YARD KING Performance 50565x89 Instruction Book

Download

PFRFORMANCE

_SA_E This Instruction Book Contains Information

For Several Models. Read And Keep This Book For

ture Reference, This Book Contains Important Information On:

TY;ASSEMBLY, OPERATION AND MAINTENANCE.

PRODUCT INFORMATION

The owner must be certain that all the product information is included with this unit.

This Information includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS J

and the WARRANTIES. This Information must be included to make

sure state laws and other laws are followed. JJ

Model

50565x89

Record The Following Information About Your Unit. This Information is Necessary When Ordering Parts Or In Case Of Loss Or Theft. WHERE PURCHASED:

DATE PURCHASED: Month Day Year MODEL NO.: DATE OF MANUFACTURE:

BUILT iN THE

_,_12008B j

TABLE OF CONTENTS

WARRANTY ......................................... 2

RESPONSIBILITY OF THE OWNER .................... 3

SAFETY RULES ..................................... 3

BEFORE YOU MOW .................................. 9

ASSEMBLY ............................................. 9

CHECKTHE TIRES ...................................... 9

CHECKTHE LEVEL OF THE MOWER HOUSING ........... 9

HOW TO CHECK THE MUFFLER ......................... 18

HOW TO REMOVE AND INSTALL THE BLADE ............. 19

HOW TO SHARPEN THE BLADE ......................... 19

HOW TO ADJUST THE BLADE ROTATION CONTROL ...... 20

HOW TO CHECK AND ADJUST THE DRIVE BRAKE ........ 21

HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT .. 21

HOW TO ADJUST THE SPEED CONTROL PEDAL .......... 22

MAINTENANCE FREE BA'R'ERY .......................... 9

MAINTENANCE FREE BATI'IERY ..........................

HOW TO PREPARE THE ENGINE ......................... 10

IMPORTANTI BEFORE YOU START MOWING ............. 10

OPERATION ......................................... 11

LOCATION OF CONTROLS ............................... 11

AI-rACHMENTS ......................................... 12

HOW TO USE THE THROTTLE CONTROL ................. 12

HOW TO USE THE BLADE ROTATION CONTROL .......... 12

HOW TO USE THE SPEED CONTROL PEDAL .............. 13

HOW TO DISCONNECT THE TRANSMISSION .............. 13

HOW TO SET THE PARKING BRAKE ...................... 14

HOW TO CHANGE THE CUl"FING HEIGHT ................. 14

HOW TO STOP THE UNIT ................................ 14

HOW TO TRANSPORT THE UNIT ......................... 14

HOW TO OPERATE WITH THE MOWER HOUSING ......... 15

HOW TO OPERATE THE UNIT ON HILLS .................. 15

BEFORE STARTING THE ENGINE ........................ 16

HOW TO START THE ENGINE ............................ 16

OPERATING TIPS ....................................... 17

MOWING AND BAGGING TIPS ........................... 17

MAINTENANCE ...................................... lS

MAINTENANCE CHART .................................. 18

HOW TO CHARGE THE BA'I'rERY ........................ 22

WHERE TO LUBRICATE ................................. 23

HOW TO OPERATE

THE QUICK RELEASE OIL DRAIN VALVE .............. 23

HOW TO CHECK THE FUEL FILTER ...................... 23

CHECK THE TIRES ...................................... 23

HOW TO REMOVE THE MOWER HOUSING ................ 24

HOW TO INSTALL THE MOWER HOUSING ................ 24

HOW TO ADJUST THE GAUGE WHEELS .................. 25

HOW TO LEVEL THE MOWER HOUSING .................. 26

HOW TO REPLACE THE MOTION DRIVE BELT ............ 27

HOW TO REPLACE THE MOWER DRIVE BELTS ........... 28

HOW TO REPLACE THE FUSES .......................... 29

HOW TO REPLACE THE LIGHT BULB ..................... 29

HOW TO CLEAN THE MOWER HOUSING .................. 29

STORAGE (OVER 30 DAYS) .............................. 29

TROUBLE SHOOTING CHART ........................ 30

SLOPE GUIDE ....................................... 31

REPAIR PARTS ..................................... 32

LAWN TRACTOR ACCESSORIES ..................... 59

HOW TO ORDER REPAIR PARTS ...................... 60

W \' •

YARDKING PERFORMANCE Two Year Limited Warranty

Yardking Performance warrants to the original purchaser that thisunit shall be free from defects in material and workmanship under normal use and service for a period of Two (2) Years from the date of purchase; however, this wan:anty does not cover

engines, accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts (except as noted below) or transaxles as the companies that manufacture these items furnish their own warranties

and provideservice through their authorized field service facilities. Foradditional information, see the warranties covering these particularparts, If you are uncertain whether your unit containsoris equipped withone ormore ofthese parts, consult your dealer priorto purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace

at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period. In the event the battery proves defective within ninety (90) days from the date ofpurchase, we will replace it without charge If

the battery proves defective after (90) days but within one hundredtwenty (120) days from the date of purchase, we wilt replace it for a charge of one hall (1/2) of the retail price of the battery in effect at the time of return.

Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are warranted to be free from defects in material and workmanship as delivered withthe product. Any claimfor repair or replacement

of Normal Wear Parts must be made within thirty (30) days ofthe date of purchase. No claims involving damage caused from material use, abuse or misuse will be honored.

This Yardklng Performance Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty isvoidor does

not apply to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional (non-homeowner) uses. Your warranty does not cover minor mechanical adjustments which are not due to any

defect in material or workmanship. For assistance in making such adjustments, consult your Instruction Book.

To make a claim under thisYardklng Performance Two (2) Year Limited Warranty, return the unit (or ifauthorized inadvance, the defective part) alongwith your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized

Service Center, call the Central Parts Distributorfor yourarea shown inthe listprovided with your unitor check the Yellow Page listings in your local telephone directory. If you return the entire unit, we will repair the unit, If we authorize the return of the defective part only,we willeither replace orrepair the part. Inthe case ofa defectin atransmission or differential (as distinguished

from a transaxle), the entire transmission or differential must be returned since they do not include user serviceabte parts.

ThisYardking Performance Two (2) Year Limited Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. This Limited Warranty is given in lieu of all other expressed and Implied warranties

including the implied warranty of merchantability and warranty of fitness for a particular purpose. Ifyou need additional information on this written warranty or assistance in obtaining service, write or caU:Yardking Performance, Outdoor Power

IL Equipment, Customer Service Department, P.O. Box 268, Brentwood, Tennessee 37027. (1-800-289-8995)

712008 2

OWNER'S INFORMATION

Thisinstruction book isfor several different models. The instructions are writtenfor a personwith some mechanical ability.Like most ser- vice books,not allthe steps are described. Steps onhowto loosenor tightenfasteners are steps anyone can followwithsome mechanical

ability.Read and followthese instructions before you use the unit. Knowyour product: Ifyou understandthe unitand howthe unitoper-

ates,youwillgetthebestperformance.Asyou readthis manual,com- pare the illustrationstothe unit.Learnthe location and the function of

thecontrols.Tohelp prevent an accident, followtheoperating instruc- tionsandthesafetyrules. Keepthis manualfor future reference.

IMPORTANT: Many units are not assembled and are sold in car-

tons. Itisthe responsibility of the owner to make sure the assembly

instructionsin this manual are exactly followed. Other unitsare pur-

chased in an assembled condition. On assembled units, it is the re- sponsibility of the owner to make sure the unit is correctly

assembled. The owner must carefully check the unit according to the instructions in this manual before it is first used.

RESPONSIBILITY OF THE OWNER

The responsibility of the owner is to follow the instructions below.

1. Carefuny read and follow the rules for safe operation.

2. Follow all the assembly instructions.

3. Inspect the unit.

4. Make sure that the operator of the unit knows how to correctly

use all standard and accessory equipment.

5. Operate the unit only with guards, shields, and other safety items in place and working correctly.

6, Correctly adjust the unit.

7. Service the unit onlywith authorized or approved replacement parts.

8. Complete all maintenance on the unit.

Environmental Awareness

• Do not fill the engine's fuel tank completely full.

• Drain fuel for off-season storage.

• Use only unleaded gasoline.

• Service the air cleaner regularly.

• Change oil regularly. Use 30W oil in summer.

• Change oil regularly. Use 10W-30 oil in summer.

• Tune-upthe engine regularly.

• Keep equipment in efficient operating condition.

• Dispose of used engine oil properly.

SAFETY RULES

Safe Operation Practices for Ride-on Mowers

_ ARNING: This cultlng machine Is capable of amp_atlng hands and feet and throwing objects. Failure to obee_,e the

following safety Instructions could result in serious Injury or death.

I. General operation

t. Read, understandandfollowallinstructionsinthelnstruction Book,onthemachine,theengineandwith anyattachments before starting.

2. Only allow responsible adults, who are familiar with the instructions, to operate the machine.

3. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

4. Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.

5. Never carry passengers.

6. Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always look

down and behind before and while backing.

7. Be awareofthe mowerdischargedirection and do notpointitat anyone. Do notoperatethe mowerwithouteither the entiregrass bagger or the mower guard in place.

8. Slow down before turning.

9. Never leave a machine unattended with the engine running. Always turn off the blade(s), set the parking brake, stop the engine and remove the key before dismounting.

10. Turn off power to attachment(s) when transporting or not in use. Turn off the blade(s) when not mowing.

11. Stop the engine before removing the grass bagger or unclogging the chute.

12. Mow only in daylight or good artificial light.

13. Do not operate the machine while under the influence of alcohol or drugs or when very tired.

14. Watch for traffic when operating near or crossing roadways.

15. Use extra caution when loading or unloading the machine into a trailer or truck.

16. Turn off all attachment clutches before attempting to start the engine.

17. Alwayswearg_ggIes,safetyg_asses_raneyeshie_dwheny_u_peratetheunitt_pr_tecty_ureyesfr_mf_reign_bjectsthatcanbe thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine.

18. Use care when pulling loads or using heavy equipment.

a. Use only approved drawbar hitch points. b. Limit loads to those you can safely control.

c. Do not turn sharply. Use care when backing. d. Use counterweights or wheel weights when suggested in the Instruction Book.

19. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your abildy to operate

this machine.

712008

OWNER'S INFORMATION

20, Do notuse this machine if you are mentally or physically unable to operate this machine safely.

II. Slope operation

Slopes and rough terrain are major factors related to loss-of-control and tip-over accidents, which can result In severe injury or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See the "Slope Guide" In the back of this book to check for safe operation.

1. Mow up and down slopes, not across.

2, Remove obstacles such as rocks, limbs, etc...

3. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tallgrass can hide obstacles.

4. Use slow speed on slopes. Do not make sudden speed changes.

5. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

6. Use extra care with grass baggers or other attachments, they can change the stability of the machine,

7. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

8. Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope.

DO NOT

1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, ifpossible.

2. Do not mow drop-offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an

injury or death.

3. Do not mow on wet grass. Reduced traction could cause sliding,

4. Do not try to stabilize the machine by putting your foot on the ground.

5. Do not use a grass bagger or other rear mounted accessories on Steep slopes (greater than 10 degrees).

III. Children

Tragic accidents can occur if the operator Is not alert to the presence of children. Children are often attracted to the machine and

the mowing activity. NEVER assume that children will remain where you last saw them.

1. Keep children out of the mowing area and in the watchful care of another responsible adult.

2. Be alert and turn the engine off ifchildren enter the area.

3. Before and when backing, look behind and down for small children.

4. Never carry c_'lildrenorany passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe operation of the machine,

5. Never allow children to operate the machine. Instruct children in the potential dangers of the machine.

6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

IV. Service

t, Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.

a, Use only an approved container. b. Never remove the gas cap or add fuel with the engine running, Allow the engine to cool for several minutes before refueling, bo

not smoke.

c. Never refuel the machine indoors. d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.

2. Never start or run the engine inside a closed area.

3. Keep all nuts and bolts, especially the blade attachment nutstight. Frequently check the blade(s) for wear or damage such as cracks and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service dealer. For safety, replace the blade every two years. Keep the equipment in good condition.

4. Never tamper with the safety devices. Check their proper operation regularly,

5. To reduce fire hazards, keep the machine free of grass, leaves or other debds build-up. Clean up oil or fuel spills. Allow the machine to cool before storing.

6. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change the engine governor settings or over-speed the engine.

8. Grass bagger components are subiect to wear, damage and detedoration, which could expose moving parts or allow objects to be thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer's recom-

mended parts when necessaTy.

9. Mower blade(s)are sharp end can cut. Wrap the blade(s)or wear gloves and use extra caution when servicing them orthe blade housing area.

10. Check the brake operation frequently. Adjust and service as required.

11. Wait for all movement to stop before servicing any part of the unit.

Look for this symbol to Indicate Important safety

precautions. This symbol Indicates: "Attentlonl Become Alertl Your Safety Is At Risk."

712008

Eachpersonthatoperatespower equipmentmustlearntousecorrectand

safe mowing procedures. To help you learn, carefully read the following

pages. Most of the time the operator was

not correctly shown or did not read the instructions on the unit or in the Instruction

Book before using the unit. Also, some operators do not have enough experience.

The result is unsafe use, endangering the

operator, bystanders and the equipment. Another result can be a poor appearance

of the area mowed. Read this book. Read the instructions on

the unit. Operate the mower according to the Safe Mowing Guide. Follow all safety

rules, cautions or warnings in this book and on the unit. Make sure anyone that uses the unit reads the instructions and is

told how to safely operate the mower.

The mower will give you good service and durability, if operated in normal conditions.

tfthe mower is not correctly serviced or is used where the terrain is rough or

unsuitable, product performance and

safety will be decreased.

Correct clothing is an important part of safe mowing. Safety glasses will protect the eyes from objects discharged by the

mower. Safety shoes with steel plates can protect a foot from injury by the blade. For

protection from objects discharged from the mower, wear clothing that will cover the arms and legs.

Before you start cutting the grass, practice using the mower in a large open and level area. Learn the location of the controls on

the mower. Know the purpose of the

712008

SAFE MOWING GUIDE

controls and how they work. In an emergency, how fast you can stop the

blade is important. Learn how to control

the mower at all times.

Many engines are started by hand. When you use a pull start or rope start, place

your feet apart and away from the blade(s). Hold the rope handle tight. Never wrap the rope around your arm or fingers for •

"better grip". To start the engine, follow the instructions on the mower, in this book and

in the engine operating instructions.

For electric start engines, sit in the seat to start the engine. The battery can be dangerous. Follow the instructions on the

battery, the acid container, and in this book when working with the battery. Even small

batteries have enough voltage to cause an

injury.Always be careful.

The mower is designed to be operated by

one person. Never let another person ride

with you on the unit or on any accessories.

A passenger will make the unit harder to

control, blockthe visibility or distract the

operator and is dangerous to the operator,

the passenger and the equipment. Without

a passenger seat, the passenger can fail

from the mower or contact dangerous

parts. A mower is not a toy for showing off

or for giving rides,

Never cut a wet lawn. Wet grass can cause an accident, affect mower

performance and can cause problems with

future lawn growth and appearance. Wet

grass is slippery and can cause the mower

to slip. Someone can get injured by touching the blade(s). Wet grass tends to

clogthe mower, causing poor discharge. Cut wet grass will collect on the lawn,

retarding the growth of the grass. Also, getting the mower wet will cause parts to

rust and decrease the life of the unit.

When you look over the lawn, remember

obstacles that cannot be removed, like pipes, stumps or rocks. Keep away from

these obstacles that can cause damage to

the mower or injury to the operator or a person near the mower, Clear the area of

rocks, toys, wire or other loose objects. These items can damage the mower or

can be discharged by the mower blade.

The blade of a power mower rotates very fast. It can discharge rocks and other

objects over a long distance which can be dangerous. The force of the objects can

break windows, cause injuries or even put an eye out. Most of the time the injury is to a person, like a child. Keep every person

completely away from the area to be

mowed. Make sure the grass is not discharged toward anyone. Planning your

mowing pattern has a double advantage. It can decrease the possibility of an injury

and make the clean up after mowing easier.

Check the terrain of the area to be mowed.

Mow in a pattern that wilt keep you away from dangerous areas. Check the distance you need to stop and the distance

available to turn. Slopes and rough terrain

must be mowed carefully and some areas

must not be mowed at all. With riding

mowers, mow up and down the hill. When

you must mow rough terrain or on slopes,

drive slowly and stop in these areas only in

an emergency. Before you ride up or down

a slope, try to back straight up the slope.

Do notride up or down a slope that is too

steep to back straight up. See the "Guide"

in the back of this Instruction Book to check any slopes.

Before you start cutting, make sure the mower was completely assembled

according to the instruction P..':':.k.If the mower was completely assembled at the

store, you must still check the mower according to the assembly instructions.

Make sure the mower is correctly assembled and that all fasteners are tight.

Make sure the engine has the correct amount of oil. Check these items often

during the life of the mower. Your mower has a gasoline engine.

Gasoline is a dangerous fuel. Keep gasoline only in an approved safety

gasoline container. Do not keep large amounts of gasoline. When you add gasoline to the fuel tank, do not smoke.

Store the gasoline container and the mower in an area that has good ventilation.

Also, keep the gasoline away from any flames tike the pilot light of a furnace or

any other source of ignition. If the mower is to be stored for more than a few weeks,

remove the gasoline from the fuel tank.

When inside an enclosure, do not add

gasoline to the fuel tank. Before you add gasoline, move the mower outside and add

gasoline carefully. Before you start the engine, remove any gasoline from the outside of the fuel tank or from the mower.

Warm gasoline will expand. Leave some space in the fuel tank for the gasoline to expand. Also, the fuel cap has a vent hole

for fuel vapors. Always use the correct fuel cap. Failure to follow safety rules about gasoline will caus_efires and explosions,

injury to you anda&mage to the equipment

and other property.

If you add gasoline to an engine that is

running or hot, the result can be an explosion. Before you add gasoline, stop

the engine and let the engine cool for several minutes. Remove dry grass and

other debris from the mower. Keep the

mower clean to improve the performance, help the engine and transmission run

cooler, extend the life of moving pads, and decrease the danger of a fire.

Fires and explosions are not the only dangers when working around a mower.

The engine, transmission, and the muffler will get hot in several minutes when the engine isrunning. Do not touch these parts

of the mower. Stop the engine. Let the

712008

SAFE MOWING GUIDE

engine and transmission cool before servicing the mower. Remember, exhaust

fumes are dangerous. Never operate the

engine inside a building.

When youget a newmower,itcanbea

newexperienceforthe family.Telleach personhowa mowercan be dangerous.

Remember, a mowerisnota toy.A mower isnottobe usedbychildrenoranyonenot oldenough,strongenoughorthatdoesnot haveexperience.

If the mower is not correctly assembled, not operated correctly, or not regularly

serviced, the mower can be dangerous.

The most important rule tofollow is always

use good judgement and common sense. Mow safely and carefully.

Your mower will easily cut thick grass. Fingers, feet and other parts can also be

cut by the blade. Injuries occur when the operator does not think and reaches into

the chute opening. Always operate the mower as ifthe blade is rotating. Do not

service or make an adjustment, except to the carburetor, while the engine is running.

When you mow, remember that children

are attracted to the mower. Always use caution when mowing around obstacles

like trees or shrubs or when moving backward. Only mow in a forward direction

if possible. Your visibility is decreased when you mow backward. Also, the blades

are made to cut while the unit is moving forward. If you mow backward, the cutting performance decreases.

Before you leave the mower, stop the engine. Remove the key. Disengage and

lower any attachment. Set the parking brake. Never mount or dismount from the

seat while the engine is running. An accident can occur ifyou touch the brake,

speed control pedal, throttle, or blade control while the engine is running. Mount

and dismount from the seat on the side of the unit that is marked ENTER-EXIT.

Use onlyaccessoriesthatare factory approvedfor yourmower.Thewrong

accessory candecreasethe safetyofthe mowerand can evendamagethe unit. Read andfollowthe instructions included

withthe accessoryandthe mower.

Use only originalequipmentor replacementpartsthat arefactory

approvedforservice.Ifyouneed service, selectan Authorized ServiceCenterfor

yourmower.Ifyoudothe workonthe unit, followtheinstructionsInthe Instruction

Book.

Make sure you are in good condition when you mow. When you mow for several hours your reflexes will decrease and your mind

will not be as alert. Take a short break or an accident can occur. If the temperature is hot, use caution to prevent dehydration. If you are tired, angry or not completely alert,

do not operate the mower. If you use alcohol, medication or drugs, do not use

the mower or any type of power equipment.

Engine speed is a key to safe mowing and

to a good looking lawn. The maximum

speed of the engine was set at the factory. Do not change the setting of the engine governor.

Select the maximum engine and ground speed that is right for the terrain and the

height of the grass. The blade cuts best when the engine is operating at maximum

speed. The engine and transmission will also run cooler at maximum engine speed.

SAFE MOWING GUIDE

Also, the grass bagger will function better when the engine is operating at maximum speed. On slopes, decrease the ground

speed and use care making sure the

mower feels safe to operate. If the weather conditions are bad, do not

mow. If weather conditions become bad, stop cutting and finish later. It is dangerous

to cut grass in the rain. Always find

protection in an electrical storm. If the weather conditions are extra dry, protect

your eyes with safety glasses from the dust and from the objects discharged by the mower. Also, a dust or a pollen mask can

help.

Your mower is equipped with a number of safety devices which are important to the

safety of the operator and bystanders and must never be changed or removed from

the mower. If a safety device is lost,

damaged or no longer functions, repair or replace the device before you operate the

mower.

It is best to mow during the day. If you must mow at night, make sure there is enough light for safe operation.

Your mower will require regular maintenance and service. The

maintenance schedule depends on the hours of use. Also, mowing conditions can

change the schedule. Check the Instruction Book for more information.

Correct maintenance will help the mower

function safely.

Do not service the mower (except for the

carburetor adjustment)

while the engine is m,.

running. Before you I_

service the unit, even t_]_ with the engine stopped,W I'' always disconnect the

wire from the spark plug to prevent the engine from starting.

If you hit a large object during operation,

stop the engine. Remove the wire from the

spark plug. Carefully inspect the mower for damage. Before you start the engine again, make the necessary repairs. If you

feel new or excessive vibration, immediately stop the engine and check for the problem. Vibration can be a warning of a problem. Keep all nuts, bolts and screws

tight. The blade is the most dangerous part of

the mower. Frequently check the blade and

the blade mounting fasteners. Keep the fasteners tight. If the blade hits a solid object, stop the engine. Remove the wire

from the spark plug. Check for a blade that

is bent, cracked or for other damages. Before you start the engine, replace a

damaged blade(s). For safety, replace the

blade every two years.

A sharp blade decreases the workload on the engine and more evenly cuts grass.

Frequently sharpen the blade for a better

looking cut. Use the left side of the mower housing to trim near an object.

A grass bagger is a good accessory for your mower. For best performance and

safety, make sure the grass bagger is approved for use with your mower. Follow

the assembly and operation instructions

included with the grass bagger.

Some grass baggers require a special blade for best performance. Before you

attach, check, or empty the grass bagger, always stop the engine. Before each use of

the grass bagger, check for cracks, wear or deterioration. Before you use the grass

bagger, replace a damaged part with a replacement part approved bythe factory.

For you to have a good green lawn, follow the mowing procedures below. Do not cut

the grass too short. If you cut the grass too short you can cause the grass to become

yellow or make the lawn look brown. Use a lower height of cut in cool months when

the grass is thicker. Raise the height of cut

in hot dry periods. Ifyou cut the grass with

a blade that is not sharp or at a slow engine speed you can damage the grass.

Move the throttle control to the FAST position when mowing and using the grass

bagger. Also, use a slower ground speed when using the grass bagger.

If yau change the direction or pattern of cut slightly every time you mow will make the grass grow stronger and thicker. Do not

add oil or gasoline to the mower while on the lawn. Spilled oil or gasoline can kill the grass. In high or thick grass, do not try to

cut all the grass the first time. Raise the height of cut on the first cutting and lower the height for the next cutting. Another way

is to cut only part of the width of the mower and decrease your ground speed (not the

engine) to move more slowly so that the mower can discharge the grass as it

moves forward. Understand the controls and how they

work. Learn the ground speed(s) of your

mower. Check the stopping distance required at different travel speeds. Check

the turning radius of the mower. The controls on your riding mower are different from an automobile. The throttle is

operated by hand and holds the engine speed constant until it is changed. The

location of the travel speed control is different from that of an automobile. Also,

the brake and clutch systems are different. Remember the procedures to follow in an emergency. Remember, turning off the engine ignition switch will stop the blade

and the ddve mechanism. If the traction of the wheels is lost or does not feel safe,

disengage all systems and stop the engine. Dismount from the mower. Push

the unit to a safe place before you begin mowing again,

Your unit has an electrical system that includes an operator presence switch in the seat. The operator presence switch

detects if the operator is sitting on the seat. The engine will stop if the operator leaves the seat when the blade engagement control is engaged. This operator presence

switch is a safety device only. It must not regularly be used to stop the engine or the

blade. There are other control systems on the mower for this purpose. Always keep the operator presence switch and other

safety devices and controls in place and operating for your protection.

Remember, your mower is a tool that can be dangerous if it is not correctly used.

Follow the instructions in this Instruction Book. Safe and careful use of the mower

will give you many safe hours of problem free use,

712008 7

STEPS TO FOLLOW

BEFORE MOWING

• Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes.

• Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade.

• Fill the fuel tank outside. Clean off spilled fuel.

• Read and follow the Owner's Manual, the instTuctions with the engine, and the instructions with any attachments. Owner's Manual

instructions are for your safety and the safety of others.

• Exhaust fumes are dangerous. Start the engine outside.

• Make sure all safety devices are in place and working correctly.

• Operation ofthe mower is only for a person that has experience.

• Wet grass can be dangerous. Let the grass dry.

• Instruct children and others to keep away from the work area.

• Never cut the grass without good light.

• Pick up loose objects. Remove them from the mowing area.

WHILE MOWING

• Watch for fixed objects and avoid them. They can damage the mower or cause injury.

• A hot engine, muffler, and transmission will cause a burn. Do not touch.

• Inclines and slopes must be carefully mowed. See the "Guide" in the back of this book to check a slope.

• Lack of daylight or good artificial light is cause to stop mowing.

• Examine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively.

• Do not make adjustments or repairs without stopping the engine. Disconnect the spark plug wire.

• On or near r_ads, watch out for traffic. Direct discharge away from roads.

• When mowing, avoid areas where traction is unsure. Look back before changing direction of travel.

• Inheavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.

• Never remove any safety related parts.

• Do not pour gasoline into a engine that is hot or running.

AFTER MOWING

• AJways let the mower cool before storing in an enclosed area.

• Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing.

• Tighten all loose nuts, bolts and screws before you use the unit.

• Empty and clean any grass catcher or other accessory.

• Remove the key °r disc°nnect the spark plug wire to prevent unauth°rized use"

• Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion.

• Only original parts or factory approved substitutes can be used to service the mower.

• When storing the mower for an extended period, remove the fuel from the fuel tank.

• Instruct children to leave the mower alone. It is not a toy.

• Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children.

• Lubricate according to the Instruction Book. See "Lubrication".

IMPORTANT--Read the Instruction Book. Keep this book for future use and reference.

,_ WARNING: Look for this symbol to point out important

safety precautions. It means: "Attention! Become Alert! Your Safety Is Involved."

712008 8

BEFORE YOU MOW

ASSEMBLY

This instruction book isfor several models. Some parts oraccesso- ries are not included on all models. Read and follow the assembly

and adjustment instructions for your mower. Do not discard any parts or material untilthe unit is assembled.

A WARNING: Before doing any assembly or mainte-

nance to the mower, remove the wire from the spark plug.

NOTE: In this Instruction book, left and right describe the loca-

tion of a part with the operator on the seat.

CHECK THE TIRES

Check the air pressure inthe tires. "13reswith too much air pressure

will cause the unit to ride rough. Also, the wrong air pressure will

keep the mower housing from cuttinglevel. The correct airpressure (PSI) is 14 PSI (1 BAR). The tires were over inflated for shipment.

CHECK THE LEVEL OF THE MOWER HOUSING

Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. Ifthe mower housing does not cut level, see the instructions on "How To Level The Mower

Housing" in the Maintenance section of this instruction book.

MAINTENANCE FREE BA'I-rERY

IMPORTANT: Before you attach the battery cables to the battery, check the battery date. The battery date tells If the

battery must be charged. t. Check the top ofthe battery for the location of the battery date

(Figure t).

2. If the battery is put into service before the battery date, the battery cables can be attached without charging the battery.

See "How To Install The Battery Cables".

3. If the battery is put into service after the battery date, the battery must be charged. See "How To Charge The

Maintenance Free Battery".

HOWTOCHARGETHEMAINTENANCEFREEBATrERY

WARNING: When you charge the battery, do not

smoke. Keep the battery away from any sparks. The

fumes from the battery acid can cause an explosion.

Remove the battery and battery tray. Remove the protective caps from the battery terminals. Use a 12 volt battery charger to charge the battery. Charge at

a rate of 6 amperes for one hour. if you do not have a battery charger, have an authorized service center charge the battery.

Install the battery and battery tray. Make sure the positive (+) terminal is on the left side.

712008 9

BEFORE YOU MOW

HOW TO INSTALL THE BATTERY CABLES

_ WARNING: To prevent sparks, fasten the red cable to

the positive (+) terminal before you connect the black

cable.

Use the fasteners shown below to install the battery cables. The fasteners are shown at full size.

(A) (B)

711680 711636

NOTE: For shipping puropses, the fasteners may be attached

to battery terminals. Remove the fasteners before proceeding.

1. Remove the protective caps from the battery terminals,

2. Fasten the red cable to the positive (+) terminal with the fas-

teners as shown (Figure t).

3, Fasten the black cable to the negative (-) terminal with thefas-

teners as shown.

Black Cable

Positive(+)

Terminal

Battery Tray

Battery

Figure I

HOW TO PREPARE THE ENGINE

NOTE: The engine was shipped from the factory filled with oil Check the level of the oil Add oll as needed.

See the engine manufacturer's instructionsfor the type of gasoline and oil to use. Before you use the unit, read the information on

safety, operation, maintenance, and storage.

WARNI_IG: Follow the engine manufacturer's

instructions for the type of gasoline and oll to use.

_lk lways use a safety gasoline container. Do notsmoke when adding gasoline to the engine. When

inside an enclosure, do not fill with gasoline. Before you add gasoline, stop the engine. Let the engine

cool for several minutes.

IMPORTANT: This unit is equipped with an Internal combustion engine and must not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless

the engine's exhaust system Is equipped with a spark arrester

meeting applicable local or state laws (If any). If a spark arrester is used, It must be maintained in effective working

order by the operator. In the State of California the above Is required by law (Section

4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. See an Authorized Service Center for a spark arrester for the

muffler. tn some areas, local law requires the use of a resistor spark

plug to control the Ignition signals. See an Authorized Service Center for a resistor spark plug for the engine.

IMPORTANT! BEFORE YOU START MOWING

CJ Check the engine oil. [] Fill the fuel tank with gasoline. [] Check the level of the mower housing.

[] Check the air pressure of the tires.

[] Attach the battery cables.

712008 10

OPERATION

Throttle Control

Lever

Blade Rotation

Control

Brake Pedal

Speed

Control

Pedal

Lever

Figure 2

LOCATION OF CONTROLS

BLADE ROTATION CONTROL: usethebladerotation

control to start and stop the rotation of the blade.

BRAKE PEDAL: use the brake pedal to quickly stop. HLAD LIGHT SWITCH: The headlight switch isthe firstpart

ofthe ignitionswitch. To use the lightswith the engine running, turn the key to the position for the lights.

IGNITION SWITCH: Usetheignitionswitchtostartandstop

the engine.

BATTERY LIGHT: Indicates whether battery is being re-

charged when engine is running. When the engine is running and

the light is on this means the battery IS charging. If indicator is not

on, have a battery and/or engine charging system checked by an authorized service dealer.

712008 11

OK LIGHT: If this indicator light is on, the engine will not start.

1. Your clutch-brake pedal may not be fully depressed.

2. The blade rotation control may not be inthe DISENGAGE posi- tion.

AUTOMATIC DRIVE DISCONNECT: usetheauto-

maticdrive disconnect, located under the seat, to disengage the

transmission.

LIFT LEVER: use the lift lever to change the height of cut. PARKING BRAKE LEVER: usethe parkingI?rakelever

to engage the brake when you leave the unit.

SPEED CONTROL PEDAL: usethespeedcontrolpedal

to change the speed and the direction ofthe unit.

TH ROTTLE CONTROL LEVER: usethethrottlecontrol

lever to increase or decrease the speed of the engine.

OPERATION

ATrACHMENTS HOWTO USETHE BLADE ROTATIONCONTROL

This unitcan use many different attachments. See the attachment

page in this book. This unit can pull attachments like a lawn sweeper, a lawn aerator, or a hopper spreader. This unit can not use

attachments that engage the ground like a plow, a disk harrow, or a cultivator.

HOW TO USE THE THRO'I-rLE CONTROL

Use the throttle control to increase or decrease the speed of the engine

CAUTION: Always operate the engine with the throttle control

in the FAST position. If the engine runs for several minutes at slower than the FAST position, the engine and transmission

will overheat and can be damaged.

1. The FAST position is marked with a detent. For normal opera-

tion and when using a grass bagger, move the throttle control to the FAST position. For maximum charging of the battery and

for a cooler running engine and transmission, operate the en- gine in the FAST position.

2 For transport and to tow pull behind attachments, control the

ground speed with the speed control pedal.

3. The engine governor is set at the factory for maximum perform- ance. Do not adjust the governor to increase the speed of the

engine.

The blade rotation control is next to the steering wheel (Figure 3).

Usethe blade rotation control toengage the blade(s) orto operate

a snow thrower attachment.

1. Before you startthe engine, make sure the blade rotation con-

trol is inthe DISENGAGE position.

2. Move the blade rotation control tothe ENGAGE position to

rotate the blade(s).

Note: If the engine stops when you engage the blade(s),

the seat switch Is not activated. Make sure you sit In the

middle of the seat. Also, make sure the wire Is connected

to the seat switch.

3. Move the blade rotation control tothe DISENGAGE position

tostop the blade(s). Before you leave the operator's position, make sure the blade(s) has stopped rotating.

4. Before you ride the unit across a sidewalk or a road, move the

blade rotation control to the DISENGAGE position.

_ WARNING: Always keep your hands and feet away

from the blade, deflector opening, and the mower

housing when the engine runs.

Disengage

Position _

Blade Rotation Control

Engage Position

Figure 3

712008 12

OPERATION

HOW TO USE THE SPEED CONTROL PEDAL

The drive system uses a Hydrostatic Automatic Drive transmission. The Hydrostatic transmission is very easy to operate. This type of drive system does not require a shift lever or a clutch pedal.

The speed and direction of travel is controlled by a single speed control pedal operated with your dght foot. Do not usethe left brake

pedal in normal operation. Only use the left brake pedal to quickly

stop i_ an emergency.

HOW TO DRIVE FORWARD

1. The automatic drive disconnect must be in the DRIVE position (Figure 5),

2. Slowly release your left foot from the brake pedal.

3. Move the throttle control to the FAST position.

4. Slowly push the speed control pedal forward to the desired speed (Figure 4).

5. To increase forward speed, slowly move the speed control pedal forward. To reduce forward speed, slowly release the speed control pedal untilthe unit slowsto the desired speed.

HOW TO DRIVE IN REVERSE

1. Look to the rear.

2. Slowly push the speed control pedal to the REVERSE

position.

HOW TO CHANGE DIRECTIONS CAUTION: To change directions, do not use the left brake

pedal. Use only the speed control pedal.

1. Slowly remove your foot from the speed control pedal. The speed control pedal willautomatically returnto the NEUTRAL position.

2. When the Unit stops, slowly move the speed control pedal to

the desired direction.

SPEED CONTROL PEDAL POSITIONS

The forward speed is controlled bythe position of the speed control pedal. The following chart provides functions along withthe pedal positions. Always operate the engine with the throttle control in the FAST position.

FUNCTION THROTTLE

Trimming Snow Thrower

Bagging Grass

Normal Mowing

Easy Mowing Snow Blade

Transport

Pull Behind Attachments

PEDAL

P0Sm0N

1/3

1/3 to 1/2

1/2 to 2/3

1/2 to 3/4

FULL

1/3 to 1/2

FAST

CHOKE

FAST

m m

SLOW

THROI"rLE

HOW TO DISCONNECT THE TRANSMISSION

To push the unit, use the automatic drive disconnect to release the transmission, The automatic drive disconnect is under the

seat.

1. The engine must be off.

2. Raise the seat. The automatic drive disconnect is under the seat.

712008

Move and latch the automatic drive disconnect inthe PUSH

position (Figure 5). The transmission is now released and the unit can be pushed.

NOTE: In cold weather, the heavy viscosity oll In the

transmission will make the unit difficult to push. To engage the transmission, unlatch the automatic drive dis-

connect. The transmission isnow connected and ready to op-

erate.

Automatic Drive Disconnec

AutomaticDrive Disconnect

PUSH POSITION .igure 5

OPERATION

HOW TO SET THE PARKING BRAKE

1. Completely push the brake pedal forward,

2. lift the parking brake lever (Figure 6).

3. Remove your foot from the brake pedal and then release the

parking brake lever. Make sure the parking brake will holdthe unit.

4. Torelease the parking brake, completely push the brake pedal

forward. The parking brake will automatically release.

WARNING: Before you leave the operator's position,

move the shift lever to the neutral (N) position. Set the parking brake. Move the blade rotation control to the

DISENGAGE position. Stop the engine and remove

the ignition key.

Figure 6

HOW TO CHANGE THE CUTTING HEIGHT

Tochange the cutting height, raise or lower the lift lever as follows.

1. Move the lift lever forward to lower the mower housing and

back to raise the mower housing (Figure 7).

2. When you ride on a sidewalk or road, move the lift lever tothe highest position and move the blade rotation control to the

DISENGAGE position.

Uft Lever

HOW TO STOP THE UNIT

Slowly remove your foot from the speed control pedal. The speed control pedal wilt automatically return to the NEUTRAL

position and the unit will stop.

2. Move the blade rotation control to the DISENGAGE position.

3. Set the parking brake.

_lb ARNING: Make sure the parking brake will holdthe

unit.

4. Move the throttle control to the SLOW position.

5. To stop the engine, turn the ignition key to the OFF position. Remove the key.

HOW TO TRANSPORT THE UNIT

To transport the unit, follow the steps below.

1. Move the blade rotation control to the DISENGAGE position

2. Raise the lift lever to the highest position.

3. Move the throttle control to the FAST position.

4. Slowly push the speed control pedal forward to the desired speed.

712008 14

OPERATION

HOWTO OPERATEWITHTHE MOWERHOUSING

2, 3,

WARNING: The deflector is a safety device. Do not re-

move the deflector. The deflector forces the dis-

charged material toward the ground. Always keep the

deflector In the down position. If the deflector Is dam- aged, replace the deflector with an original equipment part from an authorized service center.

Start the engine.

Release the parking brake. Move the lift lever to a height of cut position. In high or thick

grass, cutthe grass in the highest positionfirst and then lower the mower housing to a lower position.

CAUTION: Do notoperate with the mower housing In the

LEVEL ADJUSTMENT position. If you operate In the LEVEL ADJUSTMENT position, the mower housing and bladescan be damaged.

4. Move the throttle control to the SLOW position.

5. Move the blade rotation control to the ENGAGE position.

6. Move the throttle control to the FAST position.

7. Slowly push the speed control pedal to the desired speed.

NOTE: When you mow In heavy grass or mow with a grass bagger, use a slow forward speed.

8. Make sure the level ofcut set at the factory isstill correct. After you mow a short distance, look at the area that was cut. If the

mower housing does notcut level, see the instructions on "How

To Level The Mower Housing" in the Maintenance section.

_ ARNING: For better control of the unit, always

select a safe speed.

HOW TO OPERATE THE UNIT ON HILLS

,_ WARNING: Do not ride up or down slopes that are too

steep to back straight up. Never ride the unit across a slope. See the "Slope Guide" In the back of this

book for information on how to check elopes.

HOW TO OPERATE ON A HILL

1. Controtthe speed onlywith the speed controlpedal. Do not use the brake pedal on a hill.

2. To help prevent an accident, slowly move the speed control pedal. Avoid sudden turns or changes in speed.

3. To reduce forward speed when going down a hill,slowly release the speed control pedal until the unit slows to the desired speed.

HOW TO STOP ON A HILL

1. Avoidstopping ona hill.Ifyou must quickly stop in an emergen-

cy, remove your right foot from the speed control pedal and

quickly depress the left brake oedal.

Set the parking brake.

Before you dismount from the seat, move the throttle controlto SLOW position, move the blade rotation control to the DISEN-

GAGED position, turn offthe engine and set the parking brake.

HOW TO START OPERATION ON A HILL

1. Start the engine

2. Move the blade rotation control to the ENGAGED position.

3. Move the throttle control to the FAST position.

4. Depress the brake pedal and release the parking brake. As you release the parking brake, push the speed control pedal to the

desired speed.

4_ WARNING: Slowly push the speed control pedal as

you release the parking brake. The parking brake must be disengaged before the speed control pedal

Is able to engage the transmission.

712008 15

OPERATION

BEFORE STARTING THE ENGINE

CHECK THE OIL

NOTE: The engine was shipped from the factory filled with o11. Check the level of the oil Add oll as needed. See the engine manufacturer's Instructions for the type of gasoline and oll to

use.

1. Make sure the unit is level. NOTE: Do not check the level of the oll while the engine

runs.

2. Check the oil.Follow the procedure in the engine manufactur- er's instructions.

3. If necessary, add oil until the oil reaches the FULL mark on the dipstick.The quantity of oil needed from ADD to FULL is shown on the dipstick. Do not add too much oil.

CAUTION: A mixture of alcohol (ethanol or methanol) and gasoline (called gasohol), will attract moisture and cause acid

deposits during storage. While the unit Is In storage, the acids in the fuel can damage the fuel system.

To prevent engine problems with the fuel system, empty the fuel system before storage of 30 days or longer as follows.

1. Drain the fuel tank.

2. Start the engine. Let the engine run untilthe fuel lines and the carburetor are empty.

3. Afterstorage,makesureyou use freshfuel. See the storage instructionsforadditionalinformation.

4. Neveruseenginecleanerorcarburetorcleanerinthefuel tank orpermanentdamagecan occur.

ADD GASOLINE

WARNING: Always use a safety gasoline container. Do not smoke when adding gasoline to the fuel tank. Do not add gasoline when you are Inside an enclo- sure. Before you add gasoline, stop the engine and let the engine cool for several minutes.

Fill the fuel tank with regular FuelTank

unleaded gasoline. Do not use (F /

premium unleaded gasoline. Make sure the gasoline is fresh and clean, Leaded gasoline wilt increase deposits and shorten

the life of the va_,es.

CARBURETOR

The factory settings forthe carburetor are for most conditions. Ifthe engine is operated under the following conditions, you can adjust

the carburetor mixture. To adjust the carburetor, see the engine manufacturer's instructions.

1. The engine has a loss of power or does not run smooth.

2. A change from summer to winter operation.

3. A 40 degree change inthe operation temperature. The carbure-

tor was adjusted at 80 degrees at the factory.

4. The engine is operated above 4,000 feet.

HOW TO START THE ENGINE

WARNING: The electrical system has an operator presence system that includes a sensor switch for the

seat, These components tell the electrical system If the operator is sitting on the seat. This system will

stop the engine when the operator leaves the seat If the blade rotation control Is engaged or if the trans-

mission Is engaged. For your protection, always make sure this system operates correctly,

NOTE: The engine will not start unless you depress the brake pedal or engage the parking brake and move the blade rotation 5.

control to the DISENGAGE position. 6,

1. Push the brake pedal completely forward. Keep your foot on the pedal.

Make sure the blade rotation control is in the DISENGAGE position.

Move the throttle control completely forward to the CHOKE or FAST position. Some models have a separate choke knob. Pull

the choke knob to the full CHOKE position.

Turn the ignition kay to the START position. Release the key when the engine starts.

NOTE: If the engine does not start after four or five tries, see the TROUBLE SHOOTING CHART,

Slowly move the throttle control to the SLOW position.

Let a cold engine run for several minutes. Begin work when the engine is warm. To start a hot engine, move the throttle control

to a position between FAST and SLOW.

712008 16

OPERATION

OPERATING TIPS

Check the blade rotation controlfor correct adjustment. Forthe

blade(s) to disengage correctly, the adjustment must be cor- rect.

Beforeyouusetheunit,checktheoilintheengineandaddoil ifnecessary,

If the engine will not start, flint make sure the wire is attached

to the spark plug.

Make sure allthe belts are inside all the belt guides. See the in- structions on how to remove and install the motion drive and mower drive belts.

Before you make an inspection, adjustment (except forthe car- buretor) or repair, make sure the wire fTomthe spark plug isdis- connected,

For longer life of the battery on electric start models, charge the battery every three months.

Use the speed control pedal to change the ground speed, not the throttle control.

Belt noise can occur when the blade is engaged. This noise is normal and does not affect the operation ofthe unit.

MOWING AND BAGGING TIPS

1. For a lawn to lookbetter, check the cutting level of the mower housing. See =How To Level The Mower Housing" in the Main-

tenance section.

2. For the mower housing to cut level, make sure the tires have the correct amount of air pressure.

3. Every time you use the unit,check the blade, if the blade isbent or damaged, immediately replace the blade. Also, make sure the nutfor the blade is tight.

4. Keep the blade(s) sharpened. Worn blades willcause the ends of the grass to turn brown.

5. Donot cut or bag grass that iswet. Wet grass will not discharge correctly. Let the grass dry before cutting.

6. Use the left side of the mower housing to trim near an object.

7. Discharge the cut grass onto the mowed area. The result is a more even discharge of cut grass.

When you mow large areas, start by turning tothe right so that the cut grass will discharge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow inthe opposite direc- tion making left turns until finished (Figure 8).

Ifthe grass isvery high, cut two times to decrease the load on the engine. First cutwiththe mower housing inthe highest posi- tion and then lower the mower housing for the second cut.

10.

11.

12.

13.

For better engine performance and an even discharge of the cut grass, always operate the engine with the throttle in FAST

position.

When you use a bagger, operate the engine with the throttle in

FAST positionand the speed control pedal pushed 1/3 forward. For better cutting performance and a quality cut, mow with the

speed control pedal pushed 1/3 to 1/2 forward.

After each use, clean the bottom and top of the mower housing for better performance. Also, a clean mower housing will help

prevent a fire.

712008 17

MAINTENANCE

MAINTENANCE CHART

RRST EVERY EVERY EVERY

EACH 2 25 50 100 BEFORE

PROCEDURE USE HOURS HOURS HOURS HOURS STORAGE

Blade, Inspect and Sharpen _/ Blade Rotation Control, Check _/

M Brake, Check _/

O Motion Drive Belt, Check _/

E Tires, Check _/ _/

R Battery, Check and Charge _/ _/

Battery, Clean V

Lubrication ,,/ _/ Hydrostatic Cooling Fan and Fins, Check _/ V"

GENERAL RECOMMENDATIONS

t. The owner's responsibility is to maintain this product. This will A WARNING: Before you make an inspection, adjust-

extend the life ofthe product and is also necessary tomaintain AL ment, or repair to the unit, disconnect the wire to the

warranty coverage. _ spark plug. Remove the wire from the spark plug to

2. Check the spark plug, drive brake, lubricate the unit, and clean prevent the engine from starting by accident.

the air filter once a year.

3. Check the fasteners, Make sure all fasteners are tight. NOTE: Torque Is measured In foot pounds (metric Nm). This

4. FollowtheMaintenancesectiontokeeptheunitin goodoperat- measurement describes how tight a nut or bolt must be. The ing condition, torque Is measured with a torque wrench.

HOW TO CHECK THE MUFFLER

Check the muffler every 50 hours. Make sure the muffler is correctly mounted and isnot loose, ifthe muffler is worn or burnt,replace with a new muffler.A worn muffler is a fire hazard and can also damage

the engine.

If you mount a spark arrester to the muffler, also check the spark

arrester when you check the muffler, Ifthe spark arrester is worn or damaged, replace it with a new spark arrester, See your nearest authorized service center for a spark arrester,

712008 18

MAINTENANCE

INSPECT BLADE

WARNING: Before you inspect or remove the blade, disconnect the wire to the spark plug. If the blade hits

_IL an object, stop the engine. Check the unit for dam-

age. The blade has sharp edges. When you hold the

blade, use gloves or cloth material to protect your hands.

If you keep the blade sharp and inspect the blade for damage, the

blade willcut better and be more safe to operate. Frequently check the blade for excessive wear, cracks, or other damage. Frequently check the nut that holds the blade. Keep the nut tight. If the blade

hits an object, stop the engine. Disconnectthewire tothe spark plug. See if the blade is bent or damaged. Check the blade adapter for

damage. Before you operate the unit, replace damaged parts with original equipment parts. See the authorized service center in your area. Every three years, have an authorized service person inspect

the blade or replace the old blade with an original equipment part.

HOW TO REMOVE AND INSTALL THE BLADE

1. Remove the mower housing. See the instructionson "How To

Remove The Mower Housing"

2. Use a piece of wood to keep the blade from rotating.

3. Remove the nut that holds the blade (Figure 9).

Hi-Uft

Edge Up

Mandrel

Blade

Blade Adapter

Belleville Washer

_/asher

Nut Figure 9

Check the blade and the blade adapter according to the in- structions for "Inspect Blade". Replace a badly worn or dam-

aged blade with an original equipment blade. See an authorized service center in your area.

Clean the topand bottom of the mower housing. Remove allthe

grass and debris. Mount the blade and blade adapter on the mandrel

(Figure 9). Mount the blade so that the hi-lift edges are up. Ifthe blade

is upside down, the blade will not cut correctly and can cause an accident.

Fasten the blade withthe originalwashers and nut. Make sure the outside rim of the Bellevllle washer is against the blade

(Figure 10).

WARNING: Always keep the nut tight that holds the blade. A loose nut or blade can cause an accident.

712008

9. "lighten the nut that holds the blade to a torque of 35 foot

pounds (47,5 N-m).

10. Install the mower housing. See "How To Install The Mower

Housing".

BladeA

Blade

W her

r Nut

Be,,eviUeWasher _J

(Outsiderimmust be

againsttheblade.) I

Figure 10

HOW TO SHARPEN THE BLADE

WARNING: Vibration can be caused If the blade is

d_lb not correctly balanced or Ifthe blade is damaged. A

blade that is damaged with cracks can break and

cause an accident.

Keep a sharp edge on the blade. A blade that isnot sharp willcause the tips of the grass to become brown.

1. Sharpen the blade two times a year or every 25 hours.

2. Remove the blade according tothe instructionsin "How To Re-

move And Install The Blade".

3. Clean the blade with a brush, soap and water. Check the ;

blade, Look for cracks, nicks, or other damage. Replace a

badlyworn ordamaged bladewith an original equipment blade. See an authorized service center in your area.

4. Sharpen the blade with a file (Figure 11). Make sure you keep

the original bevel angle.

5. Make sure the blade is balanced. Use a screwdriver and hold

the blade parallel tothe ground (Fig ure 11). A blade that isbal- anced wilt stay parallel to the ground. If the blade is not bal- anced, the heavy end will rotate toward the ground. Sharpen

the heavy end untilthe blade is balanced.

6. A new blade will cutbetter than a badly worn blade. Every three

years, have an authorized service person inspect the blade or replace the old blade with an original equipment blade.

7. Assemble the blade according to the instructions"How To Re- move And Install The Blade".

Screwdriv__

I Blade isbalanced

whenparaielto theground.

Ground Figure11

MAINTENANCE

HOW TO ADJUST THE BLADE ROTATION CONTROL 6. Attachthewiretothesparkplug. Uowforashortdistanceand

_k ARNING: To prevent an injury, the blade rotation

control must operate correctly.

In normal usage, the blade rotation control will not require an adjustment. However, ifthe cutting performance decreases or the

quality of cut is poor, make the following changes.

1. When you mow, make sure the throttle control in in the FAST

position.

2. Move the blade rotation control tothe DISENGAGE position

(Figure 12).

3. Stop the engine. Disconnect the wire from the spark plug.

again check the quality of cut. If necessary, move the blade

drive spring to the bottom ho/e.

Again check the quality of cut. If the quality of cut has not im-

proved, replace the mower drive belt. See "How To Replace

The Mower Drive Belt".If replacing the belt does not correctthe

problem, take the unit to an authorized service center.

Move the blade rotation control to the DISENGAGE posi-

tion. Stop the engine, Disconnect the wire from the spark plug.

Check the operation ofthe blade brake. Rotate the pulleys with your hand, Make sure the brake pads are pressed tightly against the pulleys (Figure 14).

Blade Rotation Control

Engage Position

Figure 12

Check the blade(s). Keep a sharp edge on the blade(s). A blade that is not sharp will cause the tips of the grass to become

brown.

,_ WARNING: If the brake pads do not press tightly

against the pulleys, take the unit to an authorized service center.

Blade Brake

(Pad Against Pulley)

Figure 14

712008

Disconnect the blade drive spring from the blade control rod. Move the blade drive spring to the midd/e ho/e

(Figure 13). This will increase the tension on the mower drive

belt.

DISENGAGE POSITION

Top Hole (New Belt

Blade

Control Rod MiddleHole

Blade DriveSpring Figure13

Move the blade rotation control to the ENGAGE position.

Check the pads for the blade brake. Ifthe pads are excessively

worn or damaged, replace the brake pad assembBes. Correct

replacement parts and assistance are available from an autho- rized service center.

10. Attach the wire to the spark plug. Mow for a short distance and

again check the operation ofthe blade rotation control.

11.

When you move the blade rotation control to the

DISENGAGE position, all movement will stop within five se- conds. If there is movement of the belt or the blades continue

to rotate, engage and disengage the blade rotation control five times to remove any excess rubber from a new mower drive belt. If you need assistance, take the unit to an autho-

nzed service center.

12. if you replace the mower drive belt, move the blade drive

spring to the top hole (Figure 13).

MAINTENANCE

HOW TO CHECK AND ADJUST THE DRIVE BRAKE

Completely push the brake pedal forward. Set the parking brake. Move the automatic drive disconnect to the PUSH position, Push

the unit. Ifthe rear wheels rotate, adjust or replace the brake pads. Adjust the drive brake as foUows.

1. The location of the drive brake is on the right side of the gearbox (Figure 15).

2. Make sure the parking brake is set and the automatic drive

disconnect is in the PUSH position. Turn the hex nut in a clockwise direction until the rear wheels do not turn when the

unit is pushed forward.

Release the parking brake and push the unit. Ifthe unit does not

roll, turn the hex nut in a counterclockwise direction until the unit rolls.

Set the parking brake. Push the unit. If the rear wheels do not turn, the drive brake is correctly adjusted. Release the parking brake.

WARNING: If you cannot correctly adjust the drive

brake, replace the brake pads. Correct replacement parts and assistance are available from an autho- rized service center.

HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT

Ifthe motion drive belt is loose, the belt will slip when; (1) going up 7. If the belt still slips after the belt has been adjusted, then the a hill, (2) pulling a heavy load, or (3) the unit will not move forward, motion drive belt is worn or damaged and must be replaced.

Adjust the belt as follows. See "How To Replace The Motion Drive Belt".

WARNING: Before you make an Inepectlon, adjust-

ment, or repair to the unit, disconnect the wire to the spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident.

Check the routing of the motion drive belt. Make sure the belt is installed correctly and is inside all the belt guides.

Remove the cotter pin, washer, and brake spring from the

adjustable nut (Figure 16).

Disconnect the adjustable nut from the brake lever assembly

and the parking brake latch.

Use the cotter pin removed instep 2. Holdthe cotter pin at the

back ofthe slot and move the brake lever assembly rearward against the cotter pin. This will set a 1/8 Inch (3 ram) gap be-

tween the brake lever assembly and the back of the slot

(Figure 16).

Turn the adjustable nut untilthe nut willfit through the hole in the brake lever,

6. Assemble the adjustable nut to the parking brake latch,

brake lever and brake spring. Fasten with the washer and cotter pin.

712008 21

MAINTENANCE

HOWTO ADJUST THE SPEED CONTROLPEDAL

Ifthe unitwill not go into REVERSE or ifthe unit moves very slowly in REVERSE, adjust the speed control pedal as follows.

1. Stop the engine.

2. Setthe parking brake.

3. Remove the hair pin from the adjuster nut (Figure 17). Dis-

connect the adjuster nut from the yoke assembly.

4. Rotate the adjuster nut one turn in the direction shown in

Figure 17. NOTE: Too much adjustment will cause REVERSE speed

to be too fast and the FORWARD speed to be reduced.

5. Attach the adjuster nut tothe yoke assembly with the hair pin.

6. To checkthe adjustment, drive the unit. Ifthe adjustment iscor- rect, the unit will now go into REVERSE.

IMPORTANT: If you need assistance, go to the nearest Authorized Service Center. They have the equipment and

experience to make the adjustment.

Adj

Speed Control Pedal

7 Yoke Assembly

Figure 17

MAINTENANCE FREE BATTERY

HOW TO REMOVE THE BATTERY

Tocharge or clean the battery, remove the battery from the unit as

follows.

WARNING: To prevent sparks, disconnect the black battery cable from the usgstlve (-)farmlnal before you

A disconnect the red cable.

WARNING: The battery contains sulfuric add which Is harmful to the skin, eyes and clothing. Ifthe acid gets on the body or clothing, wash with water.

1. Disconnect the black cable from the negative (-) terminal (Figure 18).

2. Disconnect the red cable from the positive (+) terminal.

3. Lift the battery tray and the battery out of the unit.

1. Before you charge the battery, remove the battery.

2. To charge the battery, use a 12 volt battery charger. Charge at a rate of 6 amperes for 1 hour.

3. Install the battery.

A WARNING: To prevent sparks, fasten the red cable to

the positive (+) terminal before you connect the black cable.

Fasten the red cable to the positive (+) terminal with the fas-

teners as shown.

Fasten the black cable tothe negative (-) terminal withthe fas-

teners as shown.

HOW TO CLEAN THE BATTERY 1 Remove the battery.

2. Wash the battery with asolution of one gallon ofwater and four tablespoons of baking soda (sodium bicarbonate). Make sure

the solution does not get into the battery cells.

3, Clean the terminals and the ends of the cables with a wire

brush.

4, Install the battery. 5, To prevent corrosion, apply grease to the battery terminals.

HOW TO CHARGE THE BATTERY

712008

WARNING: When you charge the battery, do not smoke. Keep the battery away from any sparks. The

fumes from the battery acid can cause an explosion.

MAINTENANCE

WHERE TO LUBRICATE

"j Models with grease fittings: Lubricate with grease gun.

/ Apply grease with a brush to the areas shown.

,_ Lubricate the areas shown with engine oil.

NOTE: Apply grease to the steering gear assembly. CAUTION: If the unit Is operated In dry areas that have sand, use a dry graphite spray to lubricate the unit,

Figure 19

HOW TO OPERATE

THE QUICK RELEASE OIL DRAIN VALVE

Before changing the oil, refer tothe Engine Owner's Manual for the recommended type oil and the correct procedure.

To operate the quick release oil drain valve, proceed as follows.

1. Loosen the oil fill cap to serve as an air vent. OLIDrainValve

Turnoil drain valve counter- Oil DrainCa clockwise and pullto release \

the on drain valve. See

Figure 20.

3. Openthe oll drain cap.

NOTE: To make the Jobcleaner, use an optional hose to drain

the oil.

Hose

4. After draining the oit, close

the oll drain cap.

5. To lock the oll drain valve, push and turn the oll drain Container

valve clockwise.

712008

Figure20

HOW TO CHECK THE FUEL FILTER

NOTE: Before you replace the fuel filter or the fuel line, the fuel

tank must be empty.

If the fuel filter is dirty, the engine will run rough and have less performance. Remove the oldfilter (NO TAG). Replace the oldfilter

with a new filter. Use an original equipment part. See an authorized

service dealer in your area.

Fuel Line Clips _ I

Figure 21

CHECK THE TIRES

The tires were over inflated for shipment. Check the air pressure in the tires. Tires with too much air pressure will cause the unitto ride

rough. Also, the wrong air pressure will keep the mower housing

from cutting level. Recommended tire pressure is !0 to 14 PSI.

Check side wall of tires for manufacture;'s maximum t;r_ pressure. DO NOT exceed this pressure.

MAINTENANCE

HOW TO INSTALL THE MOWER HOUSING

HOW TO REMOVE THE MOWER HOUSING

t. Move the blade rotation control to the DISENGAGE position.

2. If equipped, remove the gauge wheels.

3. Move the Iltt lever to the level adjustment position(Figure 22).

WARNING: The lift lever

,_IL Is spring loaded. Make

sure the lift lever Is locked in the LEVEL ADJUST-

MENT position.

4. Remove the hair pins and the washers from the adjuster arms (Figure 23). See illustra-

tions "C" and "D".

5. Remove the hair pins and washers fromthe suspension links. See illustrations "A"and "B'.

6. Disconnect the extension spring from the blade control rod.

See illustration "E".

7. Disconnect the front hanger from the axle support. See

illustration "F".

8. Remove the mower drive belt from the stack pulley.

9. Pull the mower housing away from the right side ofthe unit.

10. Tooperate without the mower housing, move the liftlever to the

TOP position.

LiftLl_'_

Lifter

Ad_Smter SuspensionLink

1. Push the mower housing under the right side of the unit.

2. Put the mower drive belt around the stack pulley. Make sure the'V' side ofthe mower drive belt isagainst the stack pulley.

Also, make sure the mower drive belt is not twisted.

3. Attach the front hanger to the axle support with the hanger

rod. Fasten with the fasteners as shown. See illustration "F".

4. Make sure the mower drive belt is between the stack pulley

and the two belt guides. See illustration "G".

5. Attach the suspension links to the lifter assembly. Fasten with the washers and hair pins. See illustrations "A"and "B'.

6. Attach the right and the left adjuster arms to the suspension

brackets. Fasten with the washers and hair pins. See inustra-

tions "C" and "D".

7. Attach the extension spring to the blade control rod. See

illustration "E".

8. Move the blade rotation control to the ENGAGE position.

Make sure the mower drive belt is inside all the belt guides.

9. Make sure the mower housing is level. See the instructions on

"How To Level The Mower Housing".

10. If equipped, install the gauge wheels.

11. Check the operation of the blade rotation control. See the in-

structions on "How To Adjust The Blade Rotation Control".

Blade Rotation

Control

Mower Drive Belt

Adiuster

Arm

Blade

Control Rod

Extensio_.

Spring

Gaugq

FrontHanger

HangerRod

Mower Drive Belt Figure 23

712008 24

MAINTENANCE

HOW TO ADJUST THE GAUGE WHEELS

The axle boltsfor the gauge wheels were mounted in the LOW cut

position.Tochange the positionof the gauge wheels, move the axle

bolts as follows.

IMPORTANT: Before you adjust the gauge wheels, you must do

• the following. Make sure the mower housing ts level. Make sure

the height of cut Is set at the height you want for your lawn.

Mow a short distance on a fiat level area and look st the area

that was cut. If the mower housing does not cut level, see the

instructions "How To Level The Mower Housing."

WARNING: Before you make an Inspection, adjust- ment, or repair to the unit, disconnect the wire to the spark plug. Remove the spark plug wire to prevent

the engine from starting by accident.

t. Remove the gauge wheels (Figure 24).

2. Mow a short distance on a fiat level area to check the level of

cut and the height of cut. Look at the height of cut position number on the lift lever (Figure 25),

Look at each gauge wheel bracket. There are 3 holes in each bracket and a number next to each hole. The number for the

height of cut position onthe lift lever indicates the correct hole to use on each gauge wheel bracket (Figure 26).

Wheel

Figure24

UftLever

Cutting Height Positions

4. Assemble the axle bolts to the gauge wheel brackets using

the correct hole in the bracket as indicated (Figure 26).

NOTE: If the height of cut position Is changed by the lift lever, you must move the gauge wheels to the correct hole (Figure 26) to keep a level height of cut.

Wheel Bracket Lift Lever

Hole No. Position No,

1 1 2 2

3 3,4,5,6

Figure26

712008 25

MAINTENANCE

HOW TO LEVEL THE MOWER HOUSING

Ifthe mower housing is level, the blade will cut easier and the lawn

will look better.

WARNING: Before you make an Inspection, adjust- ment, or repair to the unit, disconnect the wire to the

spark plug. Remove the spark plug wire to prevent

the engine from starting by aocldent.

1. Make sure the unit is on a hard fiat surface.

Check the air pressure in the tires. If the air pressure is incor- rect, the mower housing will not cut level. Make sure the tires

are inflated to 14 PSI. (t BAR).

IMPORTANT: On models equipped with gauge wheels, the gauge wheels must be removed to correctly adjust the level of the mower housing.

Some models have gauge wheels on the mower housing. If equipped, remove the gauge wheels.

4. Open the cover.

5. Move the lift lever to the LEVEL ADJUSTMENT position

(Figure 27).

A WARNII_IG: The lift lever Is spring loaded. Make sure

the lift lever Is locked In the LEVEL ADJUSTMENT

position.

Loosen the left and right adjuster knobs (Figure 28). Push down on each side ofthe mower housing. Make sure bothsides

ofthe mower housing are setting on a flat surface. Also, make sure the lift links are loose and can easily move up or down.

Lift Lever

Cutting Height Positions

Figure 27

Uft Unk

7. Push down onthe lift links and tighten the left and rightadjust- er knobs (Figure 28). Make sure the adjuster knobs are tight. If necessary, use a wrench to tighten the adjuster knobs.

8, Raise the lift lever from the LEVEL ADJUSTMENT position to

a CUI_IING HEIGHT position (Figure 29).

9. Close the cover.

10. If equipped, install the gauge wheels.

11. Mow for a short distance. Ifthe height ofcut is not level, repeat the above steps.

CAUTION: Do not operate with the mower housing In the LEVEL ADJUSTMENT position. If you operate In the LEVEL

ADJUSTMENT position, the mower housing and blades can be

damaged.

712008

Covel

Lift Lever

Cutting Height Positions

MAINTENANCE

HOW TO REPLACE THE MOTION DRIVE BELT 7,

REMOVAL 8.

1. Remove the mower housing. See the instructions on "How To 9.

Remove The Mower Housing".

2. Completely push the pedal forward and engage the parking 10. brake.

3. Loosen the belt guide at the Idler pulley. Move the belt guide away from the Idler pulley (Figure 30).

4. Remove the Idler pulley (Figure 30).

5. Disengage the parking brake.

6. Remove the V-idler pulley.

7. Remove the belt guide at the middle idler pulley.

8. Remove the motion drive belt from the drive pulley.

9. To remove the motion drive belt fromthe stack pulley, pullthe

front end of the belt under the stack pulley and then back between the stack pulley and the steering plate (Figure 31).

10. Remove the motion drive belt. A correct replacement part or assistance is available from an Authorized Service Center in

your area.

INSTALLATION

1. Slide the motion drive belt between the stack pulley and the belt guides (Figure 31). install the motion drive belt on the top pulley ofthe stack pulley. Make sure the "V"side ofthe belt

is against the pulley.

2. Push the motion drive belt through the opening between the

steering plate and the engine plate. Make sure the motion drive belt is on the left side of the steering shaft assembly.

3. Install the end ofthe motion drive belt around the drive pulley (Figure 30).

4. Put the moUon drive belt around the V-Idler pulley. Installthe motion drive belt and V-Idler pulley.

5. Completely push the pedal forward and engage the parking brake.

Put the belt around the Idler pulley. Assemble the Idler pulley. Fasten the Idler pulley with the hex nut. Make sure the fiatside

ofthe belt is against the Idler pulley. Also, make sure the belt is not twisted.

11.

12.

Move the belt guide under the edge of the Idler pulley

(Figure32). Tightenthe beltguide.

Disengagethe parkingbrake. Installthebeltguide atthe middle Idler pulley. Makesurethe backofthe moUon drive belt isagainstmiddle Idler pulley. Checkthe muting ofthe motionddva belt (Figure32). Make

surethe motion drive belt isinstalledcorrectlyonthe Idler pulleys andinsideall belt guides.

Beforeyouusethe unit,checktheadjustmentoftheclutch.See theinstructions"HowToCheckAndAdjust The Clutch'.

Installthe mowerhousing.Seethe instructions"HowToInstall The Mower Housing'.

V-Idler Middle Idler

Pulley

Ddve Pulley

% Belt Guide

Motion

Drive Belt

Belt Guide

Idler Pulley Figure 30

StackPulley

Steering

Plate

Motion

Drive

Belt

BeltGuides

Figure31

BeltGuide

MotionDriveBelt

V-ldlerPulley

IdlerPulley

Belt Guide

Stack Pulley

Drive Pulley

Belt Guide

Figure32

712008 27

MAINTENANCE

2•

• 3•

4•

HOW TO REPLACE THE PRIMARY

MOWER DRIVE BELT

1, Remove the mower housing. See the instructions on "How To

Remove The Mower Housing'. Remove the three screws from the left pulley cover, Remove

the pulley cover. Puffthe belt retainer away from the Idler pulley. Remove the

primary mower drive belt from the Idler pulley•

Move the brake pad assembly away from the stack pulley, Remove the primary mower drive belt from the stack pulley.

NOTE: Replace the primary mower drive belt with an original equipment belt, See an authorized service center

in your area.

5, Install a new primary mower drive belt. Pullthe brake pad as-

sembly away from the stack pulley, Put the belt around the stack pulley. Make sure the primary mower drive belt is in- side of the belt guide.

6. Pull the belt retainer away from the Idler pulley. Put the fiat side of the primary mower drive belt around the Idler pulley,

7 Make sure the "V" side of the primary mower drive belt is

against the mandrel pulleys as shown.

8. Make sure the primary mower drive belt is inside all the belt

guides•

9 Assemble the left pulley cover,

10. Installthe mower housing. See the instructions on "How To In- stall The Mower Housing".

11• Before you mow, check the blade rotation control• See the in-

structions on "How To Adjust The Blade Rotation Control",

HOW TO REPLACE THE SECONDARY MOWER DRIVE BELT

1. Remove the mower housing. See the instructions on "How To Remove The Mower Housing'.

2. Remove the primary mower drive belt from the stack pulley.

3. Remove the two screws from the right pulley cover• Remove

the right pulley cover.

4. Pull the idler pulley away from the secondary mower drive belt. Remove the belt from the Idler pulley•

5, Remove the secondary mower drive belt from the right man-

drel pulley•

6. Remove the secondary mower drive belt from the stack pulley.

NOTE: Replace the secondary mower drive belt with an original equipment belt. See an authorized service center In your area.

7. Installanew secondary mower drive belt, Putthe belt around

the bottom of the stack pulley, Make sure the secondary

mower drive belt is inside the belt guide next to the stack pulley,

8, Put the secondary mower drive belt around the right drive

pulley,

9. Pullthe Idler pulley toward the front. Install the fiat side of the

secondary mower drive belt against the idler pulley,

10. Make sure the "V" side ofthe secondary mower drive belt is

around the right mandrel pulley•

11. Assemble the right pulley cover. 12, Put the primary mower drive belt around the stack pulley,

13, Install the mower housing. See the instructions on "HowTo In-

stall The Mower Housing"•

14, Before you mow, check the blade rotation control, See the in-

structions on "How ToAdjust The Blade Rotation Control".

Screw

Right Pulley

Co Brake Pad

Right Mandrel Pulley

1_ , Cover

•Screw

g j Screw

Pulley

Brake Pad Assembly

Belt Retainer

Pdmery Mower Drive Belt

Belt Guide

Figure 33

712008 28

MAINTENANCE

HOW TO REPLACE THE FUSES HOW TO REPLACE THE LIGHT BULB

Ifa fuse isblown,the engine will not start. To easily access the fuse. Remove the access panel on the console as shown in Figure 34. 1.

Remove the fuse and replace with an automotive fuse (Figure 35). 2. Replace access panel.

ve Fuse

Figure34

Figure35

Raise the tractor hood.

Turn the light socket untilthe tabs onthe socket align with the

notches in the bezel (Figure 36). Remove the light socket.

Turn the light bulb and remove the bulb.

Install a new light bulb. Align the light socket with the notches in the bezel and turn the light socket to lock in position.

Bezel

Ught Bulb

Ught Socket Figure 36

HOW TO CLEAN THE MOWER HOUSING

_lb WARNING: Before you clean the mower housing,

stop the engine and disconnect the wire to the spark

plug.

Grass and other debris on top of the mower housing can keep the

belt from working correctly. For safety and correct operation, frequently clean the top of the mower housing. Remove grass and

debris from around the pulleys and other moving pads,

1. Move the lever for the blade rotation control to the ENGAGE

position.

2. Clean the top of the mower housing.

3. Move the lever for the blade rotation control to the DISENGAGE position.

4. Again clean the top of the mower housing.

5. After you cut the grass, clean the bottom ofthe mower housing.

STORAGE (over 30 days)

At the end of each year, prepare the unitfor storage as follows.

THE ENGINE

For storage information, see the the engine manufacturer's instructions.

THE BATTERY

1. Remove the battery.

2. Clean the battery terminals of any deposits.

3. Charge the battery. See the instructions on "How To Prepare

And Charge The Battery".

4. Store the battery in a cool, dry place.

NOTE: After a long time In storage, charge the battery.

THE FUEL SYSTEM

712008

WARNING: Do not draintbe gasoline Insidea build- ing or near afire. Do not smoke because the fumes from the fuel can cause an explosion.

1. Start the engine.

2. Run the engine untilthe fuel tank and the carburetor are out of fue! and the engine stops.

3. Do not leave fuelin the fueltank orthe carburetor. The fuel can damage the function of the fuel system. Some models have a fuel drain (Figure 37). Hold a cloth under the fuel drain. Push the fuel drain until the carburetor is empty.

4. After storage, make sure you use f_esh fuel.

Fuel Drain

CLEAN THE UNIT

1. Clean the dirt and grass from the engine.

2. Clean the mower housing.

LUBRICATE THE UNIT

See the "Lubrication" instructions in this book.

Figure37

TROUBLE SHOOTING CHART

PROBLEM: The engine will not start.

1. Follow the steps, "How To Start The Engine" in this book.

2. Electric-Start Models: Clean the battery terminals. Tighten the cables.

3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.

4. Remove the spark plug(s). Move the throttle to the SLOW posi*

tion. Turn the ignition key tothe ON position. Try tostart the en-

gine several times. Install the spark plug.

5. Replace the spark plug.

6. Adjust the carburetor.

PROBLEM: The engine will not turn over.

1. Follow the steps, "How To Start The Engine" in this book.

2. Electric-Start Models: Check the level ofthe acid inthe battery. If needed, add water. Charge the battery.

3. Replace the fuse.

4. Check the wiring harness for damage or a loose connection. Repair the damaged wire.

5. Electric-Start Models: replacethe solenoid. Recoil-Start Mod- els: replace the module.

PROBLEM: The engine is difficult to start.

1. Adjust the carburetor.

2. Replace the spark plug.

3. Replacethe fuelfitter.

PROBLEM: The engine does not run smooth or has a

loss of power,

1. Check the oil.

2. Clean the air filter.

3. Clean the air si:reen.

4. Replace the spark plug.

5. The engine is working too hard. Use a lower gear.

6. Adjust the carburetor.

7. Replace the fuel filter.

PROBLEM: The engine does not run smooth at fast speed.

1. Replacethesparkplug.

2, Adjustthethrottlecontrol.

3. Cleantheair filter,

4, Replacethefuel filter. PROBLEM: The engine stops when the blades are

engaged. t. Toactivatetheseatsensor,alwayssitinthe middleoftheseat.

2. Checkthewiringharnessfordamage or a looseconnection.

Repairthedamagedwire.

PROBLEM: On slopes, the engine stops.

1. Mow up and down slopes. Never mow across a slope.

2. To activate the seat sensor, always sit inthe middle of the seat.

PROBLEM: The engine will not idle.

1. Replace the spark plug.

2. Clean the air filter.

3. Adjust the carburetor.

4. Adjust the throttle control.

5. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.

PROBLEM: A hot engine causes a decrease in power.

1. Clean the air screen.

2. Check the oil.

3. Adjust the carburetor.

4. Replace the fuel filter.

PROBLEM: Excessive vibration.

1. Replace the blade.

2. Check for loose engine bolts.

3. Decrease the air pressure in the tires.

4. Adjust the carburetor.

5. Check for a damaged belt or damaged pulley. Replace the damaged parts.

PROBLEM: The grass does not discharge correctly.

1. Stop the engine. Clean the mower housing.

2. Raise the height of cut.

3. Replace or sharpen the blade(s).

4. Move the shift lever to a slower speed.

5. Move the throttle control to the FAST position.

6. Replace the spring for the blade idler.

PROBLEM: The mower housing does not cut level.

1. Check the air pressure in the tires.

2. Adjust the level of the mower housing.

3. Check the front axle. If the front axle does not freely pivot, loos- en the axle bolt(s).

PROBLEM: The mower blades will not rotate.

1. Check the mower drive belt. Make sure the belt is installed cor- rectly.

2. Replace the mower drive belt. PROBLEM: The unit will not move when the brake is

released and the speed control pedal is depressed.

t. Check the motion ddve belt. Make sure the belt is installed

correctly.

2. Adjust the clutch.

3. Replace the motion drive belt.

4. Release the Automatic Drive Disconnect under the seat.

PROBLEM: The unit moves slower or stops when the speed control pedal Is depressed.

1. Adjusttheclutch.

2. Replacethemotion drivebelt.

PROBLEM: When the brake pedal Is released, belt noise can be heard.

1. Temporary belt noisedoes not change the operation ofthe unit.

If belt noise is continuous, check the routing of the belt. Make sure the belt is inside all belt guides.

2. If the noise is continuous, adjust the clutch. PROBLEM: The rear wheels spin over uneven terrain.

1. Check the front axle. if the front axle does not freely pivot, loos-

en the axle bolt(s).

712008 30

_ SLOPE GUIDE

.... •..-..7_.D_(_,... SIGHT AND HOLD THIS GUIDE LEVEL WITH A VERTICAL TREE,

I •...... :._-8 A CORNER OF A STRUCTURE, A POWER LINE POLE, OR A FENCE.

I ".......T--........

•:.."--_.•":. I ............ FOL,,-

; " .i' I ....._.._LoNr.,._

I i ..... "_UUTT/_h

' ...... .................................

IODEGREES

I Operate a walk-behind mower

across the face of elopes, never up or down elopes.

Operate a riding mower up or down elopes, never

across the face of slopes.

On a riding mower to determine if a slope is safe to mow: (1) disengage the blade(s), (2) put the unit in reverse and (3) try to back straight up the slope. If you ran back up the slope, It Is generally safe to mow. However, If you do not feel safe, or If you are not completely sure, use this guide anddo not mow • mop.e that is greater than 15 degrees. If the riding mower Is used with a pull-behind or rear mounted attachment,

do not operate the unr[ on a elope that Is greater than 10 degrees. A 15 degree slope Is a hill that Increases In height at approximately 2.5 feet In 10 feet.

A 10 degree slope Is a hill that Increases in height at approximately 1.7 feet In 10 feet.

Use extreme care at all tlmee, and avoid sudden turns or maneuvers. Follow other instructions In this manual for safety In mowing on

slopes. Operate a riding mower up or down slopee, never across the face of slopes. Operate a walk-behind mower across the face of elopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions.

................................. _ _E'R¢"fo'u§E'ST__p_&_'E .................................

50565X89 REPAIR PARTS

. .~,

NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original

equipment parts may void your warranty.

ALL UNNUMBERED

ITEMS ARE INTERCHANGEABLE

WITH OPPOSITE SIDE

343416A

FRONT CHASSIS ASSEMBLY

KEY#

6 7 8 9

13 14 15 16 17

18 21

27 28 29 30

PART#

94651-821 94652-821 711606 94710

711762

316868 711592 316868 341611-823 711606 94638-823 711629 341782 303037 711741 57444 301452 301425 318197 302333 301540 301541 711743

711756 711682

95404 711754

711753 712008

DESCRIPTION QTY

BRACKET, LH HOOD 1 BRACKET, RH HOOD 1

SCREW, 5116-18X.75 HHWATAP 4 DASH 1

SCREW, 1/4-14X.75 PHPANTAP 2 WASHER, SHOULDER NYLON .255X.46 2

SCREW, 1/4-20X.50 WAHHTAP 1 WASHER, SHOULDER NYLON .255X.46 2 CONSOLE, LOWER ASM. 1 SCREW, 5/16-18X.75 HHWATP 4

PANEL, ACCESS WITH SLOT 1

SCREW, 10-24X.500TRSEGI 2

HOOD 1

GRILLE, LOWER 1

SCREW, #12X.50 PHPNHTAP 4

TIE, CABLE 1

FOIL, HEAT REFLECTOR 1 BRACE, HOOD SUPPORT 1

ADHESIVE, PAD 4

LENS, CLEAR W/TAB 1 FOIL, REFLECTOR LENS RH 1 FOIL, REFLECTOR LENS LH 1 SCREW, #6X.50 PLASTITE 4 PiN, CLEVIS .500X.49/.51LGTH 2 PIN, HAIR .38DIAX1.64LG 2 BUSHING, STEERING SHAFT 1 NUT, #10-24 HXHDNYLK 4 SCREW, #10-24Xl .00 HWATAP 4

OWNER'S MANUAL

50565X89 REPAIR PARTS

NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original equipment parts may void your warranty.

ALLUNNUMBERED

ITEMS AREINTERCHANGEABLE

WITH OPPOSITESIDE

343393_

REAR CHASSIS ASSEMBLY

KEY NO,

1 2

4 5

6 7 8 9

10 11

13 14

16 17

21 22

24 25

26 27

32 33 34

PART

NO. 94629-823

95438 95437

94069 711642

94194 94492

711679

94154-823 95294 711627

710136

711610 95293 46931 710109 711606

95444

711654

711747

711644 94491 311087 711671 71067 94057

711592

94153-823 711606 711634 314159

DESCRIPTION SEAT DECK

FOOTREST PAD RH FOOTREST PAD LH

CONTAINER, BATTERY SCREW 1/4-20X.63 HHWATAPSER PLATE, LIFT DETENT LG.

PLATE-DETENT LOCKOUT

SCREW, .230X.135 PPANTAP10-32B SUPPORT, SEAT

HINGE SEAT PIVOT

NUT, PUSH CAP .375 (28X23) SPRING, COMPRESS 4.57LGXl.17

BOLT, SHOULDER 1/4-20 NC-2A (9X55) WASHER CUP ZINC

NUT, 1/4-20 WDFLLK SPRING, COMPRESS 1.43LG 164X30 SCREW 5116-18X.75 HHWATAPSGIB SEAT, MV1500 BOLT, SHOULDER 5/16-18 BOLT, WING 5/16-18X.50 LG THRD

WASHER, FLAT .344X.62X.06

COVER ,DETENT PLATE FASTENER, RATCHET

SCREW, 1/4-15X.44/.53 HILOHHWA FLATWASHER, .286X.63X.065

SPRING, LEAF SCREW, 1/4-20X.50 WAHHTAP BRACKET, PIVOT SEAT SCREW, 5116-18X.75 HHWATAP NUT, 5/16-18 WDFLLK NUT, #10-32 CTRLK

QTY

1 1 1 1

1 2 1 1 2 1 1 1 1

2 2

2 2 2 1 12

3 1

1 4 4 2

50565X89 REPAIR PARTS

NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original

equipment parts may void your warranty.

ALL UNNUMBERED

ITEMS ARE INTERCHANGEABLE

WITH OPPOSITE SIDE

343398A

FRAME ASSEMBLY

KEY PART

NO, NO.

1 95110

2 95111 3 94184 4 94185 5 71O079 6 94002 7 710079 8 94431 9 710079 10 94187 11 710079 12 94063 13 94065 14 94030 15 94180 16 710106 17 710310 18 710080

19 94015 20 710000 21 710130 22 710140 23 94019 24 94005 25 710079 26 120395 27 94003 28 710079 29 93349 30 710204 31 91797 32 710199 33 94121 34 94123

35 710312 36 710105

37 94632

39 710079 40 94067

41 45171 42 94013 43 710079 45 94186 46 710196 47 94425 48 94434 49 710079 50 94409 51 710708

52 93349 53 710204 54 94433

55 57072 56 710205 57 710199 58 94781 59 710204

DESCRIPTION

QTY

FRAME,RAIL RH 1 FRAME,RAIL LH 1

BRACKET, TRANSAXLE RH 1

BRACKET, TRANSAXLE LH 1 SCREW, 5/16-18X.75HHWATAP 6 HITCH PLATE 1 SCREW, 5/16-18X.75HHWATAP 4 BRACKET, IDLER/TRUNNION SUPP 1 SCREW 5/16-18X.75HHWATAP 3 PLATE, REAR LARGE SEAT DECK 1

SCREW 5/16-18X.75 HHWATAP 6 TUBE, LIFTER 1

BUSHING, LIFT TUBE 2

PLATE-LIFT ARM 1 ASSY, LIFT ARM LEVER 2 SCREW, 5/16-18X.50WHHTAP (26X49) 3

SCREW, 5/16-24X1.25 2 NUT, 5/16-24 NF-2 HEXFLLK 2 BRACKET, PIVOT 1

BOLT, .562Xl .563 HHSH 3/8-16 1 FLATWASHER .4061D (17X191) 1

NUT, 3/8-16 HWDFLLK MACK 15X84 1

CRANK, PTO 1

BRACKET, BELL CRANK 1

SCREW, 5/16-18X.75 HHWATAP 2

FLATWASHER, .469X.92X.065 1 PLATE, STEERING MOUNTING 1

SCREW, 5/16-18X.75HHWATAP 6 SCREW GUIDE 5/16-18 2

NUT, 5/16-18 HEXWEFLLK WHIZ 2 ROD, BELT GUIDE 1

SCREW, 3/8-16Xl .25 WAHHSPTAPP 2 SECTOR GEAR 1

BEARING, SECTOR GEAR 1 SCREW, 5/16-18Xl .OOHHC 1 NUT, 5/16-8 HKEPS 15X113 1 ASM. WELD CLUTCH/BRAKE PEDAL 1 SCREW, 5/16-18X.75 HHWATAP 4 PIN, THREADED SHOULDER 2 NUT,3/8-16HWDFLWHIZ-LOCK 2 BRACKET, HANGER REAR 1 SCREW 5/16-18X.75HHWATAPSGIBP 6

TOP, REAR PLATE LARGE SEAT DECK 1

SCREW, 10-24X.500TRSEGI 5 ROD, TRUNNION PIVOT PEERLESS 1

CLAMP, TRUNNION PIVOT PEERLESS 2 SCREW 5/16-18X.75HHWATAP 2

ASSY, IDLER INTERMEDIATE IDLER 1 BOLT, 5/16-18X.5 HXFLCA 2

ZINC SCREW GUIDE 5/16-18 1 NUT, 5/16-18 HEXWDFLLK WHIZ PL 1

TORQUE STRAP - LEFT (PEERLESS) 1 BOLT, 5/16-18X.63 CARRLN Z 1

NUT, 5/16-18 WDFLLK (15X88) 1 SCREW, 3/8-16Xl .25 WAHHSPTAPP 2 SCREW-GUIDE 1

NUT, 5/16-18 HEXWDFLLK WHIZ 1

50565X89 REPAIR PARTS

TORQUE 2540 FT"LBI

NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. ALL UNNUMBERED

Use of service/replacement parts other than original ITEMS ARE INTERCHANGEABLE equipment parts may void your warranty. WITH OPPOSITE SIDE

343398A

FRAME ASSEMBLY

KEY PART NO. NO.

60 94006 61 710079

62 710205 64 94306 65 710079

69 706

70 94203 71 94736

72 94737 73 92527

74 711758

75 710103 76 710088

77 94007 78 94026

79 94027 80 710081

81 710080 82 710079

83 94767 84 94768 85 94766 86 7058

87 710440 88 710140

89 310364 90 315072

91 319618 92 301188

93 780072

DESCRIPTION PLATE, ENGINE

SCREW, 5/16-18X.75HHWATAP NUT, 5/16-18 WDFLLK (15X88)

MUFFLER BRACKET SCREW, 5/16-18X.75HHWATAP GREASE, ZERK FITTING AXLE, FRONT CAST IRON SPINDLE, RH/STD. SPIN/NO BRG SPINDLE, LH/STD. SPIN/NO BRG

BEARING, SPINDLE FLATWASHER .765X1.81 x.059

E-RING, .5741DX.050/.750SH 11X3 FLATWASHER .765X1.81X.059

HANGER, AXLE HANGER, DECK RH HANGER, DECK LH SCREW, 5/16-24X2.75

NUT, 5/16-24 NF-2 HEXFLLK SCREW, 5/16-18X.75HHWATAP

ROD, DRGLINK/RH/ADJUST-5/8" ROD, DRG LINKJLH/ADJUST-5/8"

TIE ROD END, 1/2-20

NUT, 1/2-20 HXJAM BOLT, HHSH (9X57) NUT, 3/8-16HWDFLLK MACK 15X84

BOLT, .500X1.18 HHSH 3/8-16 FLATWASHER, .378X.75X.08HT

SPACER, SLEV .515X.70C WASHER, FLAT .378X.75X.08HT NUT, 3/8-16 REGHXCTRLK

QTY

1 4 4

1 3 2

1 4 2 2 2

1 1

2 2

1 1 2 2 2 2

2 2 2 2 2

50565X89 REPAIR PARTS

+t -=;_+ • • • • • ?:

°°

NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original

equipment parts may void your warranty.

ALL UNNUMBERED

ITEMS ARE INTERCHANGEABLE

WITH OPPOSITE SIDE

3434141

41")

MOTION DRIVE ASSEMBLY

KEY NO.

1 2 3 4

6 7 8 9 lO 11 12 13 14 15 16

18 19

2o 24 25 26 27 28 29 3o 31 32 33 34 35 36 37

38 39

4o 41 42 43 44

45 48 49 52 53

55 56 57

58 59 60 61 61-1 61-2 61-3 62 64 65

66 67 68 90 91

PART NO.

711669

711634 94429-821 94432-821 710268 711661 711634 94422-821 711688 711633 95278 711761 711614 711594 711682 95279 711617 711614

711676

95298

711644

711614 95299 710346 710657 710249 710345 710330 95297 711644 711614 710707 711596 95290 711623 711614

710333

710353 94566 91079 94630

91179 711622 95305

711613 711622

91179 91178 711622 710531 93248

93249 94756

342118 342117 338612 94618 52928

711646

95274 711758 710103 711742

711606

DESCRIPTION

HYDRO, PEERLESS VST205-O23B SCREW, 5/16-18X2.50 NUT, 5/16-18 WDFLLK (15X88) BRACKET, DISCONNECT

TORQUE STRAP

SCREW, 5/16-18X.75 WAHHTAP BOLT, 5/16-18X.63 CARRLN NUT, 5/16-18 WDFLLK (15X88)

ASSEMBLY, PEDAL (PEERLESSS) BOLT, 5/16-18X.75 CARRSN NUT, 5/16-18 HEXWDFLLK WHIZ

ROD, PEDAL LINK (PEERLESS)

WASHER, .469X.72 PIN, COTFER

ADJUSTING NUT I/2-13 PIN, HAIR .38DIAX1,64LG

ROD HYDRO LINK (PEERLESS) WASHER, FLAT (17X91) PIN, COTTER .094DIAX.75 30X20 PIN, HAIR (31)(4) ROD HYRO LINK (PEERLESS)

FLATWASHER .344X.62X.06 PIN, COFFER .094DIAX.75 30X20

ARM DISCONNECT WASHER .388/.393SQ.X1.00X.065

WASHER, FLAT .256X.75X.130Z WASHER, (18X32)

SCREW 1/4-28X.750HHCNYLK SPRING, EXTENSION 2.26LG

ROD, CLUTCH

WASHER, FLAT .344X.62X.06

PIN, COTTER .094DIAX.75 30)(20 SPRING, CLUTCH VST205 HYDRO NUT, ADJUSTING LATCH, PARK BRAKE

WASHER, FLAT .406X.81X16GA

PIN, COFFER .094DIAX.75 30X20 SPRING, EXTENSION 23,10LG SPRING, TENS 3,984X.530

ROD, PARKING BRAKE KNOB, PARKING BRAKE

PAD, CLUTCH/BRAKE DELUX PULLEY, IDLER 2.75 NUT, 3/8-16 HWDFLLK MACK 15X84

ASM BRACKET IDLER BOLT .50X.75 HHSH 3/6-16 9X39

NUT, 3/8-16 HWDFLLK MACK 15X84 PULLEY, IDLER 2.75 DIA PULLEY, V-IDLER 3" NUT, 3/8-16 HWDFLLK MACK 15X84 BELT, MOTION DRIVE HYDRO 37X61 PEDAL, PAD SANDPAPER

PAD, TOE SANDPIPER TIRE & RIM 23X9.5-12 RIM

TIRE

VALVE STEM HUB CAP AXLE SHAFT KEY SQUARE. 187SQX2.25LG

WASHER, FLAT .765Xl .62X.065Z SPACER, .87Xl.78 #87X105 WASHER, FLAT .765X.81X.059 RING, "E" RETAINER, .311DX.62X.03 WIRE SCREW, 5/16-18X.75

QTY

4 4 1

1 2 2 2

1 3 3

1 1 1 1

1 1

1 I 1

1 1

1 I

1 1

1 1 1 1 1

1 1

1 1 1 1 1 1 1

1 1 1

2 2

2 2 2

1 4 2 2 2

50565X89 REPAIR PARTS

TORQUE1_15FT-LB]

GREASE APPLIED TO TEETH ON GEAR

![I]ll

GREASE APPLIED TO SPINDLE SHAFT

I J

NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS• Use of service/replacement parts other than original equipment parts may void your warranty.

ALL UNNUMBERED

ITEMS ARE INTERCHANGEABLE

WITH OPPOSITE SIDE

343379(

STEERING ASSEMBLY

KEY NO.

9 24 26 27

31 31-1

31-2 31-3

31-4 32 34

35 43

44 45

PART NO.

94618 95228 94520 94124 711606 94122

710102

94755 338512 342115 338513 342116

94618 711758 710103 711720 95322 711719 710249

DESCRIPTION

QTY

HUB CAP 2 STEERING WHEEL 1 SHAFT, STEERING 1 BEARING-LOWER 1 SCREW, 5/16-18X.75HHWATAPSGIBP 2 GEAR PINNION 1

RING, RET E.541D .59SH (11X25) 1 TIRE & RIM 16X6.5-8 2

VALVE STEM 2 RIM, CARLISLE 2

BEARING 2 TIRE, 16X6.5X8 2 HUBCAP 2

WASHER, FLAT .765X1.62X.065Z 2 "E"RING 2

WASHER, FLAT .281X1.25X.06 1 INSERT, STEERING WHEEL HUB 1 SCREW, 1/4-20X.75 HHC 1

WASHER, (18X32) 1

50565X89 REPAIR PARTS

III

NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS• Use of service/replacement parts other than original

equipment parts may void your warranty.

ALLUNNUMBERED

ITEMS AREINTERCHANGEABLE

WITH OPPOSITESIDE

343421A

,t.t

MOWER SUSPENSION ASSEMBLY

KEY NO.

1 8 9

19 20

21 22 23 24 25 26

29 30 31 32 33 34 35 36 37 38 39 40 41 42

PART NO.

711676

94858-821

94857-821

711617 711676

711617

711676

95285 711617

711676

94506 95296

711616

710111

94505 690051 95284

711621 94018-821 780O55 95283 711613 711659 711615 95282 711622 711606 710141

710311 710736

710852

DESCRIPTION QTY HAIR PIN

LINK, LIFT LH EXTENDED LINK, LIFT RH EXTENDED

FLATWASHER

HAIR PIN

FLATWASHER HAIR PIN LINK LIFT HANDLE WASHER, FLAT

PIN, HAIR GRIP, LIFT 1/2" ID

HANDLE, LIFT

1 1

1 2 2 2 2 1 1 1 1 1

WASHER, FLAT .550X1.00X11 (17X103) 1 TORSION SPRING, .657LG (166X40) 1 GRIP, PTO 1 HANDLE, PTO 1 PADDLE, SWITCH 1

SCREW, THD FORM 2 BRACKET, PTO 1

SCREW, 5/16-18X.50 2 LEVER, PTO 1

BOLT, 3/8-16 HHSH 1 PIN, HAIR .072DIAX1.13LG 1 FLATWASH ER, .518X.87X. 16 2 LINK, PTO 1

NUT, 3/8-16 HWDFLLK MACK 1

ACREW, 5/16-18X.75 HHWATAP 1 TORSION, SPRING .33LG 1 SPRING, TENSION 1.01OD 8.18LG 1 SPRING, TENSION .96X3.85X15.33 1 SPRING, EXT 8.12LG (165X125) 1

50565X89 REPAIR PARTS

REF. KEY #37

• . ..-...

INSET 'A'

NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original

equipment parts may void your warranty.

ALLUNNUMSERED

ITEMS AREINTERCHANGEABLE

WITH OPPOSITESIDE

343501A

ENGINE & CONTROL ASSEMBLY

KEY PART NO. NO.

1 ENGINE

2 710199 3 711722

4 711601 5 711851

6 711660 7 94655

8 95204 9 711852

10 314797 15 94335-821 16 711606 18 95266 19 120383

20 710248 21 314991

22 711741 23 300304

24 57876 25 47345 26 47345

27 325547 28 327422 29 309407 30 711755 31 711754 32 711742 34 94931 35 711750 36 711748 37 94891

38 314522 39 57444 41 93077 42 710247 52 95192-821 53 711606

DESCRIPTION 20HP (SEE ENGINE MANUAL)

SCREW, 3/8-16X1.25 WAHHSPTAPP DECAL, ENGINE

NUT, 1/4-20 REGHEXJAM EXHAUST GASKET B/S #273485

SCREW, 1/4-20X.75 WAHHTAP MUFFLER, TWIN-CYLINDER

EXHAUST TUBE SCREW (B/S 94755)

OIL SENSOR SHIELD, HEAT ASSY.

SCREW, 5/16-18)(/75 HHWATAP PULLEY STACK ASSY.

WASHER, REGSPTLK .459X.78X.12

SCREW, 7/16-20 NF 1.50

TANK, FUEL 2 GAL SCREW, #12X.50 PHPNTAP CAP, GAS 2.0 THROAT TUBING, GAS LINE CLAMP, HOSE SCREW TYPE CLAMP, HOSE SCREW TYPE

OIL DRAIN VALVE ASSEMBLY CAP, OIL DRAIN VALVE ASSY

THRO'I-rLE CONTROL

SCREW, #10-24X.63 PHPNMA NUT, 10-24 HXHDNYLK

RETAINER, .311DX.62X.03 WIRE

KNOB, THROTTLE CONTROL SCREW, #8-32 X.38 PHPNMA

NUT, #8-32 REGHX CHOKE

CLIP, CHOKE CONTROL CABLE TIE SPACER, SLEV 1.0151DXl .77OD

WASHER, FLAT .480X1.00X.25 SHIELD, ANTI-DEHYDRATION DEFLEC

SCREW 5/16-18X.75 HHWATAP

QTY

1 2 4 1 1

1 1 2 1 1

1 1

1 13 INCHES

2 1 1 1

2 2

1 1 1 1 1 1

1 1 2

50565X89 REPAIR PARTS

NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original

equipment parts may void your warranty.

ALL UNNUMBERED

iTEMS ARE INTERCHANGEABLE

WITH OPPOSITE SIDE

341592A

PRE-PAINTED DECK ASSEMBLY

KEY NO.

1 2

3 4

6 7

8 9 10 11 12 13 14 15 16 17 18 19 20

23 24 26 26 27 28 29 3O 31 32 33 34 35

36 37

PART NO.

94663 94693

57072 710204

95176 57072 710205 92104 57072 710205 94825 57072 710204 94694 57072 710204 94695 57072

710204

95180 57072 710204 94716

710204

57072 94717 57072 710204 710079 94601 57072 710204 92140 710079 94699

57072

710204

DESCRIPTION

BLADE HOUSING 50" BRACKET, FRONT DECK

BOLT, 5/16-18X.63 CARR. NUT, 5/16-18 HEXWDFLLK WHIZ BRACKET, CHUTE SUPPORT BOLT, 5/16-18X.63 CARR.

NUT 5/16-18 WDFLLK (15X88) HINGE, CHUTE BRACKET BOLT5/16-18X.63 CARR.

NUT, 5/16-18 WDFLLK (15X88) BAFFLE, CENTER 50"

BOLT, 5/16-18X.63 CARR. NUT, 5/16-18 HEXWDFLLK WHIZ BRACKET, LIFTER RH BOLT, 5/16-18X.63 CARR.

NUT 5/16-18 HEXWDFLLK WHIZ BRACKET, LIFTER LH

BOLT, 5/16-18X.63 CARR. NUT, 5/16-18 HEXWDFLLK WHIZ BRACKET, GAGE WHEEL FRONT BOLT, 5/16-18X.63 CARR. NUT, 5/16-18 HEXWDFLLK WHIZ BRACKET, GAGE WHEEL RH

NUT, 5/16-18 HEXWDFLLK WHIZ BOLT, 5/16-18X,63 CARR. BRACKET, GAGE WHEEL LR BOLT, 5/16-18X.63 CARR. NUT, 5/16-18 HEXWDFLLK WHIZ SCREW, 5/16-18X.75HHWATAP BRACKET, BELL CRANK BOLT, 5/16-18X.63 CARR. NUT, 5/16-18 HEXWDFLLK WHIZ BRACKET, PULLEY COVER SCREW, 5/16-18X.75 HHWATAP BRACKET, BRAKE MT BOLT, 5/16-18X.63 CARR. NUT, 5/16-18 HEXWDFLLK WHIZ

QTY

1 1

4 4

2 2

1 8 8 1 2 2 1 2 2 2 1 2

1 2 2

50565X89 REPAIR PARTS

REF. KEY#74

NQ_"E: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original

equipment parts may void your warranty.

ALL UNNUMBERED

ITEMS ARE INTERCHANGEABLE

WITH OPPOSITE SIDE

343418A

DECKASSEMBLY

KEY NO.

16 17 18 19 2O

21 22 23 24 25 26

27 28

29 3O

31 32

34 35 36

38 39

41 58

6O 61

62 63

64 65 66 67 68 69 70 71 72 73 74 74-1 74-2

74-3

, 77

79 8O

81 82 83 84

PART NO.

341592-821 94702-821

711613 711622

95272 94809

711609 711622 94697-921

711613 711622

710227 94698-821 711613 711622 710227 711612

711622 94808-821 711613

711622 94703

711759 711614 710331 94128-821 94055-821 711600

94137

711628 711595 711616

711676 711611 710112 710113 711622 92100 95281

710220

711627 690056-821

94058 95057 711079 95295 71"1617 711676 95302

92137 91925

711616 711635

DESCRIPTION

ASM, BLADE HOUSING 50" ARM, IDLER CLUTCHING 50"

BOLT, .50X.75 HHSH 3/8-16 9X39 NUT, 3/8-16 HWDFLLK MACK 15X84

IDLER PULLEY 5" SPRING, BELT GUIDE SCREW 3/8-16X2.00 NUT 3/8-16 HWDFLLK MACK 15X84 ASM. BRAKE ARM & PAD LH

BOLT, .50X.75HHSH 3/8-16 NUT, 3/8-16 HWDFLLK MACK

TORSION SPRING .55LG (166X41) ASM. BRAKE ARM & PAD CENTER BOLT, .50X.75HHSH 3/8-16 NUT, 3/8-16 HWDFLLK MACK

TORSION SPRING .55LG (166X41)

BOLT, SHOULDER 3/8-16 (9X52) NUT, 3/8-16 HWDFLLK MACK

BELLCRANK 50" BOLT, .50X.75HHSH 3/8-16

NUT, 3/8-16HWDFLLK MACK

LINK, 50" WASHER, FLAT .406X.812X.O6HT PIN, COTFER .094DIAX.75 30)(20 SPRING, TENSION 4.57LG PLATE SUSPENSION SUSPENSION BRACKET REAR WlNGNUT 5/16-18 PAD, FRICTION WASHER (17X45) PIN, HANGER WASHER, FLAT .550X1.00X11 PIN, HAIR

BOLT, SHOULDER .375 (9X51) SPRING, TORSION .68LG RH 166X42

SPRING, TORSION .68LG LH 166X43 NUT 3/8-16 HWDFLLK MACK 15X84 DEFLECTOR, DECK CHUTE

ROD DEFLECTOR SPRING, TORSION NUT, PUSH CAP .375 (28X32)

ASM., BRACKET & STIFFENER BRACKET, FRT SUSPENSION STIFFENER, FRT HANGER SCREW, 5/16-18X.75 HHWATAP ROD HANGER

WASHER, FLAT 17X91

•PIN, ,HAIR (31X4)

ROD, ROLLER ROLLER, 6" NOSE DECK SPACER, SLEEVE WASHER, FLAT .550Xl.OOX11 HAIR PIN 30X49

QTY

1 1

1 2 1 1 1

1 1 1 1 1

1 1 2 2

1 1

2 2

2 2 2

1 1

50565X89 REPAIR PARTS

I TORQUE 35-45 F'r-LBI

NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original

equipment parts may void your warranty.

ALL UNNUMBERED

ITEMS ARE INTERCHANGEABLE

WITH OPPOSITE SIDE

343418A

DECK ASSEMBLY

KEY NO.

2 3 4

5 6

7 8

lo 11

12 42 43 44

45 46

47 48

PART NO.

94752 95310 95402

94150 711626

95416 94692 710118 710117 710104

710199 94701-821 711613 711822

91590 711622 710533 710532 712140 94607-821 711620 94645-821 711606 711745 711633 92683 711746 711622 711764 711617 711757 94643-821

DESCRIPTION

ASM., JACKSHAFT, HVY DUlY PULLEY, JACKSHAFT

SHAFT, SPLINED JACKSHAFT SPACER, ,625X.875X1.858 NUT, 9/16-18 UNF-2R 15X121

HUB, BLADE ADAPTOR BLADE WASHER BELLEVILLE 17X166

WASHER, FLAT .625X1.00X.188 NUT, 9/16 REGHEX(15X100)

SCREW, 3/8-16X1.25 WAHHSPTAPP ASM., IDLER ARM SECONDARY 50=

BOLT .50X.75HHSH 3/6-16 9X39 NUT 3/8-16 WDFLLK MACK 15X84 PULLEY, IDLER NUT 3/8-16 WDFLLK MACK 15X84

BELT, PRIMARY 50" BELT, SECONDARY 50" 37X92

SPRING, TENSION COVER, PULLEY RH 50" DECK

SCREW, 10-16.190X.62 TRUSS

PULLEY, COVER (TOP) DECK RH SCREW, 5/16-18X.75 HHWATAP

SCREW GUIDE 5/16-18

NUT, 5/16-18 HEXWDFLLK WHIZ

GAUGE WHEEL, 4.94 DiA

BOLT, SPSH 3/8-16X.63

NUT, 3/8-18 HWDFLLK MACK

PIN, CIRCLE WASHER, FLAT ZINC, GUIDE BELT

BRACKET, PULLEY COVER

QTY

1 4 3 3 3 3 3

3 3 3

1 1

50565X89 REPAIR PARTS

REAR HARNESS 1

• . .9

BLUE/ORANGE

=i=

BLUE & BLACK

TO STARTER

RED & BLACK

PURPLE_LACK ]

BLUE/BLACK ]

[ GREYHELL0W

DETAIL *A'

[ WHffE_IEO

343502A

ELECTRICAL ASSEMBLY

KEY NO.

2 3

5 6

8 9

11 12

13 14

15 16

17 18

19 20

21 23

PART NO.

941O2 94739

34O530 941O3

52572 57444

55939 94762 327350

57769 94136

94613 711619

711632 710228

711619 94159

302257 711680

711636 711579

302031

DESCRIPTION

QTY

WIRE HARNESS 1 IND. HARNESS,-OIL,CHG,PTO/CLUTCH 1 WIRE HARNESS, REAR 1

WIRE HARNESS FOR HEADLIGHT 1 HEADLIGHT BULB 2

TIE, CABLE BLACK NYLON 5.62L 4 WIRE CLIP, ADHESIVE 2

SWITCH, IGNITION DELTA 7 TERM 1 KEY, IGNITION 1 BULB INDICATOR 3

SWITCH LIMIT DELTA 2 SOLENOID 1 SCREW, HHWATAP 1/4X.50 2

NUT, 1/4-20 HEXNYL 2 WIRE, GROUND (24X32) 1

SCREW, HHWATAP 1/4X.50 1 SWITCH, SEAT 1 BATI'ERY 12V 7 PLATE 1

BOLT,1/4-20X.63CAR (2X82) 2 NUT, WING 1/4-20 NC (14X79) 2 WIRE, LEAD SOLENOID TO STARTER 1

FUSE 15 AMP

SCHEMATIC WIRING

iw,u_

' _o =L =,,,=m !,.,,=__

oO --Ll ..,- -

": J/o°_---_11L__ ,,,_/ / / / ! LmI _iml__o---_

/I , L_ ,,0,._ --I- 7 I'

50565X89 DECAL ASSEMBLY

KEY PART NO. NO.

1 711066

2 711469

3 711301 4 710638 5 710639

6 710720 7 711555 8 711468

DESCRIPTION QTY

DECAL, NO STEP 1 DECAL, CUT FINGER 1 DECAL, CUBRAKETOE 1

DECAL, HEIGHT ADJUST1-6 1 DECAL, DECKLEVEL 1

DECAL, AUTODRIVEINSTR DASH RT 1 DECAL. HYDRO REL. VALVE 1

DECAL, INSTR. CON& 1

341785_

DECALASSEMBLY

DASH DETAIL

KEY NO.

1 2 3

4 5

6 7 8 9

13 14

15 16

PART NO. 710506

710507 710514 710513 710511 710510

710637

710238

710712

302049 711948 305767 710765 307820 712039

DESCRIPTION DECAL, YARDKING RH 20/50" DECAL, YARDKING LH 20150" DECAL, PEDAL CTRL RH AUTODRIVE DECAL, PEDAL CTRL LH AUTODRIVE DECAL, TWIN DURA-BEAM FRAME DECAL, ALL PERF. DECK 44X6700 DECAL, PERF. CUT LEVELING SYS.

NOT A SERVICEABLE PART DECAL, LH RH HOOD

DECAL, CUST. CARE Y.K. PERF. DECAL, DASH LH DECAL, DASH CE SYMBOLS DECAL, DASH LH DECAL, DASH RH IG,SW,PTO

DECAL, PARK BRAKE DECAL, GRILLE CAST IRON

QTY

1 1 1

1 2 1 1

2 1

1 1

1 1 1

343708A

NOTES

712008 58

LAWN TRACTOR ACCESSORIES

Make your Lawn Tractor do more than you ever imagined.

The accessories shown on this page can be used on your Lawn Tractor. See the Store or Dealer where you purchased your Lawn Tractor. If you are unable to obtain the necessary information, contact the

Central Parts Distribution Center for your area as listed in your Repair Parts Book.

LAWN SWEEPER

Model No. 24720

GRASS BAGGER Model No. 24762

9 Bushel Capacity (For 42"and 46")

38" MULCHER KIT Model No. 24750

40" MULCHER KIT

Model No. 24755

42" MULCHER KIT

Model No. 24758

TIRE CHAINS

Model No. 24530 (For18x8.5 inchtire)

Model No. 24538 (For18x9.5 inchtires)

Model No. 24525 (For 20x8 inchtire)

Model No. 24515 (For20xl 0 inch tire)

Model No. 24539 (For23x9.5 inchtire)

REAR WHEEL WEIGHTS Model No. 24003

(For !8x9.5 inch tires)

(For 20x8 inch tires) Model No. 24630

(For 23 inch tires)

SNOW BLADE

Model No. 24476

SNOW THROWER Model No. 24574

GARDEN TILLER Model No. 13460

GRASS BAGGER

Model No. 24742

7 Bushel Capacity

(For38", 40",and42")

Made in U.S.A.

712008

HOW TO QRGIERREPAIR

Onlyusea factoryrepairpart. Repair pads,exceptforthe engineor thetransmission,areavailablefromthe storewheretheunitwas purchased,a serviceshoprecommendedbythestore,oranaulhorizedserviceshopfound intheyellowpagesofthetelephonedirectory.

Ifyoucannotgeta repairpartor serviceas describedabove,callorwriteto the CentralParts Distributorshownbelow.Whenyouorder, includethe following information:(1) CompleteModelNumber (seenameplate),(2) DateofManufacture,(3) CompletePartNumber, (4)

Description,(5) Quantity. Repairpartsfortheengineorthe transmissionareavailablefrom the manufacturer'sauthorizedservicecenterfound intheyellowpages

ofthetelephonedirectory.See the individualengineortransmissionwarranties.

LAWNMOWERCENTRALPARTSDISTRIBUTORS

BEBCO,INC.

22212nd.Ave.South Birmingham,AL 35233

(205)251-4600

1-800-828-8094

Alabama,Florida,Georgia,PuertoRico

BILLIOU'S, INC.

1343SouthMainSt. Porterville,CA+93257

(209)784-4102

1-800-245-5468

FAX 1-800-226-7337

Arizona,California,Hawaii,Nevada

BROWN & WISER, INC.

9991S.W.AveryStreet P.O.Box1109

Tualatin,OR. 97062

(503)692-0330

1-800-882-4782 \

Alaska,Idaho(countiesAda,Adams,

Banewah,Boise,Bonner,Boundry,Canyon, Clearwater,Elmore,Gem,Idaho,Kooten, Latah,Lewis,NezPerce,Owyee,Payette, Ravaili,Shoshone,Valley,Washington), Montana(countiesFlathead,Lake,Uncoln, Mineral,Missoulo,Ravalli,Sanders),Oregon,

Washington

CANADA POWER TECHNOLOGY 161WatlineAvenue Mississauga,Ont.L4Z-1P2

(905)890-6900 1-800-861-9559(OntarioOnly)

Canada

CHILTONAIR COOLED ENGINE

3194th.Ave.South P.O.Box150806 Nashville,TN. 37215

(615)254-1634 1-800-621-6934

Arkansas(countiesClay,Craighead,

Crittendan,Cross,Greene,Jackson, Lawrence,Lee,Mississippi,Monroe,Phillips, Poinsett,Randolph,St.Francis,Woodruff),

Mississippi{countiesDesota,Panda,

Quitman,Tate,Tunica),Missouri {counties Dunkin,NewMadrid,Pemiscot),Tennessee, Virginia(countiesBland,Buchanan,

Dickanson,Lee,Russell,Scott,Smyth, Tazewell,Washington,Wise)

7_2008

ENGINESSOUTHWEST

1255NoHeama

Shreveport,L/_ 71107-7108

(318)222-3871 1-800-388-6995

Arkansas(exceptthesecounties:Clay,

Craighead,Crittendan,Cross,Greene, Hempstead,Howard,Jackson,Lafayette,

Lawrence,Lee,LittleRiver,Miller,Mississippi, Monroe,Nevada,Phillips,Pike,Poinsett,

Randolph,Sevier,St.Francis,Woodruff) Louisiana,Mississippi(exceptthese counties:Deseta,Panela,QuitmanTate, Tunica,)

FRANK EDWARDSCO.

3653South500West

SaltLakeCity,UT 84101

(801)281-4660

1-800-366-4563

Colorado,Idaho(countiesBannockBearlake,

Bingham,Blaine,Booneville,Butte,Comas,

Caribou,Cassia,Custer,Franklin,Fremont, Goodin9,Jefferson,Jerome,Lamhi,Lincoln,

Madison,Minidoka,Oneida,Power,Teton, TwinFalls)Montana(allcountiesexcept

Flathead,Lake,Uncoln,Mineral,Missoulo,

Ravaili,andSanders),Utah,Wyoming

GARDNER,INC.

1150ChesapeakeAve.

Columbus,OH. 43212

(614)488-7951

1-800-848-8946 Indiana,Kentucky,Michigan(exceptupper

Peninsula),Ohio,WesternPennsylvania withzipcodesuptoandincluding16999,

WestVirginia

GULF COAST ENGINE, INC.

4202RussellDr. P.O.Box9724

CorpusChristi,TX.78408

(512)888-6999

1-800-825-6999

Arkansas(countiesHempstead,Howard,

Lafayette,LittleRiver,Miller,Nevada,Pike, Sevier)NewMexico,Oklahoma,Texas,

Mexico

OSCARWILSON ENGINE& PARTS

826 LoneStarDr.

O'Fallon,MO. 63366 (314)978-1313

1-8Q0-873-6722

Illinois(S. ofHwy.80),Iowa,Kansas, Missouri(allcountiesexceptDunkin,

NewMadrid,Pemiscot)Nebraska

R.B.I. CORPORATION

P.O.Box9318 Richmond,VA. 23227

(804)550-2210 1-800-888-7149

Connecticut,Delaware,Districtof

Columbia,Maine,Maryland,Massachusetts, NewHampshire,NewJersey,NewYork,N. & S.Carolina,Pennsylvaniazips17000& up, RhodeIsland,Vermont,Virginia(allcounties

exceptBland,Buchanan,Dickenson,Lee,

Russell,Scott,Smyth,Tazewell,Washington, Wise)

WISCONSIN MAGNETO

(2 LOCATIONS)

4727N.TeutoniaAve.

P.O.Box9218

Milwaukee,wi. 53209

(414)445-2800

1-800-733-7388 Illinois(N.ofHwy.80),Michigan(upper

Peninsula),Wisconsin

800 McKinleySt. Anoka,MN. 55303

(612)323-7477

1-800-248-4016

Minnesota,North&SouthDakota

YARD KING Performance 50565x89 Instruction Book

Specifications and Main Features

Frequently Asked Questions

User Manual