Control TM

CHUTE DIRECTIONAL CONTROL

CHUTETILTDOWN

JPUSHBUTTONJ

CHUTEROTATE_.

LEFT "q

JPUSH BUTTONJ

CHUTEROTATE

RIGHT

_. CHUTETILTUP j

Thechutedirectionalcontrolislocatedon theleftsideof thedash panel.

Ignition Key

Theignitionkeymustbe insertedandsnappedinplace

inorderfortheengineto start. Removetheignitionkeyto preventunauthorizeduseof equipment.DoNOTattempt

toturnthekey.

Clean-Out Tool

WARNING:Neveruseyour handsto

clearacloggedchuteassembly.Shut offengineandremainbehindhandles

untilall movingpartshavestopped beforeunclogging.

Releaseboththe augercontroland thedrive/auger

controllock.

2. Stoptheenginebymovingthethrottletothestop position.

3. Removetheclean-outtoolfromthe mountingclip.

4. Usethe shovel-shapedendof the clean-outtoolto removeanysnowandice inthechuteassembly.

5. Re-fastenthe clean-outtoolto themountingclipon

therearofthe augerhousingand restartengine.

6. Whilestandingin theoperator'sposition(behindthe snowthrower),engagethe augercontrolfora few secondsto clearany remainingsnowor icefromthe

chuteassemblybeforecontinuingtoclearsnow.

Heated Handles Switch (If Equipped)

Thisswitchis locatedonthe rightsideofthe snow throwerdashpanel.Toactivatetheheatedhandles, togglethe switchto the rightto generateheatwithinthe

handlegrips.Toggletheswitchto thelefttotheOFF positionafterusingthesnowthrower.

NOTE:Theheatedhandlesgripsarea complimentto,

nota substitutefor,propercoldweatherouterwearfor theoperator'shands.Itis recommendedthatthe snow throweroperatorweargloves/mittensto avoidextremities ofwinterwhileoperatingthisequipment.

WARNING

The operation of

any snowthrower can result inforeign

objects beingthrown

intothe eyes, which candamage your eyesseverely.Always

wear safetyglasses while operating the

snowthrower,or while performing anyadjust- ments or repairson it.

throwerwhile starting engineor operating

snowthrower. Never run engine indoors or

in enclosed,poorly ventilatedareas. En-

gine exhaustcontains carbon monoxide,an

odorless and deadly gas. Keep hands,feet,

hairand looseclothing awayfrom any moving

parts onengine and snowthrower.

Servicetheenginewithgasolineandoil asinstructedin theseparateenginemanualpackedwithyour unit,Read instructionscarefully.

!iii i iii i ii!i/ iiii

WARNING

Starting The Engine

1, Attachsparkplugwireto sparkplug.Makecertainthe

metalloopon theendofthesparkplugwire(inside therubberboot)is fastenedsecurelyoverthe metal tiponthesparkplug.

2, Makecertainboththeaugercontrolanddrivecontrol

arein thedisengaged(released)position,

3, Movethrottlecontrolupto FASTposition.Insert

ignitionkeyinto slot. Makesureitsnapsintoplace. Donotattemptto turnthe key,

Gas & Oil Fill-Up

7, Whendisconnectingtheextensioncord,always

unplugtheendat thethree-prongwalloutletbefore unpluggingtheoppositeendfromthesnowthrower.

Recoil Starter 1, Rotatechokecontrolto FULLchokeposition(cold

enginestart),

NOTE:If the engineisalreadywarm,placechokecontrol intheOFFpositioninsteadof FULL.

2, Pushthe primertwoor threetimesforcoldengine

start,makingsuretocoverventholeinthecenterof theprimerwhenpushing,

NOTE:DO NOTuse primerto restartawarmengine aftera shortshutdown.

Read, understand, and followall instruc-

tions andwarnings onthe machineand

in thismanual before operating.

Useextreme care

when handling

gasoline.Gasoline is extremelyflammable and thevapors are

explosive.Neverfuel

the machine indoors

or while the engine is hot or running. Extinguishciga-

rettes, cigars, pipes and othersources of

ignition.

Ifyour home'swiring

system is not a three-wire grounded

system,do not use

this electricstarter

under anycondi-

tions.

Ifyour home electricalsystem

is grounded, but a three-hole

receptacle is not available,do not use

your snow thrower's

electricstarter.

NOTE:The enginecannotstart unlessthe keyis insertedintoignitionswitch,

Electric Starter

1, Determinethatyourhome'swiringis a three-wire

groundedsystem,Ask alicensedelectricianifyou are notcertain.

WARNING:Theoptionalelectricstarter

,__is equippedwitha groundedthree-wire

If youhavea groundedthree-prongreceptacle,proceed asfollows:

1, Plugtheextensioncordintotheoutletlocatedon the

engine'ssurface,Plugtheotherendof extensioncord intoa three-prong120-volt,grounded,ACoutletina

well-ventilatedarea.

2, RotatechokecontroltoFULLchokeposition(fora

coldenginestart),

NOTE:Ifthe engineis alreadywarm,placechokecontrol inthe OFFpositioninsteadofFULL.

3, Pushtheprimertwoor threetimesforcoldengine

start,makingsuretocoverventholein thecenterof theprimerwhenpushing,

NOTE:DONOTuseprimerto restartawarmengine aftera shortshutdown.

4, Pushstarterbuttonto start engine. 5, Oncetheenginestarts,immediatelyreleasestarter

button.

6, Astheenginewarms,slowlyrotatethechokecontrol

totheOFFposition.Iftheenginefalters,quickly rotatethechokecontrolbackto FULLandthenslowly intothe OFFpositionagain.

powercordandplug,andis designed tooperateon120voltAC household current.It mustbe usedwitha properly groundedthree-prongreceptacleatall timesto avoidthe possibilityofelectric shock.Followall instructionscarefully priorto operatingtheelectricstarter.

NOTE:Additionalprimingmaybe necessaryifthe temperatureis below15oFahrenheit,

3, Graspthe recoilstarterhandleandslowlypullthe

ropeout,Atthepointwhereit becomesslightlyharder topulltherope,slowlyallowthe ropeto recoil.

4, Pullthe starterhandlewitha firm,rapidstroke,Donot

releasethehandleandallowitto snapback,Keepa firmholdon thestarterhandleandallowit to slowly

recoil,

Asthe enginewarms,slowlyrotatethechokecontrol totheOFFposition.Iftheenginefalters,quicklyrotate thechokecontrolbacktothe FULLpositionandthen slowlyintotheOFFpositionagain.

NOTE:Allowtheenginetowarmup fora few minutes afterstarting.Theenginewill notdevelopfull poweruntil itreachesoperatingtemperatures.

Stopping The Engine

Runenginefor a fewminutesbeforestoppingtohelpdry offanymoistureontheengine.

• Tohelppreventpossiblestarterfreeze-up,proceedas follows:

Electric Starter (If Equipped)

1, Connectextensioncordto the electricstarteroutlet

ontheengine,thento 120voltACoutlet.

2, Withtheenginerunning,pushthestarterbuttonand

allowthe starterforspinforseveralseconds,The noisemadebythestarteris normal,Theengine's starteris not beingharmed.

3, Whendisconnectingtheextensioncord,always

unplugtheendat thethree-prongwalloutletbefore unpluggingtheoppositeendfromthesnowthrower.

4, MovethrottlecontroltoSTOPposition. 5, Removetheignitionkey(Donotturn key)to prevent

unauthorizeduseof equipment,

6, Wipeallsnowandmoisturefromtheareaaroundthe

engineaswell as theareainandaroundthe drive controlandaugercontrol,Also,engageandrelease

bothcontrolsseveraltimes.

NOTE:Keepthekeyin asafeplace.Theenginecannot startwithouttheignitionkey.

