Yamato DS-100, DS-102, DS-103E, DS-105, DS-130 User Manual
...
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LIST
0
0
DOUBLE
CHAIN
HIGH
STITCH
SPEED
MACHINE
M
DUELS
DS-100
DS
-1
05
---
FOITION
NO
1
UT
&
DEVICES
OS-102
DS-130
OS-103E
DS-131
CT
---
0
0
0
PERSPECTIVE
0
CONTENTS
MISCELLANEOUS
MISCELLANEOUS
MISCELLANEOUS
DRIVING
SHAFT & NEEDLE
PRESSER
LOOPER
FEED
OIL
PARTS
DS-1
DS-1
DS-105
DS-130,
"UT"
"CT"
DRIVING
DRIVING
RECEIVER & KNEE
FOR
02
EXCLUSIVE
~ ~ ~
03E
~ ~
EXCLUSWE
131
DEVICE ( 1)
~
DEVICE
~ ~
ACCESSORIES
LIST
OF
INDEX
COVERS
COVERS
THREAD
FOOT
MECHANISM
MECHANISM
MECHANISM
PRESS
FLOATING
FOOT & LOCK
PARTS ( 1)
EXCLUSIVE
PARTS
PARTS
EXCLUSIVE
~
(2)
(1)
(2)
MAIN
SPARE
PARTS
( 1 )
(
2)
EYELETS
BAR
(2)
~
PARTS
&
BUSHINGS
MECHANISM
MECHANISM
STITCH
( 1 )
(2)
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0 -
17
18
l-16
-
24
MISCELLANEOUS
COVERS(l)
1J
I \ -
~
f~(
1 )
1
Ref.
No.
---
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Parts
No.
60000
60003
5491
5070
60004
60005
93039
60018
60019
4358
60020
60034
4440
60014
60013
1156
32421
5076
60023
390
60011
60012
60016
Dcsc1·iption
Machinl'
Top
Sc
Sc
/lead
/lead
Seal
!Veedll' 13ar
Needle
Screw
Needle
Machine
Sc
Oil
Oil
Screw
Drain
Drain
Looper
Oil
Oil
Sprocket
Sprocket
Machine
Cover
rc•u
(or
reu for
01
'over
Frame,
er
Complete
Set
··········································
···········································································..t."hl'i-·········································· 1
6000.'3
.................................................................
6000:-J,
fiOOOtl
......................................................
OoOOOOOOOOOOOOOooOOoOOOOoooooooOOOOOOOOOOOOOOOOOOOOOOOOOOOOOoOOOOOOOOOOO
Gasket
............................................................
JJlug .................................................. .........................
Oiling
Bar
Oiling
(or
60019, (j()020
Bar
Oiling
Frame
reu for 60034-
Pan
Gusk(•/••oooooooo
F)(/11.
o•oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo••••
(or
6001.'3,
Hole
Seal•oooooooooooooooooooooooooooooooooooooooooooooooooooo
Hole
ScreW"'""""""""""""""''"""""""'""'''''""
Connection
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(or
Hfick
(or
Cover
Cover
Frame
Seal
...................................................
Seat
Holder
......................................................
Seat
Retainer
Supporfer ( Le{f
.................................................................
ooooooo oooooooooooooooooooooo
60016
......................................................
Ball
60023
60013
••••••••••••••oo•ooooooooo•••••••oo•oo•••••••••oooooooo•••••••••oo
Joint
............................................................
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Oiling
Tube .....................
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2
1
1
10
2
2
1
. 1
2
1
2
1
2
0 3 )
!
({(§
15
16
MISCELLANEOUS
COVERS(2) & BUSmNGS
2
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Parts
No.
93039
5077
529
77432
60017
60177
9142
60140
93303
93301
60129
93312
93313
60026
60006
60007
60008
60009
1613
60022
4358
60188
3435
60010
726
Desc·ription
Seal
J:>lug
·········
·····
Oil
//ole
Screw
Seal
(or
5077
"0"
Ring-············································································· 0
Oil
Sight
Gauge ··································································
Needle
Screu
Presser
Looper
Loop
Looper
Feed
FeC'd
S I
Slide
Slide
Thread
(or 60177·································································· £-t*JEiv
Bar
Driving
er
Driving
Dri
ving
Driving
Driving & Loope-r
ulr' Colle
r (
Cover (Right),Complete
Co er (
Slid' Cover
Slide
Cover
Screw
Felt
Screu
Oil
Oil
Slide
Screw
Looper
Model
Rivet
(or 60009 ········ ...................... ................. ................. ;ft
Holder
......... ............... .................. .............................. ;8J;t;;!i:I···········
(or 60022, 600JO .......
II
tck
(or
IVick for Machine
Plnte (Front
for 60188 ............ ....................................................
Thread
Plate (See
(or
!vlodc>l
·····························································
··································································
······································
Guide · ·
Bushing
Shaft
Shaft
Shaft
& Loope-r
·· · ··
· ·· ··· ·
·· · ··
·························································1IJII
Bushing (Front) Oil
Bushing
(
Bushing (Renr
Oscillnting
Oscillating
Left
) ····· .......................................................
Set
Right
) ········ ....................................................
Latch
Latch
Spring
Sp-ring Guide .......................................
.......... ...................................... ;ft
...........................
60022 ............................................................
Frame
.............................................
) ............................................................ ;ft
Guard ·························································
the table on page 10) ...........................
Plate
......................................................
···
····························
· ·· ··· ·
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Seal
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)
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Shaft
·
·····················
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.
4
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1
1
1
1
..
2
1
..
1
1
1
1
1
1
0
3
MISCELLANEOUS
THREAD
EYELETS
3
Ref.
---
0
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Parts
No.
93553
4353
532
60170
9142
60176
1230
6004
10
60175
547
334
60173
4358
60174
531
1222
60171
60178
4353
90848
5133
60179
1810
32425
90846
340
60180
3638
93547
De
sc1·
i1Jl
ion
Top
Cover
Sc
reu
Hasher
Needle
Scrc•u
Safety
Screw
Screu
Spring
Safely
~Vasher
Nul
(or
Needle
Screw
Needle
\Vasher
Screw
Needle
Cast-O((
Screw
Looper
Screw
Cast-O((
Tension
Thread
Thread
Nut
(or
Thread
(or
98.558 ·· ····· ······ ················ ···················· ···· ········ ··
for
98.5.58
Thread
(or
60170, 60J87·················
Plate·
··········································· ····························
("r
60J7(j ·············
(or
6017.5
IV
asher
Plate
(or
6017.5, 60186 ···················································
60175 ..................................................................... :)-
Thread
for 60173
Thread
(or
60174, 90848, 60179 ·······································'/-:;
for 60174
Bar
Threatl
Supporting
(lJr
60178 ······· ······························ ··· ·······················
Thread
for 90848, 60179······················································
J>late··································································· ..
Post
Retainer
Retainer
90846 · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
Loupe r Thread
Screw
Thread
for 60180 ·······························································
Tension
Ami.
Req
,._
I};yclet ···············
············· ······ ············ ·········· ······················ '7
l!;yelet ······················································
··················································
································································tz-7717L.--I-;J<Jv9"".t.I:.:?-:J········· 1
for 6017.5 ...................................................
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···············
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Take-Up
Take-Up
Eyelet
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Eyelet
···························································
Take-Up
Plate
················································
Take-Up
Plate
Plate
Take-
Spring
Eyelet
···
·················································
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Up
······ ···············································
Cap
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Holder
·······································
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2
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1
2
0
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
90847
60184
93549
286
31111
9844
90812
60185
90857
90856
60186
4437
90807
813
60187
90824
60183
5345
Looper
Needle
Thread
Felt
Tension
Tension
Tension
Tension
Tension
Tension
Tension
Screw
Thread
Nut
Looper
Tension
Looper
Screw
Thread
Thread
Tension
Tension
Tension
Spring
Spring
Spring
Retainer·······································
·······································*aill=fJ\;f.. ("'F*l ······························ 1
··········· ····························
for 31111·····································································
Disc
.....................................................................
Post
.....................................................................
Post
Ferrule·····························
Disc
Separator··························
Disc
Disc
Post
Eyelet
Eyelet
Support
for
Looper
(01'
Needle
···········································
·
···························
····
······
Thread···························
Thread···························
for 60186 ·······························································
Lead-In
(or
Tension
Thread
Release
Thread
for 60183
Guide
·························································
Post
Eyelet
Lever
Guide
······················································
···················································· ..
Spring··············
·························································
·······························································
·
···· ····
*a/il-1--J\:j'.
i{f/)~J\·:f..~
7IJv
*lililf-IIll
*glilf-~if
ftA!=f
··
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···
······
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it*Ef.il=frnJ*lil!
··
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*~-1--f:l'
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-}--:;
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··················
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Jv-J\*~1*1.!.1::.=?-V·
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·········································· 4
······················
~
'*iilil'-'
····································
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I
··········································
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................................. 1
·······································
1-
······················· ······················ 1
....................................... 1
······················
····································
······························ 1
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)························ 2
2
··
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··
···
2
2
··
··
1
..
··········· 1
1
2
··
·····
····
1
1
···························
1
4
34
~
28
~39
DRIVING
SHAFT & NEEDLE
BAR
MECHANISM
4
0
Ref.
No.
6
8
9 60042
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Parts
No.
1
60021
2
3
531
5036
4 60060
5
3637
7
60061
8051
385
60040
60041
9852
60056
60043
3632
60048
7311
60044
60039
5118
3792
3793
60037
77199
60038
3649
3646
93151
3652
Description
Oiling
~Vas
Screw
Needle
Nel'dle (
Screw
Needle
Screw
Needle
F'elt for 60042 ....................... ......................................... .. 7
Needle
Needle
Screw
Stop
Needle
Screw
Needle
Screw
Needle
Upper
Screw
Screw
Screw
Upper
Upper
Ball
Screw
Screw
Ball
Screw
!·-
ell
(or
60040············································
her
(or
60021 · · ·· · · · ·
(or
60021
Bar
System:
· ·
·· · ··
··
· · · · · · · · · · · · · · · · ·· · ·· ·
····························································
··· ·
··
· ·· ·
··
··· · ·· · ·· ·
··
UY128GAS
) ·············································
··· ·
·· · ·· · ·· · ··
·· · ·· · ··
· · · · · · · · · · · · · ·· · · · · ·· · · '7
··· ·
··
····················
for Needle ···························································· ···
Thread
for 60061
Bar
Bar
Bar
(or
Ring
Bar
for 60043
Bar
for 60048
Bar
Shaft
flanger
Bushing (Lower
Yoke · ·
Bushing
60040
······················································£
··
··············
..
· ·· ·
··
······················
)
···················
··
· ···
.. · ·· · ··
··· ··· ·
·· · ··
··
···················
·····
······
... · ·· ·
·· · ·· · ·· · ··
(Upper) ..................... ..... ................. ..
····························
···
········
·
·······················
············································· ····························· ·
Yoke
Shaft
· · ····· ······ ·······
··············
Connection
·················································
Connecting
Counterweight
· ·
···············
··················
Rod, Complete
·········· ·
·· · ·· · ·· · ··
·
·································
·· · ·· · ··
· ········ ·······
········
·
·······················
Set
········
·················· ·
for 60039 ·······························································
for 60039 ·······························································
for 60039 ·······························································
Shaft
· · ········ · ······
Shaft
Ball
Bearing
(or
(or
Bearing
(or
Holder (Long
60038, 93151, 93085, 60036 ..............................
60038, 60036 ...................................... ........... ..
Holder (Short
93151, 93085 ...................................... ............ ·
··
······ ············ · ·· ·
Bearing (Le(t
) ·············································
) ········
·· · ·· · ··
········· ·······
) ..
·····································
··
···································-"7"
· · ·
·········
·
···*~illl7
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···
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Amt.
Rect.
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(!~)
····
·· ·····················
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(~)
··························· 4
.Ll:.-1'· ~ ........................................... . 3
··········· 1
• • • • • • • • • • • 1
·
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··
· ·
·
1
1
..
1
····
····· ...
··
1
·
······
··
·······
····
1
······
·······
1
·· · ·· · ··
· · 1
··········
··
···
2
··
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· ·
1
··
1
·· · ·· · ··
·· 1
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·····················
······
···
··
· · 1
1
1
2
1
5
0
31
32
33
34
35
36
37
38
39
40
41
42
43
3647
93090
93085
93088
60036
93141
3635
60053
60057
60058
60078
3405
77283
Screw
Ball
Upper
Lower
Pulley
Lower
Screw
Lower
Stop
Lower
Feed
Screw
Lower
for 93151, 93085 ·· ··············· ·
Bearing
Shaft
Shaft Dri
········
Shaft
for 60037, 60053 ·············· ······················· ···>F-Jt---"7"
Sprocket
ving
··
····································································· ··
Driving
······ ···· ··········· ····· ····
Belt
···· ······················· ·················· ..
Sprocket
··
······························
··
····················
···················· ······················
for 93141 ······························································· -"Jt--
Shaft;
Complete
Ring
.......................................................... ............ ~ ....
Shaft
Ball
Driving
Ecc<mtric
for 60078
Shaft
Ball
Set
····································· ···········
Bearing (Middle
···················································
···························
Bl'aring (Left
) .................................
·
························
}
·································
··
·········
.Ll:.:?-:/··········· ·································· 7
1
)--'
?·
······ ············· ··········· 4
1
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·
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-;/-
-"Jt--
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7 /
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···>F-Jt---"7'
)
1--
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) •
1--
-;/-
1---;/-
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:.-
~
···················
1
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1
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············
1
)
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.............................. 1
1
)
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7
1--
(*Hl
........................ 1
·
1
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1
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··········
:.t?'(cp)· .......................
:?-
~
···········
............. 1
··········
·······
~·
·····················
·
· · ···· ·
···
··········
·
··········
·
············
·
• 1
··
••
1
2
1
1
2
1
5
2
'¥
3-o
21
12
37
30
2~
~
1
32
14
_
..
--·--::
~
-·-::-.-.-
__
_
~18
$/
~
15
16
PRESSER
FOOT
MECHAMSM
5
Ref.
No.
---
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
2
3
4
5
Rarts
No.
77270
90620
445
60141
60142
77264
8163
60151
1202
60145
6038
93480
60154
1186
60138
1225
60050
9142
60153
60152
3638
60144
690
60143
60136
5542
93491
60146
3632
419
Description
Presser
Cotter
Lock
Presser
Presser
Presser
Screu
Needle
Screw
F'ool Lifte-r
Screw
Presser
Presser
Screw
Chain
Screw
Stitch
Screw
Presser
Presser
Screw
Foot
Pin
Foot
Presser
Screw
Collar
Fool
Screw
Nut {or 60146 .............................
Spring
Regulator
················································1
F'in···········································································
Nut {or 77270
13ar
Spring (Outer
Ba-r
Sp-ring (Inner
Bu-r
Guide
{or 77264
BaT
Cmmeclion
(or
60151
Link
(or 60145 ··············· ················· ························
Bwr .....................................................................
Fool,
for 60154 ................................................................. j!jl.I(*illli::?-:J ·
Culling
{or 60138 ............................................................... -T.x.-:.--71':1?11::?-:J······ .. ···· .. ··
F'lute ........................................................................ it:tlii··
{or 60050 ............................................................... it:tliill:
Ba-r
Lifte-r
Bar
{or 60152, 93491 ...................................................
Lifter
{or 60144 · ................... .. ................................. .............
Lifter
Lifter
Slw(t
Shaft
Fool
{or 60136 ............................................................... jljli.JJ.i\7{$7-
(or
60143, 90803 ............ .. .....................................
Yoke ............................................................... j
{or· 60146 ...............................................................
························································
) ·············································Jijl
)
·············································1
Brucket
·······························································j
·······························································l
............................................................... j
Complete
Knife
Li(te1· .........................................................
Lifter
···· ....... ................ ............................. 7
Adjusting
LeveT
............................................................
BaT
·············································l
Block
··········································
Set
..... ......... ............................... j
Pin
.................................
...................................................
Stopper
.......................... ..........
