Yamato AZ7000SDR-8, AZ7003SDR-8, AZ7016SDR-8, AZ7020SDR-8, AZ7025SDR-8 User Manual
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Instruction Manual
SUPPER HIGH SPEED OVERLOCK MACHINE
SUPPER HIGH SPEED SA FE T Y S TIT CH MA CHINE
AZ7000SDR-8
AZ7000SDR-8,AZ7003SDR-8,AZ7016SDR-8
AZ7020SDR-8,AZ7025SDR-8,AZ7120SDR-8,AZ7125SDR-8
AZ7500SDR-8
AZ7500SDR-8,AZ7520SDR-8,AZ7525SDR-8
AZ7500SDR-31,AZ7520SDR-31,AZR7525SDR-31
class
class
Thank you for purchasing the AZ70 0 0SDR- 8 and AZ7500SDR- 8 class. Before using your
AZ70 0 0SDR-8 and A Z7500SD R- 8 class, please read the instr uction manual and understa nd
the c o ntents well.
Af ter reading the instr uctio n manual, please keep it in a loc atio n where it is easily accessible
to the operator.
CONTENTS
SAFETY INSTRUCTIONS ⅰ－ⅵ
1. Name of each part 1
2. Installation 2
2.1 Semi-submerged type 2
2.1.1 Table cutting diagram 2
2.1.2 Installation 3
2.2 Fully-submerged type 4
2.2.1 Table cutting diagram 4
2.2.2 Table cutting diagram for fully-submerged type with device 6
2.2.3 Installation 7
2.3 Motor, pulley and belt 8
2.4 Hanging belt 9
2.5 Belt cover 9
2.6 Eye guard and nger guard 9
3. Sewing speed and rotating direction of pulley
4. Lubrication
4.1 Lubricating oil 11
4.2 Lubricating 11
4.3 Changing oil 12
4.4 Checking and replacing oil lter 12
5. Proper operation
5.1 Needle system 13
5.2 Installing needles 13
5.3 Adjusting thread tension 14
5.4 Pressure of presser foot 15
5.5 Releasing presser foot 15
5.6 Opening cover 16
5.7 Adjusting differential feed dog 16
5.8 Adjusting stitch length 17
10
11
13
5.9 Passing tape 18
5.10 SP device and HR device 18
5.11 Cleaning the machine 19
6. Adjustment of sewing machine 20
6.1 Needle thread tension for overlock stitch 20
6.2 Looper thread tension for overlock stitch 21
6.3 Needle thread tension for double chainstitch 22
6.4 Looper thread tension for double chainstitch 23
CONTENTS
6.5 Width of overedge seam 24
6.6 Upper and lower knives 25
6.7 Height of feed dogs 27
6.8 Tilt of feed dog 28
6.9 Needles and loopers 29
6.9.1 Height of needle 29
6.9.2 Installing angle of lower looper 30
6.9.3 Distance between needle and lower looper 30
6.9.4 Parallel of needles 31
6.9.5 Back and forth position of lower looper 32
6.9.6 Distance between needle and upper looper 33
6.9.7 Back and forth position of upper looper 34
6.9.8 Timing relation between lower looper and upper looper 34
6.10 Needle and double chaining looper 34
6.11 Needle and needle guards for AZ7000SDR-8 35
6.11.1 Needle and needle guard(rear) 35
6.11.2 Needle and needle guard(front) 35
6.12 Needle and needle guards for AZ7500SDR-8 36
6.12.1 Needle and needle guard(rear) 36
6.12.2 Needle and needle guard(front) 36
6.12.3 Needle and needle guard for double chain stitch 37
6.13 Position of presser foot 37
7. SC10 device 38
7.1 Outline 38
7.2 Adjusting ventilating amount 38
7.3 Installation 39
8. K2 device 41
8.1
8.2 Oiling 41
Adjustment for engagement between upper trimming knife and lower trimming knife
41
9. Specifications 42
9.1 AZ7000SDR-8 class 42
9.2 AZ7500SDR-8 class 43
Attention
◇ This instruction manual is designed mainly for technicians, but it is advisable that also operators read
the instructions with mark to use the machine properly.
◇ The numbers in lower left corners of figures are figure numbers. We use them in texts as needed for
your reference.
