Yamato DCZ-500, DCZ-520W, DCZ-547, DCZ-501, DCZ-503 User Manual

ILLUSTRATED

SPARE

FOR

PARTS

LIST

HIGH

OVERLOCK

SPEED

MACHINE

MODELS

B-'76

DCZ-500 DCZ-520W DCZ-547

- - K

DCZ-501 DCZ

-

521

DCZ-553

--

KONDO SEWING MACHINE

DCZ-503 DCZ

-525

DCZ-554

C

MT

DCZ-515 DCZ

-545

--

CO., LTD.

DCZ-520 DCZ-546

HR

--

CONTENTS

MISCELLANEOUS

COVERS

(1)

PERSPECTIVE

~

il

tJ

1~-001~·

~

........ 1

MISCELLANEOUS THREAD

EYELETS & MISCELLANEOUS MISCELLANEOUS LOWER NEEDLE LOOPER FEED

KNIFE,

BAR & UPPER

DRIVING

DRIVING PRESSER FEED

DRIVING LUBRICATING DCZ-501,-503, DCZ-520, DCZ-521

DCZ-545,-548,-547

DCZ

-553, DCZ-553 DCZ-554 "C" & "K" "MT"

DEVICE

COVERS

BUSHINGS & CRANKSHAFT

FEED

CONTROL

KNIFE

MECHANISM

CONTROL

FOOT

MECHANISM

-515

EXCLUSIVE

-520W, EXCLUSIVE

-525

EXCLUSIVE

PARTS

EXCLUSIVE

-554

EXCLUSIVE EXCLUSNE EXCLUSIVE

PARTS

DEVICE

ACCESSORIES INDEX

(2)

COVERS

MECHANISM & "HR"

DRIVING

MECHANISM

PARTS

UNIT

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7

10 11

12 13 14

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20

21 22

Illustrations

~(J)I'\-

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7·

of

this

Parts

''J?

'1DCZ-500~~*t:

Book

are

(..,

l'

based

17

.A

on

i'

the

Model

~1'FP!

(..,

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DCZ-500.

9 o

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2

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----

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14

23

4

34

-1

34

33

MISCELLANEOUS

COVERS

(1)

7JJ'\-mJ1~(1)

1

~

r-'\

Ref.

4

5

6 8

9

10 11

12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30

1 2 3

7

Parts

No. Description

Side

32617

4445 32618 32619 32620

7006 32622 34636

5089 33016

34637

7650

528

34505

9526

567

5062 32612

3434 32963

32609

4358 32606 32611

5131 34527

1223

1222

1330 32640

Cover ..........................................................................

Screw

for

Side Cover Gasket · ......... · ... ···

Needle Thread Cover .........................................................

Needle Thread Cover Screw

for Needle Thread Cover

Cloth Plate Hinge .................................. · ........ · .................

Screw

for

Cloth Plate Hinge Gasket ...................................................

Cloth Plate Eccentric Bushing ............................... ·

Screw Washer

for

Cloth Plate Hinge Pin Collar ......................... · ........ · ........

Screw Seal Screw Seal Screw

for

5062 .....................................................................

for

Plug · ...... · ........ · ........... · ..... ·

for

Looper Thread Tuhe ..........................................................

Front Screw Front

Cover

for

Cover ........................................................................

Chip Guard Screw

for

Chip Guard (Fixed) ............................................................

Screw

Screw Screw

for

for for

Chip Guard

Amt.

ReQ.

~

".J

~"•11··

..................................... 1

32617· ................................................................. ~ ""./

..

Latch

· ........... · ...

Spring ............. · ..................

·· · ..

· .............. · .... ~ ""./

32620 ................................................................. jf*'}JI\-1\.:?-Jl..:?-

................................................. oojf*

34636 .................................................................

..

· .....

34637 .................................................................

34636 ............................................................... *'}JI\-1:::

34505 ..................................................................

Machine Frame ................................................ ~ ""./

.. · ..

· ................. · ..... · ........ ·

32612 .................................................................

Latch

Spring · ......... ·

.. · .. · ..

· ..... · ..... · ..... ·

.. · .. · ..

32609 .................................................................

(Openable)·························································~~r.i~;t'Ji

32611 .................................................................

34527 .................................................................

Supporter

.........................................................

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1

~

31 32 33 34 34-1 35 36 37 38 39 40

41 42 43 44 45 46 47

4440 32607 32608

880 885

33283

5087 33155 32624

550

33618

4353 33682 33680

4401 34500

726

Screw Front Front Cover Hinge

/or

32640, 32607, 32624 ..........................................

Cover Hinge ............................................................

Pin·

......................................................

Jl..:?-

M~~]JI\-1:::

;mfn}~]JJ\-1:::

Threading Chart {for One Needle Machine) ..................... *'11

Threading Chart (for Two Needle Machine) .....................

*'~

Pulley Cover· ....................................................................... "'J'-

Screw

Pulley Graduation Sight Window .......................................

Foot Fiber Ring

Belt

Screw

Safety

Screw

for

33283 ................................................................. "'J'-

Lifter

Hinge Cover ................................................... ~ '"./

for

32624 ....... ·

.. · ..

· · · ·

..

· ........ ·

.. · .. · ..

· ..... · ........... ·

Cover (Extra) ............................................................

for

33618 (Extra) ...................................................

Plate, Complete

Set

(Extra) ....................................

Plate Spring (Extra) ...............................................

for

33680 (Extra) ...................................................

Blli~:!:

-~

'"./

~)!.-

-tz-77--f

-tz-

-tz-77--f

Machine Frame .................................................................. ~ '"./

Model Plate (See the table Rivet

for

Model Plate· ........................................................ li:.;{

on

page 12.) ........................

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:;

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31--®

32-1

MISCELLANEOUS

COVERS

(2)

7J

J'\-

~1~

(2)

2

Ref.

~

'~

1 2 3 4

5

6 7 8 9

10 11

12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30

Parts

No. Description

33653

4441 4353

34675

4437 32604 34676 34503 34507

532

4358

9143

335

1170

34510

7006 33149

5094 33131 33209

34511

317 570 563

5519 32632

6816 33026

6910

34508

Fabric Gttide·· ......................................................................

Screw Screw Feed Screw

Cloth Plate Rubber Cushion· .... ··· ........ ···· ............................

Feed Cloth Plate .. · ·

Cloth Plate Washer

Screw Screw Stopper Stopper

Cloth Plate Spring ........ ·

Screw

Feed

Screw

Feed Base

Base Seal Seal

Washer

Screw Base Screw

Rubber Cushion Holder Plate .............................................

Screw

Cloth Plate Latch ...............................................................

for for

Mechanism Cover ......................................................

for

Mechanism Cover Gasket ..........................................

for

for for

Nut Screw

for

Dog Regulating Pushbutton .... ·

for

Dog Regulating Pushbutton Spring ............ · ......... · ....

Gasket ........................................................................

....................................................................................

for

34511· ....................................................................

for

34511 .....................................................................

for

Rubber Cushion .........................................................

for

33653 · ..... ····

33653

34675 .................................................................

.. · .. · .. · .. · .. · .. · .. · ..

Latch

34507 ...............................................................

34507 .................................................................

for

34510 .................................................................

33149 .................................................................

34511

34511 ..................................................................

32632 .................................................................

33026 .................................................................

··

··· · ...... ·············· · ····· ·

··

··· · · ..... ·

34503 ......................................................

...............................................................

..

· ..... · ........ p

· · .... ·

Bracket

34503 ...................................................

................................................

..

· .............. ·

••

.. · .. · .. · .. · .. · .. · .. · .. · ..

.. · .. · ..

..

· ........ ·

··

••• • ..... • .. • .. • ..... • .. • .....

· ..... ·

· .... · ·

·· · ..

· · · ... ·

· .... · · ·

..

· .............. · ......

· .....

"fb~ft

•

.. · ..

"*

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· · ·

Amt.

Req.

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31 32 33 34

35

36 37 38

322

1174

34509

6066

567

9852

32421

5076

Nut

for

34508 .....................................................................

Screw

Cloth Plate Latch Spring .... ·

Screw

Drain Hole

Drain Hole Drain Hole Drain Hole

for

34508 · ..... ·

for

34509 .............................. _ ...................................

Seal

Screw Seal

Screw

.. · ..

· · ............. · · · · · · · · · ... ·

for

Outer ................................................

for

Outer .............................................

for

Inner .... · ..... · .................................... · 0

for

Inner .............................................

··

................. · ·

.. · .. · .. · .. · .. · .. .. · ··

... ·

..

· ............

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THREAD

EYELETS &

MISCELLANEOUS

COVERS

*iii,

711~-~1~

3

~

Ref.

1 2 3

4

5

6

7 8

9

10 11

12 13 14 15 16 17 18 19 20

21 22 23 24

25

26 27 28 29 30

Parts

No. Description

32613

4445 32597 32970

4435 32974 32962

6544 31111

286

37635 32971 33890 32965 32614 32615

525

5075 32924 32930

1333

32627

1223

32423

7006 32425 32426

1092 34861 34677

Top Cover (Right) · · Screw

Top Cover Gasket (Right) ................................................... J:.i'tJ-(·:; ~ / (:ti)

Thread. Lead. Screw

Thread. Lead.

Tension Disc Eyelet ............................... · ..... · ..... · ........ · ..... ·

Needle Thread. Tension Tension Felt

Thread. Tension Spring Retainer .......................................

Needle Thread. Tens ion Spring ................ · .......................

Tenion

Thread Tension Spring Cap ................................................

Top Cover (Left) ...............................................................

Top Cover Gasket (Left) ...................................................

Oil Hole Oil Hole Oil Sight Top Window

Oil Sight Top Window ....... · ..... ·

Screw Needle Screw

Needle Screw

Needle Needle Screw

Needle Thread. Eyelet ·· ..... ·

Looper Thread. Eyelet Supporter ....................................... WI:1J1\-···

for

Disc·

for

31111 ..................................................................... 7

Spring

Seal Screw

for

Bar

for

Bar

for

Bar Bar

for 32425 ................................................................. 11'81lii-T-..IID.ll:.:f:.

·· · ··

· ........... · · · ·

32613,. 32614 ......................................................

Bar

· · ..... · ..... ·

329'70

................................................................. -*lili•ll:.*

Bar

Stay

...................................................... -*m•ti.NI/ll:.;t. ................................. 1

Post

.......................................................................

Bushing ....... · ............................................

.....................................................................

..................................................................

Sea/

32930 .................................................................

Connecting

32627 ...... · ..... · .... · · · .... · .... · ·

Thread. Retainer

32423 ................................................................

Thread. Retainer Plate .................................

Thread. Retainer

Link

..

· ........ · ..... ·

.. · ..

· · · ·

..

· ........ · ..... ·

...........................................

................................................

..

· ........... · ..... ·

Cover ....................................

.. · .. · .. · .. · ..

Bracket

Spring

·· · ·· · ··

.................................

· ........... · ..... ·

..

· ..... · ........ · .... J:.ii (:ti)

..

· ........... · ···

..

· ........ ·

..

· ..... ·

· ........ ·

.. · .. · ..

· .................. · ..........

··

· ..... · ........ ·

..

1=1

RR

....... · .. · ........

!1::.-*"

:_;

............................................. 4

· ·-*lili• .... ·

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(ft)

....................................

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........................ 3

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··

· ..... · ..... · ........... ·

Amt. Req.

· · 1

· ..... · ... · 1

· 1

· · 2

...

· 1

1

6

3 3

1

31 32 33 34

35

36 37 38 39

3485~

532

1330 34860

1326

6542

32952

930

9106

Looper Thread. Eyelet (Right) .............................................

Washer Screw

Looper Thread. Eyelet {Left) .............................................

Screw Looper Thread. Tension

Looper Thread. Tension Spring .......... ·

Oil

Screw

for

34859, 34860 ................................................... Jv-l"(--*"lli'7·:;

for

34859, 34860·· .................................................... JI..--1"(-*lilill:.:f:.:J ........................... 2

for

34677 ................................................................. JtiJ7JJ\-li:.;?:.:J

Seal

Plug · · ..... · ..... · ..... ·

for

32614 .................................................................

