Yamato DCZ-500, DCZ-520W, DCZ-547, DCZ-501, DCZ-503 User Manual
...
ILLUSTRATED
SPARE
FOR
PARTS
LIST
HIGH
OVERLOCK
SPEED
MACHINE
MODELS
B-'76
DCZ-500
DCZ-520W
DCZ-547
- - K
DCZ-501
DCZ
-
521
DCZ-553
--
KONDO SEWING MACHINE
DCZ-503
DCZ
-525
DCZ-554
C
MT
DCZ-515
DCZ
-545
--
CO., LTD.
DCZ-520
DCZ-546
HR
--
CONTENTS
MISCELLANEOUS
COVERS
(1)
PERSPECTIVE
~
il
tJ
1~-001~·
~
........ 1
MISCELLANEOUS
THREAD
EYELETS & MISCELLANEOUS
MISCELLANEOUS
LOWER
NEEDLE
LOOPER
FEED
KNIFE,
BAR & UPPER
DRIVING
DRIVING
PRESSER
FEED
DRIVING
LUBRICATING
DCZ-501,-503,
DCZ-520,
DCZ-521
DCZ-545,-548,-547
DCZ
-553,
DCZ-553
DCZ-554
"C" & "K"
"MT"
DEVICE
COVERS
BUSHINGS & CRANKSHAFT
FEED
CONTROL
KNIFE
MECHANISM
CONTROL
FOOT
MECHANISM
MECHANISM
MECHANISM
-515
EXCLUSIVE
-520W,
EXCLUSIVE
-525
EXCLUSIVE
PARTS
EXCLUSIVE
-554
EXCLUSIVE
EXCLUSNE
EXCLUSIVE
PARTS
PARTS
DEVICE
ACCESSORIES
INDEX
(2)
COVERS
MECHANISM & "HR"
DRIVING
MECHANISM
MECHANISM
PARTS
PARTS
PARTS
PARTS
UNIT
1'
tJ
1~-001~·········
*~'
7.
':,/
;1.
A,
*
-tt7.?7AWJf.laB~······
if7.?7AWJf.IBB~······
-tt7.?7A:W:Jf.IBB~······
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-tt7.? 7
-tt7.?7AWJf.laB~······17
-tt7.? 7
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y?
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it~,
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AWJf.lgB~·
AWJf.laB~·
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1
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0 0 0 0 0 0 0
........ 8
..... 1 5
·
·
"~~-
"~~······
.....
~51······
··
· · 1 6
··
· · 1 8
2
3
••
4
· 5
6
7
10
11
12
13
14
1 9
20
21
22
Illustrations
~(J)I'\-
'/
7·
of
this
Parts
''J?
'1DCZ-500~~*t:
Book
are
(..,
l'
based
17
.A
on
i'
the
Model
~1'FP!
(..,
l'
a~)*
DCZ-500.
9 o
1
l
13
r-
-@
2
~
~
9 .
----
..
~
:
~
\
15
14
23
4
34
-1
34
33
MISCELLANEOUS
COVERS
(1)
7JJ'\-mJ1~(1)
1
~
r-'\
Ref.
4
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
2
3
7
Parts
No. Description
Side
32617
4445
32618
32619
32620
7006
32622
34636
5089
33016
34637
7650
528
34505
9526
567
5062
32612
3434
32963
32609
4358
32606
32611
5131
34527
1223
1222
1330
32640
Cover ..........................................................................
Screw
for
Side Cover Gasket · ......... · ... ···
Needle Thread Cover .........................................................
Needle Thread Cover
Screw
for
Needle Thread Cover
Cloth Plate Hinge .................................. · ........ · .................
Screw
for
Cloth Plate Hinge Gasket ...................................................
Cloth Plate Eccentric Bushing ............................... ·
Screw
Washer
for
for
Cloth Plate Hinge Pin Collar ......................... · ........ · ........
Screw
Seal
Screw
Seal
Screw
for
for
5062 .....................................................................
for
Plug · ...... · ........ · ........... · ..... ·
for
Looper Thread Tuhe ..........................................................
Front
Screw
Front
Cover
for
Cover ........................................................................
Chip Guard
Screw
for
Chip Guard (Fixed) ............................................................
Screw
Screw
Screw
for
for
for
Chip Guard
Amt.
ReQ.
~
".J
~"•11··
..................................... 1
32617· ................................................................. ~ ""./
..
Latch
· ........... · ...
Spring ............. · ..................
·· · ..
· .............. · .... ~ ""./
32620 ................................................................. jf*'}JI\-1\.:?-Jl..:?-
Pin
................................................. oojf*
34636 .................................................................
..
· .....
34637 .................................................................
34636 ............................................................... *'}JI\-1:::
34505 ..................................................................
Machine Frame ................................................ ~ ""./
.. · ..
· ................. · ..... · ........ ·
32612 .................................................................
Latch
Spring · ......... ·
.. · .. · ..
· ..... · ..... · ..... ·
.. · .. · ..
32609 .................................................................
(Openable)·························································~~r.i~;t'Ji
32611 .................................................................
34527 .................................................................
34527 .................................................................
34527 .................................................................
Supporter
.........................................................
~"•iiJl..:?-
l''.fil ~ ""./ ~ / .......... · ........ · ...... · 1
jf*iJI\-··
·jt*
1J
I\
1J
I'
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1J
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*iJI\-1:::
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1".:?-5/§I~·".J~:.;
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............. · .................... ·
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tJJ,fflf~~if'&
~/Jij~~if'&(*)Jl..:?-:J
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..................................... 1
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:;
........................ 2
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....... · ........ · ........ · .... 1
/:J-@Jl,.:?-:; ..................... 4
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1:! / ..
