Yard Machines 340 User Manual

OPERATOR’S MANUAL
FRONT TINE
TILLERS
Models
340 Thru 390
Model 340 Shown
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A. FORM NO. 770-8576A
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF
NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR TILLER. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL—
HEED ITS WARNING.
WARNING: The Engine Exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects or other reproductive harm.
DANGER: Your tiller was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This tiller is capable of amputating hands and feet. Failure to observe the following safety instructions could result in serious injury or death.
1. GENERAL OPERATION
• Read this operator’s manual carefully in its entirety before attempting to assemble this machine. Read, understand, and follow all instructions on the machine and in the manual(s) before operation. Be completely familiar with the controls and the proper use of the machine before operating it. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
• Your tiller is a powerful tool, not a plaything. Therefore, exercise extreme caution at all times. Your unit has been designed to perform one job: to till soil. Do not use it for any other purpose.
• Never allow children under age 14 to operate the unit. Children 14 years and older should only operate the unit under close parental supervision. Only responsible individuals who are familiar with these rules of safe operation should be allowed to use your unit.
• Do not operate tiller while under the influence of alcohol or drugs.
• Keep the area of operation clear of all persons, particularly small children and pets. Stop the engine when they are in the vicinity of your tiller.
• Wear sturdy, rough-soled work shoes and close fitting slacks and shirt. Shirt and slacks that cover the arms and legs and steel-toed shoes are recommended. Do not wear loose fitting clothes or jewelry and secure hair so it is above shoulder length. They can be caught in moving parts. Never operate a unit in bare feet, sandals or sneakers.
• Operate tiller only in daylight or good artificial light.
• Do not start tiller unless the shift lever (if provided) is in the neutral (N) position.
• Do not allow anyone to stand or walk in front of tiller when starting or running engine.
• Do not place feet or hands on or near the tines when starting the engine or while the engine is running.
• Never attempt to make depth bar, tine width, cable, handle, or wheel adjustments while the engine is running.
• Do not leave the tiller unattended with the engine running.
• Before attempting to remove rocks, bricks and other objects from tines, stop the engine and be sure the tines have stopped completely. Disconnect the spark plug wire and move it away from the spark plug.
• If your machine should start making an unusual noise or vibration, immediately stop the engine and allow the machine to come to a complete stop. Disconnect the spark plug wire and move it away from the spark plug. Take the following steps:
• Inspect for damage.
• Repair or replace any damaged parts.
• Check for any loose parts and tighten to assure continued safe operation.
• Muffler and engine become hot and can cause a burn. Do not touch.
• Keep all shields, guards and safety devices in place and operating properly.
• Use caution when tilling near fences, buildings and underground utilities. Rotating tines can cause damage or injury.
• Do not operate engine if air cleaner or cover over carburetor air intake is removed, except for adjustment. Removal of such parts could create a fire hazard.
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• Only use accessories approved for this machine by the manufacturer. Read, understand, and follow all instructions provided with the approved accessory.
• If situations occur which are not covered by this manual, use care and good judgment. Contact your dealer for assistance.
2. CHILDREN
• Tragic accidents can occur if the operator is not alert to the presence of small children. Children are often attracted to the tilling activity. Never assume that children will remain where you last saw them.
• Keep children out of the work area and under the watchful eye of a responsible adult other than the operator.
• Be alert and turn the unit off if a child enters the area.
• Never allow children under the age of 14 to operate the tiller.
3. SERVICE
• Use extreme care in handling gasoline and other fuels. They are extremely flammable and the vapors are explosive.
• Store fuel and oil in approved containers, away from heat and open flame, and out of the reach of children. Check and add fuel before starting the engine. Never remove gas cap or add fuel while the engine is running. Allow engine to cool at least two minutes before refueling.
• Replace gasoline cap securely and wipe off any spilled gasoline before starting the engine as it may cause a fire or explosion.
• Extinguish all cigarettes, cigars, pipes and other sources of ignition.
• Never refuel unit indoors because flammable vapors will accumulate in the area.
• Never store the machine or fuel container inside where there is an open flame or spark such as a gas hot water heater, space heater, clothes dryer or furnace.
• Never run your machine in an enclosed area as the exhaust from the engine contains carbon monoxide, which is a odorless, tasteless and deadly poisonous gas.
• To reduce fire hazard, keep engine and muffler free of leaves, grass, and other debris build-up. Clean up fuel and oil spillage. Allow unit to cool at least 5 minutes before storing.
• Before cleaning, repairing, or inspecting, make certain the tines and all moving parts have stopped. Disconnect the spark plug wire and keep wire away from spark plug to prevent accidental starting. Do not use flammable solutions to clean air filter.
• Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Do not alter or tamper with the engine’s governor setting. The governor controls the maximum safe operating speed of the engine. Overspeeding the engine is dangerous and will cause damage to the engine and to other moving parts of the machine.
WARNING — YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who
read, understand and follow the warnings and instructions in this manual and on the machine.
Figure 1 Safety labels found on your unit
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SECTION 2: FINDING YOUR MODEL NUMBER
This Operator’s Manual is an important part of your new tiller. It will help you assemble, prepare and maintain your tiller. Please read and understand what it says. Before you start to prepare your tiller for its first use, please locate the model plate and copy the information from it in this Operators Manual. The information on the model plate is very important if you need help from your dealer or the MTD customer support department.
• Every tiller has a model plate. You can locate it by standing in the operating position behind the unit and looking down at the frame on the right side.
• The model plate will look like Figure 2.
This is where your model number will be.
XXX-X-XXX-X-XXX XXXXXXXXXXX
This is where your serial number will be.