Attention
The parts used for this product are subject to change without notice. If such a change is made, any part
of the contents and illustrations of this instruction manual may not conform to this product.
In preparing the instruction manual, we have made our best efforts for making it free of any error or
omission. If any error or omission should yet be found, it might not be rectified immediately.
SAFETY INSTRUCTIONS
1. Safety Instruction
The sewing machine, automatic machine, and attachments (collectively called “the machine” below) involve
sewing operations that require the operator to be near moving parts of the machine. Because of this,
there is always a potential danger of unintentional contact with the moving parts. For this reason, the
operators who actually use the machine and the maintenance staff who perform maintenance and repair must
carefully read “2. Basic precautions” and “3. Precautions to be taken in various operating stage” below
and fully understand this information before operating or maintaining the machine.
The information contained in the “Safety Instruction” of this manual also includes items not found in
the product specications.
To assist in better understanding this manual and the product warning labels, warning indicators are
categorized as shown below. Be sure that you fully understand the contents and carefully follow the
instructions.
1.1 Explanation of risk levels
This indication is given when there is a danger of death or serious injury if
DANGER
WARNING
CAUTION
the person in charge or any third party mishandles the machine or does not
avoid the dangerous situation when operating or maintaining the machine.
This indication is given when there is a potential for death or serious injury
if the person in charge or any third party mishandles the machine or does not
avoid the dangerous situation when operating or maintaining the machine.
This indication is given when there is a potential danger of medium to minor
injury or damage of the sewing machine if the person in charge or any third
party mishandles the machine or does not avoid the dangerous situation when
operating or maintaining the machine.
1.2 Explanation of pictorial warning indications and warning labels
There is a risk of injury if contacting a moving section.
There is a risk of a burn if contacting a high-temperature section.
There is a risk of electrical shock if contacting a high-voltage section.
Connection of an earth cable is indicated.
The correct direction is indicated.
Explanation of safety label
① There is the possibility that slight to serious injury or
death may be caused.
There is the possibility that injury may be caused by
touching the moving part.
② Perform sewing work with safety cover.
Perform sewing work with safety protection device.
③ Be sure to turn the power OFF before carrying out
“threading,” “needle changing,” “bobbin changing” or
①
②
③
“oiling and cleaning.”
i
Explanation of high-voltage warning label
High voltages are owing inside the power supply of the control
box. This indicates that there is a risk of electrical shock.
When it is necessary to open the control box containing
electrical parts, be sure to turn the power off, remove the power
plug and wait for at least ve minutes before opening the cover
in order to prevent an accident resulting in electrical shock.
1.3 Explanation of symbols
Explains the symbols used in the instruction manual.
Failure to follow the instructions can result in an injury or damage to the machine.
Be sure to follow the instructions when you operate, check, adjust or repair the machine.
Never do this.
Be sure to remove the power plug from the source of the power supply, when checking, adjusting
and/or repairing the machine or when there is the possibility that lightning may strike.
Additional explanations and notes, etc., for operation or adjustment
2. Basic precautions
SAFETY INSTRUCTINONS
1. Be sure to read this instruction manual and
all the other explanatory documents supplied
with accessories of the machine before using
the machine. Always keep the instruction manual
where it is easily accessible for the operator
and maintenance staff.
2.
The content of this section includes items which are
not contained in the specications of your product.
3. Be sure to wear safety goggles to protect
against accidents caused by needle breakage.
2.1 Applications, purpose
Our industrial sewing machines have been
developed in order to increase quality and/or
productivity in the sewing industry.
Accordingly, never use our products for other
than the intended use as described above.
2.2 Working environment
The environment in which our industrial sewing
machines are used may seriously affect their
durability, functions, performance and/or safety.
Do not use the machine in the circumstances below.
Places of high ambient temperature and/or
humidity that seriously affects sewing machines.
Outdoors, places of high temperature or in
direct sunlight.
Environments containing dust, corrosive or
ammable gases, or in contact with chemicals.
Where the voltage uctuation range is more
than ± 10% of the rated voltage.
Location where sufcient power is not available
for the power supply capacity of the controllers
and motors that is used.
Near objects where strong electric or magnetic
elds, such as high frequency welding
machines which make noise, are generated.
