Yard Machines 140, 150, E152, 142, E150 Operator's Manual

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Operator’s Manual
Single Stage
Snow Thrower
Model Series
140 through E173
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning:
covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A.
ECO No. 1223
FORM NO
770-10000B.fm
.
(6/2000)
TABLE OF CONTENTS
Content Page
Important Safe Operation Practices .................................................................................. 3
Assembling Your Snow Thrower ....................................................................................... 5
Know Your Snow Thrower................................................................................................. 7
Operating Your Snow Thrower.......................................................................................... 8
Making Adjustments.......................................................................................................... 9
Maintaining Your Snow Thrower ....................................................................................... 10
Off-Season Storage .......................................................................................................... 10
Troubleshooting ................................................................................................................ 11
Parts List .......................................................................................................................... 12
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new snow thrower. It will help you to assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new snow thr ower, ple ase locate t he model pl ate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer.
You can locate the model number by standing behind the unit in the operating position and looking down at the dash panel . A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below.
(Model Number)
CLEVELAND, OHIO 44136
(Serial Number)
MTD PRODUC TS INC
Copy the model number here:
Copy the serial number here:
CALLING CUSTOMER SUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support representative. Please have your unit’s model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call .
For more details about your machine, visit our website at www.mtdproducts.com
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger the
personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol— heed its war ning.
WARNING: Engine Exhaust, some of its cons tit uen ts, and certain vehicle components c ont ain or emit chemicals
known to State o f Calif ornia to c ause c ancer and bi rth defec ts or othe r reproduct ive harm.
DANGER: This m achine wa s built t o be opera ted acco rding to t he rule s for saf e operatio n in this m anual. As with
any type of power equipmen t, carele ssness or e rror on the part of th e operator can re sult in seri ous inju ry. This machine is capab le of am putating h ands and feet and throwing objects . Failure to observe t he foll owing saf ety instructions co uld resul t in seri ous inju ry or death .
Training
1. Read, understand, a nd follow all in struction s on the
machine and in the manual(s ) before a ttempting to assemble and o perate. Keep this ma nual in a safe pl ace for future and regular re ference a nd for orde ring replacement parts.
2. Be familiar with all controls and their prope r operation.
Know how to stop the mach ine and d isengage them quickly.
3. Never allow childre n under 14 y ears old to operate this
machine. Children 14 years old and over should rea d and understand the op eration in struction s and sa fety rules i n this manual and should be trained and sup ervised b y a parent.
4. Never allow adults to operate this machine without
proper instruction.
5. Thrown objects can cause seriou s personal injury . Plan
your snow throwin g pattern to avoid di scharge of mat erial toward roads, bystanders and the like.
6. Keep bystanders, hel pers, pets and chi ldren at l east 75
feet from the machin e while it is in operatio n. Stop machine if anyo ne enters the area.
7. Exercise caution to avoid s lipping o r falli ng, espe cially
when operating in reverse.
Preparation
1. Thoroughly inspect the area wh ere the eq uipment i s to
be used. Remove all door mat s, newspa pers, sle ds, boards, wires and o ther foreig n object s which c ould be tripped over or throw n by the auger/imp eller.
2. Always wear safet y glasses or eye s hields d uring
operation and while performing an adjustment or repair to protect your eyes. T hrown ob jects whi ch ricochet can cause serious inj ury to the eyes.
3. Do not operate wit hout wearing adequate winter outer
garments. Do not wear jewelry, long scarves or other loose clothing which cou ld becom e entang led in m oving parts. Wear footwear w hich wi ll improve footing on slippery surfaces.
4. Use a grounded three wire ex tension cord and receptac le
for all units with electric start engi nes.
5. Adjust collector housing height to clear gravel or crushed
rock surfaces.
6. Disengage all cl utch levers before st arting the engin e.
7. Never attempt to ma ke any adjustme nts whi le engin e is
running, except where spec ifically recomm ended in the
operator’s manual.
