Yamato DP-2, DP-3 User Manual

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CONTENTS
MISCELLANEOUS DRIVING HOOK & FEED TAKE-UP & NEEDLE PRESSER THREAD INDEX
Illustration
;:..(J)J'\-·:;
SHAFT & FEED
STAND & KNEE
···························································~51·······································
COVERS & THREAD
DRIVING
DRIVING
FOOT
MECHANISM·····································
MECHANISM
BAR
MECHANISM
PRESS
of
this
Parts
·:;
~
t;tDP-2~~:$:-=t:'T:Jj,,:
EYELETS
MECHANISM
•· · ·• · •• • •· • •· • •• • •• • •• • •• ..
MECHANISM
• • · • · • · •
•• · •• • ••
·························~"~
·• • •• · •· • •• • •· • ••
Book
is based on
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MISCELLANEOUS
COVERS
&
THREAD
EYELETS
1
Ref.
No.
0
1 2 3 4 5 6 7
8
9
10
11
12
13
14 15 16 17 18 19 20
21 22 23 24 25 26-1 26-2
27 28 29 30
Parts
No.
76600 75020
8021 75024 75022
8062 75061 75014 75012
8013 75170
75042
8043
75006 75156
75005
8006
559
75008
8011 75009
8010 75086
8087 75201 75202
726 75157 75161 75160
Desc·riplion
!vlachitu•
Upper Screw Oil
Upper Screw
J-ln•sser Har
Face F'ace
Scre11•
Tens Take-up Levc•r
Scre11> Seal
Oil Thread
Top
Screw Spr Spool
Screu Spool
Screw Needle
Screw Model
Rivet
Thread Thread Thread
Frame
Slw(l
(or
ll '
icA·
Slw(l
(or
PI
ale
PI
ale
(or
ion
Release
(ur
F'lug .................................................. ................... !a:ti·············· ···
II
ick
Guide ·········· · ····· ······ · ····· ····· · · ····················· ·······*itt*'··· ·········································· 1
Cover
(or
iug Washer
Holder
(or
Holder
(or
Vibrator
(or
Plate
"
(or
Eyelet Retainer Retainer
.............................................................
13ushmg (
75020 ........................................................... * 7· ·
(or
75020
Hushing (
7.5022, Bushing
Pus il ioniug
· ·
··
· ······
75012························ ··········· .............. ...........
Oiling
75042,
{or
7.5022
.....................................................................
75005 ········································ ···················..ttill:.=t- ;/···· ······························
Base
75008
Wire···························
75009
75086 ..........................................................
(or (or
Model
······· ············ ·
Large
) .......................................
...........................
Smaii)······ .. ····· ·
7.5061
................................................
................................................... tJIII._ 7' ·
Pin
··
··· ·
·· · ··
··· ········· · ······· · · ····· ... ··· ·
Plunger
7.5166,
for
..........................................................
..............................
Cam
DP-2 ...................................................
DP-3 .................. .. ............ ........... ........
Plate
Spring Spring
· ··· ··· · ···
Fell
.......................................... 7 I
7.5181
...................... ................................
75005 · ·
· ········· ·
··
···· ······ ·············· ······ · ··
··
··· · ·············· ······ ······ ·
Shaft
Cover
··················· ······························
··
····· · ····· ········ ......................
...................... ............ ............
Holder
........ ...................
..
·······················Jj,7'·:;:--.:t.································· .. ···· 1
··
· · · · ·· ··
··
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··
· · · ·
·· · ..
··· · ······
··
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(DP-3)··········
·············
P-2)·
····
····················
························
··· · ..
·················
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.. ······
··
..
··························· 1
······
··
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··
Amt.
Rer£.
· · 1
··
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· 1
·
.. ··
··
1
1
1
4 1
1
1
1
0
31 32 33 34 35 36 37 38 39
40
41 42 43
44
45
46
47 48 49 50
75158
8159
75166
8162
8163 75164 75167 75190 75169 75171
75172
173
75054
8055 75056 75057
4237 75181 75175
8176
Thread Screw
Thread Tension
Screw Thread Tension Tension Tension Tension
Tension
Nut
(or
Bed
Plate
Screw Bed
Slide
Bed
Slide
Screw
Thread Thread
Screw
Retainer
{or 75158 ............................... ............................