As dew condensation may occur when suddenly
bringing the machine from a cold environment
to a warm place, in order to prevent accidents
caused by breakage or malfunction of the
electrical components, be sure to turn the power
on after waiting for a sufcient period of time
until there is no sign of water droplets.
When lightning occurs, be sure to stop operation
and remove the power plug in order to prevent
accidents caused by breakage or malfunction of
the electrical components.
2.3 Safety devices and warning labels
Be sure to operate the machine after verifying
that safety device(s) are correctly installed
in order to prevent accidents caused by lack
of the device(s).
With regard to safety device(s), please refer
to page vi.
If any of the safety devices is removed, be
sure to replace it and verify that it works
normally in order to prevent accidents.
Be sure to keep the safety label and/
or warning lables attached to the machine
clearly visible in order to prevent
accidents. If any of the labels has become
stained or come unstuck, be sure to replace
it with a new one.
2.4 Instruction and training
○ Operators and workers, who supervise, repair or
maintain the machine head and/or machine unit,
are required to have the adequate knowledge and
operation skills to do the job safely.
○ The manager should plan and enforce the safety
education and training of those operators and
workers beforehand.
2.5 Modication
Never modify and/or alter the machine in
order to prevent accident that can result in
personal injury or death. Yamato assumes no
responsibility for damages or personal injury
or death resulting from a machine which has
been modied or altered.
ii
iii
SAFETY INSTRUCTINONS
WARNING
2.6 Items for which the power to the machine
has to be turned off
Be sure to immediately turn the power off if
any abnormality or failure is found or in the
case of power failure in order to protect
against accidents that can result in personal
injury or death.
To protect against accidents resulting from
abrupt starting of the machine, be sure to
carry out the following operations after
turning the power off.
● When threading to the parts such as the
needle, looper, spreader, etc., or when
changing the bobbin.
● When changing or adjusting all component
parts of the machine.
● Adjusting the stitch length
● Adjusting the differential feed ratio
● When inspecting, repairing or cleaning the
machine or leaving the machine.
○ Be sure to remove the power plug by holding
the plug section instead of the cord section
in order to prevent electrical shock, earth-
leakage or re accidents.
○ If the machine is using a clutch motor, to
protect against accidents resulting from abrupt
starting of the machine, be sure to carry out
the above operations after verifying that the
machine has stopped completely, since the
motor continues turning for a while even after
turning off the power supply switch.
3 PRECAUTIONS TO BE TAKEN IN VARIOUS
OPERATING STAGES
3.1 Unpacking
Be sure to unpack the machine from the top.
If the machine is packed in a wooden crate, be
careful of the nails. Remove the nails from
the board.
Never hold the parts near the needle or
threading parts when removing the sewing
machine head from the buffer of the box.
Removing and carrying the sewing machine head
should always be carried out by two or more people.
Take out the machine very carefully while
checking the position of the center of gravity.
Preserve the cardboard box and packing material
carefully in case secondary transport is
needed in the future.
Disposal of the machine waste
The proper disposal of the machine waste is the
responsibility of the customer, and must be
disposed of in accordance with the locally valid
environmental protection regulations.
The materials used in the machines are steel,
aluminum, brass and various plastics.
A specialist should be commissioned if necessary.
3.2 Transportation
Be sure to take sufcient safety measures to
prevent falling or dropping when lifting or
moving the machine.
If the machine and/or your hands are stained
with oil, the machine may easily fall to the
oor. Therefore, wipe off the oil carefully.
To prevent accidents during transportation,
repackage in the same state as the original
delivery packaging.
Be particularly sure to fully wipe off
any oil adhering to the machine before
repackaging.
The machine head should be carried by two or
more people.
The machine should be carried by people
only when moving to the table or transfer
hand truck, and all other transportation
operations should use a hand truck. When
moving to the table or hand truck, be
careful that the machine is not subjected to
excessive impact or vibrations. Otherwise the
sewing head could fall over.
When handling the machine, do not carry the
bottom part of the cloth plate cover.
Disposal of the packaging
The packaging material of the machine consists
of wood, paper, cardboard and polystyrene foam.
The proper disposal of the packaging is the
responsibility of the customer, and must be
properly disposed of in accordance with the locally
valid environmental protection regulations.
iv
SAFETY INSTRUCTINONS
3.3 Installation, preparation
3.3.1 Machine table
Prepare a machine table (table board and legs)
that has sufcient strength to withstand the
weight of the sewing head and any reaction
while operating.
Securely join the table and legs to ensure
sufcient strength to withstand the weight
of the sewing head and any reaction while
operating.
○ Maintain a comfortable working environment
with consideration of the lighting and the
arrangement of sewing machine to enable the
operators to work smoothly.
○ Adjust the height of the table according to
the posture of the worker.
Also, when installing the control box and the
related parts on the sewing machine, make
sure not to affect the posture of the worker.
If casters are tted to the table stand, be
sure to use high-strength casters with a
locking mechanism.
Lock the casters except when moving the machine.
3.3.3 Handling machine oil
Keep machine oil out of the reach of children.
Be sure to ll or add lubrication oil to
sewing machines before operating them.
Use “Yamato SF oil 28” as specied.
If machine oil gets in your eyes, it may
cause eye inammation. Always wear protective
glasses to prevent the oil from getting in
your eyes.
*Should machine oil get in your eyes, wash
them with fresh water for 15 minutes and
then consult a medical doctor.
If oil adheres to your eyes or body, be sure
to immediately wash it off in order to prevent
inammation or irritation.
If oil is swallowed unintentionally, be sure to
consult a medical doctor in order to prevent
diarrhea or vomiting.
Methods of disposing of waste oil and/or
containers are specied by law. Dispose of
it properly as required by law. If you have
further questions on its disposal, consult
the place of purchase.
3.3.2 Wiring and grounding
Never connect the plug for power supply until
assembly is nished.
Also, be sure to avoid the usage of multipleoutlet extension cords in order to prevent
electrical shock, earth-leakage or re
accident.
Fix the connectors securely to the sewing
machine head, motor, and electric apparatus.
Also, when unplugging the connectors, hold
the connector part.
When wiring the connection cords, please take
care of the following.
○ Connect the cords away from the driving
parts.
○ Do not apply excessive force to the
connection cords.
○ Do not bend the cords excessively.
Never use staples to fasten the cables. Otherwise
it may cause a short circuit and/or re.
Arrange the ground wire securely to the designated
position on the machine head.
Also, wire separately from the grounding for
other equipment.
After opening the oil container, be sure
to seal it to prevent dust and water from
getting into the oil and keep it in the dark
to avoid direct sunlight.
Do not store in high-temperature areas or
areas exposed to an open ame.
WARNING
3.4 Before operation
○ Never put your hand under the needle or near
the moving parts of the machine when turning
on the power supply switch.
○ When operating a new sewing machine, make
sure the rotating direction of the pulley
agrees with the rotating-direction mark.
○ Before turning the power on, visually check
the cables and connectors for conditions such
as damage, disconnection and/or loosening.
○ If a table stand with casters is used, be
sure to secure the table stand by locking the
casters or securing the legs with adjusters,
if provided, in order to prevent accidents
caused by abrupt moving of the machine.
v
SAFETY INSTRUCTINONS
WARNING
3.5 During operation
○ Be sure to operate the sewing machine using
the safeguards such as belt cover, nger
guard, and eye guard.
○ Never place your nger, hair or objects under
the needle or close to the moving parts while
operating the sewing machine.
○ Be sure to turn off the power supply switch
when threading or replacing the needles.
○ Never place your hands close to the knives
(upper and lower knives) when operating the
sewing machine with the trimming devices.
○ Be sure to turn off the power supply switch
when terminating the sewing work or leaving
the sewing machine.
○ In the event of the power failure, be sure to
turn off the power.
Also, if the sewing machine malfunctions,
makes abnormal sound or emits unusual odors
while operating, be sure to turn off the
power supply switch.
○ While operating the machine, wear clothing
that cannot be caught in the machine.
○ Do not put any tools or other unnecessary
objects on the machine table while running
the machine.
○ If a clutch motor type is used, it will
continue running for a while even after the
power is turned off. Therefore, be careful
because the machine could start running by
pressing the machine pedal.
○ If a servomotor is used, the motor does not
produce noise while the machine is at rest.
Be sure not to forget to turn the power off
in order to prevent accidents caused by
abrupt starting of the machine or motor.
○ To prevent entanglement accidents in machines
with a puller mechanism, keep your hands,
hair, and clothing away from the machine.
WARNING
3.6 Maintenance, inspection and repair
○ Maintenance, inspection, and repair must be
performed by staff that have received special
training and fully understand and follow the
information in the instruction manual.
○ Be sure to turn off the power supply switch
and make sure the sewing machine and motor
completely stop before the maintenance,
inspection, and repair. (If the machine is
using a clutch motor, take care that the
motor keeps turning for a while even after
turning off the power supply switch.)
○ Do not attempt to modify the machine at your
own discretion. We are not responsible for
accidents caused by such modication.
○ Use genuine Yamato parts when repairing the
machine and/or replacing the parts. We are
not responsible for accidents caused by any
improper repair/adjustment and substituting
other parts for those manufactured by Yamato.
○ Turn off the power supply switch if removing
or replacing any parts or during adjustment
of the sewing machine.
○ Be sure to also remove the gasket if the
cover is removed for maintenance, inspection,
and repair. If the gasket is not removed, the
edge of gasket may cause injury.
○ Do not pull the cord when removing the plug.
Be sure to hold the plug itself.
○ A high voltage is applied inside the control
box. Turn off the power supply switch and
wait for at least ve minutes before opening
the cover.
○ Be sure to replace the safety devices and/
or safety covers if removed for maintenance,
inspection and repair.
○ After performing maintenance, inspection and
repair, make sure that turning on the power
does not pose any danger to you.
When operating the machine for the rst time
after work is performed, run at low speed to
check for abnormal sounds or other problems
before performing high-speed operation.
4. Recommended check points for maintaining
machine performance
(1) Perform regular cleaning of the machine parts
by following the instruction manual.
(2) Perform regular inspection of the lubrication
oil by following the instruction manual, and
rell or replace the oil as required.
(3) Because the oil-proof parts use rubber, their
oil-proof performance is reduced over time.
○ If the seals or other stationary parts
fall off or begin to lose their sealing
performance, replace them with new parts.
○ The replacement period for parts used in
the movable sections varies depending
on the machine operating conditions,
environment, maintenance, and oil used,
but replacement every several years is
recommended.
(4) For details about the replacement procedure,
please contact your local dealer or Yamato.
vi
SAFETY INSTRUCTINONS
5. Safety devices and warning label affixing locations
Belt cover
The belt cover prevents entanglement with the
belt.
Do not operate with the cover removed.
Front cover
The front cover prevents contact with the
moving parts inside the cover.
Do not operate with the cover opened.
Eye guard
The eye guard prevents injury to the operator’
s eyes due to breaking of needles during the
sewing operation. This section also houses
the needle thread take-up, upper knife, and
other moving parts.
Do not operate with the eye guard opened.
Finger guard
The nger guard prevents the operator’s ngers
from going under the needle. However, there
is some space at the top of the nger guard
and other sections, and so there is a risk of
nger insertion.
Do not operate when the nger guard is removed.
Cloth plate
The cloth plate prevents contact with the
moving parts inside the cloth plate.
Do not operate when the cloth plate is opened.
Safety label, warning label
Reafx the labels if they start peeling off or
become dirty and illegible.
Belt cover
Eye guard
Finger guard
Cloth plate
Safety label
Front cover
DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY
We hereby declare that the sewing machine(sewing head) described below;
1. Must not be put into service until the machinery to which it is incorporated has been
declared inconformity with the provisions of the Directive 2006/42/EC, and
2. Conforms to essential requirements of the Directive 2006/42/EC, described in the
technical documentation, and
3. To be prepared with the above technical documentation compiled in accordance with part
B of Annex VII, and
4. Relevant information on wish should be transmitted in response to a reasoned request by
the national authorities by the electronic method or other according to the request.
Model : AZ7000SDR-8 and AZ7500SDR-8 class
Serial No. :
Description : Industrial sewing machine
Function : Make stitches and sew
Applied harmonized standards in particular :
EN ISO12100-1, EN ISO 12100-2, EN ISO10821, EN 60204-31
Manufacturer :
YAMATO SEWING MACHINE MFG. CO., LTD.
2-10-3 Hotarugaike Minami-machi Toyonaka
Osaka Japan
1. Name of each part
Presser foot
release lever
Oil cap
Thread tension
spring cap
SP device
(behind Eyeguard)
Fig. 1-1
Cloth plate
Eye guard
Front cover
Finger guard
Oil reservoir
Drain hole screw
Presser foot
AZ7000SDR -8, 75 00 SDR- 8
1
2
AZ7000SDR -8, 75 00 SDR- 8
2. Installation
2.1 Semi-submerged type
2.1.1 Table cutting diagram
Center of
machine pulley
Center of
crank shaft
Table dimensions 1200×540×40 mm
operator
3-Φ9.5
installing hole for motor
Fig. 2-1
Section X - X
Refer to the instruction man-
ual of the motor for dimen-
sions A, B, C, and D.
Section Y - Y
Section Z - Z
3
AZ7000SDR -8, 75 00 SDR- 8
2.1.2 Installation
Install the machine correctly referring to Fig. 2-2 and 2-3.
machine table
③
2. Installation
①
②
③
Fig. 2-2
rubber
cushion
supporting
④
board
⑥
chute (upper)
support
①
②
supporting board
⑤
rubber cushion
chute
⑦
Table 1 The number of spacers ① and ②
thickness of
table
40㎜ 4 4
45㎜ 4 not necessary
pcs. of ① pcs. of ②
④
Size of spacers : ①=15㎜ ②=5㎜
Fig. 2-3
2. Installation
4
AZ7000SDR-8, 7500SDR-8
2.2 Fully-submerged type
2.2.1 Table cutting diagram
center of
main shaft
center of
machine pulley
Table dimensions 1200×540×40 mm
0.5(clea rance)
Refer to the instruction man-
ual of the motor for dimen-
0.5(clearance)
sions A, B, C, and D.
operator
magnet
(installing hole for motor)
Section H-H
magnet
installation position of magnetic catch.
made by SUGATSUNE KOGYO Co. Ltd.
Section J - J
drilling
table
auxiliary
0.5 (clearance)
0.5(clea rance)
auxiliary table
Note) Indication of magnet and magnet catch plate can be referred to
K - K
Ref.) Magnetic catch JM-63G-15 and magnetic catch plate AS-68
K’- K’
Section
Fig. 2-4
Section E - E
G - G
G’- G’
table
auxiliary
I - I
Section
table
auxiliary
I’- I’
Section
L - L
L’- L’
Section
2. Installation
5
AZ7000SDR-8, 7500SDR-8
注）マグネット、受座の表示は、マグネットキャッチを組付ける参考位置である。
参考)マグネットキャッチスガツネ工業(株)製 JM-63G-15 及び受座AS-68等
Cutting diagram of auxiliary table
3×magnet
catch
Fig. 2-5
auxiliary table
Section X - X
Note) Indication of magnet and magnet catch plate can be referred to
installation position of magnetic catch.
Ref. ) Magnetic catch JM-63G-15 and magnetic catch plate AS-68 made by
SUGATSUNE KOGYO Co. Ltd.
2. Installation
6
AZ7000SDR-8, 7500SDR-8
2.2.2 Table cutting diagram for fully-submerged type with device
To set up a machine with device, install the device with below dimensions and refer to “2.2.1 Table cutting
diagram” (Fig. 2-4, 2-5).
AZ7000SDR-8, AZ7500SDR-8 classes
with MT22 device
AZ7000SDR-8 class with K2 deviceAZ7500SDR-8 class with K1 device
AZ7000SDR-8, AZ7500SDR-8 classes
with MU44, 45 device
Using servomotor
Fig. 2-6
2. Installation
7
AZ7000SDR-8, 7500SDR-8
2.2.3 Installation
Install the machine correctly by referring to Fig. 2-7 and
2-8.
Adjust the position of supporting board so that the machine can be set horizontally and the cloth plate can be
set on the same height or a little higher than the machine
table.
machine table
①
③
supporting
board connector
Fig. 2-7
①
rubber
cushion
③
supporting
board connector
supporting
②
board
⑤
supplementary
chute cover
supporting board
④
rubber cushion
chute
⑥
③
②
Fig. 2-8
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