Yamato VC3645P-D User Manual

IllUSTRATED

SPARE

FOR

PARTS

LIST

HIGH

CYLINDER

BED

DIFFERENTIAL

SPEED

INTERLOCK

MACHINE

WITH

FEEDING

MODELS

VC3611-D

--uT·--uT-A.--AS3--

No_2-1

VC3711-D

&

DEVICES

VC3645P-D

CONTENTS

MISCELLANEOUS

II

MISCELLANEOUS

MISCELLANEOUS MAIN

UPPER NEEDLE

PRESSER LOOPER FEED NEEDLE

KNIFE

SHAFT

SHAFT & NEEDLE

BAR

FOOT

DRIVING

GUARD & FEED

DRIVING

MISCELLANEOUS LUBRICATING

SPREADER

MECHANISM·

MISCELLANEOUS PULLER

MECHANISM

II II II II

COVERS

II

THREAD

(1) • • • •

(2) • • •

EYELETS

BUSHINGS & EYE

DRIVING

MECHANISM·

THREAD

MECHANISM·

MECHANISM

MECHANISM·

CONTROL

MECHANISM·

DRIVING MECHANISM SUCTION

PIPE

MECHANISM

• • • • • • • • •

TOP

COVER

EXCLUSIVE

• • GUARD

• • • • -nmU · · ·

TAKE-UP

• • • • • •

• • • • • • • • • jfjl :r.:ttl:JI • _ • • • • •

• • • • • • • MECHANISM

• • • ;!

• • • •

• • • • • • • • THREAD

• • • •

PARTS(l)

(2) (3)

VC3611-156L-D,l45L-D,VC3711-148L-D, VC3645P-D

II

"UT"

DEVICE(l)

II II

II

"UT-A"

"AS3" EXTRA THREAD LIST

of

INDEX

EXCLUSIVE

PARTS(l)

II

• •

(2) •

• • •

(2) • • • •

(3) • ' ' •

( 4) ' '

DEVICE

II II II

DEVICE PARTS

STAND & SUPPORTING

MAIN

(1) •

(2) ' '

(3) • •

( 4) •

• • • •

• • • • •

SPARE

PARTS

BOARD

•

· · • • • • • • • · • · ·

• •

MEGHANI

SM

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(2) (3)

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Parts

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COVERS(!)

Description

Top

Cover

Screw(M4-0.

Top Oil Sight Top

Brand

Head Head

Head

11

VC"

Side Side

Screw(M4-0.

Side

Screw(M3-0.

Side Side

Seal Plug(Rubber) • Cloth Screw(M4-0.

Cover

Screw(M4-0.

Side

Conical

Screw(M4-0.

Oil Oil Reservoir Magnet Magnet

Screw(M4-0.

·

7 X

Gasket Window

Seal

Plate(76.5)

Gasket·

Seal Plug

·

Hinge

7XIO) •

Hinge

5 X

Gasket

7X8)

Spring

7X5)

Hook·

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7X5)

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7 X

12)

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·

Gasket

8)

Cover Cover

Name

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EYELETS

Description

Thread

Tension

Needle

Thread

Looper

Thread

Tension

Fe!

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Tension Disc Tension

Tension Post Ferrule Tension Disc

Tension Disc Eyelet ·

Thread Lead-in Tension Post Support • *1ilif'ri1· · Screw(M4-0.

Looper

Thread Eyelet(Long) • Jv-''*ilt(:li!:) ·

Supplementary Tension Spring ·

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Ref. Parts

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GUARD

Descrintion

Needle

Bar Needle Presser

Oil Seal

Seal

Foot

Needle Thread Take-up

Need! e Thread Take-up Bushing

Lower Lower Feed Bar

Feed Bar

Feed Bar Feed Bar

Seal

Looper

Adjusting Eye

Safety Plate

Screw(M6-1 X 10)

Safety

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Bushing(Upper) ·

Bar

Bushing(Lower) ·

Bar.

Bushing •

Seal •

Plug·

Lifter

Lever

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Bushing(Front)

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Bushing(Left)

Shaft

Bushing(Right)

Shaft

Bushing(Left)

Shaft

Bushing(Right)

Lift

Shaft

Lift

Shaft

Plug·

· · · · · · · · · · ·

Driving ·shaft

Driving Shaft Bushing(Rear)

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Bushing·

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MECHANISM

Descrintion

Pulley Screw(M6-IX8) Screw(M6-IX6)

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Main

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Looper

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41

3100268

42

110041

43

3100270

44

3100269

45

170003

4&

3100272

(}'E)

11

Note: Size of Collar

7-0J;J"i':IHii*Jtl\X?i-tl\X~'l:*L-

Stop Bracket •

Screw(M4-0. 7X8) • J!:;f-v ·

Supporting

Stop Spring • •

Screw(M3-0.

Supporting Plate

•·•··

Plate

Stop •

5X3)

Basement

·n,

Inside dia. XOutside dia. XThickness.

"!lET.

.A

1-

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. 1

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• 1

•

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. I . I . I

6

UPPER

SHAFT & NEEDLE

Parts

Ref.

___Ng._

JilL

I

3100280

160005

2

160007

3

000989

4 5

0093090 3100129

6 1

0095214

8

3100281

9

3100282

10

3100283

THREAD

TAKE-UP

Descrintion

Handwheel

Screw(M6-IX8) Screw(M6-IX6)

Handwheel

MECHANISM

•

Mark

~!liil!lll;rtti;j§li

J1,

•h:--l'>t--1

·.!I:*~·

0

ll:*~

•

h:--l'>t--1-Jv"l'-:7

£

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0 0

Ball Bearing . >J'-Jv---tT 9 :--1/.

Handwheel

Timing

Upper Upper

Upper

Adapter·

Belt·

Shaft Sprocket(Upper) • Shaft(Right)

Shaft

Joint·

·7117'11·

•

11-1 ~ :,-lj---t1v ~ .

v

•

---t

~

7'-

1

0 J:llii (;tl) 0 • I

9 U::) •

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mm

0

6

Amt.

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• 1

0

2

10

• I

.

0

2

• I

• 1

• I

• 1

II 12 13 14 15 16 11 18 19 20

21 22 23 24 25 26 21 28 29 30

31 32 33 34 35

3100121

110009 3100284 0060051 0093154

160004

000926

260000 0095110

005011

001114 0095168

004312 3100285

120013

120015

000555 3100286 3100281 3100078

000600

005650 0063096

000532

110004

Counterweight(Small) ·

Screw(M4-0.7X8)

Upper

Crankshaft

Retaining

Ring

Ball Bearing

Screw(M6-I X

Rubber

Screw(5/16-24 X

Connecting

Screw(ll/64-32XI4) Screw(9/64-40 X

Guide

Screw{l/8-44X1.

Seat·

Fork

4.

Rod

8)

15.

10.

9)

88)

3)

•

Driving Lever·

Screw(M6-IXI5) •

Screw(M5-0.8Xl0) •

Washer

Spacer

Driving Shaft··

Bracket ·

Spring Washer:

Screw(M5-0.

8XI4)

•

Needle Thread Take-up·

Washer

Screw(M3.

5-0. 6X8)

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13

NEEDLE

Parts

Ref.

__fu_

___l!g,_

I

0065340 2 3

0063044 4 5

0093!84 6 7-1 7-2 . 7-3

----

8 9

10-1

3118021

10-2

3118022

10-3

3118023

11

12

3100293

13 14

0093215

15 16

0093214

17

3100291

3100290

18

0093212

19 20

BAR

MECHANISM

004358 000548

002043 0093352 0093353 3009101

001900

009142

110059

003647

0093213

Descri{!tion

Needle

Bar

Screw(9/64-40X5.

Needle

Bar

Washer

Needle

Screw(ll/64-40 X 11) • Needle Clamp(40)

.......

Bar

" "

Needle(UYI28 Screw

(1/8-44 X

Stitch

Plate(40L) •

"

" "

Screw(9/64-40 Screw(M3.

Counterweight,

Counterweight· · · · • · · ·

Screw(l/4-28X4.8)

Connecting

Roller Bearing · · Connecting

. .

Thread-

Bracket

(48)

"

(56)

"

GAS)

2.

(

48L)

"

(56L)

X

5-0. 6X7)

Rod

Ring· · · · ·

Rod,

Rod

.....

6)

• • •

Eyele.t

•

4)

•

4.

8)

•

Complete

• • • • •

Complete

• ·

Set·

Set

ou

Jb £

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22 23 24 25 26 27 28 29 30

31 32 33 34

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110010

310025.6

3100254

110013

0010017

3100253

310007 3100250

310006

000637 110009

Oil

Wick

Slide

Needle

Screw(M4-0.

HR

Screw(M4-0.

Pipe Joint

Oil

Fe

It

HR

Seal Screw(M4-0. 7 X

• • • • •

Block·

Bar

Guide

Device,

Container • •

Cup

Felt·

7Xl6)

Complete

7 X

Tube

• •

Plug·

• • •

8)

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PRESSER

Ref. Parts

.Jf!L

10

I 2 3 4 5 6 7 8 9

FOOT

__1fu_

0077270 0090620

000445 0065372 0063087

004440 0093483

004441 0060142 0093480

MECHANISM

Presser Spring Regulator

Cotter

Lock

Presser

Screw

Presser

Screw(ll/64-40X16) •

Presser

Presser Bar· •

Descrintion

Nut

Bar

(11/64-40 X

Bar

•

..

Spring{Outer) ·

Connecting

Guide·

Spring(lnner) ·

Bracket

8.

3)

Rn

•

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· · ·

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11

12 !3 14-1 14-2 14-3 15 16 17 18 !9 20

21 22 23 24 25 26 27 28 29 30

31 32 33 34 35 36 37 38 39 40

0093611 0063079

001459 3117076 3117078 3117080

001186

0063280 0093487

006038

0063083

000690 0063084

0093491

009604

0093479

003433

3100294

120017

0077179 0093509 0093507

0093508

004591 0066560 0066561

004358

0090801

005542

0093545

0090824 0065366

Oil

Protector Stop Collar(9Xl5X7mm) • Screw(9/64-40 X Pres.ar

II II

Screw(9/64-40X7.

Presser Lifter

Screw(3/16-32 X

Lifter

Fastener Lifter

Collar

(8 X 16 X 8mm)

Screw(ll/64-40X5.

Lifter

Screw(ll/64-40 X

Intermediate

Screw(M5-0.8X15) •

Retaining Connecting

Ring •

3)

Foot, Complete

Foot

Link Link

Spring •

Shaft

• • • • •

II II

8)

• •

Spring · ·

• •

2.

2)

Lever· ·

• •

5)

4)

Lever

Ring

Connecting Plate

Lifter Screw(15/64-28 X

Lifter

Screw(9/64-40X

Tension Release

Screw(ll/64-40X14.

Tension Release Shaft··

Lever (Small) •

Lever

Swing-proof Spring •

Presser

Foot

9.

Stop·

5.

6)

Lever

Guid_e

5)

•

5)

Locking

•

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• •

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I

41

0063282

42

000327

43

003302

44

3117084

45

001228

(1£)

;iJ

'7

Note: Size of Collar

-OJ'<l'i'i<f:l:li'J;\\';;

Foot

Hinge

Presser

Lock

Nut

Adjusting Screw(l/8-44 X

Fabric Presser

Screw(3/32-56X

X;9!.;\\';;

·· ··

· Inside dia. XOutside dia. X Thickness.

•

X

tli~ii\1

•

•P7?7"7J-•

11)

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9

LOQPER

DRIVING

Ref. Parts

__i!g,_

____!!g_

I

3109300

110020

2 3-1

3100162

3-2

3100555

110039

4 5

000411

3I00154

6

160001

1

3100410

8

9

110IOI Screw(M3-0.5X3) 340008

!0

MECHANISM

DescriiJtion

Looper

Screw(M3.

Looper

Screw(M3.5-0.6X!O) •

Spacer(Fiber) ·

Looper

Screw(M6-!X6)

Looper

Roll Pin

5-0. 6X6)

Holder·

"

Bar

Thread

(with

Bushing

Eyelet .

"UT"

Device) ·

JV-rtft\Uii

Ol.

.

JV-.re.

·ll:;t.~·

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"

·ll:;t.~·

•

;<.~-"!1"(77-1'/<-).

•

;V-.r~1*::1

·ll:;t.~·

Jv-

/<

·ll:;t.~-

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p-JVt"~.

£

•

("UT"~I':it~)

'l

V' .::t. •

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.

•

9

Amt.

ill.._

• I

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• I

• 4

• I

II

12

13

14 15 16

11

18 19 20

21 22 23 24 25 26 21 28 29 30

31 32 33 34 35 36 31 38 39 40

3100156 3100152 3100151 3100158

110005 300500

3I00!59

160001

3100160

330002

3100!6I 3100153 3100155

110019 300000

3100151

340001

100002 3100150 3100141

160003 0065389 3100149 3100140

005071 3100355 3100141

004440 3100142

000631

Bushing Looper

Slider

Slider Holder·

Screw(M3. Spacer(Fiber) ·

Slider Presser

Screw(M4-0.7X4)

Thrust

Seal Plug(Kurk) •

Looper

Guide

Looper

Screw(MS-0.

Spacer

Bar

Guide

5-0.

6X!2)

Washer

•

Guide

8 X

35)

.

Bar

Shaft Bushing·

Bar

Washer

Looper

Rocker

Roll Pin

Nut·

• • • • • • • • • • • •

Looper

Screw(MS-0.

Roller Bearing

Looper Looper

Screw(ll/64-32Xl4) Oil Splasher

Guide

Fork

Screw(ll/64-40 X

Looper

Seal

Plug·

Adjusting

Rocker

Connecting

Rocker

Regulating Eccentric

8 X

5)

Rocker

Connecting

Connecting Rod·

Driving

8.

Lever

•

Shaft

•

.

3)

. .

Pin·

Rod,

Rod

• ::tvV.:z.A·...-.!-"!}- •

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41 42 43 44 45 46

3100143

.

120011 3100146 3100145 3100144

000740

Looper

Rocker

Screw(M6-lxl8) •

Thrust Thrust Looper

Seal

Plug·

Arm

Plate · Roller Bearing· Shaft

·

•

Jv-/<~

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FEED

DRIVING

Ref. Parts

__i!g_

.J!JL

I

3100211

2

160001

3

0032199

4

160002

5

3100216

6

3100192

1

3100190

8

3100189

9

006212

10

3100191

CONTROL

MECHANISM

Descrintion £ £

Feed

Lift

Lever·

Screw(M6-IX6) • • Jl:..t'-' • · · · ·

Connecting Screw(M4-0. 7 X

Feed

Retaining Ring • • • • • ·

Roller Bearing · · · · · · · .::=.- Differential

Screw(M5-0.

Differential

Rod

Pin •. t1

2)

Lift

Connecting

· : •

Feed

Eccentric·

8X6) • • • • • • •

Fe.ed

Connecting

Rod

·llS9J:Tifillll!lii·

ll:*

· · 1!9

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·

i%"'*9

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Rod

WH~!J

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11

12 13 14 15 16 11 18 19 20

21 22 23 24 25 26 21 28 29

30 31

32 33 34 35 36 31

38 39

40

41

42

43

44

45

46

41

48

3100193 3100194 3100195 3100196

300006 110009

3100197

120009 3100199 3100202

3100200

340003 3100103 3100104 0093303 3100201 3100211 3100203 3100208

001101 3100205

3100204 3100201

150001 3100206

130002 3100235 3100210 3100209

130004

000505 0020350

000669

000600

005049

190004

100005

000010

Connecting

Lever Link(Long) • Lever Link(Short) ·

Lever

Washer

Screw(M4-0.

Differential

Screw(M4-0.1XI2) • •

Control

Connecting

Control

• • • • · · • · • •

Control

O-ririg(PI6) • • • • • Oil Seal • • • • • ·

Control

Control Roll

O-ring(PI2) • • 0 9 Adjusting

Adjusting Stop Pin

Screw(M4-0.7X4) • • Adjusting Screw Differential Differential Differential Screw(M4-0.1XIl) • •

Spacer · · · · · · Confrol Lever Stop

Washer

Spring

Screw Screw(M6-I

Nut·

Conical Spring

Rod

Link

Pin • ·

• · · · • •

1 X

Feed

Bracket·

Rod

Bracket

8)

•

Shaft Lever •

· · ·

Guide

Spring

·

•

ilfjl)S

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•

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Shaft Bushing·

·

il'iltfflv-'<-ifii!J:t"v~

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· :t-1

•

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Shaft ·

Link

Nut·

• •

Screw· • il'ltffl.t'-' • •

Knob

• • •

(M3-0.

5 X

4)

• • .tl:.t '-' • · • · • 1

Feed

Control Lever,

Feed

Control

Feed

Graduations·

· · · · · ·

Washer

8 X

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of

Collar

Description

Needle Guard(Front) Screw(MS-0.

8 X Needle Guard(Front) Screw(M3-0.

Needle

5 X

Guard(Front)

5)

10)

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Screw(M3-0.

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Feed Regulating Stop • lliYii.IUfi;<.lScrew(M3.

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Conical Spring Presser

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Feed

7 x

6)

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DRIVING

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MECHANISM

Description

Upper

Screw(M4-0.1XI2) •

Lower

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Lower

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Upper

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Upper

Link

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Knife

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Bushing

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No.te: Size of Collar · · · · ·

O)-;J-i'J11±1'JJ£ x jj-1£

Screw(M4-0.1X8)

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Upper

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Upper

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