Recoil Starter

1. Withenginerunning,pullstarterropewitha rapid, continuousfull arm strokethreeor fourtimes.Pulling thestarterropewill producea loudclatteringsound, whichisnotharmfultoengine.

2. MovethrottlecontroltoSTOPposition.

3. Removethe ignitionkey(Do notturnkey)toprevent unauthorizeduseof equipment.

NOTE:Keepthekeyin asafeplace.Theenginecannot startwithouttheignitionkey.

4. Wipeall snowandmoisturefromtheareaaroundthe engineaswellas theareain andaroundthedrive controlandaugercontrol.Also,engageand release

bothcontrolsseveraltimes.

To Engage Drive

Withtheenginerunningneartopspeed,move shiftleverto oneof sixFORWARDpositionsor two REVERSEpositions.Selecta speedappropriatefor

thesnowconditionsthatexist.

2. Squeezedrivecontrolagainstthe righthandleand thesnowthrowerwillmove.Releaseitandthedrive

motionwillstop.

3. Toturnthe unitleftor right,squeezetherespective wheelsteeringcontrol.SeeFigure11.

2. Ina well-ventilatedarea,startthesnowthrower engineasinstructedonthepreviouspage.Makesure

thethrottleis setin the FASTposition.

3. Whilestandingin theoperator'sposition(behindthe

snowthrower),engagethe auger.

4. Allowtheaugerto remainengagedforapproximately ten(10)secondsbeforereleasingtheaugercontrol.

Repeatthisseveraltimes.

5. Withthe throttlecontrolin theFAST(rabbit)position andtheaugercontrolinthedisengaged"up"position,

walktothefrontofthemachine.

6. Confirmthattheaugerhascompletelystopped

rotatingandshowsNOsignsofmotion.Iftheauger

showsANYsignsofrotating,immediatelyreturnto theoperator'spositionandshutofftheengine.Wait forALLmovingpartsto stopbeforere-adjustingthe augercontrol.

7. Toreadjustthecontrolcable,loosentheupperhex nutontheaugercablebracket.

8. Positionthebracketupwardtoprovidemoreslack(or downwardtoincreasecabletension).See Figure12.

9. Retightentheupperhexnut.

10.RepeatAugerControlTesttoverifyproperadjustment hasbeenachieved.

WARN

Never useyour hands

to clean snow and

ice fromthe chute

The mufflerlengine

and surrounding

areas become hot

burn. Do nottouch.

To Engage Augers

1. Toengageaugersandstartsnowthrowing,squeeze thelefthandaugercontrolagainstthe lefthandle. Releaseto stopaugers.

2. Whiletheaugercontrolisengaged,squeezethedrive controltomove,releasetostop.Donotshiftspeeds whilethe driveisengaged.

NOTE:Thissameleveralsolocksaugercontrolso you canturn the chutecontrolwithoutinterruptingthesnow throwingprocess.

3. Releasetheaugercontrol;the interlockmechanism shouldkeeptheaugercontrolengageduntilthe drive

controlis released.

Releasethedrivecontrolto stopboththe augersand thewheeldrive.Tostoptheauger,bothleversmust

be released.

Auger Control Test

Performthefollowingtestbeforeoperatingyoursnow throwerforthefirsttimeandatthestartofeachwinter.

Checktheadjustmentofthe augercontrolasfollows:

1. Whentheaugercontrolis releasedandin the disengaged"up"position,thecableshouldhavevery littleslack.It shouldNOTbetight.

Figure 12

When selectinga Drive Speed. use the

slowerspeeds until you are comfortable

and familiar with the

operation of the snow

NEVERrepositionthe shift lever(change

speeds or direction

control andbringing the snowthrower

to a complete stop,

Doing so will result in

prematurewear to the snowthrower's drive

///

Shift Cable

If the fullrangeof speeds(forwardandreverse)cannot beachieved,refertothefiguretotheleftandadjustthe

shiftcable as follows:

1, Placethe shiftleverin thefastest forwardspeed

position,

2, Loosenthehex nuton theshiftcable indexbracket,

SeeFigure13.

3. Pivotthebracketdownwardtotakeupslack inthe cable,

4, Retightenthehex nut,

5. Checkforcorrectadjustmentbeforeoperatingthe snowthrower.

WARNING

Read,understand,

and followall instruc- tions andwarnings

i on the machineand

inthis manual before

, operating.

Neverattempt to makeanyadjust-

i mentswhile the _engine is running,

i exceptwhere speci- i fied in operator's

_manual.

Figure 13

Figure 14

Figure 15

Chute Control

Oncea seasonorevery25hoursofoperation,whichever isearlier,checkwhetherthefour-waychutecontrolTM

cableshaveslackened,Ifthe chutedoesnot rotate fullyor itspitchcannotbe movedup ordown,thechute

controlcableswillhaveto beadjusted, Toadjustthesecables,proceedasfollows:

1. Totightencable,loosenthetop nutand tightenthe bottomnuton thecable.

2. Adjustequallyonbothsidesby workingonboth cables,SeeFigure14,

Drive Control & Shift Lever

Whenthedrivecontrolisreleasedandin thedisengaged "up"position,thecableshouldhaveverylittleslack.It shouldNOTbetight. Checktheadjustmentofthe drivecontrolasfollows:

1, Withthedrivecontrolreleased,pushthesnowthrower

gentlyforward,Theunitshouldrollfreely.

2, Engagethedrivecontrolandgentlyattempttopush

thesnowthrowerforward.Thewheelsshouldnot turn. Theunit shouldnotrollfreely.

3, Withthe drivecontrolreleased,movetheshiftlever

backandforthbetweentheR2positionandthe F6 positionseveraltimes,Thereshouldbeno resistance

in theshiftlever,

4, If anyofthe abovetestsfailed,thedrivecableisin

needofadjustment,Proceedasfollows:

5, Loosenthelowerhexnutonthe drivecablebracket,

SeeFigure15,

6, Positionthebracketupwardtoprovidemoreslack(or

downwardto increasecabletension),

7. Retightenthelowerhex nut,

Youcanalsochecktheadjustmentasfollows:

1, Withthesnowthrowertippedforward(becertainto

draingasolineorplaceplasticfilmunderthegascapif thesnowthrowerhasalreadybeenoperated),remove theframecoverunderneaththe snowthrowerby removingtheself-tappingscrews,Referto Figure20 onpage 17.

2. Withthe drivecontrolreleased,there mustbe 1/8" clearancebetweenthefrictionwheelandthedrive

pulleyin all positionsof theshiftlever.

3. Withthe drivecontrolengaged,thefrictionwheelmust contactthedrivepulley.Referto Figure28on page

18.

4. Ifadjustmentisnecessary,loosenthelowerhexnut on thedrivecableindexbracketandpivotthebracket upwardordownwardasnecessary.Referto Figure15. Tightenthelowerhexnutto securethe bracketwhen correctadjustmentisreached.

5. Reassembletheframecoverandturnthe unitbackto its operatingposition.

NOTE:Ifyouplacedplasticunderthe gas cap,becertain to removeit now.

Skid Shoes

Thespacebetweenthisshaveplateandthegroundcan be adjusted.Forclosesnowremoval,placeskidshoesin thelowposition.Usemiddleorhighpositionwhenareato

be clearedis uneven.

1.Adjustskidshoesby looseningthefourlocknuts andcarriageboltsand movingskidshoestodesired position.SeeFigure16Aor 16B.

2. Makecertainthe entirebottomsurfaceofskidshoes areagainstthegroundtoavoidunevenwearon the

skidshoes.

3. Tightennutsandboltssecurely.

NOTE: Somemodelsareequippedwith reversibleskid shoesandmaybeturnedoverto increasetheirlifespan. See Figure16B.

Auger Control

Toadjusttheaugercontrol,referto page13.

