Yamato DCZ-500, DCZ-501, DCZ-503, DCZ-515, DCZ-520 User Manual

ILLUSTRATED

SPARE

FOR

PARTS

LIST

HIGH

OVERLOCK

SPEED

MACHINE

MODEl

DCZ-500 DCZ-521

DCZ-501 OCZ-545

-K-

KONDO SEWING MACHINE

DCZ-503 DCZ-546

-c-

DCZ-515 DCZ-547

-v-

DCZ-520 DCZ-553

-M-

CO.,LTD.

DCZ-520VV DCZ-554

PERSPECTIVE

CONTENTS

MISCELLANEOUS M

ISCELLANEOUS THREADEYELET MISCELLANEOUS LOWER lfEEDLE LOOPER FEED

KNIFE BAR

DRIVING

DRIVING PRESSER FEED

DRIVING OIL

LUBRICATING

DCZ

-501. -503,

DCZ-520,

DCZ-553-03, DCZ-553-03, OCZ-553-03-1, OCZ-515 "C"

AND

"M"

DEVICE

ACCESSORY

INDEX

COVER COVER

AND

COVER

BUSHING

AND

FEED

AND

UPPER

MECHANISM

CONTROL

FOOT

MECHANISM

SYSTEM

-545, -546,

-52

0W,

-521,

-554-01

-553-D3-1,

-554-01,-554-01-1

EXCLUSIVE

"V"

PARTS

DEVICE

(1) (2)

AND

CRANKSHAFT

CONTROL

KNifE

MECHANISM

DRIVING

MECHANISM

-547

EXCLUSIVE

PARTS

-554-D1. -554-D1-1 EXCLUSIVE

AND "K"

DEVICE

PARTS

EXCLUSIVE

PARTS

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14

16

18

20

21

Illustraion

of

this

Parts

Book

is

founded

on

the

Model

DCZ-500

1

18

7

13

11

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35

I~

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~

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8

25

.26

MISCELLANEOUS COVER(l)

11

I

'\-

MiWi

( 1 )

1

Ref.

No.

1 2

3 4 5 6 7 8 9

10

11

12 13 14 15

16 17 18 19 20

21 22 23 24

Z5

26 27 28 29 30

31 32 33 34 35 36 37

38

38-1 38-2

39

Parts

No.

32617

9150

32618 32619 32620

7302 32622 32612

567

5062 34501

5089

528 33016 34505

1208

32640

4440

34527

1326 1222

1330

32611

5131

32606 32607 32608 32963

1459 3434

32609

4358 33283 33155 32624

550

32365

856 857 858

34500

Description

Side

Cover Screw Side Needle Needle

Screw Needle

Seal Seal Oil

Cloth Screw Washer Cloth Cloth Screu; Chip Screw Chip Screw

Screw Screw

Chip

Sc

Front Front Front

Looper Screw

Screw Front

Screw Belt Pulley Foot Washer Presser Threading Threading

Threading

!Hachim•

for

Cover

Thread Thread

for

Thread

Plug ..............

/or

5062···········

Hole

Screw

Plate

for

for Plate Plate

for.34505

Guard

for

Guard

/or for

for

Guard (Open)

·rew

for

Cover Cover Cover

Thread

for

/or

Cover

for

Cover

Graduation

L~fter

for

Foot

Chari .far Chart

Chart

Vrame

···················

32617

Gasket··

32620

Hinge .......................

34501

Hinge

·········

·· ··

·

···· ···

·····

····

·· ··

Cover Cover

Cover

························································

Latch

...

...........

Pin ...

..............................

······· ...............

.............................

....

...

.............

..........

....

Gasket

Collar

··························································

·

···

·· ····

···········································

····

·····························································~

Spring

··································

.............................................................

..................

....

.....

...

.....

..........................

...

...............

......

....................

....................................................

...............

....

..........

..............................................

....

........................................

...

............

........................................

.......

.........

..............

.............................................

Supporter 32640, 32607, 32624 ... (Fix)

34527 .

...................................

.......

...........

.....................

....

...

....

...

...........................................................

...

.........

...........................

................

34527 ................................................

34527

..................................................................

···········

······ ...

...........................................................

32611

32963 ......

32612

32609

....................

Hinge

...............................................................................

..................

Hinge . Hinge

Latch

32624

Release

.......

...........

Tubes ·······

...........

.............

.........

Spring

...........

....

............

Sight

Cover ··········

..................

Lever

DCZ-500

for

UC7-500

for

DCZ-520· ··

.........

..........................................................

....

................

...........................

························

...

........................

........

Window

..............

...

...............

······

...............................................

...

......................

..........

...............................

..........

...

............

..........................

...

.....

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.................................

................................................

···

············

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.....................................................

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Cushim1

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36

35

32--&

MISCELLANEOUS COVER(2)

7J

I

'\-

m'J1~

( 2 )

2

Ref.

No.

1 2 3

4

5

6

7

8

9

10

11

12 13 14 15

16 17 18 19 20

21 22 23 24 25 26

27 28 29 30

31 32 33 34 35 36 37 38

Parts

No.

33653

4441 4353

34675

4437 32604 34676 34503 34507

533

4358

9143

335

1170

34510

7006

33149

5094 33131 33209

34511

317 570 563

5519 32632

6816

33026

6910

34508

322

1174

34509

6066

567 99852 32421

5076

Descripion

Fabric Screw

Screw Feed

Screw Cloth

Feed Cloth Cloth

Washer for 34507 Screw

Screw Nut

Screw Spring

Screw Feed

Screwfor Feed

Base

Base Seal

Seal

Washer for 34511 ......................................................... ... -""-

Screw Base Screw Rubber Cushion Holder Screw Cloth

Nut for 34508 ..................................................................

Screw Cloth Screw

Drain Drain Drain Hole Drain

Guard

·····································································'!115.

for 33653 ·· ···

for 33653

Mechanism

for 34675

Plate

Rubber

Mechanism

Plate Plate

Latch

for 34507 ...............................................................

for 34507

for 34507 ·· ··· · · ·

for 34503 ...............................................................

for 34510 ............ ...................................................

Dog Regulating Pushbutton ................................... .

........................................................................

Dog Regulating Pushbutton

Gasket

··

··· ··· ··· ······· ··· ··· ···

··

···· ···

··

··· ······ ·

··

···· ···

·'!115•

·······························································'!115ft')$r*.J:tlil.LI:.*

Cover

···················································i*'JJ:.t.ll~-····································1

·······························································'*

Cushion

Cover

·····················································

Bracket

·····

···

·······························································*t.li~-~~:J<.tif?-~.Ll::J<.

··································································*t.li~-~~:J<.ttf-T.A

·· · ·· · ··

.................... .................................................

··········································i.f

Gasket

·········

··

····

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··· · ·· · ··· ··· ·· · ···

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·· · ·· · ·· · ··

........................

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...................... .................................. ............................ "·-.A·······

for

34511

..................................................................

for 34511 ··················

for

34511

............................................................

··

··············································-""-.A

Rubber Cushion ......................................................

for 32632 · ... ·

..

· ..... · ..... · .

Plate

.. ··

...... ··· · ........ ··· ....... ·

................ .......................

>'X-.AI~·:;:\'-~·····················

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.. ··

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for 33026 ............................................................... ..-x-.A/1..--

Plate

Latch

for 34508 ...............................................................

Plate

Latch

for 34509 ·· · · .... ·· ....

Hole

Seal

Hole

Screw Seal

Hole

Screw

............................................................

Spring

................................................

·· · ..

· ..... ·

··

............ · ···

..

· ..... · .

for Outer .............................................

for Outer ..........................................

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for Inner ..........................................

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15

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14

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~~

THREAD

EYELET

AND COVER

3

Ref

No.

•

10

11

12 13 14 15 16

17 18 19 20

21 22 23 24 25

26 27 28 29 30

31 32 33 34 35

36

37

38

Parts

No.

1

a2613

2 3

4

5 6 7 8 9

9150 32597 32970

4435 32974 32962

6544

31111

286

37635 32971

33890

32965 32614 32615

525

5075

32924

32930

1333

32627

1326

32423

7006 32425 32426

1092 32424 34677

34607

532

1330

32358

32960

930

6542 32952

Description

Top Cover (Right) .......

Screw Top

Thread

Screw

Thread Tension

Needle Thread

Tension

Felt Thread

Needle Thread Tension Thread Top Cover

Top Cover Oil

Oil Oil

Oil Screw

Needle Screw Needle Screw Needle Needle Screw Needle Thread Looper

Looper Washer Screw Looper Lower

Oil Tension

Looper

Cover

for

Hole Hole

Sight Sight

Seal

for

32613, 32614

(Right) Gasket ......

Lead

Bar"'''

for

32970

........................

Lead

Bar

Disc

Eyelet

Tension

Disc .....

31111

Tension

Spring

Tension

Seal

Screw ...

Top Window

Top Window ........

for

Bar

for

Bar

for

32423 Bar Bar

for

32425 ........

Thread Thread

for

Thread

Looper

Plug

Post

Thread

........

..............................................................

Spring

Tension

Bushing

Spring

(Left) ............

(Left)

Gasket

......

....

.................................

32930

Connecting

32627,32424, 34677,32960 ......

Thread

........

Thread

Eyelet

34607,32358

Eyelet

Thread

,,.,',.,,.,,.,..,,,.,.,,.,,,.,.,.,.,.,,,.,

for

Overseam

Tension

....

.......

......

...

.......

........

....

......

.......................

''"

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S tay

....

............

Post

...........

......

Retainer

Spring ..........

..............

Cap

....

......

........

.....................

Seal ....

....

..........

....

........

....

........

Link

Retainer

....

..................

Retainer Retainer

................................

.............................................................

Supporter ........................

(Right)

.....

...................................

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MISCELLANEOUS

BUSIDNG

AND

CRANKSHAFI'

Ref.

No.

10

11

12

13

14 15 16 17

18

19 20 20-1

21 22 23 24 25

26 27 28 29 30

31

32

33 34 35 36 37 38 39

40

41 42

43 44 45 46 47 48 49 50

1 2 3 4 5 6 7 8 9

Parts

No.

33079

1435

33051

3434 33052 34513

33077 32925 32779 32778

32775 32777 32818 32817

4441

33053

3591 4402 9203

33132 34526

5133

32663

4438

32781

9209

32782

3595

32904

3654

32905

2133 32906 32648

1457 32650 32647 32684 32653

304

32652

526

3636 33101 33102

33103 33265

33119

30227 30291 33055

Description

Crankshaft Counterw£'ight Screw

Crankshaft Screw Crankshaft Crankshaft Crankshaft

0

Crankshaft Crankshaft

Crankshaft Crankshaft Screw Pulley

Main

Cap

Sub Pulley Pulley

Screw Worm Screw Crankshaft Screw

Crankshaft

Screw

Upper Knife Screw

Uw£'r

Screw Upper Needle Screw Needle Needle Needle Needle Oil

Needle Seal

Cap Feed

Feed Feed Seal

Differential Needle Driving Looper

Lower

for 33fll9,33077,33102,33103

Small

for

33051,32925, 30227, 33055

Small

..................

Ball

....

..............

Counterweighi(Right)

il

Pump

Driving

Ball

Ball Ball

Ball

for

32817 ......................

..................

Screw Screw Screw

for for

Graduation

for

33132, 34526 ...................................................................

Oil

Shield .........................................

for

32663

Bushing

for

32781,34518,32793

Bushing

for

82782

for

32904,33101

Knife

for

32905

Knife

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Bar

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for

32647, 32648

Bar

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Bar

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Bar

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Bushing (

Worm

Bearing

Bearing Bearing

Bearing

Bearing Bearing

....................

for

33053 33053 33053

Plate Plate

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(Left)

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for32652 .............

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Bar Bar Bar Plug

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32652 .........

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Framt•

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Bushing

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51 52 53 54 55 56

34518 32349

1448

34547

527

32793

Upper UppPr

Upper Looper

Oil

Upper Looper

Screw

Felt

Looper Looper

Drivitllf Bar

Guide

Shaft

Hushing (Front) ......

Bushing

far 32349 .................................

Bur

Guide

Bushing

for 32350 ·

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LOWER

KNIFE

AND

FEED

CONTROL

MECHANISM

"""F

;1.

A,~1JIUM

5

Ref.

No.

2 3

4

5

6 6-1

7 8 9

10

11

12 13 14 15

16 17 18 19 20

21 22 23 23-1 23-2 24 25 26

27 28 29 30

31 32 33 34 35 36 37 38 39

1

Parts

No.

33012 34525 33038

4357 33117 33109

34520

1733

494 210

5511

33133

5514 3406

33143

5550

33659

5000

32601

6662

32604 32655

4404 34530 34531 34532

5401

32916

4591

32919

5074

30421 32917

4353

33873

4437

33871

3638 33870 32899

4440 33265

Description

Crank&haft Crank&haft

Crank&ha{t Screw

Differential Differential Differential

Screw

Washer for 33109, 34520 ................................................

Adjust Screw

Differential

Screw Screw

Differential

Screw Throat

Screw Cloth

Needle Screw Throat Throat Throat

Screw L9wer Screw Lower Screw Lower Lower

Screw Needle Guard Complete

Screw

Needle Guard (Rear) .....................................................

Screw

Needle Guard Holder ......................................................

Lower Screw

See/

Small Small

Small

Ball

Bearifl8 Ga&ket ........................

Ball

Bearifl8

Bearif18

Cap··························

Cap

Clamp

........................

for 33038 ...............................................................

Feed

Control

Feed

Graduation for Normal

Feed

Graduation for Rever&e

Lever

....................................

Differential

for 33109, 34520 ...................................................

Nut for 33117 ......................................................

for 33117 ...............................................................

Feed

Control

Lever

Sprifl8 .....................

for 33133 ............................................................ ...

for 33133 ...............................................................

Feed

Control

Lever

Stoppers

.....................

for 33143 .............................. .................................

Plate

Stag

..... "· ........ · ...... ...... · ......... · ·

..

· .... · ·

..

· .....

for 33659 ..............................................................

Plate for

Plate

Supporter

32601

...............................................................

Rubber

...................................................

Cushion ..........................................

Guard (Front) ......................................................

for 32655 ...... .........................................................

Plate

D1

............................................................... &t:tliiD 1

Plate

D2

...............................................................

Plate

D3

.................................................... ........... fit:t&D 3

for Throat

Plate ................................................ it:tJiill:..:j:.:J ............................. .......... 1

Knife Holder .........................................................

for 32916 ...............................................................

Knife

Holder

for 32919 .................................

Sprif18 ................................ ..........

....

..........................

Knife .....................................................................

Knife

Clamp

......................................................... 'T

for 33870 ........................................... ..................

Set

(Rear) ..............................

for 32654 ...............................................................

for

33871

...............................................................

Knife Holder Lockifl8 Plate ..............................

for 32899 · ....

Plug for

Frame

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Ref.

No.

•

10

11

12 13

14 15 16 17 18 19 20

21

22 23 24 25 26 27 28 29 30

31

32 33 34 35 36 37 38 39

Parts

No.

1

90320

2 3

4

5

6

7

282 90321 32651

4313 4435

37122

8

32645

9

3311

32646

9604 32921 34605

9517

5520 32662

3635 32670

5071 32819

32913 32911 32914 32910

4437

1174

5508

32912

7616

723

32909

3434 32519 32903 32902 32920

7311 32900

Description

Needle Oil

Wick Needle Needle Screw Screw Needle

62

Needle Clampifll! Needle Screw

Needle Screw

Connectifll! Needle

Sub

Screw

Main

Screw

Needle Screw Needle Screw

Connecting Upper Upper Knife Holder Upper Upper

Screw ScreW

Screw Upper Screw

Guide

Upper

Knife

Screw

Upper Knife

Upper Upper

Knife Knife

Upper Knife Drivifll!

Screw

Upper Knife

Bar

Connection Linlc

for 90320 ·

Bar

Connection Linlc

Bar

Connectifl8

·····

for 90320 (32651) · for 32651 ········

Bar

for Sifll!le Needle ··········-·

·····

Nut

Bar

Driving

Crank

for 90320 ( 32645) . Bar

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