Yanmar EF312T Operator's Manual

OPE_EF312T&352T_en.doc
YANMAR
DIESEL TRACTOR
OPERATOR’S MANUAL
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TABLE OF CONTENTS
TO THE OWNER 2
SYMBOL INDICATION 3
SAFETY INSTRUCTIONS 4
AFTER SALES SERVICES 17
TRACTOR OUTLINE 18
PART S N A MES 19
LABEL LOCATIONS 20
CONTROLS 21
OPERATIONS
1. Pre-operation checks
2. Brake-in (initial 50 hours)
3. Before starting
4. Start and stop 4-1. Start and stop engine 4-2. Start, gear shifting and stop tractor
5. Driving on a road
6. Driving on a slope
7. Driving in and out of fields
8. Setting adequate speed
9. Turning in a field
10. Differential gear lock
11. Loading and unloading
12. Adjusting wheel tread
13. Hydraulic power take off
14. Using 3-point hitch
15. Drawbar hitch
16. General precautions on attaching and detaching an implement
17. Power steering
18. Safety frame (ROPS) (optional equipment)
19. Tightening torque of bolts and nuts
29
29 33 33 34 34 35 37 38 38 38 39 39 40 41 41 42 42 43
44 44 44
OPENING BONNET AND SIDE COVER 45
AFTER OPERATION 46
PERIODICAL SERVICE 48
TROUBLESHOOTING 65
SPECIFICATIONS 68
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TO THE OWNER
This new machine is carefully designed and manufactured to give years of dependable service. To do the better and safer job, read the instructions in this manual. Failure to do so could result in personal injury or machine damage.
Each section is clearly identified so you can easily find the information you need. Keep this manual next to your machine, after you have read through it. If you lose or damage this manual, ask a new manual to YANMAR dealer right away.
The parts used in this machine are subject to change to improve the quality and capacity of the machine, and for safety. Therefore, please understand that the contents, photos and illustrations in the manual may differ from your machine.
Please consult YANMAR dealer about any questions you may have and to receive updates to this manual.
Maintenance
When the machine is in abnormal condition, take the remedies. If the machine is still abnormal, ask YANMAR dealer and give the following information:
Machine model Serial No. Hour meter reading Detailed description of abnormal condition
Supply Period For Maintenance Parts
The period that we supply maintenance parts for this machine is 9 years after we discontinue production of this machine. The supply of maintenance parts will, in principle, terminate at the end of the supply period stated above. However, even after the supply period has terminated, we still consult with you about the delivery time and the prices for parts still in stock, if required.
Note:
1. All data are subject to alteration without notice. Some illustrations and photos may show optional accessories.
2. Right-hand (R.H.) and left-hand (L.H.) sides of this machine are determined by
standing at the rear of this machine and facing the direction of forward travel.
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SYMBOL INDICATION
1.1 Safety-alert Symbol
(1) This is the safety-alert symbol. When you
see this symbol on your machine or in this manual, be alert to the possibility of personal injury and carefully read the messages that follow.
(2) This stop symbol indicates important
proper operation messages in this manual. When you see this symbol, carefully read the messages that follow.
(3) This machine is of metric design. All
hardware is therefore metric (ISO). Make sure you use the specified metric hardware when service becomes necessary.
1.2 Signal Words
The signal words "DANGER" "WARNING" "CAUTION" are used with the safety-alert symbol.
(1) "DANGER" denotes the extreme hazard
which would result in high probability of irreparable injury if proper precautions are not taken.
DANGER
(2) "WARNING" denotes the hazard which
would result in injury if proper precautions are not taken.
WARNING
(3) "CAUTION" denotes the general
precautions.
CAUTION
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SAFETY INSTRUCTIONS
DANGER Read these instructions carefully. Important instructions for safely operating and servicing the tractor are shown. Negligence of these instructions can result in an accident and serious injury.
LEARN TRACTOR AND IMPLEMENTS
Do not permit anyone unfamiliar with tractor and implement operations. An operator’s manual should be considered a permanent part of your tractor and should remain with the tractor.
Know the positions and functions of all controls and meaning of any identification symbols on your controls, gauges, and indicators before attempting to operate the tractor.
Know how to stop the engine in an emergency.
Know the capabilities, operating characteristics and limitations of the tractor and implement such as maximum ballast weights, hydraulic lifting capacity, speed, turning radius, operating clearances etc..
Do not add extra ballast weights to compensate for an overload.
PROTECT OPERATOR SAFELY
Install approved rollover protective structure (ROPS) for safe operation. Overturning a tractor without ROPS can result in death or injury.
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Extreme caution will be required when operating tractor around trees and other overhead obstructions such as guy wire or power lines. Interference between ROPS and these obstructions may cause tractor to tip over rearward.
Do not modify structural members of ROPS by welding, bending, grinding or cutting. If any component of the ROPS is damaged or involved in an overturn incident, replace it with a complete new one and do not attempt to repair. Damaged or modified structural members impair the strength of the ROPS and may lead to injury.
Avoid loose fitting or baggy clothing with tears, bulging pockets, frayed edges or heavy cuffs. Loose frayed and bulky clothing can easily become wrapped in revolving parts. Wear working clothing and working shoes or boots. Also you may need: SAFETY HELMET,
SAFETY SHOES, SAFETY EYE PROTECTION, HEAVY DUTY GLOVES, HEARING PROTECTION, REFLECTIVE CLOTHING, OR RESPIRATOR/FILTER MASK.
Wear whatever safety gear and clothing is necessary for the job.
Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protective device such as earmuffs or earplugs to protect against objectionable and uncomfortable noises.
BEFORE OPERATING
Do not operate the tractor when tired, ill, sleepy, drunk, feeling overworked, taking medicines, pregnant, suffering mental disease or other improper conditions. These conditions impair a person’s skill and judgment. When you begin feeling tired during operation, take a 10-minute break to stretch, walk about, lie down or snack. Do not continue if you still feel tired after taking a break.
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Remove oil, grease or mud from hand rails, steps, pedals, controls, and floor to avoid slippage.
In winter, scrape away ice and snow on above.
To attach or detach an implement, refer to the implement and tractor manufacturer’s manuals for the proper procedures.
To unhitch an implement, move to a level area, lower the implement to the ground and then block the equipment in position before unhitching. If an implement has wheels, block them to prevent it from rolling.
Make sure
1) The tractor and implements are in good condition
and properly adjusted.
2) Check for bolts loosening, lubricants, damage or
inflation pressure of tires, safety shields and devices, steering and braking linkages, hydraulic leaks, etc.. Refer to this manual for more detailed information.
3) Implements are properly attached and hooked up.
Check that the PTO U-joint yoke and locking devices are securely latched on shafts.
4) Match implement PTO RPM rating to the tractor’s.
STARTING
START ENGINE SAFELY
If you operate the engine inside a closed building, be sure there is plenty of ventilation before starting the engine. Exhaust fumes are poisonous. Especially carbon monoxide which is odorless and colorless. You can easily be overcome without realizing it. While warming up the tractor, always attend the tractor and set the parking brake securely.
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Start engine only from operator’s seat. Do not start engine while standing on ground.
Before you start the engine:
1) Sit on the operator’s seat and adjust seat
positioning properly.
2) Check ROPS is in the working condition and
fastened securely.
3) Lower an implement to ground.
4) Place speed shift lever and PTO switch in neutral.
5) Set parking brake.
6) Disengage PTO switch.
7) Check all instruments, gauges and indicator lights.
8) Be sure everyone is clear of the tractor and
implement.
DURING OPERATION
OPERATE TRACTOR SAFELY
Keep people and pets a safe distance away when starting and operating the tractor and implement.
Do not permit any person other than an operator to ride or board on tractor or implements including wagons.
Do not play games with a tractor. Never allow children to ride on your lap.
Do not touch muffler, radiator, engine or other high temperature parts before completely cooling down.
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Do not try to get on or off a moving tractor or implements. Always use hand rails or steps and face tractor when getting on and off. Never use control levers as a hand hold and never step on foot controls when getting on and off. Do not get on tractor with wet or greasy hands or muddy shoes. Do not jump off tractor. Be aware of slippery conditions on the ground.
Keep hands, feet and clothing away from power-driven parts. Know the pinch and wrap points on your equipment. Keep others away from articulation joints, hitches, drawbar, lift arms, PTO drives, cylinders, etc..
Never stand, or allow anyone else to stand, between the tractor and implement unless the engine is turned off and parking brake is engaged securely.
A too large implement is dangerous for tractor operation and for your safety refer to your implement operator’s manual for minimum and maximum horsepower requirement and weight. When using a heavy implement in front, always install rear ballast or rear implement for safe stability and steering control.
When using a heavy implement on rear 3-point hitch, always install front ballast or implement for safe stability and steering control.
Slow down tractor over rough ground and in tall grass and weeds. Rocks, holes, stumps may be hidden in the brush.
Do not let your tractor bounce. You may lose steering control.
Never use the tractor to round up farm animals.
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Do not allow the tractor to coast downhill with clutch disengaged, or with gear in neutral.
When operating the tractor on slopes, set wheel tread as wide as possible for maximum stability. Reduce engine speed and avoid hard application of brakes and sharp turns.
Stay off hills and slopes where are too steep.
AVOID TIPPING
When starting tractor on uphill slopes, shift to as low as possible and reduce engine speed to avoid overturning rearward.
Do not drive near the edge of a gully or steep embankment. Avoid holes, ditches, etc. which may cause tractor to tip, especially on hillsides or steep slopes.
When operating on slopes or rough uneven ground, it is important to have as wide a distance between wheels as possible. Operate tractor carefully at the lowest speed.
Do not pull carts etc. from top link or top link hinge, rear axle, or any point above the drawbar. Doing so could cause tractor to tip over rearward. For pulling, attach to the drawbar only.
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Use care when pulling loads or mounting heavy implement.
1) Use only approved hitch points.
2) Limit loads to that which you can safely control.
3) Limit travel speed to that you can safety control.
4) Do not turn too sharp.
5) Use care when backing.
6) Install proper ballast which is suggested in the
operator’s manual.
Driving forward out of ditch or mired conditions or up a steep slope could cause tractor to tip over rearward. If the mud is deep enough it keeps the wheels from turning, the tractor will rotate up and backwards around the axle very quickly. When caught in mired conditions, do not remove implement or ballast weight and always back out.
STAY CLEAR OF PTO
PTO master shield (A) should be in place at all times. PTO shaft safety guard (B) should be installed when PTO system is not in use.
Make sure the tractor PTO speed is matched to the implement’s required PTO speed.
Do not drive or operate implement beyond the tractor’s PTO speed.
Stop engine and be sure PTO has stopped before:
1) Connecting or disconnecting PTO shaft.
2) Making any adjustment to PTO drive and 3-point
hitch.
3) Adjusting, cleaning and servicing PTO driven
implements.
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TRANSPORTING
Raise all implements and place in their locked-transport position.
Do not drive tractor on road with implements in motion.
Couple brake pedals together at road speeds. (only for two brake pedals type)
Do not make sharp turns at road speeds.
Always dim headlights before meeting another vehicle. Keep light adjusted so they will not blind another vehicle.
Before going down a steep hill, shift to the lowest speed to control tractor with a little braking. Do not coast downhill.
Do not stop or start suddenly when going uphill or downhill.
When loading (or unloading) tractor onto vehicle, use care as follows:
1) Use adequate loading ramp on loading dock.
2) Use lowest reverse speed when driving up loading
ramp.
3) Set parking brake and wheel blocks firmly under
vehicle wheels.
4) Do not try to drive onto trailer from ditch bank.
Secure load with chain binders and be sure they are tight.
If chain binders are not available, use rope, wire, blocks, or winch cable. Check load after traveling a few kilometers and every 100 km thereafter to make sure ties are not coming loose. Also, check after rough road bumps.
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TOWING
A towed load of more than the weight of the tractor should have it’s own brakes. When towing, drive slowly and avoid hills and hard applications of brake.
A safety chain will help control a drawn implement, should it accidentally separate from drawbar while transporting. Using appropriate adapter parts, attach chain to tractor drawbar support or other specified anchor location. Provide only enough slack in chain to permit turning.
Do not tow tractor faster than its maximum travel speed in the highest gear and not more than 25 km/h (16 mph).
Check local regulations for towing. Towing is illegal in some countries.
AFTER OPERATION
LEAVE TRACTOR SAFELY
Keep tractor on a firm level surface when parking. When parking the tractor, couple brake pedals together and set parking brake securely. When parking unavoidably on a slope, position it at right angles to the slope and set parking brake securely and block both front and rear wheels.
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Take all possible precautions as follows when leaving tractor unattended:
1) Disengage PTO and lower implement to ground.
2) Shift all shift levers to neutral.
3) Couple brake pedals together and set parking
brake lever.
4) Run engine to cool for 2 to 3 minutes at one-third
throttle speed and no load.
5) Stop engine and remove key.
6) Cycle hydraulic controls to eliminate residual
pressure.
MAINTENANCE AND SERVICE
AVOID EXPLOSION OR FIRE
Refuel tractor when engine is cool and in well-ventilated area, preferably outside.
Never fill the fuel tank with the engine running.
Be sure to use the correct type and grade of fuel.
Keep all sparks, flames and smoking materials away while handling fuel.
Ground the fuel funnel or nozzle against the filler neck to prevent sparks.
Do not overfill the tank or spill fuel. If fuel is spilled, wipe off immediately. Install fuel tank cap securely after refilling.
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Be sure there is a plenty of ventilation before charging battery. Gas of battery is explosive.
Keep all sparks, flames, and smoking materials away from battery. Hydrogen gas from battery-concentration as low as 7 per cent-can explode in presence of spark or open flame and spatter acid. Use flashlight to check battery electrolyte level and never use open flame.
Keep engine free of grass, leaves, or excessive grease.
Let engine cool down before storing tractor in any enclosure or covering it with sheet.
Do not service tractor while it is in motion or while engine is running.
When servicing tractor, always set parking brake, block wheels, lower implement, release all hydraulic pressure and place all controls in neutral.
Use correct tools and equipments.
Unauthorized modification to tractor may impair function and/or safety, and effect tractor life.
Do not use substitute parts that may not meet strength and design requirements or may not fit correctly in original tractor.
Do not use repair parts not approved by YANMAR.
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Remove radiator cap only when coolant temperature is cool. Wait at least one hour to allow coolant to cool down.
Cover radiator cap with a cloth before opening and gradually release pressure before completely removing cap.
Do not service hydraulic system when hydraulic oil is hot.
Do not adjust relief valves to higher pressure than tractor or implement recommended specifications.
Do not close off overflow or bypass lines.
Hydraulic oil or diesel fuel escaping under pressure can penetrate the skin, causing serious injury. Before disconnecting lines, be sure to relieve all pressure. Before applying pressure, be sure all connections are tight and all components are in good condition.
Fluid escaping from very small hole can be almost invisible. Wear safety goggles for eye protection and use a piece of cardboard to check for suspected leaks. Do not use your hands. If injured by escaping fluid, see a doctor at once. Serious infection or other problems can develop if proper medical treatment is not administered immediately.
Disconnect battery ground cable before working on electrical system or working in any area where you might come in contact with electrical components. Disconnect ground cable first and replace at last.
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Sulfuric acid in battery electrolyte is poisonous. It can destroy clothing and burn the skin. Wear eye protection and rubber gloves when filling battery. If you spill acid on yourself, flush your skin with water and apply baking soda or lime to neutralize acid, then get medical attention immediately. If acid is swallowed, get medical attention immediately!
STORAGE
Whenever tractor will not be used for a few months, use following safety precautions:
1) Drain fuel tank.
2) Lower implement.
3) Set parking brake and block wheels.
4) Remove battery and store in cool, dry place, and
keep out of reach of children.
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AFTER SALES SERVICES
After sales services
When your tractor is not working normally, check it referring to the troubleshooting section. You can of course consult with your service representative.
Whenever you ask service to your service representative, following information are very helpful to identify your tractor.
1) Tractor model name and serial number (A). The serial number is stamped on right side of front frame (B).
2) Engine model name and serial number (C).
3) Hour-meter (D) reading or estimated hours of operation. Turn on key switch to read hour-meter.
4) Operating conditions. Kind of work and implement used when a problem is happened.
5) Any other information when a trouble is occurred. Noise, vibration, function etc.
Availability of spare parts
Maintenance parts or spare parts are available for 10 years after the production of this tractor series has been discontinued. However, special parts will be subject to consultation. Yanmar may be able to supply a particular part after the normal supplying period.
(A) Tractor model name & serial number
(B) Tractor serial number
(C) Engine model name & serial number
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TRACTOR OUTLINE
(1) (2) (3) (4) (5) (6) (7)
Head light Side light Muffler tail pipe Fuel refill port Operator’s seat Turn signal lamp Sub-step
(8) (9) (10) (11) (12) (13)
Bonnet Side cover Front tire Rear tire Lower link (3-P) ROPS (Safety frame, optional equipment)
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PARTS N AMES
(1) Main switch (2) Accelerator lever (3) Accelerator pedal (4) Main shift lever (5) Range shift lever (6) Reverser lever (7) PTO shift lever
(8) Brake pedal (9) Parking brake lever (10) Clutch pedal (11) Differential lock lever (12) Position control lever (13) Lever stopper (14) Stop & slow return valve
(15) Head light switch (16) Horn button (17) Flasher switch (18) Side light switch (19) Seat adjust lever (20) Brake pedal connector (21) Front wheel drive lever (22) Seat belt (option)
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Lamps and Indicators
(1) Fuel gauge (2) Engine coolant temperature gauge (3) Engine speed meter, RPM (4) Hour meter
(5) Battery charge pilot lamp (6) Engine oil pressure pilot lamp (7) Reverser lever neutral pilot lamp
LABEL LOCATIONS
Keep the safety instructions labels clean and clearly visible for your safety. If any of them are damaged or missing, replace them with new ones.
Label Model (not for sale)
1. 198122-65730 Caution label 1 pc.
2. 198163-65350 Danger label 1 pc.
3. 198163-65953 Caution label 2 pcs.
4. 198163-65940 Caution label 2 pcs.
5. 1A6150-91251 Fuel label 1pc.
6. 1A6150-93151 PTO cover label 1 pc.
7. 198163-65780 Brake label 1 pc.
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