Post

.. · .. · .. · .. · ..

.... ·

..

· ................................ · ....

..

· ........... · ................

· .................... · ..... ·

..

· ....

Jv-l"(--*"lili(:ti)

JL--1~-*lli(~)···

-*'~-T-

..... · ..

~~~\*

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J:.ii(~)ll:.:f:.

....... · ................. · ...............

......... ·

..............................

~1'-··

........................... 1

.................................

· ..... · ........ · ........ · .......... 2

.. · .. · ..

· ..... · ........ ·

:_;

................................. 2

...................

.. · ..

· ..... · · 2

1

2

3

· 2

4

~-

~

/

___

/

__

..---~

\

MISCELLANEOUS

BUSHINGS & CRANKSHAFT

4

Ref.

~

1 2 3

4

5

6 7 8 9

10 12

12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30

Parts

No. Description

33079

1435 33052 34513 33077 32925

7650 32779 32778 32775

32777 32818

32817

4441

33053

3591 9203 4402

34526

5133

32663

9853 33265 32681

9209 32782

1448 32904 32905

2133

Crankshaft Counterweight (Left} ....................................... 1

Screw

for

Crankshaft Ball Bearing ......................................................

Crankshaft .... · ......... · · ..... · ·

Crankshaft Counterweight (Right) ........ · .... · · · · · · ·

Oil Pump Driving

Screw

for 32925 .................................................................

Crankshaft Ball Bearing Retaining Crankshaft Ball Bearing Retaining

Crankshaft Ball Bearing Housing .... ·

Crankshaft Ball Bearing ......................................................

Crankshaft Ball Bearing Retaining Ring (Outer) ...............

Crankshaft Ball Bearing Housing Cap ..... : ........................

Screw

for

Pulley .................................................................................

Main

Screw

Sub-Screw

Cap

Screw

Pulley Graduation Plate

Screw

Worm

Screw Seal

for

Oil Shield· ................................................................. '7

for

Plug

Crankshaft Bushing (Inner) · · Screw

for

Crankshaft Bushing (Left) ................... · ............ ··· ..... ·

Screw

for

Upper Knife Driving

Upper Knife Driving Screw

for

Amt. Req.

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33079, 33077, 33103·············· ............................

..

· ................ · .. · ·

..

· ...................... · .. 7 7 / 7

.. · .. · ..

Worm

· · · · ... · · .. · · · .. ·

.. · .. · ..

· · · ·

.. · ..

Washer Ring

.... · ..................

(Inner) ...............

··

.......... · · ·

· · · ·

..

··

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·· · ·· · ··

32817 .................................................................

for

33053 ......................................................

for

33053 .........................................................

for

33053 .... · ......... · · .............

for

Reverse

··

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Differential ............

34526 .................................................................

32663 .................................................................. r"J::t-L>..fJI\-ll:.;?-:J·· ...................... 1

for

Machine Frame ..........................................

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· · · ·

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· · · ·

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32681, 34518 ......................................................

32782, 32349 ......................................................

Shaft

Bushing (Right) ........................

Shaft

Bushing (Left} ........................

32905 .................................................................

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32906 32648 32647 32684 32650 32652

526 3636 32653

304 32793

34518 30291 32349

527 34547 33055 30227 33101 33102

33103 33051

3434

33119

Upper Knife Driving Needle Needle Needle

Needle Needle Seal

Cap Needle

Oil Wick

Bar

Driving Crank Bushing (Right) ........................

Bar

Driving Crank Bushing (Left} .................. · ....

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Driving Crank Oil

Bar

Driving Crank Bushing Plug .........................

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Bushing (Upper) .... · .... ·

for

32652 ................ ·

Screw

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for

32652, 32653 .................................................. 5ffi;tt····· ........................................... 2

Upper Looper Driving Upper Looper Upper Oil

Felt

Looper

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Looper

for

34547 ...............................................................

Upper· Looper Lower Lower Feed Feed

Feed

Looper

Looper Driving

Bar

Driving

Bar

Driving

Bar

Driving

Shaft

Oil

Seal

.................................

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.................................

..

· ........ · .... · .... · · ............

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· ......... ·

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32652 .........................................................

Shaft

Bushing (Rear) · .. ·

Driving

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Bar

Driving

Shaft

Bushing (Front) ..................

Oil

Seal

..........................................

Guide Bushing ....................................

Guide Bushing Cap ..............................

Shaft

Bushing (Rear) ....................

Shaft

Bushing (Front) ..................

Shaft

Bushing (Right) ...........................

Shaft

Bushing (Middle) ........................

Shaft

Bushing (Left) · · · ........ · .... · ·

Crnkshaft Ball Bearing (Small) Housing Screw

Differential

for

33051 ..................................................................

Feed

Control

Lever

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MECHANISM

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Ref.

~

1 2 3

4

5

6

7

8 9

10 11

12 13 14 15 16 17 18 19 20

21 22 23 23-1 23-2 24 25 26 27 28 29 30

Parts

No.

33012 34525 33038

4357 33117 34520

1733

494 210

5511 33133

5514

3406 33143

5550 33659

5000 32601

6662 32604

32655

4404

34530 34531 34532

5401

32916

4591

32919

5074

30421 32917

Description

Crankshaft Ball Bearing (Small) Crankshaft

Jj3all

Bearing (Small) Cap

Crankshaft Ball Bearing (Small) Cap Clamp .... · ................

Screw

Differential Differential

Screw Spacer Adjusting Nut Adjusting

Differential

Screw Screw

Differential

Screw Throat Plate

Screw Throat Plate Screw

for

33038 ..................................................................

~eed

Control

Feed

Graduation

for

34520 · ................. · ........... · ........ · .......... · · .... ·

for

34520 .......... · .... · · .... · ·

for

33117 ......................................................

Screw

Feed

for

Control

Lever

33117 ................................................

Lever

for 33133 .................................................................

for

33133 .................................................................

Feed

Control

for

33143 .................................................................

Stay··

for

33659 .................................................................

.. · .. · .. · ..

Supporter

for

32601· .................................................................

Lever

......................................................

Cloth Plate Rubber Cushion ............ · .. · .......... · .....................

Needle Guard (Front) .........................................................

Screw Throat Plate Throat Plate D2 · ·

Throat Plate D3 · · Screw

Lower Screw

Lower

Screw Lower Lower

for

32655 .................................................................

D1

· ·

..

· ..... · ..... ·

.. · .. · ..

· · .... · · · ·

.. · .. · .. · .. · .. · .. · .. · .. · .. · .. · ..

for

Throat

Knife Holder for

32916 .................................................................

Plate

......................................................

..

· · .... ·

Knife Holder Spring·· ........... ·

for

32919 .................................................................

Knife · · ...... · .... · .... · · · ...... · .... · .... ·

Knife

Cla11tp

· · · .... ·

..

Gasket

.......................................

for

Reverse

..

· .... · .... · ...... · ...... · .... ·

Spring

Stopper

·· .... · .. ·

.. · .. · ..

..

· ... · · ·

..

· ..... · ..... ·

..

· · · ·

..

· · .. · .... ·

..

· ..... ·

..

· ..... · .............. · ..... ·

· .... · .... · .... ·

···························9/M:7'·:~:::..-.3.Itl~·:https://manualmachine.com/··

·································~7

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31 32 33 34 35 36 37 38 39 39-1 40 40-1

4353 33873 33870

4437 33871

3638

32899

4440 33976 33977 33974 33975

Screw Needle Guard (Rear), Complete Needle Guard (Rear) Screw

Needle Guard (Rear)· ...........................................................

Screw Lower Screw HR

HR Unit Needle Guard (Rear) Needle Guard (Rear)

Note: HR Unit

for

32917 .................................................................

Set

....................................

Supporter

for

33870 .................................................................

for

33871· .................................................................

..........................................

Knife Holder Locking Plate .. · .... · .... · ................... · .. ·

for.

32899 ... ·

Unit

for

Single Needle Machine (Extra) .... ·

/or

.. · ..

Silicone Oil Supplying Unit

··

.. · · ........ ·

.. · .. · .. · ..

· ........ ·

.. · .. · .. · ..

· ........ · · .. ·

..

· ...... · ...... H R

Two Needle Machine (Extra) ....................... · H R

for

Single Needle Machine (Extra)

for

Two Needle Machine (Extra) .....

for

Needle Cooling.

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NEEDLE

BAR & UPPER

KNIFE

DRIVING

MECHANISM

6

Ref.

~

1 2 3

4

5

6

7

8 9

10 11

12 13 14 15 16 17 18 19 20

21 21-1 22 23 24 25 26 27 28 29 30

Parts

No.

90320

278 90321 32651

4313

1186

37122

62

32645

3313

32646

9604 32921 34605

9517

5520 32662

3635

32670

5071 34405

32819 32913 32911 32914 32910

4437 1174 5508

32912

7616

Description

Needle Oil Wick

Needle Needle

Screw Screw Needle Needle Clamping Nut · ·

Needle Screw

Needle Needle Sub-Screw Main

Needle Screw Needle Screw

Connecting Connecting

Upper Knife

Upper Knife Holder ............................................................ J:.;e

Upper Knife .... ·

Upper Knife Driving Arm ...................................................

Screw

Upper Knife Holder Guide ...................................................

Screw

Bar

Connection

for

90320 ····· ····· · ···

Bar

Connection

Bar

Connecting

for

90320 · ..... · .... · · .............. ·

for

32651 ....... · · · .. · · · .... ·

Bar

for

Single Needle · ·

Bar

Driving Crank ......... .......................................

for

90320

Bar

Driving Crank Collar .. · .......... ··· .. ···· .. ··· ..

for

32646, 32921 ...................................................... ll:.* :,; ............................................. 6

Bar

and Upper Knife Driving Connecting Rod ...... o

Bar

Driving

for

34605 .........................................................

Screw

for

34605, 32910, 32902 ................................. ll:.* :,; ............................................. 3

Bar

Driving Crak Counterweight · · · ........ · · ·

for

32662 ......... · · ....... · · · ·

Bar

Con:necting

for

32670, 32900 ...................................................... ll:.* :,; ............................................. 4

Rod

Roller Bearing (Standard) .... · .............. · ... · .=.- I''

Rod

Roller Bearing {for Exchange) ................

Cla1nP

.. · ·· · .. · .. · .. · .. · .. · .. · .. · .. · ..

for

32910 ......... ·

for

32911 .................................................................

for 32914 .................................................................

for

32912 ................................................................. J:.;e

Link

Pin · ·

·· · ·· · ··

· ···

··

· ...

··

· ...

·· · ·· · ·· · ··

·· · ··

..

· ·

..

.. · .. · ..

Lever

Link

.......... · .... · · ..... ·

Bracket

............. ·

.. · .. · .. · .. · .. · ..

· ··· ········ · ····· ··· ·

.. · .. · .. · ..

· · .. · · ·

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· · · · · .. · · · · · ·

..

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................................................

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Rod

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· .... · ·

..

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· · · · · .... 2

..

· .. · · 2

Amt.

Req.

• 2

· · 1

• 1

· 2

31 32 33 34

35

36 37 38 39

723

32909

3434 32519 32903 32902 32920

7311 32900

Guide Pin Upper Knife Driving

Screw Upper Knife Driving Upper Knife Driving Upper Knife Driving

for

32912 ............................................................

Arm

Guide .. · .... · · ................ · .............

for

32909 ................................................................. J:.;e .Ai;Sti1 l''ll:.*

Arm

Guide Plug .............................. J:.;e .Ai:3-ti1' l"gaf.i ........................... 1

Shaft

Lever

· ·

.. · .. · .. · .. · .. · .. · ..

· · ..... ·

..

· · · ·

.. · .. · ..

· .... · ·

· ..... ·

Upper Knife Driving Collar (Left) · ...... · ..... ·

Screw Upper Knife Driving Connecting

for

32920 ............................................................... J:.;e.A$d!1J5-(:;£)JJ:.-*:J .................. 1

Rod

................................. J:.;e .AD·;;

.. · .. · .. · .. ..

..

· ................. · ·

·"

· ..... ·

·" · .. ..

· ... ·

· ·

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J:.

;e

J:.

;e

J:.

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J:.

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• .. • .. • .. • .. • .. • .. • .. •

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$d!lt9iJ·

· .. ·

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.................................... 1

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..

··· ................ · 1

:,;

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..

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• .. •

..

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7

Pe

lt!;;

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14

.

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·

.....

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1 I

e 11

12

---@

...

LOOPER

DRIVING

MECHANISM

7

Ref.

~

1

2

3

4

5

6

7

8 9

10 11

12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30

Parts

No. Description

32783

5071 32785 32784

9506

32786

3404 32787

3635 34517

32792

5550 32848 32849 33013

5345 34621 34514

520

5500 32800

32799

278

3313 34673

304

32803

5507 34519 34516

Looper Driving Screw

Looper

for

Driving Looper Driving Screw·for Looper Screw Upper Screw Upper

Upper Screw

Upper Upper Upper Screw Upper Upper

Washer

Screw

Upper Upper

Driving

for

Looper

for

Looper

for Looper Looper Looper

for Looper

Looper

for

Looper Looper

Oil Wick Screw Upper

for Looper

Oil Wick Upper

Screw Upper Upper

Looper

for Looper Looper

Lever

32783,

Lever Lever

32784

Lever

32786 ··················································· ··············Jl.--1

Driving

32787, 34902 ······················································.LI:-* :/············································· 4

Driving

32792 .................................................................

Driving Driving Driving

33013 .................................................................

Bar Bar

34514, 32789 ................................................... ")

34514, 32789 ......................................................

Bar Bar

for

32799 ............................................................

32799 .................................................................

Bar

for

34673, 34516 ..................................................

Holder Collar .............................................

32803 .................................................................

.....................................................................

Bar

Connecting

33056······················································Jt.--J~-O·:;

Link

· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · J

Link

·································································Jl.--1~-

Link

Lever

Shaft

Shaft Shaft

Driving

Arm, Arm

...............................................................

Driving

Arm

Guide ...................................................

Guide

Retainer

Rod · ··

· ·

··

· · · ·

·· · ·· · ·· · ·· · ·· · ··

· ·

JL--H-o

"./

t-:·

• •

•• • •• • •• • •• • •• • •• • •• • ·••

· • •

Fll:.-*:/························ 6

L--

Pin (Short)

···························Jl.--1~-

Pin (Long) ···························Jt.--1

·············································JL--1~-ili!l!~····································

·············································J:.JL--/~-!1!111····································

Collar Thrust

Thrust

End Cap ..............................

·································J:.JL--1~-!Iiill:tr5-···························

Washer

..................... A 7 A 1--:11/-

J:.JL--/~-!Ii!l!:tJ7-.L!:-*:/··--·--·----··--··

Roller ..................... A 7 A

J:.JL--1~-!Ii!l!ii--------------------------------·

J:.JL--/~-*IIIiill:.-*:J··----··--·------------·

Complete

.......................................

Set

...............

J:.JL--H-? J:.J

ll:.-*'

;t.--1~-+$··--·--·--·--·--·--·--·--·--·--·----···

.................................

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JL--1

5m;c.

J:.JL--/~-ll:.;.(:tJ7-------·------·------·--·1

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I

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............... 1

Amt.

Req.

•·

• • 1

1 1

2

1

3

1 2

1

1 1

~

31 32 33 34 35 36 37 38 39

40 41

42

43 44 45 46 47 48 49

I

50

5004

34587

7650

34858

9142

34224

4358 33056 33057

4440 30305

720

4437 34902 34557 30228

9604 32789

34392

3638

Screw Upper

Screw Looper

Screw Looper Screw Lower

Ball Joint Guide Fork .........................................................

Screw

Ball Stud·· Plug

Screw Lower

Lower Lower Screw

for

34516 .................................................................

Looper

for

Bar

Guide

Thrust

Pin ................................

34587 .................................................................

Thread Eyelet·· .......................................................

for

34858 .................................................................

Thread Pull-off ......................................................

for

34224-................................................................

Looper

for

for Looper

Looper Looper for

Looper

for

Driving

33057 ... ·

.. · ..

· ........ ·

30305··--·--·--·--·--·--·--····--·--·----··--·--·--····----··--·----··--··!;Jt~~-·--·--·----··--·--·--·--·--·--·--·--·--·--··

30305 .................................................................

Driving Driving

Driving

30228·--·----··--·········--··--·--·--------·--·--·--·--····--·--·--··'"FJL--1~-!Iilb:tJ7-.LI:-*:/··--·--·--·--·--··

Holder

Lever

..

· ........ · ................. · .. · ..... · .. ·

.. · .. · .. · .. · .. · .. · ..

Lever· Shaft

Shaft

Arm

Connecting

· ........ ·

.. · .. · ..

............................................

.............................................

Collar ................................. 'T J

................................................

Rod

..................

.. · .. · ..

····

.. · ..

··· ·

· ..... ·

.....................................................................

34392 .................................................................

;t.--J'f-~I*.J:ir.L!:-*

Jt.--J'f-~1*.15~;<

;t.--l'f-~1*.15~;<

JL--1~-*'lm··----··--·----··--·--·--·--·----···

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JL--1

'i-*'~

Jt.--J'i-*'~'Jll:.'*-:J

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v

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.......................................... 1

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v

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.. · .. · .. · ..

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........................ 2

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........................

!:::"/

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:;

............... 1

:;

........................... 2

1

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.............................. 1

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1

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.......................................... 1

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H-

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:tJ

7 - ....... · .................. · 1

1

2

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'"FJL--1~-.LI:-*V·····--·--·--·--·--·--·--·--··

1

1 1

8

FEED

DRIVING

CONTROL

MECHANISM

8

~

;~

Ref.

10 11

12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30

4

5

6 8

9

1 2

3

7

Parts

No.

33104

5550

34521

5520 33095 33098

451 33667 33643 33642

33099

688 33094

755 33611 33106 33107 33108

8145

567 33612

33121

5512

33120

5510 32792 33118 33100 33105 32921

Description

Feed

Bar

Screw

Main

Screw

Main

Feed Nut

Feed Main Feed Differential

Feed

Differential

Differential Differential

Screw

Washer

Differential Differential

Screw

Differential

Screw

Differential

Feed

Driving

for

33104, 33120, 3Z792 ..........................................

Feed

Bar

for

34521, 33106, 33105 ..........................................

Feed

Bar

Driving Connection Bushing ..............................

for

33099 ..................................................................... 7

Bar, Complete

Bar

Driving

for

Feed

for

Oil Wick ........ ···

Feed

Feed Feed

for

33108 .................................................................

for

Feed Feed

for

33121

Feed

for

33120 .................................................................

Feed Feed

Bar

Driving

Bar

Driving

Bar

Connecting

Shaft

Driving

Collar ·

Lever

..

for

· ... · ···

·· · ·· · ··

Reverse

· ...

··

· ..... ··· ·

·· · ··

·

Differential···f1£~

Driving Connection ....................................

Set

...................................................

..................................................................

Feed

Bar

.........................................................

Stud

......................................................

Bar

Driving

Bar

Rocker, Complete Rocker

Stud

.........................................

Driving Connection .......... · .............

.. · ..

· ........ ·

.. · .. · .. · .. · .. · .. · .. · .. · ..

Set

...........................

· .... ··"·

..

...................................................

·

Regulating Slide Pin ................ · .......... · .. A

Regulating Slide Pin Cap ..................... A

33106 ...............................................................

Control Inner

Control Link · · · · · · .... ·

Lever,

Complete

..

· · ...... · · ..... · · .... ·

Set .....

..

··

..

..................................................................

Control Inner

Control Control

Shaft Shaft

Lever

Rod

Lever

Lever Lever

· · · · ·

.. · .. · .. · .. · .. · .. · .. · ..

...... · · · · · ... · ........ ·

Shaft

Collar ..................

Shaft

..............................

· ........ · ........ · ....

..

..........................................

Pin ..........................................

· · ..

Amt. Req.

1

·~

J

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11:.'*-

:::;

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31 32

33013

5345

Feed

Screw

Bar

for

Driving

33013 ·

Shaft

End Cap ....................................

..

· ..... · ..... · ..... ·

.. · .. · ..

· ..... · ........ · ..... · ..... ·

··

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22

---

446

PRESSER

FOOT

MECHANISM

.I.

9

Ref.

~

1 1-1

2

2-1 3 4

5

6 7 8

9

10 11

12 13 14 15 16 17 18 19

20

Parts

No.

32735 32734 32744 32743 30619

5036 34535 34536

1230 32706

4404 32725

538

5509 32724 32728

5541

335

1170 32722 32723

1186

Description

Presser Presser

Presser Presser Presser

Screw Presser Presser

Screw

Chain

Screw Foot

Washer

Screw Foot

Foot

Screw

Stopper

Foot Foot

Screw

Foot, Complete Foot, Complete

Foot Foot Foot Hinge

for

30619-

Foot Chain Shield ................................................

Foot

for

34536 · ..... · ..... · .................... · .............. · ..... · ........ ·

Cutting Knife ............................................................

for

32706 ................................................................. 7- I 1 /

Carrier

for

Presser Carrier Carrier

for

32725 .................................................................

Nut

Screw Lifter Lifter

for

32723 ·

Set

for

D1

.................................

Set

for

D2, D3 ···························¥fJI

Stitch Stitch

Tongue Tongue

Spring

for

D1

·································ll\

for

D2, D3········· ..

................................................

················Jl1\D

................................................................. ¥fJII:::

Stay

............................................................

........................................................................

Presser

Foot ..................................................

Foot ...................................................

Hinge ............................................................

Washer .........................................................

for

for Lever Hinge

Presser

Shaft

.. · .. · .. · .. · ..

Foot ..........................................

Presser

Foot ....................................

...................................................

.........................................................

· .............. · .... · ·

.. · .. · ..

· ..... ·

..

· ..... · ....

Amt.

Req.

¥fJI

(~.g)

D 1 ···································· 1

(ifiB) D 2,

D 1

.............................................

2,

¥1JII:::

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~*¥f1I

¥f3Ifi!il:i:EJ::!i

·¥f3Ifi!il:i:EM-ll:.* ~ .............................. 1

7-

I

1/

¥f3I16l11Jt&··

¥fJI7"J~-tr-

11J1Ill:.-*' ~ ....................................... 1

1IJII-E3'

............................................. 1

1EJII-E3'7

1EJII16l11Jt&ll:.-*' ~ .............................. 1

11J!Im'Y'.A 1EJII#J'Y'.A ¥1JI!Jib

............................................. 1

1EJIII:::

/:;JI:::"/ ................................. 1

1EJII

1:::

/

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D 3

....................................

.................................

:;,;

........................

.......................................... 1

....................................... 1

iJ

'/

9-

.............................. 1

iJ

·y

9 -!1:.*

~

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1"

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1--

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1--

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J..