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/V-@7
1:::
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/5/I:::"/1J5-J1..:?-5J ......... 2
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.................................... 1
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....................................... 1
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~
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.... · ........ · .... 1
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:;
......... 2
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.............
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5-
.................. 1
........................ 1
.. · ..
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..................................... 2
1
'-1
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· ......... · ..... ·
.................................. 1
(lj\)
························•········
(
J')
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:;
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(*)
........................ 2
................................. 1
li:..:?-
:;
........................ 1
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..
· .......... 1
.................. 1
1
1
1
~
31
32
33
34
34-1
35
36
37
38
39
40
41
42
43
44
45
46
47
4440
32607
32608
880
885
33283
5087
33155
32624
550
33618
4353
33682
33680
4401
34500
726
Screw
Front
Front Cover Hinge
/or
32640, 32607, 32624 ..........................................
Cover Hinge ............................................................
Pin·
......................................................
Jl..:?-
M~~]JI\-1:::
;mfn}~]JJ\-1:::
Threading Chart {for One Needle Machine) ..................... *'11
Threading Chart (for Two Needle Machine) .....................
*'~
Pulley Cover· ....................................................................... "'J'-
Screw
Pulley Graduation Sight Window .......................................
Foot
Fiber Ring
Belt
Screw
Safety
Safety
Screw
for
33283 ................................................................. "'J'-
Lifter
Hinge Cover ................................................... ~ '"./
for
32624 ....... ·
.. · ..
· · · ·
..
· ........ ·
.. · .. · ..
· ..... · ........... ·
Cover (Extra) ............................................................
for
33618 (Extra) ...................................................
Plate, Complete
Set
(Extra) ....................................
Plate Spring (Extra) ...............................................
for
33680 (Extra) ...................................................
Blli~:!:
-~
'"./
~)!.-
~)!.-
-tz-77--f
-tz-
-tz-77--f
Machine Frame .................................................................. ~ '"./
Model Plate (See the table
Rivet
for
Model Plate· ........................................................ li:.;{
on
page 12.) ........................
~it~&(l2-"-V~~)
:;
............................................. 6
:.;:;
........................... 1
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( 2 *jtFf.l) ........................... 1
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(~j~o~)
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............... 2
1--
(~Jl)
(~;J~i:oco)
1--
1\.:?-
(~;J~i:oco)
"''-*li:..:?-V(~~i:£)
........................
.........
.........
1
• 2
1
1
1
1
1
1
2
31--®
32-1
MISCELLANEOUS
COVERS
(2)
7J
J'\-
~1~
(2)
2
Ref.
~
'~
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Parts
No. Description
33653
4441
4353
34675
4437
32604
34676
34503
34507
532
4358
9143
335
1170
34510
7006
33149
5094
33131
33209
34511
317
570
563
5519
32632
6816
33026
6910
34508
Fabric Gttide·· ......................................................................
Screw
Screw
Feed
Screw
Cloth Plate Rubber Cushion· .... ··· ........ ···· ............................
Feed
Cloth Plate .. · ·
Cloth Plate
Washer
Screw
Screw
Stopper
Stopper
Cloth Plate Spring ........ ·
Screw
Feed
Screw
Feed
Base
Base
Seal
Seal
Washer
Screw
Base
Screw
Rubber Cushion Holder Plate .............................................
Screw
Cloth Plate Latch ...............................................................
for
for
Mechanism Cover ......................................................
for
Mechanism Cover Gasket ..........................................
for
for
for
Nut
Screw
for
Dog Regulating Pushbutton .... ·
for
Dog Regulating Pushbutton Spring ............ · ......... · ....
Gasket ........................................................................
....................................................................................
for
34511· ....................................................................
for
34511 .....................................................................
for
for
Rubber Cushion .........................................................
for
for
33653 · ..... ····
33653
34675 .................................................................
.. · .. · .. · .. · .. · .. · .. · ..
Latch
34507 ...............................................................
34507 .................................................................
34507 .................................................................
for
for
34510 .................................................................
33149 .................................................................
34511
34511 ..................................................................
32632 .................................................................
33026 .................................................................
··
··· · ...... ·············· · ····· ·
··
··· · · ..... ·
34503 ......................................................
...............................................................
..
· ..... · ........ p
· · .... ·
Bracket
34503 ...................................................
................................................
..
· .............. ·
••
.. · .. · .. · .. · .. · .. · .. · .. · ..
.. · .. · ..
..
..
· ........ ·
··
••• • ..... • .. • .. • ..... • .. • .....
· ..... ·
· .... · ·
·· · ..
· · · ... ·
· .... · · ·
..
· .............. · ......
· .....
"fb~ft
•
.. · ..
"*
..
· · ·
Amt.
Req.
fii~ft1J~pi;]Jt"&··················
1
)
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1
·=Ai~ft
~pi;]Jt"&ll:.*:;
)
l2§IJ
tJ;\-·····
l2§1J..t.tJ;\-ll:.;r..:;
±!.;(
1m
.... · ...............
l2§1J.I..tJ;\-H·/:f/··
tJ 1 \-
*tJJ\-J\*fi~-TJ:!i
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~-:AI~·/=\=-/
~-:A···········
~-:AI~·/=\=-/··
~-:AI~·/
~-:A?'/~"'\"'-
~-:Ali:.'*-:J··
~-:A::f.L..~··
~-:A
::f
~-:A
~-:A
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.................................. 1
· · · .... ·
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· .. ·
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/ · .. · .... · · ·
5l
/
ti
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5l
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.................................
.................................. 1
............................... 4
=\=-
/ ................................. 4
..............................
..................................
.................................. 4
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7'1/-
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:;
t--
.................................
t--1.1:.-*:J····
'/
? ................................. 1
.................. 1
.... · ......
