Yamato Z3000-A, Z3000-C, Z3000-Y, Z3002-A, Z3002-C User Manual

...
ILLUSTRATED
SPARE
FOR
PARTS
LIST
SUPER
SAFETY
HIGH
SPEED
MACHINE
MODElS
Z3000-A Z3000-C Z3000-Y
--
KONDO
C2
K-
SEWING MACHINE
&
DEVICES
Z3002-A Z3002-C
Z3002-Y
MT
HR
--
CO.,
ro:
PERSPECTIVE
CONTENTS
MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS NEEDLE "HR" UPPER
DRIVING
UNIT
KNIFE
PRESSER
UPPER
LOOPER LOWER & DOUBLE FEED
DRIVING
FEED
DRIVING LUBRICATING Z3000-C, "C2" & "K" "MT"
DEVICE
THREAD
STAND & SUPPORTING ACCESSORIES LIST
OF
MAIN
INDEX
COVERS COVERS COVERS THREAD
(1)
(2)
(3)
EYELETS CRANKSHAFT & BUSHINGS MECHANISM
DRIVING & LOWER
FOOT
MECHANISM DRIVING
MECHANISM
CHAINING
CONTROL
MECHANISM
MECHANISM
MECHANISM
Y &
Z3002-A,
C, Y EXCLUSIVE
DEVICE
SPARE
PARTS
KNIFE
MECHANISM
LOOPER
DRIVING
BOARD
MECHANISM
PARTS
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MISCELLANEOUS
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1
Ref.
No.
10
11
12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
6 8
9
1 2 3 4 5
7
Parts
No.
20030 20034
43
58 20032 20037
3434
20035
9143
532
34510
7006
335
1186 20036 20038
4117
322
1132
30228
9604 20054
77366 20056
3646 32421
5076 35149 35150
4440 20048
Description
ClothPLate
Cloth Plate (Lower) ·· ··············· ·················· S cr
ew
Cloth Platr· Hinge
Cloth
Plate
Screw
Cloth
Plate
Screw
Washer for 20035 ... ..
Cloth
Plate
Screw
Stopper
Stopper
Cloth
Plate
Cloth
Plate Screw
Nut for 20036 ......................................................................
Screw
Oil
Cooling Fan
Screw
Oil
Cooling Roller Oil
Cooling Fan
Screw 0-Ring Drain Hole Oil
Receiver
Oil
Receiver
Screw Oil
Receiver
........................................................................
··
{or 20034, 20035·············
Pin·
······ ········· ·······································
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··········'/OA
Spacer .................. ..........................................
for 20032 .................................................................
Latch
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for 20035 ....................... ........................................
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Spring
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for 34510 ...................................... ... ................ ......
Nut for 20030 .............. ..........................................
Screw
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Latch
Latch
20030 .................................................
.... · · · · · · · · · ·
Spring
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for 20056 .................... ·
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for 35150 .................................................................
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31 32 33 34 35 36 37
20049 20053
6816 5108
184 20050 20000
Oil
Receiver
Oil
Receiver Screw Screw Washer Oil
Receiver Machine
Gasket ....
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for 20053 ..................................................
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2
Ref.
No.
1 2
3
4
5 6 7 8 9
10
11
12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
Parts
No.
20105
3632
20001
5083 20003 20002 20004 20005 20130
5345
20006
4122
4101
20222
1196 20658 20659 20007 20008
976 726
20660
1330
20063
5112 20067 20066 20062 20009 20065
Description
Thread Screw
Top Screw
Top
Top Oil Oil
Thread Screw
Side Screw Screw Oil
Screw
Safety
Safety Needle Needle
"Z"
Rivet Safety Screw Needle
Screw Needle Needle Needle Needle Cover
Lead
Bar
· · · · ·
·· · ·· · ·· · ··
for
20105
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20001 ································································..l:.:fJI\-
Cover
Cover
Gasket Gasket ( Le(
(Right)···················································..l:.:fJI\-1\·;.~=\'-'/(:6)························1
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for
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(or (or
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20130
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20063·································································it-*:fJI\'-lnli!H&ll:.:?-:;····················· 1
Cover Cover Cover Cover
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20066··································································it-*:!JI\'-??;?.
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31 32 33 34 35 36 37 38 39
40 41
42 43 44 45 45-1 46 47
9533
20014
9121
20024
1228 20018 20015
4440 20016
3637
800
801 20010 20017 20600 20601
Screw Front Screw Dust-Free Screw Front Front Screw
Front Screw
Threading
Threading Front Front Model
Gauge
Device
Gauge
(or
Cover
for
{or 20024·
Cover
Cover
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Plate
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Z 3000
Z 3002
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Parts
No.
20802 20803 20806 20807 20808 20809 20816 20817
················································r'fil:fJI\·-1:: '/:/'!\;?.·· ......................... 1
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Indicate
Plate
C5DF
C5DA C6DF C6DA C7DF C7DA
Part.~
No.
20810 20811 20812 20813 20818 20819
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Plate
Y3DF Y.'JDA Y4DF Y4DA
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Parts
No.
20800 20801 20804 20805
··········· ······· 1
17~-:;~~)
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1 1
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1
1 1
1
1
3
14-8
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MISCELLANEOUS
COVERS(3)
3
Ref
No.
1 2 3
5 6 7 8 9
10
11
12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
Paris
No.
20162
1732 20163 20060
5345
20061
7678
188
20043
4441
4314 20042
4437 20072 20040
4635
38361
331 726
20047 20046
20052
20051 33013 20161 20160
4406 9932
550
20437
DescTi1)lion
}Jail 13earing J-lohleT····· .......................................................
Screw
Uwe
for 20162
Hall
13ea
ring
Needle /Jriviug Screw
{or 20060,
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Screw Seal
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..................................................................
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Driving
· · · · · · · · · · · · · · · · · · ·
Shaft
End Cap ............ .............................. i
3301.'3
.................... ............... .................
Slw{l
Oil
·· · ..
· · · .... · .... ·
Shield · ..
. ·
··
· ········ ·
..
· · · · · · ·
··
·· · ·· · ·· · ··
.................... /
..
................................................................. 7
· · · · · · ·
··
Fabric Guide ......................................................................
Screw
Screw Feed
Screw Rubber Rear Screw Rear
Nul {or 38361 .... ·
Ri Feed
/Jouble Chaining Eccenl Feed Feed Hall Ball Screw {o·r 20160 Screw Seal Feed
{or 200-
{or 2004
Mechanism
{or 200-
18,
20022 ...........
.']
... ·
··
··· ..
..
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....
12
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.... ..
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··· ···
·· · ·· · ··
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.............................
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·· · ··
..
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Cushion ................................................. ........ ......... i
Cover
Cover
vel for 20040
Adjusling
Driving
/Jriving Bearing Bearing
{or 20160
Regulaling
........................................................................ Hi
{or 200·
ric
{or 20160
10
............ · · ........
Thread
Eyelet
................................................................
..................................................................
Winllow
Looper
Pin
Oil
Shield· Gmnecting Slw{l
End
Cap .............................................
Housing Housing .
.....................................................................
Gaskel
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31 32 33 34 35 36 37 38 39 40
41
33131
5094
20021
4438 20228 20221
9931 20229 20022 32612
3434
Feed
Regulating Screw Front Screw Stitch Stitch Screw Stilch
Dust-
Packing
Sc
{or 20437
Cover
{or 20021 Plate Plate
for
Plate
Free
Piece
·rew {or 32612 ............ ............ ....
Pushbutton
...............................................................
(Left) ............................................................ M
................................................................
Slay Slay
20221
Stay
Cover
...........
Spacer··
· ...... ·
...............................................................
Rubber
(Uppc•r)
.......... · ............ · .......... · ............ · ·
·· · ..
· .......... · · ........... ·
Cushion .................................... iH&:R.I :
.................................................. ·
··
............ ·
Spring
................................... 7 ·
..
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4
MISCELLANEOUS
THREAD
EYELETS
4
Ref.
No.
2
3
4
5
6
7
8
9
10
11
I2
13
I4
2I
22
23 24
25
26
27
28
29
30
I
aTls
No.
I
20104
33890
20132
30255
20118
178
31111
7904
4125
20100
340 20102 20103 20101 20106 20113
4353
20128
9853
20115 20116
20131
4114
93528
541
4440
20119
182 20126 20125
Desc1·ipt ion
Thn•tul Tl'llsion
Te
Tcm.~
Thr
/•
,ell Tension Te Tension
TC'n.~ion
Nut for 4125 ........... ........ ... ...........
Lo Upper
Tension
Looper Ove redging NC'edle ThrPad
Scr Double Chaining
Screw
Thread Th-rellll
Thread
Screw Looper Washer Screw Looper
Thread
Tension Double Chaining
Tension
Spring
nsion
Spring
ion
Spring
ellll Tl•nsion
for
.'31111 Disc
nsion
Po.~l
Post (Shor Disc
wer
Looper
Looper
Disc
Thread
Spring
Bushing
(
0,
'up .............. .................. .... ..........
............. ............. ..........................
e
rlo
ck
Sti/('h
(/Jouble Chain S t i lch) .... · ........................ ·
Spring
Retaim·r
............................... ............................... ....... 7 1
............................ ............ ... ... .........................
(
Long) ..
l!..yelct
Ten.~
Tension
Eyeld
........... ...................... ........................
t}
.........................................................
{or
Needle Thread ....
ion
Spring
Spring
{or
Loop
Tube ............. ................ .... ......................... -*ii:iH-1 7
Eyelet
eu {or 20118, 2011 t ...... .......
Looper
{or
20128 ........ ............................... ........ .................
Ret.ainer Retainer
RetainP r
for
Thread
Bracket Plate
Sprng
20131 ...... ....... .................. ...................... ... .... ...
Eyelet
{or 93528 ..
for
for 93528 ................................... ................
Thread Tension
Spring
Eyelet
Spring
Bushing
Looper
Thr
........................... ........................
.... ·
..
· ..
.. .. · .. · ..
Pipe
·• ...................
Pipe
...... .... .............................. ........
Nut ............................................
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Tension
er
ead
· ............
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3I 32
33
34
35
0
37
~
40
47
48
49
so
20124
4120
20123
20122
1733
32960
1326 20120 20121
4320
38077
4358 20107 20109 20110 20108
532
1330 20129 20114
Tension Tension
TPnsion
Thread Screw Double Chaini
Screto
Disc ..............................
Post
.................................................. .......... ......... .
Disc
Eyelet
Eyelet
for
Bracket
20122 ..................... ..... ......... ... .........................
ng
for
32960, 201(Jl ........................... .................... ......
Double Chaining
Thread Retaining
Screw Double
Screw Loopn
Upper
Lower Upper Washer
Screw
Needle
{or
20121 ................... ............... .... ........................ ..
Chaining for
38077 ........................ ............... ........................
Thread
Looper
Looper
Looper
Threat.l
Thread
Threml
{or 20109, 20110, 20108 .........................................
for 20109, 20110, 20108· .......... ...............................
Thr
ead
Eyelet
Double Chaining
Looper
Looper
Finger
Looper
Eyelet
Needl
for
D.JUble
............
Chaining
............................
Looper
Thr
...................................... ................
Thread
Thread
Eydet (Left
Eyelet
...........................
) ..................
...................... .. ...... .....................
Threat.l
Supportcr Eyelet ( Le{
Eyelet
EyelC'l (
Graduation e Threat.l
Eyelet
Spring
.......... .....
........ . : ...................... .......
t) ..................... ............
................................. ............ T
Right
) ................................
Plate
.................. ....... ..
Eyelet
............ ...............
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3
5
MISCELLANEOUS
CRANKSHAFT & BUSHINGS
5
Ref.
No.
1 2 3 4 5
6
7 8 9
10
11
12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
Parts
No.
20152
4123 20154 32779 20155
4108 20150 20159 20127
3638
20151 20156
3434
20157
1170
3654 20158 20485 20484 20483
32684 20185 20186 20187 20194
3632 20317 20315 20316 20344
Des
cr
ipt ion
Pulley· .. Screw
Crankslw(t Crrmkslw(t
Oil Screw
Crankshaft ............
Cnmkslw(l
.. ··
.. · ..
(or
1-'ump
· .... ·· ........ ·
20152 ..............................
Ball
Bearing (Large
Ball
Bearing
Driving
.. ··· ... · ............. . · .... · .................. ·
) ........................ .................
Retaining
Washe,.. .................. .....
Wornl .....................................................
for 20155 ............................................
..
· ............................................................
Hall
Bearing
(Small) .......................................
....
.............................. 7'-'J.J.l:.;?.:;
...................
Double Chaining Loope·r Th-read Take-up ...............
Screw
Threacl Crankshaft Screw Crankshaft Screw Screw Craksha(t Upper Upper Upper
Upper Needle Needle Needle Needle Screw Looper
Upper
Upper Lower
(or
20127 ...............................................................
Take·up
(or
for
Pin
................................................. .. .........
Bushing (Right
) ................................................ '7 7 /
20156 ....... ............................................. ...... .....
Bushing (Center
20157 ....... .........................................
) .......... .....................................
...............
(oT 20157, 20158 ......................................................
Bushing Knife Knife Knife
Knife
Driving Driving Driving
Driving
(Left Driving Driving Driving
Driving
Shaft Shaft Shaft Lever
) ...... .... ...... .................................
Shaft
Bushing
Shaft
Bushing
Shaft
Bushing
Shaft
Oil Bushing Bushing Oil
Seal
Link
Shaft
(Right) ..................... ..t
(Center) ...................
(Left) ........................ _tJIA!l!lll7
Seal
.................................
(Right) ..............................
(Left) ................
..... ..........
..........................................
Bushing
........................
for 20194 .................. .............................................
D-riving Looper Looper
Looper
Shaft D-riving Driving
Driving
Oil
Shaft Shaft
Shaft
Seal
· .............................. ...........
Bushing Bushing
Bushing
(Front) ..................
(Rear) ..................... ..t.Jt-- 1 '
(Front) ..................
..
· ....
7'-
'J
· ...... ·
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31 32 33 34 35 36 37 38
20345 20368 20366 20367 20412 20411 20410 20435
Lower
Looper
Double Chaining
Double Chaining
Double Chaining
Feed
Bar
D·riving
Feed
Bar
Driving
Feed
Bar
Driving
Differential
Feed
Driving
Looper
Looper Looper
Shaft Shaft
Shaft
Control
Shaft
Driving Driving Driving
Bushing Bushing
Bushing
Lever
Bushing
Shaft Shaft Shaft
(Rear)
Oil
Seal
Bushing
Bushing
.....................
(Right) ..........................
(Center) ........................
(Left)
Shaft
...........................
Bushing
...........
(Front) .. (Rear)
..
...............
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NEEDLE
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MECHANISM
6
Ref.
No.
10
11
12
13
14
15
19
20 21
22
23
24 25
26
27
28
29
30
1
2
3
4
5
6
7
8
9
16
17 18
P
arts
No.
20180
5070
20181
9508
20182
5520
567 520
32646
9604
750 20184 93212 20198 20199
183
5108
194 20237 20192
20189 20193
3434
20191
195 755
4401 20236 20188 20195
Descripl ion
Needle /J Scrl'
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1\a.~h
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1459
20235
3638
20190
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5345 20220
9150 32604 38221
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