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••

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1

1 1

1

1 1

1

-~

~

i

21 22 23 24 25 26 27 28 29 30

31 32 33 34 35

36

37

38

39 40

41 42 43

44

45

46

47

33024 32552 32720

2022

32718

5550 32717 32729

32719

1459

32714 32715 32713

690

32711

6000

32716

9127

334

5505

32727 32420

4635

32726

6401

37966

1

~75

Foot

Lifter Presser Foot

Lifter

Screw

Lifter

Foot

Screw

Foot

Lifter Foot

Lifter

Screw

Foot

Lifter

Cotter

Foot

Lifter Latch Foot

Lifter

Screw

Foot

Lifter

Screw Nut

for

Adjusting Presser

Presser

Screw

Presser Adjuting

Hinge Pin Retaining Ring .............................. !:::/VI:::"/

Foot Positioning

Lever

for

32720 .................................................................

Latch

for

32718 ..................................................................

Shaft

CoOar

Intermediate Intermediate

Arm

Bushing .......................................

· ·

.. · ·· · .. · ..

Lever Lever

Collar (Small) ................................................

for

32719 .................................................................

Lever

Connectinq

Pin ...........................................................................

Lever

for

Lever··

for

32711· ................................................................. 1EJII#JJ'Y'vl\'-li:.-*':;J•· ...................... 1

Lever

for

32716 .................................................................

32711

Screw

Foot Release Foot Release

for

32420 ................................................................. =¥m7 7

Spring ...................................................

32713 ............................................................

.. · .. · .. · ..

· ..... ···· ........ ·

Stopper ................................................ 11J!Im7.A

.....................................................................

for

32711 ................................................

Lever Lever

Spring .................................................................. 1EJIII\*·· ........................................ 1

Screw

for

Presser

Blind-Hemming Guide, Complete

Screw

for

37966 .................................................................

..........................................

· · .... · ........... ·

.. · ..

· ........ ·

.. · ·1EJII$1111/

..........................................

Spring-.............................

Link

...................................

..

· ........ · ..... · ........ · ....

.............................................

Bushing ..............................

Spring .................................

Set

for

DCZ-500 Only ...

1

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10

FEED

DRIVING

MECHANISM

IJ

10

Ref.

~

.!""t\

1 2

3

4

5

6 7 8

9

10 11

12 13

14 15 16

17 18 19

20 21

22 23 24 25 26 27 28 29 30

Parts

No. Description

Feed

32865

3632 32867 33141

3635 34522 33811 32883

7609

9730 33839

4353 33644

4440 33651

1333 33647 33649

4358

34559

3405 33123 33139

3408

3315

3312

322

3321 33127

Bar

Screw Feed

Feed Oil Wick

Screw Feed

for

Bar Adjusting Eccentric Pin·············································

for

Lift

Main Feed Dog ..................................................................

Auxiliary

Screw

Feed

for

Differential

Screw

Feed

Screw

Feed

Screw Feed Feed

Screw Feed

Feed

Screw

Stop

Lock

Stopper Feed

for

Bar

for

Mechanism Front Shield (Lower), Complete

for

Bar

Mechanism Front Shield {Upper), Complete

for

Dog Regulating Eccentric, Complete

for

Dog Regulating Eccentric Dog Regulating Eccentric

for for

Screw

Nut

Screw

Dog Regulating Control

Guide (Rear) ......................................................

32865 · ···

Guide Block

33141

Block .... ·

··

· ····· · ···

··

33141

············ ·

······················································ilJ~

............................................................

·· · ··

· ···

··

· ····· · ····· · ···

..................................................................

..

· · · .. · ·

.. · ..

· ........ ·

.. · .. · ..

· · · · · · · .... · ·

.. · .. · .. · .. · ..

·· · ··

·

· ·

Dog ............................................ " ..............

33811········· .........................................................

32883 · ..... · ..... ·

Feed

Dog .........................................................

33839 ·

.. · .. · .. · ..

·· · ..

· .............. ·

· · · · · · · · · · · · · ...... · · ·

··

· ··· · · · ···

..

· ···

..

· ..... ·

.. · .. · .. · .. · .. · .. · .. · .. · .. · ..

..

·

· ·

Guide (Right) ................... ~ ..................................

33644, 33647 .... ·

33651· ·

··

· ..... · ····· ·

Guide (Left} · · · .. ·

33649 ...... · · ...... · .... · · .... · ·

..

· .... ·

..

· · · ........ · · ·

..

· · .... · · .... ·

··

Set

·· · ..

· · · ·

..

·

······~·

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..

· ........ · · · · · · · · · · ..........................

Set

..

· ...... · · · · · · · · ..

·· · .. · ·· · ..

Set

..................

· · .... ·

......

· ·

..

· ·

..

34559 .................................................................. *

Spring Spring

(Short) · · · ...... · · ·

..

Pin .....................

33139 .................................................................

34559 .................................................................

for

3315 .........................................................

for

3321

............................................................... 0

for

34559 ...................................................

Eccentric

..........................

Amt.

Req.

1

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31 32 33 34 35 36

33122 34588

9526 33114 33110

9604

Feed

Dog Regulating Eccentric

Feed

Dog Regulating Eccentric Cushion ........................... @

Screw Needle Bearing

Feed

Screw

for

34588 ................................................................. @

for

Feed Dog Driving Connecting Rod ... .::.- F

Dog Driving Connecting

for

Connecting Rod Pin .......................................... o ·:;I''

Spring

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(Long) .................. @

.................................... *

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35

36

LUBRICATING

MECHANISM

1 1

~

Ref.

2 3 4

6

7

8

9

10 11

12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30

1

5

Parts

No. Description

32685

9853 32649 32812

9604 32476

32479 37697

9909 37675

32897

32850

32376

509

32938

80503

30748 30745

6861

419 33661 33605

33660

3433 33150 32806

550

4353

Needle

Screw

Needle Needle

Screw

Oil Wick Oil

Oil Sight Top Nozzle ......................................................... / 7-.'Jv············································· 1

Oil Nozzle Cap ..................................................................

Oil Tube Fitting Nut · ·

Oil Tube Clatnp ..................................................................

Oil Oil Tube

Oil

Seal Oil Oil

Oil Oil Adjusting

Nut Oil Tube,

Oil Tube ..............................................................................

Oil Wick Oil Nozzle

Screw

Oil Sight Gauge ..................................................................

Upper Looper Washer

Screw

Bar

for

Bar Bar

for

Receiver

Relief

(150

Relief

for

32376· .................................................................... 1

Relief Relief

Relief

for

30745 ..................................................................... 7

for

Oiling

32685, 33282, 33148 ..........................................

Oiling Oiling

32812,

Valve Fitting Tube, Cotnplete

Valve Fitting Tube .......... ···· ... ··· ... ·

Valve .......... · ···

Ball···········

Valve Spring Guide ..........................................

Valve Spring ......................................................

Screw

CoTTqJlete

for

33660 .................................................................

Felt

(Left) .............................................

Felt

(Right) ....... ·

Felt

Retainer ....................................... 7

324.76

......................................................

32649, 33660·· ···

··

·· · ·· · .. · ··

· ··· ........... · ..... ·

· ···

··

·· · ·· · ··

· ..... ·

· ··· ··· ....

..

· ...

·· · .. · ·5EB;it·

........................................................................

.. · ·· · ..

· ........ ·

..

· · ·

.. · .. · .. · ..

mm)

...............................................................

..

··· · ........ · ................. ····

..

····

.. · .. · .. · .. · .. · .. · ..

for

30745 ................................................

Set,

for

Feed

Bar

Feed

Bar

Driving Connection .....................

Feed

Bar

Driving Commection ..................

Bar

Oiling Felt ..........................................

· · · ·

·· · ..

· ···

.. · ..

Set

....................

..

····· ... ·

..

···· ....

..

· ........ · ....

······· ... ······

..

····

.. · ..

Driving Connection

· ....

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it•

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32806 .................................................................

Jv-1'\-7

Amt.

Reg.

7

.I.

Jv

1'-

(;.£)

..............................

:;

............................................. 9

7

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(t:i)

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.......................................

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........................

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31 32 33 34 35 36 37 38 39 40

41 42 43 44 45 46 47 48 49

50 51

52 53

33144 30711

1459

6330

926

9503 33280 33279 33281 33282

6261 33670 37669 33668 32944

9989

15 37668 33669

7668

567

33148

313

Oil Pump, Complete

Oil Pump Driving Worm Gear · · · · · ........ ·

Screw Screw Seal Screw

for

30711

for

33144 .................................................................

for

33144 .....................................................................

for

33144 ................................................................. jK;?-

Under Pump Filter

Set

......................................................

.. · .. · .. · .. · .. · .. · .. · ..

· · · · ·

.................................................................. r;

Seat

................................................... ;f-

Under Pump Filter Gasket ................................................

Under Pump Filter ............................................................ ;f-

Unde-r Screw

Oil Lubricating Tube, Complete Oil Tube Fitting Oil Tube

Pump Filter Clamp···················································;f-

for

33280 ................................................................. ;f-

Set

.................................

One

Way End ..........................................

(50mm)

..................................................................

Oil Tude Fitting ..................................................................

Screw

Nut

for

32944 ....... ·

32944 .................................................................

.. · .. · .. · .. · ..

· ................. · ..... ·

.. · .. · .. · .. · .. · ..

· "·

Oil Tube Fitting Two Way ................................................

Oil Tube

(190mm)

...............................................................

Oil Tube Fitting Stt«l ..........................................................

Seal

for

37669, 37668 ......................................................... if*lli!-¥1

Filter Seal

Screen

for

Under

Feed

Mechanism ..............................

33569· .................................................................... ,

;f-

'/

/(*!!.)

....................................... 1

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· · .. ·

.....

· .. ·

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.............................................

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1'-

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1'-

'\·:; ~ '/

............................................. 1

.......................................... 2

:;

....................................

.. ·· ............................ 1

........................... 1

..................................

...........................

.................................... 6

· ... · ........ ·

(190mm)

.................................... 4

................................. 8

· .. · .. · .. · .. · • 1

........................

:;

.................. 2

..

· ..... ·

..

· ..... · .... 6

........................

2 1

1

1 1

1

2

6

1

12

DCZ-501,-503,-515

~

-~

Ref.

No.

10 11

12 13 13-1

14 14-1 15 16 16-1 16-2 17

17-1 18 18-1 19 20

21 22 23 24 25 26 27 28

28-1 29 30

31 32 33

34 35 36 37

1 2

3 4 4-1

5 6 7 7-1 8

9

Parts

No.

33109 33096 33132 32738 32739 32745

1230 32744 32743 30619

5036

34535

1228

33348

4404

4404 32747 32748 32710 34564 34565 34566 33840 33842 33814 33818

32394

32495

34567 33841 32544 34581 33847 33844 33798 34671 34672 35264 33797

9106 33738 37948

1175 33751 33400

7405

EXCLUSIVE

Description

Differential Feed Graduation, Main Feed

Pulley Graduation Plate, Presser Presser Presser

Screw Presser Presser Presser Screw Presser

Screw Presser Screw Screw Presser Presser

Presser Throat Plate Throat Plate

Throat Plate

Differential Feed Dog (Standard) .......................................

Differential Feed Dog (Coarse Mesh) ................................

Main Feed Dog (Standard) ................................................

Main Feed Dog (Coarse Mesh) ..........................................

Presser Presser

Throat Plate ............. ·

Differential Feed Dog .........................................................

Needle Guard (Front) · ·

Chip Guard (Fixed) ............................................................

Presser Presser Presser

Throat Plate Throat Plate

AttXiliary Feed Dog ............................................................

Tape Guide ........................................................................

Screw

Tape

Edge Guide (Large}, Complete Screw

Edge Guide, Complete

Bar

Driving

Foot, Complete Foot, Complete

Foot Fabric Guard ............................................. W.I7-

for

Presser

Foot

Foot. Chip Guard .............................. W.I-7 ''J

Stitch Foot Stitch Tongue Foot Hinge

for

30619 .................................................................

Foot Chain Shield ................................................

for

34535 .................................................................

Foot Half-Stay ......................................................

for

33348 · ........... · .............. ·

for

33798 .................................................................

Foot, Complete Foot, Complete

Foot Fabric Guard ............................................. jiJI.I7-

for

D1

....... · .............. · ..... · .... ·

for

D2 · ·

for

D3

Foot, Complete

Foot Stitch Tongue .............................................

Foot, Complete

Foot Fabric Guard ............................................. ¥JI.I7-

Foot Tape Guide ...................................................

for

D2 · .... ·

for

D3

for

33801

....... ·

Guide Tube .................................................................

for

37948 .................................................................

PARTS

for

Normal Differential ···· ·

Lever,

for Set Set

Tongue

Spring

Set Set

..

· .... · ........ · ·

· · · ...... · .. · .. · ·

Set

.. · .. · .. · ..

.. · .. · .. · .. · .. · .. · ..

Set

.. · ..

· · .... · ........ ·

··

· ..... · ..... ·

Set

for

Normal Differential·

Normal Differential ............

for

D1

................................. ¥JI.I

for

D2,

D3 ...........................

for

D1

.................................

for

D2,

D3 ...........................

................................................

.. · ..

· ..... ·

..

· ..... · ........ ·

for

D1

.................................

for

D2,

D3 ........................... ¥f!.I

.. · .. · ..

..

· · · ·" · .... ·

.. · ..

for

D4

· ........ · .... · ·

for

D2,

· · ............ · ·

..

· ·

..

· · · · ..... · ..... ·

Set

.................................... ~

.. · .. · ..

· · .... ·

.. · ..

· ........ ·

.................................

.. · ..

· ........ · ........

· · ....... ·

.. · .. · ..

D3

........................... ¥JI.I

.. · .. · .. · .. · ..

..

· · ·

.. · ..

· · .... · ........ · ......

..

· ..... · ........ · ...

(Swing-out) ..............................

· ..... ·

..

· ........ ·

..

· ....

· ........ ·

· · .... ·

.. · .. · ..

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7-:iEm

~7-:iEm(*)

~7-:iEm(*£1)

Front Cover Latch Spring ................................................ Mim:!f

Screw

for

33400 ...............................................................

Mim=t-

12

Amt.

Req.

§!j£~

(.iE~itJi¥.1)

1

)

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1

)

(M)

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-13§~

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....................................

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.............................................

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....................................

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........................................ 1

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....................................

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D

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·:;

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D 1

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Models

OCZ-500-01 OCZ-500-02 OCZ-500-03 OCZ-500-01/K OCZ-500-02/K OCZ-500-03/K OCZ-501-01 OCZ-501-02 OCZ-501-03 OCZ-501-01/K OCZ-501-02/K OCZ-501-03/K OCZ-503-01 OCZ-503-02 OCZ-503-03 OCZ-503-04 OCZ-503-01/K OCZ-503-02/K

OCZ

-503OCZ-503-02/MT OCZ-503-03/MT

Note : DCZ-553,-554

03/K

*

DCZ-553,-554(:.

Reverse

will

Parts

35590 35591 35592 18300

18301

18302 35602 35603 35604 18306 18307 18308 35614 35615 35616 35617

18312

18313

18314

18337

18338

MODEL

Differential

No.

i

make

-::n.

't

OmmtJJ.ffi)

OCZ-503-02/BT

OCZ-503-03/BT OCZ-515-02 OCZ-515-03 OCZ-515-02/MT OCZ-515-03/MT OCZ-520-01 OCZ-520-01 OCZ-520W-01 OCZ-520W-01/K OCZ-521-01 OCZ-521-02 OCZ-525-01 OCZ-525-01/MT

only

(j:

"N''(J);!Rffdj:

Models

normal

PLATE

Parts

35662 35663 35648 35649

18333 18334

35628

/K

18318

35632

18320 35636 35660

18358

18360

differential

~\..

for

CLASS

No.

OCZ-500-N01 OCZ-500-N02 OCZ-500-N03 OCZ-500-N01/K OCZ-500-ND2/K OCZ-500-N03/K OCZ-501-N01 OCZ-501-ND2 OCZ-501-N03 OCZ-501-N01/K OCZ-501-N02/K OCZ-501-N03/K OCZ-503-N01 OCZ-503-ND2 OCZ-503-N03 OCZ-503-ND4 OCZ-503-N01/K OCZ OCZ-503-N03/K OCZ-503-N02/MT OCZ-503-N 03/MT

movement

'IJ'f,

iE~IJJ(J)tfi.

DCZ- 5

..

Mod<'IIJ

-503-N 02/K

however

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Normal

Differential

Parts

35596 35597 35598

18303 18304

18305 35608 35609 35610

18309

18310

18311 35621 35622 35623 35624

18315

18316

18317

18339

18340

o

00

No.

they

(iE~ii1J.Ffl)

Models

OCZ-503-N02/BT OCZ-503-N03/BT OCZ-515-N02 OCZ-515-N03 OCZ-515-N02/MT OCZ-515-N03/MT OCZ-520-N01 OCZ-520-N01 OCZ-520W-N01

OCZ-520W-N01/K

OCZ-521-N01

OCZ-521-N02 OCZ-525-N01 OCZ-525-N01

OCZ-545-N02

OCZ-546-N01

OCZ-547-N01

OCZ-553-03

ocz

-553-03-1 OCZ-554-01 OCZ-554-01-1

have

not

symbol

/K

/MT

Parts

35664 35665 35655 35656

18335 18336

35630

18319

35634

18321 35637 35661

18359

18361

18322

18323

18324

18325

18326

18327

18328

"N''

No.

.

13

DCZ-520,520W ,525

DCZ-520

21

5

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12

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DCZ-520W

35

DCZ-525

40

31

32--'·1

33

I

i

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~

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44

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34

33

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DCZ-520,-520W,-525

EXCLUSIVE

PARTS

13

~

Ref.

4

10 11

12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28· 29

30

1 2 3

5

6 7 8 9

Parts

No. Description

33876 33870 33875

3638

32968"

6543

340

286 31111 37635

32971 33890 32965 33840 33814 34584 34393 34581

37372

34932 32750

32710

1230 32749 30619

5036

34535

1228 33348

4404

Needle Guard (Rear), Complete Needle Guard (Rear)

Needle Guard (Rear) · Screw

for

Needle Thread Tension Disc

Tension Nut Felt Tension

Post

for

6543· .......................................................................

for

31111 ..................................................................... 7 I

Disc

Thread Tension Spring Retainer .... · ........ · .................... · ....

Needle Thread Tension Spring ..........................................

Tension Spring Bushing ......................................................

Thread Tension Spring Cap ...............................................

Differential Feed Dog .........................................................

Main Feed Dog ..................................................................

Upper Looper .....................................................................

Lower

Looper .....................................................................

Chip Guard (Fixed) .... ·

Needle

Bar

Needle Thread Eyelet .........................................................

Presser Presser

Screw Presser Presser

Screw

Presser

Screw

Presser

Screw

Foot, Complete

Foot Fabric Guard .............................................

for

Foot Foot Hinge

for

Foot Chain Shield ................................................

for

Foot Half-Stay ......................................................

for

Set

.................................

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.. · .. · ..

· ..... ·

.. · .. · ..

32710 .................................................................

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Tongue .............................................

Spring

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30619 .................................................................

34535 .................................................................

33348 .................................................................

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31 32

33 34 35 36 37

38

39 40

41 42 43 44

45

46

47

34585 34927

3637 32656 32760 32761 34593 34914 32359 34751

33844 33798 34600

32341 33797

9106

33738

Throat Plate

Needle Holder · ·

Screw Needle Guard (Front) · · Presser Presser

Throat Plate · · Needle Holder · ·

for

D1· · .. · .. · .. · .. · .. · .. · .. · ..

.. · .. · .. · .. · ..

for

Needle · ·

Foot, Complete

.. · .. · ..

· ..... ·

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.. · .. .. · ..

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· · · ·

· · · · · · ·

D1

· · · ·

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.. · .. · .. · .. · .. · .. · .. · .. · .. · .. · ..

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Needle Guard (Front) .........................................................

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Foot, Complete

Set

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D1

.................................

Foot Fabric Guard ............................................. fEJli7- "J 7 ....................................... 1

Foot Tape Guide ...................................................

Throat Plate ........................................................................

Auxiliary

Feed

Dog ............................................................

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14

DCZ-521-Dl,D2

1

~17

DCZ-521-Dl

22

DCZ-521-D2

36

DCZ-521

EXCLUSIVE

PARTS

14

Ref.

~

1 2 3

4

5

6

7

8

9

10 11

12 13

14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30

Parts

No. Description

33876 33870 33875

3638

32968

6543

340

286 31111 37635

32971 33890 32965 33814 32341 34393 34730 37372 34927

3637

34932 32343 32710

1230 32749 30619

5036

34535

1228 33348

Needle Guard (Rear), Complete Set········ ............................

Needle Guard (Rear) Supporter· .........................................

Needle Guard (Rear) · ..... · ................. · ... ···

Screw

for

Needle Thread Tension Disc

Tension

Nut Felt

Post

for

6543 · · ........ ·

for

31111·· ................................................................... 7 I.JL-

Tenion Disc .... · ···

Thread Tension Spring Retainer ··

Needle Thread Tension Spring · ·

Tension Spring Bushing···· .... ···

Thread Tension Spring Cap

Main Feed Dog ...................... ~ ...........................................

Auxiliary Feed Dog ............................................................

Lower

Looper .....................................................................

Upper Looper .....................................................................

Needle

Bar

Needle Holder ......... · · .... · ·

Screw

for

Needle Thread Eyelet · · ..... ·

Presser Presser

Screw

Presser

Foot, Complete

Foot Fabric Guard ............................................. ¥J3I7-

for

Foot

Presse'r Foot Hinge Spring ................................................

Screw

Presser

Screw

Presser

for

Foot Chain Shield ................................................

for

Foot Half-Stay ......................................................

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....... · ........ ··· · ···

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··

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............ ········· ......

· ··· ..... · ····· ··· ·

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Tongue .............................................

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31 32 33 34

35

36 37

38

39

40 41

42 43

4404 34600 33840 32656 34581 34731 34732 34733 34729 33842

32545 32576 32498

Screw

Throat Plate .....

Differential Feed Dog · · .... · ·

Needle Guard (Front) ....... · .................... ·

for

33348 ...............................................................

··

... · ..... · ........ ·

.. · ..

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· · · ·

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jet

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Stitch

Tongue .............................................

..

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..

· ........ ·

.. · .. · .. · ..

· · · ·

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15

16

35

:

36

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DCZ-546

DCZ-547

DCZ-545,-546,-547

EXCLUSIVE

PARTS

15

~

!"""-\

Ref.

10 11

12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30

1 2 3 4

5

6 7 8

9

Parts.

No. Description

33356 33355

5036

7405 33400 33343 33344 33347 32743 30619

34535

1228 33348

4404 34565 34589 33358 32749 33876 33870

33875

3638 32968

6543

340

286 31111 37635 32971 33890

Ruffling

Ruffling Presser·············· .................................................... 5 7

Screw Screw

Front Cover

Differential Feed Dog .... · .... · ·

Main Presser

Presser Presser

Presser

Screw

Presser

Screw Throat Plate · · · · .. · ·

Chip Guard (Fixed) ............................................................

Presser Presser