.... · ..... ·
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.. · .. · .. · ..
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··
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..
· ···
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··
...... · ........ · .....
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.....................
··
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..................
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.................... 4
··
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·
......
· 1
..
· .... 1
· 1
1
1
1
1
4
4
1
31
32
33
34
35
36
37
38
322
1174
34509
6066
567
9852
32421
5076
Nut
for
34508 .....................................................................
Screw
Cloth Plate Latch Spring .... ·
Screw
Drain Hole
Drain Hole
Drain Hole
Drain Hole
for
34508 · ..... ·
for
34509 .............................. _ ...................................
Seal
Screw
Seal
Screw
.. · ..
· · ............. · · · · · · · · · ... ·
for
Outer ................................................
for
Outer .............................................
for
Inner .... · ..... · .................................... · 0
for
Inner .............................................
··
................. · ·
.. · .. · .. · .. · .. · ..
.. · ··
... ·
..
· ............
*tJ;\-7
· ..... ·
·*
tJ
·*
tJ 1 \-:A
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~-
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.................. 1
1
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1')
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........................
1
1
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1
3
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39,
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----------.
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i 0
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1
THREAD
EYELETS &
MISCELLANEOUS
COVERS
*iii,
711~-~1~
3
~
~
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Parts
No. Description
32613
4445
32597
32970
4435
32974
32962
6544
31111
286
37635
32971
33890
32965
32614
32615
525
5075
32924
32930
1333
32627
1223
32423
7006
32425
32426
1092
34861
34677
Top Cover (Right) · ·
Screw
Top Cover Gasket (Right) ................................................... J:.i'tJ-(·:; ~ / (:ti)
Thread. Lead.
Screw
Thread. Lead.
Tension Disc Eyelet ............................... · ..... · ..... · ........ · ..... ·
Needle Thread. Tension
Tension
Felt
Thread. Tension Spring Retainer .......................................
Needle Thread. Tens ion Spring ................ · .......................
Tenion
Thread Tension Spring Cap ................................................
Top Cover (Left) ...............................................................
Top Cover Gasket (Left) ...................................................
Oil Hole
Oil Hole
Oil Sight Top Window
Oil Sight Top Window ....... · ..... ·
Screw
Needle
Screw
Needle
Screw
Needle
Needle
Screw
Needle Thread. Eyelet ·· ..... ·
Looper Thread. Eyelet Supporter ....................................... WI:1J1\-···
for
for
Disc·
for
31111 ..................................................................... 7
Spring
Seal
Screw
for
Bar
for
Bar
for
Bar
Bar
for 32425 ................................................................. 11'81lii-T-..IID.ll:.:f:.
·· · ··
· ........... · · · ·
32613,. 32614 ......................................................
Bar
· · ..... · ..... ·
329'70
................................................................. -*lili•ll:.*
Bar
Stay
...................................................... -*m•ti.NI/ll:.;t. ................................. 1
Post
.......................................................................
Bushing ....... · ............................................
.....................................................................
..................................................................
Sea/
32930 .................................................................
Connecting
32627 ...... · ..... · .... · · · .... · .... · ·
Thread. Retainer
32423 ................................................................
Thread. Retainer Plate .................................
Thread. Retainer
Link
..
· ........ · ..... ·
.. · ..
· · · ·
..
· ........ · ..... ·
...........................................
................................................
..
· ........... · ..... ·
Cover ....................................
.. · .. · .. · .. · ..
Bracket
Spring
·· · ·· · ··
.................................
· ........... · ..... ·
..
· ..... · ........ · .... J:.ii (:ti)
..
· ........... · ···
..
· ........ ·
..
· ..... ·
· ........ ·
.. · .. · ..
· .................. · ..........
··
· ..... · ........ ·
..
..
1=1
RR
....... · .. · ........
!1::.-*"
:_;
............................................. 4
· ·-*lili• .... ·
·Aiij-T-.g-*'lili""
"-*'m:ii-T-•
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........................ 3
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:;
· ·
........
·
..... · .. · ..... · ..
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................................. 1
··
· ..... · ..... · ........... ·
Amt.
Req.
· · 1
· ..... · ... · 1
· 1
· · 2
...
· 1
1
1
6
3
3
1
1
1
31
32
33
34
35
36
37
38
39
3485~
532
1330
34860
1326
6542
32952
930
9106
Looper Thread. Eyelet (Right) .............................................
Washer
Screw
Looper Thread. Eyelet {Left) .............................................
Screw
Looper Thread. Tension
Looper Thread. Tension Spring .......... ·
Oil
Screw
for
34859, 34860 ................................................... Jv-l"(--*"lli'7·:;
for
34859, 34860·· .................................................... JI..--1"(-*lilill:.:f:.:J ........................... 2
for
34677 ................................................................. JtiJ7JJ\-li:.;?:.:J
Seal
Plug · · ..... · ..... · ..... ·
for
32614 .................................................................
Post
.. · .. · .. · .. · ..
.... ·
..
· ................................ · ....
..
· ........... · ................
· .................... · ..... ·
..
· ....
Jv-l"(--*"lili(:ti)
JL--1~-*lli(~)···
-*'~-T-
..... · ..
~~~\*
~il'i·
J:.ii(~)ll:.:f:.
....... · ................. · ...............
......... ·
..............................
~1'-··
........................... 1
.................................
· ..... · ........ · ........ · .......... 2
.. · .. · ..
· ..... · ........ ·
:_;
................................. 2
...................
.. · ..
· ..... · · 2
1
2
3
· 2
4
~-
~
/
___
/
__
..---~
\
MISCELLANEOUS
BUSHINGS & CRANKSHAFT
4
Ref.
~
~
1
2
3
4
5
6
7
8
9
10
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Parts
No. Description
33079
1435
33052
34513
33077
32925
7650
32779
32778
32775
32777
32818
32817
4441
33053
3591
9203
4402
34526
5133
32663
9853
33265
32681
9209
32782
1448
32904
32905
2133
Crankshaft Counterweight (Left} ....................................... 1
Screw
for
Crankshaft Ball Bearing ......................................................
Crankshaft .... · ......... · · ..... · ·
Crankshaft Counterweight (Right) ........ · .... · · · · · · ·
Oil Pump Driving
Screw
for 32925 .................................................................
Crankshaft Ball Bearing Retaining
Crankshaft Ball Bearing Retaining
Crankshaft Ball Bearing Housing .... ·
Crankshaft Ball Bearing ......................................................
Crankshaft Ball Bearing Retaining Ring (Outer) ...............
Crankshaft Ball Bearing Housing Cap ..... : ........................
Screw
for
Pulley .................................................................................
Main
Screw
Sub-Screw
Cap
Screw
Pulley Graduation Plate
Screw
Worm
Screw
Seal
for
Oil Shield· ................................................................. '7
for
Plug
Crankshaft Bushing (Inner) · ·
Screw
for
Crankshaft Bushing (Left) ................... · ............ ··· ..... ·
Screw
for
Upper Knife Driving
Upper Knife Driving
Screw
for
Amt.
Req.
\7
/
.7.
rJ
I 1'
1--
(:;£)
........................
33079, 33077, 33103·············· ............................
..
· ................ · .. · ·
..
· ...................... · .. 7 7 / 7
.. · .. · ..
Worm
· · · · ... · · .. · · · .. ·
.. · .. · ..
· · · ·
.. · ..
Washer
Ring
.... · ..................
(Inner) ...............
··
.......... · · ·
· · · ·
..
··
· ...
·· · ·· · ··
32817 .................................................................
for
33053 ......................................................
for
33053 .........................................................
for
33053 .... · ......... · · .............
for
Reverse
··
.... · .... · ..... · ..........
Differential ............
34526 .................................................................
32663 .................................................................. r"J::t-L>..fJI\-ll:.;?-:J·· ...................... 1
for
Machine Frame ..........................................
..
· · · ·
.. · .. · .. · .. · .. · ..
· · · ·
.. · .. · .. · ..
32681, 34518 ......................................................
32782, 32349 ......................................................
Shaft
Bushing (Right) ........................
Shaft
Bushing (Left} ........................
32905 .................................................................
· ... ····
..
· ... · · .. · · ·
· ...
····
..
..
·· .... "1J\
·.11:.*
:_;............................................ 5
;f--
·I\
7 /
rJ
::t
rJ
::t
·-"'
7
7.
1--
·*-
7
;f--Jv-"'7
;f--JL--"'7
*7·
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-;t-
7-l)
/-
7-
7-
/-
::t
~if.i··
··eft
7·
1.1:.*:J
7'
1.1:.*
_L;(
_L.;>(7.fill7'·:;~.:J.(::£)
_L;>(
1
JL--"'J7
J
/?
{lj\)
........................
::,.,
'1'
7
1--
.... • ...
• • •
....
• •
............
.7.
rJ
I 1'
1--
(::6)
..
·· ·
... · ..
·· ·
•·
• · •
....
-1>.. · · .. · .. · ·· · .. ·
-1>...11:.*
1
J / ?
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1
) /
·:;
/
·:;
::..-
.:1.
.... • ..............................
1
1
·:;:..-.:~.if
·:;
:..-
.:J.ii:ll:.*
1) -
..........................................
-~~;(
1
-1.1:.*
)
1
J
-1rrmr~~
1
J-
§~i}Ji
1
J-
§~~1.1:..:?:-
-1>..t;1\-··
.....
:/
· ·· · ·· · .. · ·· · ·· .. · · .. · · 1
................................. 2
1
;(
J / ? · .......... · ...... 1
? ................................. 1
••
..
)'
..............................
) /
J/?1Efli
........................ l
.................................... 1
:_;
........................... 4
*:_;
..............................
:_;
................................. 1
;(
*:;
........
·· · ..... · ......
(l~~m;/JJf.l)
...............................
..................
:_;
........................ 3
.............................................. 1
·:;
:..-
.:1.
• •
..
• • • • • • • • • • • • •
.. • ..
• • • •
.. • .. • ..
• • • • • 1
............................................. 2
·:;
::..-
.:1.
...................
:_;
............................................. 2
7.~7·
".1
:..-
.:1 (::6)
7.'m7·
·:;
~
.:1
•
................ • ..
........................
........................ 1
(ii:)ll:.*
:;·
...............
..
1
1
• 1
· 1
1
1
1
1
· 1
1
1
1
1
1
~
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
32906
32648
32647
32684
32650
32652
526
3636
32653
304
32793
34518
30291
32349
527
34547
33055
30227
33101
33102
33103
33051
3434
33119
Upper Knife Driving
Needle
Needle
Needle
Needle
Needle
Seal
Cap
Needle
Oil Wick
Bar
Driving Crank Bushing (Right) ........................
Bar
Driving Crank Bushing (Left} .................. · ....
Bar
Driving Crank Oil
Bar
Driving Crank Bushing Plug .........................
Bar
Bushing (Upper) .... · .... ·
for
32652 ................ ·
Screw
for
Bar
Bushing (Lower) · · · · · · .... · ...... · · · · · ........ · ·
for
32652, 32653 .................................................. 5ffi;tt····· ........................................... 2
Upper Looper Driving
Upper
Looper
Upper
Oil
Felt
Looper
Driving
Looper
for
34547 ...............................................................
