Yamaha YDP-223, YDP-223C Service Manual

DIGITAL PIANO
YDP-223/YDP-223C
SERVICE MANUAL
YDP-223
YDP-223C
YDP-223/YDP-223C has basically the same specifications as CLP-120. To check or repair YDP-223/YDP-223C, be sure to prepare the CLP­120 service manual CL 001671 with this manual.
CONTENTS
MAIN DIFFERENCES WITH CLP-120 ............................................... 3
SPECIFICATIONS .............................................................................. 3
PANEL LAYOUT.................................................................................. 4
PK 001694
HAMAMATSU, JAPAN
Copy right (C) Yamaha Corporation. All rights reserved. PDF-K861 ’04, 03
YDP-223/YDP-223C
This manual has been provided for the use of authorized Yamaha Retailers and their service personnel. It has been assumed that basic service procedures inherent to the industry, and more specifically Yamaha Products, are already known and understood by the users, and have therefore not been restated.
WARNING: Failure to follow appropriate service and safety procedures when servicing this product may result in per-
IMPORTANT: This presentation or sale of this manual to any individual or firm does not constitute authorization, certifica-
The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover. The research engineering, and service departments of Yamaha are continually striving to improve Yamaha products. Modifications are, therefore, inevitable and changes in specification are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please contact the distributor's Service Division.
WARNING: Static discharges can destroy expensive components. Discharge any static electricity your body may have
IMPORTANT: Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power to
The solder used in the production of this product contains LEAD. In addition, other electrical / electronic and / or plastic (where applicable) components may also contain traces of chemicals found by the California Health and Welfare Agency (and possibly other entities) to cause cancer and / or birth defects or other reproductive harm.
DO NOT PLACE SOLDER, ELECTRICAL / ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHAT SO EVER!
Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose eyes to solder / flux vapor!
If you come in contact with solder or components located inside the enclosure of this product, wash your hands before handling food.
IMPORTANT NOTICE
sonal injury, destruction of expensive components and failure of the product to perform as specified. For these reasons, we advise all Yamaha product owners that all service required should be performed by an authorized Yamaha Retailer or the appointed service representative.
tion, recognition of any applicable technical capabilities, or establish a principal-agent relationship of any form.
accumulated by grounding yourself to the ground bus in the unit (heavy gauge black wires connect to this bus).
the unit.
WARNING: CHEMICAL CONTENT NOTICE!
IMPORTANT NOTICE FOR THE UNITED KINGDOM
Connecting the Plug and Cord
IMPORTANT. The wires in this mains lead are coloured in accordance with the following code:
BLUE : NEUTRAL
BROWN : LIVE As the colours of the wires in the mains lead of this apparatus may not correspond with the coloured makings identifying the terminals in your plug proceed as follows:
The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloured BLACK.
The wire which is coloured BROWN must be connected to the terminal which is marked with the letter L or coloured RED.
Making sure that neither core is connected to the earth terminal of the three pin plug.
(2 wires)
This applies only to products distributed by Yamaha-Kemble Music (U.K.) Ltd.
WARNING
Components having special characteristics are marked and must be replaced with parts having specification equal to those originally installed.
2
MAIN DIFFERENCES WITH CLP-120
UNIT CLP-120 YDP-223 YDP-223C REMARKS
OVERALL ASSEMBLY
Back Board Ass'y V8219200 V9373600
Keybed V8219300 V9675300
Front Rail Ass'y (V821910) (V854990)
Screw Set V5283500 V9375600 Side Board Ass'y L Side Board Ass'y R
Pedal Box Ass'y (V821800) (V937110)
Topboard Ass'y V8218700 V9674600 Music Rest Ass'y V8247800 V9670100 V9674200 The badge is not installed. Side Arm Ass'y L V8218900 V9372700 Side Arm Ass'y R V8219000 V9373200
End Block Ass'y L
End Block Ass'y R
Panel Ass'y (V821950) (V967090) (V967570)
Key Cover Ass'y V8448100 V9375300
