Yamato DCZ-341, DCZ-342, DCZ-361, DCZ-362, DCZ-365 User Manual

...
ILLUSTRATED
SPARE
FOR
PARTS
LIST
HIGH
SAFETY
SPEED
STITCH
MODELS
OCZ-361 DCZ-366 OCZ-369 OCZ-341
- K
EDITION
N0.1
----
KONDO SEWING MACHINE
DCZ-362 DCZ-367 OCZ-376 DCZ-342
&
C
---
DEVICES
DCZ-36 OCZ-368 OCZ-377 DCZ
5
-920
MT
-
CO.,
LTD.
PERSPECTIVE
CONTENTS
MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS CRANKSHAFT & MISCELLANEOUS NEEDLE KNIF£ PRESSER UPPER LOWER & DOUBLE FEED FEED LUBRICATING DCZ-381Y,C,382A,Y,C
DCZ-385,388,387 DCZ DCZ-378,377 DCZ-341,342 DCZ DCZ DCZ-920 DCZ-920
"C" & "K" "MT"
ACCESSORIES LIST INDEX
BAR
DRIVING
LOOPER
DRIVING DRIVING
-388,389
-341
,342
-920
DEVICE
Of
MAIN
COVERS COVERS COVERS THREAD
DRIVING
FOOT
MECHANISM
EXCLUSIVE EXCLUSIVE EXCLUSIVE
EXCLUSIVE EXCLUSIVE EXCLUSIVE EXCLUSIVE DEVICES
MECHANISM
MECHANISM
MECHANISM DRIVING
CONTROL MECHANISM
SPARE
MECHANISM
CHAINING
MECHANISM
EXCLUSIVE & EXTRA
EXCLUSIVE
PARTS PARTS PARTS ( 3)
PARTS
( 1 ) ( 2 ) ( 3 )
EYELETS
BUSHINGS
LOOPER
PARTS PARTS PARTS PARTS PARTS
( 1 ) (
2)
( 1 )
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DRIVING
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Parts
No. No.
1
33001
2
33003
3
32628
4
33029
5 6 7 8 9
10
11
12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
5095
30126
6040
726
33004
7606 7605
33017
1457
33024
9106
334
697 33209 33638
32421
5076
567
9852
33284
1330 34628 32879 33627 33637
Description
Machine F'rame ..................................................................
Cloth
Plate
(Upper) ......................................................... -jet;!\-
Cloth
}::Jlate
Latch
Cloth
Plate
Latch Stopper Cloth Screw Model Rivet Cloth
Screw Screw Cloth Screw Cloth Stopper Nut Cloth Base
Base Drain
Drain Hole Drain Hole Drain Hole
Screw
}::Jlate
Hook ...............................................................
for 30126 ...............................................................
Plate(See
(or
Model
Plate
(Lower) .........................................................
for 33003 ...............................................................
(or
33003 ............................................................... -jct;
Plate
Hinge
(o·r 33017 .......................................................... .... .
Plate
Hinge
Screw
(or
9106 ..................................................................... -j-
Plate
Hook
Gasket ....................................... .... ..........................
····················································································
Hole
Seal Screw Seal
Screw
Chip Guard (Lower) .........................................................
Screw Adapter Base Base
Adapter
for 33284 ...............................................................
(Short) · ...... · ................. · ........ ·
Rubber Rubber
(Long) ..................................................................
............................................................
Spring
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for 30126 ................................................
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Plate
(or
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Retaining
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563 364
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570 317
33026
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Machine Frame Washer
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Screw
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for 33022, 32607 · · ..........
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Ref.
No.
10
11
12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
JJ(f'r/.s
No.
1
33653
2
3
4 5 6 7 8 9
4353 4441
34675
4437 34676 32604 32663
9853 32627
1223
930 928 977 726
5062
567
32624
550
4440 33562
33013
5345 33265 33012 33037 33038
4357 5094
33131
Desc.,-iption
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33038
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Dog
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36216 32429 32612
3434 33155 33283
5087 33618
Feed
Dog Regula! ing
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Plug Screw Pulley
Pulley
Screw
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I I
MISCELLANEOUS
THREAD
EYELETS
4
Ref.
No.