Upper· Looper
Lower
Lower
Feed
Feed
Feed
Looper
Looper Driving
Bar
Driving
Bar
Driving
Bar
Driving
Shaft
Oil
Seal
.................................
Seal
.................................
..
· ........ · .... · .... · · ............
.. · .. · ..
· ......... ·
..
32652 .........................................................
Shaft
Bushing (Rear) · .. ·
Driving
Shaft
Bar
Bar
Driving
Shaft
Bushing (Front) ..................
Oil
Seal
..........................................
Guide Bushing ....................................
Guide Bushing Cap ..............................
Shaft
Bushing (Rear) ....................
Shaft
Bushing (Front) ..................
Shaft
Bushing (Right) ...........................
Shaft
Bushing (Middle) ........................
Shaft
Bushing (Left) · · · ........ · .... · ·
Crnkshaft Ball Bearing (Small) Housing
Screw
Differential
for
33051 ..................................................................
Feed
Control
Lever
Shaft
· · ...... ·
..
· ...............
..
· · · ...... · .. · · ·
..
· ........
··
· .............
Bushing · · · · · · · ·
··
.... · · · · · ·
..
_L;>(
7.~;f1'
~t•?
·U•
7 7 / ?
~t-77/?$ill;f1'
..
~*i
(12
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7·
··
..
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7
u-7··:;
·U•
7·
.L
J
v-I
J:.JL--1~-~ill7'·:;::..-.:J.(WJ)
JL--H-~;t1'
JL--H-~pg
Jv-l~-~pg7'·:;~.::~.fi7IJvl--
Jv-1~-~pg
"FJL--H-~ill7'
"FJL--H-~ill7'
~
'J
~:7'
~,J~IIr:i·:;
1
· · ....
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)
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:i
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·· ..
· · ·
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vI\-~
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7/
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$ill
J6) · ......
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(J:.) .. · · · .. · .... · ......... · · .... · · 1
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·:;
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7·
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.:1.
~
.:1. • .................................
::..-
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:;f
........................ 1
·:;
~
.::~.
(::6)
:i
·:;
~
.::~.
(:;£)
Jv~-Jv
· .. ·
.................... · ·• • ....
II.:?:-:/
I~·:;
:_;
..................... 1
.. ·
............ · ..........
·:;
~
.:1
(f~)
· ·
.................. 1
Jt.-::,.,-Jt.-
·:;
·:; ~ .:J.ii:
·:;
·:;
(::6)
(c:p)
(ii:)
:_;
·:;
..................... 2
~
.:1.
........................
..................... 1
~
.:1
(f~)
..................
~
.:1
(M)
..................
...........................
...........................
.... · .... · ........ · .. · ....
.............................. 1
::..-
.:1. • ........ • ....... • ...
...............
........... · ..
...............
:f.
/ · ·
·· · ..
..........
· · .. · · 1
......... 1
· 1
· · 1
· .. · 1
•
...
• •
..
1
1
1
1
1
1
1
1
· 1
• 1
1
5
/
,•
'•,, 5
~<
\ .
35
-
~A
~~
'
·
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.-'
~~
30
3:
1
:?'
39
39-1
·
40
-40-1
LOWER
KNIFE,
& "HR" UNIT
FEED
CONTROL
MECHANISM
"""F
;I.
"H
.A,*
R
"~II
IJ
-~M,
5
Ref.
~
~
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23-1
23-2
24
25
26
27
28
29
30
Parts
No.
33012
34525
33038
4357
33117
34520
1733
494
210
5511
33133
5514
3406
33143
5550
33659
5000
32601
6662
32604
32655
4404
34530
34531
34532
5401
32916
4591
32919
5074
30421
32917
Description
Crankshaft Ball Bearing (Small)
Crankshaft
Jj3all
Bearing (Small) Cap
Crankshaft Ball Bearing (Small) Cap Clamp .... · ................
Screw
Differential
Differential
Screw
Spacer
Adjusting Nut
Adjusting
Differential
Screw
Screw
Differential
Screw
Throat Plate
Screw
Throat Plate
Screw
for
33038 ..................................................................
~eed
Control
Feed
Graduation
for
34520 · ................. · ........... · ........ · .......... · · .... ·
for
34520 .......... · .... · · .... · ·
for
33117 ......................................................
Screw
Feed
for
Control
Lever
33117 ................................................
Lever
for 33133 .................................................................
for
33133 .................................................................
Feed
Control
for
33143 .................................................................
Stay··
for
33659 .................................................................
.. · .. · .. · ..
Supporter
for
32601· .................................................................
Lever
......................................................
Cloth Plate Rubber Cushion ............ · .. · .......... · .....................
Needle Guard (Front) .........................................................
Screw
Throat Plate
Throat Plate D2 · ·
Throat Plate D3 · ·
Screw
Lower
Screw
Lower
Screw
Lower
Lower
for
32655 .................................................................
D1
· ·
..
· ..... · ..... ·
.. · .. · ..
· · .... · · · ·
.. · .. · .. · .. · .. · .. · .. · .. · .. · .. · ..
for
Throat
Knife Holder
for
32916 .................................................................
Plate
......................................................
..
· · .... ·
Knife Holder Spring·· ........... ·
for
32919 .................................................................
Knife · · ...... · .... · .... · · · ...... · .... · .... ·
Knife
Cla11tp
· · · .... ·
..
Gasket
.......................................
for
Reverse
..
· .... · .... · ...... · ...... · .... ·
Spring
Stopper
·· .... · .. ·
.. · .. · ..
..
· ... · · ·
..
· ..... · ..... ·
..
· · · ·
..
· · .. · .... ·
..
· ..... ·
..
· ..... · .............. · ..... ·
· .... · .... · .... ·
···························9/M:7'·:~:::..-.3.Itl~·:https://manualmachine.com/··
·································~7
Differential ....
..
· ....
..
· · ....
...........................
..
· .... · ...... · .... · ....
····· .... ····
· .... · · .... · ·
.. · .. · .. · ..
.. · ..
· ..... · ..... ·
.. · .. · .. · .. · .. · ..
.. · .. · ..
··
.... ·
.. · .. · ·!tJt&
· .... · ·
.. · ·!tJt&
· .... · · ....
.. · .. · ..
..
·· .... ·
..
·· .... ·
.. · .. · ..
· ...... ·
.. · .. · .. · .. · .. · ..
.. · .. · .. · .. · .. · ..
· ..... ·
· ..... ·
..
· ..... · ·
..
· .... · · ·
Amt.
Req.
..
·····
..
·············1
·:~
:::..-
.3.E"""""""""''""""""""
~ 7 ·:~
~7··:~:::..-.3.II
Mlt51J~Wi$'i-vl\'-
1
)
·~
13
1
·~
J
13
1
~
J
13
M~1J~en9i-vl\-~enT"J
Mlt51J~iiil$'i-vl\'-ifairl-1r-:J
~env1\-1\';1r.
~iiii
vi
~iiiivl\-l\;1r.tt~?-.:1r-V
1
lt5
J A
1
lt5
JA
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itJt&:Jz:Ill:.-1r-
itJt&o§lt-7
itJt&o§lt?-ll:.-1r-
±!;<
1m
ito§lt-7
!to§lt-7
D 1 · ·
D 2 · ·
jtJt&
D 3 · · .. · ·
jtJt&ll:.-1r-
· ·
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;<
A .g .... ·
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;<
Agll:.;1r.
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;<
A
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1
J
/?ll:.-1r-:J·· ................ 3
........................... 1
~~
(~~ibm)
g£~J.1:
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g~
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.......................
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· · ................. · ......... · 2
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· ..... · · ........ · ...... · 2
f..
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........................ 1
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H-
.... · ...........
1--
·:~1~-J.1:.:1r-V
· ·
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··
.. · ............
........................ 2
.. · .. · .. · .. · .. · .. · ..
.......................................... 1
:;;
.. : .............................. 2
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............. · .... · ...................
(JifJ)
.......................................
(iVJ)ll:..:1r-
I\
.......... · ..
WI·
:;;
.............................. 1
.. · ........
.. · ..
:;;
.:1r-
· .. · .. ·
.....
· .. • .. • .. · .. •
· .... · ·
......
.. · .. · .. · ..
· ·
....
· · .. · .. ·
· ........ ·
........
....................................... 1
..
· ..... · ........ ·
:;;
................................. 1
· · ........ · ........... ·
:;;
.............................. 1
· .. ·
..
··
.............. · ..... ·
..
· ..... · ........
.. · ..
· ........ · · 1
........ · ........ · ........
..
· .......... 1
1
· 1
· .... 1
· 1
..
• · 1
.. · ..
· · 1
· .. · .. · · 1
··
··
2
1
1
1
31
32
33
34
35
36
37
38
39
39-1
40
40-1
4353
33873
33870
4437
33871
3638
32899
4440
33976
33977
33974
33975
Screw
Needle Guard (Rear), Complete
Needle Guard (Rear)
Screw
Needle Guard (Rear)· ...........................................................
Screw
Lower
Screw
HR
HR Unit
Needle Guard (Rear)
Needle Guard (Rear)
Note: HR Unit
for
32917 .................................................................
Set
....................................
Supporter
for
33870 .................................................................
for
33871· .................................................................
..........................................
Knife Holder Locking Plate .. · .... · .... · ................... · .. ·
for.
32899 ... ·
Unit
for
Single Needle Machine (Extra) .... ·
/or
.. · ..
Silicone Oil Supplying Unit
··
.. · · ........ ·
.. · .. · .. · ..
· ........ ·
.. · .. · .. · ..
· ........ · · .. ·
..
· ...... · ...... H R
Two Needle Machine (Extra) ....................... · H R
for
Single Needle Machine (Extra)
for
Two Needle Machine (Extra) .....
for
Needle Cooling.
""F
;<
A:J:IfJill:.-1r-
ito§lt-7
(f~)
ito§lt-7
(f~)
ito§lt-7
(fi)
ito§lt-7
(fi) ....................................... 1
jto§lt?-
(fi)ll:.-1r-
""f
;<
A
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;<
A
giBJ1J
~mi
~mH*D>
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(fi) 1
it~?-
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.:;,;
.............................. 1
(if..H)
.................................
JIXf;j".g.
.............................. 1
1&1tgll:.;1r.
1
J
ll:.
ll:.
<*D>
1
2
*itm
2
*!tm
V ..................... 1
.:;,;
.............................. 1
;<
................ • ............
.:1r-
.:;;
.......... · · .... ·
*it
m
*it
m
(!f;j~~£)
(!f;j~~£)
(~~~£)
(~~~£)
.. · ..
· .... 2
·
.... · .....
............
...............
................
1
• 1
· 1
1
1
1
6
20
-1-
:
~
·
•
''
;
~
0 J
2
NEEDLE
BAR & UPPER
KNIFE
DRIVING
MECHANISM
6
Ref.
~
~
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21-1
22
23
24
25
26
27
28
29
30
Parts
No.
90320
278
90321
32651
4313
1186
37122
62
32645
3313
32646
9604
32921
34605
9517
5520
32662
3635
32670
5071
34405
32819
32913
32911
32914
32910
4437
1174
5508
32912
7616
Description
Needle
Oil Wick
Needle
Needle
Screw
Screw
Needle
Needle Clamping Nut · ·
Needle
Screw
Needle
Screw
Needle
Needle
Sub-Screw
Main
Needle
Screw
Needle
Screw
Connecting
Connecting
Upper Knife
Upper Knife Holder ............................................................ J:.;e
Upper Knife .... ·
Upper Knife Driving Arm ...................................................
Screw
Screw
Screw
Upper Knife Holder Guide ...................................................
Screw
Bar
Connection
for
90320 ····· ····· · ···
Bar
Connection
Bar
Connecting
for
90320 · ..... · .... · · .............. ·
for
32651 ....... · · · .. · · · .... ·
Bar
for
Single Needle · ·
Bar
Driving Crank ......... .......................................
for
90320
Bar
Driving Crank Collar .. · .......... ··· .. ···· .. ··· ..
for
32646, 32921 ...................................................... ll:.* :,; ............................................. 6
Bar
and Upper Knife Driving Connecting Rod ...... o
Bar
Driving
for
34605 .........................................................
Screw
for
34605, 32910, 32902 ................................. ll:.* :,; ............................................. 3
Bar
Driving Crak Counterweight · · · ........ · · ·
for
32662 ......... · · ....... · · · ·
Bar
Con:necting
for
32670, 32900 ...................................................... ll:.* :,; ............................................. 4
Rod
Roller Bearing (Standard) .... · .............. · ... · .=.- I''
Rod
Roller Bearing {for Exchange) ................
Cla1nP
.. · ·· · .. · .. · .. · .. · .. · .. · .. · .. · ..
for
32910 ......... ·
for
32911 .................................................................
for 32914 .................................................................
for
32912 ................................................................. J:.;e
Link
Pin · ·
·· · ·· · ··
· ···
··
· ...
··
· ...
·· · ·· · ·· · ··
·· · ··
..
· ·
..
.. · .. · ..
Lever
Link
.......... · .... · · ..... ·
Bracket
............. ·
.. · .. · .. · .. · .. · ..
· ··· ········ · ····· ··· ·
.. · .. · .. · ..
· · .. · · ·
.. · .. · .. · .. · ..
· .... · · · · · · · · · · ·
· · · · · .. · · · · · ·
..
· · · · · · · · ..
· · .... ·
.. · .. · .. · .. · .. · .. · ..
................................................
.. · ..
· · .......... · · · · · · · .... · ·
Rod
.. ···
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....................................... 2
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ll:.-*
:,; .............................. 1
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•• • •• • •••
•• • •• • •••
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• ........... · .... 2
.... · ..... ·
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..
· .. · · 2
Amt.
Req.
• 2
· · 1
• 1
· 2
31
32
33
34
35
36
37
38
39
723
32909
3434
32519
32903
32902
32920
7311
32900
Guide Pin
Upper Knife Driving
Screw
Upper Knife Driving
Upper Knife Driving
Upper Knife Driving
for
32912 ............................................................
Arm
Guide .. · .... · · ................ · .............
for
32909 ................................................................. J:.;e .Ai;Sti1 l''ll:.*
Arm
Guide Plug .............................. J:.;e .Ai:3-ti1' l"gaf.i ........................... 1
Shaft
Lever
· ·
.. · .. · .. · .. · .. · .. · ..
· · ..... ·
..
· · · ·
.. · .. · ..
· .... · ·
· ..... ·
Upper Knife Driving Collar (Left) · ...... · ..... ·
Screw
Upper Knife Driving Connecting
for
32920 ............................................................... J:.;e.A$d!1J5-(:;£)JJ:.-*:J .................. 1
Rod
................................. J:.;e .AD·;;
.. · .. · .. · ..
..
..
· ................. · ·
·"
· ..... ·
·" · ..
..
· ... ·
· ·
J:.;e
J:.
;e
J:.
;e
J:.
;e
J:.
;e
.A~~
I::·:.; ................................. 1
.A
iS
n 1 I" .... · ..... ·
.A
$111·
• .. • .. • .. • .. • .. • .. • .. •
.A
$d!lt9iJ·
· .. ·
.A
*Bin
5-
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.................................... 1
.. · ..
(:;£)
..
··· ................ · 1
:,;
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7
Pe
lt!;;
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14
.
0t~
-
·
.....
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1 I
e 11
12
---@
...
LOOPER
DRIVING
MECHANISM
7
Ref.
~
~
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Parts
No. Description
32783
5071
32785
32784
9506
32786
3404
32787
3635
34517
32792
5550
32848
32849
33013
5345
34621
34514
520
5500
32800
32799
278
3313
34673
304
32803
5507
34519
34516
Looper Driving
Screw
Looper
for
Driving
Looper Driving
Screw·for
Looper
Screw
Upper
Screw
Upper
Upper
Screw
Upper
Upper
Upper
Screw
Upper
Upper
Washer
Screw
Upper
Upper
Driving
for
Looper
for
Looper
Looper
for
Looper
Looper
Looper
for
Looper
Looper
for
for
Looper
Looper
Oil Wick
Screw
Upper
for
Looper
Oil Wick
Upper
Screw
Upper
Upper
Looper
for
Looper
Looper
Lever
32783,
Lever
Lever
32784
Lever
32786 ··················································· ··············Jl.--1
Driving
32787, 34902 ······················································.LI:-* :/············································· 4
Driving
Driving
32792 .................................................................
Driving
Driving
Driving
33013 .................................................................
Bar
Bar
34514, 32789 ................................................... ")
34514, 32789 ......................................................
Bar
Bar
for
32799 ............................................................
32799 .................................................................
Bar
for
34673, 34516 ..................................................
Holder Collar .............................................
32803 .................................................................
.....................................................................
Bar
Connecting
33056······················································Jt.--J~-O·:;
Link
· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · J
Link
·································································Jl.--1~-
Link
Lever
Shaft
Shaft
Shaft
Shaft
Shaft
Driving
Driving
Arm,
Arm
...............................................................
