Yamato AZ6500, AZ6502, AZ6505, AZ6506, AZ6507 User Manual

li,a

iii

a

tU

INDUSTRIAL

ILLUSTRATED

SEWING

SPARE

FOR

SUPER

SAFETY

1118H

STITCH

MACHINE

PARTS

LIST

SPEED

MACHINE

MODELS

AZ6OO AZ6506 A1B525

ITION

NO.2

-

&

DEVICES

AZB5O2 AZ6O7

-MT2

.

AZB5O

AZ6520

MU5

—

I

CON

TEN

TS

......i’

—_...E

.._

II

.......c:

?)ç

MiSCELLANEOUS

COVERS

a

II

MISCELLANEOUS

MISCELLANEOUS NEEOLE NIFE

ORIVING

PRESSER UPPER

LOOPER

LOWER

&

FEED

ORIVTNG

FEED

ORIVING LUBRICATING EXCLUSIVE

6500—C,Y

BAR

ORIVING

FOOT

DOUBLE

MECHANISM

PARTS

and

THREAD CRANKSHAFT

MECHANISM MECHANISM DRIVING

CHAINING CONTROL MECHANISM

6502

AZG5O5,E5OG,G5O7

a

1?

AZ6520

EXCLUSIVE

AZ6525

EXCLUSIVE

1”

“K

DEVICE

“C”

DEVICE

“MT2”

a

“MU5”

OEVICE(1)

a a

a

THREAD LIST

of

DEVICE(1)

STAND

MAIN

.

(2)

.

(2)’.

(3)....

(4)

for

(5)

SUPPORTING

& SPARE

INDEX

(1)

a

(2)

ii

(3)

EYELETS

MEChANISM

MECHANISM

LOOPER

MEChANISM

for

UPPER

EXCLUSIVE

a

PARTS

AZ6500

AZ6520,G525

PARTS

&

BLSTIINGS

DRIVING

KNIFE(Angied

PARTS(1)

(2)

(3)

BOARD

MECHANISM

Type)’

i’I—i1(1)

.cjigjff

t#4fl

zil(tcL1O_ivi

jjfTJflj

tJiV.’h41&(1)

a

“Ki”

tih

“C”

WL

“MT2”

“MU5”

a

“

ii

a

ii

(]j

(2)

ti1(1)

(2)

(3)

(4)

(5)

(2) (3)

2

3

4

3

6

7

.3 .9

10 11

12

13

14

•

15

(2)

(3)

16

17

13

19 20

21

.

22 23 24

25

26

27

23

29

30

31

Illustration

with

Flat

ø’YI:yOli

LCtU

of

Knife.

fl.

this

Parts

Book

is

based

on

AZ650O-A4,A5,A6(NZ$x)$:Lt-1’5xF

the

Model

AZG500—A4,A5,A6

LI

MILCII.(

_Nu

1

2 3 4 5 6 7 8 9

10

11 12 13 14 15 16

17 18 19

20

21

22

23 24

25 26 27 28 29

30

AN(.OUS

Ni 2100006 2100013 2100014

00112:1 110045

2100011

160001

2100012

160000

21(10008

110012 100001

110010 0020004 0020005 2100053

110016 2100054 2100001

2100003

2100002

006816

0032879 0033627

000644

2100005

300004 120017

0020137

005075

C((V(00(1)

Cloth Cloth

lubber kosher Screw Clot

Screw(M4-0.7X4) Cloth Screw Cloth

Screw(M4-0.7X5)

Lock

Stop

Oil

Cap

Oil

Cop

Top

Cover

Screw(M4—0.7X15)

Top

Cover Machine Oil

Reservoir

Oil

Reservoir Scrow(1/4-24X8) Oil

Reservoir

Oil

Reservoir

Spring Oil

Reservoir

Washer Screw(M5-O.8X15) Drain Drain

Ii

a

r

t

on

p

latc

P Plato

(Lowt’r)

Cushior

X

(M4-0

.7

late

12)

Pccentrlc

(lingo

X

5

5)

Spring

(late

Ii

P

(M3-0.

Plato

•

Nut.

Screw(M4—0.7Xl6)

Seal

Gasket

Prame

Gasket.

Rubber

Washer

Positioning

Hole

Seal

Hole

Screw(3/8—24X8)

•

• .

•

•±--

•

Bushing

Collar

.jjfj

•

iE

7j,:f0IJl1i.

7Li—Z

iL?f—

Cushion(Black—colored)

Cushion(Green—colored)

X7tJ.r71.

•

Bar

OJ1

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(1)

(.‘ii)

1

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2

12

10

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17

j.;

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8

I

-

30

-

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—

2

13

32

Ll

Ref.

larts

Na 1

2100028

2

3

2100041]

4 5

2100048

6

7

8

2100143

9

2100018

10

2100019

11

2100017

12

2100020

13

003637

14

2100027

15

100001

16

390010

17

0020014

18

2100022

19

0024446

20

001330

21

0024085

22

110054

23

0020016

24

2100024

25

0024095

26

2100025

27

2100400

28

110003

29

30

390513

31 32 33

Models

AZG500

AZ6502 AZ6505 AZ6506

AZ6507

AZ6520

AZ6525 AZ6500/MU5 AZ6520/MU5

Device

Indicate

and

Prats /1(1 /MT2

/MU5

ANIIIUS

Ni

110013

110030

000538 110012

No.

()VFIS

Side Screw(M4—0.7X8)

Needle

Screw Needle Washer

Sc:rew(M4-0.7X5)

Needle Needle Needle

Needle Thread Needle

Screw(1/8-44X2.5) Safety Nut “AZ”

Front

Front Screw(9/64-40X3.8)

Front Screwc3—0.5X3.5) Front

Front Front Front

Chip Screi(M3.5—0.6X6) Threading Threading

Model Gauge Device

Parts

No.

(Model

Plate) 2109550 2109556 2109551 2109554 2109555

2109552 2109553

Plate

68534 18732

18731

(2)

Deacription

Cover

lIar

(M3-0.5X2.6)

liar

Bar Thread Thread

Thread

Plate

Mark

Cover

Cover(Right) Cover Cover

Guidc(Openable)

Chart Chart

Plate(See Indicate

Indicate

(Threading

390537

390536

390538

Cover(1,oft)

Cover(Rear)

Oil

Defender Cover Cover

Cover Cover

Latch Hook

Goide

Hook

Latcf

Hinge

Spring

Hinge

(Right) (Left)

the

Plate(See

Parts

No.

390532

II

Hinge Hinge

Hinge

Spring

Table)

Chart)

(See

Spring

the

•

• .

•

•t2[

Table)

•

Tab1e)—C

Table)

Gauge

Indicate

and

A3DF

A3DA A4DF A4DA A5DF

A5DA A6DF

A6DA C5DF C5DA CGDF C6DA AY6DF

AV6DA YX4DF

YX4DA

—1f(2)

-‘—

Lt7

jJ

7’Cl-’

7(jf

1’-

ujj

-t’

Prats

_()

p(_

fJj)

Cl

[11

a-

‘‘f’

No.

0020802

0020803 0020806 0020807 0020808 0020809

0020819 0020820

0020810 0020811 0020812

0020813 0020827

0020828 0020842 0020843

()

Plato

()

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(T.TK()

i(1*J!)

2

nit

A

Rq.

I

2

I

3

•

1 2

•

.

1 1

.

1

2

•

0

IC

9

Il

Cl

6

P1

11

6L

C)

IL

6

9L

IL

T

MISCIl

Ret.

3 4 5

6 7 8 9

10

11

12

13

14 15

16

17

18 19 20

21

22 23

24 25 26 27 28

Na 1 2

ANIBIOS

1

arts

—

Na 2100035 2100036

110048

2100047

211)0030

110001

2100093

2100122

110013

2100605

150001

2100045

2100044

2100043 0020472

0033024

2100401

2100042 0036518 2100110

2100038

2100037 0093528 0021735 2100029

001331

2100030

110009

CQVF1N

(3)

Dencription Feed Feed Screw Rubber Needle Screw(M4-0.7X5.4) Ball

0—Ring Screw(M4—0.7X8)

Seal

Plug

Pushbutton Pushbutton Pushbutton Seal Retaining

Ball

Bearing

Ball

Bearing

Seal

Plug

Seal

Plug

Tail

Cover

Tail

Cover Looper Looper

Fabric Screw(9/64—40X3.8) Fabric

Screw(M4—0.7X8)

Mechanism Mechanism

(M4—0.7X

Cushioi

Bar

Connecting

Bearing

Plug

Pin Spring

Ring

Gasket

Thread Thread

Guide

Plate

Cover Cover

10)

Bolder

Housing Housing

Pipe Pipe

Plate

Gasket

Casket

Stay

Support

Link

tLti-

ji

Covor(Front)

iIi-

03

JLI

•

.

QtJif

•

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.

40

-‘4yl)

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Li

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7)

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1 1 3 1

9

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1

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7

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30

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27

25

26

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24

14

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c

L

z2c.

43

30

46

51

52

/

V

49

52

55

MISCEI.1NlE)US

Ret.

Forts

No

0024084

1

2

0024083 0024156

3 4

0020118

5

000178

0031111

6

7

000177

8

004265

9

000340

2100074

10

11

001396

12

0030255

13

0024157

14

0020101

15

2100062

16

130007

17

2100063

18

110012

19

2100072

20

2100402

21

2100071

22

110029

23

2100460

24

001228

25

2100077

26

0032425

27

0020131

28

001095

29

2100404

30

110008

31

2100405

32

0020169

33

110040

34

0020123

35

190002

36

0020124

37

0020125

38

0020126

39

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40

0020167

Ref.No.41

F<

TIIBEAI)

EVE)

Thread Tension Needle Thread

Eel

Tension

Felt,

Tension Nut Tension

Screw(ll/64-40X6.5) Needle Upper

Tension

Scrcw(M4—0.7X10)

Thread

Screv(M4-0.7X5)

Needle

Double

Needle

Screw(M3.5-D.6X6)

Needle Screw Thread

Thread Thread Screw(1/8—44X8.3) Double

Screw(M4—0.7X5)

Double Thread Screv(M3.5—O.6X3.5) Tension Tension

Tension

Double

Tension Adjusting

Double

to

55

See

ETS

Dccc

pt

ion

r

i

Tension

Spring Thread Tension

Disc

Post

Disc

Eyelet

Thread

&

Lower

Eyelet

Disc

Eyelet

Guide

Plate

Thread

Chaining

Bar

Thread

(3/32-56X3.2)

Retainer

Retainer Retainer

Chaining

Eyelet

Stopper

Disc

Eyelet

Post

Disc

Chaining

Spring

Nut

Chaining

following

the

Spr

lug

Bushing

‘tens

ion

Spring

Tension Looper

Eyelet

Needle

Retainer

Pull—off

Plate

Spring

Looper

Bushing

Looper

Cap

Spring Retainer

for

Spring

Thread

for

Support

Thread

Support

Thread

for

Double

Tension

Thread

page.

Needle

Tension

Looper

Bracket

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Spring

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(Rear)

Eyelet(Left)

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0

MISCPIlANPOUS

Parts

Ref.

Na

1

2100090

160007

2

000474

3

009753

4

2100625

5

6

2100092

7

2100113

8

2100121

9

2100312 2100364

10

CRANKSHAET

Decr

Pulley

Screw(M6—1 Washer

Screw(M6—1X30)

Mechanical Mechanical Corrugated Crankshaft Crankshaft

Pump

Oil

BUSH

i

Driving

11US

Xli)

Oil Oil Washer Ball Sleeve

Shield

Sleeve

Shield

Bearing(Right)

Worm

1E+l!1ilPEJ

•

.

•

iilltJih)

•

.

f—Ij

jJJJ

Rj3—J

5

Anil.. Req

1

I 1 1

40

30

31 32

33 34 35

36

37

38

39

19 20

21 22 23 24 25 26 27 28 29

11 12 13 14 15 16 17 18

160001 2100120 2100106

160000 2100111

110036 2100095 2100411

160001 2100410

2100109 2100112

2100105

2100104

2100117 2100101 2100100 0032684

003636

2100126

2100129

310009 2100272 2100202 2100370 2100114 2100115

0077301 2100412 2100413

ScrewC4—O.7X4) Crankshaft

Ball Crankshaft Screw(M3—O.5X3) Crankshaft

Counterweight

Screw(M3-0.5X8) Crankshaft Double

Ball

Chaining

Screw(M4—0.7X4)

Thread

Take—up

Crankshaft Retaining Upper Upper Upper Needle Needle Needle Cap Needle

Needle Oil Looper Upper Upper Lower Lower Looper Double Double

Knife Knife Knife

Bar Bar Bar

Screw

Bar

Wick

Shaft Looper Looper Looper Looper

Shaft Chaining Chaining

Bushing

Ring

Shaft Shaft

Shaft Shaft Shaft Shaft

(5/15—32X3.5)

Bushing(Upper)

Bushing(Lower)

Oil Shaft Shaft Shaft Shaft Oil

Bearing(Center)

Bearing(Left) Looper

Thread

Bushing(Right)

Bushing(Left)

Oil

Seal Bushing(Right) Bushing(Left)

Oil

Seal

Bushing(Front) Bushing(Rear) Bushing(Front) Bushing(Rear)

Seal

Looper

Shaft

Looper

Shaft

•

Take—upj-j

•

Bushing(Rear)

•

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1 1

1

41 42

43

44

45

46

47

48

49

50

2100097

2100096 2100034 2100414 2100417 2100098

160005 160007

000526

310021

Feed

Bar Bar Plug

Plug

Shaft Shaft

Rocker

Lever

Feed

Seal

Looper Seal Control Screw(M6—1XB) Screw(M6—1X6) Gasket

Wick(Laced

Oil

Bushing(Right)

Bushing(Left)

Shaft

Bushing

Shaft

Bushing

Wire)

.

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•

th+A

•

.

•

•iE;i-i;

•

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t(-E-—)l’)

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9

11

10

1’•

L

2

27

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15

36

14

13

16

17

25

27

32

29

24

39

38

19

41

37

40

20

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23

0)

31

28

NEIDIN

Rel

Na

1 2

3 4 5

6 7 8 9

10

11 12 13 14 15 16 17

18 19 20

21 22 23 24

25

26—1 26—2 26-3 27 28

29 30

31 32

33 34 35 36 37 38

39

40

.

I’iiti

2100132

2100144

2100134

2100137

2100:168 2100136

300008

140003 2100138 2100176

310013

2100141)

110006

2100123 2109120

003637

2100147

110009

2100146

110001 2108050 2108051 2108056

005345

2100145

110011

0032604

2105211

110002 2109212 2109210

110027 2100154 2100148

0033968

000693

110013

DAlI

IV

DII

S

Na

120001

100002

121)1)013

160003

INO

MAChAN

ISN

Deecript

Needle

Bar

Screw(M4—O.7X

Needle

Bar

Screw

(M4—O.7

Need

Ic

Bar

Screw

(MG-I

Needle

Bar Screw(M5—O.8Xd) Needle

Bar Needle

Bar

Vasher Screw(6—I

Needle Needle

Oil Needle Screw(H3.5—0.6X10) Needle Needle Needle(Systes:DCX

x

Bar Bar

Vick

Bar

Clamp(A)

Screw(l/8-44X2.5) Stitch

Plate Screw(M4—0.7X8) Stitch

Plate ScrewC4—0.7X5.4) Stitch

Plate(A4)

“ “

Screw(ll/46-40X8.3) Stitch

Plate Screw(M5—0.8X10) Rubber

Cushion

Needle

Guard(Vront)

Screw(M3—0.5X5)

Needle

Guard

Needle

Guard Screw(M2.5—0.45X3.5) HR

Unit,Complete

Cup

HR

Cup

HR

Lid

Pin Screw(M4—0.7X8)

ion

Driving

14)

Driving

x

3) v

Dci

1

ng

x

12)

Driving

.

DrLVlug

Crank

Arm

18)

Connecting Connecting

Connecting

Support

Support(Rear)

(AS) (A6)

Support

(Rear)

(Double

(Front)

Set

Connecting

Lever

Shaft

Link Link

Bracket

27)

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24

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KNIIU

Ref.

9

10

11

12

13 14

15

16 17 18 19 20

21 22 23 24

25

26 27

28

29

30

31

32

No

1

2 3 4

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10

12 13 14 15 16 17 18 19 20

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Presser Presser Screw

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Intermediate Presser

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Presser Presser Presser

Screw(M10—0.75X30)

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