Yamato VM1800P User Manual

l1a111atli
Parts
HIGH
SPEED
DOUBLE
MACHINE
VM1800P
List
CHAINSTITCH WITH
PULLER
MODELS
VM l 804P-254-002 VM l 804P-254­VM l 802P-382-00
l
02
l
VM l 804P-254-003 VM l 802P-222-00
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YAMATO
SEWING
IIACHINE
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Inside
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How
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(e.g.3500201) which you require so
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When the Part
or
'k
When ordering
This Parts Listis
of
of
[ ] shows
part
place
"68011".
an
Marks (marked
part
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changed
the
previous Part
and model is added
order
No.
subject
for
order
Air
for
is
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Tube, please
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at
the
Side
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from
the previous Parts List.
No.
and
to
the previons Parts List.
parts
parts
from
this
that
we can deliver
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us
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notice.
Part
No.)
the
shape
Parts List, please clearly
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No.
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"00680
Parts
No.
l l "

Contents

MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS MAIN UPPER NEEDLE PRESSER RETAINER DRIVING LOOPER DRIVING FEED DRIVING LUBRICATING PULLER
SHAFT
SHAFT & NEEDLE THREAD TAKE-UP MECHANISM
BAR
FOOT
MECHANISM
COVERS(l) COVERS(2) COVERS(3)
THREAD
BUSHINGS
DRIVING
MECHANISM
MECHANISM
MECHANISM
CONTROL
MECHANISM
EYELETS
MECHANISM
MECHANISM
MECHANISM
EXCLUSIVE
PARTS(l)
:t.JH-OOf* :t.JH-001* :t.JH-001*
(l) (2) (3)
*~OOf*
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~
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00f*
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1
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T-1'
-j-fflffij
Jv-Hfflffij
~
IJ
fflffij
~
jm
ffl
ffij
17-lliffllm~(
IJ
fflffij
l )
l 2 3 4 5 6 7 8 9
10 l l 12 13
14 PULLER PULLER MISCELLANEOUS
+
VMl VM l 804P-254-003 VM l 804P-254-003
+
VM l 804P-222-00
+
VM l 804P-222-00 VM l 802P-382-00 VM l 802P-382-00
THREAD
SUPPORTOING
WARNING
LIST
MECHANISM MECHANISM
804P-254-002
STAND
LABEL
of
MAIN
ROLLERS
EXCLUSIVE EXCLUSIVE
l
EXCLUSIVE
l
EXCLUSIVE
l
EXCLUSIVE
l
EXCLUSIVE
BOARD
SPARE
EXCLUSIVE EXCLUSIVE
EXCLUSIVE
PARTS
PARTS(2) PARTS(3)
PARTS PARTS( PARTS(2) PARTS( PARTS(2) PARTS(l) PARTS(2)
l)
l)
17-ll@ffllm~( 17-ll@ffl$~(3)
D-500f*
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1
=E
T
J~
@
ffl
$
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1
=E
T
J~
l
ffl
$ ~ ( l )
-IJ-1
t T
J~
@
ffl
$ ~ ( 2 )
-IJ-1
t T
J~
@
ffl
$ ~ ( l )
-IJ-1
=E
T
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@
ffl
$ ~ ( 2 )
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=E
T
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ffl
$ ~ ( l )
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T
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ffl
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*...._A
.1L
i::i
s't?""t&
':E5~Jv
::E~ffB~
IJ
A
1--
2)
~
15 16 17 18 19 20 21 22 23 24 25 26 27 28
INDEX
~sl
29
l
3
8
7
11
r
13
~
9
12
VM1800P
MISCELLANEOUS
COVERS(l)
tJJ,-001~d
l)
l
Ref.No Parts
l 2 l l 3
4 006801 l
5 6
7 8 3500431 [3100019] 9
10
l l 12 13 l l 14 15 16 17 18 19
20
No.
3100026
0045
3500430
0020759
3500207
0093864
3300004 006651 l
0079 3100016 3500432 3100070
001600 340019
3300003
[3100027]
[3100018]
[3100017]
Description
Top
Cover Screw(M4-0.7 x l Top
Cover Gasket Oil
Sight Window
Top
Cover Seal Plug
Head Cover Head Cover Gasket Head Cover
Side Cover Side Cover Gasket Screw(M4-0.7 x Rear Cover Rear Cover Gasket Needle Bar Guard
Screw(5/l Machine Frame Supporting Bar Oil
Reservoir
6-24
Seal
2)
Plug
8)
x 25)
CJ
CU:l
~
J::t.J/,­.1.1:.*V'
J::t.JJ,-J,,y
71"
-{
Jt,tiiti~
"r"Y
J::t.J/,-~;ti
/',.'Y
~:t.JJ,-
/',.'Y
~:t.JJ,-)'l.'Y"r"Y
~;ti
ffl:t.JJ,­ffl:t.JJ,-1,'Y"r"Y
.1.1:.*V' 1~:t.J/,-
1~:t.J/'1.-/'l.'Y"r"Y
tt~jj'-
~
.LI:.*::)
/'(
'Y
~:RI~
)B:!~7"
Amt.
Req
l l
12
l
4 4
21 22 23 24 25 26 27 28 29
30
31 32 33 34 35 36
0063004 0063218 0020137
005075
0093046
009121
l l
0009
3120430
009784
3300085
004236
0060175
006004 000010 000554 000334
Oil Reservoir Gasket Oil Reservoir Filter Screen Drain Hole Seal Screw(3/8-24 x 8) Foot
Lifter
Chain Guide Screw(9/64-40 x 5.5) Screw(M4-0.7 x Needle Thread Take-up Guard Screw(M6- l x l Safety Plate
Screw(3/32-56 Safety Plate Holder Screw(l l Conical Spring Washer
Washer Nut
/64-40
8)
0)
x 4.2)
x 9.7)
;W~?""l'l.'Y"r"Y
5W~?""iJ#-J@i\'11¥J )B:l:fR"r"+
:://
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ttfrt**
I)
jj'-
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7[.,,-1--
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-tz-77'-1'
7[.,,-
l--11\Jl,$7"
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'7
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T'Y
1--
l
2
l
2
l
2
2
VM1800P
2
VM1800P
MISCELLANEOUS
COVERS(2)
t.J
J,-
OO{Wd2)
2
Ref.No
2 3 4 5 6 7 8 004441 Screw(l l 9
10
l l
12
13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
36 37 38 39 40 41 42 43 44
·
45 46 47
48 49 50 51 52
Parts
No.
3300005
110047
007128 3300007 3300008
230009 3300006
0066506
000487
000334
0066757 0066758 0066760
004267
0066762
005345
0066753 0066771 Folder Return Spring
001186
000322
0067031 0066755 0066754 3300086
003638
0066509 0066508
007006
0066766
009150 000538
0066765
004182
0066759 0066763 0066764 3011085
009852
0066770
009730
0066769
006150 000347
0066767
270003
0066768
006209
0085230
006046 000346 000425
+
Cloth Plate Screw(M4-0.7 x l Screw(l l Front Cover Latch MOO:t:t.JJ,-J,+:!WT Front Cover Hinge Screw(9/64-40 x Front Cover
Front Cover Hinge Bushing Corrugeted Washer
Nut Folder Bending Guide Spacer(2mm) Screw( Folder Screw(l l Slider
Screw(9/64-40 x 7.8) Nut -j- Folder Shaft Guide Bushing Folder Shaft Guide Folder Shaft Folder Shaft Stop Screw(l l Front Cover Latch Spring(Right) Front Cover Latch Spring(Left) MOO:t:t.JJ,-/\+(1-i:)
Screw(9/64-40 x 4)
Fabric Guide(Rear)
Screw(l l Washer Fabric Guide(Rear) Screw(3/32-56 x Fabric Guide(Left) Fabric Guide(Right) Fabric Guide(Right) Folder Screw(l Folder Lever Link(Short) Screw(l Folder Lever Link(Long) Screw(3/l Nut Folder Lever Screw(l l
Folder Lever Wood Folder Lever Roll Screw(3/l Nut Washer
Description
/64-40
/64-40
11
/64-40
Support
/64-40
/64-40
/64-40
Stopper
5/64-28 x 6.5)
/8-44 x 5.3)
6-32 x
/64-40 x 2.6)
Support
Screw(ct:>
6-32 x 4.5)
0)
x 7.6)
5.5)
x 16)
x 7.5)
x 8.3)
x 4)
x 11)
2.5)
6.4)
5.5
Support
Support
x 20)
CJ
fi
Cltl
'.7D.:::Z7v-r-
11:.+
V'
11:.+
::/ 2
MOO:t:t.JJ,-~
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Amt.
11:.+V'
MOO:t:t.JJ,-
11:.+
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11:.+V'
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11:.+V'
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(~R)
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11:.+V'
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1
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(ffi:)
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11:.+V'
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11:.+9
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**V'
'.iEt~v/,-:J
11:.+V'
T'Y
r-
'7
'Y
';../-\7
D
Req
2
6
l 2
2
l
2 2 2
l
2
l
6
4
l
2
2
l
2 2
2
l
2
VM1800P
3
1
~
oY
I
7~
EXTRA p ARTS
-
~~
VM1800P
MISCELLANEOUS
COVERS(3)
t.J
J,-1*11~d3)
3
Ref.No
l
2 3 4 l l 5 6 7 8 9
10
l l 12 13 14
15 16 17 18 19
Parts
No.
0093864 0036518 0063516
0013
3300009
110047
000745 3300010 0066514
l l
0039
0063131 0063132 0063151 0063152 0033024 4109403
000726
3300096 3300097
Description
Seal
Plug
Seal
Plug
Needle Thread Take-up Guard
+
Screw(M4-0.7 x Stitch Plate Screw(M4-0.7 x l Knock Pin Stitch Plate Oil
Defence(Front)
Screw(M3.5-0.6 x l
Crank Chamber Cover Crank Chamber Cover Gasket Feed Regulating Pushbutton /'Y:;.l.:z.7/{'.>7:t Feed Regulating Pushbutton Spring Retaining Ring Model Plate(See Rivet Stitch Plate Spacer(Left) (Extra)
8)
Support
0)
Support
the
Holder
0)
below)
+ Stitch Plate Spacer(Right) (Extra)
CJ
t
llll
~~
~~
ii-***
I)
"jj'-
~
1.1::.+V'
i!-~~111.&
1.1::.+V'
/'Y-?l:::Y
ttt.&~Nt.&~'7
;Ell!*'T(w.i)
1.1::.+V'
J::l! J::l!/'
'Y
'1'"::,,,
/'Y
:;,I
.:z.7/{'.>7
y
/'\+
'Y 7
:ctt.&
1
)
CHc
:t-?"
=w}
~)
A~
!Jl1
1.1::.)(~
ttt.&.:;z
«--if
(1:i:)(¥,J;igB~)
ttt.&.:;z«--lf(E)(W;igB~)
Amt.
Req
3
6 2
6
l
2
Note:
(B:)
Order
and
for Model Plate
devices).
must
be
accompanied
by
model
~5:tf&~{ff!IB:JtO)~/i~ffi~(1/'~1/fc!%, liffl*~ul*tr)~i,9;0 t;-it <
designation(including symbols
tc.t5
v~o
of
gauge
VMl
BOOP
4
VM1800P
1
MISCELLANEOUS
THREAD
EYELETS
*J![~f*
4
Ref.No
2 3 4 5 6 7 8 9
10
11 12 13 14 15 16 17 18 19
20
Parts
No.
0024084 0030255
0090071
000177
0031111
290029 0090812 3100075 0090856 0090807
0090847 3300011
110013
0066651
000532
110004 0066650 0066643
000538
110009
[0093863] [0090814] [0090071]
[009835]
Description
Thread Tension Spring Cap
Needle Thread Tension Spring
Thread Tension Spring Retainer
Felt Tension Disc Tension Post Tension Post Ferrule Tension Disc Separator Tension Disc Eyelet Thread Lead-in Guide
Looper Thread Tension Spring Jt,-J,*~-=r-1,* Tension Post Support Screw(M4-0.7 x Looper Thread Take-up Eyelet Washer Screw(M3.5-0.6 x Looper Thread Eyelet(Right) Needle Thread Eyelet(Upper)
Washer
Screw(M4-0.7 x
8)
8)
8)
Cl
t
IJIJ
*~-=r-J,*=F
t'
tt*~-=r-1,~ *~Tl\*=F
;-,
7:r:Jl,I--
*~-=r.Ilil *~-=r~ *~-=r~ffHIL, *~;,(1& *~-=r.Ilil*J!! *~-=r~*J!!
*~-=r~
lt*V'
)l,-)\*~I)
'7
'Y
';/
*J!!
;-,
lt*V'
Jl,-/
'*J!!(1:i")
tt*J!!(...t)
'7
'Y
';/
;-,
lt*V'
'Y
7(...t)
'Y
7Cf)
Amt.
Req
8 4 8 8
16
8 8
4
8
4
7
l
2
2
21 22 23 24 25 26 27 28 29
30
000651 Guide Pin 3120135 3120134
130003 0066646 0063104 0066741 0090857
110004 0024083
+
Needle Thread Eyelet(Lower) Needle Thread Eyelet
Screw(M4-0.7 x 4.5)
Needle Thread Guide Thread Guide Plate Looper Thread Disc Eyelet Screw(M3.5-0.6 x Tension Spring Bushing
Thread Eyelet
8)
1J-1'
~t:"::.;
tt*J!!Cf) tt*il
L,
*J!!
lt*V'
tt*~'7 *~P91&
Jl,-/,*J!! *~-=r.Ilil*J!!
lt~V' *~TT
'Y
1--
@l
1)
Jt;,(
l
4
2
8
VM1800P
5
VM1800P
MISCELLANEOUS BUSHINGS
5
Ref.No
2
Parts
No.
31
00099 Presser
000
l 95 Oil Wick
3 3204021 [0030291] Oil Seal
4
5
3160136
[3100108]
6 0093201
7
8
9
10
l l
12 13
3100098 0063116 0063117 0063118
0063119 0063169
0063342 14 0063331 15 0063161 16
0063162
Description
Bar
Bushing
Foot
Lifter
Lever Bushing ¥fl.Iffl7WJ7,y
Needle Thread Take-up Bushing(Front) Needle Thread Take-up Bushing(Rear)
Differential Feed Feed
Differential Looper Looper Looper Looper Looper
Feed
Bar
Shaft Bushing (Left) z
Bar
Shaft Bushing
BarShaftBushing(Secondfrom Right) z
Feed Rocker Rocker Driving Driving Driving
(Second
Bar Shaft Bushing (Right) z
Shaft
Bushing(Left)
Shaft
Bushing (Right)
Shaft
Bushing(Front) Jl,-J,WJ7',y
Shaft
Bushing(Middle)
Shaft
Bushing(Rear) Jl,-J,WJ7',y
from Left) z
71"-1
Jl,::.;-Jl,
>'
1
tt*~ tt*~
Jl,-Hfillf&Wl7'Y Jl,-
Jl,-/,ffi7'Y::,;
ffi7
)
1
JWJ7',y::,;
1
Wi
7
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)
1
)
1
)
1
)
::,;
Wi
'Y
::,;
ffi7'Y::,;
WJ7"
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::,;
Hfillf&Wl 7 'Y
'Y::,;
:i
(1-i:)
:i
(1-i:J:P)
:i
(1:i"J:P)
:i
(1:i)
>'
:i :i
>'
:i
:i :i :i
>' >'
(fill)
(i:p)
(fl)
(fill)
(ff)
:i :i
(1-i:)
(1:i)
Amt.
Req
2
VM1800P
6
1
4
·-----------.
____
-------
------
-------
3---{j
~2
·------.
__
_
-_
..
~
.........
~)
<:
VM1800P
.......
@:~
....
·
_.,"-
..
,,•
-
MAIN SHAFT DRIVING MECHANISM
""fffhtMffi
6
Ref.No
l 2 3 4 5 6 7 8 9
10
l l
12 13 14 15 16 17 18 19
20
Parts
No.
3100130
160005
160007 3200095 3100128
003652
003647 3100131 3100129 0063112
0063113 0066583
0066582 0060058 0060057 0066610
003433
0063115 0066628 0066626
[0093090]
Description
Pulley Screw(M6-l x Screw(M6-l x Ball Bearing(Right) Main Shaft Sprocket(Lower) Screw(l Screw(l Ball
Bearing(Middle)
Adapter
Lower Shaft(Right)
Oil
Pump Driving Worm
8)
6)
/4-28 x 3) /4-28
x 4.8)
Cl
llll
7-')
ll*V' ll*V'
lt{-)
J/'-S:
/'()l,
1--
ll*V' ll*V'
lt{-
Jl,«7
75"75
-Hm(::t:i")
'):;;t-.b,
Lower Shaft(Left) ""ff!ll(ft) Lower Shaft, Complete Set Ball
Bearing(Left) Retaining Ring Retainer Eccentric Screw(l l
/64-40
x 4) Main Shaft Needle Bearing Thread Take-up Connecting
Rod,
Looper Thread Take-up Eccentric
C.
Set
""f
i"t{-Jl,/'(7
A
I)
ll*V'
""ff!II=-
Jl,-/\***')
)l,-)\*~'*
f!II
(
ffi.)
i,-,y-:J'J::.,,-:7"
T-(
i
1
)
7
Y
'.7"
-:J-
I)
Cf)
I)
y'.7"(i:p)
1
)
y'.7"(ft)
-j-I:\=-iz::.,,
~Jl,«7
D
'Y
1
)
I:\=-iz
(::f:i")
I)
y'.7"
~(ffi.)
Y
Amt.
Req
l 3 5
l 2 2
l 2
l
2
21 22 23 24 25 26 27 28 29
30
31
0068146 0066627 0060125
000392 000755
0066624
Roller Bearing Looper Thread Take-up Connecting Retaining Ring Oil
Wick
Pin
Thread Take-up Driving Lever
Rod
0020331 Thread Take-up Connecting Rod Pin
000278 003313
0066625
003638
Oil
Wick
Screw(l
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VM1800P
UPPER
SHAFT & NEEDLE
THREAD
TAKE-UP
MECHANISM
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Ref.No
2 3 4 5 6 7 8 9
10
l l 12 13 14 15 16 17 18 19
20
Parts
No.
3300016
160005 160007
000989 3100131 3100129 0095214 3100281 3100282 3100283
3100284 0060057 0093154
160004
000926
0095170
005071
[0093090]
Description
Handwheel Screw(M6- l x Screw(M6- l x Handwheel Mark Ball Bearing Handwheel Timing Belt Upper Upper Upper
Upper Retaining Ring Ball Bearing
Screw(M6- l x 4.8)
Rubber Seat
Connecting Rod Screw(l l /64-32
Shaft Shaft(Right) Shaft
Crankshaft
8)
6)
Adapter
Sprocket(Upper)
Joint
x 14)
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t
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Amt.
Req
10
l
2
l 2 2
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21 22 23 24 25 26 27
28 29 30
31 32 33 34 35 36
001174
0095168
004312
3100285
120013 120015
000555 3100286 3100287 3100078
000600
005650 0066644
000532
110004
160007
[160005]
Screw(9/64-40 Guide
Fork Screw(l Driving Lever Screw(M6- l x l Screw(M5-0.8 x l Washer Spacer Driving Bracket
Spring Washer Screw(M5-0.8 x 14) Needle Thread Take-up Washer Screw(M3.5-0.6 x Screw(M6- l x
/8-44
Shaft
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5)
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8)
6)
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NEEDLE BAR MECHANISM
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8
Ref.No
l 2 3
4
5 6 7 8 9
10
l l 12 13 14 15 16
17 3201231 18 19 20
Parts
3300060
004358
0066645
260000
0065341
004445
3120083
110035
3309100
004267
003404
-----
001892
3308000
009142
3300050
120015 0093214 3300051 Connecting Rod, Complete Set
No.
+
Description
Needle Bar & Needle Bar Bushing, Screw(9/64-40 x 5.6) Needle Bar Thread Eyelet
Screw(M5-0.8 x l
Needle Bar Bracket
Screw(l l
Needle Bar Guide(Front)
Screw(M4-0,7 x l
Needle Clamp(254)
Screw(l l
Screw(l l Needle(UYl 13 Screw(l Stitch Plate(254) Screw(9/64-40 Counterweight, Complete Set Counterweight Screw(M5-0.8 x l Connecting Rod Ring
/64-40
/64-40 x 7.5)
/64-40
/8-44 x 2.9)
0)
x 11)
0)
x 4)
GS)
x 4.8)
0)
C.
Cl
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Set
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Req
l 2
l 2 l 2
4 4
4
21 22 23 24 25 26 27
0065342
0093212 3100363
000321 0093186 0093179
110010
Connecting Rod Roller Bearing Connecting Rod Pin Oil
Wick Slide Block Needle Bar Guide Screw(M4-0,7 x 16)
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13
VM1800P
PRESSER FOOT
MECHANISM
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I~ffi
9
Ref.No
l 2 3 4 5 6 7 8 9
10
l l 009361 l 12 13 14 15 16 17 18 19
20
Parts
0077270
000445 0065372 0063087
004440 0093483
004441 Screw(l 0060142 3300015
3307006
001186
0093487
006038
0063083
000690
0063084 0093491 0093479
No.
Description
Presser Spring Regulator
Lock
Nut
Presser Bar Spring(Outer)
Presser Bar Connecting Bracket
Screw(l l
Presser Bar Guide
Presser Bar Spring(lnner) Presser Bar
Oil Presser Foot, Complete Set(254) Screw(9/64-40 Lifter Screw(3/l Lifter Fastener Lifter Collar(8 x 16 x 8mm) Lifter
/64-40
l
/64-40
Protector
Link
6-32 x
Link Lever
Pin
Spring
Shaft
x 8.3)
x 16)
Ring
x 7.8) .Lt+V'
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Req
l
l
l
2
21 22 23
24 25 26 27 28 29 30
31 32 33
34 35 36 37 38 39 40
3100294
120017
0077179 0093507 0093509 0090801
005542 0093545 0090824
0093508
004591 [009200] Screw(l 006656,0 0066561
004358 003302 000220
009604 3500305 3160168
+ Cap +
Intermediate Lever
Screw(M5-0.8 x 15) .Lt+V'
Retaining Ring Connecting Plate Connecting Pin Tens ion Release Lever Screw(l l Tension Release Shaft Swing-proof Spring
Lifter
Lifter Lifter Screw(9/64-40 x 5.6) Adjusting Screw(l Lock
Screw(l l
Lifter
/64-40
Lever(Small)
5/64-28 Lever Lever Stop
Nut
/64-40 x 5.5)
Spring
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x l
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Roll Pin(3 x 12mm)
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VM1800P
RETAINER DRIVING
MECHANISM
1
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l 0
Ref.No
2 3 008101
4
5 6 7 8 9
10
l l
12 13 14 15 16 0020331 Retainer Link Pin 17 18 19
20
Parts
No.
006661 l
005070
002031 l Retainer Driving Lever Guide Fork
004353
0063165
005520
0032920
005550
0020487
0063330 0066612
000520 005115
0066613
003313 000463
3300017
009604
Description
Retainer Driving Lever Connecting Rod Screw(3/l Screw(l l
Screw(9/64-40 x 7) Retainer Driving Lever Screw(l Retainer Shaft Collar Screw(l l Retainer Shaft Spacer
Retainer Shaft
Retainer Rocker Arm Washer Screw(l
Retainer Link
Screw(l Oil
Wick Retainer Holder Bracket Screw( l l
6-32 x 14)
/64-32
/4-28
/64-40
/4-28
/8-44
/64-40 x 5.5)
x 12.6)
x 16)
x l 3.5)
x 19)
x 3.4)
Cl
t
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MB
l:::""Y
Amt.
Req
l 2 2
l
2
l 2 2
2
21 22
23 24 25 26 27 28 29 30
31 32
3300019
l l
0069
000745
0066652
004358 3300020 3309300 0066621 Retainer
001225
0066617
3300018
l l
0009
Retainer Bracket(Right) Screw(M4-0.7 x 22) Positioning Looper Thread Eyelet(Left) Jl,-/'i'.*~(1-i:) l Screw(9/64-40 x 5.6) Retainer Bracket Bushing Retainer Holder
Screw(l Retainer Bracket Bushing(Left)
Retainer Breacket(Left) Screw(M4-0.7 x 8)
Pin
/8-44 x 2.8)
1
)
7
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T 7
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2 2
4 4
l
2
VM1800P
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