8. Let engine and m achine adju st to outd oor tem perature before starting to clear snow.
9. To avoid personal injury or pro perty damage use extre me care in handling gasolin e. Gasol ine is e xtremely flammable and the v apors are explosiv e. Serious personal injury c an occur w hen gas oline is spilled o n yourself or your c lothes which c an ignit e. Wash y our skin and change clot hes immedi ately.
a. Use only an approved gasoline container. b. Extinguish all cigarettes, cig ars, pipes and other
sources of ignition. c. Never fuel machine indoo rs. d. Never remove gas cap or add fue l whil e the
engine is hot or running. e. Allow engine to cool at leas t two minu tes before
refueling. f. Never over fill fuel tank. Fil l tank to no more tha n
½ inch below bottom of fill er neck to provide space
for fuel expansi on. g. Replace gasoli ne cap an d tighten secu rely. h. If gasoline is sp illed, wip e it off th e engine and
equipment. Move machine to another area . Wait 5
minutes before start ing the e ngine. i. Never store the machine or fuel containe r inside
where there is an o pen flam e, spark or pilot l ight
(e.g. furnace, water heater, space heate r, clothes
dryer etc.). j. Allow machine to cool at least 5 mi nutes bef ore
storing.
Operation
1. Do not put hands o r feet near rotating p arts, in the a uger/ impeller housing o r disc harge chu te. Cont act wit h the rotating parts can am putate ha nds and feet.
2. The auger/impelle r clutch lev er is a safety de vice. Nev er bypass its operati on. Doing so, makes the ma chine unsafe and may cause p ersonal i njury.
3. The clutch leve rs must o perate easily in both d irections and automatical ly return to the disengaged pos ition when released.
4. Never operate with a miss ing or da maged di scharge chute. Keep all safe ty devic es in pl ace and working.
5. Never run an engine indoors or in a poorly ven tilated area. Engine exhau st conta ins carb on monox ide, an odorless and dea dly gas .
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6. Do not operate mac hine while under the influenc e of alcohol or drugs.
7. Muffler and engine beco me hot and can cause a burn. Do not touch.
8. Exercise extreme ca ution when operating on or cro ssing gravel surfaces. Stay alert for hidden hazards or traffic.
9. Exercise caution w hen changi ng directi on and w hile operating on slop es.
10. Plan your snow throwing pat tern to av oid disc harge towards windows, wa lls, cars e tc. To avoid prope rty damage or personal injury caus ed by a ricochet.
11. Never direct discharge at c hildren, b ystander s and pet s or allow anyone in front of t he machi ne.
12. Do not overload machine capacity by attem pting to clear snow at too fast of a rate.
13. Never operate this machine without good vi sibility or light. Always be s ure of yo ur footing and keep a firm hold on the handles. W alk, never r un.
14. Disengage power to the aug er/impell er when transporting or not in use.
15. Never operate machine at high tran sport speeds on slippery surfaces. Look down and b ehind an d use ca re when in reverse.
16. If the machine should sta rt to vibrate a bnormally, stop th e engine, disconnect the spark plug an d grou nd it agai nst the engine. Inspect thoroughly for dam age. Repair any damage before starting and ope rating.
17. Disengage all clutch lev ers and s top engin e before y ou leave the operating position (be hind the handles). Wai t until the auger/im peller come s to a complete stop befo re unclogging the d ischarge chute, m aking an y adjustments, or inspecti ons.
18. Never put your hand in the d ischarge or colle ctor openings. Always use a cl earing to ol to unc log the discharge opening.
19. Use only attachments a nd acce ssories approved by the manufacturer (e.g. wheel weigh ts, tire c hains, cabs etc.) .
20. If situations occur which are not covered in this man ual, use care and good judgment. Cont act your dealer or telephone 1-800-800-73 10 for assistance and the name of your nearest s ervicing dealer.
Maintenance And Storage
1. Never tamper with sa fety devic es. Check their prop er operation regularly.
2. Disengage all cl utch lev ers and stop engine. Wait u ntil the auger/impelle r come to a complet e stop . Disconn ect the spark plug wir e and ground aga inst the engine to prevent unintended s tarting before cleaning, r epairing, or inspecting.
3. Check bolts, and sc rews for pro per tightn ess at fre quent intervals to keep the machine in sa fe working conditio n. Also, visually inspect mach ine for an y damage .
4. Do not change the engine governo r setting or over-speed the engine. The go vernor co ntrols th e maxim um safe operating speed o f the engi ne.
5. Snow thrower shave plate s and skid shoe s are subjec t to wear and damage. F or your sa fety prote ction, fre quently check all compon ents a nd replace with orig inal equipment manuf acturer’s (O.E.M. ) parts on ly. “Us e of parts which do not meet the original equipment specifications ma y lead t o imprope r performan ce and compromise safety!”
6. Check clutch controls periodically to verify they engage and disengage proper ly and adjust, if necessary. Re fer to the adjustment sec tion in th is opera tor’s manual for instructions.
