Yamato DV100, DW100, DV101, DW101, DV102 User Manual

...
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LIST
HIGH
INTERLOCK
SPEED
STITCH
MACHINES
MODEL
DV-1 DV-1008
DV-1 DV-1 DV-1
00
01 02 03
KONDO SEWING MACHINE
DV-1 DV-1 DV-1 DV-1 DV-1
04 05 06 08 09
DW-100 DW-1 DW-1 DW-1
DW-105
DOS 03 04
CO.,LTD.
DW-109
-
PEC-
0
0
0
PERSPECTIVE
CONTENTS
MISCELLANEOUS MISCELLANEOUS
THREAD MAIN NEEDLE LOOPER FEED PRESSER MISCELLANEOUS OIL SUBCLASS SUBCLASS DV. DV-1 DV. OV. DV-1 OV. DV. DV. OV.
PEC ACCESSORE INDEX
EYELET I FOOT
DRIVING
BAR
DRIVING
DRIVING
LUBRICATING
DW-1
01,
-102 DW-1 DW-1
06,
-1 DW-1 DW-1 OW
-1
DW-1
"DEVICE"
COVER COVER I BASE
LIFTER
SHAFT
MECHANISM
MECHANISM
MECHANISM
MECHANISM
FOOT
LIFTER
ORGANIZATION ORGANIZATION
ODS
EXCLUSIVE
EXCLUSIVE
03,
-1
04
04
CUTTING
08
EXCLUSIVE
05,
-109
05,
-109
09
EXCLUSIVE
09
lXCLUSIVE
MECHANISM
BUSHING
SYSTEM
PARTS ( 1) PARTS PARTS
PARTS
EXCLUSIVE
DEVICE
PARTS EXCLUSIVE EXCLUSIVE
PARTS
PARTS
Please
number
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1 2 1 3
14
1 5
1 6
1 7
1 8
1 9
20
21 22
23
24
1
5
26 26-1
MISCELLANEOUS COVER
1
Ref.
No.
1 2 3
4 4-1
s
6 7
8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23 24
25
26 26-1
Parts
No. Description
90109
5343 1732
90138
90161
90139
4237
90107 90152
5075
525
9106 90099 90105 90151 30753 30754
578
7678 90189 90112 90118 90116
9150 90114
4358 90113 90160
Cloth Screw Screw
Cloth Cloth
Slide Screw Top Cover
Top Cover Gasket Oil Seal Screw Machine Frame Head Cover Head Oil Oil Drain Hole
Drain Hole Seal Side Front Cover Hinge Front Cover Hinge Screw Front Cover Screw Front Front Cover(
Plate
for 90109, 90112
for 90109 Plate Plate
Cover
for 90139
Hole
{or 5(fl5
for
Cover Gauge Gauge Gasket
Plug Cover
{or 90116
{or 90114
Cover(C,D)(needle
Complete
Slide Slide
Spring
.........
...............
Screw
........................................................................................
............................................................................................
901(17,
........................................................................................
......................................................................................
Gasket
.......................
Seal Screw
for Machine
................................................................................................
Latch
E)(needle
Set
............................................................
........................................................................
....................................................................................
Cover(C,D) (needle distance 4.8mm,5.6mm) Cover(
.......
...
90105
................................................................................
....................................................................................
................................................................................
................................................................................
....................................................................................
Spring
...................
E) (needle distance 6.4mm)
.......................................................
......
......................................
...
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..........
....
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............................................................................
......
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Arm
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Pin
.......
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distance 4.8mm,5.6mm)
distance 6.4mm)
............
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4
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1
27
28 29 30 31 32 33 34 35
90171
547
5163 90186 30185 90145
9154 90137
1156
Looper Washer Screw
Looper
Base Base Screw Belt Screw
Thread
for 90171
{or 90171, 90186
Thread
Rubber Cushlon( Rubber Cushion( Upper)
for 90099
Guard
for 901!/l
Guard
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22
MISCELLANEOUS COVER &
BASE
2
Ref
No.
10 11
12 13 14 15 16 17 18 19
21 22 23 24
25
26 27 28 29 30
4 6 8
9
0
1 2 3
5
7
Parts
No.
90955
90956
4440
90153
9121
90124
90130
90180
9853
90133 90134
90924 90925
1202
90131 90132 90135 90136 90932 90933
91200 90931 90127 90608 90638
6035
644 335
90853
4358
Descri
0 Oil Screw Feed Screw
Thread Thread
Arm
Screw Crank Chamber
il
Filter Filter
Oil
ption
Cover Cover
{or
90955,90124,90133,90131,90135,90608
Bar
Oil
{or 90153
Eyelet Eyelet
Shield ·
for 90180 ··
···············
Gasket
Shield
···········
Plate Plate
·····
··················
··
·············
Cover
Crank Chamber Cover
Felt
(Large)
Felt
(Small) Screw Tail Tail Side Side Base Base
Flat
Base Base
Feed Feed
Screw
for 90924, 90925 Cover Cover Gasket
Cover Cover
Stay Stay
Head
············
Gasket Dog Driving Dog
for 90608
Washer
Nut
···········
Looper
Screw
for 90853
·······················
····························································································/I.