Figure 16A- Standard Skid Shoe

//"

Figure 16B - Reversible Skid Shoe

IMPORTANT

It is not recommended

that you operatethis

snowthrower on gravel as loose gravelcan be

easilypicked up and

thrownby the auger

causingpersonalinjury ordamageto the snow

thrower.

Iffor some reason,

you haveto operate

thesnowthrower on

_ravel keepthe skid

shoe inthe highest

)ositionfor maximum

clearancebetweenthe groundand the shave

)late.

:WARNING

,_ WARNING:Alwayswearsafety

Engine

Refertotheseparateenginemanualpackedwithyour unitfor all enginemaintenance.

glassesduringoperationorwhile

performinganyadjustmentsor repairs.

Lubrication

Gear (Hex) Shaft

Oncea season,lubricatethe hexshaftwitha penetrat- ingoil,butnotgrease. RefertoFigure17.

Wheels Atleastoncea season,removebothwheels.Cleanand

coattheaxleswitha multipurposeautomotivegrease beforereinstallingwheels.

Auger Shaft Atleastoncea season,removetheshearpinson auger shaft.Spraylubricantinsideshaft,aroundthe spacers. Alsolubricatethe flangebearingsfoundateitherendof theshaft.SeeFigure24.

Gear Case Theaugergearcasehasbeenfilled withgreaseat

thefactory.Ifdisassembledforanyreason,lubricate withtwoouncesof grease(Part Number737-0168). Beforereassembling,removeoldsealantandapplynew

sealant.

Figure 17

oradjustment on

Avoid oil spillageon

rubberfrictionwheel and aluminumdrive

plate: Do notoverfill thegear

casel Damageto the

sealscould result.

NOTE:Donot overfillthegearcase. Damagetothe sealscouldresult.Besurethe ventplugisfreeof greaseinorderto relievepressure.

Drive Mechanism

Removerearcover.Oilanychains,sprockets,gears, bearings,shafts,andshiftingmechanismat leastonce a season.Useengineoilor a spraylubricant.Avoid gettingoil on rubberfrictionwheelandaluminumdrive plate.

Engine

Refertotheseparateenginemanualpackedwithyour unitfor all enginelubricationinstructions.

Drive/Auger Control Lock Thecamon theendsofthecontrolrodswhichinterlock

thedriveandaugercontrolsmustbelubricatedatleast oncea seasonorevery25hoursofoperationusing a multi-purposeautomotivegrease.Thecamcan be accessedbeneathhandlepanel.

Shave Plate and Skid Shoes

Theshaveplateand skidshoesonthebottomofthe snowthroweraresubjecttowear.Theyshouldbe checkedperiodicallyandreplacedwhennecessary.

Toremoveskidshoes:

1. Removethefourcarriageboltsandhexflangenuts whichsecurethemtothesnowthrower.

2. Reassemblenewskidshoeswiththefourcarriage bolts(twooneachside)andhexflangenuts.Refer toFigures18Aor 18B.

Figure 18A- Standard Skid Shoe

Figure 18B - Reversible Skid Shoe

Toremoveshaveplate:

1. Removethecarriageboltsand hexnutswhichattach itandtheskidshoesto thesnowthrowerhousing.

2. Reassemblenewshaveplate,makingsureheadsof carriageboltsaretotheinsideofhousing.Tighten securely.

Auger Belt Replacement

Toremoveandreplaceyoursnowthrower'saugerbelt, proceedasfollows:

1. Removethe plasticbeltcoveronthe frontofthe enginebyremovingthetwoself-tappingscrews.

Figure 19

NOTE:Drainthegasolinefromthesnowthrower,or

placea pieceof plasticunderthegascap.

2. Carefullypivotthesnowthrowerup andforwardso

thatit restsonthe augerhousing.Removetheframe coverfromtheundersideofthesnowthrowerby removingfourself-tappingscrewswhichsecureit.

3. Rolltheaugerbeltoff theenginepulley.

4. a. Loosenandremovetheshoulderscrewwhich

actsas a beltkeeper.

b. Unhookthesupportbracketspringfromthe

frame.

5. Removethe beltfromaroundtheaugerpulley,and slipthe beltbetweenthesupportbracketandthe augerpulley.Reassembleaugerbeltbyfollowing

instructionsin reverseorder.

Maintaining

Your Snow

Thrower

NOTE:Although multi-viscosityoils

(5W30,10W30etc.) improvestarting incold

weather,thesemulti- viscosity oils also result

in higheroil consump-

tion when usedabove

32°F(0°C). Checkyour

NOTE:DoNOTforgetto reinstallthe shoulderscrew

Figure 20

andreconnectthespringtotheframeafterinstalling a replacementaugerbeltandto removethepieceof plasticfromunderthegascap.

snow thrower'sengine oil level morefrequently to avoid possible

enginedamagefrom runninglow onoil.

NOTE: Donot sand- blastspark plug. Spark

plugshould becleaned byscraping orw=re

brushingand washing

with a commercial solvent.

Figure 21

Figure 22

IMPORTANT

NEVER replacethe

_ugershear pinswith

standardpins.Any damageto theauger

gearboxor other com-

3onents,as a resultof

doing so,will NOTbe coveredby yoursnow

thrower'swarranty.

Figure 23

;now

Augers

. Theaugersaresecuredtothespiralshaftwithtwo

shearpinsandcotterpins,If theaugershouldstrike a foreignobjector icejam,thesnowthroweris designedsothatthe pinsmayshear,

• If theaugerswillnotturn,checkto seeifthepins havesheared,Onesetof replacementshearpins hasbeenprovidedwiththe snowthrower.When replacingpins,sprayanoil lubricantintoshaft before insertingnewpins,

Pin Spacers

Figure 24

Bearing

WARNING

Alwaysstop engine, disconnectspark

plug, andground against engine before cleaning,lubricating

or doing any kind of maintenanceor

adjustments onyour

_machine.

Drive Belt Replacement 2,

Toremoveand replaceyoursnowthrower'sauger

belt,proceedasfollows: 1, Removetheplasticbeltcoveronthefrontof the

enginebyremovingthetwoself-tappingscrews.

° Drainthegasolinefromthesnowthrower,orplace

a pieceof plasticunderthegascap,

° Carefullypivotthesnowthrowerupandforwardso

that it restson theaugerhousing. °

Removetheframecoverfromthe undersideofthe snowthrowerbyremovingfourself-tappingscrews

whichsecureit,

3, a, Grasptheidlerpulleyandpivotit towardtheright.

b, Rollthe augerbeltoff theenginepulley. c, Liftthedrivebeltoffenginepulley.

4, Slipthe drivebeltoff the pulleyandbetweenfriction

wheelandfrictionwheeldisc. Removeandreplacebeltinthe reverseorder.

Figure 25

Figure 26

\ J

Figure 27

fi s

Figure 28

Figure 29

Figure 30

Friction Wheel Removal

If the snowthrowerfailstodrivewiththedrivecontrol engaged,and performingthedrivecontrolcableadjust-

menton page12failsto correcttheproblem,thefriction wheelmayneedtobe replaced.Followtheinstructions below.Examinethefrictionwheelfor signsof wearor crackingandreplaceifnecessary.

• Placetheshiftleverin thirdForward(F3)position.

• Drainthegasolinefromthesnowthrower,or placea pieceof plasticunderthegas cap.

• Carefullypivotthesnowthrowerup andforwardso thatit restsonthe augerhousing.

1. a. Removetheframecoverfromthe undersideofthe

snowthrowerbyremovingfourself-tappingscrews whichsecureit.

b. Removethe right-handwheelbyremovingthe

screwandcuppedwasherwhichsecureit to the axle.

2. Carefullyremovethehex nutandwasherwhich securesthehexshafttothesnowthrowerframeand

lightlytaptheshaft'sendtodislodgethe ballbearing fromthe rightsideofthe frame.