Needle Guard (Rear), Complete Needle Guard (Rear)

Needle Guard (Rear}-· ..........................................................

Screw

Needle Thread Tension Disc

Tension

Nut for- 6543 ........................................................................

Felt

Tension

Thread Tension Spring Retainer .......................................

Needle Thread Tension Spring ...................... · .................

Tension Spring Bushing ......................................................

Presser,

for for

Feed

Foot, Complete Foot Foot Hinge

Foot Chain Shield ................................................

for

Foot Half-Stay ......................................................

for

Foot, Complete Foot

for

Post

for

31111

Disc

Complete Set··············-...........................

33355, 30619 · · ....................... ·

..

· ........ · ........... · ....

33356 .................................................................

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Spring ................................................

.. · .. · .. · ..

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..

· · · ·

..

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57

11:.'*-:;

57

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.. · ..

· ·

MliS

Dog .................................................................. fliiS

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for

D2 .................................. fiJII

Stitch

34535 .................................................................

33348 ...............................................................

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33875 .................................................................

.......................................................................

Tongue .............................................

Spring

.. · ·· · .. · ..

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for

..

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..

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32965 32656 34393 34581 37372 34927

3637 34932 34585 34584

34600 34730 32341

T-hread Tension Spring Cap .............................................

Needle Guard (Front) .... · ................. ·

Lower

Chip Guard (Fixed) .... · ..... ·

Needle Needle Holder · Screw

Looper .....................................................................

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Bar

for

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DCZ-554-Dl DCZ-554-Dl-1

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EXCLUSIVE

PARTS

16

Ref.

~No.

10 11

12

13 14 15 16 17 18

19

4

9

1

2

3

5

6 7 8

Parts

NJ.

34704 34712 34709 34725 34724 34717 34728 34708 34710 34713

34700 34698 34714 34701 34616 34617 34702 34618 34619

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Throat Plate Supporter ......................................................

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PARTS

17

Ref. Parts

~

1 2

3

4

5

6

7

8 9

10 11

12

13 14 15 16

17

18

19 20

No. Description

34692 32710

1230 32743 30619

5036 34535

1228 33348

4404 34690

34706 34705 34726 34715

32748 34566 33840 33814 33659

Presser Presser

Screw

Presser

Presser Screw Presser Screw Presser Screw

Throat Plate · · .... · ·

Differential Feed Dog .........................................................

Main Feed Dog ..................................................................

Throat Plate Stay· ..............................................................

Cloth Plate ......... ·

Presser

Throat Plate ·: .......................................................................

Differential Feed Dog

Main Feed Dog ..................................................................

Throat Plate Stq.y· ..............................................................

Foot, Complete Foot Fabric

for

Foot Stitch Tongue ·············································11\······································ ............. 1

Foot Hinge Spring ................................................

for

Foot Chain Shield ................................................

for

Foot Half-Stay ......................................................

for

Foot, .Complete

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Set

for

D3 .................................

G-uard

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30619 ................................................................. ¥JIII::: /.:;JJ\;7.11:.;7.

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33348 .................................................................

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PARTS

18

Ref.

.._No.

I \

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1 2 3 4

5

6

7

8

9

10 11

12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30

Parts

No.

32968

6543

340

286 31111 37635 32971 33890 32965

37372

34927

3637

34932

33876 33870 33875

3638 34693 32710

1230

32749 30619

5036 34535

1228

33348

4404 34706 34705 34726

Description

Needle Thread Tension

Tension Nut Felt

Post

.......................................................................

for

6543· .......................................................................

for

31111 .....................................................................

Tension Disc· .......................................................................

Thread Tension

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Needle Thread Tension

Tension

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Bushing ......................................................

Thread Tension Spring Cap .............................................

Needle

Bar

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Needle Holder .....................................................................

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for

Needle ...............................................................

Eyelet Needle Guard (Rear), Complete Needle Guard (Rear)

Needle Guard (Rear) ...........................................................

Screw Presser Presser Screw

Presser Presser Screw Presser Screw Presser Screw

Differential

Main

Throat Plate

for

33875 .................................................................

Foot, Complete

Foot Fabric Guard ..............................................

for

32710 .................................................................

Foot

Stitch

Foot Hinge

for

30619 ................................................................. ¥JIII:: '/;.JI\*.Ll:::.* ;,;

Foot Chain Shield ................................................

for

34535 .................................................................

Foot Half-Stay ......................................................

for

33348 .................................................................

Feed

Dog · · ........ · ........ · ..... · · · · ....................... · ........ · ....

Stay

Disc

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Main Differential

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Foot, Complete

..

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Feed

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Parts

33925

6905 33928 33930 33940 33931 33949 33951 33950 33953

33938

5040 33937 33936 33935

334

5505 33934 33941 33932

33939 33952

33933 33479 33480 32744 32743 30619

5036

33471

1228

33348

31

to

Description

Re~ator,

Screw Pressure

Venturi Tube,

Hose Barul

Mouth-Piece, Charge ?i;' Complete Mouth-Piece, Charge

Pipe Holder ........................................................................

Nut

for

Air

Collar Screw Return

Holder

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for

Screw Air

Nylon Hose ........................................................................ -J-1' 0

Joint, Hose

Nylon Hose ........................................................................

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Presser Presser Presser

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Screw Presser Screw Presser

65·

··

.. ··

..

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for

33925 ·································································

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Valve,

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for

33938, 33936, 33935 ..........................................

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Air

Set

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Air

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Valve

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Valve ......................................................... IJ7-J\JL-7'1fXi'1-Ei'··············

Valve Stopper ...............................................................

33935 · · ········ · ···

for

33935 .................................................................

·· · ..

··· · ········ ··· ·

··

· ···

·· · ..

· ····· · ····· ·

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for

Single Head · · · · .... · · · · · · · · · · · ·

Barul,

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..................................................................

for

Foot, Complete

Foot,

Co11fPlete

Foot

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Foot

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Set Set

Tongue Tongue

Plural Heads ........................... .=.X:/31'/1--

for for

..

· · · · · · · · · · · · ·

D1

.................................

D2, D3 ..........................

D1

.................................

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Foot Hinge Spring···············································

for

30619, 33456 (Ref.

No.

44), 33460 (Ref.

Foot Chain Shield ................................................

for

33471······························ ....................................

Foot Half-Stay ......................................................

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35

35-1 36 37 38 39 40

41 42 43

44

45 46 47 48 49

50

51

52

53

54

55

56

57

58

59

60

4404 33481 33482

32745

1230

1230 33483 33484 32710 33485 32749 33499 32761

33902 33903 33907 33456 33912 34683 33459 33911

4237 34682

7006

4353

1923

33461 33460

7405

33919 34678 34679 34667

Screw

Presser Presser

Presser Screw

Screw Presser Presser Presser Presser Presser Presser Presser

Suction Pipe, Complete

Suction Pipe ........................................................................

Trim11ling Trim11ling

Trim11ling

for

33348

·································································~~~.t=!i"

Foot, Complete

Set Set

for for

Dl

·································¥JII(*!i) D 1 ···································· 1

D2,

D3

...........................

Foot Fabric Guard .............................................

for

Presser

for

33459 (Ref. Foot, Complete Foot, Complete

Foot Fabric Guard ...........................

No

47)

..........................................

Set

for

D1

................................. ¥JII(*Il) D 1 .................................... 1

Set

for

D2,

D3 ...........................

Foot Fabric Guard .............................................

Foot, Complete

Set

for

Dl

.................................

Foot Stitch Tongue ................................................

Foot, Complete

Set

for

D1

.................................... ¥J!I(*D) D 1

Foot Stitch Tongue ................................................

Set

................................................

Knife (Lower) ......................................................

Knife (Upper) ......................................................

Knife (Upper) Guide · ·

..

· ......

··

...... ·

..

· ···

.. · ·· · ·· · .. · ..

1.1::.;?.

':/································· 2

¥PI

(*D) D 2,

¥PI7

·:~

tiJli7

·:~

JJj[~l:::"/

¥PI(*!~)

¥PI7

·:~

¥PI

<*H)

11\···

................................................ 1

11\

................................................... 1

IN~1f

(~JI.)

IN~~

............................................. 1

"'FJJ

................................................ 1

...J:.JJ-

............................................... 1

· ·

...l::.JJ

1i 1 I'"··

D 3

...........................

7

.......................................

71.1::.;?.

-:,;

.............................. 1

1.1::.;?.

-:,;

.............................. 1

D

2,

D 3

...........................

7 ....................................... 1

D 1

....................................

......................................

.. · ..

···· ..... ·

..

····

..

· ........ · ... · 1

• 1

Trimming Knife Spring ...................................................... "'FJ]J\;?.••oo•oo•oo••"""'''''"'"'''''""''''' 1

Trim11ling Trim11ling

Screw Suction Pipe

Screw Screw Screw

Auxiliary Feed Dog ........................ · .................................

Trim11ling

Screw

Cloth Plate ........................................................................

Feed Mechanism Cover ......................................................

Feed Mechanism Cover Gasket ..........................................

Throat Plate

Knife Holder Pin ................................................

Knife Reinforced Spring ....................................

for

33911

..................................................................

Stay

(Front) · ..................... · .........................

for

34682 .................................................................

for

33902,

for

33902 .................................................................

34681

......................................................

Knife (Lower) Driving Guide ..............................

for

