Yamato DV-1200, DV-1203, DV-1204, DV-1205, DV-1208 User Manual
...
ILLUSTRATRED
SPARE
FOR
PARTS
LIST
INTERLOCK
CHAIN
HIGH
STITCH
SPEED
MACHINES
MODEL
DV-1200
DV-1203
DV-1204
DV-1205
DV-1208
KONDO SEWING MACHINE
DV-1209
DV-1211
DV-1212
DV-1213
DV-1214
OW-1300
DW-1303
DW-1304
DW-1305
DW-1309
CO.,LTD.
DW-1321
-PEC-
CONTENTS
PERSPECTIVE
~
1!
~
MISCELLANEOUS
THREAD
MAIN
UPPER
LOOPER
FEED
EYELET
DRIVING
SHAFT
DRIVING
DRIVING
PRESSER
MISCELLANEOUS
OIL
LUBRICATING
SUBCLASS
DV-1203,-1204,-1214,
DV-1213,-1214
DV-1209,
DV
-1209, DW-1309
DV
-1205,-1209,
DV-1208
DV-1211~1212
DW-1321
DV-1203,-1209,
COVER & BASE
SHAFT
MECHANISM
NEEDLE
BAR
MECHANISM
MECHANISM
FOOT
AND
LIFTER
BUSHING
AND
SYSTEM
ORGANIZATION
PARTS
DW-1303,-1304
EXCLUSIVE
DW-1309
EXCLUSIVE
EXCLUSIVE
OW
-1305,-1309
EXCLUSIVE
PARTS
EXCLUSWE
EXCLUSIVE
PARTS
DW-1303,-1309
ACCESSORY ( 1)
ACCESSORY ( 2)
MECHANISM
MECHANISM
SP.
UNIT
EXCLUSIVE
PARTS
PARTS
(1)
PARTS ( 2)
EXCLUSIVE
PARTS
PEC
"DEVICE"
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PARTS
PARTS ( 3)
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MISCELLANEOUS COVER &
BASE
1
Ref.
Parts
No. No. Description
1
93016
2
93015
3
4
5
6
7
8
9
10
5080
32924
32930
1333
93034
93033
9121
93005
11 9150
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
334
93030
3410
93010
7609
93039
93018
93017
1156
5490
93011
5343
93013
9526
93012
93014
4438
340
38221
698
93006
93037
93038
4358
93009
93007
4437
93008
9526
93004
93003
570
6260
93035
32421
5076
93036
6910
93045
93029
5163
93046
9121
93032
5043
57 93052
58
59
60
61
62
7128
93140
3646
989
93000
Top
Cover
Top
Cover
Screws
Oil
Sight
Oil
Sight
Screws
Ornamental
Ornamental
Screws
Cloth
Screws
Nut
for
Cloth
Stop
Front
Screws
Seal
Head
Head
Screws
Screw
Side
Screws
Side
Screw
Side
Side
Screw
Nuts
Rubber
Side
Front
Front
Front
Screws
Front
Front
Screws
Front
Screws
Base
Base
Seals
Screws
Base
Drain
Drain
Rubber
Wood
Base
Looper
Screws
Foot
Lifter
Gasket
........................
for
93015
Top
Top
for
32930
Thread
Thread
for
93033
Plate
(or
93005,93014 .
93005 ........................................................
Plate
Screw
Cover
for
93010
Plugs
for
Cover
Gasket
Corer ............................................................................................
for 93017 .............
for
93017
Cover ...
for
93011 .......
Cover
Hinge
for
93013
Opening
Opening
for
93014
for
93005,93014
Cushions .
Opening
Cover
Cover
Cover
for
93038,93009
Cover
Covl?r Hinge
for
93007
Cover
for
93008
Gasket
.................................
for
93003
for
93003
Rubber
Hole
Seal
Hole
Screw
Cushion
Screws
r'elt
...................
Thread
(or
93029
Chain
Screwsfor93046
Bell
Guard
Screws
Tail
Screw.~
lfatul
Scrt•u
Ha1ul
M
Cot~er
Wheels ......
•
Wheel
acltitte
(or
93032 .........
Gasket ...........
(or
9.'J052
(11r
Y.'JJ.tO ...
Mark ..........
F'ra11H! .............
·····
······················
.............................
...................................
Window
Window
Seal
....................................................................
.........................................
Take-up
Take-up
·
··························
............................
....
.........................................
........................................................
......
...........
Cover
Cover
Gaskets
.....................
.....................................................................
.............
.........
.............
...
........
........
....
.....
...................................................................
Slide
Cover
for
93030
Latch
.......................
II-Jachine Arm
................................................................
.....
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....
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Pin
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Cover
Cover
.......
.........................
Latch
Spring
........................................
....
.................
...................................................................................
........................................................................
.............................
Cover
Latch
.........................
......................................................
Pin
............
......................
......
.................................
Stopper .................................................
Stopper
Clamp
......................................................
..........................................
Latch
Hinge
Cushions ....
............
Spring
.............................
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Pin .......
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for
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2
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2
THREAD
EYELET
2
Ref.
Parts
No. No.
1
33206
2
3
4
5 9845
6
7
8
9
10
11
12
13
14
15
16
17
18
19 93537
0
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35 90857
36
37
38
39
40
9932
90856
90812
01111
286
93549
90847
93547
93533
538
4440
90831
1202
93572
93571
93544
5036
93534
4353
93535
37108
90846
9827
93537
9142
93620
93051
93531
813
90807
91142
91141
9844
90814
93529
340
Description
Looper
Screw
Tension
Tension
Tension
Tension
Felts
Thread
Needle
Thread
Ornamental Thread Take-up
Washers
Screws
Ornamental Thread
Screw
Oil
Oil
Needle
Needle
Screws
Ornamental Thread Guide
Screws
Supplementary
Supplementary
Supplementary
Supplementary
Needle
Screw
Oil
Looper
Needle
Nut
Thread
Tension
Tension
Tension
Tension
Looper
Top
Nut {or 93529
Thread
for 33206
Disc
Post
Post ...
Discs
for 01111
Tension
Thread
Tension
for
for
Filter
Filter
Eyelet ..........
....................................................................................
Eyelets ....
Ferrules
.............
..............
............
Spring
Tension
Spring
for
93533,93531,93620
93533,93531,93571,93620
90831
....
...
Cover
Gasket .........
Cover
..............................................................................
Thread Guide
Thread Guide
for 93537, 93544 .....
for
93534 .
.....................................
Thread Guide
Tension
Tension
Tension
Thread Guide ......
{or
Pump
93537
Setting
................................................................................
Plate
Thread Guide Tube .
Thread
for
91142
Lead-in
Post
Disc
Disc
Posts
Thread
Cover Thread
Eyelet
......
.......
....
Guides
Support ..
Eyelet
Separator
.......................................................
Tension
Eyelet
...............................................
.........................
.......................
...........
.........................
....
......................................................................
Retainers
Springs
Caps
Eyelet
...
...
...
..............
(Right) ...
(Left)
Discs
Spring
Stup
.................................
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for
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.. 1
...
.. 1
...
................
Amt.
R'eq,.
1
..
3
..
1
8
. 4
1
4
1
. 1
1
1
2
1
2
..
1
.. 1
1
1
1
1
1
1
3
1
3
2
1
3
2 0
3
/ 7
12
11
31
MAIN
DRIVING
SHAFT
MECHANISM
3
Ref.
Parts
No. No.
1
93078
2
3 3646
4
5 93085
6
7 93090
8
9
10
11
12
13 93543
14
15 93195
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31 93198
32
33
34
35 93540
36
37
38
39
40
41
42
43
44
45
46
47
48
3649
93089
3647
93151
93573
3433
93082
93084
3433
93196
3311
93091
93315
93079
34096
93092
32799
286
93197
5550
93194
703
4437
93193
4358
93539
1175
4358
93541
531
7605
90848
531
5133
93542
5131
90831
93021
93022
93081
Description
Pulley
Screws
Screw
Main
Main
Screws
Main
Ball
Oil
Screws
Main
Main
Looper
Screws
Eccentric
Connecting
Screw
Main
Looper
Main
Feed
Main
Connecting
Oil
Need/ e Guard
Screw
Needle
Fastener
Screws
Nedle
Needle
Screw
Cast-off
Screws
Retaining
Screw
Retaining
Washer
Screw
Looper
Was
Screws
Cast-off
Screw
Looper
Crank Chamber
Crank Chamber
Main
··
····
······
for
93(Jl8, 93084,93085,93151,93082 ······
for
93078 ·
Shaft
Ball
Shaft
Sprocket ......................
for
93082,93084, 93085, 93151 .....
Shaft
Ball
Bearing
Pump
Driving
for
93573 .......
Shaft
Shaft
Connection
Thread Take-up
for
93195,93543 ........
for
Rod
for 3:!199
Shaft
Ball
Oscilating
Shaft
(Left)
Driving
Shaft
Needle
Rod
Wick
for
for
93197
Guard
Pins
for 93194
Guard
Guard
for 93198
Support
for
93539,93021,90831 .................
Finger
for
93540
Finger ..............................................
{or 93541
for
93541
Thread Take-up
hers
for
for
90848 ..............
Wire ......................
for 93542
Thread
Shaft
Com7Jiele
·········
··········
···················
············
······
Bearing
Bearing
Holder
...............
Worm ...............
..............
...............
........................
....
.........
93198 .
for
...........
.....
...
93198
........
...
..........
Bearing
Eccentric
...............................................
Eccentric
Key
Bearing
Pin
for
93198
3:!199
.......
............
Driving
Bracket
for
DrivinB
............
Shaft
.........
...
....
.........................................
..............
93194 ...........
.....
........
.......................................
Shaft
...................
......
...........................
Plate
···
··
Support
..............................
.......
....
....
...
....
...
...............
Eyelets
90848
...........................
....
.......................
.............
............
Eyelet .............
Cover
....
...............
Cover
Gasket ..
Sel ................
·····
······
············
····
·············
·······
············
····
···
····
···
········
···
····
··········
···
(Right)
(Middle)
......
...........
.................
....
............
........................................................
(Left)
·················
....
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............
...
........
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......
......
......
......
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......
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......
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......
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....
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....
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...
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..........
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...
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1
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1
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2
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4 1
40
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-
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---
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11
35
..
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37
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~-49
50
55
53
M '
37
"
- 10
UPPER
SHAFT
NEEDLE
BAR
MECHANIS1W
4
Ref.
No.
4
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Parts
No.
1
93090
2
93088
3
93141
3635
5
93143
93144
7
3646
3647
93142
93189
5070
1174
93450
32819
32921
9508
93457
93190
93191
93192
5550
93532
3410
532
1202
93154
926
2022
7645
93155
Description
Upper
Upper
Upper
Upper
Upper
Screws
Screws
Upper
Need/
Screws
Screws
Top
Top
Top
Screw
Ball
Need/
Needle
Needle
Screw
Needle
Stop
Washer
Screw
Upper
Rubber
Screw
Sub
Counterweight
Shaft
Ball
Bearings·······························
Shaft
Driving
Shaft
Driving
Screws
tor
93141
········
··············································
Shaft
(Right)
Shaft
Connection ·
for 93144
for
93144,93157,93457 ......
Shaft
(Left}
e Thread Take-up Connecting
for 93189,93450
for
93189
Spreader
Spreader
Spreader
for
32921
Stud
...
........................
e Thread Take-up Connect
Thread Take-up
Thread Take-up
for
93192
Thread Take-up
Screw
Screw
for
for
Shaft
Seat
for
for 93532
93532
93532 ....
Ball
for 93154
93154
for 93154
··
············
............................
....
....
Connecting
Connecting
Connecting
......................................................
.......................................
..........
...............................................
Bearings
.....................................................................
.............................................
for Crankshaft
Belt .......
Sprocket
···
·······
............................
··········
···
·······
·············
······································
·········
···
··········
···········
....
....
......
............
....
..................................
..............
....
......
..........................................
Rod
..................
Rod
Roller
Rod
Pin
..........
......
..........................
ion ............
Driving
Bracket ....
.......................................
..
...............
...
....
......
.........
Shaft
......
........
.....
...............
....
........
..............
..............................
...
..................
...
...
....
...
................
.........................
·········
····
···
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···
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····
······
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·············
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···
····
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..........................
..........................................
Rod
....................
........
Bearing
....................
.....
..........
......
.......................
....
......................
................
....
.....
..........
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....
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....
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....
....
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Amt.
Req,.
···············
···
·······
········
·····
·········
··· 1
··
· 2
· 1
2
1
···· 1
2
...
1
........
....
1
................
....
.....
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....
......
......
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......
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....
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. 1
. 1
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..
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4
. 2
1
1
1
1
1
1
1
1
1
1
2
1
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1
31
to
57
See
Following
Page
4
43
42
4 ,
·---
-~·
__
.
--
4Q
-·--
~
®
....
•
~
.
1
\
.
~
6
'
···
34
'
<!
38
37
- -
12
10
UPPER
SHAFT
NEEDLE
BAR
MECHANISM
Ref.
No.
1 to 30
Parts
No.
See
31 3792
32
33
34
35
36
37
38
39
40
93188
93156
93158
93157
93185
4437
93186
93184
93160
93161
93162
93163
93164
41 548
42
93530
43 4358
44
45
46
47
48
49
50
51 93187
52
53 3433
54
93536
3563
90828
1892
90844
90846
1092
3404
90330
55 1228
56
3793
Description
Preceding
POi!e
Screw
Neeble
Needle
Needle
Needle
Needle
for
Bar
Bar
Bar
Bar
Bar
Screws
Needle
Needle
Bar
Bar
Needle Bar{A)
Needle
Needle
Needle
Needle
Bar(B)
Bar(C) for (4.8mm) ...........
Bar(
Bar{ E)
Washer
Needle
Screw
Needle
Screws
Bar
for
Bar
{or 93536
Ornamental Thread
Screw
Needle
Needle
Screw
Needle
Screw
Screws
Needle
S c
Screw
for 90828
Bar
Bar
for
Clamp
for
for
Clamp Thread Guard .........
r~w
for
for
93155 ....
...
....
Connecting
Connecting
C01lnecting
Connecting
Guide .....
....
for 93185,93184
Slide
Block
Connection
for
Needle
for
(4.0mm)
D)
for
(5.6mm)
for
(6.4mm) ................
{or 93530
93530 ......
Thread
Thread
.........
Eyelet .......
................................
Retainer
................
Eyelet ...
....
................................................................................
Thread
Thread
90844 .......
93187
Needle ....
90330
93155
Retainer
Retainer
..................... ..
..............
............................................
---
.........................
...
....
....
.......
....
..........
....
.......
......
......
....
...........
Rod
Ring-·············
Rod
...................
Rod
Roller..-13earing
Rod
Pin
...
....
....
...........
..................
...........
............
......
....
....
.....................................
.............
.................
...................
..................................
..........
...
.......
................
.........
·············
···
...........
.........................
..................................
............
.....................
.................. .....
......
Distance{3.2mm) ........................ ittf
....
............
................
...............
.............
..........................
........
.......................
......
...
....
........
....
...............
....
.........
....
....
...................
.......
......
.....................
.......................
....
................................
Bracket ..................................
.......................
....
...
..........
....
...
....
...
.......
................................
Plate ..............
Spring·--
...
........
····-
..........
......................
....
.......... .....
..............
...
........
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92995
92996
92997
92998
92999
Needle
Needle
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Needle
Needle
Bar
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(B)
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(C)
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(D)
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SJ-31
LOOPER DRIVING MECHANISM
Jv-J'\-flitft
5
Ref.
No.
1
2
3
4 32799
5
6
7 93317
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Parts
No.
33104
93316
5070
286
3311
5550
93314
93299
32819
93318
33074
9604
93319
93321
93320
1175
34102
34103
340
34100
4431
32786
3404
93307
93308
93305
93300
93304
3646
93309
9526
712
703
1892
93311
1228
93310
Description
Looper
Looper
Screws
Looper
Oil
Screw
Looper
Screw
Looper
Looper
Looper
Looper
Looper S /ide
Screw
Looper
Looper
Looper
Screws
Ball
Looper
Nuts
Looper
Screws
Loape
Screw
Loaper
Looper
Loaper
Looper
Loaper
Screws
Looper
Abjusting
Washer
Looper
Screw
Looper
Screw
Looper ...................
Oscillating
Oscillating
for
Oscillating
Wick
for
{or
Oscillating
{or
Oscillating
Driving
Driving
Oscillating
{or 33074
Slide
Oscillating
Oscillating
for 93320
Stud
Driving
for
34103
Driving
{or
Driving
for
Driving
Driving
Driving
Drivi111J
Driving
for
Holder
Screws
for
Ajusting
for
703
Needle
for
93311
93316
3Zl99
33104,93305,93309,93317,93318
...
34100
3Zl86
93304 .....................................................
93309
Shaft
Collar·····
Connecting
................................................................................
Rod
Pin
............................................................
3Zl99
............
..............
.................................................................................... '"-
Shaft
.......................................
Shaft
....
.............
Lever
Lever
Block
Block
.............................
Lever
..............................
Lever
Lever
Shaft
Shaft
Shaft
Shaft
Lever
Connecting
Connecting
Lever
................................................................
Pin
.............................................
.......
.........
..........................
................................
Shaft
End
Shaft
End
.......
................
..................................................
Link
Pin
....
Link
....
................................................................................
Link
Pin
....
...
................................
End Cap
End Cap Gasket
Collar
...........
................
...
...........
..................
··
.........................................
Rod
..............
..........
...
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....
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...
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....
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Rod
................................
Rod
Roller
Bearing = -
...................
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Cap
............................................
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93309 ..................................................................
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24
FEED DRIVING MECHANISM
6
Ref.
No.
1
2
3
4
5
6 32867
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Parts
No.
93384
5038
34134
3646
3635
32866
32864
722
34138
93381
93380
93382
93383
93387
34141
34133
32853
451
Description
Feed
Bar
Guide (Right)
Screws
Feed
Screw
Screw
Feed
Feed
Feed
Cotters
Feed
Differential
Main
Feed
Feed
Out
Feed
Feed
Differential
Differential
Nuts
PARTS
for 93384 ··
Bar
Guide (Rear)
for
34134
for 32866
Bar
Guide
Adjusting
Bar
Driving
for 32864,34138
Bar. Driving
Feed
Bar·····
Lift
Block
Lift
Block
Retaining
Driving
Driving
for 34137,32853
No.
Amt
Req_
....................................................................
·····················································-·······················i!
····································································i!
····················································································i!
····················································································.:t:-t--1!~~~.11:.
Block
Pin
Feed Bar
·····································································
·······················································
Bearing
Ring
Eccentric
Eccentrics
Feed
Feed
Feed
····································································P.IPJ('J')
·····················
Stud
Stud
···
·································
(Short)
················································j!IJIJ~'J~~(~~i)···········
···················································
(Long)
···········································
···
················.:t:-t--1!
········
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···
···
···················
·
·····························
for
Bar
Bar
93382
Driving
Driving
Roller
(See
··················
Bearings
Below
Connection ·
Connection Bushing
··································
Driving
········
······
······
··········
The Table)
·
·······························
Eccentrics
··················
·
···
·············
········
·····
··············
Table
STITCHES
···········111ii!
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1
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1
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1
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1
2
1
21
to
44
See· Following Page
34147
34148
34149
34150
34151
34152
34153
34154
34155
34156
34157
34158
34159
34160
7
8
9
10
-----------------------
-
---·-----
11
12
13
14
·-
15
-----
----------
----------------------------
16
1 7
18
19
·------
20
6
@)
~
--·
2
37
~
33
38
)
'
Clit
0
~
FEED
DRIVING MECHANISM
6
Ref.
Parts
No.
1 to
20
21
22
34137
34132
23
24
25 93385
26
27 93028
28
9150
7006
29 93027
30
31
32
33 1175
34
35 93026
36
3 7
38 5043
39
40
41 9142
42
43
4440
93024
93023
93025
93050
93031
93170
93171
93172
93173
93174
93395
93397
93394
93396
No.
605
20
745
Description
See
Preceding
Main
Main
Thrut
Nut
Feed
Screws
Feed
Screws
Feed
Screws
Feed
Feed
Screws
Feed
Feed
Feed Bar
Throat
Screws
Throat
Throat
Throat
Throat
Throat
Throat
Screws
Main Feed Dog( A-D)( Use (or needle distance3.2mm-5.
Main
Differential Feed
Differential
Page
Feed
Bar
Feed
Bar
Washer
for
Feed
Bar
Guide
for
Bar
Front
for
93028 ............
Bar
Side
for 930Zl
Bar
Side
Bar
Side
for
93023,93391,93390
Bar
Side
Bar
Side
Oil
Plate
for
93031
Plate
Plate(A)
Plate(B)
Plate(C)
Plate(D}
Plate(
for
Throat
Feed
Dog(E)(Use for
Driving
Driving
for
Driving
93385
Cover
Cover
Cover
(Left}
......
Cover
..............
Connect ion
Connection ....................
34141
....
..............
Eccentric
......
........
................
......
............
............
..................
.....
....
............
Spring
....
..................
............................................................
Hinge
Hinge
Gasket
......
....................................................
Cover
........................................
Cover
Shield
Supporter
Hinge
......
Pin ................
........................
...................
..........................................................
Supporter
for
(or(4.0mm)
for(4.8mm)
Fastener
Needle
Distance(3.2mm) ................
..............
.......................................
(or(5.6mm) ........
E)
for
(6.4mm)
Plate
..................................
........................
needle
Dog(A-
Feed
Dog(
D)(
Use for needle distance
E)
(Use
(or
..................................................
..............................................
....
......................................
......
..........................................
....
......
....
........
....
..........................................
....
...............
Pins
.....
........
........
distance
needle
Bushing
....
................
........
............
....
......
..........
..................
....
..............................
.....
........
....
.....................
....
......
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......
....
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....
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....
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....
......
....
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........................
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....
.....
......
................................
.....................................
................
....
..........
...
........
......
...............
....
....
............................
......
6mm)
6.4mm)
....
3.m-5.6mm)
distance
6.4mm) r
1) 1
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