Yamato Z361, Z362, Z365, Z366, Z367 User Manual

...
ILLUSTRATED
SPARE
FOR
PARTS
LIST
HIGH
STITICH
SPEED
MACHINE
MODELS
Z381 Z3GG
--
EDITION
N0.1
C K
&
DEVICES
Z382 Z385
Z387
MT
Z3GB
MTIO
--
The Guideline to Utilize
Parts
Book for Class
Z36
I
Quickly and without mistake, when you
will
obtain the right object
names and numbers Parts
for
for Z361 -
Sub
-models,
A3DF
Attachments
in
contrast
(A4), the
in
your hands by means of this
with illustrations
standard
and
Extra
14. Note:
For
By /or Your
Additionally, kindly parts
Parts
Parts
virtual lines
for Sub-models used
in
common with the
(two-dots
your convenience, Gauge
Parts Nu'
setting spot
purchase
mbers
of
order
listed
parts
on machines.
must be placed with their own numbers!
understand
owing to
our
constant
are
chain lines).
Parts
in
::INDEX" from
that
technical improvements, because the
made on the basis of the production
certain
part
model,
Parts
must be replaced for
by
each mechanism.
are
to be supplied on
shown only by those
standard
are
shown
there
may be some changes
in
May, 1982.
in
Page
model
::List of
22, you can easily check the shape and
Parts
shown from
different
are
not shown except those of
Spare
repair
Book which shows
Page
extra
from the
Parts",
in
numbers
Parts
or
remodelling,
1 to 13, and those
orders
from
standard
Page
or
21.
shapes
Page
model.
of
Book has been
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CONTENTS
PERSPECTIVE
~
1!
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MISCELLANEOUS
q q q q
MISCELLANEOUS CRANKSHAFT & MISCELLANEOUS NEEDLE KNIFE
BAR
DRIVING PRESSER UPPER
LOOPER
LOWER & DOUBLE FEED
DRIVING
FEED
DRIVING LUBRICATING EXTRA & Z381-Y Z385-A, Z385-C, Z388-A "C" "MT" THREAD LIST INDEX
EXCLUSIVE
& "K"
DEVICE
STAND & SUPPORTING
Of
MAIN
····························································~51·······································
COVERS
THREAD
DRIVING
MECHANISM······································;<
FOOT
MECHANISM
DRIVING
CONTROL
MECHANISM······································-~
MECHANISM
·C, 388-A, 388-C
387-A
EXCLUSIVE
DEVICE
···················································"M
SPARE
(
1)
· · · · ·
.. · ..
· · · · · · · · · · · · · · · · · · · · · ·
(2)
. .
..
. .. . .. . . . . . . . .. . . . . . . . . . . .. . . q (2)·. .. . .. . .. . . . . . . . . . . . . . . . . . 2
(3)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q
EYELETS·····························
BUSHINGS····················
MECHANISM
MECHANISM
CHAINING
MECHANISM
· ·
382-A·Y
EXCLUSIVE
· · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
· ·
·· · ·· · ·· · ·· · ·· · ·· · ·· · ·· · ·· · ·· · •·
· ·
··
LOOPER
DRIVING
· · · · · · · · · ·
··
· · · · · · · · · · · l:Jv
MECHANISM
· · · · · · · · · · · · · · · · · · · ·
·· · ··
· · · ·
·· · ·· · ··
· · · · · · ·
··
· · · · · · ·
·C
EXCLUSIVE
PARTS
PARTS
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9
20
21
22
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MISCELLANEOUS
COVERS(l)
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Parts
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1
31880 33209
2
36501
3
32421
4
5 6 7 8 9
10
11
12
13
14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
33284 34628
32879 33627
33026 31883
34507
36515
36516
No.
5076
567
9852 1330
5519
563 570 317
6910
532 4358 9
143 7006
3 74
32 1174
35 05
2
Description
Machine F'rame········································ ···············
13a.~e
Gasket··········································
13ase
·······
·····
····
······
······
Drain Dmin
Drain Drain
Hole Hole
Hole Hole
Seal Screw
Seal
Screw Chip Gua·rd ( Screw
(or
33284 ...........................................................
Adapter (Short Base
Rubber
Lower
) ............................ .................... .... ........