10
11
12 13 14 15 16 17 18 19
20 21
22 23 24 25 26 27 28 29 30
4
2
6 7 8 9
1 3 5
Paris
Nu.
32965 33890
30255 37635
286
31111
6544 32968 33169
6543
340
32952
6542 32962 32963 34010
1326
32955
532
1330
32358 32424 33167
7006 32425 32426
1092 33207
9142 33159
Description
Thre(l(/ Tension
Nec>dl Thn•cul
f;"elt Tension Di Needle Thread Needle Thre£ul Double Chaining Needle Threcul Needle
Nut {or 6543 ... Looper Looper
Looper Looper
Looper Screw
Looper Thread
~Vasher
Screw Looper
Needle Thread Needle
Screw Needle Needle
Screw Double Chaining
Screw Looper
Tension
Spring
e Thread
Tension
{or 31111 .... ...
Thread
Threcul
Thread
17ue£ul
Spring
Bushing
Tension
Spring
sc
.......................................................... ...........
Tension Tension
Tension
..
................................................................ 7
Tension
Tension
Tens
Cap ............
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Spring
RC'Iainer
..
.......... ............................................... 7
Post (Long) ........................
Disc
Eyelet ........ .........................
Post (
Spring
Post
ion
Disc
Thretul Tube ··························· ········ ············ 17lread
{or 34010 ...........
Eyelet
Eyelet
Supporter ....
....................................................
(Left)
{or 32955,32358 ..... ......
{or 32955, 32358 ····
Threllll
Eyelet
Eyelet
Bar
Threml
Retainer
{or 33167 .........
Bar Bar
Threall Thread
Retainer Retainer
{or 32425 ..........
Looper
{or 33207 ................ ..
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31 32 33 34 35 36 37 38 39
40 41
42 43 44
1459
33274
7817
37632
37170
37636
33204
4440 33203 33205
4438 33170 33206
5043
Screw
Tension
Tension
{or 33159
Disc
Eyelet
Post
·········· ·· ·················· ················· ········· ··········
Double Chaining Tension Thrc>ad Thread
Screw
Spring
Tension Takc>-Up
{or 33204 ···· ··· ······························ ····· ·· ···················
Thread Take-Up Th-read
Screw
Retaining
for 33203 ...............................
Double Chaining Double Chaining Screw
33170,33206 ............................................................
..
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for Double Chaining
Looper
Thread
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Bushing
Spring
Eyc>let
Eyelet
Finger
Looper
Looper
Tension
Spring
............ ........... .
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®
CRANKSAFT
&
MISCELLANEOUS
BUSHINGS
Ref.
No.
10
11
12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
4 6
9
1 2 3
5 7
8
Pa
rls
No.
33053
3591 9203
4402
36188
5133
32817
4441 32818 32777
32775 32778 32779 32925
7650 33077
1435 33080 33052 33079
33200
1457 32681
9209 32782
1448 33051
3434 32904 32905
De
sc
r
ipl
ion
Pulley Main Sub-Screw
Cup Pulley
Screw Crcmksha{t
Screw Crankshaft
Crcmksha{t Crankshaft
Crankshaft Crankslw{t Oil
Sc Crankshaft
Sc
Crankshaft ................................ ...... .........
Crankshaft
Crankshaft Double Chaining
Screw Crankshaft
Screw
Crankshaft Screw
Crankshaft Screw
Upper Upper
· ·
·· · .. · ·· · ·· · ·· · .. · ·· · .. · .. · ..
Screw
{or 33053 ......................................................
· ......... ·· ·
..
· ..... ·
··
· ........ ·
..
{or .13053 ........................................... ... ...........
Sc
reu for 33053 .................
Graduation
Plate
{or
··
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Reverse
Differential
{or 36188 .................... ........................................ ...
Ball
Bearing
Housing Cap ...........................
{or 32817 ...............................................................
Ball
Bea
·ring
Pump
Ball
Ball Ball Ball
Driving
Bearing
Bearing Bearing Bearing
Worm
Retaining
.................................................
Housing ....................................
Retaining
Retaining
...................................................
Ring (Outer
Ring
(Inner) .. .......... A
Washer
.....................
} ............
·rew fo·r 32925 ........ ... .......................... ................... .....
Counterweight (Right
) ......... .........................
·rew {or 33077, 33079, 33103 .......................... ···
..
· ................. · .... 7 7 / 7
Ball
Bearing
Counterweight
Looper
.......................... .........................
(Left) .....................................
Thread
Take-Up ........................
for 33200 ...............................................................
Bushing
for
32681, 34518 .................................. ................ ....
Bushing
(Inner) .................... ·
(Left)
.... · .........................................
.. · ..
· .... · ........ · .... ·
{or 32782, 32349 ......................................................
Ball
Bearing
(Small) Housing ........................
{or 33051 ............................ ... ............ ....................
Knife Knife
Driving Driving
Shaft Shaft
Bushing Bushing
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56
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2133 32906 32650 32648 32647 32684 30291 34518 32793 32349
527 32350 30227 33055
33061 33062 33101 33102 33103 33069
33070 33119
3636
526
32652
304
32653
Screw Upper Needle Needle Needle Needle Looper Upper Upper Upper
Oil Upper Lower Lower Double Chaining Double Chaining Feed
Feed Feed Looper
Loopl'r Di{{erl'ntial Cap
{or 32905 ............. · ...................................... ...........
Knife
Bar Bar Bar Bar
Driving Looper Looper Looper
Wick
{or 32350 .......
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Guidl' Loopl'r Looper
Bar
Driving
Bar
Driving
Bar
Driving
Rocker Rockl'r
Screw
{or 32652 .........................................................
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Driving
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Feed
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Shaft
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Shaft Shaft Shaft
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Shaft
Oil
Seal
..............................
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Shaft
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Oil
Seal
Bushing
Bushing
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(Rear) ..................
..
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Bushing Driving Driving
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Bushing
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Shaft Shaft
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(Front) ...
(Rear) ......
(Right) .... ....................
(Middle) .....................
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Bushin
g ............
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NPedle Oil NPedle
Bar
Bushing
Wick
for 32652, 32653 ........................................ ........
Bar
Bushing
{Upper) · .......... ... ........... ...............
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NEEDLE
BAR
DRIVING
MECHANISM
6
Ref.
No.
10
11
12
13 14 15 16
17
18
19 20
21 22 23 24
24-1
25 25-1 25-2 26
27 28 29
30
30-1
1
2 3 3- 1 4
5 6 7 8 9
Parts
No.
32670
5071 34405 32819 32644
5520 9517
32921
9604
32662
3635
740 32646 32645 90321
90320
278
3313 4313
32651
1186
37372 38101
3637
33540 33541 33531
5401
33006
6662
32604 33089
33536
De
script
Needle Screw
Connecting
Needle Screw Screw Connecting Screw
Needle Screw
Packing Needle Needle Needle Needle
Oil Screw Screw Needle
Screw Needle
ion
Bar
Connecting
{or
.'12670
Rod
Rolle
"'"'
Bar
{or
-'/
Driving
.'12644
for 32644 ...............................................................
Rod
Pin
{or 32921, 32646 · ........ · ........ · .................... · ..... · .......
Bar
Driving
for 32662 ...............................................................
Piece·· Bar Bar Bar
Bar
Wick
..
· .............. · ..... ·
Driving Driving Connecting Connecting
{or 90320 ................... ........................
{or 90320 ...............................................................
(or
90320 ...............................................................
Bar
Connecting
{or 32651 ...............................................................
Bar
........................................................................
Rod
························· ··················
······················ ··· ······································it.ffl!D
·r
Bearing
"'"'
Lever
············
(Standard) ·····················
1-
({orExchange)
·········
················································
·····
········
······································
· ........................................................... 0 '
Crank
Crank Crank
Counterweight .....................
..
· .............. · ..... · ..... · .............
Collar
....................................
................................................
Link
.............................................
Link
Pin
................................... ·i
.................
Bracket
.......................................
······
Needle Clamp ....... · ..... · ........ · ........... · .................... · ..... · .......
Screw Needle (
Stitch
Screw Stitch Screw
Cloth Needle
{or
Needle·· ..... ·
System:
DC X 1)
-'/ (System:DMX13)
Plate
(D1)
-'/
-'/
for
Plate
(
D2)
(D4)
Stitch
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..
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Plate
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31 32 33 34
35
4404
33086
5098 33087 33088
Screw
Needle
Screw
{or 33089 (33536), 33087 .................. ........................ it!Jt:
Guard (
(or
33086, 33088 ...................................................... H
Needle Guard ( Needle
Guard (
Rear
) (
Overlock
Front
) (
Overlock
Rear) (DoublC'
Stitch
Stitch
Chain
) ...........................
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16
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15
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W"
17
KNIFE
DRIVING
MECHANISM
7
Ref.
No.
10
11
12 13 14 15 16 17 18 19
20
21 22 23 24 25 26 27 28 29 30
1
2 3 3-1 4
5 6 7 8 9
Parts
No. Desc·ription
32900
5071 34405 32819 32902
5520 32921
9604 32646 32920
7311 32903
33140
4437 33142
3434 32519 32912
7616
5508
723
32911
1174 32913 32914
5074 32756 32916
4591 30421 32917
Upper Knife
Screw
for 32900 ...............................................................
Connecting Rod
//
Upper Knife
Screw
{or 32902, 33140 ························ ···· ······················ ····
Upper Knife
Screw Upper U11per
Screw
{or 32921,32646 ······················································.11:.:?. Knife Knife
{or 32920 ··
Upper Knife Upper Knife Screw
{or 33140 ·······························
Upper Knife Screw
{or 33142 ·······························································J:..)(
Upper Knife
Upper Knife Hoder Guide ················································J:..)( Screw Screw
Guide
{or 32912 · · ····· ·
{or 32914 ··
Pin
Upper Knife Holder ·························································J:..)( Screw
{or 32911 ...............................................................
Upper Knife Upper Knife ········································································
Screw Lower Lower
Screw Lower Lower
{or 32756 ······················································ Knife Holder Knife
for 32916 ·······························································'F..>(
Knife ·········· Knife
Driving
//
Driving
Driving
Driving
Driving
Driving Driving
Driving
Driving
Roller
//
·· · ·· · ·· · ·· · ··
··
·······
Connecting
Bearing
/;
Lever
Connecting
Crank Collar (
Shaft
Arm
Arm
Arm
··
· ······
··
··· ···· ···
Rod
..............................
(Standard) ..................... -
( {or Exchange) · · · · · · · · · · · · · · · .=.- F J
················································
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Collar
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··
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for 32912 ·················································· ·······
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··
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31 32 33
4353
32899
4440
Screw Lower Screw
for 32917 ·······························································'F..>( Knife
Holder
{or 32899 ··
Locking
··
· ······
·· · ··
Plate
···· ···
·· · ··
····
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10
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22
23
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47
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41
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39
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PRESSER
FOOT
MECHANISM
8
Ref.
No.
10
11
12 13 14 15
16
17
18 19 20
21 22 23 24 25 26 27 28 29 30
1
2 3 4 5 6 7 8 9
Parts
No.
36232
9127
334
5505
36230
6000
32713
690 32714 32715
36231 32729
32719
1459
32718
5550
32720
2022 6401
36571 32552
32727 32420
4635 32722 32724 32723 33024
1186
32725
Desc
·riplion
Foot
Lifter Screw Nut
for Adjusting l'oot
Lifter
Screw l'oot
Lifter
Latch
Pin
Foot
Lifter
Cotter Foot
Lifter
Foot
Lifter
Foot
Lifter Screw Foot
Lifter Screw
Foot
Lifter Screw
Adjusting Presser
Presser Presser Presser Screw Foot
Lifter Foot
Carrier Foot
Lifter Foot
Lifter Screw Foot
Carrier
Lever
(or
36232
36230
Screw
Lever
(or
36230
Lever
for
Lever
Pin
· ....
Intermediate Intermediate
Collar
(or
32719 ...............................................................
Latch
{or 32718 .................... ... ........................................
Lever
(or
32720 ...............................................................
Screw
Spring
Foot Foot Foot
{or 32420 ................... ....... ..... ..........
Lever
Stopper··
····························
·············
for 36230 ···············
····························································tiJI
·······························································tiJI
Spring
32713
···
Connecting
..
· ........... · .............. · ........ · .............. ·
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Lever Lever
....................... ................
Spring
·
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·
··········
.. · .. · ..
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(Small) ................................................
Collar
Shaft·
{or
................................................
Bushing
Presser
...................... ..............
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Arm Lever Lever
.. ......................................
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