··
................ ...................... :!- '/
EJII!Jllei'i.:?-:JW1)······················
?iUI:::':.--
············································· 1
1
····
~
)
11:
;;J.
:1-
'/
t-
································· 1
i.
{$1\:i'·
(
:;.~;
:)·································
f!l.I{;fl\.:j'.
'lJI.{$:1=\'-
qJI.{;f:i=\'- (*illll::?-
l'lJI.{;f:i:f-7·o '/ '7···························
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rp:r.
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11:.:1'-
jqii.f~"Tvl\-
w:r.t~"Tvl\-
w:r.t,§"T!MJ
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7 -
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(l.(l))
································· 1
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·································
:;
........................
v~
I)
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.........................................
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.......................................
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J'i ...........................
t-
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.........................
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..................
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Amt.
Re(t.
······
·· 1
........
...... 2
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
5
1
1
1
1
1
2
1
0
31
32
33
34
35
36
37
38
39
40
60147
32715
60148
530
5550
90803
60149
60150
77275
5509
Tension
Cotter
Tension
~Vasher
Screw
Tension
Foot
Lifte-r
Fool
Lifter
Foot
Lifter
Screw
Release
Pin
Release
(or
(or
Release
(or
Connecting
........................................................................
Lever
60148 ............................................................... '7
60148
77275 .......................................... .....................
·······························································
Lever
Bar
...............................................................
Bar
Spring
Bar
Sleeve
Rod
....................................... *h;'ll
......................................................
Shaft
..........................................
...................................................
...................................................
;;J.
1JU6~!l!
....... ....
liU
~:::,_,
............................................. 3
'**1};;1.
vi~·-
.................................... 1
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~
-r
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vl\-11::?-:;·
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·
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1
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6
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41
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···......
37
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13
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31
...
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13
35
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·
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15
o.
""'
.:
LOOPER
Ref.
No.
Par
No.
DRIVING
ts
Desc
·riplion
MECHAMSM
6
A
ml.
Reft.
0
0
1
2
3- 1
3- 2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
34196
5070
34406
34197
34103
340
34102
34100
2043
32786
3404
33104
5550
60107
60106
3635
60105
60108
5115
520
567
60109
570
306
60110
1174
355
60113
60112
60119
562
94510
9508
60120
3649
3646
60121
7645
60127
5650
600
Looper Drir ing Letwr
Sc
rcu for 8419()
Connect i
ng
Rod
Roller
" " " " (
Hall Clamp
Nul
(or
Hall · ·
Loopr•r
Screw
Stud
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L e
for 84100 ............................................. ..................
Looper Driving L et r•r L ink
Screw
Shaft
Screw
Thrust
Looper
Screw
Looper
Loop
Screw{or
IVasher
~Vasher
Looper
l·li
Nut
Looper
Screw
for
8Zl86
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8.':110
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for 60106, 60112 ···· ·········· ······················· ···
/)riving
er Rocker
Sha(I
Ann
60108 ............................................ ......................
(or
60108 ...............................................................
for 60108 ..
Connector
asher
for
60109··························· ....................................
(or
60109, 60119 ..................... .. .......... .......... .............. :!-
Connector
for 60110 ..................... ..........................................
Comwcl
··························
Hear ing (
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Stmulard
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Fin
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Ball
Ball
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........ ........................ '7
Stzul (
Right
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· ································t
Joint
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Nut for 60113 ........ ............................... ............. .................
Looper
Loupe r Connector
Looper
I•Vasher
Looper
Screw
Looper
Screw
Screw
Looper
Screw
Looper
Scr
Spring
Conne
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Holder, Complete
(or
60119·
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Set
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for 94510 ········ ····························· ..... .......................
Holder
(or
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Rocker Shaft
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Rock
ew
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Frame
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60120 ..........................
....
......... ........................
60120 ........ .......... ................................. ............
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60121 .................................................... ... ... ... .. fl:J'.
er
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60127 ................................................
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41
42
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60126
32799
3313
278
Looper
Looper
Screw
Oil
(or
Wick
Rock
Rock
for
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Rod, Complete
er
Rod,Link
3Zl99
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