BENCH (V553140) (V553200) (V553220)
---
V8217800 V9370600 V8217900 V9370900
(V925890) (V925890) (V925940) (V850380) (V937770)
YDP-223/YDP-223C
SPECIFICATIONS
Keyboard 88 keys (A-1 - C7) Sound Source AWM Stereo Sampling Polyphony 64 Notes Max. Voice Selection 14 Effect Reverb, Effect, Brilliance Volume Master Volume Controls Dual, Metronome, Transpose, Touch (Hard/Midium/Soft/Fixed), Func-
tions, Speaker ON/OFF
Recording/Playback 2-track recording/playback (1 user song), Tempo Adjustment, Synchro
Start
Pedal Damper, Sostenuto, Soft Demo Songs 14 voice Demo Songs, 50 preset Songs Jacks/Connectors MIDI (IN/OUT/THRU), PHONES x 2, AUX IN, AUX OUT(L/L+R,R), AUX
OUT (LEVEL FIXED)(L,R), TO HOST
Main Amplifiers 20W x 2 Speakers 16cm x 2 Dimensions (W x D x H) 1370mm x 518mm x 850mm (with music rest) [53 15/16" x 20 3/8" x 33 7/16"]
(1370mm x 518mm x 1022mm) [53 15/16" x 220 3/8" x 40 1/4"]
Power Consumption 48W Weight 51kg (112lbs., 7oz) Accessories Owner’s Manual, “50 greats for the Piano” (Music Book), Bench (in-
cluded or optional depending on locale)
3
YDP-223/YDP-223C
PANEL LAYOUT
MIN MAX
MASTER VOLUME
MELLOW BRIGHT

TEMPO
/
STOP
START
FUNCTION
BRILLIANCE
C0 D0 E0 F0 G0 A0 B0 C1 D1 E1 F1 G1 A1 B1 C2 D2 E2 F2 G2 A2 B2 C3 D3 E3 F3 G3 A3 B3 C4 D4 E4 F4 G4 A4 B4
B-1A-1
DEMO METRONOME
MIN MAX
MASTER VOLUME
MELLOW BRIGHT
BRILLIANCE
DEMO METRONOME
TEMPO
FUNCTION /
STOP
START
TEMPO
/
FUNCTION
TEMPO
/
FUNCTION
/
OTHER VALUE
TEMPO
/
NO +/YESPRESET
TRACK1TRACK2START
SONG
/
STOP
REC
/
OTHER VALUE
TEMPO
/
NO +/YES PRESET
GRAND
E.PIANO1E.PIANO2HARPSI-
HARPSI-
GRAND PIANO 1
CHURCH ORGAN 1
VIBRA-
PIANO 2
CHORD 1
CHORD 2
PHONE
CHORUS
ROOM
HARD
PHASER
HALL 1
MEDIUM
TREMOLO
CHOIR GUITAR
HALL 2
SOFT
DELAY
STAGE
REVERB EFFECT TOUCH TRANSPOSE
ON
POWER
CHURCH
STRINGS1STRINGS2JAZZ
ORGAN 2
ORGAN
VOICE
C5 D5 E5 F5 G5 A5 B5 C6 D6 E6 F6 G6 A6 B6 C7
OFF
NORMAL
HP. SW
SPEAKER
ON
PHONES
[POWER] button [MASTER VOLUME] knob [BRILLIANCE] knob [DEMO] button METRONOME [START/STOP] button [TEMPO/FUNCTION # ▲▼] button LED display [-/NO]/[+/YES] button
[PRESET] button [TRACK1] [TRACK2] button SONG [ST AR T/ST OP] button [REC] button
Voice buttons [REVERB] button [EFFECT] button [TOUCH] button [TRANSPOSE] buttonAUX OUT jacksAUX IN jacks[TO HOST] jack
4
YDP-223/YDP-223C
TRACK1TRACK2START/STOP
SONG
GRAND PIANO 1
REC
LEVEL FIXED
AUX OUT AUX IN
CHURCH ORGAN1
L/L+R
R L/L+RRLR
E.PIANO1E.PIANO2HARPSI-
GRAND PIANO 2
CHURCH
JAZZ
ORGAN2
ORGAN
CHORD1
STRINGS1STRINGS
2
VOICE
HARPSI-
VIBRA-
CHORD2
PHONE
CHOIR GUITAR
TO HOST HOST SELECT

ROOM
CHORUS
HALL 1
PHASER
HALL 2
TREMOLO
STAGE
DELAY
REVERB EFFECT TOUCH TRANSPOSE
THRU
MIDIMac
PC-2PC-1
MIDI
OUT IN
HARD MEDIUM SOFT
ON
PEDAL
[HOST SELECT] switchMIDI [IN] [OUT] [THRU][PEDAL] jack[SPEAKER] switch
[PHONES] jacks Soft (Left) Pedal Sostenuto (Center) Pedal Damper (Right) Pedal
5
YDP-223/YDP-223C
DIGITAL PIANO
YDP-223/YDP-223C
PARTS LIST
CONTENTS
OVERALL ASSEMBLY.......................................2
MAIN UNIT.........................................................4
SIDE BOARD ASSEMBLY .................................8
PEDAL BOX ASSEMBLY...................................9
PEDAL ASSEMBLY..........................................10
TOP BOARD ASSEMBLY ................................ 11
MUSIC REST ASSEMBLY ...............................12
SIDE COVER ASSEMBLY ...............................13
END BLOCK ASSEMBLY ................................14
PANEL ASSEMBL Y..........................................15
KEY COVER ASSEMBLY ................................17
JACK UNIT.......................................................18
HP JACK UNIT.................................................18
POWER SUPPLY UNIT ................................... 19
KEY BOARD ASSEMBLY ................................20
BENCH.............................................................22
ELECTRICAL PARTS ......................................23
Note) DESTINATION ABBREVIATIONS
A: Australian model M: South African model B: British model O: Chinese model C: Canadian model Q: South-east Asia model D: German model T: Taiwan model E: European model U: U.S.A. model F: French model V: General export model (110V) H: North European model W: General export model (220V) I: Indonesian model N,X: General export model J: Japanese model Y: Export model K: Korean model
WARNING Components having special characteristics are marked and must be replaced with parts having specifications equal to those originally installed.
The numbers in “QTY” shows quantities for each unit.
The parts with “--” in “Part No.” are not available as spare parts.
The second letter of the shaded ( ) part number is I, not one.
The second letter of the shaded ( ) part number is O, not zero.
This mark “}” in the REMARKS column means these parts are interchangeable.
1
YDP-223/YDP-223C
OVERALL ASSEMBLY
1
S1 S2
S3 S4
21
23
24
H1
S
E
H2
22
S5
H1
H2
N
O
H
P
Front view
2
Rear view
S1S1
S3
S4 S2
YDP-223/YDP-223C
REF NO. PART NO. DESCRIPTION REMARKS QTY
1 1 1 1 1 1
21
V8217800
21
V9370600
22
V8217900
22
V9370900
23 23 24
V9371300
24
V9503300
V5283500 V9375600
S1
EG360020
S2
VQ448400
S3
V6135000
S3
VP367300
S4
03747290
S4
VB164600
S5
VR410300
S5a
VP592100 V2916900 V2917000
V2917100 VT015700 VT015800
VT015900 VT016000
V3126300
OVERALL ASSEMBLY Main Unit
--
Main Unit
--
Main Unit
--
Main Unit
--
Main Unit
--
Main Unit
--
Side Board Assembly-L Side Board Assembly-L Side Board Assembly-R Side Board Assembly-R Pedal Box Assembly
--
Pedal Box Assembly
--
Back Board Set Back Board Set
ACCESSORIES Screw Set Screw Set Bind Head Screw Truss Head Screw Truss Head Screw Truss Head Screw Truss Head Tapping Screw-1 Truss Head Tapping Screw-1 Cord Clamp Set Cord Clamp
AC Cord Set
AC Cord Set AC Cord Set
AC Cord Set
AC Cord Set AC Cord Set
AC Cord Set AC Cord Set Bench
--
Bench
--
J U E N J N LEFT LEFT RIGHT RIGHT
6.0X16 MFZN2BL
6.0X25 MFZN2BL
4.0X12 MFC2BR
4.0X12 MFZN2BL
4.0X20 MFZN2BL
4.0X20 MFC2BR
DKN-5B (VHB)
J 2P 7A 2.5m
UC 2P 7A 2.44m E 2P 2.5m 2.5A
J 2P 2.5m 7A
U 2P 2.44m 7A E 2P 2.5m
B 2P 2.5m E 2P 2.5m BC-100DR BC-100CH
YDP-223/223C YDP-223 J (V966720) YDP-223 U (V966730) YDP-223 B,E (V966740) YDP-223 N (V966750) YDP-223C J (V967300) YDP-223C N (WB49260) YDP-223 YDP-223C YDP-223 YDP-223C YDP-223 (V821800) YDP-223C (V937110) YDP-223C YDP-223
YDP-223/223C YDP-223 YDP-223C
YDP-223C YDP-223 YDP-223 YDP-223C
YDP-223 J YDP-223C J YDP-223 U YDP-223 E,N YDP-223C N YDP-223 J YDP-223C J YDP-223 U YDP-223 E,N YDP-223C N YDP-223 B YDP-223C N YDP-223 J,U,N (V553140) YDP-223C (V553160)
RANK
18 18 18 18
18 11
03 04 01
4
01
4
01
2
01
2
01
4
01
4
03 03
2
05
06 05
05
06 05
08 08
V5771000 V8740600
H1
V8972600
H2
VT196400
13
VK726100
TX000670
Headphone
Headphone Hanger Set Headphone Hanger Truss Head Screw
Connector
JIGS Rod
059711
4.0X10 MFZN2BL
CCT5902
YDP-223 J YDP-223C J YDP-223/223C
YDP-223 N, YDP-223C N
YDP-223/223C
07
07 04 01
2
03
99
RANK: Japan only*: New Parts
3
YDP-223/YDP-223C
MAIN UNIT
Rear view
76
1
26
NNN
Top view 1
36a
H
8
17
11
12
40
A
A
2
81 81
E
U
82
E
E
25a
A AA A
10
Side view
11
Only for YDP-223U
75
40
A
A
1
A
A
A
U
H
9
39
14 15
5d5b
5
5a 5c
5f5e5g
4
K
6
K
52
52
Bottom view
YDP-223/YDP-223C
B
B
B
B
Top view 2
71
77
70
BBBBB
21
B B B B B B B
18
7
19
22
18
B
B
B
SS
B
A
Q
C C C C C C C C C
A A
A
3 5
QQ
A
A A
K
Q
G
K
A
A
K
K
2320
Screw Set List
Ref.No. Screw Parts No. Qty
40 41 42 Pan Head Screw (VV040700) 9 43 44 45 47 48 Truss Head Screw (V9446400) 3 49 50 Guide Screw (VN887900) 2 51
A
Bind Head Tapping Screw-1 (EP030240)
B
Truss Head Tspping Screw-1 (VU952600)
C E
Truss Head Tspping Screw-1 (EN630230)
G
Bind Head Tapping Screw-1 (EP040230)
H
Truss Head Tspping Screw-1 (VA076400)
K
Bind Head Tapping Screw-B (EP600250)
N Q
Truss Head Tspping Screw-1 (20338800)
S U
Bind Head Tapping Screw-B (EP640130) 2
A
A
A
A
A
A
A
Q
23
QQ
Q
G
4
21 20
3 2 2 6
8
5
YDP-223/YDP-223C
REF NO. PART NO. DESCRIPTION REMARKS QTY
40
EP030240
70 70 70 70 70 70 71
V0010200
71
V0010300
71
V0010400
71
V0010500
75
V2035900
76 76
VB951400
77
1
* *
*
*
V9670100
1
V9674200
2
V8218700
2
V9674600
3
V8218900
3
V9372700
4
V8219000
4
V9373200
5 5 5
5a
V8243700
5a
V8560500
5b
V5263500
5c 5d
VN637600
5d
VU659100
5e
VK099600
5f
EP030340
5g
EP030260
6
V8219200
6
V9373600
7
V8219300
7
V9675300
7a
VA127400
7b
ET200050
7c
V9001100
8 8 9 9
10
VZ705400
11 11 12
V8448100
12
V9375300
14
VS312100
15
VS312200
17
VT501000
18
X2423A00
19
MAIN UNIT Main Unit
--
Main Unit
--
Main Unit
--
Main Unit
--
Main Unit
--
Main Unit
--
Main Unit Sub Assembly
--
Main Unit Sub Assembly
--
Bind Head Tapping Screw-1 Name Plate
--
Name Plate
--
Name Plate
--
Name Plate
--
Name Plate
--
--
Power Supply Unit
Power Supply Unit Power Supply Unit Power Supply Unit
Cover, Power Supply Unit Graphic Mark
--
Graphic Mark
--
Main Unit Sub Assembly
--
Main Unit Sub Assembly
--
Music Rest Assembly Music Rest Assembly Top Board Assembly Top Board Assembly Side Cover Assembly Side Cover Assembly Side Cover Assembly Side Cover Assembly Front Rail Assembly
--
Front Rail Assembly
--
Front Rail Assembly
--
Front Rail Front Rail Angle, K Holder Assembly, Keyboard
--
Circuit Board Circuit Board Connector Assembly Bind Head Tapping Screw-1 Bind Head Tapping Screw-1 Back Top Panel Assembly Back Top Panel Assembly Keybed Assembly Keybed Assembly Nut Nut Nut End Block Assembly
--
End Block Assembly
--
End Block Assembly
--
End Block Assembly
--
Keyboard Assembly Panel Assembly
--
Panel Assembly
--
Key Cover Assembly Key Cover Assembly Rack Cover Rack Cover Label Speaker Jack Unit
--
J U E N J N
3.5X12 MFZN2Y J (YMMA) U N J (YMMA) N (YMMA) E
YMMA MKX-5 UL U
LEFT LEFT RIGHT RIGHT
1.6 L
PL(YCJ) PL(YMMA) 2P-150
3.5X12 MFZN2BL
3.5X16 MFZN2BL
B 5.0X12 MFZN2BL B 6.0X12.5 MFZN2Y TYPE I M4XL12.5 LEFT LEFT RIGHT RIGHT A88 K6
(YMMA) LEFT RIGHT
16.0cm 4ohm 20W
YDP-223/223C YDP-223 J (V966720) YDP-223 U (V966730) YDP-223 B,E (V966740) YDP-223 N (V966750) YDP-223C J (V967300) YDP-223C N (WB92600) YDP-223 (V966910) YDP-223C (V967360) YDP-223 U YDP-223 J (V966940) YDP-223 U (V966950) YDP-223 N (V967000) YDP-223C J (V967370) YDP-223C N (WB49270) YDP-223 B,E (V966970) YDP-223 J YDP-223C J YDP-223 U YDP-223 B,E YDP-223 N YDP-223C N YDP-223 U YDP-223 U (V846210) YDP-223 U YDP-223 U (V966890)
YDP-223 (V966910) YDP-223C (V967360) YDP-223 YDP-223C YDP-223 YDP-223C YDP-223 YDP-223C YDP-223 YDP-223C YDP-223 (V821910) YDP-223C (V854990) YDP-223C (V900120) YDP-223 YDP-223C
(V760310)
YDP-223 YDP-223C YDP-223 YDP-223C
YDP-223 (V925890) YDP-223C (V925940) YDP-223 (V850380) YDP-223C (V937770)
YDP-223 (V967090) YDP-223C (V967570) YDP-223 YDP-223C
(V826580)
RANK: Japan only*: New Parts
RANK
3
01
14
14 14 22
07
03
19
20 19 20 19
14 14 11 11
2
03 03 02 01
7
01
4
10 10 19
01
9
02
6
01
2
63
19 23 03 03 03
2
6
YDP-223/YDP-223C
REF NO. PART NO. DESCRIPTION REMARKS QTY
20 21 22 23
25 25a 25a 25b
26
28
30
33
35
36 36a 36a 36b
38
39
40
41
42
43
44
45
47
48
48
49
50
51
52
81
82
82
--
--
V8495500
-­V9394600 VD947800 V3122900 CB069250 V8497800 V8498000 V8497700 VJ981200 VK101600 V9106900 V3122900 VD947800 CB069250 VP834600 EP030310 EP030240 VU952600 VV040700 EN630230 EP040230 VA076400 EP600250 V6207400 V9446400 20338800 VN887900 EP640130 EP030190 CB817510 V3122900 VD947800
HP Jack Assembly Label, HP-PHONES Circuit Board Conductive Adhesive Tape Connector Assembly Data Line Filter Data Line Filter Cord Binder Connector Assembly Connector Assembly Connector Assembly Connector Assembly Connector Assembly Connector Assembly Data Line Filter Data Line Filter Cord Binder Adhesive T ape Bind Head Tapping Screw-1 Bind Head Tapping Screw-1 Truss Head Tapping Screw-1 Pan Head Screw Truss Head Tapping Screw-1 Bind Head Tapping Screw-1 Truss Head Tapping Screw-1 Bind Head Tapping Screw-B Truss Head Screw Truss Head Screw Truss Head Tapping Screw-1 Guide Screw Bind Head Tapping Screw-B Bind Head Tapping Screw-1 Cord Binder Data Line Filter Data Line Filter
DM J U,E,N AL-40 40X20m MK-LF ESD-R-25D-B NFT-25
SP POWER SUPPLY SIG 6P-300 11P-150 HP-LF NFT-25 ESD-R-25D-B
12X50
3.0X16 MFZN2BL
3.5X12 MFZN2Y
3.5X30 MFZN2BL
5.0X25 MFZN2Y PW
3.5X14 MFZN2Y
4.0X14 MFZN2Y
3.5X30 MFZN2Y
3.0X8 MFZN2Y
4.0X16 MFZN2BL
4.0X16 MFC2BR 4X20 MFZN2Y 6X14
4.0X10 MFZN2Y
3.5X16 MFZN2Y S-14B NFT-25 ESD-R-25D-B
YDP-223 YDP-223C
(V851220) (V861670)
(WA53090)
21 20
10
RANK
33
04 05 06 01
04 03
06 05 06 02
6
01
4
01 01 01
9
01
3
01
2
01
2
01
6
01
3
01
3
01
8
03
2
01
2
01 03
2
06 05
RANK: Japan only*: New Parts
7
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