Yamato Z7500SD-8 User Manual

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HIGHT
SPEED
Parts
SAFETY
STITCH
List
MACHINE
Z7500SD-8
27500SD-A-8 27520SD-AY-8 27500SD-C-3
l
Kl
27500SD-C-8 27500SD-A-3
27520SD-AY-31
MT22
I
YAMATO
SEWING
l
MACHINE
MFG.
CO.,LTO.
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How to use this Parts List
The
illustrations in The items The items The dimiension
Number
Mark explanation
[ ] means
Inside
+ means
How to place an order
from after
beside
this
of
[]
this
this
Parts
No. l
to
No.14 relate
of
collar
connector
part
is
changed
shows
part
the
or
model is newly
List
are
No.13 relate
to
the
in
this
Parts
shows size
from
previous
for
the parts
drawn
to
submode! and device.
List
of
the
Part
added
on
the
the
standard model.
is shown
joint
previous Parts
No. and
in
the
this
* When placing an order, please tell us Parts No.
*
For
Air
This Parts
tube, please
List
is
inform
subject
to
change
us
of
the
part
for
improvement
No. and
basis
as
inside
shape
Parts
(e.
g.
the
without
of
Z7500SD-A4DF-8.
diameter
List
of
screw
List
6200066). length.
notice.
X outside diameter X width.
or
the
like.
Contents
§)j(
MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS NEEDLE KNIFE DRIVING PRESSER UPPER LOOPER DRIVING
LOWER & DOUBLE
FEED DRIVING FEED DRIVING LUBRICATING Z7500SD-8
BAR
FOOT
EXCLUSIVE
COVERS(l) COVERS(2) COVERS(3) THREAD
CRANKSHAFT & BUSHINGS
DRIVING
MECHANISM
MECHANISM
CHAINING
CONTROL MECHANISM
MECHANISM
MECHANISM
EYELETS
MECHANISM
LOOPER
MECHANISM
PARTS
DRIVING
MECHANISM
t.JH-001~(1) t.JH-001~(2) t.JH-001~(3)
~HIOOf~
~~Bdf:1·~
~~m•
)(
Affl. flj)I.ffl• J:.JL,-Hffl•
"'f
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- H
"&
lJ
=Ii
jru
~
IJ
IDa.l
ffi'.i
ffl.
~·Jm• ~5mm•
-1:t
:t=E-r
JL,wfflffB~
~
.:z.
J~
001*
-
I~
111
l 2 3 4 5 6 7 8 9
0 l l 12 13 14
Z7520SD-8 Z7500SD-3 Z7500SD-3 l EXCLUSIVE
Z7500SD-3 l EXCLUSIVE Z7520SD-3 l EXCLUSIVE Kl
DEVICE MT22 MT22 MICELLANEOUS THREAD
WARNING
DEVICE(l) DEVICE(2)
EXCLUSIVE
l,
7520SD-3 l EXCLUSIVE
STAND
LABEL
SUPPORTING
PARTS
PARTS(2) PARTS(3) PARTS(2)
BOARD
PARTS(l)
-1:t
:t
=E
-r JL,wfflffB~
-1:t:t=E-r
-1:t:t=E-r
-1:t
:t
-1:t
:t
Kl MT22 MT22
JL,wfflffB~( JL,wfflffB~(2)
=E-r
JL,w
=E-r
JL,w
~ii:
~ii:( ~ii:(2)
~7t&001~
lLc::i
*--'-A
~1s-5"'JL,
l)
m $ ~ c 3 >
ffl
ffB ~ (
2)
l)
15 16 17 18
19 20 21 22 23 24 25
l
10
tj-1
~-~9
1
'
'
'
~
14
r,,
' '
21
' '
FL22
w
32
Z7500SD-8
'
.
!
~34
241--28
MISCELLANEOUS
COVERS(l)
f.J
J,-001~d l ) 1
Ref.No
l 2 3
4
5 6 l l 7 8 9 6200071
lO
l l 12 13 14 15 16 17 6200601 18 19
20
Parts
6200066 6200302 6200072
001123 000644
0045
6200070
160001 Screw(M4-0.7 x 4)
003637
6200529
l l
0073 l 00001 110031
6200015 6200016
110016
6200228 6200172
No.
Description
Cloth Plate Cloth Plate(Lower) ? D Rubber Cushion Washer Spring Washer Screw(M4-0.7 x 12) ll:*-S) 3 Cloth Plate Eccentric Bushing
Cl
i
IJIJ
?D.:::Z-:11..,-I--
.:::Z
7
I..,
-
1--
Cf)
?
D.:::Z
-:;11..,- I--Cf):l:J.)(~
'7'Y~t'
,:::Z-7'
I)
y-7"
')
'.1/
~
I.::\=-iz°Y/'.1/~.:i.
-\7
Amt.
.!l:*-V'
Collar(4 x 9 x 6mm) Screw(l
Cloth Plate Latch, Screw(M4-0.7 x Lock Stop Screw(M4-0.7 x 12) Oil Cap O-ring(P28) Top
Screw(M4-0.7 x 15) Top Oil Reservoir Gasket
/8-44 x 2.5)
5)
Nut
Cover
Cover Gasket
C.
Set
:;IJ-5-
.!l:*-V'
rffl'5f.l
!..,/,-(~fl)
.!l:*-V'
D'Y?T'Y
.:::Z
1--
:;,t--(
I)
0
_tjJJ,-
'Y
11'.*-V'
Jl,::\=-;-,
y-7"
1--
'.1//
.!l:*-V'
_t:;IJJ,-J,,y ;B3§'t7J,,y=\=,y
::\=--Y
Req
l 3 3
l 2
6
21 22 23 24 25 26 27 28 29
30
31 32 33 34 35 36 37 38 39
40
6200309
006816 6200029 6200033
6200182
300004
120017 6100029
005075
6200512
l l
0013
300043
6209401 Serial Number Plate IHff:71..,-I--
000726
6200530 6200531 Cloth Plate Latch 6200532
170067
Oil Reservoir Screw(l OilReservoirRubberCushion(Black-colored) OilReservoirRubberCushion(Green-colored)
Oil
Washer
Screw(M5-0.8 x 15) Drain Hole Seal Drain Hole Screw(3/8-24 x
Wind Guide Plate Screw(M4-0.7 x Washer
Rivet Cloth Plate Latch Holder
Cloth Plate Latch Spring Screw(M5-0.8 x
/4-24 x 8)
Reservoir Positioning Bar
8)
8)
6)
)B3s't7
.!l:*-V'
[93!/N
::f b
(~
IDJ!JN
::fl\
(~tg)
i83s't7~1E~
'7'Y~t'
.!l:*-V'
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::\=--Y
;83
Uz
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*-
V'
@.~~~
.!l:*-V'
'7'.1/~t'
.il:)(
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rffl'5f.l
L.,J,-i3'
rffl'5J.IL.,/,­rffl'5f.l
!..,/,-/,*
.!l:*-V'
4
tg) 3
4 4 6
l
2 2
2
Z7500SD-8
2
Z7500SD-S
MISCELLANEOUS
COVERS(2)
f.J
J,-
~1~t(2)
2
Ref.No
l
2
3 4 5 6 7 8 9
10
l l
12 13 14 15 16 17 18 19
20
Parts
No.
6200465
110013
6200220
170032
000010
6200285
110076
000444
6200225
110012
6200226
190015
6200227
110106
6200159 6200027
Description
Side Cover
Screw(M4-0.7 x
Eye Guard Holder Screw(M4-0.7 x Conical Spring Washer Eye Guard Screw(M3-0.5 x Washer Needle Bar
Screw(M4-0.7 x Needle Bar Screw(M 14-2 x Logo Plate Screw(M4-0.7 x
Front Cover Latch Spring Front Cover Hook ITTilffl=t-t.JJ,-7
8)
5)
6)
Oil
Defender it~;El3~7
5)
Oil
Seal
6)
8)
CJ
~
IJIJ
1ffUmihJ,- l
1.1:.+V'
7
-1
jj'
-
1-q~
1.1:.+V'
llll.J'\+'7
7-1:iJ'-
")
~
::.;;-,
1.1:.+V'
'7
'Y::,;
i7
1.1:.+V'
if-~::,;-Jl,
1.1:.+V'
D ::f~-?;j:,l,z
1.1:.+V'
ITTilffl=t-t.J/,-5
'Y
'f-J'\+
'Y?
Amt
Req
6
l
2
2 2
4
l
2
l
2
6200017
6200073 6200024 6200310
6200170
Models
001203
003637
110003
110054
390513
Preta
Threading Chart
390678 390687
21 22 23 24 25 26
27 6200351 28 29 30
31 32 33
Z7500SD 390678 Z7500SD-31 Z7520SD Z7520SD-31 390687
Screw(9/64-40 x 4.5) Front Cover Hinge Pin Screw(l Front Cover(Right) Front Cover Hinge Spring Front Cover Hinge Chip Guard(Openable) Screw(M3.5-0.6 x
Threading Chart(See
Front Cover Latch Screw(M3-0.5 x 3.5)
Threading Chart(Left)
No.
/8-44 x 2.5)
6)
the
Table)
1.1:.+V' lltilffl=t-t.J/,-
I::
'YV°l::::°'Y
1.1:.+V' lltilffl=t-t.J/,­lltilffl=t-t.J/,-1::
-YV'J,+
lltilffl=t-t.JJ,-1::-YV'
-1:J.J~5i::,;;j:,l,z
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lltilffl=t-t.J/,-5
'Y
'f- l
1.1:.+V'
*~::,;~(1-i:)
l
2
l
2
2
Z7500SD-8
3
4-e
'
,'
~,...,..,,
6
, 1
,'
'
,,
~,
I
I
I
'
I
I
19
~-
7
9
,-~
8
<
24
~,-
23
25
Z7500SD-8
12
MISCELLANEOUS
COVERS(3)
t.J
J,-
~1Wd3)
3
Ref.No
l 2 3 4 5 6 7 l l 8 620051 l 9
10
l l 12 13 14 15 16 17 18 19 l l 20
Parts
6200075 6200192
l l
6200077 6200212 620021 l Ball Bearing Holder
ll
150004
6200224 6200171 6100333 6200036
330008 330000
6200219
6200191 Tail Cover Gasket
No.
0048
0013
0012
0064
Description
Feed Mechanism Cover
Feed Mechanism Cover Gasket Screw(M4-0.7 x l Rubber Cushion O-ring(P52)
Screw(M4-0.7 x Fan
Cover Screw(M4-0.7 x Screw(M4-0.7 x
Pushbutton Oil
Seal Retaining Ring Pushbutton Spring Seal Plug Seal Plug Fabric Guide Plate Screw(M4-0.7 x
0)
8)
5)
6)
8)
Cl
i
IJIJ
z
I)
_t:t.JJ,-
1
Z
)
...t:t.JJ,-J,
J.!:*
V'
~)( ~ (q:i)
Q 1):;/J"
r-::71) :;/J"¥JlI
J.!:*V'
77:;:t.JJ,-
J.!:*V' J.!:*V'
/'Y1/.:i.7TT5:;
;,t-{
Jl,1/-Jl,
1
1--
'Y
'7
1/
.:i.7TT5
)
:;/J"
:;;,*
A
/'Y
~ti ~ti
:$~pgtJx
J.!:*V'
fi:t.J
/,-/,
'Y
:f-:;
'Y
:f-/
Amt.
Req
5
7
l
2
2
l
2
21 22
23 24 25 26 27
6200076 6200259 6200352 6200181 Ball Bearing Housing Gasket
130003 6100074 6200321 Looper Thread Pipe
Tail Cover Seal Plug Ball Bearing Housing
Screw(M4-0.7 x 7.3) Looper Thread Pipe Stay
fit.Ji,-
~ti
/\"JV':;~'
/\?
V':;/J"
J.!:*V'
*~/\-{ *~/\-{'7
I,
'Y
'73z:I
:f-:;
3
Z7500SD-8
4
®---~~~
~
11
~·~
11
10
9
7
--,,.
20
~
Z7500SD-8
MISCELLANEOUS THREAD EYELETS
4
Ref.No
2
3
4
5
6
7
8 9
10
l l 12 13 14 15 16 17 18 19
20
Parts
No.
6200079
110013 6100056 6100057 6200026 6200019
000178 6100062
000177
190016
6200031 6100059 6100058 6200025 6200277 6200023 6200329
110009 6200447 6200448
Description
Thread Guide Plate Screw(M4-0.7 x Thread Tension Spring Cap 4 Tension Spring Bushing *Mill-rT Tension Spring(Lower Looper Thread) Thread Tension Spring Retainer Felt 7 Tension Disc Felt 7
Tension Disc Eyelet *Mill-r-g.*~ Tension Spring(Upper Looper Thread) ...t.Jt,-/,*~Jli.ffJ,* Tension Spr:ing(Double Chain Thread) Tension Spring(Needle Thread) tt*Mill-r/,*
Looper Double
Screw(M4-0.7 x Oil Container Oil Container Plug
Thread Pipe
Chaining
8)
Looper Thread
8)
Eyelet(Rear)
'Y
r-@l
1)
.lt)(
""f
Jl,-/\*Mill-r/'\*
*Mill-rl,*::\=--v
:r:Jl,
r-
'Y
-::t(""f)
*Mill-r.lIIl
:r:Jl,
r-
tt*Mill-r/,*(=~~)
*~/\-1'
7'
=~~Jl,-/ '*~(fl) .lt*
';J'
SP5Y?
Amt.
Req
3
4
4
4
8
4
4
3
2
4
21
22
23 24 25 26 27 28 29 30
31 32
33
34
35 36 37 38 39
40
310105
6200449
6200284
110001
6200276
006035 000644 000322
6200361
6200357
110002
6200354
130026 6200365 6200523
110064
000653
6200359
110008
Felt SP 7 Felt Holder
Needle Thread Eyelet Holder Screw(M4-0.7 Needle Thread Eyelet(Right) Screw(9/64-40 x 7) Spring Washer Nut Needle Thread Eyelet Holder(Double
Needle ThreadEyelet(Right) (DoubleChain) Screw(M3-0.5 x Needle Thread Eyelet(Left) tt*~(i.'.i:) Screw(M4-0.7 x 5.8) .lt*';J' Needle Thread Eyelet(Left) (Double Needle Thread Pull-off
Screw(M4-0.7 x
Knock Pin Double Chaining Looper Thread Eyelet(Left)
Screw(M4-0.7 x
x 5.4) 3
Chain)
5)
Chain)
8)
5)
:r:
Jl,
SP 7
:r:Jl,
=~~tt*~I&{-;:t-g.
=~~tt*~(~)
.lt*
~,/
=~~tt*~(i.'.i:)
1
tt***
)
.lt*~/
./
'Y?
l::::°Y
=~~Jl,­.lt*
';)
r-
HE!lI
I '*~(i.'.i:)
2
Ref.
No
41 to
73
See
the
following
page.
Z7500SD-8
4
9
17
5 4
J
3
--,,.
Z7500SD-8
MISCELLANEOUS
THREAD
EYELETS
*~001~
4
Ref.No
41 42 43 44 45 46 47 48 49 50
51 52
53 54 55 56 57 58 59 60
Parts
No.
6200355
110091
6200314
190002 6200315 6200316 6200317
000182
6200320
009853
6200318
000010
190000 6200319 6200559 6200467 6200468
170060 6200565 6100111
Description
Thread Eyelet Stopper
x
Screw(M3-0.5 Tension Disc Eyelet Tens ion Post Tension Disc Double Chaining Looper Tension Tension Spring Bushing Adjusting Nut Double Chaining Looper Thread Eyelet Screw(l l
Thread Eyelet Bracket Conical Spring Washer Screw(M4-0.7 x Thread Retaining Finger Thread Retainer Plate Thread Retainer Plate Thread Retainer Spring ,J,~rilll.1,* Screw(M2.5-0.45 x 4) Looper Holder Cover Looper Driving Shaft Oil Seal
/64-40 x 6.5)
3)
7)
Support
C]
ti
IJIJ
=X*~,;;z
r-
lt*V'
=m$*~rB-*~ *~r~
=m$*~rilll
=m$*~r1,*
=m$*~r-f-
~jp-j-,;;
r-
=x*~
lt*V'
=x*~B-
Illl.J'\*
'7
'Y
:S,t
lt*V'
*~pg ,J,~rt.& ,J,~rilll
lt*V'
)l,-J'i.i:rt.JJ,-
Jl,-J'i.:flb::t-1'
'Y
J'i.
,;;
1--
@J
-\7
Jl,:S,,-Jl,
1
J
Jt.><
Amt.
Req
l 2
61 62 63 64 65 66 67 68 69 70
71 72 73
6200164 6200464
130020
6200586 6200461
000014
110026
110036
6200589
6200587
110054
000644
Looper Holder Cover Spacer(Rubber) Looper Thread Eyelet(Left) Screw(M4-0.7 x
Lower Looper Thread Eyelet Upper Washer '7 Screw(M3-0.5 x Screw(M3-0.5 x Spacer
Looper Holder Auxiliary Cover Screw(M3-0.5 x 3.5) Spring Washer
Looper Thread Eyelet
6.3)
6)
6.5)
Jl,-/ Jl,-/'i.*~(1-c)
lt*V'
""f
__t)l,-J'i.*~
lt*V' lt*V'
.:::Z"'s--ij'
)l,-J
lt*V'
.:::Z
'i.i:r
t.J
I,-
Jl,-/'i.*~
'Y
:S,t
-\7
'i.'El'fflill}J
1
1
7
-Y
f'7
)
,;;z
7J J ,-
'Y
:S-t-\7
"'s--lf
l
2
l 2
Z7500SD-8
5
1
Z7500SD-8
MISCELLANEOUS CRANKSHAFT & BUSHINGS
~,mBztf7',y
~
:z.~f* 5
Ref.No
l
2 3 4
5 6 7 8 9
10
l l
12 13 14
15 16 17 18 19
20
Parts
No.
6200305
160007
6200477
160001 6200214 6200213 6100622 6100127 6200268 6200373
6200270 6200560
160027 6200179 6200353 6200330 6200234
6200083 6200238
Description
Machine Pulley Screw(M6- l x Oil Cooling Fan ;fi*f.17 7 Screw(M4-0.7 x 4) Wave Washer Mechanical Oil Shield Crankshaft
Bearing Oil Pump Driving Crankshaft Bushing
Crankshaft Pin
Screw(M3-0.5 x Crankshaft Double Chaining LooperThreadTake-up Thread Take-up Pin Crankshaft Bushing Upper Knife Driving Shaft Bushing (Right) Upper
Knife · Feed
6)
Ball Bearing(Right)
Adapter
Worm
3)
Ball Bearing(Left)
Bar
Driving
Shaft
Bushing
Cl
IJIJ
~1/'Y7-')
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V'
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;Ei'.%
'7 'Y
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l,«
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q:i
7' 'Y
'.7
'5
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~*9
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Jl,«7
*~rt.lb. *~rt.J b.
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· z
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(::5)
7
I--
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1/
.::z.
(::5)
1
'1!17'
)
Amt.
Req
5
7
l
5
'Y
1/
.::z.
2
21 22 23" 24 25 26 27 28 29
30
31 32 33 34 35 36 37 38 39 40
6200084 6200244 6200243
003636 000526
310109
6200241 6200242
6200132 6200239 6200240 6200323 6200331 6200332 6200237 6200259 6200333 6200334
_t;,<
Upper Needle Bar Driving Shaft Bushing (Right) Needle Cap Gasket
Oil Wick
UpperlooperDrivingShaftBushing(Front) ...tJl,-/\'1117',y
Upper Looper Driving Shaft Bushing
Looper Lower Looper Driving ShaftBushing(Front) Lower Looper DoubleChaininglooperShaftBushing(Front) DoubleChaininglooperShaftBushing Feed Bar Driving Seal Plug Looper Seal Plug
Knife Driving
Bar
Driving
Screw(5/l
Driving
Loo
per Driving ShaftBushing(Rear)
Shaft
Oil Seal
Rocker
6-32
Shaft
Shaft
Shaft
Shaft
Oil Seal
Shaft
Bushing(Left)
x 3.5)
Oil Seal
Bushing(Left)
Bushing
(Rear)
(Rear)
A'1!1;;;t--( tt~'.7 tt~'.7
:l!*V'
)\'Y=i-'Y
)ffi/C,\
...tJl,-
J1.,-1,m;;;t-1
"f
Jl,-J,'11! 7'
"f
Jl,-J,'1117',y
Jl,-/\'1!1:;;t-1 =~!~Jl,-/ =~!~Jl,-
1
)
Z
'1!17'
~ti
Jl,-/\iWffm7',y
~ti
Jl,1/-Jl,
'5
'Y
'.7
'11!
'5 'Y'.7'1117',y
I ,m
7"
'Y
Jl,1/-Jl,
'Y
Jl,1/-Jl,
,'1117'
I ,m 7' 'Y
'Y 1/
.::z.
7' 'Y
1/ 1/
1/ 1/
(ti:)
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41
6200081
Control Lever
Shaft
Bushing
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Z7500SD-8
NEEDLE BAR DRIVING MECHISM
tt~tm~
6
Ref.No
2 3 4 5 6 7 8 9
10
l l 12 13 14 15 6200101 Needle Bar Connecting Link Pin 16 17 18 19
20
Parts
No.
6200271
120049
6200088
160002
6200187
120006
6200086
160003 6200307 6200568
6200085
300008 140003
6200087
310089
6200246
110006 160016
6200245
Description
Needle Bar Driving Connecting Rod
Screw(M4-0.7 x 16)
Needle Bar Driving Connecting
Screw(M4-0.7 x
Needle Bar Driving Lever Screw(M6-l x 12) Collar(l 2 x Screw(M5-0.8 x Needle Bar Crank Arm, Needle Bar Driving Shaft
Needle Bar Crank Arm
Washer
Screw(M6- l x 18) Needle Bar Connecting Link
Oil
Wick
Needle Bar Connecting Bracket
Screw(M3.5-0.6 x l Screw(M4-0.7 x 4.5) Needle Bar & Needle Bar
20
x l 0mm)
5)
5)
0)
C.
Set
Bushing,
Rod
C.
llll
tt~D
J.l:.t-V'
Pin
tt~'.77Y'.7
J.l:.t-V'
tt~'.7 '7 Y'.7ffi~
J.l:.t-V'
jJ7-
J.l:.t-V'
tt~'.7 '7 Y tt~'.7
tt~'.77Y'.7
'7
'Y
J.l:.t-V'
tt~ tt~
5El3/D\
tt~:t?J~
J.1:.t-V' J.l:.t-V'
Set
tt~ & tt~
CJ
ti
'Y
~
t:Y
'.7
(*J:l)
'7
Y
'.7
'141
Y-\7
')
Y'.7 l
1
Y'.7
t:Y
)
-J'
'Y
Yi
(*J:1.)
Amt.
Req
2
2
2 2
l
2
21 22
23 24 25 26 27 28 29 30
31 32 33
34 35 36 37 38 39 40
6209115
001900 6200249 6200250
000035
110009
6200153
110001
6208036
005345 6200089
110011 6100020 6209203
110002
6200232 6100310 6200090
310005
Needle Clamp(A) Needle(System : Screw(l Stitch Plate Stitch Plate Roll Pin Screw(M4-0.7 x 8) Stitch Screw(M4-0.7 x 5.4)
Stitch Plate(A4)
Screw(l Stitch Plate Support(Front) Screw(M5-0.8 x l Rubber Cushion NeedleGuard(Front) (DoubleChain Stitch) Screw(M3-0.5 x HR Tube Joint Oil Oil Wick
/8-44 x 2.4)
Plate.
l/64-40
Unit, Complete Set
Tube(70mm)
DC
x 27)
Support Support
Support(Rear)
Stay, Stay
x 8.3)
0)
5)
C.
Set
ttll:..>< tt
J.l:.t-V'
tt;f'JR!D(fg~ tt;f'JR!D(
f-;j-~
3z:I
3z
(*J:l)
I
D-Jl,t:"::,t
J.l:.t-V'
tt;f'JR!Dz1"1~(f&)
J.l:.t-V'
ttt.!R
J.l:.t-V'
tt;f'JR!Dz1"1~(fili)
J.l:.t-V'
j:!_)(~
-1
Y 5'tt~'T(filf)
J.l:.t-V'
HR~~(*Jl)
J,-17i\t~
~5EHH-17(70mm)
51±1'5
2 2
l
6
2
l
2
See
the
Ref.
No
41 to
53
following
page.
Z7500SD-8
6
9
y--13
10
'
t-2
r-31
i
'
'
Z7500SD-8
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