Yard Machines 429 User Manual

Operator’s Manual
21” Rear Dischar ge
Push Mower
Model Series
410 through 429
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning:
covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.
ECO # 2844
PRINTED IN U.S.A.
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
FORM NO.
770-10110B.fm (1/2001)
TABLE OF CONTENTS
Content Page
Important Safe Operation Practices ..................................................................3
Slope Gauge .....................................................................................................6
Assembling Your Lawn Mower...........................................................................7
Know Your Lawn Mower ....................................................................................10
Operating Your Lawn Mower .............................................................................11
Making Adjustments ..........................................................................................12
Maintaining Your Lawn Mower...........................................................................13
Off-Season Stoarge...........................................................................................15
Troubleshooting.................................................................................................15
Parts List............................................................................................................16
Shroud Chart .....................................................................................................18
FINDING MODEL NUMBER
This Operators Manual is an important part of your new lawn mower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer.
You can locate the model number by standing at the operating position and looking down at the rear of the deck. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below.
(Model Number)
CLEVELAND, OHIO 44136
(Serial Number)
MTD PROD UCTS INC
Copy the model number here:
Copy the serial number here:
CALLING CUSTOMER SUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support representative. Please have your units model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call .
2
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbolHEED ITS WARNING.
WARNING: Engine exhau st, some of its constituents, and certain v ehi cle c om pon ents c onta in o r e mit
chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the ru les fo r s afe o pera tio n i n this m an ual . As wi th
any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputatin g hands a nd feet and thr owing object s. Failure t o observe the following saf ety instru c­tions could result in ser ious inj ury or death.
General Operation
1. Read this operators manual carefully in its entirety before attempting to assembl e this mac hine. Read , understand, and f ollow all instructi ons on th e machi ne and in the manual(s) before operation. Be com pletely familiar with the controls and the p roper use of this machine before operating it. Keep this manual in a safe place for future and regular refe rence and for orderi ng replacement parts.
2. This machine is a precision piece of power equipment, not a plaything. Therefore , exercise extreme caution at all times. Your unit has been designed to perform one job: to mow grass. Do not use it fo r any othe r purpose.
3. Never allow childre n under 14 y ears old to operate this machine. Children 14 ye ars old and over should read and understand the op eration in struction s and s afety r ules in this manual and s hould be trained an d superv ised by a parent. Only responsibl e individuals wh o are familiar with these safe operatio n rules s hould us e this m achine.
4. Thoroughly inspect the area wh ere the equipment i s to be used. Remove all stones, sticks, wire, bones, toy s and other foreign obje cts which could b e tripped over or picked up and throw n by the b lade. Thro wn obje cts can cause serious personal inj ury. Plan your mowing patt ern to avoid discharge of materi al toward ro ads, sid ewalks, bystanders and the like. Also, avoid discha rging mat erial against a wall or obst ruction which may ca use discharged material to ricochet b ack toward the operat or.
5. To help avoid blade contact or a thro wn object injury, stay in the operator zo ne behin d the han dles and keep bystanders, helpers , childre n and pet s at leas t 75 feet from the machin e while it is in op eration . Stop mac hine if anyone enters the a rea.
6. Always wear safet y glasses or safety goggles during operation and while p erforming an adju stment or repair to protect your eyes. Thrown objects which ricochet can cause serious inj ury to the eyes.
7. Wear sturdy, rough-sol ed work shoes a nd close-fi tting slacks and shirts. Sh irts and pants tha t cover the arms and legs and steel-toed shoes are recommen ded. Never operate this machine in bare feet, sa ndals, slippery or light weight (e.g. canvas) shoes.
8. Do not put hands o r feet near rotating p arts or und er the cutting deck. Contact with the blade can amputate hands and feet.
9. A missing or damaged discharg e cover can cause b lade contact or thrown o bject in juries.
10. Many injuries occur as a resul t of the mower being pul led over the foot duri ng a fall caused by slip ping or tri pping. Do not hold on to the mow er if you are falling; release the handle immediatel y.
11. Never pull the mowe r back to ward yo u while y ou are walking. If you must back the mower away from a wall or obstruction first look do wn and beh ind to av oid trippi ng and then follow th ese step s:
a. Step back from the mower to fu lly exte nd your
arms. b. Be sure you are well balance d with sure footing. c. Pull the mower back slowly, no more than half way
toward you. d. Repeat these steps as neede d.
12. Do not operate the m ower whi le under t he influe nce of alcohol or drugs.
13. Do not engage the self-prope lled mec hanism on units so equipped while starting engine.
14. The blade control handle is a safety device. Never attempt to bypas s its operat ion. Doi ng so m akes the safety device inoperat ive and may result in per sonal injury through contact with the rotating blade. The blade control handle m ust opera te easily i n both di rections and automatically return to the di sengaged positio n when released.
15. Never operate the mow er in wet gra ss. Always be sure of your footing. A s lip and fa ll can c ause se rious person al injury. If you fee l you are lo sing yo ur footi ng, releas e the blade control han dle immedi ately an d the bla de will stop rotating within three second s.
16. Mow in daylight o r good arti ficial l ight. Walk, never r un.
17. Stop the blade wh en crossin g gravel drives, wa lkways or roads.
18. If the equipment should start to vibrate abnormally, stop the engine and check immedia tely for the cause . Vibration is gener ally a warn ing of tro uble.
19. Shut the engine off and wa it until t he bla de come s to a complete stop before removi ng the grass catcher or unclogging the c hute. The cutting blade co ntinue s to rotate for a few second s after th e engine is shut off. Never place any part of the body in the blade area until you are sure the blade has stopped rot ating.
20. Never operate mower w ithout pr oper trail shield , discharge cover , grass c atcher, blad e cont rol handl e or
3
other safety protec tive dev ices in p lace and working. Never operate mower with damaged sa fety devices. Failure to do so, ca n result i n persona l injury .
21. Muffler and engine beco me hot and can cause a burn. Do not touch.
22. Only use parts and accessories made for this machine by the original equi pment manuf acturer (O.E.M). Failu re to do so can result in personal inju ry.
23. If situations occur which are not covered in this manua l, use care and good judgment. Cont act your dealer for assistance. Tel ephone 1- 800-800-731 0 for the name of your nearest dealer.
Slope Operation
Slopes are a major f actor re lated to slip and fall accid ents which can result in seve re inju ry. Opera tion on s lopes requires extra cauti on. If you feel une asy on a slope, do not mow it. Before opera ting this unit on a slope or h illy ar ea, use the slope gauge on page 6 to measu re slopes . If the s lope is greater than 15 de grees, do not mow it.
Do:
1. Mow across the face of sl opes; never up and down. Exercise extreme cauti on when changing d irection on slopes.
2. Watch for holes, ru ts, rocks, hidden ob jects, o r bumps which can cause you to s lip or tri p. Tall grass c an hide obstacles.
3. Always be sure of your footi ng. A slip and fall can ca use serious personal in jury. If y ou feel y ou are lo sing yo ur balance, release the blade c ontrol han dle imm ediately , and the blade w ill stop rotating wi thin 3 se conds.
Do Not:
1. Do not mow near d rop-offs, d itches o r embank ments, you could lose your foot ing or bal ance.
2. Do not mow slopes greater th an 15 degre es as shown on the slope gauge.
3. Do not mow on wet grass. U nstable footing c ould cau se slipping.
Children
Tragic accident s can occu r if the o perator is not al ert to the presence of childre n. Chil dren are of ten attrac ted to the mower and the mowi ng activ ity. They do not unde rstand the dangers. Never assum e that c hildren wil l remain where you last saw them.
1. Keep children out of t he mow ing area a nd under the watchful care of a responsi ble adul t other than the operator.
2. Be alert and turn mower off if a child enters the area.
3. Before and while moving backw ards, look behin d and down for small ch ildren.
4. Use extreme care when approaching blind corners, doorways, shrubs, tree s, or othe r objects th at may obscure your vision of a child who may run into the mower.
5. Keep children away fro m hot or runni ng engin es. They can suffer burns from a hot muffler.
6. Never allow childre n under 14 y ears old to operate a
power mower. Child ren 14 ye ars old a nd over shou ld read and understand t he ope ration inst ructions a nd safety rules in this manual and sho uld be tra ined and supervised by a parent.
Service
Safe Handling Of Gasoline:
1. To avoid personal injury or pro perty damage use extre me care in handling gasolin e. Gasol ine is e xtremely flammable and the v apors are explosiv e. Serious personal injury c an occur w hen gas oline is spilled o n yourself or your c lothes which can ignit e.
2. Wash your skin and chan ge clothe s imme diatel y.
3. Use only an appro ved gaso line con tainer.
4. Never fill contain ers insi de a veh icle or o n a truck or trailer bed with a p lastic liner. Al ways place containers o n the ground away from your v ehicle b efore filli ng.
5. If possible, remo ve gas-p owered equi pment fro m the truck or trailer and re fuel it on the groun d. If this is not possible, then re fuel such e quipment on a trailer with a portable container, ra ther than from a gasoli ne dispenser nozzle.
6. Keep the nozzle i n contact w ith the rim of the fuel tank or container opening a t all times until fue ling is complete. D o not use a nozzle l ock-open device.
7. Extinguish all ciga rettes, c igars, pip es and othe r sources of ignition.
8. Never fuel machin e indoors becaus e flammable vapors will accumulate in the area.
9. Never remove gas ca p or a dd fuel wh ile the e ngine is hot or running. Allow e ngine to c ool at l east two m inutes before refueling.
10. Never over fill fue l tank. Fi ll tank to no mor e than ½ inch below bottom of fil ler neck to provi de space for fuel expansion.
11. Replace gasoline cap and tighten s ecurely.
12. If gasoline is spi lled, wi pe it off the engin e and equipment. Move unit to a nother area. Wait 5 minute s before starting the en gine.
13. Never store the machine or fuel cont ainer inside whe re there is an open flame, spark or pilot light as on a w ater heater, space heater , furnace, cloth es dryer or other g as appliances.
14. To reduce fire hazard, k eep mower free of gras s, leav es, or other debris bui ld-up. C lean up o il or fue l spillage and remove any fuel soaked debris .
15. Allow a mower to coo l at least 5 minutes before stori ng.
General Service:
1. Never run an engine indoors or in a poorly ven tilated area. Engine exhau st conta ins carb on monox ide, an odorless and dea dly gas .
2. Before cleaning, re pairing, o r inspec ting, mak e certain the blade and al l moving p arts hav e stopped . Disconn ect the spark plug wir e and ground aga inst the engine to prevent unintended starting .
3. Check the blade a nd engine mountin g bolts at frequ ent intervals for proper tightne ss. Also, visual ly inspect blade for damage (e.g., b ent, crac ked, worn) Re place bl ade with the original equip ment manufactures (O. E.M.) blade only, listed in this manual. Use of parts whi ch do no t
4
meet the original equipment specific ations m ay lead to improper performance and com promise sa fety!
4. Mower blades are s harp and can cut. Wrap the b lade or wear gloves, and u se extra caution when se rvicing the m.
5. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe work ing cond ition.
6. Never tamper with safety devices. Check their proper operation regularly.
7. After striking a foreign o bject, stop the engine, dis connect the spark plug wire and grou nd agains t the engine. Thoroughly inspect the mower for any da mage. R epair the damage before st arting and operat ing the mow er.
8. Never attempt to ma ke a w heel or c utting hei ght adjustment while the engin e is runn ing.
9. Grass catcher componen ts, discharge cover, and trail shield are subject to wear and dama ge which could
expose moving pa rts or allo w objec ts to be thrown. For safety protection, frequentl y check componen ts and replace immediatel y with original equipm ent manufacturers (O.E.M.) p arts only , listed in this ma nual. Use of parts which do not m eet the ori ginal eq uipment specifications ma y lead t o imprope r performan ce and compromise safety!
10. Do not change t he engine governor setting o r overs peed the engine. The go vernor co ntrols th e maxim um safe operating speed o f the engi ne.
11. Maintain or replac e safety and ins truction labels, a s necessary.
12. Observe proper disp osal law s and regulation s. Improp er disposal of flui ds and mate rials ca n harm th e environment.
Your Responsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and instru ctions in this manual and on the machine.
1299 AC
5
SECTION 2: SLOPE GAUGE
OR A FENCE POS T
A CORNER OF A BUILDING
A POWER POLE
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
O
D
N
O
D
L
O
F
N
E
S
E
R
P
E
R
,
E
N
I
L
D
E
T
T
CUT ALONG DOTTED LINE
E
P
O
L
S
°
5
1
A
G
N
I
T
WARNING
15°
feet). On steeper inclines, a riding mower could overturn and cause serious injury. If operating a walk-
behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10
in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes.
USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY.
6
SECTION 3: ASSEMBLING YOUR LAWN MOWER
Unpacking
Remove staples, break glue on top flaps, or cut
tape at carton end and peel along top flap to open carton.
Remove loose parts if included with unit (i.e.,
owners manual, etc.).
Cut along corners and lay carton down flat.
Remove packing material.
Roll or slid e uni t out of ca rton. Chec k cart on
thoroughly for loose parts.
Tools Required
1. Pair of Pliers
2. Phillips Screwdriver
3. 7/16" or Adjustable Wrench
Required for models with hardtop grass bags only.
NOTE: This operator’s m anual covers variou s models of lawn mowers. Follow only those instructions which pertain to your unit.
Disconnect Spark Plug Wire
In the case of lawn mowers where engine is equipped with a rubber boot, attach rubber boot to a bolt on the engine to ground. See Figure 1.
Assembling Handle
NOTE: Reference to right or left hand side of the mower is observed from the operating position.
Remove any packing material which may be between the upper and lower handles for shipping purposes.
Pull up and back on the upper handle to raise the handle into the operating position. Make certain the lower handle is seated securely into the handle mounting brackets.
Tighten hand knob
Tighten hand knob
Spark Plug Wire With Rubber Boot
Briggs & Stratton Engines
Retaining Post
Spark Plug
Spark Plug Wire
Engines with rubber boot
Figure 1
Before setting up your lawn mower, disconnect spark plug wire from the spark plug, and ground it against the engine. See Figure 1 .
Tecumseh engines
V-Slot
on Engine
Spark
Plug Wire
Spark
Plug
Figure 2
Tighten the hand knobs on each side of the handle (carriage bolts must be seated properly into the handle). See Figure 2.
NOTE: Your mowe r is shipped with the handle in the higher height position. If you wish to lower the height of the handle, refer to the Adjustment Section at this time.
Using a pair of pliers, squeeze one leg of the lower handle against the handle mounting bracket. Remove the hairpin clips from the outer hole in the weld pins on the handle mounting brackets. Insert the hairpin clip into the inner hole on the weld pin. See Figure 3. Repeat on other side.
Handle Mounting Bracket
Insert hairpin clip here
Hairpin Clip
Weld
Pin
Figure 3
7
The rope guide is attached to the right side of upper handle. Loosen the wing nut which secures the rope guide.
With the spark plug wire disconnected and grounded, hold the blade control handle against the upper handle, and pull the starter rope out of the engine. Release the blade control handle. Slip the starter rope into the rope guide. Tighten the wing nut. See Figure 4.
Make certai n all nuts and bolts are tightened securely.
Slip rope into rope guide
Rope Guide
Wing Nut
Figure 4
Insert pos t on cable ti es into holes pr ovide d on the lower handle. Pull the cable tie tight and trim the excess. See Figure 5 .
Cable Tie
Post
Hole on Lower Handle
Figure 5
Secure bag to frame by working the plastic channels on bag over frame as shown in Figure 6B. All of the plastic channels except center top of bag attach from the outside of bag. Center top of bag attaches from the inside of bag.
Rear
Frame
A
Front
Frame
Grass
Bag
Channels
B
Hook
Plastic
Figure 6
B. Hardtop Grass Bag
Parts for Hardtop Grass Bag:
1. Front Frame
2. Rear Frame (packed inside hardtop cover)
3. Bag
4. Hardtop Cover
5. Mounting Bracket
6. Phillips Screw
7. Hex Lock Nut
Assemble hardtop grass bag as follows:
Insert one end of the rear frame into the slit in the cloth channel on the edge of the grass bag (slits are approximately 6 inches from the end of the bag). See Figure 7A. Feed all the material on one side of the frame before working it around the frame. Make sure the other end of the rear frame comes out of the slit in the other side. See Figure 7B.
Assembling Grass Catcher
NOTE: Make certain bag is turned right side out before assembling (warning label will be on the outside).
A. Soft Grass Bag
Parts for Soft Grass Bag:
1. Front Frame
2. Rear Frame
3. Bag Assemble soft grass bag as follows:
Join the rear frame and front frame assembly as shown in Figure 6A.
Place bag over frame (black plastic side is the bottom of bag). Slip the openings in the side of the plastic channel on bag over the hooks on the grass catcher frame.
Slit
Rear Frame
B
Figure 7
Slide the front fram e asse mbly into the r ear f rame as shown in Figure 8. Push the front frame in so that the c ross piece on th e fro nt f rame co ntac ts th e rear frame.
8
A
Front Frame
Place the mounting bracket under the front of the handle, with the tabs on the bracket facing up. Insert phillips head screw down through the hardtop cover and mounting bracket. Secure with hex lock nut. See Figure 10.
Slide
plastic
channel
over frame
Figure 8
Slip openings of the plastic channel on bag over the grass catcher frame. See Figure 8. Secure front of bag to front frame by working five plastic channels on bottom, sides and top of bag over frame.
Hold the bag and frame so the bag hangs from the frame (is not bunched around the frame). Slide the handle of the grass catcher frame through the slot in the hardtop cover as shown in Figure 9.
Grass Catcher Handle
Hardtop Cover
Slide frame through this slot
Figure 9
Press the rear frame into the two tabs at the back of the hardt op cove r. Put the cr oss b ar on the fr ont frame into the channel in front of the hardtop cover
Attaching Grass Catcher To Mower
NOTE: Make certain cables are routed to the outside of the handle so they are not in the way when attaching the grass ca tcher.
If your mower is equipped with a mulching baffle, it is in place on the mower. To remove the mulching baffle, lift the rear discharge door on the mower. Remove the mulching baffle. See Figure 11 inset.
Mulch Baffle
Place hook on slot here
Figure 11
To attach the grass catcher: Lift the rear discharge door on the mower. Place the hooks on the grass catcher into the slots in the handle bracket assemblies. Release the rear discharge door. See Figure 11.
To remove the grass catcher: Lift the rear discharge door on the mower as shown in Figure
11. Lift the grass catcher up, out of the slots in the handle bracket assemblies. Release the rear discharge door.
Rear Discharge Door
Figure 10
Phillips He ad Screw
Mounting
Bracket
Lock Nut
WARNING: Ne ver operate mower unless
the hooks on the grass catcher are firmly seated in the slots on the handle bracket assemblies, and the rear discharge door rests firmly against top of the grass catcher.
Assembling Chute Deflector (If equipped)
If your mower is equipped with the optional chute deflector, assemble as follows:
Slide the rod into the upper edge of the chute deflector so the tab on the rod is toward the left side of the chute deflector. When assembled correctly,
9
the rod will extend further to the left side. See Figure 12.
Tab
Rod
Push Nut
Chute
Deflector
Figure 12
Slide the push nut onto the right side of the rod to secure.
Attaching Chute Deflector To Mower
To attach chute deflector: Lift the rear discharge door on the mower. Place the ends of the rod into the slots in the handle bracket assemblies. See Figure 13. Release the rear discharge door.
To remove chute deflector: Lift the rear discharge door on the mower. Lift the chute deflector up and out of the slots in the handle bracket assemblies. Release the rear discharge door. See Figure 13.
Rear Discharge
Door
Slots
Figure 13
IMPORT ANT :
This unit is shipped without gasoline or oil in the engine. Be certain to service engine with gasoline and oil before operating your mower.
SECTION 4: KNOW YOUR LAWN MOWER
Compare the illustrations in Figure 14 with your lawn mower to familiarize yourself with the location of various controls and adjustments. The operation of any lawnmower can result in foreign objects being thrown into the operators eyes, causing severe eye damage. Always wear safety glasses before operating the mower, or while performing any adjustments or repairs on it.
Blade Control Handle
Upper Handle
Recoil Starter
Grass Catcher
Gas Cap
Height Ad ju st m en t Lev e r
Throttle Control
Lower Handle
(if equipped)
Spark Plug
Figure 14
10
Blade Control Handle
WARNING: The blade control mechanism is
a safety device. Never attempt to bypass it.
Please note that if the mower is not equipped with this lever, the engine has a constant speed throttle, which is already set at full throttle for best performance.
WARNING: The throttle control cannot be
WARNING: The blade will be rotating
whenever the engine is running. Keep your hands and feet away from a rotataing blade.
The blade control handle is located on the upper handle of the mower. The blade control handle must be depressed in order to operate the unit. Release the blade control handle to stop the engine and blade.
Throttle Control Lever (If equippe d)
The throttle control lever is located on the left side of the upper handle. It is used to regulate engine speed.
Recoil Starter
The recoil starter handle is attached to the handle and is used to start the engine.
Height Adjustment Lever
The height adjustment lever is located on each wheel and adjusts the cutting height. All four levers have to be put at the same level for uniform cutting height.
used to stop the engine.
SECTION 5: OPERATING YOUR LAWN MOWER
WARNING: Keep hands and feet away
from the chute area on cut ting deck. Refer to warning label on the unit.
Gas and Oil Fill-Up
Service the engine with gasoline and oil as instructed in the engine manual packed with your mower. Read instructio ns carefully.
WARNING: Never fill fuel tank indoors, with
engine running or until the engine has been allowed to cool for a t least two minutes after running.
Before Starting
Attach spark plug wire to spark plug. If the mower is equipped with a rubber boot over the end of the spark plug wire, ensure that the metal cap at the end of the spark plug wire inside the rubber boot is fastened securely over the spark plugs metal tip.
To Start Engine and Engage Blade
If the engine is equipped with a fuel valve lever, move it to the ON position. See Figure 15 .
Move the throttle control/choke lever, if equipped, forward all the way into the choke position. Warn engine may not require choking. In that case, move the throttle into the FAST (rabbit) position only
If engine is equipped with a primer, prime engine as instructed in the engine manual.
Standing behind the unit, depress the blade control handle and hold it against the upper handle.
Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle (rope will pull slightly harder at this point). Let the rope rewind slowly.
Pull rope with a rapid, continuous, full arm stroke. Keep a firm grip on starter handle. Return it slowly to the rope guide.
After engine starts, move throttle control lever (if so equipped) to desired engine speed. Your mower is designed to operate at full throttle. Engines with fixed throttles operate at full throttle too.
To Stop Engine and Blade
Move throttle control lever, if equipped, to the SLOW (turtle) position.
Release blade control handle to stop the engine and the cutting blade.
Fuel Valve Lever
ON
Figure 15
OFF
Primer
WARNING: The blade continues to rotate
for a few seconds after the engine has been shut off.
Disconnect the spark plug wire and ground it against the engine.
NOTE: For shipping pur poses your mower is set with the wheels in a low cutting height position. For best results, raise th e cutting position until it is deter mined which height is bes t for your lawn. See cutting hei ght adjustment section on page 12.
11
Using Rotary Mower
WARNING: Never operate your unit without either the rear deflector or entire grass catcher assembly in place.
Be sure that lawn is clear of stones, sticks, wire, or other obj ects w hich could dama ge lawn mowe r or engine. Such objects could be accidentally thrown by the mower in any direction and cause serious personal injury to the operator and others.
For best results, do not cut wet grass because it tends to stick to the underside of the mower, preventing proper discharge of grass clippings, and could caus e you to sl ip and fall . New gras s, thic k grass or wet grass may require a narrower cut. Blade speed should be adjusted to the condition of the lawn.
For a healthy lawn, never cut more than one-third of the total length of the grass at any one cutting. Lawn should be cut in the fall as long as there is growth.
This mower is designed to be operated at full throttle to give you the best cut and do the most effective job of bagging the cut grass.
WARNING: If y ou strike a foreign object,
stop the engine. Remove wire from spark plug, thoroughly inspect the mower for any damage, and repair the damage before restarting and operating the mower. Extensive vibration of the mower during operation is an indication of damage.
Using Mulcher (If equipped)
For effective mulching, do not cut wet grass because it tends to stick to the underside of the deck, preventing proper mulching of grass clippings.
New or thick grass may require a narrower cut. The ground speed should be adjusted to the condition of the lawn. If mowing has been delayed and the grass has been allowed to grow in excess of 4", mulching is not recommended. Mow using the grass bag to reduce the grass height to 3-1/4" maximum before mulching.
SECTION 6: MAKING ADJUSTMENTS
WARNING: Do not at any time make any
adjustment to lawn mower without first stopping engine and disconnecting spark plug wire.
Handle Height
Your mower is shipped with the handle in the higher height position. To lower the handle height, proceed as follows.
Remove the start er ro pe fr om the rope g uide .
Remove the upper handle by removing the hand
knobs and carriage bolts. Lay the upper handle out of the way, being careful not to bend or kink the cables.
Remove the hairpi n clip s from the w eld pin s on t he handle brackets. Press outward on the legs of the lower handle, and remove it from the mower
Turn the lower handle around so the notches on the bottom of the lower handle are facing forward as shown in Figure 16 . Reassemble, placing the bottom holes in the handle over the weld pins in the handle mounting bracket.
Lower
Handle
Figure 16
Reassemble the upper handle.
Place the hairpin clips in the inner holes in the weld
pins and attach the starter rope as instructed earlier on page 7.
Notch
Cutting Height
An adjusting plate and thumb lever at each wheel position provid es cut ting heig ht adju stme nt. Eac h adjusting plate has nine height positions.
Simply depress the lever towards wheel and move it to any of the nine positions for the desired cutting height. See Figure 17. All four levers on the four
12
wheels must be placed in the sa me relative po sition for uniform cutting height.
Height
Adjustment
Lever
Carburetor
Minor carburetor adjustments may be required to compensate for differences in fuel, temperature, altitude and load. To adjust carburetor, refer to the separate engine manual packed with your mower.
NOTE: A dirty air c leaner will cause an engin e to run rough. Be certain air c leaner is clean and attache d to the carburet or befor e adjust ing carbur etor.
WARNING: If any adjustm ents are made
to the engine while the engine is running (e.g. carburetor), keep clear of all moving parts. Be
Figure 17
careful of heated surfaces and muffler.
SECTION 7: MAINTAINING YOUR LAWN MOWER
WARNING: Be sure to disconnect and
ground the spark plu g wire befo re perform ing any repairs or maintenance.
Maintaining the Blade
Periodically inspect the blade adapter for cracks, especially if you strike a foreign object. Replace when necessary.
WARNING: When removing the cutting
blade for sharpening or replacement, protect hands by using heavy gloves or a rag to grasp the cutting bl ade.
Remove the bolt and bell support which hold the blade and adapter to the engine crankshaft. See Figure 18 . Remove the blade and adapter from the crankshaft.
Crankshaft
Blade Adapter
The blade can be tested by balancing it on a round shaft screwdriver. Remove metal from the heavy side until it balances evenly. It is recommended that the blade always be removed from the adapter for the best tes t of bal ance.
Before reassembling the blade and the blade adapter to the unit, lubricate the engine crankshaft and the inner surface of the blade adapter with light oil (or engine oil). Also lubricate the bolt holes, bolts and inner surface of the nuts.
Install the blade adapter on the crankshaft with the star away from the engine. Place the blade with
the side mark ed bottom (or with part number ) facing away from the adapter. Align the blade bell support over the blade with the tabs in the holes of the blade and insert the hex bolt. Tighten the hex bolt to the torque listed here.
Blade Mounting Torque:
Center Bolt: 450 in. lbs. min., 600 in. lbs. max.
To ensure saf e operati on of your un it, al l nuts and bolts must be checked periodically for correct tightness.
Deck Care
Blade
Figure 18
When sharpening the blade, follow the original angle of grind as a guide. It is extremely important that each cutting edge receive an equal amount of grinding to prevent an unbalanced blade. An unbalanced blade will cause excessive vibration when rotating at high speeds, and may cause damage to the mower and/or personal injury.
Bell Support
Hex Bolt
NOTE: We do not recommend the use of pressure
washers or garden hose to c lean your unit.These m ay cause damage to electric components, spindles, pulleys, bearings or the engine. The use of water will shorten life of the mower and reduce its serviceability.
The underside of the mower deck should be cleaned after each use to prevent a build-up of grass clippings, leaves, dirt or other matter. If this debris is allowed to accumulate, it will invite rust and corrosion, and may cause an uneven discharge of grass clippings at the next cutting.
13
The deck may be cleaned by tilting the mower and scraping clean with a suitable tool (make certain the spark plug wire is disconnected).
Replacing Rear Flap
To remove rear flap, cut off the flat end of the wire rod which secures it to the deck. See Figure 19.
Attach the new flap and new rod to deck, bending the ends of the new rod over to secure to deck.
Rear Discharge Door
Handle Bracket
W
d
o
R
e
r
i
Handle Bracket
Rear
Flap
Lubrication
Blade Control
Lubricate the pivot points on the blade control handle and the brake cable at least once a season with light oil. See Figure 20. The blade control must operate freely in both directions.
Rear Discharge Door
The torsion springs and pivot points should be lubricated periodically with light oil to prevent any rust or binding. Door must work freely.
Wheels:
The wheels require no lubrication. However, if the wheels are removed for any reason, lubricate the surface of the axle bolt and the inner surface of the wheel with light oil. Engine oil may also be used.
Engine
Follow engine manual for lubrication instructions.
Figure 19
Engine
A list of key engine maintenance jobs required for good performance by the mower is given below. Follow the accompanying engine manual for detailed list and instructions.
Maintain engine oil level as instructed in engine manual.
Service air cleaner every 25 hours under normal conditions. Clean every few hours under extremely dusty conditions. Poor engine performance and flooding usually indicates that the air cleaner should be serviced. To service the air cleaner, refer to the engine manual.
Clean spark plug and reset the gap once a season. Spark plug replacement is recommended at the start of each mowing season. Check engine manual for correct plug type and gap specifications.
Clean engine regularly with a cloth or brush. Keep the cooling system (blower housing area) clean to permit proper air circulation. Remove all grass, dirt and combustible debris from muffler area.
LUBE
E
B
U
L
LUBE
LUBE
L
U
B
E
Figure 20
14
SECTION 8: OFF-SEASON STORAGE
If the lawn mower is not going to be used for 30 days or longer, prepare the unit for storage. Follow the steps below for proper storage of the mower.
Clean and lubricate mower thoroughly as described in the lubrication instructions.
Refer to engine manual for correct engine storage instructions.
Coat mowers cutting blade with chassis grease to prevent rusting.
Store mower in a dry, clean area. Do not store next to corrosive materials, such as fertilizer.
NOTE: When storing any type of power equipment in an unventilated or metal sto rage shed, care shou ld be taken to rust-proof the equi pment. Using a light oil or silicone, coat the equipment, e specially cab les and all moving parts.
SECTION 9: TROUBLE SHOOTING GUIDE
Trouble Possible Cause(s) Corrective Actions
Engine fails to start
Engine runs erratic
Engine overheats
Occasional sk ip (hesitates) at high speed Idles poorly 1. Spark plug fouled, faulty or gap too wide .
Excessive vibration Mower will not mulch grass
Uneven cut 1. Wheels not positioned correc tly.
1. Blade control han dle dise ngaged.
2. Spark plug wire disconnected.
3. Dirty aircleaner.
4. Primer button not depressed.
5. Throttle control l ever (if so e quipped) not in correct starting positi on .
6. Fuel tank empty or stale fuel.
7. Blocked fuel li ne
8. Faulty spark plug.
9. Engine flooded.
1. Throttle lever (if so equipped) in START .
2. Spark plug wire loose.
3. Blocked fuel line (if equipp ed) or sta le fuel.
4. Vent in gas cap plugged.
5. Water or dirt in fue l system.
6. Dirty air cleaner.
7. Carburetor out of adjustment.
1. Engine oil leve l low.
2. Dirty aircleaner.
3. Air flow restricted.
4. Carburetor not adjus ted pr operly.
1. Spark plug gap too c lose.
2. Carburetor idle mix ture adju stment improperly set.
2. Carburetor improperly adj usted.
3. Dirty air cleaner.
1. Cutting blade loo se or unb alanced.
2. Bent cutting blade.
1. Engine speed too low.
2. Wet grass.
3. Excessively high grass.
2. Dull blade.
1. Engage blade contr ol handle .
2. Connect wire to spark plug.
3. Refer to the engine m anual.
4. Refer to the engine m anual.
5. Move throttle lever to FAST or STAR T position.
6. Fill tank with cle an fresh g asoline.
7. Clean fuel line.
8. Clean, adjust gap o r replace .
9. Refer to the engine m anual.
1. Move throttle lever (i f so equi pped) to F AST position.
2. Connect and tighten spark plug wire.
3. Clean fuel line; fi ll tank w ith cle an, fresh gasoline.
4. Clear vent or threads or replac e.
5. Drain fuel tank. Refill with fresh fuel.
6. Refer to the engine m anual.
7. Refer to the engine m anual.
1. Fill crankcase wi th proper o il.
2. Refer to the engine m anual.
3. Stop engine and di sconnect s park plug wire. Re move blower housing and clean.
4. Refer to the engine m anual.
1. Adjust gap to .030" .
2. Refer to the engine m anual.
1. Reset gap to .030" or replace spark plug.
2. Refer to the engine m anual.
3. Refer to the engine m anual.
1. Tighten blade and adapter. Ba lance bl ade.
2. See an authorized s ervice dea ler.
1. Set throttle between 3 /4 and ful l throttle.
2. Do not mow when grass i s wet; wait unti l later to cut.
3. Mow once at a high cutting height, th en mo w again at desired height or make a n arrower c utting swa th (1/2 width).
1. Place all four wheel s in same he ight posi tion.
2. Sharpen or replace b lade.
NOTE: For repairs beyo nd the minor a dju stmen ts abo ve, c ontact your loc al aut horized ser vice d ealer or call Customer Service at 1(330) 220-4MTD or 1(800)800-7310.
15
SECTION 10: PARTS LIST FOR MODEL SERIES 410 THROUGH 429
1
12
9
8
77
78
Zag Tread Wheel
Bar Tread Wheel
Wheel Chart
Type of Wheel Part No. Tread Color
Wheels w/o bearing s 734-1781, Slot Hub Bar Tread* Grey Wheels w/o bearing s 734-1987, 8 x 1.8 Sp.
734-1988, 7 x 1.8 Wheels w/o bearing s 634-0020, Disc Hub Bar Tread* Grey Wheel Assembly BB 734-2004 Zag Tread* Black
* See Illustration
16
Bar Tread* Grey
Model Series 410 Through 429
Ref
Part No. Description
No.
1 747-1161A Control Handle 2 710-1205 Rope Guide 3 720-0279 Handle Knob 1/4-20 Thd. 4 710-1174 Curved Hd. Bolt 5/16-18 x 2" Lg 6 720-0314 Hand Knob 7 710-0605 Oval C-Sunk Mach. Scr. 8 736-0501 Spring Washer .66" I.D. 9 712-0324 Hex L-Nut 1/4-20 Thd. 10 746-08 76 Throttle Lever 11 749-10 92 Upper Handle
749-0705 Upper Handle (Models with Honda
engine only) 12 720-02 95 Foam Grip (Optional) 13 749-09 28 Lower Handle 14 726-02 40 Cable Tie 15 764-03 10 Rear Catcher Frame 16 746-11 30 Control Cable-40" (B&S)
746-0557 Control Cable-4 7" (Honda)
746-1137 Control Cable-5 2 (Tecumseh ) 17 746-11 15 Throttle Control Wire - 47” † 18 764-03 11 Front Catcher Frame 19 764-03 09 Grass Bag
764-0476A Grass Bag w/Log o 20 714-01 04 Hairpin Clip 21 732-06 78 Door Spring - R.H. 22 732-06 77 Door Spring - L.H. 23 782-7000 Rear Discharge Door 24 751B21 3146 Cable Clamp (B&S)
7510007775 Casing Clamp (Tec.) 25 646-08 76 Throttle Body 26 811-00 748 Throttle Box Comp. (Mo dels with
Honda engine only) 27 Engine 28 710-1237 Hex Wash. Hd. Scr . #10-3 2 x .62"
Lg. (B&S) 29 735-0639 Spark Plug Boot 30 732-0700 Wire Rod 31 731-1236 Rear Flap 32 753-0588 Blade Adapter Kit (In cl . R ef . 3 3, 34 ) 33 710-1044 Hex Bolt 3/8-24 x 1.5" Lg. 34 736-0524A Blade Bell Support 36 742-0741 21" Mulching Bla de
742-0641 21 Bla de 39 736-0356 Bell-Wash. .39" I.D. x 1.38" 40 712-0798 Hex Nut 3/8-16 Thd . 41 15261A Height Adj. Plate
Ref
Part No. Description
No.
42 15262B Pivot Bar 43 14832 Spring Lever Assy. w/Knob 44 738-0507B Shld. Bolt .5" Dia. x .357" 45 736-0105 Bell-Wash. .38" I.D. x .88" O.D. 46 738-0102 Axle Bolt 47 720-0190 Spring Lever Knob 48 732-0417A Spring Lever 49 14578 Height Adj. Assembly Comp. - R.H.
14579 Height Adj. Assy. Comp. -L.H.
50 14765 Pivot Bar R.H.
14766 Pivot Bar L.H. 51 782-5002 Front Baffle 52 710-0654A Hex L-Wash. Hd. Scr. 3/8-16 x 1" 53 782-5003 Rear Baffle 54 710-1017 Torx Mach. AB-Tap Sc r. 1/4 x 6 2" 55 710-0896 Wash.Scr. 1/4 -14 x .625 56 682-0516A Handle Bracket Assembly - R.H. 57 682-0515A Handle Bracket Assembly - L.H. 58 782-0310A 21" R.D. Deck 59 (See Wheel
Chart ) 60 731-0981A Hub Cap - Gray , Rad. Spoke
720-0249 Hub Cap - Gray, Euro 61 764-0433 Grass Bag 62 731-1322A Hard Top Cover
731-1876 Hard To p Cover w /Logo 63 710-0286 Pan Hd. Mach. Sc r. 1/4-20 x .5" Lg. 64 712-0324 Hex Nylon L-Nut 1/ 4-20 Thd. 65 782-9011 Mounting Bracket 66 782-5007A Mulching Baffle Plug 67 782-5004 Mulching Baffle - R.R. 68 731-1405 Deflector 69 711-0996 Rod 70 726-0201 Push Speed Nut 71 710-0192 Truss Scr. #10-24 x .3 8" Lg. 72 720-0275 Knob 73 731-1506 Deck: Front Cover 74 738-0213 Rear Axle Bolt 738-0102 Axle Bolt 75 750-0535 Spacer 76 736-0504 Wave Washer 77 751B225250 Muffler Guard (B&S Classic only)
751B224437 Muffler Guard (B&S Quan tum only) 78 751B281705 Finger Guard 751B224819 Flywheel Guard (B&S Classic,
Wheel Assy. Comp.
Sprint and Quatro engi nes only )
If equipped Not illustrated
17
SECTION 1: SHROUD CHART
Shroud Color
751B281439 Dark Red 751B281440 Black 751B281443 Bright Red
Hardware: 710-1256
Shroud Color
731-1585B Black
Hardware: 710-1274
Shroud Color
731-1395A Red 731-1396A Black 731-1397A Grey
Hardware: 710-1256
Shroud Color
731-1586B Black 731-1612A Red
Hardware: 7510042823
Shroud Color
731-1402A Yellow 731-1694A Black 731-1695 Silver 731-1934A Charcoal
Hardware: 710-1256
Shroud Color
7510143208 Black
Hardware: 7510042823
Shroud Color
7511681311 Black 7511681911 Red 7511682011 Grey
Shroud Color
751B281451 Dark Red
Hardware: 710-1256 Not Illustrated
Shroud Color
751A143188: Spectra Style
Hardware: 7510042823
Dark Red
18
Shroud Color
751B281857 Black 751B281777 Yellow
Hardware: 710-1237
YOUR NOTES
Date Comments
19
MANUFACTURERS LIMITED WARRANTY FOR:
The limited warranty set forth below is given by MTD PRODUCTS INC (“MTD”) with respect to new mercha ndise purchased and used in the United States, its possessions and territories.
MTD warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purc ha se an d w i ll, at its option, repair or replace, free of charge, any part found to be defective in material or workmanship. This limited warranty shal l only apply if this product has been operated and maintained in accordance with the Operators Manual furnished with the product, a nd has not bee n subj ect to misuse, abuse, com­mercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water or damage because of other peril or natur al di sa ste r. Damage resulting from the installation or use of any accessory or attachment not approved by MTD Products Inc. for use with the product(s) covered by this manual will void your warranty as to any resulting damages.
Normal wear parts or components thereof are subject to separate terms as follows: All normal wear part or compo­nent failures will be covered on the product for a period of 90 days regardless of cause. After 90 days, but within the two year period, normal wear par t failures will be covered ONLY IF caused by defects in material or workmanship of OTHER component parts. Normal wear parts and compo­nents include, but are not limited to, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates and tires. Batteries are covered by a 90-day limited replacement warranty.
HOW T O OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE THROUGH YOUR LOCAL AUTHORIZED SERVICE DEALER. To locate the dealer in your area, please check for a listing in the Yellow Pages or contact the Customer Service Department of MTD PROD­UCTS INC by calling 1-800-800-7310 or writing to P.O. Box 368022, Clev e la nd, Ohio 44136-9722.
This limited warranty does not provide coverage in the following cases:
a.The engine or component par ts thereof. These items
carry a separate manufacturers warranty. Please refer to the applicable manufacturer’s warranty on these items.
b.Log splitter pumps, valves and cylinders have a sepa-
rate one year warr an ty.
c. Routine maintenance items such as lubricants, filters,
blade shar pening and tune-ups, or adjustments such as brake adjustments, clutch adjustments or deck adjustments; and nor mal deterioration of the exterior finish due to use or exposure.
d. MTD does not extend any warranty for products sold
or exported outside of the United States of America, its possessions and territories, except those sold through MTD’s authorized channels of export distribu- tion.
No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose, applies after the applicable period of express written warranty above as to the par ts as ident ified. No o ther express war ranty or guaranty, whether wri tten or or al, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product shall bind MTD. During the period of the War­ranty, the exclusive remedy is repair or replacement of the product as set forth above. (Some states do not
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.)
The provisions as set f orth in this W a rranty pr o vide the sole and exclusive remedy arising from the sales. MTD shall not be liable for incidental or consequential loss or damages including, without limitation, expenses incurred for substitute or replacement lawn care ser­vices, for transportation or for related expenses, or for rental expenses to temporarily replace a warranted product. (Some states do not allow the exclusion or limita-
tion of incidental or consequential damages, so the above exclusion or limitation may not apply to you.)
In no event shall recover y of any kind be greater than the amount of the purchase price o f the pro duct sold . Alter ati on of the safety features of the product shall void this War­ranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the use or misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the original purchaser, original lessee or the person for whom it was purchased as a gift.
How State Law Relates to this Warranty: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Loading...