3. Carefullypositionthehexshaftdownwardandto the leftbeforecarefullyslidingthefrictionwheelassembly

offtheshaft.

NOTE:Ifyou'rereplacingthefrictionwheelassembly asa whole,discardthewornpartand slidethenewpart ontothe hex shaft.Followthestepsabovein reverse orderto reassemblecomponents.Ifyou'redisassembling thefrictionwheeland replacingonlytherubberring, proceedasfollows:

4. Removethefour screwswhichsecurethefriction wheel'ssideplatestogether.

• Removethe rubberringfrombetweentheplates.

• Reassembletheside plateswitha newrubberring.

• Slidethefrictionwheelassemblybackontothe hex shaftandfollowthestepsabovein reverseorderto reassemblecomponents.

Maintaining

Your Snow

Thrower

When reassembling the frictionwheel as-

sembly,tighten each screw only one rota-

tion beforeturning the wheelclockwise and

proceedingwith the nextscrew.Repeat

this processseveral timesto ensurethe

platesare secured

with equalforce.

IMPORTANT

NEVERreplacethe

auger shearpins with standardpins. Any

damageto the auger

gearboxor othercom- ponents,as a resultof

doing so,will NOTbe covered byyour snow

thrower'swarranty.

Figure 31

J _, J

Figure 32

WARNING

Neverstore snow

thrower withfuel

intank indoors or in poorlyventilated

areas, wherefuel

fumes may reach an

openflame, spark or pilot lightas on a

furnace, water heater,

clothes dryer or gas appliance.

Observethefollowing,whenpreparingyoursnowthrower foroff-seasonstorage: * Drainfuelinto anapprovedcontaineroutdoors,away

fromanyopenflame.Allowengineto cool.Extinguish cigarettes,cigars,pipesandothersourcesof ignition

priorto drainingfuel.Fuelleft inengineduringwarm

weatherdeterioratesandwillcauseseriousstarting

problems.

* If unitisto bestoredover30 days,prepareforstorage

as instructedin theseparateenginemanualpacked with yourunit.

* Runengineuntilfueltankisemptyandenginestops

due to lackoffuel.

• Removegasolinefromcarburetorandfueltankto

preventgumdepositsfromformingon thesepartsand

causingpossiblemalfunctionofengine.

• Draincarburetorbypressingupwardonbowldrain,

locatedbelowthecarburetorcover.

* Fuelstabilizers,suchasSTA-BIL®,areanacceptable

alternativeinminimizingthe formationoffuel gum depositsduringstorage.Donotdraincarburetorif

usinga fuelstabilizer.

* Wipeequipmentwithanoiledragto preventrust. * Removesparkplugandpourone ounceofengineoil

throughsparkplugholeintocylinder.Coversparkplug

holewith rag.Crankengineseveraltimestodistribute

oil. Replacesparkplug.

* Followthelubricationrecommendationsfoundinthe

MaintenanceSection.

* Alwaysstorethe snowthrowerin a clean,dryarea.

Drainfuel intoan

approved container outdoors,away from

any open flame. Be certain engineis

cool. Do not smoke.

Fuel left in engine

duringwarm weather deterioratesand will

cause serious starting problems.

Do notdrain

carburetor if

usingfuel stabilizer. Never useengineor

carburetor cleaning products inthe fuel

tank or permanent damage mayoccur.

Problem Cause Remedy

Enain failsto t rt ChokenotnONposton MovechoketoONposton

e sa :

2. Sparkplugwiredisconnected, 2. Connectwiretosparkplug. 3 FueltankemptyorStalefuel. 31 Fi!!tankwithclean,freshgasoiinel

Engine not primed, 41 ,Primeengineasinstructedin

OpeiatingYourSnowTh[owe[

5 Faulty sparkplug 5. Clean, adjustgap,or replace. &Blocked fUellinel 6. Clean fuelline,

7: Safetykeynotin ignitionon enginel 7_Insert keyfu!lyintothe switch.

81Fue! shuFffValveClose&(If EquiPped)Open fuelshut,offValve,

Engineruns erratic 1. UnitrunningonCHOKE. 1. MovechokelevertoOFFposition.

2. Blockedfuellineor stalefuel.

3. Waterordirt infuelsystem.

4. Carburetoroutofadjustment.

Engine overheats i carburetoi notadjustedproper!yl ii c0ntactserviCeCenteil

2. Cleanfuelline;fill tankwithclean, freshgasoline.

3. Drainfueltank.Refillwith freshfuel.

4. ContactServiceCenter.

Excessive 1. Loosepartsordamagedauger. 1. Stopengineimmediatelyand

Vibration disconnectsparkplugwire.Tighten

all boltsandnuts.If vibration continues,haveunitservicedbya

ServiceCenter.

Lossof power 1. Sparkpug w re oose. 1. Connectandtightensparkplug

wire.

2 Gascapventholepugged. 2 Removeiceandsnowfromgas

. 3. Exhaustportplugged. 3. ContactServiceCenter.

Unitfails 1. Drivecontrolcablein needofadjust- 1. Adjustdrivecontrolcable.Referto

to propel itself ment. "MakingAdjustments".

2. Drivebeltlooseor damaged. 2. Replacedrivebelt.

NOTE This section

addresses minor service issues.For

further details, customer assistancel

Unitfails , 1. Chuteassemblyclogged.

3. Augercontrolcableinneedofadjust- 3 Referto "AugerContro Test"on ment. page13.

4 Augerbet ooseor damaged 4. Referto Mantenancesecton

5. Shearpin(s)sheared. 5. Replacewithnewshearpin(s).

1. Stopengineimmediatelyand

MANUFACTURER'S LIMITED WARRANTY

Thelimitedwarrantysetforthbelowis givenbyMTDLLCwithrespect tonewmerchandisepurchasedandusedin theUnitedStatesand/orits territoriesandpossessions,andbyMTDProductsLimitedwithrespectto newmerchandisepurchasedandusedin Canadaand/oritsterritoriesand possessions(eitherentityrespectively,"MTD"). MTDwarrantsthisproduct(excludingits normalwearpartsasdescribed below)againstdefectsinmaterialandworkmanshipfora periodoftwo (2) yearscommencingonthedateoforiginalpurchaseandwill,at its option,repairor replace,freeofcharge,any partfoundtobe defective in materialsor workmanship.Thislimitedwarrantyshallonlyapplyif thisproducthasbeenoperatedandmaintainedin accordancewiththe Operator'sManualfurnishedwiththeproduct,andhasnotbeensubjectto misuse,abuse,commercialuse,neglect,accident,impropermaintenance, alteration,vandalism,theft,fire,water,ordamagebecauseofother perilor naturaldisaster.Damageresultingfromthe installationor useof anypart, accessoryorattachmentnotapprovedbyMTDfor usewiththeproduct(s) coveredbythismanualwillvoidyourwarrantyastoanyresultingdamage.

Normalwearpartsarewarrantedto befreefromdefectsinmaterialand workmanshipfora periodofthirty (30)daysfromthedateof purchase. Normalwearpartsinclude,butare notlimitedto itemssuchas: batteries, belts,blades,bladeadapters,grassbags,riderdeckwheels,seats,snow throwerskidshoes,frictionwheels,shaveplates,augerspiralrubberand

tires. HOWTOOBTAINSERVICE:Warrantyserviceisavailable,WITH

PROOFOFPURCHASE,throughyourlocalauthorizedservicedealer.To locatethedealerin yourarea;

Inthe U.S.A.: CheckyourYellowPages,orcontactMTD LLCat EO.Box361131,

Cleveland,Ohio44136-0019,orcall1-800-800-7310or 1-330-220-4683 or logonto ourWebsiteat www.mtdproducts.com.

In Canada: ContactMTDProductsLimited,Kitchener,ONN2G4J1,or call1-800- 668-1238or logon toourWebsiteatwww.mtdcanada.com.

