Yamato DV-200, DV-200S, DV-201, DV-203, DV-209 User Manual

...
IllUSTRATED
SPARE
FOR
PARTS
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DV-200 DV-2oos DV-201
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DW-309
Guideline
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FEED LUBRICATING
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DV-200S, DV-203, DV-209,
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Parts
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90035 90036
9106 20047 90033 90034
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No.
10
11
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1 2 3
4-1 4-2 5
6
7
8 9
Parts
No.
90061
9150
5343 90138 90161 90139
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MISCELLANEOUS
COVERS(3)
3
Ref.
Parts
No. No.
1
90356
2
90246
3 4
90247
5 6 7
8
90140
9
10
11
12 13 14 15 90189 16 17
18 19
20 21
22 23
24 25 26
93308 93307
93039 90145
30185 90070
63016 90195
4353 4440 6035
644 335
2308
1175
703
1395
726
578
7678
Des
cr
ipt ion
Arm
Oil
Shield·
Screw Feed
Screw Feed Screw Spring
{or 90356 ···························································/'-
Driving Connecting
{or 90246, 63016, Machine
Mechanism Cover·················
{or 90247 ······· ···
Washer
Nut for 90247 ···
Dust-proof
Screw Needle
Needle Screw Seal Seal Base Base
Stitch
Pin Screw
Model Rivet Looper
Seal
Drain
for 90140 ···· ······ ············ ··· ··· ··········· ··················· ·
Bar Bar
{or 93307
Plug····································
Plug····
Rubber Rubber
Plate
{or 90070
for 90070 · ···
Plate
for Model
Thread
Plug
Hole Seal······
·······
{or 90247·····
··
···························
Cover
··························································
Shaft
Cap
Shaft
Cap ·
····
·······································
··············································· Cushion
Cushion
Support
..
· ···· · · · · · ·· ··· ·
··
(See
the tableJ- ······· ........
Plate·······
Guard····························
························
··
Drain Hole Screw····
···
· ·
·····
·······
······
········
·······
··
····
· · ····
Rod
Front
··
······· ········ ·
Cover
Frame
··
······················ ········
··
······· ·· ....... ..........
················i!
········· ···········
···························· ·············
····
····························T
Gasket
··
· · · · · · · · · ·
..
····································
··
· ·· · ·· · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
················
······
(Upper)················
(Lower}···
·······
····
·· · .. · ··
· ·· ·
·· · ··
··
................................
·········································it:tJii
· ·· · ·· ·
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. 1
Models
DV.200MA
MB MC ME
-200SMA MB
-201M
MB MC ME
-203M
A
MAlEC
A
Parts
90450 90451 90452 90453 90469 90470 90473 90474 90475 90476 90457 90463
No.
DV-203MAIFC
MODEL
Models Parts
90480
MB MBIEC MBIFC MC MCIEC MCIFC ME MEIEC
MEIFC
-209M MAlEC
A
90458 90464 90481 90459 90465 90482 90460 90466 90483 90486
90491
PLATE
No.
DV-209MAIFC
DW-300MC
Models Parts No. Models
DW-303MD
MDIEC MDIFC ME MEIEC MEIFC
-309MD MDIEC MDIFC ME MEIEC MEIFC
MB MBIEC MBIFC MC MCIEC MCIFC
MD ME
-300SMD ME
90496 90487 90492 90497 90488 90493 90498 90454 90455 90456 90471
90472
Parts
90461
90467 90484 90462 90468 90485 90489 90494 90499 90490 90495 90500
No.
4
THREAD
EYELETS
4
Ref.
No.
10
11
12 13 14
15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
31 32 33 34 35 36 37 38 39
40
6
4
5
7 8
9
1 2 3
Parts
No.
93863 90814 90847 90071
286
31111
9835
9844 90812 90804
90857 90856 90805 90807
334
90853
4358 90185
1202
93556 93538
93528
541
4440 93520 93522 93517
93526 93521
5431
538
7616 90055
4312 90050
722
4351 90049 90068
Description
Thread
Needle Looper & Ornamental
Thread
Felt
Tension Tension Tension Tension Tension
Tension Tension
Tension Thread Nut Looper Screw Looper Screw Looper
Thread Thread Washer
Screw SP
Cup SPFelt
Oil
Felt Needle
Screw Washer
Guide Ornamental
Screw Needle
Pin
Screw Ornamental Needle
Tension
Thread
Tension
for 31111······························································ 7IJL-t-- ·········································· 4
Disc Post Post Post Disc
Disc Disc
Post
Lead.in
(or
9844··································································
Thread
for 90853, 90049, 90830
Thread
for 90185···························································Jt.--l \
Thread
Eyelet Eyelet
for 93528 .......................................................... '7
for 93528, 93521 · ·
Unit,
Complete
(or
SP
Stay································································SP7IJvt--Si:I·
Wick
for 93517 ·······················································imZ················································ 1
for
SP
Thread
for 93522 ....... .. .................................................. S P ? / 7
(or
Screw
for 90055 ...........................................................
Thread
(or
90050 ................................................................ ./
(or
Thread
Spring
Tension
Spring
·································································
(Short)
(Long)·····················································
Ferrule···················································
Separator
Eyelet Eyelet
Support
Guide
Eyelet
Eyelet
Eyelet (Right
Pipe Pipe
Unit···························································S
Unit·······
Eyelet···················································£+-*~··························
93521, 90049
for 93520 ................................................ · S P
Thread
Take.up
90050 ...........................................................
Thread
Guide ................................................... it-*:3lt?-
Cap
········································-*
Spring·····································
Thread
Tension
Retainer
Spring············
.. ·······························-*n
···················································
···············································
for
Looper
.....................................................
Thread
..
···················
···················································
···················································
(Long)
(Left)
······································
·· · ·· · ··
· ····· ·
··
· ···
··
· · · · ···
·······································Jt.--1\-*l.Q(:£) ································· 1
) ·····································Jt.--1\*iU(::l:i)································· 1
~
fll-T-1\
:j'-
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7U:.l····················· 4
-*~1~-=fl
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Stay
·············································-*iUI\1/Si:I································· 1
·:;
~-\'
··········································
·· · ·· · ··
Set················································· S P
· ··· ··· ····· ·
···················································S P 7
·· · ·· · ·· · ·· · ··
Eyelet
Guide .............................................
(Large
Guard .....................................
·· · ··
··· · ··· ·· · · · ·
· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · '7
J .............................
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· ·· · ·
.tl:.
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t-···································· 1
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· · ·
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Req,.
2
4
1
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1
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1
1
· 2
1 1
41 42 43 44 45 46 47 48 49
90069
5000 90855 90051
9825 37108 93514
1092 90830
Needle
Screw
Needle
Supplementary Screw
Tension Supplementary Screw Ornamental
Thread
(or
Bar
for 90051 ...........................................................
Disc
for 93514, 90846 ................................................
Eyelet
90068, 90069 ................................................
Thread
Thread
.................................................................
Tension
Thread
Guard .......................................
Eyelet
Guide ................................
Guide ........................................
Spring .....................................
Guide ............................................ §
iH*:tJ-
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1
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....................................
1
1
1
5
MISCELLANEOUS
BUSHINGS
5
Ref.
No.
10
11
12 13 14 15 16
(cp)······
Jt.-·········
Amt.
RefL.
1 1
2 2 1
1
1
Parts
No.
1
90332
2
90073 90046
3
4
32684 90209
5 6
90207
7
90208
8
90531 90532
9
90533 90188
90149 90066
3632
90697
77301
Description
Needle Needle
Presser Oil
0 Crankshaft
Crankshaft Feed Feed
Feed
Seal Seal
Upper
Screw Foot Oil
Bar Bar
Bar
Seal
for
il
Lubricate
Bushing
Bushing Driving & Looper Driving & Looper
Driving
Plug
······································································8a:ti··············································· · 1
Plug
······································································Xa:ti··············································· · 2
Shaft
for 90066 ···························································..!:
Lifter
Seal
for
Bushing Bushing
Bushing Spreader
Bushing
Shaft
Bushing
Shaft
Bushing
Foot
(Upper) ........................................
(Lower)
·······································~H'7'
~H/1!
···················································11!1It4!7'
Rocker
· · · · · · · · ·
(Short)
(Long) ...........................................
Oscillating Oscillating
Bushing
··
· ···
·· · ·· · ··
Lifter
Bushing······················Jv-l'i~
·· · ·· · ·· · ··
·········································"'F'l'l'
· · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
Shaft Shaft
Bushing
Bushing
(Left)··1i'l
(Center)
"'F "'F
(Right) ............................ fft'l
··· ·
·· · ··
· ··· ····· · ···
···········································J!Ililt\7 tdl7' v
Shaft
Bushing
··
· · · · ···
·· · ··
· ·
J:
·····················ti!Jij
7' v
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~
(..!:)
······························ 1
v
'l
~
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~·································
1
J7'·:~'l~;t1Jv
'l
"' 7 t-
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7' v
t-7'·:~'l~(~)
t-
7' v
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t-7'·:~'l~(;!;::l············
····li
'l
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t-7'·:~'l~(:5)·····················
t-
7'
·:~
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7' v
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~.ll:
'l ~ ··························· 1
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7
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t-
7
·:~
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~
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· ··· ······· · · ·· · ·· · · 1
:?-
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··················
;;t 1
Jt.-
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-
6
7-e
·
..
....
2 0
4
.
...
···
,.
··
'-43
@)--42
..
··
..
~
··.
.-
. .
22
....
..
·
..
'··~
~
i
~
41
{!~20
21~
h
At\)"
/
~;
15
17
..
!
··
..
25-t!J
····
.....
~···
13
_
··
..
····
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'•,
·
..
·
....
34--.
37~
...
tf!fi>..
iJ
~
Q)P
.....
36
33
CRANKSHAFT
DRIVING
MECHANISM
6
Ref.
No.
4
9
10
11
12 13 14 15
16 17
18 19 20
21 22 23 24 25 26 27 28 29 30
1 2 3
5
6 7
8.
Parts
No.
90037
9202
9203 90222 90203
1732
2368 90215 90401
1450
90224 90225
9220
560
90227
9502
9503 90226
7645 90213
90212
4437 90214 90837
1457
90604
1399 77322 90244
9606
Description
Pulley Scr
Screw Pulley Crankshaft Housing Unit· Screw Scr
Housing Cap
Needle Screw
Crankshaft, Complete Crankshaft
Scr S e
Worm Screw
Screw Crankshaft Scr Counterweight for
Counterweight for Screw Crankshaft
Looper Screw
Eccentric Scr Roller
Feed
Screw
· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
ew for 90037 ·····················
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for 90037 ···························································
Washer
· ··········
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Gasket
Bar
Driving
for 90401 ··· · ·
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Eccentric
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Set
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for 90225
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(Small) (Large)
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31 32 33 34 35 36 37 38 39
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41 42 43 44 45 46 47 48
5040 9508
90601
7650
90521
3635
9533 90124 90130
4440 90848
531
5133
90850
4438
90839 90838
2308
Screw Screw
Feed
Screw
Looper
Screw Scr Thr Thr Screw
Looper Washer
Scr Retaining Scr Retaining Retaining Screw
for
90244··························
for
90244·····················
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Driving
(or
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NEEDLE
BAR
DRIVING
MECHANISM
7
Ref.
No.
10
11
12 13 14 15 16 17 18 19 20
21 22 23 24-1 24-2 24-3 24-4 25 26 27 28 29 30
6 8
9
1 2 3 4 5
7
Parts
No.
90300
9303
305
90304
306
90306
7311
37130
1170
37132
7121
90080
7006
90062
3632 90351 90048
4351 90321 90320
278 9322 4313
90001 90002 90003 90005 90818 90324
4437
90840
3357
90828
Description
Needle Screw
Nut for 90304 ...... ...... ......
Needle
Nut for 90304 ..................
Needle Screw Ball Screw
Ball Screw
Needle Screw Needle Screw Needle
Needle Thread Take-up ................. ................................
Screw Needle Needle
Oil Screw Screw Needle
Needle
Needle
Screw Needle
Screw
Ornamental
Lever
Connecting Rod
(Small)
··················
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for 90300 .............. ...................... ...................... .
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Lever
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Stud
Connection (Long) ............
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Connecting Rod ........ .... ...... ....................
90306 .................................................... .. .....
Guide ..........................................................
for 37130 ................................................. ... .......
Stud
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Bar
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(or 90080 .... .................................................... ...
Bar
Shaft
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90062 .................................... .......................
Bar
Shaft
Gasket
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Bar
Bar
Connection Connection
Link ... Link
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Pin
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for 90320 .... .. .................. .. ..
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90324 .... ............ .. .................................. ....... jt;ff}lll
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31 32 33 34
35
36 37 38 39 40
41-1 41-2 41-3 41-4 42 43 44
45
46
47
1892 32425 90846
1092
90334
3404 1457
90330
1228
90540
90541 90542 90543
9142
90241
538
5570
90240
5037
Screw Needle Needle Thread Supplementary Tension
Screw
Needle Clamp ........ .
Screw
Needle (Organ DVx 1
Screw Needle Clamp Screw
Stitch
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