············
·····
····
·······
······················
Gasket················································································-"··:~
Rubber Cushion Washer
Screw
·····
· ·········
················································································
·····
······
······
·······················
Rod
Adjust
for 90608
·····
Eyelet
Cover
·············
·································································
································································································
(Long)
···
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Front
·
········
···
·············
Cover
·············································
··
··········
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1
1
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2 1
1 1
· 1
4
1 1
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1 1
·
···
4
·
4
...
. 4
·
1
· 1
1
·
1
···
· 1
···
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1
··
1 1
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· 1
31
2
90140
2308
Dust
Screw
Proof
{or 90140
Cover ·
·········
·····························
····
······
····
······
····
······
···
····················································································ltlilll"h
······
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/\-······
1\-11:.
············ .t.:;
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·······
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···
..................
· 1 1
3
·~....
.........
_
.....
.
..
·····•····
·
THREAD
EYELET
& FOOT
LIFTER
3
Ref.
No.
1
2 3 4
5
6 7 8 9
10
11
12 13 14 15 16 17 18 19
0
21 22 23 24 25 26 27 28 29 30
31
2
33 34 35 36 37 38 39
40
Parts
No.
90803
90824
90801
1156
90701
7650
90820
4440 90856 90812
9840 31111 90847
56
90816
533
9322 90855 90826
9825 37108
90846
9827 90818
90330
1228
90817 90840
3357
90828
1892
90844
1092
90830
4358
90819
9533
90814
9838
90804
Descri
Tension Swing
Tension Screw Foot Screw Ornamental Screw
Tension Tension
Tension
Tension Needle Lock Needle Washer Screw Needle
Supplementary Screw
Tension Supplementary Screw
Needle Needle Screw Needle
Needle Screw
Ornamental
Screw Needle
Screw
Ornamental
Screw Needle Screw
Looper
Tension Tension
ption
Release
Proof
Release
for 90801
Lifter
for 90701
Thread
for
9082JJ
Disc
Post Post
Disc
Thread
Nut
··
······
Thread
for
for
90816,90817,90818
Bar
for 90826, 90855
Disc
for 90846
Bar Cla11rp
for 90330
Thread
Bar
for 90840 ·
Thread
for 90828
Bar
Thread
for 90844
Thread for 90830 Thread
for 90819
Thread
Post
Disc
Lever
Spring
Lever
Eyelet Ferrule
··
········
·····
···········
Lever
········
···
·········
··········
······
··················
Take.up
···
···········
·······
···········
···········
·····
···············
···
·····································
Tension
································
Eyelet
90816·
Thread
Tension
· · ·
···· ····
Tension
Thread
Thread
Take-up
Thread
Guide
Tension
···
·······
Separator
·····························
····
········
·····
Eyelet
Guide
·······
· · · ·
Spring ........
...........................
Eyelet
Guard
······
·················
Retainer
··
·········
············
Eyelet
··············
···················
Retainer
····
················
Guide
··
···········
·········
····
···················
·········
···
·············
··········
······················
Shaft
........
....................................
···························································
····················
·····················
·········
·········
·····
····
Spring
···
···
····
············
·······················
··········
·····································
··········
···
·······
·······
Support
···················
················
·
········
····
·······
·······
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0
51 52 53 54
90857 90805 90807
813
90850
4438
90848
531
5133
90838 90839
2308
90185
1202
Tension Tension
Thread
Nut for 90805 Retaining Finger Support Screw
Looper Washer Screw Retaining Finger
Retaining Finger Screw Looper Screw
Disc
Eyelet
Post
Support .
Lead-in Guide .....
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for 90850
Thread
for
90848 .....
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for
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31
32
MAIN DRIVING
SHAFT
MECHANISM
4
Ref. No.
1
2 4
5 6 7 8 9
10
11
12 13 14 15 16
17 18 19
0
21 22
23 24 25 26
27 28 29
30
31
2
33
Parts
No.
90221
9202
9203 90222 90204
1372
2368 90205 90401
1448 90200
9218
560 90213 90212
4440 9503 9502 7645
90873
1457
90604
1399
90637
90600
9606 9209 5040
90601
7650
90521
3635
9~33
Description
Pulley Screw Screw Pulley Crank Screw Screw Housing Cap Gasket Needle
Screw
Crank
Screw Seal Counter weight for Counter weight for Crank Screw Screw Screw Screw Looper
Screw Eccentric Screw Roller
Feed Dog Regulating Control Screw
Screw Screw Feed Screw
Looper
Screw
Screw
............................................................................................................
for
90221
for
90221
Washer
Shaft
for 90204
{or 90204
Bar
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90401
Shaft
for 90200
for 9218
for 90212,90213
for 90200 .............
{or 90200
for 90200
Thread
for 90f!l3
Cover
for 90604
Bearing
for 90600 for 90600
{or 90600
Dog Driving
{or
Driving {or for
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Housing
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Complete
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90521
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NEEDLE BAR MECHANISM
5
Ref.
No.
1
2 4
5 6 7 8 9
10
11
12 13 14 15 16 17 18 19
21 22 23 24 25 26 27 28 28-1 28-2
Parts
No.
90300
9303
90304
305 306
90306
7311
37130
1170
37132
7121
90314
7006 90315 90351
3632 90319 90318
1399 90321
90320
9322
290 282
90324
4437
4313 90342 90344 90345
Description
Needle Screw
Needle Nut for 90304 Nut for 90304
Needle Screw Ball Screw Ball
Screw Needle Screw Needle
Needle Screw Needle Needle Screw Needle
Needle Screw Felt Oil Needle Screw Screw
Needle Needle
Needle
Lever
for 90300
Lever
Lever
for 90306
Stud
for
Stud
for
Bar
for 90314 ····················································································it•?
Bar Bar
for
Bar Bar
for 90318
Bar Bar
for 90320
················································································································7
Wick
Bar for 90324 for 90320
Bar
Bar
Bar
Connecting
····················································································TO
Connection (Long)
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Connecting
····················································································J:.O
Guide
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90351
for 90320
····················································································~
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Shaft Shaft
Shaft Shaft
Connection
Connection
Connecting
(C) (D)
(E) Complete
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Gasket
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Complete
Rod
(Small)
····················································O
Rod
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Gasket
Link Link
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29 31
32 33 34 34-1 34-2 35 36
37
1457 4318 3404
90165 90166 90167
9142
90108
1395
703
Screw Screw Screw
Needle
Throat Throat
Throat Screw Throat
Screw
Pin
for
for 90335,90336, for 90335,90336, for 90334
············································································································it····································································
Plate
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for 90165,90166,90167
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for 90108
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0
LOOPER DRIVING MECHANISM
)l,.-1~--··
6
Ref.
No.
1
4 5 6 7 8 9
10
11 12 13 14 15 16 17 18 19
21 22 23 24 25 26 27 28
Parts
No.
90513
9508
90515
9517
90514 90519
7650 9604
90516
9506
90518 90520 90524 37121
7121
37311
7311
37130
1170
90525
703 90529 90530
1228 9526
712
5550 1892
Description
Looper 0 scillatifll! Screw
Looper Screw
Looper Link
for
90513,90529,90524
Link
for 90515
...........
Looper Drivifll! Screw Screw Looper Screw
Looper
for 90519 for 90519
Link
for 90516
Link Looper Drivifll! Looper Drivifll! Ball
Stud
············
Screw
for
!!7121
Looper Connectifll! Screw Ball
Screw
for
Stud
Guide
for !!7130
!!7311
Looper Holder Looper Adjustifll!
Looper····················
Looper Thread Guard Screw
Screw
for 90530 ·
for 90525 Washer for 90525 Screw Screw
for 90525
for 703
Lever
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(Short)
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(Lofll!)
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···
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7
24
FEED DRIVING MECHANISM
7
Ref.
No.
1
4
5
6 7 8 9
10 11
12 13 14 15 16
17 18 19
0
21 22 23 23-1 24 25 26 27 27-1 28
Parts
No.
90504 90516
9506
90507
9508
90509
750 90611 90923 90710
90511
1457 90610 90617
9614
555 615
90620
90613
90618
1222
90619 90625 90632
1175
90633
5038
90624 90634
9624
Description
Looper Oscillating Looper Driving
Screw
for 90516 ··················
Looper Driving Screw
Feed Feed
Feed Oil Cotter
Feed
Screw
Feed Differential
Screw
for 90507,90609,
Bar
Shaft
Bar
Shaft P lUIJ ...
Bar
Pin
Wick
{or 90611
Pin ..................
Bar
Shaft
{or
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Bar .....
..........
Feed
for 90617
Washer for 90617
Screw Cotter Feed Differential
Screw Differential Differential
for
90617
Pin .....
Bar
Bracket
for 90619
Feed Dog (C,D) (Needle Distance
Feed
Feed
Differential Feed Dog (E) (Needle Distance 6. 4mm) '"'ii'ii*
Screw
for
90625,
Needle Guard ... Screw
Main Main Screw
for 90633
Feed
Dog (C,D)(Needle Distance
Feed
Dog (E) (Needle Distance 6.4mm)
{or 90624, 90634
Rod ...................
Lever Lever
Link
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90632 ............
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0 31 32 33 34
35
36 37 38
90621
5550
5631 90626 90515
9506 90627 90609
730
90648
Differential Screw Screw Feed
Dog Driving
Feed
Dog Driving Screw Feed
Bar Feed
Dog Driving Connecting Plug
for 90609, 90648
Feed
Dog Driving Connecting
Feed {or 90621, 90627 for 90624, 90634
for 90515
Lever
Dog
Lever
Lever
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