Copy the model number here:
MTD PRODUCTS INC
CLEVELAND , OHIO 44136
Copy the serial number here:
Figure 2
SECTION 3: CALLING CUSTOMER SUPPORT
If you are having difficulty assembling this product or if you have any question regarding the controls, operation or maintenance of this unit, please call the Customer Support Department. You can reach them by calling:
1-800-800-7310
Before you call, make sure that you have your model and serial numbers ready. By having the model and serial numbers ready, you help the Customer Support Representative give you faster service. To find your unit’s model and serial number, see SECTION 2: FINDING YOUR MODEL NUMBER.
SECTION 4: UNPACKING INSTRUCTIONS
1. Remove staples, break glue on top flaps, or cut tape at carton end and peel along top flap to open carton.
2. Remove all loose parts included with unit.
3. Cut along dotted lines and lay carton down flat.
4. Remove packing material.
5. Roll or slide unit out of carton. Check carton thoroughly for loose parts.
6. Extend control cable(s) to the rear of the tiller and lay them on the floor. Be careful not to bend or kink control cable(s).
All hardware required for assembly has been placed in position on the tiller.
SECTION 5: ASSEMBLY INSTRUCTIONS
IMPORTANT:
GASOLINE or OIL. After assembly, see separate engine manual for proper fuel and engine oil recommendations.
NOTE:
operator's position, standing behind the tiller.
Left and right is determined from the
TOOLS REQUIRED FOR ASSEMBLY
(1)-1/2" Wrench or Socket* (1)-Pair of Pliers (1)-3/8" Wrench* *An adjustable wrench may be used.
This owner's guide covers three different model tillers. Models 340 and 345 have forward tine drive only. Model 390 has both forward and reverse tine drive. Follow only the instructions which pertain to your model tiller. See the model plate on your tiller for the correct model number.
This unit is shipped WITHOUT
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A TT ACHING THE T AILPIECE AND DEPTH ST AKE
Remove the two self-tapping screws on the frame. Slide the tailpiece into the frame, with the lower hole in the tailpiece toward the front. Secure with screws just removed. (See Figure 3.)
Tailpiece
Lower Hole
Self-Tapping
Screw
Handle
Brace
Spark
Plug
Models 340 & 390
Hex
Lock Nut
Spark
Plug
Model 345
Figure 3
ATTACHING THE HANDLE ASSEMBLY
1. Remove the hex bolt and cupped washer from the top right side of the frame halves. Hold the cable guide bracket on the left side of the frame as it will fall when the bolt is removed. (See Figure 5.)
2. Insert the handle assembly between the two frame halves. Insert the hex bolt just removed through the frame halves, handle assembly, and into the cable guide bracket (notch in cable guide bracket goes over the flange on the frame). Tighten securely.
3. Loosen the hand knob which secures the handle brace to the handle assembly.
4. Remove the hex lock nut from on top of the engine, just to the left of the spark plug. Attach the curved end of the handle brace to the top of the engine, using hex lock nut just removed. Tighten securely. (See Figure 4.)
5. Select one of the three handle height positions (three notches in welded bracket), and tighten the hand knob to secure the handle in desired position. Make certain carriage bolt is seated
securely into one of the three positions
provided.
Hex
Lock Nut
Hand Knob
Handle Hex Bolt
Cupped Washer
Frame
Half
Figure 4
Handle
Brace
Spark Plug
Handle
Brace
Hex
Lock Nut
Shoulder
Bolt
5
Figure 5
A TT ACHING THE CLUTCH CONTROL CABLE(S)
FORWARD CABLE
Attach the end of the forward cable to the bracket underneath the handle assembly as follows. (On model 390, the forward clutch cable is the cable which is attached closer to the rear of the tiller).
1. Loosen the hex nut on the threaded rod near the end of the cable, and move it up the rod as far as it will go.
2. Unthread the rod from the rest of the cable. Hook the “Z” end of the rod into the bracket underneath the handle assembly from the right hand side. (See Figure 6.)
3. Thread the rod back into the cable until the cable is straight. Do not tighten it enough to put any tension on the spring.
4. Thread the hex nut down against the end of cable. Use a pair of pliers and a wrench to lock the nut against the rod.
NOTE:
much tension may cause it to break when engaged
Do not overtighten control cable. Too
.
REVERSE CABLE
The reverse clutch cable is the cable which is attached closer to the front of the tiller. Attach the end of the reverse cable to the reverse tine drive clutch lever, above the handle assembly, in the same manner as you attached the forward cable. (See Figure 7.)
(Model 390 Only)
FINAL CLUTCH ADJUSTMENT
To check the clutch cable adjustment, proceed as follows.
1. Disconnect the spark plug wire and move it away from the spark plug to prevent accidental starting.
2. Engage and release the tine engagement handle, then the reverse tine engagement lever (model 390 only). If an excessive noise is heard when releasing either the tine drive clutch handle or lever, the cable may be too loose. Adjust either the forward or reverse clutch cable by loosening the hex nut, threading the rod into the cable one or two turns, then retightening the nut.
Threaded
Rod
Hex Nut
Reverse
Cable
Threaded
Rod
Hex Nut
Cable
Figure 6 Model 340/345
Reverse Tine
Engagement Handle
“Z” End
Hooked In
Bracket
“Z” End
Hooked In
Bracket
Model 340/345
Tine
Engagement Handle
Figure 8
3. With tine engagement handle in neutral (released) as shown in Figure 8, pull the starter rope several times. The tines should not turn. If they turn forward, loosen the hex nut on the forward cable (underneath the handle assembly). See Figure 6. If they turn toward the rear (model 390 only), loosen the hex nut on the reverse cable (above the handle assembly). Unthread the rod from the cable 2 or 3 turns. Retighten the hex nut, and check again for correct adjustment. See Figure 8.
Reverse Tine
Engagement Handle
Model 390
Figure 7 Model 390
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SECTION 6: CONTROLS
THROTTLE CONTROL
The throttle control lever is located on the engine. It controls the engine speed and stops the engine. (See Figure 9.)
CHOKE LEVER
The choke lever is located above the throttle control. It is used to enrich the fuel mixture when starting a cold engine. (See Figure 9).
PRIMER BUTTON
The primer button is located behind the air cleaner. It is used to enrich the fuel mixture in the carburetor when starting a cold engine. (See Figure 9).
(Model 340/390)
(Model 345)
FORWARD TINE ENGAGEMENT HANDLE
The forward tine engagement handle is located beneath the tiller handle. (See Figure 8). Squeezing the handle up against the tiller handle engages the tines. Release the handle to stop the tines.
REVERSE TINE DRIVE CLUTCH LEVER
(Model 390 Only)
The reverse tine drive clutch lever is located on top of the handle panel. (See Figure 8). Pull the lever to the rear to move the tines in reverse. Release the lever to stop the reverse tine drive.
NOTE:
tine drives at the same time. Engaging both forward and reverse tine drives at the same time could damage the belt drives and cause the engine to stall.
Never engage both the forward and reverse
Choke
Primer
Models 340/390
Throttle Control
Model 345
Fast
Stop
Figure 9
Air
Cleaner
Throttle Control
DEPTH STAKE
The depth stake controls the tilling depth. Refer to "HOW TO USE YOUR TILLER" SECTION" at bottom of this page.
SECTION 7: OPERATION
GAS AND OIL FILL-UP
Service the engine with gasoline and oil as instructed in the separate engine manual packed with your tiller. Read instructions carefully.
NOTE:
small amount of oil may be present from the factory.
TO START ENGINE
Model 340/390
1. Attach spark plug wire to spark plug. Make
2. Make certain all controls are in the neutral
Your tiller is shipped without oil; however, a
WARNING:
standing in front of the tiller while the engine is running or being started.
certain the metal loop on the end of the spark plug wire (inside the boot) is fastened securely over the metal tip on the spark plug.
position (released). (See Figure 8).
Be sure no one is
3. Place the throttle control lever in FAST position. (See Figure 9).
4. Move choke lever to CHOKE position. (A warm engine requires little or no choke.)
5. Grasp starter handle (See Figure 9) and pull rope out slowly until engine reaches start of compression cycle (rope will pull slightly harder at this point). Let the rope rewind slowly.
6. Pull rope with a rapid, continuous, full arm stroke. Keep a firm grip on starter handle. Let rope rewind slowly. Do not let starter handle snap back against starter.
7. Repeat preceding instructions 5 and 6 until engine starts. When engine starts, move choke lever on engine halfway between CHOKE and RUN.
8. Move throttle control to IDLE position for a few minutes warm-up. Move choke lever to RUN position as engine warms up.
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1.
Model 345
1. Attach spark plug wire to spark plug. Make certain the metal loop on the end of the spark plug wire (inside the boot) is fastened securely over the metal tip on the spark plug.
2. Make certain all controls are in the neutral position (released). (See Figure 8).
3. Place the engine speed control in the START position.
4. Push primer two (2) or three (3) times (see Figure 9). Wait about two (2) seconds between each push.
NOTE: Primer may be needed to restart a warm
engine after a short shutdown.
5. Stand at side of tiller. Grasp the starter handle and pull out slowly, until it pulls slightly harder. Let rope rewind slowly.
6. Pull rope with a rapid full arm stroke. Do not allow handle to snap back. Allow it to rewind slowly while keeping a firm hold on the starter handle.
NOTE: If engine fails to start after three (3) pulls,
push primer two (2) times and pull starter rope again.
7. Repeat steps 4 and 5 until engine starts. Refer to engine manual for additional engine information.
NOTE: After starting engine and prior to using the
tiller, be certain to check the clutch adjustment as described in “Checking the Clutch Adjustment” section of the Assembly Instructions.
TO STOP ENGINE
1. Move throttle control lever to STOP or OFF position.
2. Disconnect spark plug wire from spark plug and ground against the engine to prevent accidental starting while equipment is unattended.
WHEEL POSITION
The tiller is shipped with the wheels adjusted such that the unit sits level. While tilling, as the tines enter the ground and the front of the tiller lowers, the wheels must be raised to level the unit, which is essential for proper engine operation. This adjustment is made by removing the clevis pin and hairpin clip from wheel yoke, raising the wheels to the desired height, and replacing the clevis pin and hairpin clip. (See Figure 10.)
Depth Stake
Wheel
Yoke
Hairpin
Clip and
Clevis Pin
Figure 10
CONTROLLING SPEED AND TILLING DEPTH
Wheel Yoke Adjustment: Place wheel yoke so
that the wheels are forward (nearest point between wheels and tines) for shallow tilling, cultivating and transport. The forward speed will increase. Turn yoke around (farthest point between wheels and tines) for deep tilling. Forward speed will decrease. (See Figure 11.)
HOW T O USE YOUR TILLER
Your tiller is a precision built machine designed for seed bed preparation, cultivating, furrowing and mulching. It is engineered to minimize the hardest work in the vegetable or flower garden, to till the soil for planting and cultivating, and to perform many other useful labor saving tasks in the garden. With the proper amount of care and maintenance, this machine will provide the owner with many years of service.
Wheel Yoke in this
position for
deep tilling.
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Wheel Yoke in this position for shallow tilling, cultivating, and transport.
Figure 11
2. Depth Stake Adjustment: The depth stake acts as a brake for the tiller and controls the depth and speed at which the machine will operate. Remove the clevis pin and hairpin clip to raise or lower depth stake. (See Figure 10.)
By increasing the depth of the depth stake, the forward speed of the machine is reduced, and the working depth is increased. (See Figure 12.) When the depth stake is raised, the working depth of the machine is reduced and the forward speed is increased. The working depth of the machine may be predetermined by setting the depth stake and wheels so that the wheels are about four inches from the ground when the tines and depth stake are resting on the ground. This setting will permit a working depth of about four inches. When presetting the working depth, the handles should be adjusted so the hand grips are a little above waist height because the tiller will be lower when the tines and depth stake penetrate the ground.
Transport Position
Depth Stake
Shallow Tilling Fast Forward
Deep Tilling Slow Forward
Raised Wheel Setting
for Deep Tilling
Figure 12
When tilling, leave approximately 8 inches of untilled soil between the first and second tilling paths, then make the third path between the first and second as shown in Figure 13. In some soils, the desired depth is obtained the first time over the garden. In other soils, the desired depth is obtained by going over the garden two or three times. In the latter case, the depth stake should be lowered before each succeeding pass over the garden. Passes should be made across the length and width of the garden alternately. Rocks which are turned up should be removed from the garden area.
3.
Figure 13
Handle Pressure:
Further control of tilling depth and travel speed can be obtained by variation of pressure on the handles. A downward pressure on the handles will reduce the working depth and increase the forward speed. An upward pressure on the handles will increase the working depth and reduce the forward speed. The type of soil and working conditions will determine the actual setting of the depth stake and the handle pressure required.
4. Throttle Control: The throttle control lever adjusts the engine speed and stops the engine. With the throttle control lever pushed completely forward, the carburetor is in START position. Pulling the throttle control back slightly adjusts the engine speed to FAST. Pulling the throttle back further reduces the engine speed to SLOW. Pull the throttle completely back to stop the engine. Use maximum engine speed for deep tilling. Move the throttle control to SLOW when transporting the tiller.
TRANSPORTING THE TILLER
To transport the tiller to or from the garden, pivot the depth stake forward, out of the way. (See Figure
12.) With the throttle control in SLOW position, the
unit will walk freely on top of the lawn. If the operator does not allow the tiller to move freely, the unit will start to till the surface.
CULTIVATING
For cultivating, a two to three inch depth is desirable. Setting the wheels and depth stake so that the wheels are about two inches above the ground while the tiller is resting on the tines and depth stake will allow the machine to work at cultivating depth. The throttle should be set to control forward movement to a slow walking speed.
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With the outer tines installed, the working width of the machine is 22 or 24 inches. For cultivation, this may be reduced to 13 inches by removing the outer tines. Refer to Tine Width Adjustment in Adjustment section. When laying out plant rows, be sure to allow enough width to permit cultivation between the rows. In growing corn or similar crops, check-row planting will permit cross cultivation and practically eliminate hand hoeing. (See Figure 14.)
SECTION 8: ADJUSTMENTS
WARNING:
plug wire and ground against the engine before performing any adjustments, repairs, or maintenance.
TINE WIDTH ADJUSTMENT
The tilling width of the unit is 22 inches. (See Figure
15.) Tilling width can be increased to 24 inches by
removing the clevis pins and hairpin clips, sliding the outer tines out one inch, and securing in this position with the clevis pins and hairpin clips. (See Figure 16.) For cultivation, reduce the tine width to 13 inches by removing the outer tines completely. (See Figure 17.)
Disconnect the spark
Figure 14
The tiller has many uses other than tilling and cultivating a garden. One of these is the preparation of lawn area for seeding. The tiller will prepare a deep seed bed which will be free of hard untilled spots, allowing a better stand of grass to grow. The tiller is very useful for loosening hard soil for excavation with a shovel. No tedious hand pickwork will be necessary. Your tiller may be used for mixing compost in the pile, or for mixing it with the soil in your garden. This should be done after the soil has been broken to the full working depth. The compost should be worked in to a depth of six to seven inches. This may be done by working the length of the garden, and then by making separate passes across its width. The addition of decayed organic matter will substantially increase the fertility of your garden. For proper decaying action, fertilizer should be applied and worked in with the mulch materials. Breaking up leaves and straw and mixing it with several inches of soil causes the soil to hold moisture longer and allows proper aeration of the plant root system. This also retards the growth of weeds. The U.S. Department of Agriculture and various state and local agencies offer published booklets and expert advice on all phases of gardening. They should be consulted regarding soil information, planting dates, and the most satisfactory varieties of crop for your particular area.
22"
Figure 15
24"
Figure 16
13"
Figure 17
WHEEL ADJUSTMENTS
To adjust the wheel yoke and wheel position, refer to HOW TO USE YOUR TILLER on page 8.
DEPTH STAKE ADJUSTMENT
To adjust the depth stake, refer to HOW TO USE YOUR TILLER on page 8.
CLUTCH CONTROL ADJUSTMENTS
To adjust the clutch controls, refer to the Final Adjust­ment section of assembly instructions.
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CARBURETOR ADJUSTMENT
WARNING:
made to the engine while the engine is running (e.g. carburetor), disengage all clutches and tines. Keep clear of all moving parts. Be careful of heated surfaces and muffler.
Minor carburetor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If adjustments are needed, refer to the engine manual packed with the tiller.
If any adjustments are
NOTE: A dirty air cleaner will cause engine to run
rough. Be certain air cleaner is clean and attached to the carburetor before adjusting carburetor. Do not make unnecessary adjustments. Factory settings are satisfactory for most applications and conditions.
SECTION 9: LUBRICATION
WARNING: Always stop engine and
disconnect spark plug wire before cleaning, lubricating or doing any kind of work on tiller.
Pivot Points-Remove the belt cover and lubricate
all moving parts and pivot points at least once a season using SAE 30 engine oil.
Chain Drive-The chain case is pre-lubricated and sealed at the factory.
SECTION 10: MAINTENANCE
WARNING: Disconnect spark plug
wire and ground it against the engine before performing any repairs or maintenance.
TROUBLE SHOOTING
Refer to page 13 of this manual for trouble shooting information.
ENGINE
Refer to the separate engine manual for all engine maintenance instructions.
Maintain engine oil as instructed in the separate engine manual packed with your unit. Read and follow instructions carefully.
Service air cleaner every 25 hours under normal conditions. Clean every few hours under extremely dusty conditions. Poor engine performance and flooding usually indicates that the air cleaner should be serviced. To service the air cleaner, refer to the separate engine manual packed with your unit.
IMPORTANT: Never run your engine without air
cleaner completely assembled. The spark plug should be cleaned and the gap reset once a season. Spark plug replacement is recommended at the start of each tilling season; check engine manual for correct plug type and gap specifications.
Clean the engine regularly with a cloth or brush. Keep the cooling system (blower housing area)
clean to permit proper air circulation which is essential to engine performance and life. Be certain to remove all dirt and combustible debris from muffler area.
CLEANING THE TINE AREA
Clean the underside of the tine shield after each use. The dirt washes off the tines easier if washed off immediately instead of after it dries.
BELT REMOVAL AND REPLACEMENT
Your tiller has been engineered with belts made of special material (Kevlar Tensile). They should not be replaced with an off-the-shelf belt. If belt replacement is required, order belt or belts by part number from your nearest authorized service dealer.
Forward Drive Belt - Part No. 754-0428 Reverse Drive Belt (390 Only) - Part No. 754-0429
Reverse Drive Belt (Model 390 Only)
1. Disconnect and ground the spark plug wire against the engine. Remove the belt cover from the left side of the tiller as follows.
2. Remove two self-tapping screws and flat washers from the front of belt cover. (See Figure 18.)
3. Remove the hex stop nut and flat washer from the side of the belt cover. Remove belt cover.
Self-Tapping
Screws
4. Lift the belt off the transmission pulley.
5. Remove the hex nut which secures the reverse idler pulley to the idler bracket. Slide idler pulley out and remove the belt. (See Figure 19.)
Hex Nut and Washer
Belt
Cover
Figure 18
11
Reverse Idler Pulley
Hex Nut
Forward
Belt
6. Reassemble the new belt, following instructions in reverse order. Make certain the reverse drive belt is assembled with the wide side of the belt against the transmission and engine pulleys. Be certain to adjust the clutch control as instructed in the final clutch adjustment section of assembly instructions
.
Reverse
Idler
Pulley
Engine
Pulley
Reverse Belt
Figure 19 Model 390 Shown
Engine
Pulley
Forward
Belt
Transmission Pulley
Transmission
Pulley
Forward Drive Belt (See Figure 19)
1. Model 340: Remove the belt cover by following step 1and step 2 of the previous section. Model 390: Remove the reverse drive belt as instructed in the previous section.
2. Remove the belt keeper from the idler pulley by removing the idler pulley nut.
3. Lift belt off the idler pulley and transmission pulley. See Figure 20.
4. Using a 9/16" wrench, remove bolt from engine pulley.
5. Push reverse idler pulley bracket forward, and remove engine pulley and belt. See Figure 20.
6. Reassemble the new belt, following instructions in reverse order. Make certain the forward drive belt is assembled with the wide side of the belt away from the transmission and engine pulleys. Be certain to adjust the clutch control as instructed in the final clutch adjustment section of assembly instructions.
Idler
Pulley
Nut
Figure 20 Model 390 Shown
SECTION 11: OFF-SEASON STORAGE
If the tiller is to be inoperative for a period longer than 30 days, the following precautions are recommended.
1. Working outdoors, drain all fuel from the fuel tank. Run the engine until it stops from lack of fuel.
WARNING: Do not drain fuel while
smoking, or if near an open fire.
2. Drain all the oil from the crankcase (this should be done after the engine has been operated and is still warm) and refill the crankcase with fresh oil.
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3. Protect the inside of the engine for storage as instructed in the separate engine manual packed with your tiller.
4. Clean the engine and the entire tiller thoroughly.
5. Wipe tines with oiled rag to prevent rust.
NOTE: When storing any type of power equipment
in an unventilated or metal storage shed, care should be taken to rustproof the equipment. Using a light oil or silicone, coat the equipment, especially any springs, bearings and cables.
6. Store in a clean, dry area. Do not store next to corrosive materials, such as fertilizer.
SECTION 12: TROUBLE SHOOTING GUIDE
Trouble Possible Cause(s) Corrective Action
Engine fails to start
Engine runs erratic
Engine over­heats
Tines do not engage
Fuel tank empty, or stale fuel. Throttle control lever not in correct
starting position (if so equipped). Blocked fuel line. Dirty aircleaner. Choke not in ON position. Spark plug wire disconnected. Faulty spark plug. Engine flooded. Unit running on CHOKE. Spark plug wire loose. Blocked fuel line or stale fuel.
Vent in gas cap plugged. Water or dirt in fuel system. Dirty air cleaner. Carburetor out of adjustment. Engine oil level low. Dirty air cleaner. Air flow restricted. Carburetor not adjusted properly. Foreign object lodged in tines. Tine clevis pin(s) missing. Pulley and idler not in correct adjustment. Control cable not adjusted properly. Belt worn and/or stretched.
Fill tank with clean, fresh gasoline. Fuel will not last over thirty days unless a fuel stabilizer is used. Move throttle lever to start position.
Clean fuel line. Refer to the engine manual packed with your unit. Move switch to ON position. Connect wire to spark plug. Clean, adjust gap or replace. Refer to the engine manual packed with your unit. Move choke lever to OFF position. Connect and tighten spark plug wire. Clean fuel line; fill tank with clean, fresh gasoline. Fuel will not last over thirty days unless a fuel stabilizer is used. Clear vent. Drain fuel tank. Refill with fresh fuel. Refer to the engine manual packed with your unit. Refer to the engine manual packed with your unit. Fill crankcase with proper oil. Refer to the engine manual packed with your unit. Refer to the engine manual packed with your unit. Adjust carburetor as instructed in separate engine manual. Dislodge foreign object. Replace tine clevis pin(s). Take unit to authorized service dealer.
Adjust control cable (see assembly instructions). Replace belt.
Note: For repairs beyond the minor adjustments above, contact your local authorized service dealer.
13
Model 340-345
14
Model 340-345
REF.
NO. PART NO.
2 712-3004A Hex Flange L-Nut 5/16-18 3 786-0004 Tail Piece Brkt. (R.H.)
4 786-0003 Tail Piece Brkt. (L.H.) 5 710-0805 Hex Bolt 5/16-18 x 1.5" Lg. 7 750-0890 Spacer .32" I.D. x .75" O.D. 8 786-0005 Depth Bar
9 711-0415 Clevis Pin .375" I.D. x 1.62" Lg. 10 714-0149B Internal Cotter Pin 11 750-0470 Spacer .326" I.D. x .47" O.D. 13 710-0176 Hex Bolt 5/16-18 x 2.75" Lg. 14 786-0138 Frame—R.H. 15 786-0139 Frame—L.H. 16 686-0081A N Wheel Hanger Brkt. Ass’y. 18 738-0929 Shld. Bolt .496" Dia. x 1.45" 19 734-1781 Wheel Ass’y. 22 731-1599 Handle Cover 23 711-1036 Spec. Hex Nut 24 786-0129 Cable Guide Brkt. 25 736-0119 L-Wash. 5/16" I.D.* 26 736-3020 Fl-Wash. .266" I.D. x .625" O.D. 27 712-0442 Hex L-Stop Nut 1/4-20 Thd. 28 712-0287 Hex Nut 1/4-20 Thd.
CODE
Thd. (Gr. 5)
DESCRIPTION
REF.
NO. PART NO.
29 720-0274 Grip—Handle 31 736-0140 Fl-Wash. .385" I.D. x .62" O.D. 35 731-1645A Clutch Handle Holder 36 720-0269 Grip—Clutch 38 686-0083 Clutch Handle Ass’y. 39 710-0189 Hex Bolt 5/16-18 x 3" Lg.* 40 649-0022A N Longhorn Handle Ass’y. 42 746-0918 Clutch Control Cable 43 710-1236 Carr. Bolt 5/16-18 x 1" Lg. (Special) 45 736-0242 Wash. Bell. .340" ID x .872" OD 46 720-0195 Hand Knob 47 749-0915A Engine Tubing Brace (340)
749-1082 Engine Tubing Brace (345) 48 712-0429 Hex L-Nut 5/16-18 Thd. 49 736-0242 Bell-Wash. .345" I.D. x .88" O.D. 50 710-3008 Hex Bolt 5/16-18 x.75" Lg 51 710-0641 Hex Bolt 1/4-20 x 2.25" Lg. 52 738-0934 Shld. Bolt 53 710-0604 Hex Wash. Hd. TT -Tap Scr. 5/16-18
54 710-0602 Hex Wash. Hd. TT -Tap Scr. 5/16-18 55 786-0159 Engine Brkt. (340)
For faster service obtain standard nuts, bolts and washers locally. If these items cannot be obtained locally, order by part number and size as shown on parts list.
CODE
x .62" Lg. x 1" Lg.
DESCRIPTION
15
Model 340-345
16
Model 340-345
REF.
NO.
1 786-0056 Belt Cover 2 736-3020 Fl-Wash. .266" I.D. x .625" O.D. 3 710-0599 Hex Wash. Hd. TT-Tap Scr. 1/4-20
4 712-0392 Hex L-Stop Nut 1/4-28 Thd. 5 712-3004A Hex Flange Top L-Nut 5/16-18 Thd. 6 786-0035A Tine Shield 7 710-0118 Hex Bolt 5/16-18 x .75" Lg.*
8 711-0919 Belt Cover Bolt 10 736-0171 L-Wash. 7/16" I.D. 11 710-0502A Hex Wash. Hd. TT-Tap Scr.
14 Engine 16 711-0415 Clevis Pin .375" Dia. x 1.62" Lg. 17 714-0149B Internal Cotter Pin 18 642-0005 Outer Tine Ass’y.—L.H.
19 642-0003 Inner Tine Ass’y.—L.H.
20 686-0091 Chain Case Ass’y. Comp. 21 736-0119 L-Wash. 5/16" I.D.*
22 710-0107 Hex Bolt 5/16-24 x .5" Lg. 24 710-0191 Hex Bolt 3/8-24 x 1.25" Lg.
PART
NO. CODE DESCRIPTION
x .5" Lg.
3/8-16 x 1.25" Lg.
642-0004 Outer Tine Ass’y.—R.H.
(Not Shown)
642-0002 Inner Tine Ass’y.—R.H.
(Not Shown) (Available Only as Comp. Ass’y.)
REF.
NO.
26 756-0972 Outer Engine Pulley Half 27 756-0971 Inner Engine Pulley Half 28 756-0585 Fl-Pulley 6" Dia. 30 754-0428 “V”-Belt 31 748-0350 Pulley Mounting Adapter 32 736-0112 Bell-Wash. .535" I.D. x 1.5" O.D. 33 712-3029 Hex Jam Nut 1/2-20 Thd. (Gr. 5) 34 738-0930 Shld. Bolt 5/16-18 Thd. 35 786-0039 Belt Cover Brkt. 39 710-0723 Hex Cap Bolt 3/8-16 x 1.25" Lg. 40 712-0266 Hex Cent. Jam Nut 3/8-16 Thd. 41 750-0892 Spacer .64" I.D. x 2.4" Lg. 42 786-0144 Tine Idler Brkt. 43 756-0313 Fl-Idler 44 710-0783 Hex Self-Tap Scr. #8-32 x .38"Lg. 45 751-0233 Muffler Deflector 46 746-0918 Clutch Control Cable 48 735-0639 Spark Plug Boot (Optional) 50 736-0169 L-Wash. 3/8" I.D.* 51 736-0258 Fl-Wash. 3/8" I.D. x 1" O.D. 52 786-0145A Engine Plate 53 786-0053 Tine Shield Support 54 712-0240 Hex Nut 7/16-20 Thd. 56 736-0312 Bearing Retainer Washer 57 786-0149 Belt Keeper
PART
NO. CODE DESCRIPTION
For faster service obtain standard nuts, bolts and washers locally. If these items cannot be obtained locally, order by part number and size as shown on parts list.
17
Model 390
18
Model 390
REF.
NO.
10 714-0149B Internal Cotter Pin 11 750-0470 Spacer .326" I.D. x .47" O.D. 13 710-0176 Hex Bolt 5/16-18 x 2.75" Lg. 14 786-0138 Frame–R.H. 15 786-0139 Frame–L.H. 16 686-0081A N Wheel Hanger Brkt. Ass’y. 18 738-0929 Shld. Bolt 3/8-16 Thd. 19 734-1566 Wheel Ass’y. 8" x 1.75" 22 731-1600 Handle Cover w/Reverse 23 711-1036 Spec. Hex Nut 24 786-0129 Cable Guide Brkt. 25 736-0119 L-Wash. 5/16" I.D.* 26 736-3020 Fl-Wash. .266" I.D. x .625" O.D. 27 712-0442 Hex L-Stop Nut 1/4-20 Thd. 28 712-0287 Hex Nut 1/4-20 Thd.* 29 720-0274 Grip–Handle 30 736-0264 Fl-Wash. .344" I.D. x .62" O.D. 32 720-0270A N Grip–Reverse Lever
PART NO. CODE DESCRIPTION
2 712-3004A Hex Flange L-Nut 5/16-18 Thd.
(Gr. 5) 3 786-0004 Tail Piece Brkt. (R.H.) 4 786-0003 Tail Piece Brkt. (L.H.) 5 710-0805 Hex Bolt 5/16-18 x 1.5" Lg. 7 750-0890 Spacer .32" I.D. x .75" O.D. 8 786-0005 Depth Bar 9 711-0415 Clevis Pin .375" I.D. x 1.62" Lg.
REF.
NO.
33 686-0014A N Reverse Handle Ass’y. 34 726-0135 Cap Speed Nut 35 731-1645A Clutch Handle Holder 36 720-0269 Grip–Clutch 38 686-0083 Clutch Handle Ass’y. 39 710-0189 Hex Bolt 5/16-18 x 3" Lg. 40 649-0022A N Longhorn Handle Ass’y. 41 746-0953 N Clutch Control Cable–Reverse 42 746-0918 Clutch Control Cable–Forward 43 710-1236 Carr. Bolt 5/16-18 x 1" Lg.
45 736-0242 Wash. Bell. .340" ID x .872" OD 46 720-0195 Hand Knob 47 749-0915A Engine T ubing Brace 48 712-0429 Hex Nyloc Nut 5/16-18 Thd. 49 736-0242 Bell-Wash. .345" I.D. x .88" O.D. 50 710-3008 Hex Bolt 5/16-18 x .75" Lg.
51 710-0641 Hex Bolt 1/4-20 x 2.25" Lg. 52 738-0934 Shld. Bolt 53 710-0604 Hex Wash. Hd. TT-Tap Scr.
54 710-0602 Hex Wash Hd. TT-Tap Scr. 5/16-18 56 710-0779A Truss Mach. Scr. #10 x 1/2" Lg.
57 786-0159 Engine Bracket
PART NO. CODE DESCRIPTION
(Special)
(Gr. 5)
5/16-18 x .62" Lg. x 1" Lg.
For faster service obtain standard nuts, bolts and washers locally. If these items cannot be obtained locally, order by part number and size as shown on parts list.
19
Model 390
20
Model 390
REF.
NO.
1 786-0057 Belt Cover 2 736-3020 Fl-Wash. .266" I.D. x .625" O.D. 3 710-0599 Hex Wash. Hd. TT-Tap Scr.
4 712-0392 Hex L-Stop Nut 1/4-28 Thd. 5 712-3004A Hex Flange Top L-Nut 5/16-18
6 786-0035A Tine Shield 7 710-0118 Hex Bolt 5/16-18 x .75" Lg.*
8 711-0920 Belt Cover Bolt 10 736-0171 L-Wash. 7/16" I.D. 11 710-0502A Hex L-Wash. TT-Tap Scr.
14 Engine 16 711-0415 Clevis Pin .375" Dia. x 1.62" Lg. 17 714-0149B Internal Cotter Pin 18 642-0005 Outer Tine Ass’y.–L.H.
19 642-0003 Inner Tine Ass’y.–L.H.
20 686-0091 Chain Case Ass’y. Comp. 21 736-0119 L-Wash. 5/16" I.D.*
22 710-0107 Hex Bolt 5/16-24 x .5" Lg. 23 732-0697 Return Spring 2.7" Lg. 24 710-0191 Hex Bolt 3/8-24 x 1.25" Lg. 25 736-0452 Bell-Wash. .396" I.D. x 1.14" O.D.
PART
NO. CODE
1/4-20 x .5" Lg.
Thd. (Gr. 5)
3/8-16 x 1.25" Lg.
642-0004 Outer Tine Ass’y.–R.H.
(Not Shown)
642-0002 Inner Tine Ass’y.–R.H. (Not
Shown) (Available Only as Comp.Ass’y.)
DESCRIPTION
REF.
NO.
26 756-0600 Outer Engine Pulley Half 27 756-0971 Inner Engine Pulley Half 28 756-0585 Fl-Pulley 6" Dia. 29 754-0429 “V”-Belt (Reverse) 30 754-0428 “V”-Belt (Forward) 31 748-0350 Pulley Mounting Adapter 32 736-0112 Bell-Wash. .535" I.D. x 1.5" O.D. 33 712-3029 Hex Jam Nut 1/2-20 Thd. (Gr. 5) 34 738-0930 Shld. Bolt 5/16-18 Thd. 35 786-0040 Reverse Mounting Brkt. 36 686-0013 Reverse Arm Ass’y. 37 786-0041 Keeper Plate 38 756-0313 Fl-Idler 2.12" O.D. 39 710-0723 Hex Cap Bolt 3/8-16 x 1.25" Lg. 40 712-0266 Hex Cent. Jam Nut 3/8-16 Thd. 41 750-0892 Spacer .64" I.D. x 2.4" Lg. 42 786-0144 Tine Idler Brkt. Ass’y. 43 756-0313 Fl-Idler 2.12" O.D. 44 710-0783 Hex Self-Tap Scr.
45 751-0233 Muffler Deflector 46 746-0918 Clutch Control Cable–Forward 47 746-0953 N Clutch Control Cable–Reverse 48 735-0639 Spark Plug Boot (Optional) 52 786-0145A N Engine Plate 53 786-0053 Tine Shield Support 54 712-0240 Hex Nut 7/16-20 Thd. 56 786-0149 Belt Keeper
PART
NO. CODE
DESCRIPTION
#8-32 x .38" Lg.
For faster service obtain standard nuts, bolts and washers locally. If these items cannot be obtained locally, order by part number and size as shown on parts list.
21
NOTES
22
NOTES
23
MANUFACTURER’S LIMITED WARRANTY FOR:
For TWO YEARS from the date of retail purchase within the United States of America, its possessions and territories, MTD PRODUCTS INC will, at its option, repair or replace, for the original purchaser, free of charge, any part or parts found to be defective in material or workmanship. This warranty covers units which have been operated and maintained in accordance with the operating instructions furnished with the unit, and which have not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance or alteration.
Normal wear parts or components thereof are subject to separate terms as noted below in the “No Fault Ninety Day Consumer Warranty” clause.
All normal wear part failures will be covered on this product for a period of 90 days regardless of cause. After 90 days, but within the two year period, normal wear parts failures will be covered ONLY IF caused by defects in material or workmanship of OTHER component parts. Normal wear parts are defined as batteries*, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates and tires.
How to obtain service: Warranty service is available, with proof of purchase, through your local authorized service dealer. To locate the dealer in your area, please check the yellow pages or contact the Customer Service Department of MTD PRODUCTS INC, P. O. Box 368022, Cleveland, Ohio 44136-9722. Phone 1 (800) 800-7310. The return of a complete unit will not be accepted by the factory unless prior written permission has been extended by the Customer Service Department of MTD PRODUCTS INC.
Transportation charges: Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser.
Units exported out of the United States: MTD PRODUCTS INC does not extend any warranty for
products sold or exported outside of the United States of America, its possessions and territories, except those sold through MTD PRODUCTS INC’s authorized channels of export distribution.
Other Warranties:
1. The engine or component parts thereof carry separate warranties from their manufacturers. Please refer to the applicable manufacturer’s warranty on these items.
2. *Batteries are covered by a 90-day replacement warranty.
3. Log splitter pumps, valves and cylinders or component parts thereof are covered by a one year warranty.
4. All other warranties, express or implied, including any implied warranty of merchantability or fitness for a particular purpose, are hereby expressly disclaimed in their entirety.
5. The provisions as set forth in this warranty provide the sole and exclusive remedy of MTD PRODUCTS INC’s obligations arising from the sales of its products. MTD PRODUCTS INC will not be liable for incidental or consequential loss or damage.
How state law relates to this warranty: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Certain disclaimers are not allowed in some states and therefore they may not apply to you under all circumstances.
NOTE: This warranty does not cover routine maintenance items such as lubricants, filters, blade sharpening and tune-ups, or adjustments such as brake adjustments, clutch adjustments or deck adjustments. Nor does this warranty cover normal deterioration of the exterior finish due to use or exposure.
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