Main Feed Dog ................................................ f~~

Stay

Supporter ....... · .........

··

..................... · ....

JJj[~~l:::"/··········

"'FJJI±~J\;?.···

"'FJJI±Ji!J\;?.1.1:.;?.

IN~gj[I

IN~~j[I

1.1::.-*

-:,;

............................................. 2

IN~~

(*H)ll:.;?.

1

J'liS

.............................................

)

1

"'FJJ1i1'

-JctJJ\-

~

~IJ...J:.iJJ\-J~·:~:f/

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!'·

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J

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.......................................... 1

1

J ...l::.1JJ\-··· ................................. 1

............................. 1

................................. 1

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.... · ........... · ...............

(iifJ)ll:.;i:.

.......................................

':/ .................................... 1

-:,;

........................ 2

-:,;

.............................. 1

........................

.... · ........ · .................. · 1

· 1

1 1

1

61 62 63 64

65

9150

34668

5000

33645

34681

Screw

Throat Plate

Screw

for

34667 .................................................................

Stay·

..............................................................

for

34668,

34681

......................................................

Feed Bar Guide (Right) ......................................................

Suction Pipe

Stay

Supporter .............................................

~tiWlj[IJUZf-1'@1.1::.;?.

~tiWlj[I··

1.1::.*

1

~

IN~~lXf-1'@

........................................ 1

-:,;

............................................. 4

)

@1i'1'

I'"

.:;;

........................ 2

(;6)

..............................

.................................... 1

1

20

"MT"DEVICE

40

~~····

...

t

;··

(/.!

·-~

\

·----~~2

\

~

-20

·-

.••

·

..

_

44

"MT"

DEVICE

"M

T

"lt~

20

Ref.

~

1 2 3 4

5 6

7 8

9

10 11

12 13 14

15

16 17

18 19 20

21 22

23 24

25 26

27

28

29 30

Parts

No. Descriptioo

35299

9992

35316

538

1202

5490

33684

11760

35293 35301 33024 35297 35300

5550

60248

532

1175

35298 35302

6068

35296

5098

33696

4353

33695

4351 35315 33711

Solenoid Cover · · · · · Screw

Spring Washer

6

Washer

5

for

Anti-Vibration Plate

Washer

Screw Screw

for for for

Cloth Plate ........................................................................

Solenoid ..............................................................................

Solenoid Supporter ............................................................

Solenoid Connecting Rod Pin ....... ·

Retaining Ring Solenoid Spring · ... · Retaining Ring

Screw

for

Cord Clamp ..

Washer

Screw

for for

Solenoid Connecting

Upper Knife Connecting Plate · ................. · ........ · ..... · ......... ·

Screw

for

Upper Knife Driving Screw

for

Upper Knife Holder Screw

for

Upper Knife Holder Screw

for

Upper Knife Holder .... ·

Upper Knife Spring .... · ..... · ..... ·

·· · ··

· · · · · · ·

·· · ··

35299, 11760 ......................................................

· · · · · · · · · · · · · · · · · · · · · · · · · · · ... ·

for

35299 ..

··

.. · · · · ·

..

· .... · .. · .... · · · .. · .... · · ........ ··· ..

35299 ...............................................................

for

Solenoid Cover ........................... './

35316, 11760, 35293 .......................................

35316 ... · .............................................................

Top Cover (Right) .............................................

.. · ..

· ................. · ........ · .... llt:a•l:::· / ...................... · ............... · 2

for

35301 ................................................... " E "

..

· .............. · ............

for

35297 .... · ...... · .......... · ...... · .......... · ..........

··

...... ·

..

· ........ ·

··

· ..... · · · · ·

..

· ..... · ·

'./

v ./ 1'

.LJ:.-*~('./v./1'

.A

-:1'

') /

?''.I~-\"-

v./

?''.I~-\"-

'./

v

./

1'

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*7JI'\-

'./

v ./ 1'

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v ./ 1'

1

J

'./

v

./

1'

'./

v ./ 1'

35293 ................................................................. './ v ./ 1'

·· · .. · ..

· ..... · ........... ·

6024-8,

6024-8

33696 .......... ·

.................................................................

Lever

35302 .................................................................

Lever

35296 ...............................................................

Stay

33696, 33694 .... · ........ · ........ ·

Stay

33695 .................................................................

.. · .. · .. · .. · .. · ..

.. · ..

· ..............

..

· .... · .... · .......... · .... · ..........

.... ·

..

· ·

..

· ................ ·

·•·

...... · ........ · .... ::J - I'"? 7 / 7'· ......... · ................. · .... 2

.. · ..

· .........

··

· ·

................................................

(Rear) .......................................

..

· · .... ·

..

· ...... · · ·

.. · ..

· ....

(Front) .......................................

· · · · · · ·

.. · ..

· ........ ·

.. · .. · .. · .. · ..

· ..... ·

.. · .. · .. · ..

..

· ..... · ......

··

· · .. ·

· ....

·?

''.I ~ "'\" -........ • .................. • ...... • ....

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v ./ 1'

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11*6~

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I'\-*·· ..... · .. · ..... · ..... ··· ......... · .... 1

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............ 2

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· ..... · · .. · 3

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Amt.

Req.

1

6

2

8

2

1

• 1

1

....

1

~

31

32 33 34 35 36 37 38 39

40 41

42

43 44 45 46 47 48 49

33710

3637 33690 33656

7405

4404 33694 35314 33640 35303

35715 35705

9150 92232

11764 11709 33697 33586

Upper Knife Spring Collar ....... · ........ ·

Screw

for

33710 .................................................................

Upper Knife ........................................................................

Lower

Screw Screw

Knife ........................................................................

for

33656 .................................................................

for

33656, 33694 ......................................................

Fabric Guide· .......................................................................

Rubber Cushion

for

Upper Knife · .... · .... · ...... · .... · .... · ........ ·

.. · ·· · .. · .. · ··

· ..... ·

..

· .......

..£.

:1-

.A

7J

7-

· · .............. · ......

..£_;~..A

7J

7-

11:.-*

:_;

........................... 1

..£_;1..A·

............................................ 1

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:1-

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............................................. 1

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:1-

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:_;

.................................... 1

11:.-* ~ ............................................. 2

15~1*:Jlj:J.il

..

..£.

............................. : ............ 1

:1-

.A

? ''.I

~

3 / ............. · .. • ............ · 1

··

........... 1

Feed Mechanism Cover ...................................................... J2§1)..£.7JI'\- .................................... 1

Trimming Device, Complete

Knee Switch, Complete Plate

for

35715 ...................................................................

Screw Holder Wood

for

35715 .................................................................

for

35715 ................................................................

Screw

for

92232, 11709 ...........................................

Control Box, Complete Control

Presser Foot

Box

Stay · ..

· ............ ·

Foot Carrier .........................................................

Lifter

Lever

Shaft

Set"

................................... · ....

Set

...................... · ...

Set

................................................

..

· .......... · · · ...... · .......... · ........... · ::J /

··

.. · ..

· ........ ·

·· · ·· · ..

··

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· ........ · ..... · ........ ·

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.................................... 1

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1

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1'

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''.I?

;f-

''.I ?

................. · · 1

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(~JI)

..................

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:A

7 1 ·

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...... · ..... · ........ · ........ · ........ · · 1

I

6

· 2

1

21

'

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1

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i~

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·

@--

22

®-

23

®-

22

~

42

ACCESSORIES

J7?-fz-lj-1J-~f~

21

Ref.

~

2 3

4

5

6 7 8

9

10 11

12 13 14 15 16

17 18 19 20

1 1-1

Parts

No. Description

99001 99002 99013 99011 99021 99012 99030 99028 99031 99032 99014

99020

99017 99018 99019

99010

6910 30421 30080

30083

Thread Stand, 3 Spools Type, Complete Set····················· 3 **'ffl*'1L (*g)······························ 1 Thread Stand, 4 Spools Type, Complete

Colu'111:1l Colu'111:1l

Cap ........................................................................

Pipe .........................................................................

Thread Hanger, 2 Spools Type, Complete Colu'111:1l

Thread Thread Thread

Thread

Socket

Guicle Guicle Guicle

Guicle

Spool Holder, 2 Spools Type, Complete

Spool Cushion .....................................................................

Spool Pin .... · ..... ·

Spool Mat ...........................................................................

Spool

Seat

Thread Stand Base · · ..... · ................. ·

Wood

Screw

Lower

Knife · · · .... · ..... · .... · · ........ · .... · ·

Chute Mouth ........................................................................

Wood

Screw

Supporting Board ...............................................................

Set

..................... 4

Set

...........

.....................................................................

Bar

...............................................................

Holder, Complete

Bar

Bracket

Set

.... · ..........................

.... · .............. · ..... ·

.. · .. · .. · ..

· ..... · ....

.....................................................................

Set

.....................

.. · ..

· ..... ·

..

· .............. ·

.. · .. · .. · ..

· ..... · ..... ·

..

· .....

Disc ..................................................................

..

· .............. · ..... · ........ · ·*''ilf:5 ....... · ........ · ........... · ............... · 1

**'ffl*3I

:;:J

5

::J

7

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1/

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7

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Jt.I~~l,~

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_A

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/-Jv?

··.A/-

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/-Jv?

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........................................................................ **:;

.. · ..

· · .... ·

..

· .... · ·

.. · .. · ..

· · .... · · -r

;I-

t--11Jt.'r

for

30080 ......................................................

**

§t-7~··

Amt. Req.

(*g)

.............................. 1

L....::f-

t>

''J

-:J'

................................. 1

1...1~1

/·

...................................

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I''

1'

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2

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L...

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1--

.................................

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(if,H)

....... · ................... 1

.... ·

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· ........ ·

..

· ..... ·

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· .......... 1

............................................. 1

27.l>:*'ffl(if,H)

''J

:/3 / ...........................

Jv$111· · .. · .. • ..

............................................. 4

· ........ ·

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............ 2

.............................................

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.. · ....

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.......................................... 1

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........................................... 1

· .. ·

.. · ..

· ·

..

· ... · 4

.... · ..

1

2 1

4 4

3

· · 1

4

~

21 22 23 24 25 26 27 28 29 30

31 32 33 34 35 36 37 38 39 40

41 42 43 44 45 46

30081

30082 37911 37907 37912 37909

37939

37913 37943 37932 37919 37923 37903 37902

37901 37944 37915 31945 37922 37916

Bolt

for

30083 .....................................................................

Washer Nut

for

30083 ...............................................................

for

30083 · · ........ · ..... · ..... · ....... · ·

.. · ..

· ........ · ..... · ................ 7- ''J

Chute (Upper) .....................................................................

Wood

Screw

for

30081

......................................................

Chute (Lower) .....................................................................