Cushion (Blak-colored
····
(or
bmer·········
(or
Inner
(or
Outer·························
for
Outer
) ...................................................... W
" " ( G·reen-colo
Screw
(or
36501 ....... · .............. · .............. ·
···················
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(or
36501 ..................................... .........................
Seal
(or
36501 .... · ....................................................... A;'-.7.1'1·:;::\'-/
Rubber
Wood
Cushion
Screw
Holding
(or
33026 ........... ......................................
Plate
· ..................................
Cloth F)late (Upper ) .................................. ....................
Cloth
Cloth
Stopper Stopper Cloth Nut Screw
Plate
Washer Screw(or Screw
Plate
Screw
(or
Plate
(or
Latch
for
34507 ............................. ............................
Bracket
........................................
34507 ............................................................
for 34507 ..........................................................
Spring
......................................................
36515 ..........................................................
Nut
(or
31883 .................................................
Screw
(or
31883 ................................. .. ..........
Latch
............................ · ........................... ·
36516 ...............................................................
(or
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MISCEUANEOUS
COVERS(2)
j]J
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2
Ref
No
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25 26
27
28
29
30
1
2 3
4
5
6
7 8
9
.
.
Pm·ts
No.
36429
4445 36414 36336 32970
4435 36333
9106 36507 36334
20004 20005 36479
916
33562
4440 36179
1016 32620
7006 32622
36240 32618 31885 34639
5089
528
34637
7650
34505
DescTiption
Top Cov Screu
Top Packing Threa(l Scr
Top
Screw Top
Top
Oil Oil }:Jacking
Bran!~
Double Chaining Screw Needle
"Z"
Needle Screw
Needle Side Cover · ·· · ··
Side Cloth Cloth Screw Washer Cloth Screw Cloth
er
(Righi ........................ ... ................ ... ...... ... .
(or
36429, 36333, 362·
Cover
ew
Cover
Cover Cover
Gasket (Righl)······ ······································ ·..t.:hl \ - l'i·:;
Piece
(or
Lead
Bar·
(or
:12970
···· · ·
(Le(t)·······
(or
36333
·····
Gasket Gasket (Smal
Cap··················· ········
Cap O·ring····················
]::>iee
e · · ······ ·· ··· ······ · ·· · ···
Name
Plate
Looper
(or
33562, 31871, 32607
Thread
Ma
rk
Thread
(or
Thread
Cover
Plate Plate
(or 31885 ··· ···
(or
Plate
(or 34637 · ·
Plate
Cove
· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
Cover
32620
··············
Cover
· · · ·
Gasket
Hinge······· ··········································
Hinge
31885 ···
Eccentric
Hinge
10
····································.LI::.
36429 ····
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··
· ·· ·
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··
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· ·· · · · · ·· ·
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t.
31
32
33 34
35
36
37
38
39
40
41
42
43
44-1
44-2
45 46
Model Plate
Z361 Z362 Z365 Z366 Z367 Z368
1459 31871
31872
1330
1223 32607
32608 31873
5131
36435
2528 2529
32609
4358
Parts
18650 18651 18652 18653 18654 18655
Screw
for 34505 ··
Chip Guard Chip
Guard Screw Screw
Fr Front
ont
(or
(or Cover Cover
Chip Guard Screw
Front
Model Gauge Device
(or Cover
Plate
Indicate
Indicate
Threading
, ,
Front Screw
Cover
(or
No.
··
Support
(Fixed)···
31872
········
31872
··············
······················································'707.
·····················································
·····
···
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Hinge························································wif*!-'\'-tJI\-1::/V'··························· 1
Hinge
(Openabl
31873··
··································································MOO='\'-
(See
Chart
Latch
32609 ····································
Pin········
e
)·····
·······
·······
·· ··
·····················
the
table.) ···· ········· · ·· ······ · ····· ··
Plate
(See
the table.)
Plate
(See
the table.) ·· ·· ··· · ········· ·· ·····7
(
~61) ·········
(~62)······
Spring
Gaug
e Indicate
·
··········
··········································fti'iml'\'7JI\-r\.t ··························· ··· 1
Plate•
Y4DF A3DF A4DF A4GF
C5DF
C5GF
················· ·······················
····
···
· ·
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··
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· ·
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··
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Purls
No.
········
20804 20802 20806 20770 20810 20771
Ailm.I='\'-7JI\-1::;..-:;·t::
Wiiif~Aiii(lj\)
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Dev
ice Indicate
Plat e Purls
!K
/MT /MT10
:;'
···
·······
······
No.
18700 18701
18774
:/·
·· 1
· · · · · 1
·
···
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· 1
···
·· 1
1
1
1
1
3
8 8
5
7
2
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10
21
18
15
~
()
16
12~
0~9
0 14
31
e
32
23
22
24
27
28
29
30
MISCELLANEOUS
COVERS(3)
Ref.
No.
10
11
12 13 14 15 16 17 18 19
20 21
22 23 24 25 26 27 28 29 30
Pm·ts
No.
1
33653
2 3 4 5 6 7 8 9
4353
33764
4441
34675
4437 34676 32604 32663
9853 32627
1223
930 928
5
078
205
38
363
84
44
40
3680
8
32429 33265
33013
5345 33012 33037 33038
1174
5094 33131 36216
Descn:ption
Fabric
Screw
Double Chaining Screu
F(' Sc
Feed Cloth Wtn·m Screu
Needle Screw
Oil Oil
Screw Seal F'oot
Screw Seal Wire
Seal Feed Screw
Crankshaft
Crankshaft Crankshaft Screw Screw Feed Feed
Guide .......................................................... ......
for
.'3.'36.58
.................... ..... ................ ..................
{or
ed
Mechanism
reu
{or
Mechanism
Plate Oil
{or
Bar
Looper
.'3.'36.5.'3
................................................... .......
Cover
.'3467.5
.... · · ··· ............... ··· ·
Cover
Rubber
Shield
............................. ............... ...............
.'3266.J
.......................................................... . ?:t-.L.:IJI\-l.l:.:jo:.:J ············· ........... 1
Connecting
Thread
1:-yelet ··
................................. ...............
··
· ·· ··· ......... · ······
Gasket
.............. ........... ...........
Cushion ........................................
Link
Cover
....... .............. .......
for 32627··········································· .. ···············itff:IJ1\-11:.:jo:.
Seal
Plug
...... .. ...................................... ......... ........
Seal
Plug
{or Machine
Ring
Lifter
{or
F'lug {o·r
· · ······ · · ·· ···· · ········ ............ ······ ·
Frame
........ .................................. 7
{or .5078 ... ................................................... 0
Hinge
36.'384
Cover·······
· ......................................
· ··· ······ ······ ······ · ......
Machine
f~rame
··
········· ....... ·············{f.:
······
··············
.................................. ...... ............. .. ........................
Plug {o·r
Bar
for 33013 .. ······ ·············· ······ · ·········
Machine
Driving
Ball
Bearing (Small) Gasket
Ball
Bearing (Small
Ball
Bearing (Small
Shaft
Frame
End
....................................
Cap ............................... *
··
······ ·
· ·
)
Cap
..........................
) Cap
Clamp
{or 33038 ..........................................................
{or 36216 ........................................................... 7'
Dog Dog
Regulating Regulating
Pushbutton Pushbutton
Spring
.......................
................................ ·
1
)
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31 32
32612
3434
Seal Screw
Plug
..................................... ................ ..... · ..........
{or
.'32612
...........................................................
8Et~
··
..
............... ............................ · 1
Rst~!l:*
:;· ....................................... 1
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34
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42
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so
.
~~
~-43
48
@
49
46
47
.
~
~
MISCELLANEOUS
THREAD
EYELETS
4
Ref.
Parts
No. No.
1
24084 24083
2
30255
3
4
20118
s
6 8
9
10
11
12
13 14
IS 16 17 18
19 20
21 22 23 24 2S 26 27 28 29 30
31111
7
36399 31888 35366
32952 32962 35363 35364
35365
36175 32425 32426
33159 20123
20124 20125 20126
177
7904
4358 4125
340
5000 1228
1092
4120
Desc1·iption
Threat/ Tension Tension
Spring Needle Thread Thread
r~elt
Tension Tension
Tension
(or 31111 ............................................................. 7
Disc
Post (Long Needle Thread Double Chaining Double Chaining
Screw
(or
Needle Threatl
Nut for 4125 ................... · ........ · .......................... · .......... 7
Looper Looper
Threat[
Thread Needle Threatl Neetlle Screw Needle Screw
Needle Needle Needle Screw Looper
Bar
(or
Threatl
(or 35365 ............................................. .............
Bar Bar Bar
(or
Threatl Double Chaining
Tension Tension
Post
Disc Double Chaining Tension
Spring
Spring
Bushing
Tension
Spring
................................................................
Cap••••••••
•••
oo••••••oo•••••••••
••••
••oo•••.;Mr.Ffl\.t..
...............................................
Spring Retainer
....................................
.................................
.;MI!J-T-1"
&t*-11!1-=fl'i-t..
*-11!1-=fl'i-t..
*-All1-Tllll··
) ...................................................... *-Bill-Tt•( ) .................................... 3
Tension
Needle Needle
Disc
Threall Thread
Eyelet
Eyelet
Eyelet
............ ...............
1/ll-=ft:i'*-'
Holder ...... .... = U'!it*-itit:i'................................. 1
..................... = it*-itl:.... ...... ....
35366 ........................................................... =mUUt*-itill:.t..
Tension
Tension Tension
Eyelet
Thread
35364 ....................... · .......................... · .......
Pull-off
Post (Siwrt
Spring Disc
) ........................... *-BI!J-T.-mn .................................... 1
...... ..............................
Eyelet
...........................
...................................................
Retainer
Bracket
........ ·· ....
........................ ,1,!/li-Tt:i'.... ...................... ................ 1
··
............ ·
.. · ..
· ............
,1,11!1-Tt:i'
·it*-~
..
Threatl Threatl Threatl
32425 ..........................................................
Retainer Retainer Retainer
Eyelet
Looper
Plate
Support
Plate
..............................
Spring
Pipe
(LongJ ..............................
Threatl
...........................
Tension
...............
Disc
,1,11!1-Tnn ,1,BJ:J-T!C?-
,1,11!1-Tllll.tl:-t..:;
*-lri'"-1
Eyelet
................................................................. *-u.J-T._ .......................................... 1
.................................................................
Looper
Bushing
Tension
Spring
.....................
...............................................
=m
=\'-
'\'
")
/{_1:.)
""""""""""'
.lJ:;<
........................ 4
..............................
/CF)
..................... 4
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(*)
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1
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....................... ................. 8
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1
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/(:m:)
.................................
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· ....................... 1
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1
I-191
J.lJ:;<
............... 1
Ami.
Req.
4
2
8
..
..
1
.. · 1
1
1
31 32 33 34 3S 36 37 38 39
40 41
42 43 44 4S 46 47 48 49
so
182
36640
10
6004 31874 33205
9853 20128 36643 36641
5044
36531
1326 36533 36534 36532
4440
14
1227 32963
Thread
Tension
Threatl Take-up Spring Screw
Was
her r or
(or
36640 ...................... ............................ .........
Double Chaining
Threatl Screw
Retaining
(or
33205, 36643 ................................................
Double Chaining Stopper
Holder ......................... ....................................
Double Chaining Screw
Looper Screw Looper Looper Looper Screw
Washer
Screw
Looper
(or
36641 ...........................................................
Threatl
(or
36531, 36533 ................................................
Threatl Threatl Threatl
(or
36534 ........................................................... J:.JL--I'\*-
(or
36532 ......................................................... ·
(or
36532 .......................................................... JL--1'\*-
Threatl Tube ..................................................... *-
Spring
Eyelet
Nut .........................................
Bracket
.................................
36640 .............................................
Looper
Finger
Looper
Looper
Eyelet
Eyelet Pull-of( Eyelet
Threatl
Eyelet
.....................
................................ ..............
Threatl
Threatl
Support
Eyelet
Eyelet
..................... =:IDUIJL--1'\*-ill .............................. 1
Stopper
....................................
(Left) .......................................
................................................ J:.JL--1'\*-ki
(Right) ......................................
1/lla?i't'
·:;
1-
*-11!1-T-71 .7.
'1'
IJ
/ ?
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71
L.*-ill ................................. 1
· .......................................... · · 1
:_;
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.............
'7
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4
9
CRANKSAFT & MISCELLANEOUS
BUSHINGS
5
~:
Pm·ts
o.
1
2 3 4 5 6 7 8 9
10
11
12
13
14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
No.
31887
3591 9203
32817
4441 32818 32777 32775 32778 33899
32925
7650 33077
1437 33080 33052 33079
9029
33200
1457
32681 31833 33051
3434 31840 31839
2133 32906 32650 31838
Description
l.)ulley · · · · · · · · · · · · · · · · · · · · · · · · Main
Screu
Sub-Screu Crankslw(l
Sc
reu Crankshaft Crankshaft Cumksha(t Crankshaft Crankshaft
Oil
[>ump Screw Crankslw(t Screw Crankshaft Crankshaft Crankshaft Screw Double Chaining Screw
Crankshaft Crankshaft Crankshaft Screw
Upper Upper Screw Upper Needle Needle
(or
31887
(or
31887
l:Jall
Bearing
(or
32817 · ······ ·
Ball
Bearing
Ball
Bearing
Ball
Bearing
Ball
Bearing
Ball
Bearing
Driving
(or
32925 ........................................................... ?
Wonn·
Counterweight (Right
(or
33077 ..........................................................
.... ·
..
· .........
Ball
BPar
Counterweight (Le(t
(or
33079 ...........................................................
Looper
(or
33200 ...... · .................................................... *Hr.lf-:h J.,.,!l:..:i;:;
Bushing Bushing Ball
Bearing
(or
33051 ............................................................
Knife
Driving
Knife
Driving
(or 31839 ........ ....................................................
Knife
Driving
Bar
Driving
Bar
Driving
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31 32 33 34 35 36 37 38 39 40
41 42 43 44 45 46 47 48 49
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32647 32684 30291 31841 31842 31834
527 32350 31844 31845
31847 31848 31853 31852 31851 31850 31849 33119
3636
31835
353
31836
325
Needle Needle Looper Upper Upper Upper Oil Upper Lower
Lower
Looper Looper Looper
Wick
Bar
Looper Looper
Bar
Driving
Bar
Driving
Driving
Driving Driving Bar
(or
32350 ......................................................
Guide
Double Chaining Double Chaining Feed
Bar
Driving
Feed
Bar
Dri·ving
Feed
Bar
Driving Looper Looper Differential Cap
Needle Oil
Needle Oil
Rocker Rocker
Screw
Bar
Wick
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(or
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31835 ......................................................
Bushing
(or
31836 ......................................................
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Looper Looper
Shaft Shaft Shaft
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Oil
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NEEDLE
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Pm
No.
Rf[;
BAR
·ts
DRIVING
Description
MECHANISM
6
Ami.
Req
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1 2 3- 1 3- 2
4
5
6
7
8 9
10
11
12 13 14 15 16 17 18 19 20
21 22 23-1
23-2 24-1 24-2
25
26
27
28
29
30
32670
5071 34405 32819 32644
5520 32921
4410 32662
3635 32646
9604 32645 90321 90320
278 3313 4313
32651
1186
37372 38101
3637
36569 36570
5401
33006
6662 32604 33089
4404
Needlf' Scre11 {or
Connecting
13ar
Cnmecting
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Rod
Roller
Rori
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Needle Scre11 {or
Needle
S c rew {or Nef'dle
Scre11 {or Needle 13ar Driving
Screw Needle
Needle Needle Oil Scr Screw Needle
Bar
/Jrivi
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Bar
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Driving
Cmmecling
Rod
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Cormte
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for 32646 ....................................... ....................
Bar
Bar Bar
Driving Connecting
Cmmecl
Crank
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ing
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ew {or 9032o .......................... ............................ .....
{or
90J2o
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Bar
Connecting
Bracket
................. ............ .....
Screw {oT 3265J .......... .......................................... ........
Needle
Needle
Sc·rew {oT Ne
Needle (System:DCXJ)
Stitch
Bar
.... ................................................................
Clamp ........ · · · .................... · .. · ............................
edle
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, (
System:DMX13)
Plat
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Screw Stitch ScTew
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{or
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Plate SuPJJOTt
Plate
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{or 33006 .... ......... ....................................... .......
Plate Rubber
GuaTd
{or 33089,
(Front)
33087
Cushion
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(A3, A4) (Double Chain
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31 32 33 34
33086
5098 33087 33088
Needle Srcew Needle Needle
Guard
(Rear)
(OveTlock
Stitc
h)-
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{oT 33086, 33088 ......... .. .....................................
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