7. Maintain or replace safety and instruction labels, as necessary.
8. Observe proper disp osal laws and regu lations for gas, oil, etc. to protect t he enviro nment.
9. Prior to storing, run machine a few minutes to clear snow from machine an d prevent freeze up of auger/i mpeller.
10. Never store the machine or fuel container inside where there is an open flame, s park or pilot light such as a water heater, furnace ,cloth es dryer etc.
11. Always refer to the operator ’s manua l for prope r instructions on off-sea son storage.
Your Responsibility:
Restrict the use of this powe r machine to persons who read, understand a nd follow the warning s and instructions in this ma nual and on the ma chine .
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SECTION 2: ASSEMBLING YOUR SNOW THROWER
Unpacking From Carton
Cut along corners of the carton and lay it down flat. See Figure 1. Remove packing material.
Remove any loose parts included with unit (i.e., operator’s manual, etc.).
Roll unit out of carton. Check carton thoroughly for any remaining loose part.
Remove loose parts
Roll unit out
Figure 1
NOTE: This operator’s m anual covers severa l models
of snow throwers. Use only the information that is appropriate for your model.
Hardware Pack
1. Ignition Keys* (2)
*One key may be in the switch on snow thrower.
Models with optional extended chute crank (Figure 2)
2. Eyebolt
3. Saddle Washer 5/16" I.D.
4. Hex Nuts 5/16-18 Thread (2)
5. Cotter Pin
Eye Bolt
Hex Nut
Before Assembly
WARNING: Disconnect the sp ark plug wire
and ground it against the engine to prevent unintended starting.
Raising Upper Handle
Loosen the hand knob on each side of the handle. Remove packing material, if any.
Raise handle to here
Hand Knob
Figure 3
Raise the upper handle in the direction shown in Figure 3 till it clicks into the operating position. Make sure not to pinch or crimp the cable.
Tighten the hand knobs.
Attaching Control Cable
The control cable may already be attached to the control handle. If not attached, complete the following steps to attach it to the snow thrower housing.
Route the control cable over the lower handle. Insert the end of the cable into the hole in the control housing as shown in Figure 4. Push the plastic fitting until it locks into the control housing.
Saddle Wash er
Figure 2
Items Required F or Assembly
1. Pair of pliers (not necessary, but helpful)
2. Two cycle engine oil
3. Fresh gasoline
NOTE: All refere nces to left or right side of the snow thrower is from the operating position only.
Cotter Pin
Bottom Hole In Control Handle
Control Housing
5
“Z” End of Cable
Figure 4
Plastic Fitting
Lift the control handle up, and hook the “Z” end of the contro l cable i nto th e bottom hole in the control handle, from the outside to the inside . If necessary, pull up on the end of the cable with a pair of pliers to obtain slac k in order to ho ok it into the control handle. Hold the “Z” fitting with the pliers, not the cable, to avoid damaging the cable.
NOTE: The upper hole in th e control handle provides for adjustment in belt tension. Refer to page 9 of this manual for instructions.
Installing Chute Crank
Models with optional extended chute crank only
Thread one 5/16” hex nut all the way onto the eyebolt. See Figure 5. All necessary hardware is included in the hardware pack shipped with your unit. See Figure 2 for more details.
Slide the eyebolt onto the chute crank. Insert eyebolt into the hole in the lower handle.
Chute Crank
Eye Bolt
Hex Nuts
Secure eyebolt with 5/16” saddle washer and hex nut. The cupped side of washer goes against the handle. Adjust lower hex nut until the eyebolt is positioned so that the chute crank turns freely (does not bind).
Move upper hex nut down against the lower handle. Tighten lower hex nut securely.
Assembling Discharge Ch ute
The snow thrower has been shipped with the upper chute pivoted all the way down. Assemble as follows:
Turn the chute crank until the chute faces straight to the front. See Figure 7 .
Flat
Hand Knob
Front
Upper Chute
Washer
Carriage
Bolt
Saddle Wash er
Figure 5
Insert the chute crank into the coupler at the top right side of the snow thrower. See Figure 6.
Rotate the crank to align holes, and insert the cotter pin. Bend ends of cotter pin in opposite directions to secure. See Figure 6.
Cotter Pin
Chute Crank
Coupler
Figure 7
Remove the hand knob, flat washer and carriage bolt from the upper chute. See Figure 7.
Pivot the upper chute up so that there is no gap between the upper and the lower chute. See Figure
8. Secure with hardware just removed.
No
Gap
Pivot upper
chute
Figure 6
Figure 8
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