Driving
Arm
Guide ...................................................
Guide
Retainer
Rod · ··
· ·
··
· · · ·
·· · ·· · ·· · ·· · ·· · ··
· ·
JL--H-o
"./
t-:·
• •
•• • •• • •• • •• • •• • •• • •• • ·••
· • •
Fll:.-*:/························ 6
L--
Pin (Short)
···························Jl.--1~-
Pin (Long) ···························Jt.--1
·············································JL--1~-ili!l!~····································
·············································J:.JL--/~-!1!111····································
Collar
Thrust
Thrust
End Cap ..............................
·································J:.JL--1~-!Iiill:tr5-···························
Washer
..................... A 7 A 1--:11/-
J:.JL--/~-!Ii!l!:tJ7-.L!:-*:/··--·--·----··--··
Roller ..................... A 7 A
J:.JL--1~-!Ii!l!ii--------------------------------·
J:.JL--/~-*IIIiill:.-*:J··----··--·------------·
Complete
.......................................
Set
...............
J:.JL--H-?
J:.J
ll:.-*'
;t.--1~-+$··--·--·--·--·--·--·--·--·--·--·----···
Pin
.................................
;t.--1~-l)
Jl.--1~-1)
;1.--1~-1)
JL--1
5m;c.
J:.JL--/~-ll:.;.(:tJ7-------·------·------·--·1
J:.JL--
J:.Jt.--1~-----·--·--·--·--·----··--------·--·--··
....................................
JL--H-~I*.Jii--------------------------------·
1
1
~-
J / ? · · ·· ·
1
)
1
)
1
~-
J
1
~-
J
1--
::J
L--H-7 7
·:;:;...
-tt -.......................................
:;
............................................. 2
··
· · · · · · · ·· · · · · ·· · · · · · · · · · · · 1
/?l:::./(~li)·····················1
/?l:::./(~li).L!:-*:/············1
/71:::./
/?
0
/?l:::"/--------
(~)
····················· 1
!:::"
/
(~)
.L!:-*':;
· ··········· 1
1--
.............................. 3
....................................
7/?
(*.§)
.....................
/?
........................... 1
................... 1
/?I:::"/5GJ;tr---------------------·1
/?1:::"/.LI:'*-:/··--------·------·1
~-~1*.1
.................................... 1
................................................ 2
I
~-ll:.
;.(
:tJ 5 -ll:.*:;
............... 1
Amt.
Req.
•·
• • 1
1
1
1
1
2
1
3
1
2
1
1
1
~
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
I
50
5004
34587
7650
34858
9142
34224
4358
33056
33057
4440
30305
720
4437
34902
34557
30228
9604
32789
34392
3638
Screw
Upper
Screw
Looper
Screw
Looper
Screw
Lower
Ball Joint Guide Fork .........................................................
Screw
Ball Stud··
Plug
Screw
Lower
Lower
Lower
Screw
Lower
Lower
Screw
for
34516 .................................................................
Looper
for
Bar
Guide
Thrust
Pin ................................
34587 .................................................................
Thread Eyelet·· .......................................................
for
34858 .................................................................
Thread Pull-off ......................................................
for
34224-................................................................
Looper
for
for
for
Looper
Looper
Looper
for
Looper
Looper
for
Driving
33057 ... ·
.. · ..
· ........ ·
30305··--·--·--·--·--·--·--····--·--·----··--·--·--····----··--·----··--··!;Jt~~-·--·--·----··--·--·--·--·--·--·--·--·--·--··
30305 .................................................................
Driving
Driving
Driving
30228·--·----··--·········--··--·--·--------·--·--·--·--····--·--·--··'"FJL--1~-!Iilb:tJ7-.LI:-*:/··--·--·--·--·--··
Holder
Lever
..
· ........ · ................. · .. · ..... · .. ·
.. · .. · .. · .. · .. · .. · ..
Lever·
Shaft
Shaft
Arm
Connecting
· ........ ·
.. · .. · ..
............................................
.............................................
Collar ................................. 'T J
................................................
Rod
..................
.. · .. · ..
····
.. · ..
··· ·
· ..... ·
.....................................................................
34392 .................................................................
;t.--J'f-~I*.J:ir.L!:-*
Jt.--J'f-~1*.15~;<
;t.--l'f-~1*.15~;<
JL--1~-*'lm··----··--·----··--·--·--·--·----···
;!.--!
~-*'le:.LI:-*'
JL--1
'i-*'~
Jt.--J'i-*'~'Jll:.'*-:J
'TJL--H-0
tJN
v
.LI:
;<
.......................................... 1
·· · ··
·
·t.IN
v
!1::.
;.(
*:; · ··· · ········ · ........ · ........ · ....
.. · ..
·
·BJt--
.. · .. · .. · ..
· ..... ·
:;
........................ 2
!:::·/
........................
!:::"/
.L!:-*'
:;
............... 1
:;
........................... 2
1
J
.................................
........................ 1
·:;
!'"
.............................. 1
.. · .. · .. · .. · .. · .. · .. · .. · .. · ..
1
1
1
1
· · 1
1
BJt.LI:-*'
:_;
.......................................... 1
'"FJL--1~-!Iilb~··--·--·--·--·--·--·--·----··--··
'TJL--1~-!Iilb--------------------------···------·
L--
H-
!Iiiii
:tJ
7 - ....... · .................. · 1
1
1
2
'"FJL--1~-~-·--·----··--·--·--·--·--·--·--·--··
'"FJL--1~-·---·--·----··--·--·--·--·--·--·--·--··
'"FJL--1~-.LI:-*V·····--·--·--·--·--·--·--·--··
1
1
1
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