Yamato IC103C, IC803C, IC113C, IC113CW, IC413C User Manual

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ECONOMY INCUBATOR
Model: IC103C/103CW/403C/403CW/603C/803C
IC113C/113CW/413C/413CW/613C/813C
Fifth edition
Please read the “Operating Instructions” and “Warranty” before operating this unit to assure proper operation. After reading these documents, be sure to store them securely together with the “Warranty” in a handy place for future reference.
Warning
Before operating the unit, be sure to read carefully and fully understand important warnings in the operating instructions.
Yamato Scientific America Inc
Table of contents
1. Safety precautions ........................................................................................................................1
Explanation of pictograms ...............................................................................................................1
List of symbols.................................................................................................................................2
WarningCautions..........................................................................................................................3
2. Before operating the unit..............................................................................................................4
Precautions when installing the unit ................................................................................................4
Installation procedures・precautions ..............................................................................................7
3. Names and functions of parts ....................................................................................................10
Main body......................................................................................................................................10
Operation panel .............................................................................................................................14
Explanation of characters ..............................................................................................................15
4. Operating procedures.................................................................................................................16
List of operation modes and functions ...........................................................................................16
Operation modefunction setting keys and characters ................................................................18
Operating procedures (fixed temperature operation).....................................................................19
Operating procedures (quick auto stop operation).........................................................................20
Operating procedures (auto stop operation)..................................................................................22
Operating procedures (auto start operation)..................................................................................24
Useful functions (calibration offset function) ..................................................................................26
Useful function (setting lock function)............................................................................................28
Useful function (power outage compensation function) .................................................................29
5. Cautions on handling..................................................................................................................30
6. Maintenance procedures ............................................................................................................32
Daily inspection/maintenance........................................................................................................32
7. When the unit is not to be used for a long time or when disposing.......................................33
When the unit is not to be used for a long time or when disposing................................................33
Notes about disposition .................................................................................................................33
8. Troubleshooting..........................................................................................................................34
Safety device and error codes.......................................................................................................34
When a malfunction is suspected ..................................................................................................35
9. After sales service and warranty................................................................................................36
When requesting a repair ..............................................................................................................36
10. Specifications ............................................................................................................................37
11. Wiring diagram...........................................................................................................................38
12. List of replacement parts ..........................................................................................................40
13. List of dangerous materials......................................................................................................41
14. Standard installation manual....................................................................................................42
1. Safety precautions
Explanation of pictograms
A variety of pictograms are indicated in this operation manual and on products to assure safe operation. Possible results from improper operation or disregard for these warnings is listed below. Be sure to fully understand the descriptions below before proceeding to the text.
Warning Caution
(Note 1) Serious injury means a wound, an electrical shock, a bone fracture or intoxication
(Note 2) Minor injury means a wound or an electrical shock that does not require
(Note 3) Property damage means damage to facilities, devices and buildings or other
that may leave after effects or require hospitalization or outpatient visits for a long time.
hospitalization or outpatient visits for a long time.
properties.
This pictogram indicates a matter that encourages the user to adhere to warning (“caution” included). Specific description of warning is indicated near this pictogram.
This pictogram indicates prohibitions Specific prohibition is indicated near this pictogram.
This pictogram indicates matters that the user must perform. Specific instruction is indicated near this pictogram.
About pictograms
Indicates a situation which may result in death or serious injury (Note 1)
Indicates a situation which may result in minor injury (Note 2) and property damage (Note 3).
Meanings of pictograms
1
Warning
1. Safety precautions
List of symbols
General warnings
Danger!:
High voltage
Danger!:
High temperature
Caution
General cautions Electrical shock! Burning!
For water only
Poisonous
material
Prohibitions
Danger!:
Moving part
Caution for no liquid heating!
Danger!: Hazard
of explosion
Caution for water
leak!
General
Prohibition
Compulsions
General
compulsions
Fire Prohibited
Connect ground
wire
Do not
disassemble
Install levelly
Do not touch
Pull out the power
plug
Regular
inspection
2
1. Safety precautions
WarningCautions
Warning
Never operate the unit in an atmosphere containing flammable or explosive gas. Otherwise, an explosion or a fire may result since the unit is not explosion-proof. See section “13. List of dangerous materials” on page 41.
Be sure to connect the ground wire correctly. Otherwise, electrical leak may result and cause an electrical shock or a fire.
When smoke or an unusual odor is seen or smelled, immediately turn the ground fault interrupter on the main unit off and pull out the power plug. A fire or an electrical shock may result.
When these are used bundled, they might overheat causing a fire.
Avoid tightly bending, pulling with a strong force or twisting to prevent electrical power cords from damage. A fire or an electrical shock may result.
Never operate the unit in an atmosphere containing flammable or explosive gas
Be sure to connect the ground wire.
Ban on operation when an abnormality occurs
Never use electrical power cords bundled.
Take care not to damage electrical power cords.
Never use an explosive or a flammable material with this unit.
Never use an explosive material, a flammable material or a material containing explosive or flammable elements. An explosion or an electrical shock may result. See section “13. List of dangerous materials” on page 41
Never try to touch a hot part.
Some parts of the unit are hot during and immediately after operation. Take special care to avoid burns.
Never try to disassemble or alter the unit.
Never try to disassemble or alter the unit. A malfunction, a fire or an electrical shock may result.
When thunder is heard.
When thunder is heard, turn the main power off immediately. A malfunction, fire or an electrical shock may result.
Caution
3
2. Before operating the unit
1. Carefully select an installation site.
Take special care not to install the unit at a place described below:
Uneven surfaces or dirty surfaces Where flammable gas or corrosive gas exists Where the ambient temperature is 35 or more Where temperature changes severely Where humidity is high Where subject to direct sunlight Where vibration is severe
Install this unit at a place with spaces shown below.
Precautions when installing the unit
15 cm or more
15 cm
or more
2. Install the unit on a level surface.
Install the unit on a level surface. If the whole bottom surface of the unit does not contact the surface evenly, vibrations or noises may result. This might cause unexpected troubles or malfunctions.
or more
1m or more
Front
15 cm
3. Installation
The unit might fall down or move by an earthquake or an impact resulting in a personal injury. We recommend taking safety measures such as to avoid installing the unit in a high traffic area.
Weight of the units is: Model IC103C/113C/103CW/113CW: approx. 17 kg; IC403C/403CW/413C/413CW: approx. 45 kg; Model IC603C/613C:approx. 65 kg; Model IC803C/813C: approx. 102 kg. When lifting the unit for transportation and installation, carefully handle it by at
least two people.
4
2. Before operating the unit
Precautions when installing the unit
4. Secure sufficient ventilation for the unit.
Do not operate the unit when its vent holes on the side and rear panels are covered or blocked. Internal temperature of the unit will rise, degrading the performance, and an accident, a malfunction or a fire may result.
5. Do not operate the unit at such a place that may subject to splashing liquids.
Do not operate the unit at such a place that may subject to splashing liquids. Liquid entering the inside may cause an accident, a malfunction, an electrical shock or a fire.
6. Never operate the unit in an atmosphere containing flammable or explosive gas.
Never operate the unit in an atmosphere containing flammable or explosive gas. Since the unit is not explosion-proof, an arc is discharged when switching the circuit breaker “ON” and “OFF” and during operation, could cause a fire or an explosion. See the section “13. List of dangerous materials” on page 41 for flammable and explosive gases.
Explosive
gas
Combustible
gas
5
2. Before operating the unit
Precautions when installing the unit
7. Be sure to connect the pow er plug to the dedicated power distribution panel or a wall outlet.
Use a power distribution panel or a wall outlet that meets the electrical capacity of the unit.
Electrical capacity:
When the unit will not start even when you turn the ground fault interrupter to “ON”,
check for low main voltage or if the unit is connected to the same power supply line as other devices and connect it to another line if necessary.
Avoid connecting too many devices using a branching outlet or extending a wire with a cord reel or temperature controlling function may degrade due to voltage drop.
Do not connect the unit to a gas pipe, a water pipe or a telephone line or any parts or lines, other than a correct power supply line. Otherwise, an accident or a malfunction may result.
8. Handling of a power cord
Never use electrical power cords bundled. When these are used bundled, they might overheat causing a fire.
IC103C/103W VAC115 1.8A IC403C/403CW VAC115 2.8A IC603C VAC115 3.7A IC803C VAC115 6.6A
IC113C/113W VAC220 1A IC413C/413CW VAC220 1.4A IC613C VAC220 1.8A IC813C VAC220 3.3A
Do not convert, forcibly bend, twist or pull the power cord. Otherwise, a fire or an electrical shock may result.
Do not place the power cord under a desk or a chair, or sandwich between objects to avoid
it from being damaged. Otherwise, a fire or an electrical shock may result.
Do not place the power cord close to a stove or other heat generating device. Sheath of
the cord may burn and result in a fire or an electrical shock.
If the power cord should be damaged (exposure of core wire or disconnection), immediately turn the power switch off, pull out the power cord (plug) out of the power supply and ask your dealer to replace the cord. Otherwise, a fire or an electrical shock may result.
Connect the power cord to an appropriate wall outlet.
9. Be sure to connect the ground wire.
When the unit has no ground terminal, class D grounding work is necessary and please
consult your dealer or our nearest sales office.
Securely connect to an outlet.
We recommend use of a ground type outlet tap.
Grounded tap
Power plug
When there is no ground terminal.
In this case, class D grounding work is necessary and please consult your dealer or our nearest sales office.
When a bipolar type outlet tap is used
Bipolar tap
Insert the ground adaptor included as an option, into a power plug confirming the polarity of the outlet. Connect the grounding wire (green) of the ground adaptor to the ground terminal on the power supply equipment.
Ground wire
Do not connect the grounding wire to a gas pipe, a water pipe or a telephone line or any
parts or lines other than a correct grounding terminal.
Otherwise, an accident or a malfunction may result.
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(1) Transportation of the product
Lift and transport the model IC403C/403CW/413C/413CW/603C/613C by at least two people.
*Take care for protrusions on the unit. Move the model IC803C after push two
stoppers up to unlock the casters on the front side of the main unit as shown in the figure right. Make sure casters at the four points move smoothly before trying to move the unit.
* Note that moving the unit over a bump
may give an excessive impact to and break the casters. Where there is such a bump, move the unit by lifting it by at least two people.
(2) Select an installation site.
Make sure that four caster wheels for right, left, front and rear securely rest on a flat
surface as well as there is no loosened part or inclination of the unit and push down the caster stopper to lock for the model IC803C.
(3) Install shelf boards.
The lowest shelf board has been secured with screws at the time of shipping from the
factory.
2. Before operating the unit
Installation proceduresprecautions
Unlock
Lock
Stopper
Shelf pillar
Shelf clamp
Flow
adjusting
plate
Shelf board
Screw
Screw
7
2. Before operating the unit
e
Installation proceduresprecautions
Install shelf pegs at heights you want on the right and left shelf posts in the internal
chamber of the main body.
Completely push shelf boards by sliding to the end. *Take care to put each shelf board on correct pairs of right and left shelf pegs. Make sure that shelf boards will not fall nor rattle. Withstand load of each shelf board is 15kg in even loading. When putting samples,
arrange them as dispersed as possible.
Put samples with spaces between them. Too many samples may prevent proper
temperature control. To assure proper temperature control, put samples with a space at least 30% of the shelf board area.
Shelf board
15kg
Sample
Make at least 30% of spac
(4) Do not put a sample on the bottom of the internal chamber.
Operating the unit with a sample directly put on the bottom of the internal chamber might
degrade its temperature characteristics. Also it may cause corrosion, damage or rusting of the internal chamber and burning of samples or a fire. Never put any sample on the bottom surface.
When putting samples, take care not to allow them touching the wall, where sensor or other
devices are installed. Put samples on the shelf board included with the unit.
8
2. Before operating the unit
(5) Take special care for samples shown below:
Samples that contain flammable or explosive components The unit is not explosion proof. Never attempt to dry or process materials that contain
flammable or explosive components.
Corrosive samples Take care for handling of corrosive samples. Although stainless steel is used for major
components, note that they might corrode with strong acid. Note that packing may corrode with acid, alkali, oil or organic solvents.
Operation with devices with a larger heat load installed. Note that temperature in the chamber may rise when operating the unit within a device.
(6) About exhaust ports.
IC103C/103CW /113C/113CW/403C/403CW/413C/413CW/603C/613C model:Located on
the top of the unit, IC803C/813C modelLocated on either side of the unit. Adjust the open amount according to the water content of a specific sample.
Installation proceduresprecautions
Adjust according to water amount
(IC103C/103CW/113C/113CW/403C/403CW/413C/413CW/603C/
613C model is shown in the diagram above.)
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3. Names and functions of parts
Front view of IC103CW/113CW
Control panel
Door
Main body
Observation
Window
Handle
Rear view of IC103CW/113CW
Exhaust port
Power cord
Caution Plate
Power switch (SW)
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3. Names and functions of parts
Front view of IC403C/413C/603C/613C
Main body
Door
Handle
Control panel
Rear view of IC403C/413C/603C/613C
Exhaust port
Inner door
Caution Plate
Rating plate
Power switch (SW)
Power cord
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3. Names and functions of parts
Front view of IC403CW/413CW
Main body
Door
Observation
Window
Handle
Control panel
Rear view of IC403CW/413CW
Exhaust port
Inner door
Caution Plate
Rating plate
Power switch (SW)
Power cord
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