Yamato SM520, SM820, SM530, SM830 Instruction Manual

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Vertical Pressure Steam Sterilizer

 Thank you for purchasing SM series vertical pressure steam steriizer of Yamato

Scientific.

 To use this unit properly, read this "Instruction Manual" thoroughly before using

this unit. Keep this instruction manual around this unit for referring at anytime.

WARNING!:

Carefully read and thoroughly understand the important warning items described in this manual before using this unit.

SM520/820 SM530/830

First Edition

Yamato Scientific America Inc.

Contents

1. Safety Precautions ................................................................. 1

Explanation .......................................................................... 1

Table of Illustrated Symbols ............................................................ 2

Warning・Caution .................................................................... 3

2. Before Using ...................................................................... 6

Installation precautions ................................................................ 6

Preparation before operation .......................................................... 10

3. Description and Function of Each Part .............................................. 16

Main unit (front·top·back) ............................................................. 16

Main unit (internal structure) ........................................................... 17

Operation panel ..................................................................... 18

4. Operation Method ................................................................. 19

Choose operation mode .............................................................. 19

Function list ......................................................................... 20

Help function ........................................................................ 22

User Set Function ................................................................... 23

Operation course (liquefy & retain temp.) ................................................ 25

Operation course (sterilize & retain temp.) ............................................... 34

Operation course (instrument sterilize) .................................................. 43

Operation course (fluid sterilize) ....................................................... 49

Operation course (instrument dry) ...................................................... 55

Operation course (sterilize & dry) ...................................................... 61

Shortcut function (preheating) ......................................................... 69

Shortcut function (memory) ........................................................... 72

Shortcut function (schedule) ........................................................... 76

Shortcut function (initial setting value) .................................................. 81

Shortcut function (optional connector) .................................................. 82

External Output Terminal (optional) ..................................................... 83

5. Handling Precautions ............................................................. 85

6. Maintenance Method .............................................................. 88

Daily Inspection and Maintenance ...................................................... 88

7. Long storage and disposal ......................................................... 89

When not using this unit for long term / When disposing ................................... 89

Notes about disposal ................................................................. 89

8. In the Event of Failure ............................................................. 90

Safety Device and Error Code ......................................................... 90

Trouble Shooting .................................................................... 92

9. After-sales Service and Warranty ................................................... 93

When need repair ................................................................... 93

10. Specification .................................................................... 94

11. Wiring Diagram .................................................................. 96

12. Piping Diagram .................................................................. 98

13. Replacement Parts Table ......................................................... 99

14. List of Dangerous Substances .................................................... 101

15. Installation Standard Manual ..................................................... 102

16. Maintenance and Replacement ................................................... 103

Pressure gauge and safety valve ..................................................... 103

17. Regular Spot Check ............................................................. 104

Regular self-checking of small pressure container ....................................... 104

1. Safety Precautions

MEANING OF ILLUSTRATED SYMBOLS

Various symbols are used in this safety manual in order to use the unit without danger of injury and damage of the unit. A list of problems caused by ignoring the warnings and improper handling is divided as shown below.Be sure that you understand the warnings and cautions in this manual before operating the unit.

WARNING!

If the warning is ignored, there is the danger of a problem that may cause a serious accident or even fatality.

CAUTION!

If the caution is ignored, there is the danger of a problem that may cause injury/damage to property or the unit itself.

Meaning of Symbols

This symbol indicates items that urge the warning (including the caution). A detailed warning message is shown adjacent to the sy mbol.

This symbol indicates items that are strictly prohibited. A detailed message is shown adjacent to the sy mbol with specific actions not to perform.

This symbol indicates items that should be always performed. A detailed message with instructions is shown adjacent to the symbol.

Illustrated Symbols

Explanation

Warning

Warning,

high voltage

Warning,

high temperature

Warning,

drive train

Warning,

explosive

Caution,

generally

Caution,

electrical shock

Caution,

scald

Caution,

no load heating

Caution,

not to drench

Caution,

water only

Caution,

deadly poison

Prohibit,

generally

Prohibit,

inflammable

Prohibit,

to disassemble

Prohibit,

to touch

Compulsion,

generally

Compulsion,

connect to the

grounding

terminal

Compulsion,

install on a flat

surface

Compulsion,

disconnect the

power plug

Compulsion,

periodical

inspection

Caution

1. Safety Precautions

Table of Illustrated Symbols

Prohibit

Compulsion

1. Safety Precautions

Warning

Do not use this unit in an area where there is flammable or explosive gas

Never use this unit in an area where there is flammable or explosive gas. This unit is not explosion-proof. An arc may be generated when the power switch is turned on or off, and fire/explosion may result. (Refer to page 104—14. List of Dangerous Substances)

Always ground this unit

Always ground this unit on the power equipment side in order to avoid electrical shock due to a power surge.

If a problem omlurs

If smoke or strange odor should come out of this unit for some reason, turn off the circuit breaker right away, and then disconnect the power plug or power terminal. Immediately contact a service technician for inspection. If this procedure is not followed, fire or electrical shock may result. Never perform repair work yourself, since it is dangerous and not recommended.

Do not use the power cord if it is bundled or tangled

Do not use the power cord if it is bundled or tangled. If it is used in this manner, it can overheat and fire may be caused.

Do not process, bend, wring, or stretch the power cord forcibly

Do not process, bend, wring, or stretch the power cord forcibly. Fire or electrical shock may result.

Substances that can not be used

Never use explosive substances, flammable substances and substances that include explosive or flammable ingredients in this unit. Explosion or fire may omlur. (Refer to page 104—14. List of Dangerous Substances)

Do not disassemble or modify this unit

Do not disassemble or modify this unit. Fire or electrical shock or failure may be caused.

Do not get close to the vapor outlet / Do not block the outlet

The vapor outlet is provided on the left face of equipment. Do not put your hands or face close to the outlet. Do not block the outlet. A burn injury or equipment failure may result in.

Warning・Caution

1. Safety Precautions

Caution

When opening the cover...

Make sure that the pressure of equipment has decreased to 0(zero) MPa before opening the cover. Generally the cover does not open due to the safety lock mechanism under the high pressure condition. The high-temperature and pressure vapor blows out if the cover is forced open under high pressure, which may cause a burn injury. A large amount of vapor blows out from inside of the chamber when opening the cover just after the sterilizing operation has completed (when the temperature inside the chamber is high). Do not put your hands and face close to the cover.

When draining water...

Make sure that the pressure of equipment has decreased to 0(zero) MPa before draining the sterilizing water. The hot water blows out if the valve is opened under high pressure. The sterilizing water remains very hot just after the sterilizing operation has completed even the pressure reading is 0(zero) MPa. Drain the water after it is sufficiently cooled down.

Do not touch the drain bottle during operation

A drain bottle, which contains hot water during and just after operation, is placed inside the door in the front face of equipment. To avoid a burn injury, remove the bottle after the water is sufficiently cooled down. Do not open the door during the operation of equipment.

Make sure to drain the water when the water level comes to the seal position

The hot water or vapor may blow out from the drain bottle if the equipment is operated with too much drain water (water level above the seal position). (Refer to 15 of “Preparation before operation” in Page 13 for details.)

Securely fix the silicon plug of the drain bottle

Securely fix the silicon plug when installing the drain bottle. The hot water or vapor may blow out from the drain bottle if the equipment is operated with the plug loosen. (Refer to 5 of “Preparation before operation” in Page Error! Bookmark not defined. for details.)

Do not touch the hot section

Some sections on the equipment such as the circumference of cover or drain bottle are very hot during or just after the operation of equipment. Do not touch these sections to avoid burn injury.

Warning・Caution

1. Safety Precautions

Caution

When taking the sterile samples from the chamber...

Sufficiently remove the vapor inside the chamber before taking the sterile samples from the chamber. Wear heat-resistant leather gloves to take them from the chamber to protect your hands from high-temperature samples.

Do not touch the heat releasing outlet

Do not directly touch the heat releasing outlet located around the outer covering. The vapor may blow out from the safety valve by an amlident during sterilizing operation. Do not block the outlet.

During a thunder storm

During a thunderstorm, turn off the power key immediately, then turn off the circuit breaker and the main power. If this procedure is not followed, fire or electrical shock may be caused.

When power failure occurs...

The lock lever on the cover goes into locked state for safety reasons when the power is turned off due to a power failure. The state is automatically cancelled when the power is turned on and the pressure inside the equipment decreases.

Do not operate the equipment without supplying sufficient amount of water

Do not operate the equipment without supplying sufficient amount of water. The heater is exposed to the open-air if the amount of water supplied is insufficient, which causes a deterioration or breakage of equipment. Make sure before operation that the appropriate amount of water is supplied inside the chamber. (Refer to 8 of “Preparation before operation” in Page 11 for details.)

Do not open the panel on the outer covering

Touching the interior portion of equipment may cause an electric shock, burn injury, fire disaster or equipment failure.

Do not touch the power plug with a wet hand

An electric shock may result in.

Do not place your hand over the top board

The hand may be stuck in the cover and injured.

Put samples after preheating

Do not open the cover during preheating due to steam pressure in cylinder. Before putting samples, press preheating kry, switch the heater to OFF state, waiting for 20 senconds, open the cover after the cylinder pressure getting down.

Warning・Caution

1. Choose a proper place for installation

 Do not install this unit in a place where:

 Rough or dirty surface.  Flammable gas or corrosive gas is generated.  Ambient temperature 35C and above or 5C and below.  Atmosperic pressure without 70KPa～106KPa.  Altitude is higher than 3km.  Humidity is over 80%..  There is direct sunlight.  There is a constant vibration.

 The power source is instable. (voltage fluctuation exceeds nominal voltage at ±10﹪)

 Pollution degree is over class 2.

 Install this unit on a stable place with the space as shown below.

30cm or more

15cm

15cm or more

15cm

Back side

Front side

Use the equipment on the horizontal and firm place to keep the water inside the chamber horizontal. If the equipment tilts and the heater appears from the water surface, the temperature on the area above the water rises and a heater failure or operation stop due to water level detector function may omlur.

The weight of main unit is approximately 110kg～140kg. Carry and install the equipment carefully by four or more persons.

2. Before Using

Installation precautions

2. Installation on horizontal surface

It may cause injure to a person if this unit falls down or moves by the earthquake and the impact. etc..To prevent, take measures that the unit cannot fall down, and not install at busy place.

The equipment releases large amount of vapor when the cover is opened just after the operation is completed. Amlordingly, do not install the equipment on the site over which electrical equipment especially an alarm device is provided over it.

Do not block the heat releasing outlets on the side face and back face of equipment during operation. The temperature inside the equipment rises, which may cause the deterioration or failure of equipment, amlident, or fire disaster.

Never use this unit in an area where there is flammable or explosive gas. This unit is not explosion-proof. An arc may be generated when the power switch is turned ON or OFF, and fire/explosion may result. To know about flammable or explosive gas, refer to page 104—14. List of Dangerous Substances.

爆発性ガス

可燃性ガス

3. Before/after installing

4. Do not install the equipment near alarm device

2. Before Using

Installation precautions

5. Ventilate the equipment sufficiently

6. Do not use this unit in an area where there is flammable or explosive gas

Choose a correct power distribution board or socket that meets the unit’s rated electric capacity Operating voltage range for respective equipment models are as follows: SM520 and SM820: AC100-120V SM530 and SM830: AC200-240V

Electric capacity:

SM520: AC100V-120V 20.5A-24.5A SM820: AC100V-120V 20.5A-24.5A

SM530: AC200V-240V 10.5A-12.5A SM830: AC200V-240V 10.5A-12.5A

＊ There could be the case that the unit does not run even after turning ON the power. Inspect

whether the voltage of the main power is lowered than the specified value, or whether other device(s) uses the same power line of this unit. If the phenomena might be found, change the power line of this unit to the other power line.