Thislimitedwarrantydoesnotprovidecoverageinthe followingcases: a. Theengineor componentpartsthereof.Theseitemsmaycarrya

separatemanufacturer'swarranty.Refertoapplicablemanufacturer's warrantyfortermsandconditions.

b. Logsplitterpumps,valves,andcylindershavea separateone-year

warranty.

c. Routinemaintenanceitemssuchaslubricants,filters,blade

sharpening,tune-ups,brakeadjustments,clutchadjustments,deck adjustments,andnormaldeteriorationoftheexteriorfinishdueto use

orexposure.

d. Servicecompletedbysomeoneotherthananauthorizedservice

dealer.

e. MTDdoesnotextendany warrantyforproductssoldor exported

outsideofthe UnitedStatesand/orCanada,andtheirrespectivepos- sessionsandterritories,exceptthosesoldthroughMTD'sauthorized channelsofexportdistribution.

f. Replacementpartsthatarenot genuineMTDparts. g. Transportationchargesandservicecalls.

h. If Productsareusedcommercially.(MTDmayseparatelyofferLimited

CommercialWarrantiesoncertainselectproducts.Askyourdealeror

retailerfordetailsorcontactMTDServicefor moreinformation.)

No implied warranty, including anyimplied warranty of merchant- ability of fitness for a particular purpose, applies after the applicable period of expresswritten warranty above as to the parts as identi- fied. No other expresswarranty, whether written or oral, except as mentioned above,given by anyperson or entity, including adealer or retailer, with respect to anyproduct, shall bind MTD.Duringthe period of the warranty,the exclusive remedy is repairor replacement of the product as setforth above.

Theprovisionsas setforthin thiswarrantyprovidethe soleand exclusiveremedyarisingfrom thesale.MTDshallnot beliable for incidentalorconsequentiallossor damageincluding,without limitation,expensesincurredfor substituteorreplacementlawncare servicesor for rentalexpensestotemporarilyreplacea warranted product.

Somejurisdictionsdonotallowtheexclusionorlimitationof incidentalor consequentialdamages,or limitationsonhowlonganimpliedwarranty lasts,sotheaboveexclusionsor limitationsmaynotapplytoyou.

Innoeventshallrecoveryofanykindbegreaterthantheamountof the purchasepriceof the productsold.Alteration of safetyfeatures of the product shall void thiswarranty. Youassumetheriskandliabilityfor loss,damage,or injurytoyouandyourpropertyand/ortoothersandtheir propertyarisingout of themisuseor inabilityto use theproduct.

Thislimitedwarrantyshallnotextendto anyoneotherthantheoriginal purchaseror to thepersonforwhomitwaspurchasedasa gift.

HOWLOCALLAWSRELATETOTHISWARRANTY:Thislimitedwar-

rantygivesyouspecificlegalrights,andyoumayalso haveotherrights thatvary indifferentjurisdictions. IMPORTANT:OwnermustpresentOriginalProofof Purchasetoobtain warrantycoverage.

MTD LLC, P.O.BOX 361131CLEVELAND,OHIO 44136-0019; Phone: 1-800-800-7310

MTD ProductsLtd., P.O. BOX1386, KITCHENER,ON N2G 4J1; Phone:1-800-668-1238

31AH5GLG 634-04145 16 x 4.8 x 8 LH X-Trac 734-2038 634-04173 738-041 80 31AH5KLH 634-04146 16 x 4.8 x 8 RH X-Trac 734-2038 634-04173

31AH6GLF 634-04145 16 x 4.8 x 8 LH X-Trac 734-2038 634-04173 738-041 80 31AH6KLG 634-04146 16 x 4.8 x 8 RH X-Trac 734-2038 634-04173 31AH6GLN

31AH5MLH 634-04136 16 x 6.5 x 8 LH X-Trac 734-2031 634-04174 738-041 80 31AH51Q4 634-04137 16 x 6.5 x 8 RH X-Trac 734-2031 634-04174 738-041 80 31AH5M LH

31BE6M LO 634-04136 16 x 6.5 x 8 LH X-Trac 734-2031 634-04174 738-04168

634-04137 16 x 6.5 x 8 RH X-Trac 734-2031 634-04174 738-04168

31AA6AKD 31AA6AH E

634-04144A 13 x 4 Snow Hog 734-1732 634-04172A 738-041 81

31AE5G KF 31AE5KLF

31AS6LEF 31AE6G KF

31AE6G KG 31AE6M KH 31AE6FH F 31AE6LHG

31AE6LKG 31AS6LCG

31AS6FEE 31AE6M KH

31AE6LKG 31AE6LH H

31AH6DQ3

AUGER HOUSING COMPONENTS/COMPOSANTS DU LOGEMENT DES TARI_cRES

TARIERES TARIERES PLATE VIS SANS FIN

22 684-04067 "k 711-04286 790-00117 618-04170 N/A

634-04141 16 x 4.8 Snow Hog 734-1530 634-04173 738-04168

634-04142A 634-04135

634-04147A 634-04148A

15 X5 Snow Hog

16 X 6.5 Snow Hog

15 X 5 X 6 LH X-Trac 15 X 5 X 6 RH X-Trac

734-1859 734-1525

734-0401 2

634-04151A

634-04174

634-04172A 634-04172A

738-04168 738-04168

738-04168

24 684-04069 "k 711-04285 790-00120 618-04171 731-04870 (1) 26 684-04071 "k 711-04284 790-00121 618-04172 731-04870 (2)

26 684-04072 • 711-04284 790-00121 618-04172 731-04870 (2) 28 684-04073 "k 711-04283 790-00118 618-04173 731-04870 (3)

28 684-04074 • 711-04283 790-00118 618-04173 731-04870 (3) 30 684-04063 "k 711-04282 790-00119 618-04165 731-04871 (2) 30 684-04075 • 711-04282 790-00119 618-04165 731-04871 (2)

_i, Serrated/Dentel6e

-k Plain/Ordinaire

,_4_

\ _J

REF PART NO. NO.

N ° DE N° DE

REF PIECE

1 710-1652

2 731-05353 3 732-0708

4 711-1268B 5 746-04229

6 732-0209 7 790-00207

8 684-04156 9 750-04474

10 714-0126 11 710-0602

12 717-04210 13 712-04063

14 741-0245 15 790-00206

16 756-0625 17 738-0924

18 618-04288 18 618-04287

19 726-04012 20 750-04477

21 790-00156 22 732-04311

23 731-05297 24 716-0104

26 736-0188 26 736-0626

27 741-04076 28 738-04180

29 731-04873 30 710-0654A 31 710-0788

32 790-00185 33

34 736-0242 35 710-0627

36 684-04154 37 790-00096

38 748-0190 39 738-04184A

40 790-00226 41 656-04028

42 618-04283

42A 711-04416 42B 618-04284

42C 717-1209A 42D 736-0502

42E 736-0336

42F 717-1210A 42G 618-04285 42H 716-0194

43 684-04159

43A 735-04054 43B 790-00174

44 716-0136 45 726-0221

46 790-00183 47 756-04109

48 736-0505 49 710-1245B

50 736-0119 51 790-00230

52 741-0919 53 750-04571

54 732-04308A 55 710-0672

56 756-04179 57 754-04088

58 710-0809 59 790-00208

60 748-04112 61 732-0264

62 712-0413 63 750-04303

64 756-04113 65 736-0247

66 710-0191 67 748-04053

68 746-0956A 69 790-00186

70 750-0767 71 712-04065

72 754-04050 73 710-0751 74 790-00217 75 790-00218 76 712-04064

DESCRIPTION

Hex Wash Hd TT Scr. 1/4-20 x .625 Belt Cover

Cable Control Wire Drive Shaft Actuator

Drive Clutch Cable 44.83" Lg. Extension Spring .47 OD x 2.03 Lg. Guide Bracket - Drive Cable

Shift Rod Ass'y Axle Support Tube

#9 HI-Pro Key 3/16 x 3/4 Dia HT Hex Wash Hd Tapp Scr 5/16-18 x 1.OO

Gear, 56T Flange Lock-Nut 5/16-18 Gr. F Nylon

Hex. Flange Bearing.751" ID Guide Bracket - Auger Cable Cable Guide Roller

Hex Shld.Scr.1/4-28 x .375 Dogg Assembly - LH

Dogg Assembly - RH Push Nut

Spacer .340 x .750 x .360" Lg. Shift Spacer Bracket

Torsion Spring .750 ID x .968" Lg. Spacer

Retaining Ring Flat Washer .760 ID x 1.49 OD Flat Washer .580 x 1.125 x .080

Ball Bearing Axle

Spacer Hex Wash HD Tap Scr 3/8-16 x .88 Hex Bolt 1/4-20 x 1.OO Shaft Retainer - LH

See chart on page 23. Cupped Washer .345 ID x .88 OD x .060

Hex L-Bolt 5/16-24 x .75 Gr. 5 Friction Wheel Support Brkt Ass'y

Auger Cable Guide Bracket Spacer .513 ID x 1 .O

Shoulder Screw .373 x. 105:TT 1/4-20 Frame Cover Friction Wheel Disc Assembly Drive Shaft Assembly (w/o Friction Wheel Ass'y)

Hex Drive Shaft (500) Planetary Carrier Ass'y

Gear 12T Flat Washer .58 x 1.12 x .02

Flat Washer 5/8 ID x 1.O OD Gear 18T

Ring Planetary Gear Ass'y (500) Retaining Ring 1.56 diam.

Friction Wheel Assembly Friction Wheel Rubber

Friction Plate Retainer Ring Cap Speed Nut 1/4 Rod

Wheel Drive Frame Auger Pulley

Flat Washer .34 x 1.50 x .150 Hex Bolt 5/16-24 x 0.875

L-Wash 5/16 ID Bearing Sleeve

Ball Bearing 20 x 47 x 14:6204:DS Spacer

Torsion Spring .850 ID x .354" Lg. Hex HD. Cap Scr. 5/16-24 x 1.25 Lg.

Pulley HalfL 1/4Vx 1.50D Belt 33.0" Lg. Hex Bolt 1/4-20 x 1.25 Wheel Drive Idler Bracket

Shoulder Spacer Extension Spring 3/80D x 2.50

Jam L-Nut 5/8-18 Gr. 5 Nylon Spacer .875 ID x 1.185 OD

Pulley Half Flat Washer .40 ID x 1.25 OD x .160

Hex Screw 3/8-24 x 1.25 Pulley Adapter Steering Cable

Shaft Retainer - RH Axle Spacer

Flange Lock-Nut 3/8-16 Gr. F Nylon Belt .5 x 35.0" Lg.

Hex Bolt 1/4-20 x .62 Gr. 5 Pivot Bracket Shift Bracket

Flange Lock-Nut 1/4-20 Gr. F Nylon

DESCRIPTION

Vis taraudee 1/4-20 x 0,625

Couvre-courroie Fil de commande de la c&ble Regulateur C&ble de I'entra_nement 44,83 pc de Ig.

Ressort d'extension 0,47 DE x 2,03 pc de Ig. Support - c&ble de I'entra_nement

Tige de changement de la vitesses Tuyau de support de I'essieu

Clavette HI-Pro no. 9 - 3/16 x 3/4 dia.

Vis auto-fileteuse & t6te hex et rondelle 5/16-18

Engrenage 56 dents Contre-ecrou & embase 5/16-18Qual. F nylon

Roulement & bride a six pans 0,751 DI Support - C&ble de tari_re Guide du c&ble

Vis & epaulement 1/4-28 x 0,375

CG - cliquet CD - cliquet Ecrou a enfoncer

Entretoise 0,340 x 0,750 x 0,360 pc de Ig. Support d'espacement

Ressort de torsion 0,750 DI x 0,968 pc de Ig. Entretoise

Anneau de retenue

Rondelle plate 0,760 DI x 1,49 DE Rondelle plate 0,580 x 1,125 x 0,080 Roulement a billes Essieu

Entretoise

Vis autotaraudee 3/8-16 x 0,88 Vis & t6te hex. 1/4-20 x 1,OO

Retenue d'arbre CG

Voir tableau de la page 23.

Rondelle creuse 0,345 DI x 0,88 DE x 0,060 Boulon hex. 5/16-24 x 0,75 Qual. 5 Support de la roue du friction

Support, guide de la c&ble de la tari@e Entretoise 0,513 DI x 1,O

Vis & epaulement 0,373 x 0,105:1/4-20

Couvercle Disque de roue du friction

Arbre d'entra;nement (sans ensemble de la roue frottement) Arbre d'entra;nement (500)

Porte-roue Engrenage 12 dents

Rondelle plate 0,58 x 1,12 x 0,02 Rondelle plate 5/8 DI x 1,0 DE

Engrenage 18 dents Ensemble de I'engrenage (500)

Bague de retenue 1,56 diam. Ensemble de la roue de frottement Roue du friction en caoutchouc

Plaque du friction Bague de retenue

Chapeau & enfoncer Ch&ssis de I'entra;nement de roue

Poulie de la tari_re Rondelle plate 0,34 x 1,50 x 0,150

Boulon hex. 5/16-24 x 0,875 Rondelle frein 5/16 DI

Roulement Roulement & billes 20 x 47 x 14:6204:DS Entretoise

Ressort de torsion 0,850 DI x 0,354 pc de Ig.

Vis & t6te hexagonal 5/16-24 x 1,25 pc de Ig

Poulie, demi 1,5 DE Courroie trapezofdale 33,0 pc de Ig. Boulon hex. 1/4-20 x 1,25

Support Entretoise epaul6e

Ressort d'extension 3/8 DE x 2,50 Ecrou de blocage 5/8-18 Qual. 5 Nylon

Entretoise 0,875 DI x 1,185 DE Moitie poulie

Rondelle plate 0,40 DI x 1,25 DE x 0,160

Vis & t6te hexagonale 3/8-24 x 1,25 Adaptateur de la poulie

C&ble Retenue d'arbre CD

Entretoise - essieu Contre-ecrou & embase 3/8-16 Qual. F nylon Courroie 0,5 x 35,0 pc de Ig.

Boulon hexagonale 1/4-20 x 0,62 Qual. 5 Support de pivot Support de changement de la vitesses Contre-ecrou & embase 1/4-20 Qual. F nylon

316-5003

7.21.05

141

"12

NOTE:Housing maynot be exactlyas shown. REMARQUE' L'habitaclepeut _tre legerement

different.

/65

45 /_

56 5952

REF NO.

N° DE RI_F

10 11

12 13

14 15 16

17 18 19

20 21 22

23 24 25

26 27 28

29 30 31

32 33 34

35 36

37 38 39

40 41 42

43 44 45

46 47 48

49 5O 51 52

53 54 55

56 57 58

59 6O 61

62 63

64 65 66

1 2 3 4 5

6 7

8 9

PART NO.

N° DE PII_CE

731-2643 684-04057 710-0347 710-0451

710-0703 710-0604A 712-04063

712-04064 712-04065 714-0149B

731-04871 726-04012 731-04705

732-0611 736-0174 731-02625

738-0143 738-0281 738-04124A

741-0245 741-0309 756-0981A

790-00075 790-00080

684-04107 684-04108

714-04040

736-0188 738-04124A

741-0493A 790-00087A

790-00138A

710-04071 720-0284

731-04354A 731-04869

731-04912 736-0159 741-0475

784-5647 784-5580 719-0319

719-0320 721-0179 741-0662

710-0642

714-0161 715-04021

717-04126 717-0528A 718-04071

721-0325 721-0327 736-0351

736-3084 741-0663 746-0897

741-0661A 731-04870

737-3000 790-00091 790-00181

DESCRIPTION Clean-Out Tool Impeller Ass'y 12 po

Hex Screw 3/8-16 x 1.75 Carriage Bolt 5/16-18 x .75 Gr. 1

Carriage Screw 1/4-20 x .75 Gr. 5 Hex Wash HD AB Tap Scr 5/16-18 x .625

Flange Locknut 5/16-18 Gr. F Nylon Hex L-Flanged Nut 1/4-20 Gr. F Nylon

Hex L-Flanged Nut 3/8-16 Gr. F Nylon Internal Cotter Pin

Spacer 1.25 x .75 x 3/16" Lg. Push-on Nut .25 dia.

Chute Adapter Extension Spring

Wave Washer .660 ID x .88 OD x .010

Cleanout Tool Mount Shld. Scr..500 Dia. x .335" Lg.

Shoulder Scr .625 Dia x .170

Shear Pin .25 x 1.5 Gr. 2

Hex. Flange Brg..751" I.D. Self-aligning bearing

Flat Idler Pulley 2.75" OD Bearing Housing 1.85 ID

Auger Idler Brake Bracket

See chart on page 23. See chart on page 23.

Spiral Ass'y LH Spiral Ass'y RH

Bow Tie Cotter Pin See chart on page 23.

Flat Washer .760 ID x 1.49 OD Shear Pin .25 x 1.5 Gr. 2

Flange Bushing Bushing Housing

Bushing Housing (w/grease fitting hole) See chart on page 23. Carriage Bolt 5/16-18 x 1.0 Handle Knob Assembly

Upper Chute

Chute Flange Keeper

Lower Chute Flat Washer .349 ID x .879 OD x .063

Plastic Bushing .380 ID Chute Crank Brkt.

Slide Shoe RH Reduced Auger Housing

LH Reduced Auger Housing Oil Seal 3/4 ID

Flange Bearing .75 ID x 1.00 OD x .50

Thd Forming Scr. 1/4-20 x .75

See chart on page 23. Hi Pro Key 3/16 x 5/8

Dowel Pin .25 OD x 1.2

Worm Shaft .75 OD Worm Gear 20T Thrust Collar

Plug, 1/4 x .437 Oil Seal .75x 1x .131

Flat Washer .76 ID x 1.50D x .03 FI. Washer .510 x 1.120 x .060

Flange Bearing .75 ID x 1.00D x .925

Auger Clutch Cable (w/"Z" fitting)

Flange Bearing.75 ID x 1.00D x .975 Spacer 1.25 x .75 x 1.00 Grease Fitting (optional)

Reversible Slide Shoe Drift Cutter - Optional

DESCRIPTION

Outil de d6gagement de la goulotte Ventilateur

Vis b,t_te hex 3/8-16 x 1,75 Boulon ordinaire 5/16-18 x 0,75 Qual. 1

Boulon ordinaire 1/4-20 x 0,75 Qual. 5 Vis taraud6e 5/16 x 0,625 Contre-6crou & embase 5/16-18 Qual. F nylon

Contre-6crou a embase 1/4-20 Qual. F nylon Contre-ecrou a embase 3/8-16 Qual. F nylon Goupille fendue interne

Entretoise 1,25 x 0,75 x 3/16 po de Ig. E_croupousser 0,25 diam. Adaptateur de goulotte d'6jection

Ressort d'extension Rondelle ondul6e 0,660 DI x 0,88 DE x 0,010

Montage de la outil de d6gagement de la goulotte Vis a 6paulement dia. 0,500 pox 0,335 po de Ig.

Vis b,6paulement dia 0,625 x 0,170 po Boulon de cisaillement 0,25 x 1,5 Qual 2.

Roulement 0,75 DI Roulement auto-aligneur

Poulie tendeur 2,75 DE Carter de la roulement 1,85 DI Support Voir tableau de la page 23. Voir tableau de la page 23.

Tari@e CG Tari@e CD

Goupille fendue Voir tableau de la page 23.

Rondelle plate 0,760 DI x 1,49 DE Goupille de cisaillement 0,25 x 1,5 po de Ig

Collet a bride Carter de la collet Carter de la collet (avec trou pour raccord de graissage) Voir tableau de la page 23.

Boulon ordinaire 5/16-18 x 1,0 Bouton

Goulotte sup@ieur Garde-bride de la goulotte

Goulotte inf@ieur Rondelle plate 0,349 DI x 0,879 DE x 0,063

Manchon en plastique de 0,38 po de D.I. Support du bras de goulotte d'ejection Sabot coulissant

Carter de I'engrenage CD Carter de I'engrenage CG

Joint d'etanch6it6 d'huile 3/4 DI Roulement 0,75 DI x 1,00 DE x 0,50

Vis taraud6e 1/4-20 x 0,75 Voir tableau de la page 23.

Cl6 3/16 x 5/8 Goupille 0,25 x 1,2

Arbre 0,75 DE Arbre 20 dents

Collet Bouchon 1/4 x 0,437

Joint d'huile 0,75 DI x 1 x 0,131 Rondelle plate 0,76 DI x 1,5 DE x 0,03

Rondelle frein 0,510 x 1,120 x 0,060 Roulement 0,75 DI x 1,0 DE x 0,925 Cb,ble de tari@e (avec extr6mite en -Z_>)

Roulement 0,75 DI x 1,0 DE x 0,975 Entretoise 1,25 x 0,75 x 1,00 po de Ig. Raccord de graissage (en option)

Patin r6versible Virole de reglage - en option

31A-6002

7.12.05

StylesH,K,L,P & Q

* With heated grips only/Avec poignees chauffees seulement.

4219

Model Number/

Numero de modele

31AE6GKF500

Style

_11

25 *

REF PART NO. NO. N° DE N ° DE REF PIECE

1 631-04180 1 631-04185 1 631-04183

2 631-04133 3 631-04134A 4 684-04105A

5 684-04106A 6 710-04326 7 710-04354 8 710-0837

9 710-1026 10 710-1233 11 711-04287 12 710-0224

13 712-0693 14 712-04064 15 712-04081A

16 714-0104 17 716-0398 18 720-0274 19 720-04039

19 720-04045

20 725-04213 21 725-04214 22 725-04216A

23 725-1649 24 725-1756 25 725-1757

26 726-0470 27 731-04894B 28 731-04896A 29 732-0193

30 732-04219 31 732-04238 32 735-0199A 33 736-0226

34 736-0262 35 738-04122 36 738-04125

37 746-0778 38 746-04227 39 746-0605 40 790-00203

42 736-0463 41 790-00140 43 710-0449 44 747-04263

45 720-0201A 46 726-0100 47 735-0234

48 684-04104 49 736-0185 51 749-04142 51 749-04191

52 749-04141 52 749-04190 53 720-04065 54 736-0451

55 710-1260A 56 749-04138 57 716-04036

58 725-0157 59 731-04913 60 738-04126 65 716-04046

66 631-04181

DESCRIPTION

Handle Panel Ass'y - Yellow Handle Panel Ass'y - Black

Handle Panel Ass'y-Black w/Chute Control LH Clutch Lock Handle Ass'y

RH Clutch Lock Handle Ass'y Engagement Handle Assembly LH

Engagement Handle Assembly RH Screw #8-16 x .50

Screw 1/4-20 x .375 Oval HD C-Sunk Scr #10 x 5/8

Hex TT-Tap Scr 1/4-20 x 1.75 Oval C-Sunk Hd Screw 10-24 x 1.375

Pivot Rod Screw #10-16 x .50

Hex Nut Hex L-Flanged Nut 1/4-20 Gr. F Nylon

Hex Shoulder Nut 1/4-20 Int. Cotter Pin .072 x 1.13" Lg.

