Yanmar Portable TNE Installation Manual
Installation Guide For PowerHouse Generators
DRAFT
Not For Release
Supplied By M+H Power System
This manual is for guidance only and does replace any federal or local laws. Please
contact a licensed installer for more details relevant to your installation in regards to this.
Version 0.2
1. Manuals
2. Wiring Diagram for Controller
3. Visual Inspection
4. Unpacking Crate
5. Exhaust
6. Positioning of Generator
7. Expansion bottle install
8. Fuel System
9. Pre Starting Checks
10. Cranking Battery
11. Controller
12. Starting Generator
13. Servicing Requirements & Parts
14. Generator Do’s and Don’ts
15. Warranty Statement
Contents
2
Manuals
Please read and understand and all the manuals and supporting
documentation in regards to this generator. Some of these are shown below:
3
KEYSWITCH
Wiring Diagram for Controller
PDM1
9
1053
11
+D
8
7
4
K2
OFF
RUN
START
15/54
50
F4
EMERGENCY
STOP
30
21
6
G
+B W
REMOTE START
FUSE
K3
NO VOLT S
K1
GLOW PLUGS
CRANK MOTOR
K3
12V
REMOTE
START
30A
C/B
+
-
BATTERY
12VDC
K1
(OPTIONAL)
START RELAY
ALTERNATOR TYPE
BOSCH, MARELLI, LUCAS
"W" SPEED INPUT
FUEL SOLENOID VALVE
REMOTE START
ENGINE TEMPERATURE
FUEL LEVEL
OIL PRESSURE
4
Visual Inspection
Before going to site please ensure unit is complete and free from shipping
damage. Unit should come as pictured below:
Please ensure all accessories are included as shown in picture below
(including hoses):
Once this is done unit can then be shipped direct to site for installation. Once
there please complete this inspection again before commencing work.
5
Unpacking the Crate
Please take care when unpacking generator as not to damage unit and
controller. Please note: use suitable size tools and equipment to ensure the
unit is not damaged. On completion the unit should look like this or similar.
When removing generator from base please use correct lifting eye or correct
lifting pockets to ensure unit is removed safely. Also please give unit a quick
visual inspection to ensure no obvious sign of damage to unit.
6
Exhaust System
Please remove the U bolts nuts from end of exhaust located at the radiator
end.
Remove the metal insert from the end of the flexible exhaust and slide in the
exhaust pipe end to ensure the 45 degree angle is facing down to stop water
penetration into the system. Tighten up U bolts ensuring the flexible exhaust
is not crushed and tightly holding on to the inserted exhaust pipe.
7
Positioning Of the Generator
When considering where to position generator please ensure genset is
located away from flammable materials.
Have easy access all round to enable work to be carried out easily in the
future (for maintenance).
Also note that the wall of the building needs a hole cut in it to ensure venting
of the radiator. This hole needs to be slightly larger than the radiator and the
cowling mounted on the inside wall. The genset can then be fitted into the
cowling to ensure hot air is released out of the building. Please also ensure
vermin trap (wire mesh is fitted to outside of building).
Also note the exhaust has been mounted along the top of the radiator to vent
all the hot exhaust gases out of the room. Please drill a hole capable of
putting the exhaust through. Ensure exhaust is facing down to stop water
from getting into the engine i.e. 45 degree angle is facing down.
Please ensure all holes in the wall are sealed around the edges and the
sealing material is heat retardant, especially around the exhaust system hole.
Once final position of the unit has been decided place the vibration pads
underneath the skid as shown below:
Also ensure adequate ventilation around the unit to ensure air flow. In an
ideal situation this would be cross ventilation to enable engine to breathe.
The generator room needs to be kept clean and tidy, be free from heavy dirt
and dust to ensure a long life span of the electronic components fitted to the
unit.
8
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