＊ Connection with a branching receptacle or extended cable lowers electrical power voltage,

which may cause the degradation of temperature adjusting capability.

 Do not entangle the power cord. This will cause overheating and possibly a fire.  Do not bend or twist the power cord, or apply excessive tension to it. This may cause a fire

and electrical shock.

 Do not lay the power cord under a desk or chair, and do not allow it to be pinched in order

to prevent it from being damaged and to avoid a fire or electrical shock.

 Keep the power cord away from any heating equipment such as a room heater. The cord's

insulation may melt and cause a fire or electrical shock.

 If the power cord becomes damaged (wiring exposed, breakage, etc.), immediately turn off

the power at the rear of this unit and shut off the main supply power. Then contact your nearest dealer for replacement of the power cord. Leaving it may cause a fire or electrical shock.

 Connect the power plug to the receptacle which is supplied appropriate power and voltage.

7. Choose a correct power distribution board or socket

8. Handling of power code

2. Before Using

Installation precautions

 The D class earth connecting works is required if no ground terminal is provided. In this

case, consult with the selling office where you purchased or our sales office.

 Securely connect the power plug to the switchboard or outlet.

SM530/830

An earth connecting outlet is recommended to be used.

SM520/820

These models do not include the power plug. Correctly connect the ground to fit with the power supply facility to be connected.

Do not connect the earth wire to gas or water pipes. If not, fire disaster may be caused.

When connecting the power cord, do check the breaker on the electric power equipment be "OFF".

Note: SM520 and SM820 do not equip with the power plug. Select and connect the appropriate plug or terminal corresponding to the power capacity that is adjusted to the status of the power supply equipment side.

Core Wire Color

Interior Wiring

Brown

Positive voltage

Blue

Negative voltage

Yellow green

Ground Wire Side

Power plug

Earth connecting outlet

緑（アース端子へ）

M5用丸端子

黒（定格電源端子へ）

白（定格電源端子へ）

Rounded terminal

for M4

Green (to ground)

Black (to power supply)

White (to power supply)

9. Always ground this unit

2. Before Using

Installation precautions

10. Connect the power cord paying attention to the color of each core wire

2. Before Using

(1)

Determine the installation site

If there is a bump on the floor, the casters may receive excessive load and get damaged. In this case, lift and move carefully by four or more persons. Install the equipment referring to 1 to 5 of "Installation precautions" in Page Error! Bookmark not defined. and 7.

(2)

After the unit is placed in the desired position, lock the stopper button of the casters

Only the two casters on the front side of the

unit are equipped with a stopper.

Release

(3)

Connecting the power

・ Connect the power referring to 7 to 10 of " Installation precautions " in Page 8 and 9.

(4)

Open the cover

 Turn on the electric leakage

breaker at the right side of equipment and turn on the power to open the cover. The safety lock is released and the cover can be opened.

・ Slide the lock lever on the

cover to the right and grasp the handle of cover to open it.

Turn the lock lever to the left to close the cover.

Turn the lock lever to the right to open the cover.

电源接通前不能开锁

(5)

Pour water into the cooling water box

・ Pour 2000ml water into the

cooling water box, 1-2mm higher than the red indicator line.

・ After pouring water, please

plug tightly the silicone stopper.

Keep locked before power on

Silicone stopper (filler)

Water level indicator

Water box

Cylinder drain valve

Preparation before operation

2. Before Using

(6)

Set the attached heater baffle onto the bottom surface inside the chamber

・ The heater baffle stabilizes the sterile

samples inside the chamber as well as protects the heater and sensor. Make sure to set it.

(7)

Close the drain valve

 Close the drain valve at the bottom on the

left side face of main unit. Water leak omlurs if not fully closed, which may cause the burn injury or no-load (water) operation.

 Connect an appropriate hose (inner

diameter: 12mm) to the rear water outlet and lead it to the draining site.

(8)

Pour water into the chamber

 Before setting the sterile samples, pour

water into the chamber to the water level gauge (notch) position.

 Insufficient water may cause the no-load

(water) operation. Check the water level every time before operation. Refill it before the level becomes too low. Water is required to be poured at dissolution operation, as well as sterilizing operation.

 When the water level lowers, the

equipment detects an abnormality (“Er20”) and cuts off the heater. Depending on the conditions of equipment, however, the detection requires too much time, which may cause the heater deterioration. Refill water before the water level becomes too low.

Water QTY for models

6500～6600 ml

(9)

Replace the water in cylinder ・ Fill distilled or purified water to conduct sterilization! Do not use tap water or well water

directly!

・ Confirm the water quality in cylinder before putting samples. If discolored or turbid,

please clean the cylinder, and replace with new distilled or purified water!

Set the heater baffle horizontally.

Open

Water

outllet

Min.

Max.

Water level gauge

Preparation before operation

2. Before Using

(10)

Set the sterile samples

 Set the samples to the chamber, putting them into the attached sample basket.  Put the sample or sterilization bag into the chamber so they should not block or cover the

sensor inside the chamber, exhaust outlet and end connection to pressure gauge. If they are blocked or covered, the vapor cannot be discharged and the equipment cannot be operated correctly. Do not spill the samples when taking them out from/putting them into the chamber. The failure in piping system, bad smell or dirt may result in.

 In case liquid such as medicinal solution or medium is sterilized, the amount of liquid

should be 60% or less of the capacity of container. They may be boiled over if too much quantity is supplied.

 Widely open the opening of sterilization bag when used. If it is closed, the samples are

insufficiently sterilized.

(11)

Close the door before operation

 Make sure to close the door of equipment before operation. If the door is not fully closed,

the cooling water box may be touched and may cause a burn injury. Do not open the door during operation.

(12)

Close the cover

 Make sure that no foreign objects exist

on the packing of the cover and its contact area before closing the cover. If any foreign object exists, the vapor may leak from the inside.

Turn the lock lever to the left to close the cover.

Turn the lock lever to the right to open the cover.

电源接通前不能开锁

 Fully close the cover and slide the lock lever on the cover to the left side. If it is closed

inappropriately, the vapor blows out from the inside, which may cause a burn injury.

 Do not press the hook and operate the lock lever for purposes other than maintenance of

equipment.

(13)

Attach the droplet tray

 Attach the droplet tray to the equipment

to prevent the water drops that are made from vapor that generate during air purge from dropping down from the packing onto the samples or onto the top board. Pour off the droplets inside the tray periodically.

Droplet tray

Keep locked before power on

Preparation before operation

2. Before Using

(14)

Precautions for drainage

 Before draining the water, make sure that the pressure, equipment temperature and water

temperature inside the chamber have decreased sufficiently.

(15)

Precautions for continuous operation

 When operating the equipment continuously after sterilization is completed, leave the

equipment for about 15 minutes with the cover opened to sufficiently lower the temperature inside the chamber and then close the cover. If the temperature is high, the cover may not close due to high internal pressure of chamber caused by residual steam.

 Before operating the equipment, check the water level of cooling water box is lower than

water level lower limit at 1-2mm.

In case the water level of water box is above the drain level seal, drain the water until the water level comes to the water level gauge scale.

The hot water or vapor may blow out from the cooling water box if the equipment is operated with too much drain water (above the seal position).

Preparation before operation

Reference data

Sterilizing operation using disposal bag for biochemically dangerous object

① Open the opening of sterilization bag so the vapor can be easily entered into

it. Secure the bag with a wire rack so it should not fall down during operation.

② The height of bag should be about two-thirds of chamber. If it is too high, the

vapor cannot be easily entered into it, or it blocks the vapor outlet at the upper part of chamber, which may cause insufficient sterilization.

③ The preset temperature should be lower than the upper temperature limit of

bag.

④ The preset time varies depending on the quality and quantity of sterile samples. Refer to the

following data for the preset time.

During liquid sterilization

① If the sterilization temperature exceeds the boiling temperature of the liquid, (under atmosphere

pressure) the boiling point of the liquid should not be lower than water boiling point minus 5℃ (under atmosphere pressure, if the water boiling point is 100℃, the boiling point of the liquid

should not be lower than 95℃). During sterilization, the liquid should be encapsulated by vessel, and its volume should not exceed 80% of the vessel (to prevent gas expansion due to boiling which may result in explosion).

 Reference example of SM520 model at room temperature of 25℃

Sterile sample

Sterilization temperature

Sterilization time

Note

Gauze

121℃

30 min.

Dry gauze 2.8*3m*5

Petri dish

121℃

40 min.

30 Petri dish with a cover

 The data above, however, is used as reference. The actual sterile condition varies depending on the

characteristics and quantity of samples or type of vessels to be used. Confirm the sterile condition by using the biological indicator or chemical indicator.

日付

滅菌条件が完全なときには　　　の中に ”滅菌済”が黒褐色で表示されます。

ＨＰ滅菌カード（オートクレーブ用）

SS 121-20

滅菌済

If poor sterilization, shallow dark brown灭菌済 is ahown in 000000

日付

滅菌条件が完全なときには　　　の中に ”滅菌済”が黒褐色で表示されます。

ＨＰ滅菌カード（オートクレーブ用）

SS 121-20

滅菌済

If normal sterilization, clear dark brown灭菌済 is ahown in 000000

Sterilization

bag

2. Before Using

Preparation before operation

The use of the sterilization test card (amlessories)

・ When use the sterilization test card, please insert card in the center of the sample. ・ Opeating temp.: 121 ℃ (attached sterilization test card is 121 ℃) ・ After the operation, please confirm the sterilization state at the sterilization test card 0000

Time lag

b c

℃

Time① ② ③ ④

a= Preset sterilization time b= Time lag c= sterilization time defined by the Japanese Pharmacopoeia

Temperature inside the chamber

Saturated

vapor

temperature

Water temperature

・ Preset sterilization temperature:121℃

・ Room temperature: 25℃ (using conical flask)

When sterilizing liquid samples, a time lag (b) is made between the temperature inside the chamber and actual temperature of liquid by the time when the liquid temperature reaches the preset sterilization temperature. For this reason, a longer time than defined by the Japanese Pharmacopoeia (c) is required to completely sterilize the samples. Consequently, the actual preset sterilization time (a) should be set to be extended The right table shows the time lag between the temperature inside the chamber and actual temperature of liquid (water). The table below shows the temperature rise and cooling time with no load (liquid).

Time lag

Load

SM520/820

500ml

12min.

1000ml

15min.

2000ml

16min.

3000ml

20min.

4000ml

25min.

5000ml

30min.

2. Before Using

Preparation before operation

Packing

Handle

Cover

Cover lock hook

ELB

Pressure

gauge

Rating notice sticker

Cover lock lever

Heat outlet

Droplet tray

Door

Water level

observation window

for colling water box

Intake of condensation fan

Top board

Intake of forced cooling fan

Cooling

water box

Power cord

Drain valve

External output

terminal

(optional)

Caster Operation panel

of touch screen

Water/gas outlet

Heat releasing outlet

Front · top

3. Description and Function of Each Part

Main unit (front·top·back)

Back

3. Description and Function of Each Part

Electric distribution box

Cylinder

Exhaust solenoid valve

(V1)

(full open)

Exhaust solenoid valve

(V2)

(slow down air exhaust)

Forced cooling

Idling protector

Pressure-head switch

Drain solenoid

Water/gas

Rear

Safety lock

Cylinder temp.

sensor

Auxiliary exhaust valve

Safety valve

Pipe joint of

Rear

Main unit (internal structure)

3. Description and Function of Each Part

No.

Name

Company LOGO

Product English name

Product model

Company English name

Software version No.

5 4 3 2 1

Operation panel

4. Operation Method

Mode

Name

Usage

Instrument

sterilize

Sterilize metal, glass, rubber and ceramic instruments

Fluid sterilize

Sterilize fluids such as water, culture media, test solutions, reagents, etc. (slow release valve prevents sudden boiling)

Sterilize &

Retain temp.

Sterilize and keep culture media heated

Liquefy & Retain

temp.

Liquefy and keep culture media heated

Instrument dry

Dry metal, glass, rubber and ceramic instruments

Sterilize & dry

Sterilize and dry metal, glass, rubber and ceramic instruments

Mode

Name

Course

Instrument

sterilize

Heat → sterilize → air purge

Fluid sterilize

Heat → sterilize → air purge

Sterilize &

Retain temp.

Heat → sterilize → air purge → retain temp.

Liquefy & Retain

temp.

Heat → liquefy → retain temp.

Instrument dry

Heat → air purge → cool

Sterilize & dry

Heat → sterilize → air purge→ drain→ dry→ cool

Choose operation mode

This product operation modes are as follows, please choose a proper mode.

№

Name

Description

Calendar setting

This function is included in the maintenance mode. It sets the dominical year, month, date and time.

Key lock function

This function is included in the maintenance mode. It disables all key operations, except the START/STOP key operation and cancellation of Key lock state. The “_Loc” is displayed if an unavailable key operation is done. (※)

Pattern lock function

This function is included in the maintenance mode. It disables the change related to operation course and memory. The “PLoc” is displayed if an unavailable key operation is done. (※)

Buzzer function

This function is included in the maintenance mode. It mutes the key operation sound except for the buzzer sounds at warning and operation end.

Error log display

This function is included in the maintenance mode. It displays up to 20 errors occurred in the past, including the error content and time of occurrence.

Setting of sample temperature sensor

This function is included in the maintenance mode. It enables the sample temperature function. If the setting is turned to ON when the optional sample sensor is not attached, the “Er.8”, which indicates disconnection of sample sensor, occurs.

Accumulated sterilization/dry/times/ time

This function is included in the user set function.

The equipment has the following functions:

4. Operation Method

Function list

4. Operation Method

№

Name

Description

Forced cooling function

This function turns on the cooling fan during exhaust process to

shorten the cooling time.

The cooling fan is turned on during switching to the exhaust

process in the instrument sterilize course. In other courses, it

starts to run at the saturated vapor temperature of -2℃ or less. It

stops when the equipment goes into the standby state after

operation is completed, or when the temperature inside the

chamber reaches 60℃.

The COOLING FAN key can be set anytime before and during

operation of equipment.

Pressing the COOLING FAN key lights the COOLING FAN lamp

and makes the function available.

Preheating function

This function keeps the temperature of feed water inside the chamber with the preset temperature. The range of preset temperature is from 45℃ to 80℃. The operation automatically ends after five hours. Pressing the PRE HEAT key lights the PRE HEAT lamp. The preset temperature is displayed with blinking. Set the desired value and then press the ENTER key. This enables the function.

Memory function

Each operation course has three memory banks, where registration and read of settings are possible. The following settings can be stored into the memory.

・Sterilize (liquefy) temp. ・Sterilize (liquefy) time

・ Retain temp. temp.

・ Retain temp. time ・Sterilize (dry) temp.

・Sterilize (dry) temp. time

・ON/OFF of forced cooling function

Schedule function

This function automatically starts the operation of equipment at the specified time with the selected course. ①The time can be set in increments of one minute within the

range from 00：00 to 23：59, the same day is default set; ②The time can be set in increments of one minute within the range from 00：00 to 23：59, year/month/date.

Sample temperature function (optional)

This function counts the sterilize/liquefy time by the temperature

measured by the sample temperature sensor (optional).

Pressing the SAMPLE key lights the SAMPLE lamp. The

temperature display screen indicates the temperature measured

with the sample temperature sensor.

Temperature output terminal (optional)

This function transmits and output the measured temperature of

controller at 4～20 mA.

Time up output terminal (optional)

This function outputs the relay (“a” contact) at operation end.

Contact spec: AC250V 1A (resistance load)

Alarm output terminal (optional)

This function outputs the relay (“a” contact) at warning of controller.

Contact spec: AC250V 1A (resistance load)

Function list

4. Operation Method

Help fucntion

When the equipmet is power on, at normal standby or operation state, this function is available!

1. Use help function

Press ？Help key to switch over the interface.

1.1Language selection Press key to return, exit from help interface, and

switch over to standby or operation interface.

1.2 Language selection Press 中文 key to select Chinese and switch over the

interface.

1.3 HELP interface

Press key to return, exit from help interface, and

switch over to standby or operation interface.

2. Preparation before operation Press preparation before operation item, the background

color becomes yellow, switch over the interface, and enter into detailed introduction! (explanation interface of operation course, user set interface, trouble shooting interface, regular spot check interface)

Help function

User set function

When the equipmet is power on, at normal standby or operation state, this function is available!

1. Standby interface after the last operation ends

Press ＊ Set key, switch over to user set mode

interface 1.

2.1 User set mode interface 1

Press to return to initial standby interface, switch over to standby or operation interface. Press▲▼ for page turning. Page content: Language (Chin, Eng and Jpn) Calendar (calendar change) Time (time change) Key lock (lock the operation keys on operation

interface except Set Help)

Mode edit lock (mode edit lock of memory

interface)

2.2 User set mode interface 2

Page content: CO2 consumption conversion factor

Buzzer set (ON/OFF)

Time set (time change)

Sample temp. sensor (ON/OFF)

Low analog scale setting 4mA temp. set High analog scale setting 20mA temp. set

2.3 User set mode interface 3

Page content: Remote comm. ID

Remote comm. protocol

Remote comm. speed

Reply delay time Parity

2.4 User set mode interface 4

Page content: Data length

Stop bit length

Preheat temp. Forced cooling End temp.

4. Operation Method

User Set Function

2.5 User set mode interface 5

Page content: Format memory program

Cumulative data reset

2.6 User set mode interface 6

Page content: Cumulative sterilization operation times Cumulative dry operation times Cumulative operation time Cumulative power consumption Cumulative CO2 displacment

2.7 User set mode interface 7

Page content: Failure alarm (code, time, etc.) detailed list

4. Operation Method

User Set Function

4. Operation Method

1. Turn on the earth leakage breaker (switch ON).

Turn on the earth leakage breaker, touch screen displays the left interface for 3 secs, and then switch over to the next interface.

2. The touch screen displays the operation mode and program executed last time.

Sterilize & dry program: sterilize temp.121℃, sterilize time 10min. Dry temp.150℃, dry time 1h30min.

Current temp. in chamber 58.5℃， Normal pressure (green character and icon) Normal bottle (green character and icon) Normal cover locking (green character and icon)

2.1 The touch screen displays the operation mode and program executed last time.

Press Operation mode area, the background color becomes yellow, switch over the interface

3. Mode selection interface

Sterilize & dry prog background color is blue that means it is the operation mode executed last time.

3.1 Mode selection interface

Press Liquefy & retain prog, the background color becomes yellow, switch over the interface

Operation course (liquefy & retain temp.)

Follow the procedures below for the setting of liquefy & retain temp.:

4. Operation Method

3.2 Select operation mode

Press Liquefy & retain prog one time, the background color becomes blue, press green √to confirm, switch over the interface to enter into liquefy & retain temp. interface.

4. Liquefy & retain temp. program interface The liquefy & retain temp.program executed last time:

liquefy 100℃, 10min; retain temp. 60℃, 20min.

4.1 Liquefy & retain temp. program interface Press Liquefy area one time, the background color becomes yellow, switch over the interface.

5. Modify the liquefy setting

① No need to modify, press × key to return to liquefy & retain temp. interface

5.1.1 Modify the liquefy setting

①Press temp. display area to modify the liquefy temp., the background color becomes yellow

Operation course (liquefy & retain temp.)

4. Operation Method

5.1.2 Modify the set liquefy temp.

The background color of temp. display area becomes blue, the numeric keypad is shown at right side, and the history set temp. value is shown at the top of keypad. If no need to modify, press × key at right keypad to close the keypad.

5.1.3 Modify the set liquefy temp. value

①If type into wrong number, press CLR key to clear it

5.1.4 Numeric keypad input

Directly type into required numbers, it will display the max. available set value if exceed the range!

5.1.5 Modify the liquefy temp. value

①If no need to modify, press × key at right keypad to close the keypad. ②Type into required numbers at keypad, press green √to confirm.

5.1.6 Modify the liquefy temp. value

①After setting temp. value, the keypad will auto hide.

②If no need to modify liquefy time, press × key to return

to liquefy & retain temp. interface

5.2.1 Modify the liquefy set interface

①Press time display area to modify the liquefy time, the background color becomes yellow

Operation course (liquefy & retain temp.)

4. Operation Method

5.2.2 Modify the liquefy time

The background color of time display area becomes blue, the numeric keypad is shown at right side, and the history set time value is shown at the top of keypad.

5.2.3 Numeric keypad input

Directly type into required numbers, it will display the max. available set value if exceed the range!

5.2.4. Modify the liquefy time value

If no need to modify, press × key at right keypad to close the keypad.

5.2.5. Modify the liquefy time value

Type into required numbers at keypad, press green √to confirm.

5.2.6 Modify the liquefy time value

①After setting time value, the keypad will auto hide.

5.3. Modify the liquefy time value

①If cancel modification, press × key to return to liquefy & retain temp. interface ②Press green √to confirm modification and return to liquefy & retain temp. interface

Operation course (liquefy & retain temp.)

4. Operation Method

6. Liquefy & retain temp. program interface ①Liquefy temp. and time parameters have been set!

Liquefy 80℃, 1h

6.1 Liquefy & retain temp. program interface Press Retain temp. area one time, the background color becomes yellow, switch over the interface.

7. Modify the retain temp. setting

① No need to modify, press × key to return to liquefy & retain temp. interface

7.1.1 Modify the retain temp. setting

①Press temp. display area to modify the retain temp. setting, the background color becomes yellow

7.1.2 Modify the set retain temp. value The background color of temp. display area becomes blue, the numeric keypad is shown at right side, and the history set temp. value is shown at the top of keypad. If no need to modify, press × key at right keypad to close the keypad.

7.1.3 Modify the set retain temp. value

①If type into wrong number, press CLR key to clear it

Operation course (liquefy & retain temp.)

4. Operation Method

7.1.4. Liquefy & retain temp. program interface

Directly type into required numbers, it will display the max. available set value if exceed the range!

7.1.5 Modify the retain temp. value

①If no need to modify, press × key at right keypad to close the keypad. ②Type into required numbers at keypad, press green √to confirm.

7.1.6 Modify the retain temp. value

①After setting temp. value, the keypad will auto hide.

②If no need to modify retain temp. time, press × key to

return to liquefy & retain temp. interface

7.2.1 Modify the retain temp. set interface ①Press time display area to modify the retain temp. time, the background color becomes yellow

7.2.2 Modify the retain temp. time

The background color of time display area becomes blue, the numeric keypad is shown at right side, and the history set time value is shown at the top of keypad.

Operation course (liquefy & retain temp.)

4. Operation Method

7.2.3 Numeric keypad input

Directly type into required numbers, it will display the max. available set value if exceed the range!

7.2.4. Modify the retain temp. setting

①If no need to modify, press × key at right keypad to close the keypad.

7.2.5. Modify the retain temp. setting

Type into required numbers at keypad, press green √to confirm.

7.2.6 Modify the retain temp. setting ①After setting time value, the keypad will auto hide.

7.3. Modify the liquefy setting

①If cancel modification, press × key to return to liquefy & retain temp. interface ②Press green √to confirm modification and return to liquefy & retain temp. interface

8. Liquefy & retain temp. program interface The liquefy temp. and time, retain temp. temp. and time parameters have been finished setting.

Operation course (liquefy & retain temp.)

4. Operation Method

9. Liquefy & retain temp. program

Liquefy 80℃, 1h. Retain temp. 50℃, 1h30min Current temp. in chamber 56.2℃ Normal pressure (green character and icon)

Normal bottle (green character and icon) Normal cover locking (green character and icon)

Press the green START key one time to start operation! Temp. and time parameters cannot be changed in operation!

10. During operation of liquefy & retain temp. program

① Interface display setting: liquefy 80℃, 1h; retain temp. 50℃, 1h30min

② Current temp. in chamber 56.2℃ ③ Running time 0h0min ④ During heating, heating curve segment indicates

yellow

⑤ The green START key becomes red STOP key

10.1 Stop the operation of liquefy & retain temp. program

Press the red STOP key one time to stop.

10.2 Stop the operation of liquefy & retain temp. program

Prompt box displays whether stop: press √ to confirm stop, and press × to continue operation if misoperation.

10.3 Stop the operation of liquefy & retain temp. program Press √ to confirm to stop operation.

Operation course (liquefy & retain temp.)

4. Operation Method

10.4. Stop the operation of liquefy & retain temp. program

Prompt box of program operation stop Note: when the chamber temp. is higher than finish temp., √ is gray and invalid; till it drops to finish temp.,

√ turn to be green, press it to end.

10.5 Stop the operation of liquefy & retain temp. program Press √ to confirm end

10.6 Stop the operation of liquefy & retain temp. program

The operation of liquefy & retain temp. program stops, able to unlock (red UNLOCK key appears)

11. Unlock the operation ring

Press UNLOCK key to unlock the operation ring, the top cover is able to open.

12. Enter into standby state

Press UNLOCK key to confirm, the equipment enters into standby state, the interface displays the program and parameters operated last time.

Operation course (liquefy & retain temp.)

4. Operation Method

1. Turn on the earth leakage breaker (switch ON).

Turn on the earth leakage breaker, touch screen displays the left interface for 3 secs, and then switch over to the next interface.

2. The touch screen displays the operation mode and program executed last time.

Sterilize & retain temp. program: liquefy 100℃, 1h. Retain temp.50℃, 1h.

Current temp. in chamber 24.9℃， Normal pressure (green character and icon) Normal bottle (green character and icon) Normal cover locking (green character and icon)

2.1 The touch screen displays the operation mode and program executed last time.

Press Operation mode area, the background color becomes yellow, switch over the interface.

3. Mode selection interface

Liquefy & retain temp. prog background color is blue that means it is the operation mode executed last time. Press Sterilize & retain temp. prog one time, the background color becomes yellow, switch over the interface.

3.1 Mode selection interface

The background color of Sterilize & retain temp. prog becomes blue, it is the current operation mode.

Operation course (sterilize & retain temp.)

Follow the procedures below for the setting of sterilize & retain temp.:

4. Operation Method

3.2 Select operation mode

The background color of Sterilize & retain temp. prog becomes blue. Press green √to confirm, switch over the interface to enter into liquefy & retain temp. interface. Press ×, cancel setting, switch over the interface to return to liquefy & retain temp. interface.

4. Sterilize & retain temp. program interface The sterilize & retain temp.program executed last time:

Sterilize 135℃, 1h; retain temp. 50℃, 1h

4.1 Sterilize & retain temp. program interface

Press Sterilize area one time, the background color becomes yellow, switch over the interface.

5. Modify the sterilize setting

① No need to modify, press × key to return to liquefy & retain temp. interface

5.1.1 Modify the sterilize setting

①Press temp. display area to modify the liquefy temp., the background color becomes yellow

Operation course (sterilize & retain temp.)

4. Operation Method

5.1.2 Modify the set sterilize temp.

5.1.3 Modify the set sterilize temp. value

①If type into wrong number, press CLR key to clear it; ②Directly type into required numbers, it will display the max. available set value if exceed the range!

5.1.4 Modify the set sterilize temp. value

①If no need to modify, press × key at right keypad to close the keypad. ②Type into required numbers at keypad, press green √to confirm.

5.1.5 Modify the set sterilize temp. value

①After setting temp. value, the keypad will auto hide.

②If no need to modify liquefy time, press × key to return to liquefy & retain temp. interface

5.2.1 Modify the sterilize set interface

①Press time display area to modify the time, the background color becomes yellow

Operation course (sterilize & retain temp.)

4. Operation Method

5.2.2 Modify the sterilize time

The background color of time display area becomes blue, the numeric keypad is shown at right side, and the history set time value is shown at the top of keypad.

5.2.3 Numeric keypad input

Directly type into required numbers, it will display the max. available set value if exceed the range!

5.2.4. Modify the sterilize setting

If no need to modify, press × key at right keypad to close the keypad.

5.2.5. Modify the sterilize setting

①Type into required numbers at keypad, press green √to confirm. ②After setting time value, the keypad will auto hide.

5.3. Modify the sterilize setting

①If cancel modification, press × key to return to liquefy & retain temp. interface ②Press green √to confirm modification and return to liquefy & retain temp. interface

Operation course (sterilize & retain temp.)

4. Operation Method

6. Sterilize & retain temp. program interface

①Sterilize temp. and time parameters have been set!

Sterilize 121℃, 30min

6.1 Sterilize & retain temp. program interface

Press Retain temp. area one time, the background color becomes yellow, switch over the interface.

7. Sterilize & retain temp. setting

① No need to modify, press × key to return to sterilize & retain temp. interface.

7.1.1 Modify the retain temp. setting

①Press temp. display area to modify the retain temp. setting, the background color becomes yellow

7.1.2 Modify the set sterilize value

The background color of temp. display area becomes blue, the numeric keypad is shown at right side, and the history set temp. value is shown at the top of keypad.

7.1.3 Modify the retain temp. value

①If no need to modify, press × key at right keypad to close the keypad.;

②If type into wrong number, press CLR key to clear it.

Operation course (sterilize & retain temp.)

4. Operation Method

7.1.4. Liquefy & retain temp. program interface

Directly type into required numbers, it will display the max. available set value if exceed the range!

7.1.5 Modify the retain temp. value

①If no need to modify, press × key at right keypad to close the keypad. ②Type into required numbers at keypad, press green √to confirm.

7.1.6 Modify the retain temp. value

①After setting temp. value, the keypad will auto hide. ②If no need to modify retain temp. time, press × key to

return to liquefy & retain temp. interface

7.2.1 Modify the retain temp. set interface

①Press time display area to modify the retain temp. time, the background color becomes yellow

7.2.2 Modify the retain temp. time

The background color of time display area becomes blue, the numeric keypad is shown at right side, and the history set time value is shown at the top of keypad.

Operation course (sterilize & retain temp.)

4. Operation Method

7.2.3 Numeric keypad input

Directly type into required numbers, it will display the max. available set value if exceed the range! If cancel the modification, press × key at right keypad to close the keypad.

7.2.4. Modify the retain temp. setting

Type into required numbers at keypad, press green √to confirm.

7.2.5 Modify the retain temp. setting

①After setting time value, the keypad will auto hide.

7.3. Modify the retain temp. setting

①If cancel modification, press × key to return to liquefy & retain temp. interface ②Press green √to confirm modification and return to liquefy & retain temp. interface

8. Sterilize & retain temp. program interface

The sterilize temp. and time, retain temp. temp. and time parameters have been finished setting.

Operation course (sterilize & retain temp.)

4. Operation Method

9. Sterilize & retain temp. program

Sterilize 121℃, 30min; Retain temp. 60℃, 1h30min

Current temp. in chamber 30℃ Normal pressure (green character and icon) Normal bottle (green character and icon) Normal cover locking (green character and

icon)

Press the green START key one time to start operation! Temp. and time parameters cannot be changed in operation!

10. During operation of sterilize & retain temp.

program

Interface display setting: sterilize temp.121℃, sterilize time 30min; retain temp. 60℃, 1h30min. Current temp. in chamber 30℃. Running time 0h0min. During heating, heating curve segment

indicates yellow. The green START key becomes red STOP key.

10.1 Stop the operation of sterilize & retain

temp. program

Press the red STOP key one time to stop. Prompt box displays whether stop: press √ to confirm stop, and press × to continue operation if misoperation.

10.2 Stop the operation of sterilize & retain

temp. program

Press √ to confirm to stop operation.

10.3 Stop the operation of sterilize & retain

temp. program

Prompt box of program operation stop Press √ to confirm end

Operation course (sterilize & retain temp.)

10.4 Stop the operation of sterilize & retain temp.

program

The operation of liquefy & retain temp. program stops, able to unlock (red UNLOCK key appears)

10.5 End interface

Press UNLOCK key to unlock the operation ring, the top cover is able to open. The equipment enters into standby state, the interface displays the program and parameters operated last time.

11. Enter into standby state

Unlock the operation ring, the top cover is able to open

4. Operation Method

Operation course (sterilize & retain temp.)

4. Operation Method

1. Turn on the earth leakage breaker (switch ON).

Turn on the earth leakage breaker, touch screen displays the left interface for 3 secs, and then switch over to the next interface.

2. The touch screen displays the operation mode

and program executed last time.

Sterilize & retain temp. program: sterilize temp.121℃, sterilize time 30min. retain temp. 60℃, retain temp.

time 1h30min.

Current temp. in chamber 24.9℃， Normal pressure (green character and icon) Normal bottle (green character and icon) Normal cover locking (green character and icon)

2.1 The touch screen displays the operation mode

and program executed last time.

Press Operation mode area, the background color becomes yellow, switch over the interface

3. Mode selection interface

3.1 Mode selection interface

The background color of Sterilize & retain temp. prog becomes blue, it is the current operation mode.

Operation course (instrument sterilize)

Follow the procedures below for the setting of instrument sterilize:

4. Operation Method

3.2 Select operation mode

4. Sterilize & retain temp. program interface The sterilize & retain temp.program executed last time:

Sterilize 135℃, 1h; retain temp. 50℃, 1h

4.1 Sterilize & retain temp. program interface

Press Sterilize area one time, the background color becomes yellow, switch over the interface.

5. Modify the sterilize setting

① No need to modify, press × key to return to liquefy & retain temp. interface

5.1.1 Modify the sterilize setting

①Press temp. display area to modify the liquefy temp., the background color becomes yellow

Operation course (instrument sterilize)

4. Operation Method

5.1.2 Modify the set sterilize temp.

5.1.3 Modify the set sterilize temp. value

①If type into wrong number, press CLR key to clear it; ②Directly type into required numbers, it will display the max. available set value if exceed the range!

5.1.4 Modify the set sterilize temp. value

①If no need to modify, press × key at right keypad to close the keypad. ②Type into required numbers at keypad, press green √to confirm.

5.1.5 Modify the set sterilize temp. value

①After setting temp. value, the keypad will auto hide. ②If no need to modify liquefy time, press × key to return to liquefy & retain temp. interface

5.2.1 Modify the sterilize set interface

①Press time display area to modify the time, the background color becomes yellow

Operation course (instrument sterilize)

4. Operation Method

5.2.2 Modify the sterilize time

The background color of time display area becomes blue, the numeric keypad is shown at right side, and the history set time value is shown at the top of keypad.

5.2.3 Numeric keypad input

Directly type into required numbers, it will display the max. available set value if exceed the range!

5.2.4. Modify the sterilize time setting

If no need to modify, press × key at right keypad to close the keypad.

5.2.5. Modify the sterilize setting

①Type into required numbers at keypad, press green √to confirm. ②After setting time value, the keypad will auto hide.

5.3. Modify the sterilize setting

①If cancel modification, press × key to return to liquefy & retain temp. interface ②Press green √to confirm modification and return to liquefy & retain temp. interface

Operation course (instrument sterilize)

4. Operation Method

6. Sterilize & retain temp. program

Sterilize 121℃, 30min; Retain temp. 60℃, 1h30min

Current temp. in chamber 30℃ Normal pressure (green character and icon) Normal bottle (green character and icon) Normal cover locking (green character and

icon)

Press the green START key one time to start operation! Temp. and time parameters cannot be changed in operation!

7. During operation of sterilize & retain temp.

program

Interface display setting: sterilize temp.121℃, sterilize time 30min; retain temp. 60℃, 1h30min. Current temp. in chamber 30℃. Running time 0h0min. During heating, heating curve segment

indicates yellow. The green START key becomes red STOP key.

7.1 Stop the operation of sterilize & retain

temp. program

Press the red STOP key one time to stop. Prompt box displays whether stop: press √ to confirm stop, and press × to continue operation if misoperation.

7.2 Stop the operation of sterilize & retain

temp. program

Press √ to confirm to stop operation.

7.3 Stop the operation of instrument sterilize

Prompt box of program operation stop Press √ to confirm end

Operation course (instrument sterilize)

7.4 Stop the operation of sterilize & retain

temp. program

The operation of liquefy & retain temp. program stops, able to unlock (red UNLOCK key appears)

7.5 End interface

Press UNLOCK key to unlock the operation ring, the top cover is able to open. The equipment enters into standby state, the interface displays the program and parameters operated last time.

8. Enter into standby state

Unlock the operation ring, the top cover is able to open

4. Operation Method

Operation course (instrument sterilize)

1. Turn on the earth leakage breaker (switch ON).

Turn on the earth leakage breaker, touch screen displays the left interface for 3 secs, and then switch over to the next interface.

2. The touch screen displays the operation mode

and program executed last time.

Instrument sterilize program: sterilize temp.126℃, sterilize time 30min

Current temp. in chamber 26℃， Normal pressure (green character and icon) Normal bottle (green character and icon) Normal cover locking (green character and icon)

2.1 The touch screen displays the operation mode

and program executed last time.

Press Operation mode area, the background color becomes yellow, switch over the interface

3. Mode selection interface

Instrument sterilize prog background color is blue that means it is the operation mode executed last time.

3.1 Mode selection interface

Press Fluid sterilize prog one time, the background color becomes yellow, switch over the interface.

Follow the procedures below for the setting of fluid sterilize:

4. Operation Method

Operation course (fluid sterilize)

4. Operation Method

3.2 Select operation mode

The background color of Fluid sterilize prog becomes blue. Press green √to confirm, switch over the interface to enter into fluid sterilize interface. Press ×, cancel setting, switch over the interface to return to instrument sterilize interface.

4. Fluid sterilize program interface

The fluid sterilize program executed last time: Sterilize temp. 135℃, sterilize time 1h

4.1 Fluid sterilize program interface

Press Sterilize area one time, the background color becomes yellow, switch over the interface.

5. Modify the sterilize setting

① No need to modify, press × key to return to liquefy & retain temp. interface

Operation course (fluid sterilize)

4. Operation Method

5.1.1 Modify the sterilize setting

①Press temp. display area to modify the liquefy temp., the background color becomes yellow

5.1.2 Modify the set sterilize temp.

5.1.3 Modify the set sterilize temp. value

①If type into wrong number, press CLR key to clear it; ②Directly type into required numbers, it will display the max. available set value if exceed the range!

5.1.4 Modify the set sterilize temp. value

①If no need to modify, press × key at right keypad to close the keypad. ②Type into required numbers at keypad, press green √to confirm.

5.1.5 Modify the set sterilize temp. value

①After setting temp. value, the keypad will auto hide. ②If no need to modify liquefy time, press × key to return to fluid sterilize interface.

5.2.1 Modify the sterilize set interface

①Press time display area to modify the time, the background color becomes yellow

Operation course (fluid sterilize)

4. Operation Method

5.2.2 Modify the sterilize time

The background color of time display area becomes blue, the numeric keypad is shown at right side, and the history set time value is shown at the top of keypad.

5.2.3 Numeric keypad input

Directly type into required numbers, it will display the max. available set value if exceed the range!

5.2.4. Modify the sterilize time setting

If no need to modify, press × key at right keypad to close the keypad.

5.2.5. Modify the sterilize setting

①Type into required numbers at keypad, press green √to confirm. ②After setting time value, the keypad will auto hide.

5.3. Modify the sterilize setting

①If cancel modification, press × key to return to liquefy & retain temp. interface ②Press green √to confirm modification and return to liquefy & retain temp. interface

Operation course (fluid sterilize)

4. Operation Method

6. Fluid sterilize program

Sterilize temp.126℃, sterilize time 30min Current temp. in chamber 28℃。 Normal pressure (green character and icon)

Normal bottle (green character and icon) Normal cover locking (green character and icon)

Press the green START key one time to start operation! Temp. and time parameters cannot be changed in operation!

7. During operation of fluid sterilize program

Interface display setting: sterilize temp.126℃, sterilize time 30min. Current temp. in chamber 30℃. Running time 0h0min. During heating, heating curve segment indicates yellow. The green START key becomes red STOP key.

7.1 Stop the operation of fluid sterilize

program

Press the red STOP key one time to stop. Prompt box displays whether stop: press √ to confirm stop, and press × to continue operation if misoperation.

7.2 Stop the operation of fluid sterilize

program

Press √ to confirm to stop operation.

7.3 Stop the operation of instrument sterilize

Prompt box of program operation stop Press √ to confirm end

Operation course (fluid sterilize)

7.4 Stop the operation of sterilize & retain

temp. program

The operation of liquefy & retain temp. program stops, able to unlock (red UNLOCK key appears)

7.5 End interface

Press UNLOCK key to unlock the operation ring, the top cover is able to open. The equipment enters into standby state, the interface displays the program and parameters operated last time.

8. Enter into standby state

Unlock the operation ring, the top cover is able to open

4. Operation Method

Operation course (fluid sterilize)

4. Operation Method

1. Turn on the earth leakage breaker (switch ON).

Turn on the earth leakage breaker, touch screen displays the left interface for 3 secs, and then switch over to the next interface.

2. The touch screen displays the operation mode

and program executed last time.

Fluid sterilize program: sterilize temp.126℃, sterilize time 30min

Current temp. in chamber 26℃， Normal pressure (green character and icon) Normal bottle (green character and icon) Normal cover locking (green character and icon)

2.1 The touch screen displays the operation mode

and program executed last time.

Press Operation mode area, the background color becomes yellow, switch over the interface

3. Mode selection interface

Fluid sterilize prog background color is blue that means it is the operation mode executed last time.

3.1 Mode selection interface

Press Instrument dry prog one time, the background color becomes yellow, switch over the interface.

Operation course (instrument dry)

Follow the procedures below for the setting of instrument dry:

4. Operation Method

3.2 Select operation mode

The background color of Instrument dry prog becomes blue. Press green √to confirm, switch over the interface to enter into instrument dry interface. Press ×, cancel setting, switch over the interface to return to fluid sterilize interface.

4. Instrument dry program interface

The instrument dry program executed last time: Dry temp.140℃, sterilize time 1h

4.1 Instrument dry program interface

Press Dry area one time, the background color becomes yellow, switch over the interface.

5. Modify dry temp. and time setting

① No need to modify, press × or √ key to return to instrument dry program interface

Operation course (instrument dry)

4. Operation Method

5.1.1 Modify dry temp. setting

①Press temp. display area to modify the dry temp., the background color becomes yellow

5.1.2 Modify the set sterilize temp.

5.1.3 Modify dry temp. value

①If type into wrong number, press CLR key to clear it; ②Directly type into required numbers, it will display the max. available set value if exceed the range (120-150℃)!

5.1.4 Modify dry temp. value

①If no need to modify, press × key at right keypad to close the keypad. ②Type into required numbers at keypad, press green √to confirm, the keypad will auto hide.

5.1.5 Modify dry temp. value

①Press × key to cancel modification, return to instrument dry program interface ②If no need to modify sterilize time, press √ key to confirm modification, return to instrument dry program interface.

Operation course (instrument dry)

4. Operation Method

5.2 Modify the dry time set interface

①Press time display area to modify the dry time, the background color becomes yellow

5.2.1 Modify the dry time setting

The background color of time display area becomes blue, the numeric keypad is shown at right side, and the history set time value is shown at the top of keypad.

5.2.2 Numeric keypad input

①If type into wrong number, press CLR key to clear it; ②Directly type into required numbers, it will display the max. available set value if exceed the range (1min-999h)

5.2.4. Modify the dry time setting

①If no need to modify, press × key at right keypad to close the keypad. ②Type into required numbers at keypad, press green √to confirm After setting time value, the keypad will auto hide.

5.3. Modify the dry time setting

①If cancel modification, press × key to return to liquefy & retain temp. interface ②Press green √to confirm modification and return to liquefy & retain temp. interface

Operation course (instrument dry)

4. Operation Method

6. Instrument dry program

Dry temp. 150℃, dry time 1h30min

Current temp. in chamber 28℃。 Normal pressure (green character and icon) Normal bottle (green character and icon) Normal cover locking (green character and icon)

Press the green START key to start operation! Mode, temp. and time parameters cannot be changed in operation!

7. Stop the operation of instrument dry

program

Interface display setting: dry temp.150℃, dry time 1h30min. Current temp. in chamber 28℃. Running time 0h0min. During heating, running

stage curve indicates yellow. The green START key becomes red STOP key.

7.1 Stop the operation of instrument dry

program

During heating, press STOP key.

7.1.1 Stop the operation of instrument dry

program

Prompt box displays whether stop: press √ to confirm stop, and press × to continue operation if misoperation.

7.1.2 Stop the operation of instrument dry

program

Press √ to confirm to stop operation.

Operation course (instrument dry)

7.1.3 Stop the operation of instrument dry

program

The operation of instrument dry program stops, able to unlock (red UNLOCK key appears)

7.1.4 End interface

Press UNLOCK key to unlock the operation ring, the top cover is able to open. The equipment enters into standby state, the interface displays the program and parameters operated last time.

8. Enter into standby state

Unlock the operation ring, the top cover is able to open

4. Operation Method

Operation course (instrument dry)

Operation course (sterilize & dry)

1. Turn on the earth leakage breaker (switch ON).

Turn on the earth leakage breaker, touch screen displays the left interface for 3 secs, and then switch over to the next interface.

2. The touch screen displays the operation mode

and program executed last time.

Instrument dry program: dry temp.126℃, dry time 30min

Current temp. in chamber 26℃ Normal pressure (green character and icon) Normal bottle (green character and icon) Normal cover locking (green character and icon)

By default this mode and parameters can directly operate by pressing the START key!

2.1 The touch screen displays the operation mode

and program executed last time.

Press Operation mode area, the background color becomes yellow, switch over the interface

3. Mode selection interface

Instrument dry prog background color is blue that means it is the operation mode executed last time.

3.1 Mode selection interface

Press Sterilize & dry prog, the background color becomes yellow, switch over the interface

Follow the procedures below for the setting of sterilize & dry:

4. Operation Method

3.2 Select operation mode

The background color of Sterilize & dry prog becomes blue. Press green √to confirm, switch over the interface to enter into sterilize & dry interface. Press ×, cancel setting, switch over the interface to return to instrument dry interface.

4. Sterilize & dry program interface

The sterilize & dry program executed last time: Sterilize temp.135℃, sterilize time 1h Dry temp.140℃, dry time 1h

By default this mode and parameters can directly operate by pressing the START key!

5. Sterilize & dry program parameter setting

Press Sterilize area one time, the background color becomes yellow, switch over the interface.

5.1 Modify sterilize temp. and time setting

①No need to modify, press × or √ key to return to sterilize & dry program interface

Operation course (sterilize & dry)

4. Operation Method

5.1.1 Modify the set sterilize temp.

5.1.2 Modify the sterilize temp. value

①If type into wrong number, press CLR key to clear it; ②Directly type into required numbers, it will display the max. available set value if exceed the range (105-135℃)!

5.1.3 Modify the sterilize temp. value

①If no need to modify, press × key at right keypad to close the keypad. ②Type into required numbers at keypad, press green √to confirm.

5.1.4 Modify the sterilize temp. value

①After setting temp. value, the keypad will auto hide.

②If no need to modify sterilize time, press × key to return to sterilize & dry program interface

5.2 Modify the sterilize time setting

Press time display area to modify the sterilize time, the background color becomes yellow

5.2.1 Modify the sterilize time setting

The background color of time display area becomes blue, the numeric keypad is shown at right side, and the history set time value is shown at the top of keypad. (1h)

Operation course (sterilize & dry)

4. Operation Method

5.2.2 Numeric keypad input

Directly type into required numbers, it will display the max. available set value if exceed the range (1min-999h)!

5.2.3 Modify the sterilize time setting

①If no need to modify, press × key at right keypad to close the keypad. ②Type into required numbers at keypad, press green √to confirm

5.2.4 Modify the sterilize setting

①After setting time value, the keypad will auto hide. ②Pop up confirmation interface of modification.

5.2.5 Sterilize setting interface

①If cancel modification, press × key to return to the sterilize & dry program interface before modification. ②Press green √to confirm modification and return to the sterilize & dry program interface after modification.

6. Sterilize & dry program interface after

modifying parameters

Sterilize temp.126℃, sterilize time 30min; Dry temp.140℃, dry time 1h Current temp. in chamber 28℃

Normal pressure (green character and icon) Normal bottle (green character and icon) Normal cover locking (green character and icon)

By default this mode and parameters can directly operate by pressing the START key!

Operation course (sterilize & dry)

4. Operation Method

7. Sterilize & dry program interface

Press Dry area, the background color becomes yellow, switch over the interface.

7.1 Modify dry temp. and time setting

①If no need to modify, press × or √ key to return to sterilize & dry program interface ②Press temp. display area to modify the dry temp. setting, the background color becomes yellow

7.1.1 Modify the set dry temp.

7.1.2 Modify the dry temp. value

①If type into wrong number, press CLR key to clear it; ②Directly type into required numbers, it will display the max. available set value if exceed the range (120-150℃)!

7.1.3 Modify the sterilize temp. value

①If no need to modify, press × key at right keypad to close the keypad. ②Type into required numbers at keypad, press green √to confirm.

Operation course (sterilize & dry)

4. Operation Method

7.1.4 Modify the dry temp. value

①After setting temp. value, the keypad will auto hide.

②If no need to modify the dry temp., press × key to return to the sterilize & dry program interface before modification.

7.2 Modify the dry time setting

①Press time display area to modify the time, the background color becomes yellow

7.2.1 Modify the dry time setting

The background color of time display area becomes blue, the numeric keypad is shown at right side, and the history set time value is shown at the top of keypad.

7.2.2 Numeric keypad input

①If type into wrong number, press CLR key to clear it; ②Directly type into required numbers, it will display the max. available set value if exceed the range (1min-999h)

7.2.3 Modify the sterilize time setting

①If no need to modify, press × key at right keypad to close the keypad. ②Type into required numbers at keypad, press green √to confirm, the keypad will auto hide.

Operation course (sterilize & dry)

4. Operation Method

7.3. Modify the dry setting

8. Sterilize & dry program

Sterilize temp.126℃, sterilize time 30min; Dry temp.150℃, dry time 1h30min Current temp. in chamber 29℃ Normal pressure (green character and icon)

Normal bottle (green character and icon) Normal cover locking (green character and icon)

Press the green START key to start operation! Mode, temp. and time parameters cannot be changed in operation!

9. During operation of sterilize & dry program

Interface display setting: sterilize temp.126℃, sterilize time 29min. Current temp. in chamber 29℃. Running time 0h0min. During heating, running stage curve indicates yellow. The green START key becomes red STOP key.

9.1.1 Stop the operation of sterilize & dry

program

Prompt box displays whether stop: press √ to confirm stop, and press × to continue operation if misoperation.

Operation course (sterilize & dry)

9.1.2 Stop the operation of sterilize & dry

program Press √ to confirm to stop operation.

9.2 Stop the operation of sterilize & dry

program

The operation of sterilize dry program stops, able to unlock (red UNLOCK key appears)

9.3 End interface

Press UNLOCK key to unlock the operation ring, the top cover is able to open. The equipment enters into standby state, the interface displays the program and parameters operated last time.

10. Enter into standby state

Unlock the operation ring, the top cover is able to open

4. Operation Method

Operation course (sterilize & dry)

Follow the procedures below for the setting of preheating:

1. Turn on the earth leakage breaker (switch ON).

Turn on the earth leakage breaker, touch screen displays the left interface for 3 secs, and then switch over to the next interface.

2. The touch screen displays the operation mode

and program executed last time.

Sterilize & dry program: sterilize temp.126℃, sterilize

time 30min;

Dry temp. 150℃, dry time 30min Current temp. in chamber 32℃ Normal pressure (green character and icon)

Normal bottle (green character and icon) Normal cover locking (green character and icon)

2.1 The touch screen displays the operation mode

and program executed last time.

According to the aforementioned operation procedures of instruction manual, set the required operation mode program, ie. corresponding temp. and time; pressure, water tank and cover are normal (green display). By default operate the program! Press Preheating area, the background color becomes yellow, switch over the interface

3. Preheating operation interface

Preheat OFF background color is blue that means the operation mode executed last time.

3.1 Preheating operation interface

Press ON, the background color becomes yellow, switch over the interface

4. Operation Method

Shortcut function (preheating)

4. Operation Method

3.2 Preheating operation mode

Preheating program, the background color of ON becomes blue.

3.2.1 Preheating operation mode

Press ×, cancel setting, switch over the interface to return to sterilize & dry interface interface.

3.2.2 Preheating operation mode

Press green √to confirm, switch over the interface to enter into instrument dry interface.

4. Preheating operation mode

Start preheating, the preheating time is 5h by default, and the preheating temp. can be set and changed in setting menu!

5.1 Stop preheating operation

①If need to stop during preheating, Press Preheat area, the background color becomes yellow,

Shortcut function (preheating)

4. Operation Method

5.1.1 Stop preheating operation

The background color of ON is blue, press OFF area.

5.1.2 Stop preheating operation

The background color of ON becomes white, and OFF area becomes blue.

5.1.3 Stop preheating operation

Press green √to confirm the exit of preheating operation.

6. Stop preheating operation

Switch over the interface to return to instrument dry interface.

Shortcut function (preheating)

4. Operation Method

Memory function

Each operation course has three memory banks, where registration and read of settings are possible. The following settings can be stored into the memory.

・Sterilize (liquefy, dry) temp. ・Retain temp. temp. ・Retain temp. time ・Sterilize (liquefy, dry) time

1. Register the memory

Make sure that the course where the memory is to be registered is selected and then press Memory, the background color becomes yellow, switch over the interface

1.1 Memory interface

Preset 3 programs: MEM-1, MEM-2, MEM-3

1.2 Select memory program

Press MEM-1 program No. area, the background color becomes yellow

1.2.1 Select memory program

MEM-1 background color becomes blue

1.2.2 Select memory program

Press green √to confirm, switch over the interface to return to instrument dry interface.

Shortcut function (memory)

4. Operation Method

2. Register operation of memory

Memory program parameter: instrument sterilize mode, sterilize temp. 135℃, sterilize time 1h.

3. Change memory program parameter

Press Sterilize area, the background color becomes yellow

3.1 Select memory program

For changing sterilize temp. and time, refer to aforementioned operation of changing instrument sterilize parameters. Instrument sterilize mode: Change memory program TEST1 parameter< sterilize

temp.126℃, sterilize time 30min>

Confirm the mode and parameters, directly press START key to operate!

4. Change memory program name

Press Change memory program name area, the background color becomes yellow.

4.1 Change memory program name

Change memory program name area and MEM-1 area become blue, they are currently operating parameters.

4.2.1 Keypad operation of changing memory program

name

The letter, number and symbol at each key can be input by press this key, e.g. press 1 + - key to circularly display 1, +

and -; press to select input position. Press × to return, Press CLR to change, and Press √ to confirm modification.

Shortcut function (memory)

4. Operation Method

3. Register operation of memory

Memory program parameter: instrument sterilize mode, sterilize temp. 135℃, sterilize time 1h.

3. Change memory program parameter

Press Sterilize area, the background color becomes yellow

3.1 Select memory program

For changing sterilize temp. and time, refer to aforementioned operation of changing instrument sterilize parameters. Instrument sterilize mode: Change memory program TEST1 parameter< sterilize

temp.126℃, sterilize time 30min>

Confirm the mode and parameters, directly press START key to operate!

4. Change memory program name

Press Change memory program name area, the background color becomes yellow.

4.1 Change memory program name

Change memory program name area and MEM-1 area become blue, they are currently operating parameters. The pop-up keypad display the program name MEM-1.

Shortcut function (memory)

1. Register the memory

Make sure that the course where the memory is to be registered is selected and then press Memory, the background color becomes yellow, switch over the interface

The memory registration interface is displayed. The memory No. is displayed on the highest-order digit of temp. display interface. The temp./time setting display for sterilize or liquefy switches to 1, 2, 3 or normal mode in this order every time the SET MEMORY key is pressed. As for the courses that include the retain temp. setting, the temp. and time of the setting can be checked by pressing the ENTER key. The FORCED COOLING lamp lights up when forced cooling function is set to "on".

Select the memory No. that the setting is overwritten and then press the SET MEMORY key for two seconds. The displayed preset value changes. This completes the registration of setting.

2. Operation procedures with the registered

setting

①Make sure that the course to be operated is selected and then press the SET MEMORY key. The SET MEMORY lamp blinks.

②The memory confirmation interface registered is displayed. Select the memory No. by the SET MEMORY key.

③Press the START/STOP key. The setting being displayed is read. The equipment starts operation using the setting.

4. Operation Method

1. Turn on the earth leakage breaker (switch ON).

Turn on the earth leakage breaker, touch screen displays the left interface for 3 secs, and then switch over to the next interface.

2. The touch screen displays the operation mode

and program executed last time.

Instrument sterilize program: sterilize temp. 126℃, sterilize time 30min Dry temp.150℃, dry time 1h30min

Current temp. in chamber 32℃ Normal pressure (green character and icon) Normal bottle (green character and icon) Normal cover locking (green character and icon)

2.1 The touch screen displays the operation mode

and program executed last time.

Press Schedule area, the background color becomes yellow, switch over the interface.

3. Schedule operation interface

Date+time mode area is gray, which is the last scheduled mode, and the scheduled date and time are shown at right.

3.1 Scheduled mode selection interface

Press Date, the background color becomes yellow, switch over the interface

Follow the procedures below for the setting of scheduled operation:

Shortcut function (schedule)

4. Operation Method

3.1.2 Scheduled date setting interface

The date setting keypad pops up, and displays the last scheduled date.

3.1.3 Scheduled date setting interface

If no need to modify, press × key at right keypad to close the keypad. ①If type into wrong number, press CLR key to clear it; ②Directly type into required date numbers.

3.1.4 Confirm the scheduled operation date

①If no need to modify, press × key at right keypad to close the keypad. ②Press green √to confirm the set scheduled date, the keypad will auto hide.

3.1.5 Scheduled operation interface

①Return to scheduled mode interface, complete scheduling date.

For changing time, refer to following method of scheduling time mode.

Shortcut function (schedule)

4. Operation Method

4. Select sechduled mode

Press Select schedule mode area, the background color becomes yellow

4.1 Select sechduled mode

Date time area is blue, the last scheduled mode is Date+time mode

4.1.1 Select sechduled mode

Press Time area, the background color becomes yellow

4.1.2 Select sechduled mode

The background color of Time mode area is blue.

4.1.3 Select sechduled mode

Press × key to return to Date time schedule mode.

4.1.4. Confirm Time mode

Press √to confirm that the schedule mode is Time mode.

Shortcut function (schedule)

4. Operation Method

5.1 Scheduled time setting interface

Press Time area, the background color becomes yellow

5.1.1 Scheduled time setting interface

Press Time area, the background color becomes blue, and pop up the setting keypad. If no need to modify, press × key at right keypad to close the keypad.

5.1.2 Set the operation start time

①If type into wrong number, press CLR key to clear it; ②Directly type into required numbers, 24h by default.

5.1.3 Set the operation start time

①If no need to schedule time, press × key at right keypad to close the keypad.

5.1.4 Set the operation start time

①Press green √to confirm scheduled time, the keypad will auto hide. ②Return to scheduled time mode interface, the equipment will operate sterilize & dry program when it reaches the scheduled time 18:30.

Shortcut function (schedule)

4. Operation Method

6. Start scheduled operation

Sterilize temp.126℃, sterilize time 30min Dry temp.150℃, dry time 1h30min

Press START key to enter into scheduling state! The scheduled time, temp. and time parameters, except during scheduling, can not be changed when the scheduled time is reached and the operation starts!

6.1 Stop during scheduling

Press STOP key to stop scheduling.

6.2 Start operation

It reaches the scheduled time and the operation starts

Sterilize & dry program: Sterilize temp.126℃,

sterilize time 30min Dry temp.150℃, dry time 1h30min

Shortcut function (schedule)

The initial setting values of operation

Operation

course

Sterilize

temp.

Sterilize

time

Liquefy

temp.

Liquefy

time

Retain

temp. temp.

Retain

temp. time

Instrument

sterilize

121℃

20 min.

－－－

－

Fluid sterilize

121℃

20 min.

－－－

－

Sterilize &

retain temp.

121℃

20 min.

－

50℃

2 hours

Liquefy & retain

temp.

－

100℃

10 min.

50℃

2 hours

Manual

121℃

20 min.

－

50℃

2 hours

The initial setting values of function

Function

Value

Preheating

45℃

Forced cooling

OFF

Key lock

OFF

Pattern lock

OFF

Buzzer

Error log

－

Sample temperature

OFF

Cumulative time

0 hour

The preset values at factory shipment are as follows.

4. Operation Method

Shortcut function (initial setting value)

4. Operation Method

Operate this product according to the procedure described in this Operation Manual. Failure to follow the operation procedure described herein may result in a problem. The guarantee will not apply if you operate the product in the wrong manner.

1. Turn off the breaker before connecting.

2. Before connecting, confirm that both the chamber pressure and temp. are lower.

3. Please correctly connect the optional connectors (S1, S2, S3) respectively.

Shortcut function (optional connector)

Optional connector:

Connectors used for sample sensor, chamber temp. measurement sensor and pressure gauge optionally purchased.

Before using

Caution

Connection procedure

In each connector, PT1/4 screws are mounted. Please remove these screws when connecting.

1. Sample sensor 1-1. Please connect the optional connector S1 or S2 (refer to P.101 98[12.Piping diagram])

to optional sample sensor. (Refer to P.17)

1-2. In order to input the sample sensor, please disassemble the back plate of unit body,

connect to the terminal block (TB1 4.5) of controller board. When connecting, please confirm that they are connected by the screws attached by terminals. Refer to (P.59 [11. wiring and piping diagram])

2. Chamber temp. measurement sensor

Please connect the optional connector S1 or S2 (refer to P.101 [12.Piping diagram]) to

optional chamber temp. measurement sensor. (Refer to P.17)

3. Pressure gauge

Please connect the optional connector S3 (refer to P.101 [12.Piping diagram]) to optional

pressure gauge.

1. Turn off the breaker before connecting.

2. Connect a recorder or another appliance of 600 W or less in input impedance to the temperature output terminal.

3. Securely fasten all connections with the screws attached to the terminal block.

Connect the cables to the appropriate terminals.

When using temperature output, use a shielded wire for the cable to be connected to prevent noise.

Before using

Caution

Connection procedure

4. Operation Method

External Output Terminal (optional)

Connection terminal

Temperature Output

(ANALOG)

 The current (mA) corresponding to the measured temperature is

output.

 Output temperature range: 0 to 160℃  Output current: 4 to 20ｍA  Resistive load: 600Ω or bellow  Resolution: ±2℃ (±0.2mA)  Connection: M4 screw terminal

Time-up Output

(TIME UP)

 It is output when operation is completed, including an abortion.  a-contact (relay contact)  Contact capacity: 250V AC, 1A (resistance load)  Connection: M4 screw terminal

Alarm Output

(ALARM)

 It is output when an abnormality is detected. Refer to "Safety

Device and Error Code" in Page53.

 a-contact (relay contact)  Contact capacity: 250V AC, 1A (resistance load)  Connection: M4 screw terminal

RS485 output

（RS485）

RS485 communication function

Temperature (℃)

Output current (mA)

0 4 20 6 40 8 60

100

120

140

160

Parameters

4. Operation Method

External Output Terminal (optional)

Temperature/current output table

5. Handling Precautions

Warning

If smoke or strange odor should come out of this unit for some reason, turn off the power key right away, and then turn off the circuit breaker and the main power. Immediately contact a service technician for inspection. If this procedure is not followed, fire or electrical shock may result. Never perform repair work yourself, since it is dangerous and not recommended.

This unit is not designed as the explosion-proof construction. Pay special attention to the handling of the sample to be handled with this unit on the consumption with the explosive material, flammable material, and similar ones. The flammable material may be vaporized by leaving it at the temperature higher than room temperature, and could cause the fire or explosion. When handling such material, provide ventilation with enough before the operation.

Keep the heat releasing outlets in the side and back of the unit open during operation. If they are closed, the inside temperature of the unit may increase, its performance may deteriorate, or an accident, malfunction or fire may result.

Exercise care not to allow a liquid to get on the unit or enter the unit through the heat releasing outlets in the side or back of the unit. If it enters the unit, immediately stop the operation. Otherwise. an accident, malfunction, electric shock or fire may result.

Do not drop metallic pieces, such as clips, staples and screws, into the unit. If such a metallic piece has dropped into the unit, turn it off. An accident, malfunction, electric shock or fire may result.

Do not operate the unit with the fixed panels and covers open. An accident, malfunction or electric shock may result.

Do not modify this unit. An accident, malfunction, electric shock or fire may result.

If a problem occurs

Measure for flammability and handling of flammable solvent

Keep the unit well-ventilated

Exercise care not to allow a liquid to get on the unit

Do not drop metallic pieces into the unit

Do not open the panels and covers

Do not modify

5. Handling Precautions

Caution

Do not step on this unit. It will cause injury if this unit fall down or break.

Do not place or drop anything on the unit. Since the unit contains precision components, it may malfunction due to vibration, impact, etc.

During a thunderstorm, turn off the power key immediately, then turn off the circuit breaker and the main power. If this procedure is not followed, fire or electrical shock may be caused.

Turn off the power of earth leakage breaker and disconnect the power cord from the power source before stopping the operation of equipment overnight or for a long time.

The temperature on the cover and top board on the chamber are very hot during operation or just after operation is completed. Do not touch these sections to avoid a burn injury.

Make sure that the pressure gauge reading has decreased to 0(zero) MPa before opening the cover. Open the cover slow carefully. The high-temperature and pressure vapor blows out if the cover is opened during high pressure.

Do not put your hands or face into the traveling range (space) of door when it is opened or closed. The door may contact, which may cause an injury.

The water in the chamber is very hot just after operation is completed. Be careful not to get a burn injury. Drain the water after the water is sufficiently cooled down. Do not drain water during operation. The hot water blows out if the drain valve is opened while the pressure is increasing.

Damage or dirt on these areas may cause the vapor leakage, which may be the cause of burn injury. Keep these sections always clean. Do not damage them with the rack when taking out and putting in the sterile samples. The packing degrades wit time. It must be replaced if vapor leak occurs frequently. In this case consult with the selling office where you purchased or our sales office.

The packing is a consumable. If it shows the sign of damage or hardening, replace it early. Please consult with the selling office where you purchased or our sales office for the replacement of packing.

Do not perform procedures other than described in this document. Otherwise an unexpected accident may occur.

Do not step on this unit

Do not place or drop anything on the unit

During a thunder storm

Countermeasure for stop operation during night or long-term stop

Do not touch the hot section

When opening the cover…

When opening/closing the door…

When draining water…

Do not damage the packing on the cover or flange on the chamber

Replace the packing early

Do not perform procedures other than described in this document

Caution

Because of the steam pressure in cylinder during preheating, the cover cannot be open. Before putting samples, press preheat key, switch the heater to OFF, wait for 20 secs, and then open the cover after the cylinder pressure drops.

After sterilization, if not use the unit in short time, please turn off the power source and switch the breaker [OFF], which will extend the service life of equipment parts!

When put samples after preheating

Turn off the power source at standby state

5. Handling Precautions

6. Maintenance Method

Warning

● Disconnect the power cable from the power source when doing an inspection or maintenance

unless needed.

● Perform the daily inspection and maintenance after returning the temperature of this unit to the

normal one.

● Do not disassemble this unit.

caution

● Use a well-drained soft cloth to wipe dirt on this unit. Do not use benzene, thinner or cleanser for

wiping. Do not scrub this unit. Deformation, deterioration or color change may result in.

● Check the earth leakage breaker function.

1. Connect the power cord.

2. Turn the breaker on.

3. Push the red test switch by a ballpoint pen etc.

4. If there is no problem, the earth leakage breaker will be turned off.

● Clean the silencer.

The exhaust hose is equipped with a silencer on its end to reduce the noise generated daring air purge.

1. Remove the silence and wash it with water. It contains a backwater prevention ball. Make sure not lose the ball when the silencer is removed.

2. After cleaning, put the ball first into the silencer and then fix the silencer

 If the filter on the bottom of chamber is clogged

with dust or dirt, the equipment can not drain the water. Clean it appropriately as required.

・The filter is inserted in the drain outlet. Pull it out

to sweep it.

・Insert it in place after cleaning.

 Use soft sponge to clean inside the chamber not to damage the surface inside the chamber.

Do not remove the filter on the bottom of chamber at cleaning. If it is removed, the pipe fitting is clogged with dirt inside the chamber.

 The heater and sensor are provided on the bottom inside the chamber. Make sure not to bend

or damage the filter.

Silencer

Ball

Daily Inspection and Maintenance

For the safety use of this unit, please perform the daily inspection and maintenance without fail.

Monthly maintenance

Filter cleaning

Cleaning inside the chamber

◆For any questions, contact the dealer who you purchased this unit from, or the nearest sales division in our company.

7. Long storage and disposal

Caution

Warning

When not using this unit for long term

●Turn off the power and disconnect the power cord.

When disposing

 Keep out of reach of children.  Consult with the specialized disposal

services when disposing the equipment.

Component Name

Material

Exterior Parts

Outer covering

Cold rolled steel plate with coating

Chamber, Cover

Stainless steel SUS304

Packing

Silicon rubber

Plates

Polyethylene, resin film

Electrical Parts

Switches, Relay

Resin, copper

Circuit boards

Composite of glass fiber and other

Heater

SUS pipe heater

Power cord

Synthetic rubber coated wiring materials, copper and nickel

Piping Parts

Hoses

rubber

Pipes

Copper, Copper alloy

When not using this unit for long term / When disposing

Notes about disposal

Environmental protection should be considered

We request you to disassemble this unit as possible and recycle the reusable parts considering to the environmental protection. The feature components of this unit and materials used are listed below.

8. In the Event of Failure

Safety Device

Notify

Cause/Solution

Sensor trouble detection

Display

 Failure in temperature input circuit.  Temperature sensor is broken or disconnected.  The measured temperature is out of the display

range.

Make a call for service.

SSR short-circuit detection

Display

 SSR is in short-circuit

Make a call for service.

Heater disconnecting detection

Display

 Sterilize heater is disconnected.

Make a call for service.

Cover locking error

Display

 The cover is unlocked during operation.

Make a call for service.

Cover unlocking error

Display

 The cover is not unlocked at releasing.

Make a call for service.

Abnormal drain switch

Display

 The drain switch is not installed normally.

Open the door to confirm the open&close state of srain switch and the normal position of baffle.

Overheat error

Display

 The chamber temp.rises to 140℃ or above.  The temp. of "preset temp. + (plus) 3℃ or above" is

continued for one minute during sterilize course.

 The temp. of "preset temp. + (plus) 10℃ or above"

is continued for ten minutes during retain temp. course.

Make a call for service.

Sample sensor (optional) disconnection

Display

 Disconnection or abnormality of sample sensor.  The setting is set to "on" when the sensor is not

attached.

Make a call for service.

Exhaust valve error

Display

 Failure in exhaust valve.

Make a call for service.

A/D conversion error

Display

 Failure in electrical parts.

Make a call for service.

Safety Device and Error Code

This unit has an automatic diagnosis function built in the controller and safety devices independent of the controller. The table below shows the cause and the solution method when the safety device operates.

Error Code:

If an error in use or equipment a failure occurs, the temperature display screen on the operating panel displays the corresponding error code and the alarm buzzer sounds. The buzzer stops by pressing any key. In case an error occurs, check the error code and turn off the earth leakage breaker.

8. In the Event of Failure

Safety Device

Notify

Cause/Solution

Auto-tuning error

Display

 Failure in preset value of memory.

Make a call for service.

Internal

communication

error

Display

 Communication error between the control board

and display board.

Make a call for service.

Water level error

Display

 Lack of water supply  Supply water.

Check the amount of water to be supplied referring to 8 of "Preparation before operation" in Page 11. If the error is not cancelled, contact our service department.

Temp. overheat

error

Display

 The chamber temp.rises to 140℃ or above.  The temp. of "preset temp. + (plus) 3℃ or above" is

continued for one minute during sterilize course.

 The temp. of "preset temp. + (plus) 10℃ or above"

is continued for ten minutes during retain temp. course.

Make a call for service.

Power failure

Display

 Power failure during operation

High pressure

error

Display

 The cylinder pressure exceeds the pressure switch

setting limits or pressure switch settings are changed or has been damaged.

Make a call for service.

Drain solenoid vale

error

Display

 Drain solenoid vale is not turned on or stuck, the

pressure does not get lower than the predetermined value after a certain time.

Make a call for service.

Dry SSR

short-circuit

Display

 Dry SSR short-circuit

Make a call for service.

Dry heater

disconnection

Display

 Dry heater disconnection

Make a call for service.

Safety valve

Safety valve is

operated.

 Pressure rise inside the chamber or safety valve

failure.

Make a call for service.

Safety Device and Error Code

8. In the Event of Failure

Phenomenon

Check point

The unit does not start to operate although the leakage breaker is turned on.

 Check if the power cable is securely connected to the power

supply.

 Check if the power fails.  Check the power voltage.

The screen displays the error code and the alarm buzzer sounds.

 Check the error code.

(refer to "Safety Device and Error Code" on page 90 and 91.)

Exhaust failure or safety valve is operated.

 The hose to the cooling water box is twisted or clogged.  The exhaust outlet inside the chamber is blocked with the sterile

samples.

 Too much samples are stored.

Drain failure

 The filter is clogged.

Sterilization temperature does not rise or pressure inside the chamber does not rise.

 The preset value is lower than the temperature inside the

chamber.

 The power supply voltage is low.  The ambient temperature is too low.  The cover is not securely closed.  The packing or flange is damaged.

Pressure inside the chamber rises with the solenoid valve opened.

 The exhaust outlet inside the chamber is blocked.

The temperature changes during operation of equipment.

 An inadequate preset temperature is set.  Check if the power supply voltage is low.  The variation in ambient temperature is too large.

Too much vapor blows out, or hot water blows out from the drain bottle.

 The cooling water box does not contain water.  The water in the cooling water box is hot.  The exhaust hose is removed or broken.  The silicon plug is not fitted securely.  The water level in the cooling water box is above the drain level.

Water leaks.

 The drain valve is not securely closed.

Operation halts in standby state.

 The cover is not securely closed.

Check it referring to the 12 of " Preparation before operation " in Page 12.

Large noise during air purge.

 Check if the silencer is removed,

Check the connection of silencer inside the cooling water box referring to the Page88.

Cover does not open.

 The power is turned off.  The sterilization process is not completed.

Trouble Shooting

In the case if the error other than listed above occurred, turn off the power switch and primary power source immediately. Contact the shop of your purchase or nearest Yamato Scientific Service Office.

9. After-sales Service and Warranty

See the production plate attached to this unit.

When need repair

In Case of Request for Repair

If the failure occurs, stop the operation, turn OFF the power switch, and unplug the power plug. Please contact the sales agency that this unit was purchased, or the Yamato Scientific's sales office.

< Check following items before contact >

◆ Model Name of Product

◆ Production Number

◆ Purchase Date

◆ About Trouble (in detail as possible)

Minimum Retention Period of Performance Parts for Repair

The minimum retention period of performance parts for repair of this unit is 7 years after discontinuance of this unit. The "performance part for repair" is the part that is required to maintain this unit.

10. Specification

Product name

Vertical pressure steam sterilizer

Model

SM520

SM820

SM530

SM830

Scope of application

Applicable to health care, scientific research units, such as used for sterilization

of medical device, lab ware, culture medium and sealing liquid or preparations.

Performance

Operating temp. range

105℃～135℃ (sterilize), 65℃～100℃ (liquefy)

45℃～60℃ (retain temp.), 45℃～80℃ (preheat temp.)

135～150℃ (dry)

Max. operating pressure

0.255MPa

Operating ambient temp.

5℃～35℃

Cover mechanism

Manual up and down open/close system

(safety lock mechanism attached)

Chamber structure

Sterilize heating pipe

100V 1000W ×2

Dry heating pipe

110V/295W ×2

110V/455W×2

110V/275W ×2 110V/625W ×2

110V/295W ×2 110V/455W ×2

110V/275W×2 110V/625W×2

Exhaust valve

For auxiliary exhaust, full open and slow exhaust (one each)

Optional connector

For sample sensor (R1/4), recorder (R1/4) and connection to pressure gauge (branched from the electromagnetic exhaust duct)

Forced cooling fan

Axial fan motor

Condenser

Copper pipe radiator

Condensate fan

Axial fan motor

Configurations

Temp. control system

PID control by microcomputer

Setting/display method

Digital setting by UP/DOWN key / Digital display

Timer

Range: 0 or 1min to 99h59min, Resolution: 1minute

Operation courses

Instrument sterilize, fluid sterilize, sterilize→retain temp.

Liquefy→retain temp., instrument dry, sterilize→dry

Other functions

Key lock, Schedule, Memory, Preheating, Forced cooling, Pattern lock, Error logging, Accumulated time / operation times, Time display, Buzzer, Sample temperature sensor (optional)

Safety devices

Sterilize sensor error, sterilize SSR short circuit, dry sensor error, dry SSR short circuit, sterilize heater disconnection, dry heater disconnection,, water level detection (liquid expansion method), independent chamber overheat protector, cover unlock error, chamber overpressure protection, uncover pressure protection, warning about setting error in cooling water box, cover lock error, memory error, pressure switch (0.25MPa), pressure safety valve (0.255MPa)

Product structure and performance: the product is mainly composed of pressure-bearing chamber, chamber cover, the cover lock structure, steam pipe, circuit structure, shell, water cooling tank and caster, etc.. Performance: the highest temperature 135 ℃, the highest working pressure 0.255 MPa.(See table below)

Specification

Pressure container spec.

Small pressure container

S pecification

Chamber effective dimension

370×470

370×750

370×470

370×750

(ID.×D㎜)

Exterior dimension※1

520×660×881

520×660×1161

520×660×881

520×660×1161 (W×D×H ㎜)

Chamber effective volume (L)

Weight (Kg)

Approx.100

Approx.110

Approx.100

Approx.110

Design pressure MAX(MPa)

0.42

Design temp. MAX(℃)

151

Power source (50/60 Hz)

Voltage

AC100-120V

AC200-240V

Sterilize current

19.0-21.0A

10-12.0A

Dry current

11.5-13.5A

13.0-15.0A

6.5-8.0A

7.0-9.0A

Power cord length

1.8m outside the equipment

Accessories

Sample box

×2

Sample box

×3

Sample box

×2

Sample box

×3

OSM-90

(Diameter

332× Depth

195.5 ㎜)

(Diameter

332×Depth

195.5 ㎜)

(Diameter

332×Depth 195.5

㎜)

(Diameter

332×Depth

195.5 ㎜)

Vapor cup×1, droplet tray ×1

Sterilize test card ×1 set (30 pcs.), filter×1

Instruction manual, warranty

※1 The exterior dimension excludes bulges.

※2 The chamber manufacturing meets the standard of GB150.4-2011.

SM520/SM820

AC100V-120V

ELB

CN10

CN1

4 5 6

1 1

2 3

CN6

FM2

4 5 6

Pt1

COM NO COM

ANALOG

TIME UP

ALARM

BSW

LCSW

LKSW

红

黑

Pt2

23 14510 9

OH2

SSR1

41 2

CN11

1 4

SSR2

1817

1211

蓝

白

黑

棕

1 2 43

H3H6

RS485

CN1

1 2

CN9

1 2 3

CN3

3 4

CN4

OH1

CN7

FM1

CN2

CN8

TB1

CN13

GOT

CONT

CN5

CN12

Symbol

Part name

Symbol

Part name

ELB

Earth leakage breaker

Chamber pressure protection

T1，T2

Terminal block (T2, T3: option)

X1,2,3

DC relay

H1，H2

Heating pipe (sterilize)

Solenoid valve (full open)

H3、5

Heating plate (dry)

Solenoid valve (slow exhaust)

H4、6

Heating plate (dry)

DC solenoid element (cover lock)

Switch power supply (DC24V)

Solenoid valve (auxiliary exhaust)

SSR1、2

Solid state relay

Solenoid drain valve

Current transformer

BSW

Limit switch (cooling water box detection)

Pt1

Internal chamber temp. sensor

LCSW

Limit switch (lock lever detection)

Pt2

Chamber body temp. sensor

LKSW

Limit switch (cover lock solenoid valve detection)

Sample sensor (K)

CONT

Control board

FM1、2

Axial fan motor

GOT

Touch screen

OH1

Idling protection

OH2

Chamber overtemperature protection

11. Wiring Diagram

SM530/SM830

CN12

CN5

CONT

GOT

CN13

TB1

CN8

CN2

FM1

CN7

OH1

CN4

3 4

CN3

CN9

CN1

RS485

A B b

b B

3 421

X2 X3

棕黑白蓝

11 12

17 18

SSR2

CN11

21 4

SSR1

OH2

910 5 4 13 2

Pt2

黑

红

LKSW

LCSW

BSW

ALARM

TIME UP

ANALOG

COM

Pt1

1 2 3

1 2

FM2

CN6

4 5

4 5 6

2 3

CN1

CN10

ELB

AC200V-240V

Symbol

Part name

Symbol

Part name

ELB

Earth leakage breaker

Chamber pressure protection

T1，T2

Terminal block (T2, T3: option)

X1,2,3

DC relay

H1，H2

Heating pipe (sterilize)

Solenoid valve (full open)

H3、5

Heating plate (dry)

Solenoid valve (slow exhaust)

H4、6

Heating plate (dry)

DC solenoid element (cover lock)

Switch power supply (DC24V)

Solenoid valve (auxiliary exhaust)

SSR1、2

Solid state relay

Solenoid drain valve

Current transformer

BSW

Limit switch (cooling water box detection)

Pt1,2

Internal chamber temp. sensor

LCSW

Limit switch (lock lever detection)

Pt2

Chamber body temp. sensor

LKSW

Limit switch (cover lock solenoid valve detection)

Sample sensor (K)

CONT

Control board

FM1、2

Axial fan motor

GOT

Touch screen

OH1

Idling protection

OH2

Chamber overtemperature protection

11. Wiring Diagram

Yamato SM520, SM820, SM530, SM830 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual