Yamato DCZ-200, DCZ-201, DCZ-202, DCZ-203, DCZ-203S User Manual
...
ILLUSTRATED
SPARE
FOR
PARTS
LIST
HIGH
OVERLOOK
SPEED
MACHINE
MODEL
DCZ-200
DCZ-205
DCZ-221
----K
DCZ-201
DCZ-206
DCZ-222
DCZ-202
DCZ-208
DCZ-223
DCZ-203
DCZ-209
DCZ-245
c
KONDO SEWING MACHINE
DCZ-2038
DCZ-220
DCZ-246
CO.,LTD.
DCZ-203M
DCZ-220W
DCZ-270
v-----
0
0
0
PERSPECTIVE
CONTENTS
MISCELLANEOUS
MISCELLANEOUS
THREAD
EYELET
MISCELLANEOUS
NEEDLE
LOOPER
BAR
DRIVING
PRESSER
FEED
DRIVING
OIL
LUBRICA
DCZ-200,-201,-203,-203S,-205,-206,-209
DCZ-220,-220W,-221,-270
DCZ-202,-222,-223
DCZ-202,-222,-223
COVER
COVER
AND
BUSHING
AND
KNIFE
MECHANISM
FOOT
MECHANISM
MECHANISM
liNG
SYSTEM
EXCLUSIVE
EXCLUSIVE
( 1 )
(2)
BASE
AND
CRANK
DRIVING
EXCLUSIVE
PARTS
PARTS
SHAFT
MECHANISM
EXCLUSIVE
PARTS
(1)
(2)
PARTS
~
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12
..
13
DCZ-203M,-245,-246
DCZ-208
"
K"
"C"
EXCLUSWE
DEVICE
&
"V"
EXCLUSIVE
PARTS
DEVICE
PARTS
ACCESSORY
INDEX
Please always
number
$.f'QO)~')i:3t
when
ment1on
placing your orders.
t;t$JMi-IS-l"
our
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1'7
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parts
7
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···14
·
···15
··
··
····
··16
..
17
..
·1
..
·······19
8
1
7
29
12 13
35
35
35
35
35
35
- 1
..
- 3
- 4
- 5
2
MISCELLANEOUS COVER(l)
iJJ\-m11~(
1)
1
Ref.
No.
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
0
21
22
23
24
25
26
27
28
29
30
Parts
No.
32617
9150
32618
32619
32620
7302
32622
32623
4353
32602
7605
32603
726
32604
30126
6040
5095
32628
32629
32640
32610
4440
1330
1222
1326
32611
5131
32606
32607
Description
Side
Cover ................................................................................................
Screws
Side
Needle
Needle
Screws
Needle Thr
F'ahric
Screws
Cloth
Screws
Cloth
JltJodel
Rivets
Cloth
Cloth
Screw
Stopper
Cloth
Cloth
Chip
Chip
Screws
Screw
Screw
Screw
Chip
Screws
F'rant
F rant
for
32S17 ...................................................................................
Cover
Gasket
Thread
Thread
{or
32SaJ
ead
Guard••'"'"'''"'"""'""""''"''"""''"""''
for
32623
................................................................................
Cover
Cover
........................................................................
Latch
Spriug
........................................
................................................................................
Cover
Pin
................................................................ £+*711\-C::.,.-
"
............
........................................................................
""''"""'
}:Jlate (Upper) ............................................................................
for
32fj()2 ......
Plate
(Lower) ......
/11dicate
(or
Model
Plate
Rubber
Plate
l~atch
{o1·
30J26
for
30126 ..............
Plate
Latch
Plate
Guard
Latch
Supporter"'00''"''"''""
Guard (Fix)
for
32607, 32640 ........................
for
32610 ....................
for
32610 ..............
for
32S10
Guard
for
Cover
(Open)
3261J..oo
...........
Cover H i1zge
oo
..
oo
........
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..
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1
2
33
34
35
35-1
35-2
35-3
35-4
35-5
32608
32477
5089
32600
865
866
867
868
869
858
Front
Belt
ScreWS
r~
Cove
rame
Caver
(or
.......................
Threading
Threading
Threadi1zg
Threading
Threading
Threading
Hinge
r
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3247'1"""00""""'00"""""oooooooooooooooooooooooooooooooooo"""""""""""""j'-1)-711~'-.tl:::.
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Chart
Chart
Chart
Chart
Chart
....
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....................
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..
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for
for
(or
for
far
for
Pin
....
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....
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..........
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......
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..
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......
DCZ-2lXJ, -aJ3
DCZ
- 202 ....................
DCZ-aJ3S
DCZ
- 222, -
DCZ-2aJW,
DCZ
- 270
....
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- 221
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1
2
2
20-o
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10 12
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-------
17
----;-
-/
4
2
23
29
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''~
22 i
39
~------40
31
~30
33
MISCELLANEOUS
COVER(2)
jJ
}'\
-
fVJ
1~
( 2 )
2
Ref.
No.
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
23
24
25
26
27
28
29
30
Parts
No.
32613
9150
32597
32970
4435
32974
32962
6544
01111
286
37635
32971
30254
32965
32614
32615
9150
525
5075
32924
32930
1333
32624
550
4440
32365
32605
5089
32586
334
Description
Top
Cover
Screws
Top
Cover
Thread
Screw
Thread
Tension
Needle
Tension
Felts
Thread
Needle
Tension
Thread
Top
Cover
Top
Cover
Screws
Seal
Oil
Hole
Oil
Sight
Oil
Sight
Screws
Foot
Washers
Screws
Presser
Cloth
Screws
Cloth
Nuts
(Right)
{or
32X313
(Right)
Lead
for
32970 ·······························--···············································*
Lead
Disc
Thread
Discs
for
01111
Tension
Thread
Spring
Tension
(Left) .................................................................................... J:JU (:;£) ........................................................ 1
(Left)
for
for
5075
Screw
Top
Top
for
Lifter
for
for
Foot
Plate
for
Plate
for
32586, 1156 ............................................................................
Amt.
Req.
················································································..l:::f.¥
················································································..l:::f.¥
Gasket
Bar
················································································*'
Bar
Stag
Eyelet
Tension
························································································*Kr.l-T-llll···························································· 2
····························································J:f.V
····································································*'
········································································Kr.l-T--El-*
Post
························································*Kr.l-T-~'(El:)
····················································································7
Spring
Tension
Bushing
Spring
32X314
...........................................................................................
....................................................................................
Window
Window
329.'lJ ...................................................................................
Hinge
32X324
32X324
Release
Hinge ................................................................................ tlit::IJJ\-1:: :.-:;· ................................................ 1
32X305
Hinge
Retainer
Spring
····································································*Kr.l-T-:1--:;
Ca:p···························································)M=\=-J\;?-=\=-"\' ·;;7"(J:) ............................ 1
Gasket
................................................................ J:JUJ
················································)MJ\;?-=\=-
····················································)fiJJ~J\;?-
................................................................................
Seal
........................................................
.......................................................................
Cover
................................................................ /'(,:;
................................................................................
................................................................................ r.;·-:;
Lever
Cushion
....................................
................................................................................ f/Jl::IJJ\-1::/:J.LI:.·:?-"/' ................................ 2
Pin
....................................................................... flit::IJJ\-1:: :..-:;
(;fi)
························································ 1
(;fi)
.LI:.
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•••••••·••••·•••·••••••·••·········· 1
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J:JU(;£).LI:.
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..................................................... 1
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........................................ 2
.................................................... 1
!:::/------------------
...................... 1
3
1
1
1
31
34
35
36
37
38
39
40
41
42
32599
7678
1156
698
32484
4440
32963
1459
32609
4358
32612
3434
F
rmne
Hanger
Screws
Stopper
Cloth
Under
{or 32599 ................................................................................
Screw
Plate
Pump
screws r or
Looper
Screws
Front
Screw
Front
Screw
Thread
for
Cover
for
Seal
for
........................................................................................
for
Latch
Oil
Cloth
Pin
Filter
Plate
................................................
.......................................................................
Screen
Supporter
...........................
32484 ................................................................................ ;
Tuhes
........................................................................
32963 ................................................................................
Latch
3.3509
Plug•••ooooooooooo•••••••••""""""""""""""""""""""""""""'""""""""""""""""""
32812 ....................................................................................
Spring
............................................................
....................................................................................
/'(-:;
t-:'J' /
:l:i-
................................................ 1
r.:.·-:;
f"l\/7i'-.LI:.
flit::IJJ~·-.A
flit::IJJ\-
;pl&J~lfllfi-El'
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*l1li'~17"(16m/m)
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WJ~=\=-::IJI~·
WJmJ=\=-::IJJ\
85
86
7-:;?
l&l~lflli-1-El-
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................................ 1
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.......................................... 1
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.................................................... 1
.....
...
2
. . 2
1
3
~r
~
-
22
8
46
THREAD EYELET
AND
BASE
3
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
9
0
21
22
23
24
25
•
26
27
28
29
30
Parts
No.
32962
6542
286
01111
37635
32952
30254
32965
32663
4438
32627
1326
32423
7006
32425
32426
1092
32424
567
5062
32976
32977
9150
32475
1228
32625
10
6004
32626
4351
Description
Tension
Looper
Felts
Tension
Thread
Looper
Tension
Thread
Worm
Screw
Needle
Screws
Needle
ScreW
Needle
Needle
Screw
Needle
Seal
Oil
Stay
Frame
Sc
·reWS
Feed
Screws
Feed
Washer
Hinge
Feed
Screw
Disc
Thread
for
01111 ....................................................................................... 7
Discs
Tension
Thread
Spring
Tension
Cover
for
Bar
for
Bar
for
Bar
Bar
for
Thread
for
5062
Hole
ScreW
Rubber
Stay••oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooA;'o)/
for
Mechanism
for
Mechanism
for
Screw
Mechanism
for
Amt.
Rect.
Eyelets
........................................................................................ *KiilT-llll ............................................................ 4
............................................................................................
32663 ....................................................................................
Connecting
32424,321321,34010 ....................................................
Thread
32423"""""""""""""""""""""""""""""""""""""""""/j\~~T{:;-11:.::('-~""""""""""""""""""""""""
Thread
Thread
32425 ....................................................................................
Eyelet
........................................................................................
Cushion
32!J17
32475 ................................................................................
Hinge
for
3213213
for
Looper•••••••••••••""""""'"'"""""""""KilJT{:;-*
Tension
Spring
Tension
BushingS
Spring
PostS
""""""""""""""""""""""""""*
RetainerS
Springs
""""""""""""""""""""""""""""""""*A~TT•;J
CapS"""""""""""""""""""""""""""")fRJ~I'\::('-
Link
Retainer
Retainer
Retainer
"""""""""""""""""""""")fRJ~I'\::f'-:f-'\"
................................................
Cover""""""""""""""""""""if~'fJI'\-""""""""""""""""""""""""""""
Bracket
Plate
Spring
....................................
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321325
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32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
•
32975
32973
32375
563
32377
6262
6910
32660
34010
32955
532
1330
32358
32960
316
9851
32421
5075
Base
Gasket
............................................................................................
I3ase ................................................................................................................
Base
Oil
Washers
Base
Rubber
Screws
Wood
Rubber
Looper
Looper
WasherS
ScreWS
Looper
Lower
Drain
Drain
Drain
Drain
Seals
for
for
ScreWS'''"""""""''"""""'""""'"""""""""""''"'""""""
Cushion
Thread
Thread
for
for
Thread
Looper
Hole
Hole
Hole
Hole
....................................................................................
32!J13ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooA:;-
CushionS
"""'"''"""""""""""""""''"'""""""'"''"'''A:;-
32!113 ................................................................................
"
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Eyelet
Eyelet
32955,32358
32955,
32358"""""""""""""""""""""""""""""""""")V-I~-*J.@l.l:.::f'-
Eyelet
Thread
Seal
for
ScreW
Seal
for
ScreW
Plate
....................................................
Su:pporter""""'"'"'""'"'"""
for
(Right)
{Left}
Eyelet
Outer
Outer
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5
>
MISCELLANEOUS
BUSHING
AND
CRANK
SHAFT
4
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
22
23
24
25
26
27
28
29
30
Parts
No.
32774
32780
32773
7609
32820
7650
32925
32779
32778
32775
32777
32818
32817
4441
32772
3591
4402
9203
32781
9209
32782
3595
32904
3654
32905
2133
32906
32648
1457
32650
Description
Crank
Feed
Crank
Screws
Crank
Screws
Oil
Crank
Crank
Crank
Crank
Crank
Crank
Screws
Pulley ..........................
Main
Cap
Sub
Crank
Screws
Crank
Screw
Upper
Screw
Upper
Screw
Upper
Needle
Screws
Needle
Sha{t·····•••
Driving
Shaft
{or
Shaft
for
Pump
Shaft
Shaft
Shaft
Shaft
Shaft
Shaft
for
Screw
Screw
Screw
Shaft
for
Shaft
for
Knife
for
Knife
for
Knife
Bar
for
Bar
•·····
Eccentric
Counterweight(Middle)
3Z173
Thrust
32821J,
Driving
Ball
Ball
Ball
Ball
Ball
Ball
32817
for
for
for
Bushing
3Z181, 3Z193, 3Z194, 3Z195
Bushing
3Z182
Driving
32904 ....................................................................................
Driving
32905
Driving
Driving
32fYJ.7,
Driving
..
····
····••·••••oo••·••••·••
Key
······
·························································
Collar
32925 ........................................................
Worm
Bearing
Bearing
Bearing
Bearing
Bearing
Bearing
....
..................................
.............
...............
3Z172
3Z172 ....
3Z172
..........
...... ....
...
...........................................
•·"······························••·•••·•••••••oo••
·················
···················
·················
..............................................
...
........
..........................................
Retaining
Retaining
Housing ......
.....................
Retaining
Housing
....................
....
........................................
........
....
...
Washer
Ring
....
..............................
..........
Ring
Cap
..........
......
................
.................
....
............................
............
....
........
(Inner) ..................................
..............................
(Left)
....................
....
........................................
Shaft
Shaft
....................
Shaft
Crank
32fYJ.B
Crank
Bushing(Right}
Bushing
.....
.............
Oil
Bushing
....................................................................
Bushing
......
.........
......
..................................
(Left} ........................
..........
..................
Seal
......
....
...
(Right) ..................
Plug
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31
2
3
34
35
36
37
38
39
40
41
42
43
44
45
46
47
•
32647
32684
32653
304
32652
526
3636
34518
1435
30291
32793
32349
1448
32350
527
32794
32795
Needle
Needle
Needle
Oil
Wicks
Needle
Seal
Cap
Upper
Screw
Looper
Upper
Upper
Screw
Upper
Oil
Felt
Lower
Lower
Bar
Driving
Bar
Driving
Bar
Bushing
for
Bar
Bushing
for
32652 ..............................................................
Screw
Looper
for
34518
Shaft
Looper
Looper
for
32802 ....
Looper
for
Looper
Looper
for
Driving
Qil
Driving
Bar
Bar
32868 ................................................
Driving
Driving
Crank
Crank
(Lower)
32652, 32653
Bushing
Oil
...................
....................
(Upper) ............................
32652 ......................................
Shaft
....
.................................
Seals
Shaft
Guide
Bushing
.................................
Bushing
Bushing
.............................................
Guide
Bushing
Shaft
Shaft
Bushing(Front)
Bushing(RearJ ......
Seal
.....................
.....
................
(Left)
........................
....................................
.......
..............................
...................
......
......................
......
...................
......
..................
(FrontJ
......
......
..............
..........................
....
...........................
...
(Rear) .................... J::.Jt--J'i-!1!1117
........................................
...
................................
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................................
......
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2
1
5
12
5
12
12
. & 13
0
39
NEEDLE
BAR
AND
KNIFE
DRIVING
MECHAMSM
5
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
0
21
22
23
24
25
26
27
28
29
30
Parts
No.
90320
282
90321
32651
4313
1186
37122
62
32645
3311
32646
9604
32921
32644
9517
5520
32662
3635
32670
5071
32819
32913
32911
32914
32910
4437
1174
5508
32912
7616
Description
Needle
Oil
NeedlP
Needle
Screw
Screw
Needle
Needl
Needle
Srrew r or
Needle Bar
Screws {or
Connecli11g
Needle
Sub
Main Scr
Needle
Screws for
Needle
Scre
Connecti11g
Upper
Upper
Upper
Upper
Screws
Screw
Screw
Upper
Screw
Bar
Wicks
for
Bar
Bar
for
90320 (32651)
(or
32651
Bar
e Clampi71(!
Bar
90320
Bar
Screws
ews
Bar
Bar
ws
{or
Knife
Knife
Knife
Knife
for
for
32911 (32910} .......
(or
32914 .....
Knife
{or
Canneclion
90320
Connecticm
Connecti11g
····
for
Si71(Jle
Nut
Drivi71(! Crcmk
(3264.''?)
/Jrivi71(!
L i
11k
Pins
···············································
Link
······························
Bracket
········
···
·················
Needle
················
..................
Crank
···
·
···················
·· ·· ······
·········
·······
···
···
······
··········
·
········
··········
Collars
32646, 32921, 32900 ··············
Rod
Pin
Drivi11g
for
for
Lever
32644,
32644,
Drivi71(!
32662
·····
· ·········· ·
Connecting
32670,32900
Rod
Roller
Clamp
Holder
··
.........
················ ····························································
··············
····
D-rivi11g
32910
, 32654
....
....
Holder
32912
...............
32902
32902,32910
Crank
··········
Rod
...............
Beari71(Js
........
··························································· ·············_!:;>.
Arm ...............
.......................................
.....
..........
Guide ..........
......
············
············
············
·································
Counterweight
··········
············
.....
...................
················
..................
...................
...
...........................
....
...
....
...........................
...
....
......
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51
52
53
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32909
3434
32519
32903
32902
32920
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32900
32666
32667
32682
5401
32655
4404
32601
6662
32604
32916
4591
32919
5074
30421
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7605
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