Controller
Post
(or
Controller
Disc Disc (Front RC'lC'ase Spring
Spring
75172 · ·
......................................................................
(or
{or
Guide (Large Guide (Small
(or
Stud
.......... ··········· ..............................
Spring
Stop
·················· ················'*lll!'JJ\=t-ftll.Jaotf.i······························ 1
·······························································*Bill-=f*'··
8162 ..................................... : ......................
Spring
.................................................................
) ...................................................
Washer
Holder
............................... ............................. '*!r.l-f-J\=t-·················
·· · ··
· .. ··· ·
75054
····
···································
Cover
Cover
75057····
75175 ...........................................................
.......................................................... ;it
Spring··
················· .. ··············· ··· ··············
........... ................................ *-Jil!')J\:?-·····························
..............................................
................................................
·· · ·· · ··
· · · ··· ·
··
· · · ·
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) ................................................... *'*Ul-7····· ..................................... 1
) ....................................... ............
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................................. 1
··
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2
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22
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~
4
DRIVING
SHAFT
&
FEED
DRIVING
MECHANISM
~1"'7
i'Jklf~~J~t~
2
0
Ref.
No.
IO
11
I2 I3 I4 I5
I6 I7 I8 I9
20 2I
22 23 24 25 26 27 28 29 30
I - I I - 2 2 3 4 5 6 7 8 9
Parts
No.
75132 76301 75097 75025
8026
1419 75112 75113 75111
8113
8114
75184
8115
144 8091 8181
75092 75091
8093
75019
8029
75133
8101
75147 75145
8146
75082
2242
75031
Desc'riplion
Feed
Regulatmg
, , (OP-3) ...................... ....... , · "
Feed
Regulating
Pulley Screw Screw Ring
Timing Upper Screw
Screw Feed
Screw
Nut
Sc1·ew
Screw
Feed
Feed
Screw
Uwer
Oil
Screw
Feed
Screw
Oil Feed Feed
Screw Needle
Screw
Washer
· · .... · · ........ ·
(or
75025 ..........................................................
(or
75025 ..........................................................
Spring (Large
13elt .................................................................. 91.:;.
Shaft
for
7511J
(or
75111 ..........................................................
Driving
for 75184
(or
75184 ............................................................... 7-
for
75184 .......................................... ................
(or
8091, 75145 .................................................
Driving Driving
for
75091 ..........................................................
Shaft
Wick
(or
{or
Oil
Driving
for
75133, 75147 ................................................
Wick
{or 75133, 75147 .............. · ............................
Lifting
Lifting
(or
75145 ..........................................................
Vibrator
(or
75082 ..........................................................
(or
Spimlle
Spimlle
..
(OP-2) .......... ........................
Spring
· .............. · ........ · · · ·
.............. ...................
.. · .. · .. · ..
... · · · .......... ·
) .....................................................
Sprocket
Eccentric
Eccentric Eccentric
...................................................
..............
...........................................................
..........
...................................
Regulating
Spring Spring
Holder
...................................
Bmcket
.......... .. .. ........
............. *
.......... · ................ · · ................... · ........ · .. · .... ·
75019 ...................... · · · ·
Wick
...........................
Connection
Connection Connection
Rod
Rod
.......................................
Eccentric
Pinion (Spiral
.. · ..
...... · ..... · ..........
...........................
.....................................
..............................
) ................................. ,J,®lft ..................................
75030 .........................................................
Amt.
Req,.
l*1J~fii'i·:J7.:;.
1
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1
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1.1::..:?-~ ............................................. 2
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(D P-2)
(D
................
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.....................
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..........
• •
.. • ..... • .. • ..
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0
3I 32 33 34 35 36 37
75030
3792 3793
75034
8035 8036
Uwer Screw
Screw Needle
Screw
Screw
Oil
Wick
Shaft
Counterweight
(or
75030 ..........................................................
(or
75030 ..........................................................
Bar
Connecting
(or
75034 ..........................................................
for
75034 ..........................................................
(or
75034 · .....................................................
.........................................
Link
Pin
........ · ......................
·I\
7
:...-A
'7 I 1 1-..........
,\7
:...-A
'7 I 1
t-1.1::..:?-~ ..................... I
,\7/Ar'JI-1'
it~?
