YAMAHA YFS200R, YF200S PARTS CATALOGUE 03

YFS200R
(5VM1)
U49, OCEANIA
YFS200R YF200S
(5VM2)
(5VM1)
CANADA, FRANCE
JAPAN
1B5VM100E1
PARTS CATALOGUE
E2002 by Yamaha Motor Co., Ltd.
1st Edition, Jul. 2002
All rights reserved.
Any reprinting or unauthorized u se
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan
A3
A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacementparts, pleaserefer tothis Parts Catalogue and quote both part numbersand part names correctly.
YFS200R(5VM1/5VM2), YF200S(5VM1)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F58331060 FRONT FLASHER LIGHT ASSY 2
1158331160 .BULB (6V−18W) 1
1M18330960 .REFLECTOR 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N42411000X5 FUEL TANK COMP. 1 MXR
3J12424010 .GRAPHIC, FUEL TANK 1 FOR MXR
6. Applicable Serial No.
Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first edition.
A5

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross−refer the “model code − production code No.” in the catalogue to the “model code production code No. “indicated on the Model Label affixed onto the product concemed.
(2) “Model Label”Indication
ab
xxxx – xxx
c
x
(3) Model Label Affixing Location
a: Model Type Code
b: Production Code No.
c: Colouring Type
4TW1–010
A
(4) Model Code Production Cod e Number of Model Listed in This Parts Catalog
Model
Code
5VM1 020
5VM2
Production
Code No.
010 U49
AUSTRALIA
NEW ZEALAND
030 JAPAN
010 CANADA
020 FRANCE
Country
(destination)
Model
Code
Production
Code No.
(destination)
Country
(5) Colouring Information
Model
Code
5VM1
5VM2
A6
Colouring type
code
A 0583
B 0033 YAMAHA BLACK YB
Colour
code
Colour Name
DEEP PURPLISH BLUE
SOLID E
Abbrevi-
ation
DPBSE

ENGINE

CYLINDER HEAD B2...................................
CRANKSHAFT. PISTON B3..............................
OIL PUMP B5..........................................
INTAKE B6............................................
CARBURETOR B7.....................................
EXHAUST B9..........................................
CRANKCASE B10.......................................
CRANKCASE COVER 1 B11..............................
STARTER CLUTCH B12..................................
CLUTCH B13...........................................
TRANSMISSION B14....................................
SHIFT CAM. FORK C2..................................
SHIFT SHAFT C3......................................

CHASSIS

FRAME C4............................................
FRONT FENDER C5....................................
REAR FENDER C6.....................................
OIL TANK C7..........................................
REAR ARM C8.........................................
REAR SUSPENSION C9................................
STEERING C10.........................................
FRONT SUSPENSION. WHEEL C11.......................
FUEL TANK C13........................................
SEAT C14..............................................
FRONT WHEEL C15.....................................
FRONT BRAKE CALIPER D3............................
REAR WHEEL D4......................................
REAR BRAKE CALIPER D6.............................
CONTENTS
STEERING HANDLE. CABLE D7.........................
FRONT MASTER CYLINDER D9.........................
STAND. FOOTREST D10.................................
REAR MASTER CYLINDER D11..........................
GUARD D12............................................
GENERATOR D13.......................................
HEADLIGHT D14........................................
TAILLIGHT D15.........................................
HANDLE SWITCH. LEVER E2...........................
ELECTRICAL 1 E4.....................................
ELECTRICAL 2 E5.....................................
EMBLEM.LABEL 1 E6..................................
EMBLEM.LABEL 2 E8..................................
EMBLEM.LABEL 3 E10..................................
EMBLEM.LABEL 4 E12..................................
EMBLEM.LABEL 5 E14..................................
INDEX
NUMERICAL INDEX M1.................................
FIG. 1 CYLINDER HEAD
REF. NO.
10 3R911162−00 ABSORBER 2 2 2 2 2 2
11 3R61116200 ABSORBER 2 4 4 4 4 4
12 3JM1 1351−01 GASKET, CYLINDER 1 1 1 1 1
13 10V1131E00 HOLDER 1 1 1 1 1 1
14 9011608318 BOLT, STUD 2 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 2XJ1111100 HEAD, CYLINDER 1 1 1 1 1 1
2 3R911162−00 ABSORBER 2 2 2 2 2 2
3 1K61112800 ABSORBER 4 2 2 2 2 2
4 90116−08394 BOLT, STUD 6 6 6 6 6
5 9531708600 NUT 6 6 6 6 6
6 9020108649 WASHER, PLATE 6 6 6 6 6
7 9470100204 PLUG, SPARK (NGK BR8ES) 1 1 1 1
9470300204 PLUG, SPARK(NGK−BR8ES) 1
8 2XJ1118100 GASKET, CYLINDER HEAD 1 1 1 1 1 1
9 2XJ1131102 CYLINDER 1 1 1 1 1 1
U49
OCE
CAN
FRA
JPN
B2
15 9011608388 BOLT, STUD 2 2 2 2 2
16 99530−10114 PIN, DOWEL 2 2 2 2 2
17 9017908299 NUT 4 4 4 4 4
FIG. 2 CRANKSHAFT. PISTON
REF. NO.
10 93310316H6 BEARING 1 1 1 1 1
11 4L01163300 PIN, PISTON 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 37F11400−00 CRANKSHAFT ASSY 1 1 1 1 1
2 37F11412−00 .CRANK 1 1 1 1 1 1
3 37F11422−00 .CRANK 2 1 1 1 1 1
4 43G1165100 .ROD, CONNECTING 1 1 1 1 1
5 37F1168100 .PIN, CRANK 1 1 1 1 1 1
6 9020922248 .WASHER 2 2 2 2 2
7 93310522L4 .BEARING 1 1 1 1 1
8 2XJ11631−0197 PISTON (STD) 1 1 1 1 1
2XJ11635−01 PISTON (0.25MM O/S) 1 1 1 1 1 AP
2XJ11636−01 PISTON (0.50MM O/S) 1 1 1 1 1 AP
9 3JM11601−00 PISTON RING SET (STD) 1 1 1 1 1
3JM11601−10 PISTON RING SET (0.25MM O/S) 1 1 1 1 1 AP
3JM11601−20 PISTON RING SET (0.50MM O/S) 1 1 1 1 1 AP
U49
OCE
CAN
FRA
JPN
B3
12 9345017044 CIRCLIP 2 2 2 2 2
13 9330620562 BEARING 1 1 1 1 1
14 9330630556 BEARING 1 1 1 1 1
15 9310225331 OIL SEAL 1 1 1 1 1
16 9310332099 OIL SEAL 1 1 1 1 1
17 90387206K3 COLLAR 1 1 1 1 1
18 9028003017 KEY, WOODRUFF 1 1 1 1 1
19 9028205047 KEY, STRAIGHT 1 1 1 1 1
20 10V1153601 GEAR, DRIVE (43T) 1 1 1 1 1
21 37F11454−00 WEIGHT 1 1 1 1 1 1
22 9330620211 BEARING (6202SH2C3) 11111
23 9330620335 BEARING 1 1 1 1 1
FIG. 2 CRANKSHAFT. PISTON
REF. NO.
24 9028205013 KEY, STRAIGHT 1 1 1 1 1
25 37F11530−00 BALANCER WEIGHT GEAR COMP. 1 1 1 1 1
26 9021512235 WASHER, LOCK 1 1 1 1 1
27 9017012337 NUT 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
U49
OCE
CAN
FRA
JPN
B4
FIG. 3 OIL PUMP
REF. NO.
10 9310110001 OIL SEAL 1 1 1 1 1
11 1371317600 METAL, WORM SHAFT OUTER 1 1 1 1 1
12 10V1317801 GEAR, PUMP DRIVE 1 1 1 1 1
13 9360322028 PIN, DOWEL 1 1 1 1 1
14 9343008007 CIRCLIP 2 2 2 2 2
15 9046802033 CLIP 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 2XJ1310000 OIL PUMP ASSY 1 1 1 1 1
2 90445−054F8 .HOSE 1 1 1 1 1
3 9046802033 .CLIP 1 1 1 1 1
4 9043004004 .GASKET 1 1 1 1 1
5 9890704008 .SCREW, BIND 1 1 1 1 1
6 10V1317500 SHAFT, WORM 1 1 1 1 1
7 9020108624 WASHER, PLATE 1 1 1 1 1
8 1261311601 GASKET, PUMP CASE 1 1 1 1 1
9 9850705014 SCREW 2 2 2 2 2
U49
OCE
CAN
FRA
JPN
B5
16 9046815020 CLIP 1 1 1 1 1
FIG. 4 INTAKE
REF. NO.
10 9045044046 HOSE CLAMP ASSY 1 1 1 1 1
11 90460−49058 CLAMP, HOSE 1 1 1 1 1
12 2XJ1445300 JOINT, AIR CLEANER 1 1 1 1 1 1
13 2XJ1447700 PLATE 1 1 1 1 1
14 2XJ1445900 HOLDER, GUIDE 1 1 1 1 1
15 9560705100 NUT, U 6 6 6 6 6
PART NO. DESCRIPTION REMARKS
1 2HF13610−01 REED VALVE ASSY 1 1 1 1 1
2 2HF13613−00 .REED, VALVE 2 2 2 2 2
3 58T1361601 .STOPPER, REED VALVE 2 2 2 2 2
4 9851703008 .SCREW, PAN HEAD 4 4 4 4 4
5 9290703100 .WASHER, SPRING 4 4 4 4 4
6 3JM1362100 GASKET, VALVE SEAT 1 1 1 1 1
7 2XJ1356500 JOINT, CARBURETOR 1 1 1 1 1
8 9700706025 BOLT 4 4 4 4 4
9 9290706600 WASHER, PLATE 4 4 4 4 4
U49
OCE
CAN
FRA
JPN
B6
16 2XJ1445100 ELEMENT, AIR CLEANER 1 1 1 1 1
17 2XJ1445800 GUIDE 1 1 1 1 1
18 9020906096 WASHER 1 1 1 1 1
19 9850706060 SCREW 1 1 1 1 1
20 2XJ1441201 CAP, CLEANER CASE 1 1 1 1 1 1
21 15A1446200 SEAL 1 1 1 1 1
22 9015906085 SCREW, WITH WASHER 4 4 4 4 4
23 2XJ1443700 DUCT 1 1 1 1 1
24 9046056105 CLAMP, HOSE 1 1 1 1 1
25 59V1445700 SEAL 1 1 1 1 1
26 9046722080 CLIP 1 1 1 1 1
FIG. 5 CARBURETOR
REF. NO.
10 13714153−00 .WASHER, MAIN JET 1 1 1 1 1
11 4L01414146 .NOZZLE, MAIN 1 1 1 1 1
12 2NL14197−00 .PIPE 1 1 1 1 1
13 9850204016 .SCREW, PAN HEAD 4 4 4 4 4
14 9299004100 .WASHER, SPRING 4 4 4 4 4
15 4L014197−00 .PIPE 2 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 5VM1410100 CARBURETOR ASSY 1 1 1 1 1 1
2 30414184−00 .GASKET, FLOAT CHAMBER 1 1 1 1 1
3 26014142−32 .JET, PILOT (# 32.5) 1 1 1 1 1
4 9850204008 .SCREW, PAN HEAD 1 1 1 1 1
5 2MA1410728 .NEEDLE VALVE SET 1 1 1 1 1
6 4L014185−00 .FLOAT 1 1 1 1 1
7 53714186−00 .PIN, FLOAT 1 1 1 1 1
8 2XJ1411220 .VALVE, THROTTLE 1 1 1 1 1 1
9 13714143−46 .JET, MAIN (#230) 1 1 1 1 1
U49
OCE
CAN
FRA
JPN
B7
16 2GU14153−00 .RING 1 1 1 1 1
17 24814131−00 .SPRING, THROTTLE VALVE 1 1 1 1 1
18 12R14191−00 .PLUG, DRAIN 1 1 1 1 1
19 2GU14952−00 .WASHER 1 1 1 1 1
20 10W14104−00 .AIR SCREW SET 1 1 1 1 1
21 50014146−00 .PLATE 1 1 1 1 1
22 2GU14171−00 .PLUNGER, STARTER 1 1 1 1 1
23 55814147−00 .ORING 1 1 1 1 1
24 2GU14161−00 .NUT, CABLE ADJUSTING 1 1 1 1 1
25 9850205008 .SCREW, PAN HEAD 1 1 1 1 1
26 9299005100 .WASHER, SPRING 1 1 1 1 1
27 2GU14243−00 .PLATE 1 1 1 1 1
FIG. 5 CARBURETOR
REF. NO.
28 5VM1490J00 .NEEDLE SET 1 1 1 1 1
29 3JM8259E00 SWITCH ASSY 1 1 1 1 1
30 2GU2633K−00 WIRE, INNER 1 1 1 1 1 1
31 9850703010 SCREW, PAN HEAD 3 3 3 3 3
32 9290703100 WASHER, SPRING 3 3 3 3 3
33 9290703600 WASHER 3 3 3 3 3
PART NO. DESCRIPTION REMARKS
U49
OCE
CAN
FRA
JPN
B8
FIG. 6 EXHAUST
REF. NO.