Pedal, Complete Pedal, Complete

Set, Set,

for

Domestic

for

Export Only

Sale

Only ..................

..

· ...........................

Chain ....................................................................................

Thread

Tweezer··

.. · ..

· ..... ·

..

· .............. · .....

··

.... ····

..

· ..... · ..... ·

Machine Cover .....................................................................

~Jr~m

7.'1

1--1

**

1--1

~

~51

j~

..

·

·I::·/

t:::.=.-Jv;/JJ\-··

Oil ....................................................................................... ;;t-1

Needle

Tool Box ....... : ......................................................................

Funnel ....... · ..... · ..... · ..... · ..... · ........ · ........... · ..... ·

Oiler .... ·

Hexagon Hexagon Screw Screw

Screw Wrench (Small) (

(DCX

1)

· ·

.. · ..

· ........ · ................. ·

.. · .. · .. · .. · .. · ..

Screw Screw

· .... · · · .... ·

.. · .. · ..

Driver (Two Needles Only) Driver

(1.98mm)

Driver (Small) · · ........ · ..... ·

..

· ..... ·

.. · ..

· ..... · ........ ·

..

· ..... · .............

· · .............. · .... ·

.. · .. · ..

· ..... · ....

(1.56mm)

...... 6

.......................................

.. · .. · ..

· ...... ··· ..... ·

..

· ........ · .... F

-~t·

.I~~--

:;

)8:)~

Driver (Medium) ......................................................

Driver (Large} ......................................................... I''

4.9mm)

· ·

.. · ..

· .... · .. · ·

.. · .. · .. · .. · ..

· ..... ·

.. · .. · .. · ..

· ....

J:!i

6~v/7-i'1'1''71J\-(1.98mm)·

1''51

Wrench (Medium) (7.14X 7.14mm) ....................................... jffijD

Wrench (Large) (7.14X7.94mm) ..........................................

Hexagon Wrench Key (Large}

(4.76mm)

..............................

Hexagon Wrench Key (Medium) (3.18mm) ...........................

[ilijD.AHj-(7.14X7.94mm)

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1

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3

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1

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(tf:l)··

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(*)

.................................

(

4.

9mm)

· .. · · .. · .. · .. · .. · .. · .. ·

(7.

14

X7.

14mm)

(4.

76mm)

...........................

(3.18mm)

...........................

.........

........

..

· ..... ·

..

· ... · 1

....

..................

4

12

1

4

1

1 1

1 1 1

1

1..

1

~

INDEX

Parts

Page

No. No.

5

6

15 62

210 5

278 278 286 286 286 286 286

304

304 313 317 322 322

334 334 335 335 340 340 340 340

419

451

4.94

509

520 525 526 527 528 532 532 532 538 538 550 550 563 567 567 567 567 570

688 8

20 20

11

13 14 15 18

11

10

19

13 14 15 18

11

4 4

20

11

7

4 4

4

9

Parts

2

9 6

5

3

No. No. 4404

4404 4404 4435 4437 4437 4437 4437 4440 4440 4440 4440 4441 4441 4445 4445

4591

4635

5000 5

5000 5004 5036 5036 5036 5036 5036 5036 5036 5036 5040 5062 5071 5071 5074 5075 5076 5087 5089 5094 5098 5131 5133 5345 5345 5401 5490 5500 5505 5505 5507 5508 5509 5510

5511

Parts

No.

3312

3313 3313 3315 3321 3404 3405 3406 3408 3433 3434 3434 3434 3591 3632 3635 3635 3635 3636 3637 3637 3637 3637

7

8

6

3

3637 3638 3638 3638 3638 3638 3638

4237

4313 4351 4353 4353 4353 4353 4353 4353 4353 4357 4358 4358 4358 4358 4401 4402 4404 4404 4404 4404 4404 4404

4404

4

3

15

12

8

9

2

8 8

4

7

3

7

8

6

Parts

No.

690

720 7

723 726 755

880

885

926

930

1092 3

1170 1170 1174 1174 1175 1175 1175 1186 1186 1202 1222 1223 1223 1228 1228 1228 1228 1228 1228 1228 1230 1230 1230 1230 1230 1230 1230 1326 1330 1330 1333 1333 1435 1448 1459 1459 1733 1923

2022 9

2133

Ref.

No.

47

6

6 7 3

4

7

2 2

9

2 9

8 5

7 3

1 2 3

9

1

2 1 2 8

2

23 10

26

40

26 53

22

31 28

39 16 13 16

25

21

19 17 37 45 13 10 32 18 11

39 29

24

16 35 20 51 23

Page

No.

9

6 1 8

1

11

3

2 9 2 6 9

12

20

6 6 9

20

1 1

3

12 13 14

15 17

18

19

9 7 12 13 14 17 18 19

3

1

3

3 21

10

4 2

4

9

11

5 7

19

4

Ref.

No.

34

42

31

47

14

34

34-1

35

38

28

14

17 32 27 47 34

19

20

28

27

23

11 28 29

12

25

29

23

24

20 34 35 29 33

17

27 30 33

53

24

30

Page

No.

10

6

7 10 10

7 10

5 10 11

1

4

6

4 10

6 7

10

4 13 14 15 18 20

5

7 13 14 15 18

19

6 20

1

2

5 10 11 19 20

5

1

2 7

10

1

4

5

9 12 13 14 15 17

Ref.

No.

27

10

24

20 29

22 13 25 26 19 53 33 16

18

38 33 20 37 12 32 36 50

22

17

49

28 41

31 13 30 52 26

22

11 37 20

44

18

22

13 30 31 14 10

Page

18 19 20

3

2 5 6 7 1 5 7

10

2

4

1 3 5 9

19

7

9 12 13 14 15 17 18 19 19

1 6 7 5 3 2 1 1

2

20

1

4

7 8 5

20

7 9

19

7

6 9

8 5

t~·

I

27~

31 36

5

34 26

43

31 38

40

15

2

14

2

26 43

17

63 31

4

9 26 27

3

6

23 27

12 17 20

2

28 18

38 36

9 18

24

25

20 16 32

24

8

20

40

17 28 28 12 25 10

INDEX

Parts

J

6861 6905

No. 5512

5514 5519 5520 5520 5541 5550 5550 5550 5550 5550

6000

6066 6068 6261 6330 6401 6542 6543 6543 6543 6543 6544 6662 6816

6910 6910

7006

7006 7006 7006 7311 7405 7405 7405 7405 7609 7616 7650 7650 7650 7668

8145

9106 9106 9106 9127 9142 9143 9150

Page

No.

8

5

2 6 8

9

5

7 8 9

20

9

2

20

11

9

3

13

14 15 18

3

5

2

11

19

2

21

2

3

19

6

12 15

19 20 10

6

1

4

7

11

8 3

12

13

9

7

2

19

Ref.

No.

23

12 25 16

15 15 12

26 16

36

34

22

41

34

45

36

24

19 27 20

29 16

16 25 51 38 37

56 35 10 30 12

33

50

19

39 32 46 38 35 12 61

Parts

No. 9150

9203 9209 9503

4

2

6

2

8

9506 9517 9526 9526 9604 9604 9604 9604 9730 9852 9853 9853 9909 9989 9992

11709

11760 11764

30080

30081 30082 30083

2

30227 30228 30291 30305

6

30421 30421 30619 30619 30619 30619

4

30619 30619 30619 30619 30711

7

30745 30748

31111

31111 31111 31111 31111

32341

3234'1 32341

Page

No.

20

4

11

7

6

1

10

6

7

10 11 10

2

4

11 11

11 20

20

20 20

21

21 21 21

4

7 4 7

5

21

9 12 13 14 15 17 18 19

11

3 13 14 15 18

13

14 15

Ref.

No.

43

17 25 36

15 15 33 12

47

36

11

36

22

10

46

47

10

46

18

24 26 20

48 46 43 41

29 17

25 26 10

22

26 32 19 18

27

44

15

43

Parts

No.

32343

32349 32359 32376

5

32394 32420 32421 32423 32425 32426 32476 32479

5

32495 32498

2

32519

32544 32545 32552

2

32576 32597 32601 32604 32604 32606 32607 32608 32609 32611 32612 32613 32614 32615 32617

3

32618 32619

8

32620 32622 32624 32627

5

32632 32640 32645 32646 32647 32648 32649

9

32650

9

32651

9

32652

32653

5

32655

32656 32656 32656

Page

No.

14

4

13 11 12

9 2 3 3

3

11 11

12 14

6

12 14

9

14

3

5

2

5

1

3

1 1

1

3 2

1

6

4 4

11

4

6

4 4 5

13 14 15

Ref.

No.

22

44

39 14 19

42

37 24 26 27

20

43

34

23 41 22 42

18

20

23 32 33

21

24

18

15

16

38

22

26 30

11

33

32

35

36

39

21

34

32

Parts

No.

32662 32663 32670 32681 32684 32685 32706 32710 32710 32710

7

32710 32710

8

32710 32711 32713 32714 32715 32716 32717 32718

3

32719 32720

6

32722 32723 32724 32725 32726 32727 32728 32729

1

32734 32735 32738 32739

1

32743

3

4

32743

5

32743

7

32743 32743 32744 32744 32744 32745

9

32745 32747 32748

3

32748 32749

4

32749

32750

32750 32760

Page

No.

Ref.

No.

6

4 21

6

4

11

9 8

12 13 14 17 18 19 19

9

9 9 31

9

9 9 9

9

9 9

9

9 9 9 9

9 1

12 12

9 12 15 17 19

25-1

9 2

12 19

12 19 12 12 17 13 14 15 18

18 19

13 18 13

14-1

17

19 24 34

1

15 22 23

2

36 35 33

32 37 27 25 29 23 18 19 13 10

44

41

14 28

1-1

4

4-1

2-1 7-1

9

4

7

25

5

33 14

16 24 25

21 38 21

33

35

INDEX

Parts

Page

No. No.

32761 32761 32775 32777 32778 32779 32782 32783 32784 32785 32786

32787

32789 32792 32792

32793

32799

32800

32803

32806

32812

32817

32818 32819

32848

32849

32850

32865

32867

32883

32897

32899

32900

32902

32903 32904 32905 32906 32909 32910 32911 32912 32913 32914 32916 32917 32919

32920

32921 32921 32924 32925 32930 32938 32944

13 19

4 4 4 4

4

7 7 7

7 8 4

7

11 11

4 4

11 10 10 10 11

4 4 4

6 6 5 5 5 6 6 8 3 4

3

11

Ref.

No.

36 40

10 11

26

7 7 7

48

11

26

41

7

6 7 7

5 6 6 6

6 6 6 6

22 21 27 28

13 12

21-1

13 14 13

12 37 39 36 35 28 29 31 32 25 23 29 22

24

25 30 27 37 13 30 19

20 16

45

Parts

No. No.

32952 32962

32963 32965

9

32965

8

32965 32965

1

32965

4

32968

3

32968

6

32968

8

32968 32970 32971 32971 32971 32971 32971 32974

4

33012 5

33013 33013 33016 33024 33024 33026

1

33038

3

33051

9

33052 33053 33055 33056 33057 33077 33079 33094 33095 33096 33098 33099 33100 33101 33102 33103 33104 33105 33106 33107 33108 33109

6

33110 33114 33117 33118

Page

13 14 15 18 13

14 15 18

13 14 15

18

20

12

12 10 10

Ref.

No.

3 3 1 3

3 3

3

7 8 1 9

2 5 4 4 4 4 7 7 4 4 8 8

8 8 8 4 4 4 8 8 8 8 8

5

8

37

20 14 13 13 31

23

12 11

11

29

15 31 10 21 13 28

52

15 47 38 39

13

11

28

49

50 51

29 16 17 18

35 34

27

Parts

No. No.

33119 33120

7

33121 33122 33123 33127 33131 33132

9

33133

5

33139

5

33141

1

33143 33144

4

33148 33149 33150 33155 33209

7

33265

6

33279 33280 33281 33282 33283 33343

33344

33347

3

33348 33348

3

33348 33348 33348 33348 33348

5

33355

1

33356 33358

5

3MOO

2

33400

6

33456 33459 33460 33461 33471 33479

1

33480 33481 33482 33483 33484

1

33485 33499

5 33586

33605

Page

4

8

8 10 10 10

2 12

5 10 10

5 11 11

2 11

1

2

4 11 11 11 11

1 15 15 15 12 13 14 15 17 18 19 15 15 15 12 15 19 19 19 19 19 19 19 19 19 19 19

19 19

20

11

Ref.

No.

54 24

22 31 23 30 19

11

24

14 31 52 17 27 37 20 23 38 37 39 40 35

12 29 30 13

26 30

17 36

44

47

55

54

28

24

24-1

32

32-1

35

35-1

37 39

49

23

Parts

No.

33611 33612 33618 33640 33642 33643 33644

33645

3

33647 33649 33651

4

33653 33656 33659 33659 33659 33660 33661 33667 33668 33669 33670 33680 33682

6

33684

7

33690

8

33694 33695 33696 33697 33710

9

33711 33738 33738

2

33751 33797

1

33797 33798 33798

5

33811 33814

33814 33814 33814 33814 33818 33839 33840 33840 33840 33840 33840 33841 33842 33842

Page

No.

8

8 1

20

8

8 10 19 10

10 10

2

20

5

17 18 11 11

8

11 11 11

1

20 20 20 20 20 20 20 20 12 13 12 12 13 12 13 10 12 13

14 17 18

12 10

12

13

14

17

18 12

12 14

t-;:.·

I

15A 21

40

39 10

9

14 64 18 19 16

1 34 16 20 37 25 22

8

44

49 42 43 42

9

33

37 27 25 48 31 30 32 47 35 30 45 27 42

8

18 15 14 19 35

18-1

12 17 14

33

18 36

22

17-1

40

INDEX

Parts

No.

33844

33844 33847 33870 33870 33870 33870 33870 33871 33873 33875 33875 33875 33875 33876 33876 33876 33876 33890 33890 33890 33890 33890 33902 33903 33907 33911 33912 33919 33925 33928 33930 33931 33932 33933 33934 33935 33936 33937 33938 33939 33940 33941 33949 33950 33951 33952 33953 33974 33975 33976 33977

34224

34392

Page

No.

Ref.

No.

12 26 13 41

12 25

5 13 2 14 2 15 18

5

5 32

13 3 14 15 21 18 16 13 1 14 1 15 18

3 13 13 12 14 12 15 18 8 19 41 19 19 19 19 19 19 1 19 3 19 4 19 6 19 19 23 19 19 15 19 14 19 13 19 19 19 5 19 19 19 19 19 19 22 19

5

40-1

5 39

5

39-1

7

33

20 15 35

3

19 14

30

42 43 48 45

57

20

18

11 21

7 9

8

10

40

36

49

Parts

No.

34393 34393 34393 34405

34500

34503 34505

34507 34508 34509 34510 34511 34513 34514 34516 34517 34518 34519 34520 34521 34522 34525 34526 34527 34530 34531 34532 34535 34535 34535 34535 34535 34535 34535 34536 34547 34557 34559 34564 34565 34565 34566 34566 34567 34581 34581 34581 34581 34584

34584

34585

34587

Page

No. No.

Ref.

13 14 15

6 21

2 8

1 14

2 9

2

2 15 2 21

4 4

7

7 7

4

7 29 5 6 8 3

10

5 2

4

1

5

23-1

5

23-2

9 5

12 13 27 14 28 15 11 17 18

9 6

4

7

10 12 12

16-1 15 15 12

16-2 17 17 12 21 12 13 14 15 34 13 16 15 13 31 15 18

7 32

17 16

33

45

30 33

18 30 10 42

7

19 26 23

10

7

24

46 45

21 16

24

18 35

40

39 34

Parts

No.

34588

34589 34593 34600 34600 34600 34605 34616 34617 34618 34619 34621 34636 34637 34667 34668 34671 34672 34673 34675 34676 34677 34678 34679 34681 34682 34683 34690 34691 34692 34693 34698 34700 34701 34702 34704 34705 34705 34706 34706 34708 34709 34710 34712 34713 34714 34715 34715 34717 34724 34725 34726 34726 34728 34729

Page

No. No.

Ref.

10 15 16 13 13 14 32 15 41

6 14

16

16 16 18 16

7

1 8

1 19 19 62 12 12

28-1

7 25

2 4

2 7

3 19 19 19 65 19 19 17 18 31 17 18 18 16 12 16 16 14 16 17 16 17 18 17 12 18 28 16 16 3 16 9 16 2 16 16 13 17 18 16 16 16 4 17

18 16 7 14

32

37 43

15 16

19 17

11 60

28

30 58 59

50 46 11

1

11

1

13 29

8

10

15 32

6

5

14 30

39

Parts

No. No.

Page

34730 14 34730 15 34731 14 34732 14 34733 14 34751

13 34858 7 34859 3

34860 3 34861 3 34902 7 34914 13 34927 13 34927 14 34927 15 34927 18 34932 13 34932 14 34932 15 34932

85264

35293 35296 35297 35298 35299 35300 35301 35302

18

12

20

35303 20

35314

20 35315 20 35316 20 35705 20 35715

20

87122 6

37372 13 37372 14 37372 15 37372 18 37635 3 37635 13 37635 14 37635 15 37635 37668

18

11 37669 11 37675

11 37697 11 37901 37902

21

21 37903 21 37907 21

Ref.

No.

17

42

36 37

38 40 34

31

34 29 44 38 32

19 36

11

20 21 38

IS

29

11

23 14 20

1

15 12 21

40

38 29

5

42 41

7 19 18 35 10

11

10 10 28

6

48 43

11

9

41 40

39 28

INDEX

Parts

No.

37909 37911 37912 37913 37915 37916 37919 37922 37923 37932 37939

37943 37944

37945

37948

Page

No.

21 21 21 21 21 21 21 21 21 21

21 21 21 21 12

37966 9

60248 80503

20 11

90320 90321 92232 99001 99002 99010 99011 99012 99013 99014 99017 99018 99019 99020 99021 99028 99030 99031 99032

20 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21

Ref.

No.

30 27 29

34

43 46

37

45

38 36 31 35

42

44

33

46

17

6 6 3

44

1

1-1

15

3 5

2 10 12

13 14

11

4

7

6

8

9

Perts

No.

Page

No.

Ref.

No.

Parts

No.

Page

No. No.

Ref.

Parts

No.

Page

No.

Ref.~

No.

MEMO

~.

MEMO

•

~

,

..

__

./

Yamato DCZ-500, DCZ-520W, DCZ-547, DCZ-501, DCZ-503 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual