Yamato DV-DW User Manual

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ILLUSTRATED

SPARE

FOR

HIGH

INTERLOCK

CHAINSTITCH

PARTS

SPEED

MACHINE

LIST

MODELS

DV-1400 DW-1500

I

DW-1503

&

DV-1403

DEVICES

DV-1409 DW-1509

CONTENTS §

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MISCELLANEOUS

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THREAD MISCELLANEOUS MAIN UPPER NEEDLE PRESSER TOP

LOOPER

FEED FEED

LUBRICATING DW-1500 OV-1403.

OV-1409,

"FC" "EC"

"EU"

"K1" "C"

"UT"

ACCESSORIES

EXTRA INDEX

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SHAFT

SHAFT & NEEOLE

BAR

SPREADER

DRIVING

DRIVING DRIVING

" " " "

" " " " " " " "

" " " "

DEVICE DEVICE ( 1)

" " (2) ..

DEVICE

" " (2)

DEVICE

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, "

" "

PARTS

...........................................................

COVERS

··

BUSHINGS

DRIVING

MECHANISM

FOOT

MECHANISM

CONTROL MECHANISM

MECHANISM

EXCLUSIVE

OW-1503

OW-1509

(

1)

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5~"t

--

x'(~i~t

...

1

:

f.{<

.•••

>"J

(H·l)-

)!_,

t·

~~(

l

!\/f-.

/) d

·i'-

/ ..

--

·

/ (

l).

.,

.

Arnt.

Req.

1

4

·2

1

1 1

1

4

·2

4 4

8

3

4

1

3

1

3

1

1 1

1

1 1

2

31

32 33

34

35

36

37

38

39

40

41

42

43 44

45

46

47

4440

538

7616

93533 60170

9142

93544 93554

5036

93552

7619 93534 93535 37108 93466

9827

687

Screw

T-Vosher Guide Ornamental Ornwnentol

Screw

Needle

Screw iVeedle

Sen-ne

Ornamenlol

{or

[),']62J, 93533

for

93521, 93533

Screu:

Thread

/i>r

60170

Thread Thread

for

9354,t,93554

'fhrewl

{or

93552

Thread

SuiJplementary

Supplementary

Scrc1c

{or

93552

935:-JS

for

93520 ·

Guide

(;uide

Eyelet

Th

rel.ul Tension Tension

Toke.lJp

Ryelet

(Hight) (Left)

Guard·

Guil.h>·

Guide

Disc Spring

J~:yelet

··

...

--d:

(

--__>.

··')

·;;

'/

, ..

. s

F'

:;!/tt;'

)j

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;,

.{.

1

..

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X-:::l."/1<··

)

1

)

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s~~o

o.\d

11

.{.

(l-d ...

lkl·

1

d-

.-;z

T

--

...

..

j \

{;d-.{./"

;

··

>

··

>.

~-

....

i''tl. .f,

.{,

..•

1

..

f~fil

J

x~\f'i

11

x~-:~·1T

·<UXc'ii'; .

<tl

x~<;;-

--i!t#X~~riJi·

···tf~#X~JJUJ

...

f<Yfl

ij

}(c<-f:."l}:j

....

;J,;A]

'f-h--

..

;i<oi~l

{ill]

··ftih

i)

-,t~~!-~j-{

--ti\,;fJ]:{

.

_/

/

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>

..

>--

2

·2

1 1

1

·2

1

1 1

·2

1

.. 1

Ref.

Xo.

1 93607

2

3

4

5

6 7 93182 8

9

10

l'arls

JVo.

533

4352 93603 93183 93181

93219

3433

93217

Descripti!m

Felt

fAtrge

lfosher

Scrc1c Felt

,Vc('(llc Needle Needle

Pres Screw

Presser

{or

!};J(-)07

[or

!J:J()07

Hur

Hushing

l3ar 15ushing : l!f!pcrJ

13ar

Hushing

sc r Bar

{or

93219, 93:312

nar

Hush

Oil

···

Cap

in~

Seal

Lou:cr

·

""

..

<=>

J'i'

!/} \

,,~

·~-

'

l~i<-

g-._

Ami.

:tz;

j

...