10 9581706012 BOLT, FLANGE 2 2 2 2 2
11 2XJ1475300 SILENCER, EXHAUST 1 1 1 1 1
12 1W214714−00 GASKET, MUFFLER 1 1 1 1 1
13 9046037026 CLAMP, HOSE 2 2 2 2 2
14 9581708016 BOLT, FLANGE 2 2 2 2 2
15 2XJ1475200 PIPE, OUTLET 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 2XJ1461000 EXHAUST PIPE ASSY 1 1 1 1 1 1
2 2XJ1471800 PROTECTOR, MUFFLER 1 1 1 1 1 1
3 9890706010 SCREW, BIND 2 2 2 2 2
4 4BD1476600 WASHER, PROTECTOR 4 4 4 4 4
5 9020606090 WASHER, WAVE 2 2 2 2 2
63PA−14613−10 GASKET, EXHAUST PIPE 1 1 1 1 1
7 90116−08042 BOLT, STUD 2 2 2 2 2
8 9017908270 NUT 2 2 2 2 2
9 56514771−00 STAY, MUFFLER 1 1 1 1 1 1
U49
OCE
CAN
FRA
JPN
B9
16 2XJ1475510 GASKET, SILENCER 1 1 1 1 1
17 9890706010 SCREW, BIND 3 3 3 3 3
FIG. 7 CRANKCASE
REF. NO.
10 9850706030 SCREW 1 1 1 1 1
11 98507−06075 SCREW 2 2 2 2 2
12 9290706600 WASHER, PLATE 2 2 2 2 2
13 9048001209 GROMMET 1 1 1 1 1
14 9033809206 PLUG 1 1 1 1 1
15 1371311501 CONNECTOR, SUCTION PIPE 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 2XJ1511101 CRANKCASE 1 1 1 1 1 1
2 2XJ1512100 CRANKCASE 2 1 1 1 1 1
3 9953012016 PIN, DOWEL 2 2 2 2 2
4 9850706045 SCREW 8 8 8 8 8
5 9850706060 SCREW 1 1 1 1 1
6 9034012059 PLUG, STRAIGHT SCREW 1 1 1 1 1
7 9020112172 WASHER, PLATE 1 1 1 1 1
8 37F1512800 HOLDER 1 1 1 1 1
9 9850708010 SCREW 1 1 1 1 1
U49
OCE
CAN
FRA
JPN
B10
16 9044509019 HOSE 1 1 1 1 1
17 90201166L5 WASHER, PLATE 2 2 2 2 2
FIG. 8 CRANKCASE COVER 1
REF. NO.
10 37F15416−00 COVER, OIL PUMP 1 1 1 1 1
11 98507−06030 SCREW 4 4 4 4 4
12 3Y11536300 PLUG, OIL 1 1 1 1 1
13 9321019123 O−RING 1 1 1 1 1
14 5VM1317400 HOLDER, OIL PIPE 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 2XJ1541100 COVER, CRANKCASE 1 1 1 1 1 1
2 2XJ1537900 SEAL, CRANKCASE 1 1 1 1 1
3 9850706030 SCREW 5 5 5 5 5
4 9046510069 CLAMP 1 1 1 1 1
5 2XJ1542000 CRANKCASE COVER ASSY 2 1 1 1 1 1
6 9953010014 PIN, DOWEL 2 2 2 2 2
7 3JM1545111 GASKET, CRANKCASE COVER 1 1 1 1 1 1
8 9502706030 BOLT, FLANGE 6 6 6 6 6
9 9502706035 BOLT, FLANGE 2 2 2 2 2
U49
OCE
CAN
FRA
JPN
B11
FIG. 9 STARTER CLUTCH
REF. NO.
10 2XJ1562010 KICK CRANK ASSY 1 1 1 1 1
11 90179−12659 NUT 1 1 1 1 1
12 9310920014 OIL SEAL 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 10V1566000 KICK AXLE ASSY 1 1 1 1 1
2 10V1564100 GEAR, KICK (23T) 1 1 1 1 1
3 9046826048 CLIP 1 1 1 1 1
4 90201−200J7 WASHER, PLATE 1 1 1 1 1
5 9050826667 SPRING, TORSION 1 1 1 1 1
6 10V1566600 SPACER 1 1 1 1 1
7 10V1565100 GEAR, KICK IDLE (29T) 1 1 1 1 1
8 90201−154E8 WASHER, PLATE (T=1.0) 2 2 2 2 2
9 9900915400 CIRCLIP 2 2 2 2 2
U49
OCE
CAN
FRA
JPN
B12
FIG. 10 CLUTCH
REF. NO.
10 1HX16383−00 SPRING, CLUTCH BOSS 1 1 1 1 1
11 2JK1611101 GEAR, PRIMARY DRIVE (22T) 1 1 1 1 1
12 9017912567 NUT 1 1 1 1 1
13 9020818046 WASHER, CONICAL SPRING 1 1 1 1 1
14 90201−180P2 WASHER, PLATE 1 1 1 1 1
15 9021512271 WASHER, LOCK 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 3JM1615001 PRIMARY DRIVEN GEAR COMP. 1 1 1 1 1
2 37F1637101 BOSS, CLUTCH 1 1 1 1 1
3 1V11632400 PLATE, CLUTCH 1 6 6 6 6 6
4 4V01632100 PLATE, FRICTION 6 6 6 6 6
5 2TV1615400 PLATE, THRUST 1 1 1 1 1 1
6 37F1635100 PLATE, PRESSURE 1 1 1 1 1 1
7 9050120568 SPRING, COMPRESSION 5 5 5 5 5
8 90119−05001 BOLT, WITH WASHER 5 5 5 5 5
9 1HX1633100 PLATE, FRICTION 2 1 1 1 1 1
U49
OCE
CAN
FRA
JPN
B13
16 9017012370 NUT 1 1 1 1 1
17 1W116358−01 PLATE, PUSH 1 1 1 1 1
18 1W116356−02 ROD, PUSH 1 1 1 1 1 1
19 9290706200 WASHER 1 1 1 1 1
20 9530706600 NUT 1 1 1 1 1
21 9350316003 BALL 1 1 1 1 1
22 2J51635700 ROD, PUSH 2 1 1 1 1 1
23 37F16380−02 PUSH LEVER ASSY 1 1 1 1 1
24 9050820555 SPRING, TORSION 1 1 1 1 1
25 9020114217 WASHER, PLATE 1 1 1 1 1
26 9310414004 OIL SEAL 1 1 1 1 1
27 9331521429 BEARING 1 1 1 1 1
FIG. 11 TRANSMISSION
REF. NO.
10 9330620431 BEARING (B6204Z) 1 1 1 1 1
11 9331131576 BEARING 1 1 1 1 1
12 37F17421−01 AXLE, DRIVE 1 1 1 1 1
13 2XJ1721100 GEAR, 1ST WHEEL (34T) 1 1 1 1 1
14 2XJ1725100 GEAR, 5TH WHEEL (19T) 1 1 1 1 1
15 2XJ1723100 GEAR, 3RD WHEEL (25T) 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 2XJ1741100 AXLE, MAIN 1 1 1 1 1
2 2XJ1715100 GEAR, 5TH PINION (18T) 1 1 1 1 1
3 2XJ1713100 GEAR, 3RD4TH PINION (15T/16T) 1 1 1 1 1
4 2XJ1716100 GEAR, 6TH PINION (21T) 1 1 1 1 1
5 2XJ1712100 GEAR, 2ND PINION (14T) 1 1 1 1 1
6 9020120266 WASHER, PLATE (1.0T) 1 1 1 1 1
7 90201206L6 WASHER, PLATE 1 1 1 1 1
8 9020916133 WASHER 1 1 1 1 1
9 9341020038 CIRCLIP 3 3 3 3 3
U49
OCE
CAN
FRA
JPN
B14
16 2XJ1724100 GEAR, 4TH WHEEL (20T) 1 1 1 1 1
17 2XJ1726100 GEAR, 6TH WHEEL (19T) 1 1 1 1 1
18 2XJ1722101 GEAR, 2ND WHEEL (31T) 1 1 1 1 1
19 90201−150J4 WASHER, PLATE 1 1 1 1 1
20 9344015012 CIRCLIP 1 1 1 1 1
21 9020918135 WASHER 2 2 2 2 2
22 9341022039 CIRCLIP 4 4 4 4 4
23 9020122555 WASHER, PLATE 1 1 1 1 1
24 9331151554 BEARING 1 1 1 1 1
25 9330630438 BEARING 1 1 1 1 1
26 9310220143 OIL SEAL 1 1 1 1 1
27 9383213164 SPROCKET, DRIVE (13T) 1 1 1 1 1
FIG. 11 TRANSMISSION
REF. NO.
28 5H017456−00 HOLDER, SPROCKET 1 1 1 1 1
29 9702706012 BOLT 2 2 2 2 2
30 10V1747100 PLATE, COVER 1 1 1 1 1
31 9850706012 SCREW 2 2 2 2 2
PART NO. DESCRIPTION REMARKS
U49
OCE
CAN
FRA
JPN
B15
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