7
it~?7/?t:':...-!l:..::t-~
it~?
7
~!11~
....... · ....................................... · I
l-!1::..:?-~
:...-?
t:'
:,......
:...-?
1:::"
:...-
....
..
....
..................... I
..
.. ..
..
.. ..
..
.. ..
.....................
1.1::..:?-~ ..................... I
.. .. .. .. .. I
..
.. .. .. .. I
I
3
2-t!J
28--A
·.
>
25
• • •
_##
17--f!J
HOOK & FEED
DRIVING
MECHANISM
3
Ref.
No.
10
11-1 11-2 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
Parts
No.
1
75139
2 3 4 5 6 7 8 9
8036
75137
8138
8134
135
75136 75142 75140
141
75143 76308
8144
75117
8099 75118 75148
8182
8149
75151
8152 75153
8154
155
75116
75150 75120
75130
8131
75128 75129
Description
Collar Screw Feed Screw Screw Nut
Feed Feed Feed Nut
Feed
Screw Lower Screw Ring
Feed
Screw Screw
Feed
Screw Feed
Screw Nut Hook Feed Hook Hook Screw
Bobbin Bobbin
(or
75136, 75150 ................................................
{or 75139 ··························································7J7-ll:.=t-:J··· ···· ·
Driving
(or (or
(or
Driving Bar Bar
(or
Dog (DP-2)
Connection
75137····
·············
75137, 75148 · ·
75137, 75148 ·
Rocker
········
·····
···············
Shaft
·
····
···· ·······
75140 ··
···················
·····
Lever
··
····
······
Shaft
·········
·
···········
·
·········
·
··················
··· ········· · · · ····
······
····
············
···········
··
···
······
·····
····
·······
·····
····
··········
······
······
····
···········
···
······
········
·
···
··
···· ·· ······ · ··········
· ·
·····
····
·····
···········
·············
, (DP-3) ········································ ··················
(or
Feed
Dog
··
····
·····
·
······
·
···
·······
···········
Shaft
Sprocket
(or
75117 ························ ·················
Spring
Lifting
Bar
Bar
(or
Driving Lifting Driving Locking
(Small)···················································
Connection
(or
75148, 75120, 75124 ···················· ········· ··
(or
75148· · ··
Slide
Block
(or
75151 ···························· ·············
Slide
Block
(or
75153 ································· ············
75153
Bevel
Connection ··· ·········································
Bevel
Plate
(or
75130
Case···
·············· .... ............................................
·····················································
·· · ··
··· ·
··
··· ·
··
· · · ·
··
· ·· · ·· ·
Lever
·· · ·· · ·· · ··
Lever··
············
·······
·· · ··
· · · ·
··
··· · ·· · ····· ·
········ ·····················
·
·······
·················································fil!JfiJ········································ ········ 1
·· · ··
· ·
··
···· ·· ······· ·············· ············7 ·
Pinion
Pinion
Shaft
··
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0
31 32 33 34 35 36 37 38 39
75126 75124 75114 75123 75121
8122 8033 8125
8127
Hook ···································· ······················· Hook
Shaft Hook Hook Hook Screw Screw Screw Screw
Bevel
Shaft
Bushing, Complete Shaft Shaft
(or
75121 ·
(or
75121 ··············· ·······
(or
75123 ··················· ·································· ······
(or
75126 ··· ············ ·
Gear
·· · ·· · ··
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Set
······························
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4
25
DP-3
~40
B-49
39
53~
TAKE-UP
&
NEEDLE
BAR
MECHANISM
4
Ref.
No.
016
1 2 3
4
5
6
7 8 9
10
11
12- 1 12 - 2
13
14
15
17 18 19
20 21
22 23
24
25 26
27 28 29 30
Parll
No.
75048 75050
8051
8052 75103 75104
8106
75109
1228
75105
75053 76309
8055
75049
8043
75045 75046
8047
76604
76605 76606 76607
1170 75036 75039
3632 3635
75
038
Desc
r
ipl
ion
Needle Needle Screw
Screw
Needle Ne!•clle Har
Scrett N('(•dle
13ar ....
.... .......................... ................................
Har Thretul Gttide ...........................................
{or 75050 ...... ......... ................ .. ..... ...... .... ..........
{or N('edle .......................................... ............... itll:.-*
Har
fur
Bar
Frame l•rame
7510-
Frame
...........
Hinge
J,
75105-............................................... ll:.;t.:; ............................................. 2
.................. ..................... .....
Pin
.......... ................
............
Threlul Guidt! ................................
Scre11 {or 75109 .............. : ............................................
Needle Needle (System:DP
Stitch
Screw Needle Sc1·ew (lJI Ne Oil Needle
Sc1ew Needle
Needle Needle Needle
Screw
Thread Threcul Take-up
Screw Screw Oil
Th·read Take-up
Har
Frame
Plate
(D P-2) ......................................................
" (
{or
JJ]:J-3
Stitch
Har Take-up· .............
75049 .. ...... .........
edle
Har
Connecting
Wtck
(or
75045 · ................................. ..................
Bar
Connecting
{o r 75046 .
13m·
Connecting
Har
Slide
Bar
Slide
Bar
Slide
for
76606, 76607 ····· ...........................................
Take-up
for
75039 ..................... .....................................
for
75039
Wick
(or
75039 · ·
Guide Pin .....................................
5J ..........................
) ................
}:Jlate
......................................
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· .....................................
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Bracket ........... ............... ......
Bracket
..
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Link
Block
........ .......................... ............
Block
Guide (
Block
Guide (
Lever, Lever
Lever
Complete
Hinge
·
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··
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Pin········
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Right)···· Left
Set
Pin
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035
31 32 33 34
36 37 38 39 40
41 42 43 44 45 46 47 48 49 50
51 52 53 54 55
750
40
75084 75098
4133 75031 75083
2242 75100
8101
75107
8108 75087 75089
8094 75088
144 8181 8090
75092 75091
8093 75096 75097
Thread Oil
Needle Needle
Screw Needle
Needle S r 1
Needle Screw
Oil Needle Screw
Needle Needle
Screw
Needle Nut {or 75089 Screw Screw
Needle Needle Screw Needle Needle
Take-up
Lever
Driving
lVick {or 75040 ············· · ········ · ····· ······
Vibrator Vibrator
Cam Com
Shaft Shaft
··
· ······ · · ··· ······ ····················:;kfiti:Qi:flll············ ·· ··
Collar
{or 75098 ······ ................................................... :;kllti:!Jfl!l:h7-li:.-*:J ................... .. ... 2
Vtbrator
Vibrator
ew {or
Bar
Gear
Thrust
Washer
Gear·············· ·························· ···········:;kllii!J············································· 1
75083·· ···· ...... ...........................................
Driving
Rod
· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
{or 75100 ........... ..................... .......... ...............
Wick
for
75100 ····································
Bar
Frame
Eccentric
Pin·················
{or 75107 ..........................................................
Vibrator
Vibrator
for
Vibrator
Regulating
Regulating
75089 ............ ....
Regulating
···········
····················································7
Eccentric,
Eccentric······
.. ..
... ...................................
Eccentric
{or 75089, 75088 ················································11:.-* :,/··························· ·················· 3 {or
75089
··························································itti
Vibrator
Vibrator
for
Vibrator
Vibrator
Regulating
Regulating
Eccentric Eccentric
75091·· ····· ······· ·· ··· ······················
Regulating
Regulating
Spindle Spindle
Bracket
.....................
·········
·
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·
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Complete
······
Holder
Spring Spring
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Spring
Set
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1 1
1
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1
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5
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5
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18
·-·-._
1-20
:
:'
'
:
,
19
13
!4-._ ,
15
·-
'•,
DP-3
PRESSER
FOOT
MECHAISM
5
Ref.
No.
016
1 2
3
4 5
6
7 8
9
10
11
12
13
14-1 14-2 15
17 18 19 20
Parts
No.
8060
75072
8071 75069 75070
75063
4435 75073
8062 75065
75074
8075 75059 75067 76310
8068
75077
8079 75078 75080
75081
Description
Adjusting Fiber Screw
Presser Presser Presser
Screw Presser
Screw Presser
Presser Screw Presser Presser
Screw Presser Screw
Presser Presser Cotter
Screw
Packing
{or 8060 ······· ······································· ···········
Bar Bar Bar
{or 75063 ···
Bar
{or
75073······ · ·
Bar Bar
{or 75074· · · · · · · ·
Bar Foot Unit {or DP-2 ·····
" " {or DP-3 ·········
{or
75067, 76310 ························· ··· ················· .. ·
Bar
{or 75077, 75078 ··············
Bar Bar
Pin ······ ·········· ······· ···························
{or
Presser
for 8060··
Spring
Spring Connecting
Connecting
Lifter Lifter
··
···················
Knee
Knee
Knee
Press
····················· ·······························tlli.If*J'i.;?: ················
··
··········· ··········································¥!1If*¥.il:f
········
··········································· ···
····
··
··· ·
Lifter
Lifter Lifting
Bar
Spring
..
································
Bar
· ·
·········
Bracket
Bracket
··
· ·
···········
·· · ·· · ··
······
(Large)
(S11Ulll)
Rod ······· ···· ········· ··· · ·· ······· ·lllti-74*·········· ······
··········· ····················¥!1If*¥.il:f······································· 1
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·············
·
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THRE
AD
STAND
&
KNEE
PRESS
MECHANISM
*.1L~~Lf~t~Jf*AH~
6
Ref.
No .
0
1 2 3
4
5 6 7 8
9
10
11
12
13
14 15 16 17 18 19 20
21
22 23 24 25
26
Parts
No
.
77540 99034
513
8077 75817 75188
4476 75189
554
9150 75200
8180 60028 75199 99037 99040
512
99038
8081 99039
8072
99041
8082 99042
Description
Thread Screw Unive Washer {or 99034 · · ·· · ··· ·· · · · · ·· · Scr Belt
Belt Screw
Belt Washer {or 75817, 75189 ·· ·
Screw Frame
Scr Rubber Hinge · · · · · · · · · · · · · · · · · · · · Rubber Oil Knee Washer {or 99040
Screw Knee
Screw Knee
Screw Knee Screw
Knee
Stand,
{or 77540 ········ ·
rsal
ew for 99034 ············ ············································
Cover Cover
{or 75817····
Cover
{or 75817, 75189 ····
Hinge ·············································
ew {or 75200 ··· ··················
Cushion ····························································
Receiver
Prees
{or 99040 ................... .................. ............... ...... .::-:11..-;f. 7
Press
{or 99038, 99042 ...................................
L i
fter
{or 99039 ···········
Press
{or 99041 .......... ..............................................
Press
Complete
Bobbin Winder, Comple
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0
DP-2,
Pa1·
1.
135
141 144 144 155
17:3
512 513 554 559
726
Puge
No.
:3
3 2
4
3
1 6 6 6
1
4
4
2 2
4
4 4
2
2
4
5 6
1 1 1 1
2 2 3 2 2 3 1 4 4
4 1 4 5 1 5 5
6 5 6 5
6
No.
1170 1228 1419 2242 2242 3632 3635 3792 3793 4133 4237 1 4435 4476
8006 8010 8011 8013 8021 1 8026 8029 8033 8035 8036 8036 8043 8043 8047 8051 4 8052 8055 8055 8060 8062 8062 8068 8071 5 8072 8075 8077 8079 8081 6 8082
3
Hef.
Weight
No.
10 1 13 48 23 0. 7 42 18
10 19 27
24
29 38 27 28 32 5 33 35 47
18 23 21 10
21 37 35 36
13 15 19
44 13
15
23 12 3
17 21
25
(~
6
1.8
1.45
1.
3
4
0.73
0.5
0.04
0.1
9
0.2
5 3 .5
0.8
0.8
1.
0.9
0.7
0.2
1.05
7
2.1
8
2.2
0.5 0 .4
6.1
3
3
3.1
4
2.4
1.5
1
0.7
2
0.7
0.6
0.6
0.5
0.2
3
4
0.3
0.5
0.5
1
20
6
0.3
9
0.3
0.9
3 4
5
6
45
7
INDEX
Pa,·t
No.
8087 8090 8091 8093 8093
8094 8099 8101 8101 8106 8108 8113 81J.1 8115 8122 8125 8127 8131 8134 8138 8144 8146 8149 8152 8154 8159 8162 8163 8176 8180 8181 2 8181 4 8182 9150
60028 75005 1 75006 1 75008 75009 1
75012 1 75014 75019 2 75020 75022 75024 1 75025 2 75030 2 75031 2 75031 4 75034 2 75036 4 75038 75039 4 75040 4
p,,ge
s
No.
4
2
2
4
4
:3
2
4
4
4
2 2 2
3 3 3 3 3 3 3
2 3 3 3 1 1 1 1 6
3 6
6
1
1
1 1
4
Weight
He
f.
No.
2S
50
lt1
18
5:3
46 14
2:3
40
7
43
9
10 12 36 38 39 28
5 4
12 27 18 20 22 32 34
10 35 50 13 3 15 49 17
11 2
14
44 17 59 14 20
47 22 25
175
9
8
19
268 2 353 5 279
4
3
650
31 217 30 36 34
12
25 25
30
20 26 11 31 6
(
~-:)
1.
5
2.4
2. 7
1.6
1.6
4
0 . 9
1.6
1.6
1.6
2. 6
4 4
8
1.3
5
7
0.8
7.2 4 0 . 5
1.2
3
4
4
0.3
1.1
0.25
0.8
0.8
0.8
0.4
4.7
4.7
Pa1·t
No.
Page Hef.
s
No. No.
75042 75045 75046 75048 75049
75050 75053 75054 75056 75057 75059 75061 75063 75065 75067 75069 75070 75072 75073 75074 75077 75078 5 75080 5 75081 5 75082 2 75083 4 75084 4 75086 1 75087 4 75088 75089 4
75091 2
75091 4
75092
75092 4 75096 4
75097 2 75097 4 75098
75100 4 75103 75104 75105 75107 4 75109 4 75111 2 75112 2 75113 2 75114 75116 3 75117 3 75118 3 75120 75121 3
Weight
_
(~o:
12
4 16 1:3
18
4
4 1
4
4 2 0
4
12-1
1 43
1 45 35
1
5 13
l 7
12 31
14
31 24
46
51 17
5 6 29
5
10
41
5
14-1
5 4
5 5 4
18. 21
5 2
5 8 47
5 11 5
16 18
20 74
24 19 37 20 0. 25 28
40 37
158
33
90 24
100 44 210 47
45
90
100
4
17 52 16
2
51 54 35
2 55 34 21
4
136
39
5
6
10
157
16
4 4 4
42
8 8
387
6
12
7
21 33 24
33
128
3
13 85 15 6 26 27
3
35 67
l_
0.25
5
.'1
5
5
0.1
1.4
1.4
1.5
1.5
0.3
0.3
6 7
1.6
0
INDEX
No.
12:-:1
Page
No.
:-:~
:3
Par·t
7!1 75124 75126 3 75128 751 29 75130
:3 :3
3 75132 2 75
133
75136
2
3 75137 3 3 75
139 75140 75142
3 1 3 9
:3 75143 3 75145 2 26 55 75147 2 75148
751.0
3
3 25 75151 3 75153 3 75156
1 75157 1 75158 75160
1
75161 1 75164 75166 75167 75169 75170
75171 75172 75175
1 1 1 1
1
1 1 1
75181 1
0
75184 75188
2 11
6
75189 6 9
75190
1
75199 6 15
Weight
He
f.
No.
:-:\
11
32 20 :31 29 30 27 5
1- 1
22 345
344
7
8
ll
- 1
101
25 16
156 19 31 21 16 28 31 30 1 29 36 33 37 39
11 9
40 41 49 48
7
38
(
:3:3
45 12
5
84
35 15
18 77 18
36
6
7.3
1.8 3
0.1 1
2.9
2.3
4.5
2.4
1.6
1.3
98
2.4
~-:
)
Ptu·ts
No.
99034 99037 99038
Page
No.
6 6 16 6
Ref.
No.
3
20 99039 6 22 99040 6 17 99041 6 99042
24
26
6
Weight.
(g)
Par·ts
No.
Page
Ref.
No. No.
Weight
(,.
)
12
75200 75201 1 75202 75817
76301 2
76308 76309 76310
76600 76604 76605 4
76606 4 76607 77540
6
26- 1
1
26
6
1- 2
11- 2
3
12
4
14
5 1 4 20
21 22
4
23
6
2.5
2.5
- 2 6
132
20
- 2 26
-2 23
13.3kg
1
35
6 26 26
1
0
0
0
0
0
0
Pnnted in Japan 82.
10.
lOH
~Eil
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