I'

I"·"

(

i·)

_.

""""""

},

Req.

I

2

1

I

1

" 1

2

1

1 I

12

93454

93453

13 32684 14

15

16 1 7 18

19

20

21

22

23

24

25

26 27 28

93498

30291

93201 63263 93096 93094 93095

93303 93301 93302 93312 93313 95128 95127 95134

Top

Spreader

Top

Spreader

Oil

Seal

Vool

[,ifte r Lcve

Sl'erlle

Needle Seul/e ;\Jain

Alain

Alain Oil

lAJOJWr

iAJOper

Looper /_,noper

Fe('d

Veed

Thread

Threrul

Shaft

Slwft

Sha{f

Serd

Driving

Rocker

Rocker nor Bar

lJifferential

Driving

lJriving

fin

9:!153

r Hush

Toke.lfp

Take-Up Take-U]J lJushinf.(

Cap

·

Oil

Seal

Oil

Seal

for

9:1801

Slw[l

Shajl

Shaft Slwfl

])riving

Driving

Feed

Control

Slwft

Bushing

Shaft

Hushinf:{

inK·

();t

Seal

Dushinf{

IAugc!

!

Smalli

nushing

Hushing

Front

(Hear

Bushing 1 Righn nushing

Shaft

(Left'

J3ushing r l?igh!J

.)'hojl Hushing (

I.ever

Front; Ht'ar

Leftl

Shalf

Left Right

·

Hushing

.....

Joc

--

.-l-

.

•

· · •

·--·,i.

··;_A J

.'-~-

;

);o;

H"·-'

-d>;_,:

':

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T•;·

H;;, (

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1

I

1 1

1 1 1 1

t)l

' 2

6

7 '

\4

5'&5

f

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.

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/:3,3~;(4~1:)

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i "

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i ' i

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/

:

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/

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f{IA1

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17

16

~----

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·~~o~~:.

54

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23

.:z"'\.

21

Re{.

1Vo.

1

2

3

4

5

6

7

8

9

10

Parts

lVo.

93077

3649 3646

93089

95216

3652 3647

93090 93151 93573

])':'

s_c

Pulley

Screw Screw

Main

1\Jain

Screw Screw

Main Hall Oil

Pump

r /p t I

or>_

{or

93077

{or

93077

Slw(t

flail

Bearing I Right;

Slwfl

Sprocket

{or

9521(), 93151,

(or

9521(;, 93151, f!3084, 93815 ........... ·

Shaft

Hall

Hearing

Holder

Driving

{Lower)

!KJ084

Hearing ! Middle)·

Short)··

lVorm

..

..................

· ·

"'

""

··7-IJ

J

. 7

-·

f*BpJ~~-JI..-«)7

.

A;'JV

..

tLt-s>

...

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.......

Tif>ffi;J~

---~Y

')

.-t

:g

..................................

1

)

1L

1-

>

.....

.

!J

11-

-t

s>

................... .

1

):/7'(;;6)

1

I~

j -

Cf)

......

1

)-:_.,

(11'}·-·

.

..

"/(ltJ)

)

..................

Jl..--"'

F

!J

'---""PY.·-7

-

J;.,

......

..

....

..

Req.

.

1

I

. 1

4

7 1 1 1

Amt.

11 12

13

14 15

16

17 18 19

20 21

22 23 24

25

26

27

28 29 30

31 32 33 34 35 36 37 38 .39 40

41 42 43

44

45 46 47 48 49

50

3433 95551 93510

8047 94558 93196 93091 93315 34096 93092

93197

5550 32799

278

3313 93194

4437

703 93193 93669

1208

93511

1175

93557

533

7605

93513

532

5531

93515

14

5036 37108 93514

1092 93512 93540 93021 93022

60170

Scr('w

tY!ain Looper

Screw

Needle

Ne(•(/le

Alain

Looper

Feed

;}fain

Needle

Screw

,-\'eedle

Oil

Screll'

Needle

Screu·

Needle

Screw

Cast-Off

Screw Looper

l-Fasher {or

{or 93573, 94558·

Sha{t,

Complele

Thread

for

93510

Guard

(;uord

Shaft

Fcccntric

Connecting

Ball

Rocker

Driving

Shaft

Guard

for

Guard

Wick

for

Guard

for

Guard

Needle

9;)197

tin

:J27YfJ

93194

I.'ccentric

Driving

Con

32799 ·

Bracket

Hrackel

/Jriving

Guard

for

93()()9 ,

Supporting

{or

98511, 93021

Threml

93557,

Scn-m: fOr 935.12,

Cast.(}[['

Screw

Screw Looper

lfashcr Screw

Wire

·

fOr 93513

{or

9351:-J

Thread

for 93515 ··

{or

U3515 SupJJl('m·cnlary SupfJ!emenlary

Screw

Retaining

1\elaininf(

Crank Crunk

IAlOJICr

/or

J7108

Fin~ter

Fill!-(('

Chamber Chamber

Thread

Set

····

Take-Up·· ... , ....

Rod·

11eoring

(Left)

Eccentric··

Key

Bearing

Shaft

Ann

nee

ting

Rod

· ·

· ...............

· · · .......

Shaft

Plate·

Eyelet

(Righi)

93512

936:10

Take-Up

Tension

I'

Support

Eyelet

Vise

Spring--

Bracket·

Corer Cover

f<..'yelet

Gasket {/_.eft) ..

--Jl.f.c:_)

·'fiftiliH0---

·1'

. r

· .... · --i

·:if~ii-

·l!flai;F'-

.........

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.....

-;ftl;r>· ..... .... .......... 1

--:tJ·Ji:·l;

..

···· ·

........

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..

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· ·

··

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..

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.. ..

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.....

..

•

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..

4

1

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h

L,

·

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JJ

L

t1

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c;

1

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it:-~1rlJ-;;t''l:'>·--·............

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f--:"L''>!l-_-1',/...... 1

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.

1

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j _If(:!(:)

)

..

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>--·

.........

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r----

'/

r'

!I-_--{.>

t--t··> .. ·--

..

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........

.

.......

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. 1

1

·2

1

I

1

2

I

1

1 1

I I

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Jt.----J\;{¢~8

')

·;;

;v-

(;b).

"/

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..

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fl··

· .....

..

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·2

2

1

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M~J

f

j)

1.~

I)"/'>-\'·

JJ

L,x~~~1J:.:t

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rm------

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·

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..

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f)

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..

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2

·2

2

I

1

I

1

I

'Y

\ '_/

..

I

. 1

51 52 53 54

7621 93082 93084 9521

Screu·

Crank

J

{or

Shaft S'ha{l Shoji

(-)0}70 ·

!Right}

Joint·

(!A:j't}

·

Jt.-----

;\X~l~{;;ii.JJ}_t->·--

-~-:_,

\' 7

r----

......

..

t~~',j

.........

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)/"J

>

-v

7

t---··

..

.......

..

. 1

. I

..

I

g'f$

~

2

/

34

w

4

16~

15

1\!)

·14

i

13

e 12

.~·

y

11

~

17

"'i

"i

~"'>f)~,,

""-~~

--

- ,-

. ,::):!

25

23

·~·"

~

..

••

' ':!

27

35

0

119

181~~

'~i~.~

: '

. ~

l :

! .

'f'f\Y

_/~

'20

. .

:o'

"

..

·

21~

2~

----

~

28

/

~

,

..

29

30

~~

~

33

32

"'

Uf'f'b'J(,

::iliAl'T

~~'

& JVbbJJLb

llmbAV

1~-ur

--~~---

mnG11AlV11:3IrJ

iWK

'-'

-'l$Jl;f-l'l

;

Ref.

No.

10

11

12

13

14

15

!6

17

18

19

20

21

22

23

24

25

26

27

28

29

30

4 6

7 8

9

1

2

3

5

PaTts

No.

93140

3646

989 93090 93139

3647

95214

95212

3635

95550

93154

926

2022 7645

93215

3792 3793

95170

5071 1174

95168

4312

95435

5520

32792

5550

95436

94540 93192

5550

Desc_r

lfandwheel

llandwheel Upper Hamlwheel

Upper Upper

Rubber A-lain

Sub~Screw

Upper Screw Screw Needle Screw Screw

Screw

iptio:n:

·

for

93140, 9:1U4 Afa-rk

Shaft

Adapter

for 93139,

Shaft Shaft

fo-r

95212

Shaft, Shaft

Seat

Scre-w

(or

Shaft

(or

93215

for

f13215

11uead

for

95170

for

.95170

Ball

Driving IJriving

Complete

Bail

for

Counte-rweight·

Hall Joi-nt Guide

Screw

Needle Screw Needle

Sc

Needle

Needle Needle Screw

rnr

{or

95108

Thread

{or

95435 ·

Thread

(or

32792 ···

71lread

Threa<i ThTead

for

93192 '

Bearing

9:1144

Heit

Sprocket

Set·

Bearing

.93154

931.54

93154

··

Take-Up

Connecting

Fork

Take-UP

Take-Up

Takc~Up

Take-Up Take-Up

/)riving

lhiving

IJTiving

Driving

11Tackel ·

(Right)

(Left)

Lever

Shaft

Hod···

Coller

Slcc&·e··

/t.

t··

J ) (

/.

'i-1·/

')

/-·

/ '1

ij'

)

-j--i

'j

-j:o;

: J

:J

ik''--)

<

'J(J)ili-/

;t.J<

r)

L /

i ;:

-f-">·

:>>.

c,;;:j

1i

;:;

;!; j

;i J

>Z

:¥ft;

..

{-1

Jt

:g

)[..-.·

Jl/Y

7

JL--

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F

f)d

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1,-...

1:il

·r-

-__;

1

)

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L)··

!1-

/ ·

>

!)'/7({;)·

·:V

1

)

'/

-J

:f

(.-_/"

{.

"'

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....

it

?--

':./.

··i\/I<J;1

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..

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••

f.;__+

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L·tttH:?m···

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(!;-)

.. . .

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{/

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(.

'/·--

Amt.

Req.

--1

..

··

· · · ·

··

· · 1

. --·····4

.......

. -1

.....

......

·----·1

· · · I

··I

·

..

. I

·1

4

·2

I

4

2

. 1

1

I

·2

· 2

·I

2

1

. 1

·I

I

31

32

33 34

35

36

94822

532

1202 93143 93144 93400

Needle

Washer

Screw

Up-per Upper

/Jpper

Thread

(or

for

Shaft Sha{t

Shaft I IA•ftj

Take-Up

94822 · ..

94822

(J?.ight) ··· Joint·

1

··1

.{~.t:~~')

/

t

A'-'·"'i:

.i·:•-(1,)

·i·-''

"/

Xci.il-·

\'"

'J

J~ifl

..

7 > 7

·1

-z

ti

(.

J-

·z

. 1

.. 1

. 1

.. _ ·

·

,<;-

··

· ······· ·

·

..

-;:;,:_

Bl

6

~-

..

v-L

£-L

l-l

l-L

9l

~

Ol

. - l

Ref

No.

10 11

12 13 14 15 16 17

18-1 18-2 18-3 18-4 19

20

1 2

3 4 5

6

7--l

7-2

7-3

7-4

8 9

Parts

No.

93250

4358

94820

548

93184

2043

93251 93252 93253 93255

1892

90828

1892

93259

32425 90846

1092

93260

1228 93170 93171 93172 93174

9142

93210

J)escript ion

Needle Screw Needle IV Needle

Screw

Needle

Needle Scrctv

Ornamental

8c

Needle Needle

Needle Screw Needle Screw

Stitch

Scre1r Needle

asher

"

~"~

N

rew

liar

for

94820

Bar

for

Bar

{or

9.'1184

Clamp

"(];)··

n

1"1

IUY

for

Needle

for

90828

J1ar

Bar

l5ar

for

9084()

Clamp

for

93260·

Plate ! A!

N

//

for

Stitch

15ar

Thrctul

94820

Eyelet

"'

Connecting

(A)········

(C)··· (E).

128

GAS}

..

Thread

Threa(/

Thread

l'.'yelet

Retainer

Retainer Retainer

Threml

(H)

{C)

}~')

Plate·

Connecting

Bracket

.......... ···· ......... .

..... .

Plate Plate

Spr;ng

Guard

Rod,

Complete

Supporter

Set

r=l

:g

""

..

-'i·J

{{¥--

.,.."l

~{'-

.ic~?'j

:i {-/ ·

··"'H<f-:·,_p..

···-J::ft}ici

..

....

····ilJt1

--~iih

·

..

·--·1-t-fJ,,;!-

··~H'}

. ; ;

---}i

-·:tt

·-1;1\{1\}·

..

v.

t-'"}

!:':

\

;j

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(ill··

(C)······ (c).

.,

. . . . ..... 2

ifd

{.

/""'"' ...

1

J

s~Ii··

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21 22

23

24

25

26

27

28 29 30

31

32

33 34

35 36

37 38

93211 93212 93213

321

93214

3647 93186 93179

9106

93670 93671 93674 93663 93672

1222

552

5121

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Wick Needle Screw Needle Needle Screw

fiR Unit,

lfR

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Parts

No. No.

1

2

3

4

5

6

7

8-1 8-2 8-3 8-4

9

10

93500 90620 93484 93482

4440 93485 93480

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Cotter

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·1

I

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11 12

13

I4 15

16

I7 I8 I9

20 21

22 23 24 25 26 27 28 29

30 31

32 33 34

35

36 37 38

39 40

5133

93483

4441

93495

554

5550

93487

6038

93488

690

93490 93491

9604

93479

93506

530 93509 77179 93507 90801

1156 93545 90824 93508

4591 93496 93499

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for

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No.

IO

I

2

3~1

3~2

4

5

6

7 8

9

Parts.

1\To.

93450

5070 34405 32819

32921

9508

93470

520

5520

93452 93463

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for 93450

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for

93470

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19

20

21

22

23

24

25

26

27

28

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419

93611 93458

93218 93459

3433

93461

7609

90425

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No.

·-~~

10

4 6

7

8

9

1

2

3 5

Parts

No.

··---~·

95173

5070

93317

5550

32799

278

9322

93323

93322

93314

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scri]J!i(flt

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Looper Screw Looper

Oil

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Looper Loope-r Looper

Rocker

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Rod

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for 95178, 98299

Rocker

for

Rocker

Lever

······

93317, 93323, 93318, 93657, 95178 ·

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32799

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5

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15

16-1 16-2

17

18

19

20

21

22 23 24

25

26

27

28

29

30 31

32

33

34

93318 93319 33074

9604 93299 34405

32819

34100

2043 34102

95142 95164

340

93304

3646

32786

3404

93657

712

94480

9508

93330

1228

93300

95178

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Looper Looper Sc-rew Looper

Rocker

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for

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Ball

Oil

Nul

Looper

Sc-J·cw

Looper Screw LoopeT

lfttsher

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for

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for

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for

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fo-r

·

for 94480

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32786

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33

Ref.

No. No.

6

2

3 4

5

Parts

-----~-----~

I

93323 33104

5550

95201 95204

5520

7

8 9

10

95202 95203

9624

567

Q"_~cr

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for 9332:!, 33104, 33120

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Amt.

11 12

13

14 15

16

17

18

19

20 21

22

23

24 25 26 27 28 29 30

31 32 33 34

35

36 37 38 39

40

95162 95160

7006

95126

636 403

95124

402 755

33098

451

95120 95119 93381 33099 34138

687 95135 95130

5512

5510 33120 30228

95131 95132 33133

5514

3406

95133

1733

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Sc-n~w

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Bar

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H'lck Differential Oil

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for

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15

16

17

18

19

20

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Parts

No.

---

1

2

3

4

5

6

7

8

9

93384

5570 33141 93389

3635 95122

3646 93382 93383 60076

93394

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12 13 14 15

16

17

18 19 20

21 22 23 24 25 26 27 28 29 30

31 32 33 34 35

36 37

38 39

40 41

42 43 44 45 46 47

48

49 50

4 6 8

9

2 3

5

7

1

Parts.

No.

93571 63233

4440

93615

9853

93616 95176

5000

95144 32932

90951

20533

95177 36519 93621 93589 93620

538

90952 95143

1175

93600

9909

37675

93622 95140

90901

1459

638

9930 95148 93602 93618 90930 93619 37669

567

7668 93575

63222

419 37697 93574

4358

384

93581

9526

93577

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1-1 1-2

1-3

2

3-1

3 ~ }.

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4·1 4·2

4-3

5

6

7

8

9

10

11

12 13

14

15

16

17

Parts

No.

93256 93257 93258

1892

94800

9..480L ..

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90732 90722 90731

1186

90723

5133 93547 90814 93555

286

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9844 90812 90856

90807

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DV·1400MA

1403MA

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MB MC ME

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MB/EU

MB/FC MC

MC/EC

MC/FC

Parts

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93114 93115 93116 93117 93121

•

93127

93834

93956 93122

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93128

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93957 93123 93912 93958

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I

MODEL

Models

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CLASS

No.

Models Parts

--------------·--·-· DV-1411

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93118

93119

93967 93120 93968 93125

No.

-

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DW·1503MD/EC

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93242

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10

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12 13 14 15 16 17

18

19

20

21

22

23 24

25

26

27 28

29

30

31

32

33 34 35 36

37 38

1

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9121

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247

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92138

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6266

95269

677

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10

11

12 13 I4 IS I6 I7

18

I9

20 2I

22 23 24 25 26

27

28

29 30

3 4

5 6 7

8

9

1 2

Parts

No.

95060 95061 95064

7621 95065 95066 95067 95062 95063

3635

7645 94728 38034

511

18

605

9852

95068 95071 95069

9209

95072

5083

95070

4440 94553 94556

1196

94557 94548

Descriptian

Cl-utch, Complete

Clutch Clutch

Screw

Clutch Clutch Clutch

Clutch

Screw Screw

Clutch

Hall Sl!ul Washer Nut {or 38034

H¥-tsher

Screw

Clutch

Tension

Clutch Screw

Chdch

ScrClo 95072 Clutch

Screw

Tape Guirle

Washer for 945.53

Sere-tv for 94553

Nut Tens

Check

for 95064, 950()2,

Spring

·

Seat

Roller

Sleeve

· .,. ·

Collar

for 95063 for 95062,

Rocker

for

(or

Frame

·

38034

95071

95071 ········

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Roller

(or

ion

Frame

(or

Frame

Check for

94553 ·

95069

9.5070

Link

Bushing

· · ·

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(Upper)·

Shaft

Set

94728 .....

·

95071·

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12

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9604

94547

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532

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No.

1

2

3

4

5 95306

6

7

8

9

10

Parts

No.

94596 94599

4318

94598

3436 94564 95307 94566

95308

Description

Cast-Off Oil Screw

Oil

Upper Screw

Upper Upper

Snap

Upper

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for 94599

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95306

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1

2

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11

12 13 14 15 16 17 18

19

20

21

22

23

24

25

26

27 28 29 30

31

32 33

34

35

36

.'>7

38 39

40

3313

94561

95305

4445

703

93197

95309

7006 94569 94588

1174

340

94587

343 94589 94573

1457 95274 94531

9121 95276

6268

95273

3635 95277 95275

687

9150

94578

6267

Screw

Needle

[or

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Needle Guard

Sc-re-w }Jin

Need

Up-per

Screw

Upper

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94578,

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94531

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95276

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lor

95273 Knife Knife Knife

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for

94578

82799·

95805

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41 42 43 44 45 46 47

48 49 50

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7763

703

94582

4440

94574

3647

94577

94562

1892 5550

32799

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10

11

12

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14

15

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17

18-1 18-2 19-1 19-2

20

1-1 I-2 1-3 2

3

4

5

6

7

8 9

Parts

No.

--

---

95313 95314 95315

1186

91725

5133

95267

6010

220

3300

95268

1230

95266

1228

95260 95261 95262 94593 95263

93257 93258

1892 95316 95317

95278 95279

93547

f)escripliort

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Foot

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Stitch

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Threml

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for

Fool

{oT 95267

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91725

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95268

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26

27

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908i 93555

286

31111

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90812 90856

90807

813

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61 62 63

64

65

12

95323

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5098

95359

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94322

4401

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1892

95327

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95326

95354 63514

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1459

94381

94396 33024

63515

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Yamato DV-DW User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual