Yamato SA300, SA320 Instruction Manual

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Shaker
Model
SA300 (2-way Shaking Method) SA320 (Rotary Shaking Method)
Instruction Manual
z Thank you for purchasing "Shaker, SA Series" of
Yamato Scientific Co., Ltd.
z To use this unit properly, read this "Instruction
Manual" thoroughly before using this unit. Keep this instruction manual around this unit for referring at anytime.
WARNING!: Carefully read and thoroughly understand the important warning items described in this manual before using this unit.
Yamato Scientific Co. LTD.
This paper has been printed on recycled paper.
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Contents
Cautions in Using with Safety................................................................1
Explanation....................................................................................................................1
Table of Illustrated Symbols.......................................................................................... 2
Fundamental Matters of “WARNING!” and “CAUTION!”...............................................3
Before Using this unit.............................................................................4
Requirements for Installation.........................................................................................4
Description and Function of Each Part.................................................7
Main Unit.......................................................................................................................7
Control Panel.................................................................................................................8
Operation Method ...................................................................................9
Sequence of Operation .................................................................................................9
Handling Precautions ...........................................................................11
Maintenance Method.............................................................................13
Daily Inspection and Maintenance ..............................................................................13
Long storage and disposal...................................................................14
When not using this unit for long term / When disposing............................................14
In the Event of Failure….......................................................................15
Trouble Shooting......................................................................................................... 15
After Service and Warranty ..................................................................16
Specification..........................................................................................17
Wiring Diagram......................................................................................18
Replacement Parts Table......................................................................19
Reference...............................................................................................20
List of Dangerous Substances ....................................................................................20
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Explanation
Illustrated Symbols
Various symbols are used in this safety manual in order to use the unit without danger of injury and damage of the unit. A list of problems caused by ignoring the warnings and improper handling is divided as shown below.Be sure that you understand the warnings and cautions in this manual before operating the unit.
Cautions in Using with Safety
MEANING OF ILLUSTRATED SYMBOLS
WARNING! CAUTION!
If the warning is ignored, there is the danger of a problem that may cause a serious accident or even fatality.
If the caution is ignored, there is the danger of a problem that may cause injury/damage to property or the unit itself.
Meaning of Symbols
This symbol indicates items that urge the warning (including the caution). A detailed warning message is shown adjacent to the symbol.
This symbol indicates items that are strictly prohibited. A detailed message is shown adjacent to the symbol with specific actions not to perform.
This symbol indicates items that should be always performed. A detailed message with instructions is shown adjacent to the symbol.
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Table of Illustrated Symbols
Warning
Cautions in Using with Safety
Warning, generally
Caution
Caution,
generally
Caution,
water only
Warning,
high voltage
Caution,
electrical shock
Caution,
deadly poison
Warning,
high temperature
Caution,
Warning,
drive train
Caution,
scald
no road heating
Warning,
explosive
Caution,
not to drench
Prohibit
Prohibit,
generally
Compulsion
Compulsion,
generally
inflammable
Compulsion,
connect to the
Prohibit,
grounding
terminal
to disassemble
Compulsion,
install on a flat
Prohibit,
surface
Prohibit,
to touch
Compulsion,
disconnect the
power plug
Compulsion,
periodical
inspection
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Cautions in Using with Safety
Fundamental Matters of “WARNING!” and “CAUTION!”
WARNING!
Do not use this unit in an area where there is flammable or explosive gas
Never use this unit in an area where there is flammable or explosive gas. This unit is not explosion-proof. An a rc may be generated when the power switch is turned on or off, and fire/explosion may result. (Refer to page20 “List of Dangerous Substances”.)
Always ground this unit
Always ground this unit on the power equipment side in order to avoid electrical shock due to a power surge.
If a problem occurs
If smoke or strange odor should come out of this unit for some reason, turn off the power key right away, and then turn off the circuit breaker and the main power. Immediately contact a service technician for inspection. If this procedure is not followed, fire or electrical shock may result. Never perform repair work yourself, since it is dangerous and not recommended.
Do not use the power cord if it is bundled or tangled
Do not use the power cord if it is bundled or tangled. If it is used in this manner, it can overheat and fire may be caused.
Do not process, bend, wring, or stretch the power cord forcibly
Do not process, bend, wring, or stretch the power cord forcibly. Fire or electrical shock may result.
Substances that can not be used
Never use explosive substances, flammable substances and substances that include explosive or flammable ingredients in this unit. Explosion or fire may occur.
Do not disassemble or modify this unit
Do not disassemble or modify this unit. Fire or electrical shock or failure may be caused.
CAUTION!
During a thunder storm
During a thunderstorm, turn off the power key immediately, then turn off the circuit breaker and the main power. If this procedure is not followed, fire or electrical shock may be caused.
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Requirements for Installation
Before Using this unit
WARNING!
1. Always ground this unit
Connect the power plug to a receptacle with grounding connectors.
Do not forget to ground this unit, to protect you and the unit from electrical shock in case of
power surge. Choose a receptacle with grounding connectors as often as possible.
Do not connect the grounding wire to a gas pipe, or by means of a lightning rod or telephone line. A fire or electrical shock will occur.
2. Choose a proper place for installation
Do not install this unit in a place where:
Rough or dirty surface. Flammable gas or corrosive gas is generated. Ambient temperature exceeds 35°C. Ambient temperature fluctuates violently. There is direct sunlight. There is excessive humidity and dust. There is a constant vibration.
Driving parts are exposed. Do not install this unit to busy place.
Install this unit on a stable place with the space as shown below.
More than 50cm
Main Unit
Front side
3. Do not use this unit in an area where there is flammable or explosive gas
Never use this unit in an area where there is flammable or explosive gas. This unit is not explosion-proof. An arc may be generated when the power switch is turned ON or OFF, and fire/explosion may result.
Illustration shows a case of vertical shaking NOTE) Glass tools and holders are optional accessories.
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Requirements for Installation
4. Do not modify
Modification of this unit is strictly prohibited. This could cause a failure.
Before Using this unit
5. Installation on horizontal surface
Set this unit to the flattest place. Not setting this unit with its 4 legs covered with rubber contacted to the setting place surface evenly could cause the vibration or noise, or cause the unexpectible trouble or malfunction.
Illustration shows a case of horizontal shaking NOTE) Glass tools and holders are optional accessories.
Illustration shows a case of vertical shaking NOTE) Glass tools and holders are optional accessories.
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Requirements for Installation
Before Using this unit
CAUTION!
6. Choose a correct power distribution board or receptacle
Choose a correct power distribution board or receptacle that meets the unit’s rated electric capacity.
Electric capacity: SA300: AC100V, 2.2A
SA320: AC100V, 2.2A
NOTE)
There could be the case that the unit does not run even after turning ON the power. Inspect whether the voltage of the main power is lowered than the specified value, or whether other device(s) uses the same power line of this unit. If the phenomena might be found, change the power line of this unit to the other power line.
7. Before/after installing
It may cause injure to a person if this unit falls down or moves by the earthquake and the impact. etc..To prevent, take measures that the unit cannot fall down, and not install to busy place.
Touching the shaking parts may cause injure to a person during the operation. To prevent, take measures that putting up a notice of operating, making an enclosure etc..
8. Handling of power code
Do not entangle the power cord. This will cause overheating and possibly a fire.
Do not bend or twist the power cord, or apply excessive tension to it. This may cause a fire
and electrical shock.
Do not lay the power cord under a desk or chair, and do not allow it to be pinched in order to prevent it from being damaged and to avoid a fire or electrical shock.
Keep the power cord away from any heating equipment such as a room heater. The cord's insulation may melt and cause a fire or electrical shock.
If the power cord becomes damaged (wiring exposed, breakage, etc.), immediately turn off the power at the rear of this unit and shut off the main supply power. Then contact your nearest dealer for replacement of the power cord. Leaving it may cause a fire or electrical shock.
Connect the power plug to the outlet which is supplied appropriate power and voltage.
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Description and Function of Each Part
Main Unit
Installation Example of Vertical Shaking
Grip
Power lamp
Timer knob
Speed adjusting knob
Power switch
Shaking stand
NOTE)
Glass tools and holders are nonstandard options.
Illustration shows SA300.
Installation Example of Horizontal Shaking
Inspection port
Rubber leg
Rear view
Rubber leg
NOTE)
Glass tools and holders are nonstandard options.
Illustration shows SA320.
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Power cord
Fuse holder
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Control Panel
Description and Function of Each Part
Speed adjusting knobTimer knob
Power lamp Power switch
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Sequence of Operation
1. Fix the sample containers.
Operation Method
Before turning on the power switch, fix the sample containers firmly.
The quantity of sample containers to be installed is as shown in the
following table.
Holder
Capacity (mL)
Separating Funnel Holder 5 4 4 4 3
100 200 300 500 1000
2. Turn on the power.
3. Set the shaking time.
4. Adjust the shaking times.
Erlenmeyer Flask Holder
Before turning on the power switch, check if the timer knob is OFF and if the speed adjusting knob is at the lowest speed.
When the power switch is turned on, the power lamp is ON.
When the sample container is installed, turn the timer dial, and set it
to the required time (min).
In continuous operation, adjust the dial position to "CONT".
Shaking times shall be set by the speed adjusting knob.
Since the scale has its variable range divided evenly, use this for reference.
CAUTION!
If used at the max shaking times, such shaking times could exceed the standard value in the area of commercial power frequency 60 Hz. If shaking is performed in the too wide range, or if the main unit vibrates widely, reduce the speed-regulating dial. Shaking times could also rise according to the condition of the load. In such cases, slightly reduce the speed-regulating dial similarly. Shaking times for each scale (reference) are as shown below approximately:
Model
Scale
2 4 6 8 Max.
25 16 16 9 4
SA300 Start 115 185 250 300 SA320 Start 95 140 180 210
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Sequence of Operation
It is possible to make vibrate the main unit, when the setting sample is heavy or the shaking time is large. Please refer to the table of vibration-proof and operate not to move by sample or shaking time.
The case of horizontal shaking type
The sample weight that can be shaken in each option is as follows. Erlenmeyer Flask HolderItem Code:232097
CAUTION!
Operation Method
Shaking time (Scale) Permissible sample
weight (kg)
Test Tube Holder(Item Code:232086)
Shaking time (Scale) Permissible sample
weight (kg)
Test Tube Rack Holder(Item Code:232088)
Shaking time (Scale)
Permissible sample
weight (kg)
Centrifugal Tube Holder(Item Code:232087)
Shaking time (Scale)
Permissible sample weight (kg)
Two Layers Spring Shaking Rack (Item Code:232079)
Shaking time (Scale)
Permissible sample
weight (kg)
1 2 3 4 5 6 7 8 9 10
5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 2.5 1.5
1 2 3 4 5 6 7 8 9 10
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 ×
1 2 3 4 5 6 7 8 9 10
5.6 5.6 5.6 5.6 5.6 5.6 5.6 3.5 1.0 ×
1 2 3 4 5 6 7 8 9 10
2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 × ×
1 2 3 4 5 6 7 8 9 10
15 15 15 15 15 15 15 × × ×
×…No Shaking
CAUTION!
The holder or the flask are not attached. It might be possible to shift the permissible sample weight by the
condition of setting floor.
Permissible sample weight is the value with maximum load weight.
CAUTION!
In the early stage after supplying power, the shaking times may be 10-15% lower than the set value. Perform the running operation for about 15 min. Then, the shaking times will stabilize.
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Handling Precautions
WARNING!
If a problem occurs
If smoke or strange odor should come out of this unit for some reason, turn off the power key right away, and then turn off the circuit breaker and the main power. Immediately contact a service technician for inspection. If this procedure is not followed, fire or electrical shock may result. Never perform repair work yourself, since it is dangerous and not recommended.
Substances that cannot be used
Never use explosive substances, flammable substances and substances that include explosive or flammable ingredients in this unit. Explosion or fire may occur. (Refer to page20 “List of Dangerous Substances”.)
CAUTION!
Take care not to load too much sample
If too much sample is loaded, the shaking speed will be reduced, or the main unit will vibrate. Do not start operation with any overload.
Do not step on this unit
Do not step on this unit. It will cause injury if this unit fall down or break.
Do not put anything on this unit
Do not put anything on this unit. It will cause injury if fall.
During a thunder storm
During a thunderstorm, turn off the power key immediately, then turn off the circuit breaker and the main power. If this procedure is not followed, fire or electrical shock may be caused.
Speed adjustment
The shaking speed of this unit is adjusted appropriately at the shipment from factory. If the power voltage fluctuates widely, or if the motor temperature rises abnormally, the speed could be changed more or less. If any abnormality including abnormal vibration and shaking main unit is detected, reduce the speed by means of the speed adjusting knob. If max. specified revolution is exceeded, the abnormal vibration or noises could be caused, and thus be caused failure.
Operation method
Operate this unit with the method specified by this operation manual. If operated in ways other than specified in this operation manual, any failure or accident could be caused. If operated in ways other than specified in this operation manual, the product is not guaranteed.
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Handling Precautions
CAUTION!
Sample installation method
The sample container mounting holders for separating funnel, Erlenmeyer flask, centrifugation tube and test tube are provided respectively as nonstandard options. Select them according to the purpose, and mount them on the shaking table of the main unit. To shake the separating funnel, set the shaking table at vertical position (vertical shaking type), and enter the positioning pins of the holder into the two pipe holes provided in the table (see the sketch drawing), and then fix them firmly. When using Erlenmeyer flask, set the vinyl chloride box type holder firmly on the table of the main unit placed at level (horizontal shaking type) (See the illustration on Page 7). Also, when using centrifugation tube and test tube, place the main unit horizontal.
Preparing timer
This unit incorporates a 60-min meter for timer. If it is necessary to operate this unit for a longer time, set the timer to CONT. Continuous operation is available.
Return after power failure
When power is supplied after a power failure, the device automatically starts operation again with the same state as just before the power failure. It is danger that the device starts unattached operation after a power failure. We recommend for you to turn off the switch of this unit if a power failure occurs during operation.
When the main unit vibrate using it
Please use it as follows when the main unit vibrate or begin. It is considered becoming unbalance of the unit to use for a long time.
Decrease the shaking time not to vibrate it. Decrease the weight and not to vibrate position. If not to decrease the shaking time or the weight, please fix the unit with anchor.
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Daily Inspection and Maintenance
Maintenance Method
WARNING!
Disconnect the power cable from the power source when doing an inspection or maintenance unless needed.
Perform the daily inspection and maintenance after returning the temperature of this unit to the normal one.
Do not disassemble this unit.
CAUTION!
Use a well-drained soft cloth to wipe dirt on this unit. Do not use benzene, thinner or cleanser for wiping. Do not scrub this unit. Deformation, deterioration or color change may result in.
Replacement method of Motor Brush
Replacement of Motor Brush
Motor
Since the carbon brush of the motor is worn out as the motor is operated for a long time, replace the carbon brush periodically. Though the timing of the replacement is dependent on the frequency of operation, check such a brush every 6 months.
When the inspection port cover is removed, the motor can be seen. Two resin holders for fixing the carbon brush are provided in the lower part of the motor. Use a coin, etc. to loosen the groove on top of the holder. Change it with the attached carbon brush, and replace it at the original place.
(Photo shows the inspection port as seen from the opposite side.)
Brush holder
For any questions, contact the dealer who you purchased this unit from, or the nearest sales division in our company.
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Two brush holders
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Long storage and disposal
When not using this unit for long term / When disposing
CAUTION!
When not using this unit for long term…
Turn off the power and disconnect the power cord.
WARNING!
When disposing…
Keep out of reach of children.
Remove the driving parts.
Treat as large trash.
Environmental protection should be considered
We request you to disassemble this unit as possible and recycle the reusable parts considering to the environmental protection. The feature components of this unit and materials used are listed below.
Component Name Material
Exterior Parts
Casing Iron bonderizing steel plate baked with melamine resin coating Frame Iron bonderizing steel plate baked with melamine resin coating and cement Pipe Stainless steel SUS304 Production plates Polyethylene (PET) resin film
Shaking parts
Shaking table Iron bonderizing steel plate baked with melamine resin coating Mounting plate for
shaking table Table for mounting motor Iron bonderizing steel plate Pulley shaft Polishing round rod SS41B Pulley Aluminum V belt Synthetic rubber
Electrical Parts
Motor
Power cord & wiring materials and others
Iron bonderizing steel plate
Motor case, rotor, shaft: made of iron Bracket: aluminum Coil: copper wire (epoxy resin insulation coating)
Wiring materials and circuit boards coated with synthetic rubber and resins
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Trouble Shooting
Instances
Condition Possible Causes Solution
In the Event of Failure…
Bad connecting in lamp or lamp circuit Replacement or repair
When turning ON the switch;
Lamp does not light ON.
The device does not start shaking.
Shaking but;
Smooth shaking is not available.
Loud noises and violent vibration.
Speed cannot be controlled.
Before call us...
Condition Possible Causes
Defective power switch Replacement or repair Failure in timer Replacement or repair Fuse is blown Replacement or repair Failure in speed control Replacement Timer is set to “0” Resetting timer Too loosened or tensed belt Repair Loose pulley or its wrong position Repair Worn carbon brush of the motor Replacement Worn roller Replacement Defective vibration-proof rubber leg Replacement Failure in speed control Replacement Defective speed-adjusting volume Replacement Defective motor Replacement
Power plug is not connected to the receptacle
The device does not start when turning on the power switch.
The shaking speed fluctuates in operation.
Required shaking times cannot be reached.
In the case if the error other than listed above occurred, turn off the power switch and primary power source immediately. Contact the shop of your purchase or nearest Yamato Scientific Service Office.
correctly.
Power failure.
Fuse is blown.
Timer is set to “0”.
Too much samples
The carbon brush of the motor is worn out.
Too much samples
The carbon brush of the motor is worn out.
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After Service and Warranty
In Case of Request for Repair
If the failure occurs, stop the operation, turn OFF the power switch, and unplug the power plug. Please contact the sales agency that this unit was purchased, or the Yamato Scientific's sales office.
< Check following items before contact >
Model Name of Product
Production Number
Purchase Date
About Trouble (in detail as possible)
Minimum Retention Period of Performance Parts for Repair
The minimum retention period of performance parts for repair of this unit is 7 years after discontinuance of this unit. The "performance part for repair" is the part that is required to maintain this unit.
See the production plate attached to this unit.
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Specification
SA300 SA320
Shaking Method Max No. of Racks Separating funnel 1000 mL x 3 pcs.
Horizontal shaking:
Shaking times
Method/performance
Shaking Width 40mm Variable Shaking Speed Using the speed adjusting knob
Variable Speed Method Timer 0 to 60 min. (min. scale: 5 min.)
Motor DC motor 90W External dimensions Weight Approx. 40Kg
Configuration/standards
Power supply 100V AC, 50/60Hz (common), Max.2.2A Accessories Fuse, Carbon brush, Instruction manual
approx. 20 to 300 times/min. Vertical shaking: approx. 20 to 300 times/min.
Horizontal/vertical
shaking methods
Leonard system by thyristor
Non-stage transmission
W460×D460×H425 mm
Horizontal turn/vertical turn
shaking methods
Horizontal turn shaking: approx. 20 to 210 times/min. Vertical turn shaking: approx. 20 to 210 times/min.
Optional Accessories
Product code Name (specification)
232096 Separating funnel holder (1 pc for 100 to 1000 ml) 232097 Erlenmeyer flask holder (1 pc for 100 to 1000 ml) 232085
232086
* Optional accessories are common to the SA300/SA320 and the old SA31 type.
Centrifugation tube holder (dia 16 to 35 × length 110 to 130 mm) with 18 racks Test tube holder (dia 16.5 to 18 × length 160 to 190 mm) with 18 racks
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Wiring Diagram
Electrical Parts List
Name Code No. Specification Manufacturer
Power cord kit DN005 0.75sq 2M 3cores Yamato Scientific Timer 232004-202 SC-2-1H-1a AC125V 3A Zenkousya Tokei Switch LT00002483 M-2022J Nihon Kaiheiki Pilot lamp 232004-204 BN-5701 A C110V translucent Sato Parts Fuse 232004-206 F7161 5A Sato Parts Noise filter 2300010002 ZAG2220-11S TDK Motor 2140000029 DMW90 Yamato Scientific Speed controller 1080060001 Techs A Yamato Scientific Variable resistor 2120020009
Variable resistor 2120020010
RV16YN10S B303 30KΩ RV24YN20S B50 25KΩ
Tokyo Cosmos Tokyo Cosmos
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Replacement Parts Table
Refer to Page 18 for electrical replacement parts.
Common Use Parts
Part Name Code No. Specification Manufacturer
Roller LT00026600 TOK IN-19-B3 Yamato Scientific Rubber leg 232004-141 Neoprene rubber Yamato Scientific Speed/Time adjusting knob 7140000028 K100set Yamato Scientific V belt (*) 232004-209 JIS-6323 M-29 Sansei Belt V belt (*) 232004-211 JIS-6323 M-31 Sansei Belt
(*) : Expendables
Only for SA320
Part Name Code No. Specification Manufacturer
Rotation unit For SA320 Yamato Scientific
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List of Dangerous Substances
Never use explosive substances, flammable substances and substances that include explosive or flammable ingredients in this unit.
EXPLOSIVE
Ethylene glycol dinitrate (nitro glycol), Glycerin trinitrate (nitroglycerine), Cellulose nitrate (nitrocellulose), and other explosive nitrate esters
Reference
EXPLOSIVE:
FLAMMABLE
IGNITING:
OXIDIZING:
Trinitrobenzene, Trinitrotoluene, Trinitrophenol (picric acid), and other explosive nitro compounds
Acetyl hidroperoxide (peracetic acid), Methyl ethyl ketone peroxide, Benzyl peroxide, and other organic peroxides
Lithium (metal), Potassium (metal), Sodium (metal), Yellow phosphorus, Phosphorus sulfide, Red phosphorus, Celluloid compounds, Calcium carbide, Lime phosphate, Magnesium (powder), Aluminum (powder), Powder of metals other than magnesium and aluminum, Sodium hydrosulfite
Potassium chlorate, Sodium chlorate, Ammonium chlorate, and other chlorate Potassium perchlorate, Sodium perchlorate, Ammonium perchlorate, and other
perchlorate Potassium peroxide, Sodium peroxide, Barium peroxide, and other inorganic
peroxide Potassium nitrate, Sodium nitrate, Ammonium nitrate, and other nitrate Sodium chlorite and other chlorites Calcium hypochlorite and other hypochlorites Ethyl ether, Gasoline, Acetaldehyde, Propylene chloride, Carbon disulfide, and
other flammable substances having a flash point of lower than -30
INFLAMMABLE
LIQUID:
FLAMMABLE
GAS:
Normal hexane, ethylene oxide, acetone, benzene, methyl ethyl ketone, and other flammable substances having a flash point of -30 or higher but lower than 0
Methanol, Ethanol, Xylene, Pentyl acetate (amyl acetate), and other flammable substances having a flash point of 0 or higher but lower than 30
Kerosene, Light oil (gas oil), Oil of turpentine, Isopentyl alcohol (isoamyl alcohol), Acetic acid, and other flammable substances having a flash point of 30 or higher but lower than 65
Hydrogen, Acetylene, Ethylene, Methane, Propane, Butane, and other flammable substances which assume a gaseous state at 15 and 1 atm
(Source: Appendix Table 1 of Article 6 of the Industrial Safety and Health Order in Japan)
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Responsibility
Please follow the instructions in this document when using this unit. Yamato Scientific has no responsibility for the accidents or breakdown of device if it is used with a failure to comply. Never conduct what this document forbids. Unexpected accidents or breakdown may result in.
Note
The contents of this document may be changed in future without notice.
Any books with missing pages or disorderly binding may be replaced.
Instruction Manual for
Shaker Model SA300/320
Third Edition Feb. 10, 2010 Revised Feb. 8, 2012
Yamato Scientific Co., Ltd.
2-1-6 Nihonnbashi Honcho, Chuo-ku,
Tokyo, 103-8432, Japan
http://www.yamato-net.co.jp
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