Lock Ring - Toggle Switch Grip

Shift Knob Shift Knob - Yellow Lamp #1295

Wire Harness Heated Grip Wire Harness

Socket Toggle Switch - Single Throw

Heated Grip Cable Tie 19 x 8.39" Lock Plate Clutch Lock Cam

Compression Spring .38 ID x .88 Lg Spring: Clutch Lock Torsion Spring .8156 x .3038

Rubber Bumper Flat Washer .469 ID x .88 OD x .063

Flat Washer .38 ID x .87 OD x .09 Shoulder Screw 1/4-20 x 1.345

Shoulder Screw .374 Dia. x 1.05 Lg. Z Fitting

Selector Speed Cable Cable Barrel Holder

Shift Lever Flat Washer .25 x .63 x .050 Panel Support

Carriage Bolt 5/16-18 x 2.25 Chute Crank Eye Bolt Special

Knob 1.0 x 3.2 Push Nut 3/8" Rod Grommet

Chute Crank Assembly Flat Washer .406" I.D. x .75" O.D.

Upper Handle LH Upper Handle LH (Heated Grips)

Upper Handle RH Upper Handle RH (Heated Grips)

Handle Knob Assembly Saddle Wash..320 ID x .937 OD

Hex Wash HD Lo Tap Scr 5/16 x .75 Lower Handle

E Ring Cable Tie

Steering Control Pin 3/16

E-Ring 0.76 Handle Panel Ass'y - Troy-Bilt

DESCRIPTION

Panneau - jaune Panneau - noir

Panneau - noir avec comm. de la goulotte Poign6e d'embrayage CG Poign6e d'embrayage CD Poign6e d'entrai'nement CG

Poign6e d'entrai'nement CD

Vis no. 8-16 x 0,50 Vis 1/4-20 x 0,375

Visa t@e goutte de suif no. 10 x 5/8 Vis taraudee 1/4-20 x 1,75

Vis 10-24 x 1,375 Tige de pivot

Vis no. 10-16 x 0,50

Ecrou a six pans Contre-ecrou a embase 1/4-20 Qual. F nylon

Ecrou 1/4-20 Goupille fendue int. 0,072 x 1,13 pc de Ig.

Bague - commutateur a culbuteur Poign6e

Bouton Bouton - jaune

Ampoulle no. 1295

Faisceau de fil Faisceau de fil - poign6e chauff6e

Douille

Commutateur a culbuteur

Poignee chauff6e

Attache-c&ble 19 x 8,39 pc

Palastre de serrure Came

Ressort de compression 0,38 DI x 0,88 pc de Ig. Ressort: Verrou d'embrayage Ressort de torsion 0,8156 x 0,3038

Pare - chocs en caoutchouc Rondelle plate 0,469 DI x 0,88 DE x 0,063

Rondelle plate 0,38 DI x 0,87 DE x 0,09 Vis a epaulement 1/4-20 x 1,345 Visa epaulement 0,374 dia. x 1,05 pc de Ig.

Extr6mit6 en -Z_>

C&ble

Support de la c&ble

Levier de changement de la vitesse

Rondelle plate 0,25 x 0,63 x 0,05

Support de panneau de bord

Boulon ordinaire 5/16-18 x 2,25

Boulon b,ceil special

Bouton 1,0 x 3,20

Ecrou pour tige de 3/8 pc

Grummet

Manivelle de la goulotte

Rondelle plate 0,406 DI x 0,75 DE

Goulotte sup@ieur CG Guidon sup@ieur CG (poign6e chauff6e)

Guidon sup@ieur CD Guidon sup@ieur CD (poignee chauffee)

Bouton

Rondelle sell6 0,320 DI x 0,937 DE Vis taraud6e 5/16 x 0,75

Guidon inf@ieur

Bague en -E_> Attache-c&ble

Commande d'orientation

Goupille 3/16

Bague en -E_>0,076

Panneau - Troy-Bilt

31A-6006

7.15.05

15\

13j

6 /

2 Way Chute Control/ Commande de la goulotte & 2 fonctions

REF NO.

N°DE R_:F

1 2

3 4 5 6 7 8

9 10 11 12 13 14 15 16 17

18 19 20 21 22 23

24 25 26 27 28 29

PART

NO.

N°DE

PIECE

731-04131A 731-04861A

684-04117 684-04116A 710-0262 710-04071

1710-04187

710-0451 738-04194

710-0895 711-04469A 714-04040 712-04063 712-03087 731-04425A 731-1313C 731-04869

738-04135 741-0475 749-04155 784-5594 712-04064 784-5647

790-00131 736-0159 684-04162 710-04187 710-0606 710-0627

736-0463

DESCRIPTION

Lower Chute (2 Way) Lower Chute (4 Way)

2 Way Chute Control Assembly 4 Way Chute Control Assembly

Carriage Bolt 5/16-18 x 1.50 Gr. 2 Carriage Screw 5/I 6-18 x 1.0

Hi-Lo Screw 1/4-15 x .5 Carriage Bolt 5/16-18 x .75" Lg

Shoulder Screw .312 x 1.7:1/4-20 Hex Tapp Scr 1/4 x .75" Lg.

Clevis Pin 3/8 x 1.87 Bow Tie Cotter Pin

Flange Locknut 5/16-18 Gr. F Nylon

Wing Nut 1/4-20

Upper Chute w/Export Label, Remote

Cable Guide Chute Flange Keeper

Shoulder Screw .25 x .50:10-24 Plastic Bushing .380 ID

Chute Support Tube Cable Bracket Chute Tilt

Hex L-Flanged Nut 1/4-20 Gr. F Nylon

Chute Crank Brkt.

Bracket: Chute Control Flat Washer .349 ID x .879 OD x .063

Support Bracket Hi-Lo Screw 1/4-15 x .50

Hex Hd. Cap Screw 1/4-20 x 1.5 Gr. 5 Hex Hd. Cap Screw 5/16-24 x .75 Flat Washer .25 ID x .63 OD x .0515

4 Way Chute Control/ Commande de la goulotte & 4 fonctions

DESCRIPTION

Goulotte inf6rieur (2 fonctions) Goulotte inf6rieur (4 fonctions)

Ens. - commande de la goulotte a 2 fonctions Ens. - commande de la goulotte a 4 fonctions

Boulon ordinaire 5/16-18 x 1,50 Qual. 2 Vis ordinaire 5/16-18 x 1,0 Vis 1/4-15 x 0,5

Boulon ordinaire de 5/16-18 x 0,75 po de Ig Vis epaulement 0,312 x 1,7:1/4-20

Vis taraud6e a t6te hex. de 1/4 x 0,75 po de Ig Axe de chape 3/8 x 1,87

Goupille fendue

Contre-6crou b.embase 5/16-18 Qual. F nylon

Ecrou en oreilles 1/4-20

Goulotte sup.,6tiquette d'exp., comm. a distance

Guide de la c&ble

Garde-bride de la goulotte Visa epaulement 0,25 x 0,50:10-24

Manchon en plastique de 0,38 po de D.I. Tuyau de support de la goulotte

Support de c&ble

Contre-ecrou a embase 1/4-20 Qual. F nylon

Support du bras de goulotte d'ejection

Support: Commande de la goulotte

Rondelle plate 0,349 DI x 0,879 DE x 0,063

Support Vis 1/4-15 x 0,50 Visa t6te hex. 1/4-20 x 1,5 Qual. 5 Visa t6te hex. 5/16-24 x 0,75

Rondelle plate 0,25 DI x 0,63 x 0,0515

31A-6004

7.14.05

Yard-Man 31AE6GHF500, 31AE6GLF500, 31AE6GPF500, 31AE6GQF500 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual