Yamaha YD110 User Manual

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OWNER'S MANUAL

WARNING

PLEASE READ THIS MANUAL CAREFULLYAND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.

CRUX S

OWNER'S MANUAL

YAMAHA MOTOR INDIA PVT. LIMITED All rights reserved. Any reprinting or unauthorised use without the written permission of

YAMAHA MOTOR INDIA PVT. LIMITED is expressly prohibited.

TAKE NECESSARY PRECAUTIONS DURING RUNNING-IN PERIOD.

INTRODUCTION

Congratulations on your purchase of the CRUX S. This motorcycle has been produced using the latest technology in our modern plant, to provide you a happy, enjoyable and safe riding for many thousand kilometers and years. It represents the high degree of craftsmanship and reliability that have made YMI a leader in these fields.

This Owner’s Manual will give you an understanding of the operation, inspection and basic maintenance of this Motorcycle as recommended in this Owner’s manual. Always demand only YMI Genuine Spare Parts and Yamalube oil. If you have any queries regarding the operation or maintenance of your Motorcycle, please consult your YMI DEALER who will be too happy to help you.

This Owner’s Manual also includes the GREEN BOOK containing Guidelines, DO’s and DON’Ts to be followed by the Owner/User of the Motorcycle for keeping Environment Clean and Green. You are requested to please read the GREEN BOOK carefully.

We provide,

YAMAHA MOTOR INDIA PVT. LTD.

19/6, Mathura Road,

Faridabad-121006 (India)

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,d ifjp;

^ØDl&,l^ dks [kjhnus ij vkidks c/kkbZ;k¡A vkidks dbZ gt+kj fdyksehVj vkSj dbZ o"kksZa rd ,d izlUu] vkjke&nk;d rFkk lqjf{kr lokjh iznku djus ds fy,] bl eksVjlkbfdy dk mRiknu gekjs vk/kqfud IykaV esa

uohure izkS|kSfxdh ds vuqlkj fd;k x;k gSA	;g izfrfuf/kRo djrh gS] mPp iafDr dh ml nLrdkjh rFkk
fo'oluh;rk dk ftlus okbZñ ,eñ vkbZñ dks bu	{ks=kksa esa vxz.kh cuk fn;k gSA

;g vkulZ eSuqvy vkidks eksVjlkbZfdy ds dk;Z fujh{k.k rFkk vk/kkjh; j[kj[kko ¼esaVhusal½ ls voxr djk,xkA

yacs nks"kjfgr	ijQkjesal ¼iz;ksx½ dks	ns[krs gq, Ñi;k vkulZ eSuqvy ds vuqlkj gh viuh eksVjlkbZfdy dh
lqjf{kr /;ku	j[ksa vkSj lgh j[kj[kko	¼esaVhusal½ lqfuf'pr djsaA

ges'kk dsoy okbZñ ,eñ vkbZñ ds Li;sj ikV~Zl rFkk ;kekY;wc rsy dh gh ekax djsaA ;fn vki eksVjlkbZfdy ds vkWijs'ku ¼dk;Z½ vFkok j[kj[kko ls lacaf/kr dksbZ tkudkjh pkgrs gSa rks okbZ±ñ ,eñ vkbZñ Mhyj ls ijke'kZ ysa] og [kq'kh&[kq'kh vkidh lgk;rk djsxkA

^vkulZ eSuqvy* ds lkFk ekxZ&n'kkZus ds fy, xzhu cqd ¼iqfLrdk½ Hkh nh xbZ gSA okrkoj.k dks LoPN rFkk gjk&Hkjk cukus ds fy, ^djuk* ;k ^u djuk* dk vuqlj.k eksVjlkbZfdy ds ekfyd vFkok mls iz;ksx djus okys dks djuk pkfg,A vkils izkFkZuk gS fd Ñi;k ^gjh iqfLrdk* dks /;ku ls i<saA

ge gSa &

;kekgk eksVj bf.M;k izkbZosV fyfeVsM

19/6, eFkqjk jksM

Qjhnkckn & 121006 ¼Hkkjr½

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IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:

bl eSuqvy esa fuEufyf[kr ladsrks }kjk vko';d funsZ'kksa dks vyx&vyx fd;k x;k gS%

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

lqj{kk ls lacaf/kr fpUg dk vFkZ gS lko/kku ! pkSdUus gks tk,a ! ;g vkidh lqj{kk ls lacaf/kr gSA

Failure to follow WARNING instructions could result in severe injury to the Motorcycle

operator, a bystander or a person inspecting or repairing the Motorcycle.

WARNING

psrkouh funsZ'kksa dh ikyuk u djus ij eksVjlkkbfdy pkyd] vklikl [kM+s yksxksa vFkok fujh{k.k vFkok

ejEer djus okys O;fDr;ksa dks xgjh pksV yx ldrh gSA

A CAUTION indicates special precautions that must be taken to avoid damage to the

Motorcycle.

CAUTION :

;g fo'ks"k lko/kkfu;ka n'kkZrh gSa] eksVjlkbZfdy dks uqdlku ls cpkus ds fy, budk /;ku djuk pkfg,A

A NOTE provides key information to make procedures easier or clearer.

NOTE :

,d uksV izfØ;k dks vklku vFkok Li"V cukus ds fy, lw{e lwpuk iznku djrk gSA

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IMPORTANT MANUAL INFORMATION

NOTE:

•This manual should be considered a permanent part of this Motorcycle and should remain with it even of the Motorcycle is subsequently sold.

•YMI continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your Motorcycle and this manual. If there is any question concerning this manual, Please consult your YMI dealer.

uksV %

•bl ^eSuqvy* dks eksVjlkbZfdy dk LFkkbZ fgLlk le>uk pkfg, vkSj blds ckn ;fn eksVjlkbfdy csp Hkh nh tk, rks Hkh

	;g eksVjlkbZfdy ds lkFk jguh pkfg,A
•	okbZñ ,eñ vkbZñ ^izkWMDV fMt+kbu* djus vkSj xq.koÙkk esa fujarj vkxs	c<+us ds fy,	izfrc) gSA vr%	;g	eSuqvy NikbZ
	¼¯iz¯Vx½ ds le; rd miyC/k mRikn dh uohure lwpuk crkrk gSA	blls vkidh eksVjlkbfdy vkSj		eSuqvy ds chp esa
	ekewyh varj ¼Hksn½ gks ldrs gSaA ;fn eSuqvy ls lacaf/kr dksbZ iz'u gS rks Ñi;k vius		okbZñ ,eñ vkbZñ Mhyj		ls laidZ djsaA

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TABLE OF CONTENTS

1		...............................ROAD SAFETY TIPS	1-1
		lM+d lqj{kk ds ladsr
		DESCRIPTION	2-1
2
		fooj.k
		Left view..................................................	2-1
		ck¡bZa vkÑfr
		Right view................................................	2-2
		nk¡bZa vkÑfr
		Controls/Instruments................................	2-3
		fu;a=k.k vkSj ;a=k
		INSTRUMENT AND CONTROL
3
		............................................FUNCTIONS	3-1
		;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½
		Main switch cum steering lock.................	3-1
		eq[; cVu ¼esu fLop½ de LVs;¯jx ykWd
		Speedometer............................................	3-2
		LihMksehVj
		Indicator Lights........................................	3-2
		bafMdsVj ykbV~l
		Handlebar switches..................................	3-3

gSaMyckj fLop ¼cVu½

Clutch lever.............................................

3-3

Dyp	yhoj
Shift pedal		.............................................	3-4
f'k¶V	iSMy
Front brake lever.....................................			3-4
vxys	czsd dk	yhoj
Rear brake ....................................pedal			3-4
fiNys	czsd dk yhoj
Fuel tank cap.........................................			3-5
b±/ku VSad dk		<Ddu
Fuel	......................................................		3-5
b±/ku
Fuel ..............................................cock			3-6
b±/ku dh VksaVh		¼dkWd½
Starter ..........................................Lever			3-7
LVkVZj	yhoj
KIck ............................................	Starter		3-7
fdd	LVkVZj
Seat......................................................			3-8
lhV
Storage ............................compartment			3-9
laxzg	¼LVksjst	daikVZesaV½
Rear Shocker			3-9
fj;j 'kkWdj
Handle ..........................Seat/Stay Lock			3-10
gSaMy	lhV@LVs ykWd

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TABLE OF CONTENTS

4	....................PRE-OPERATION CHECKS	4-1

vkWijs'ku ¼dk;Z½ ls iwoZ tk¡p

Pre-operation check list...........................

4-1

	vkWijs'ku iwoZ tk¡p	lwph
5	OPERATIONAND IMPORTANT RIDING
	POINTS.................................................	5-1

Tool kit...................................................

6-1

Vwy fdV

Preventive maintenance schedule.............

6-3

izfrca/kd ¼fizosafVo½ j[kj[kko dk 'ksM~;wy

Panel removal and installation..................

6-7

iSuy dks gVkuk rFkk LFkkfir djuk ¼yxkuk½

Spark plug and installation.......................

6-9

dk;Z rFkk lokjh ls tqM+s vko';d fcUnq%

Starting and warming up a
cold engine.............................................	5-1

BaMs batu dks pkyw djuk vkSj FkksM+k xeZ djuk

Starting a warm engine............................

5-2

xeZ batu dks pkyw djuk

Shifting..................................................

5-2

f'¯¶Vx

Tips for reducing fuel consumption............

5-4

b±/ku dh [kir dks de djus ds rjhds

Running-in..............................................

5-4

fujarj :i	¼j¯ux bu½
Parking..................................................	5-5

ik²dx

6 PERIODIC MAINTENANCE AND MINOR

REPAIR.................................................	6-1
lkef;d j[kj[kko	rFkk ekewyh fjis;j

LikdZ Iyx dh tk¡p

Engine oil...............................................

6-11

b±tu vkW;y

Air filter...................................................

6-14

,vj fQYVj

Carburetor adjustment.............................

6-16

dkWjC;wjsVj dks lsV djuk ¼,sM~tLVesaV½

Idle speed adjustment..............................

6-16

vkbZMy ,sM~tLVesaV

Throttle cable free play adjustment............

6-18

FkzkWVy dscy dh Ýh Iys ,sM~tLVesaV

Valve clearance adjustment......................

6-18

okYo fDy;jsal	dh ,sM~tLVesaV
Tyres......................................................	6-18
Vk;j
Wheels..................................................	6-21

ifg,

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TABLE OF CONTENTS

Clutch lever free play adjustment..............

6-22

Dyp yhoj dh ,sM~tLVesaV

Front brake adjustment................... ......

6-22

vxyh czsd dh ,sM~tLVesaV

Rear brake adjustment............................

6-23

fiNyh cszd dh ,sM~tLVesaV

Brake light switch adjustment..................

6-24

czsd ykbV cVu ¼fLop½ dh ,sM~tLVesaV

Checking the brake shoes.......................

6-24

czsd 'kwt dh tk¡p

Drive chain slack check...........................

6-25

MªkbZo pSu dh <hysaiu dh tk¡p

Drive chain slack adjustment..................

6-26

MªkbZo pSu dh <hykbZ dh ,sM~tLVesaV

Drive chain lubrication.............................

6-28

MªkbZo pSu dh Y;wczhds'ku

Cable inspection and lubrication..............

6-29

dscy dh tk¡p rFkk Y;wczhds'ku

Throttle cable and grip lubrication...........

6-29

FkzkWVy dscy vkSj fxzi&Y;wczhds'ku

Brake and shift pedal lubrication.............

6-30

czsd rFkk f'k¶V iSMy dk fxzi&Y;wczhds'ku

Brake and clutch lever lubrication...........

6-30

czsd rFkk Dyp&yhoj dk fxzi&Y;wczhds'ku

Center and sidestand lubrication.............	6-30
lsaVj vkSj lkbZM LVsaM dh Y;wczhds'ku

Front fork inspection ...................................

6-31

vxys QksdZ dh tk¡p

Steering inspection .....................................

6-32

LVs;¯jx	dh tk¡p
Wheel bearings ..........................................		6-33
ifg, dh	cs;¯jx
Battery	.......................................................	6-33
cSV~jh
Fuse replacement .......................................		6-36
¶;wt+ dks	cnyuk
Headlight bulb replacement ........................		6-37

gSM ykbV ds cYc dk cnyuk

Turn signal and taillight bulb replacement ... 6-39

eqM+us okys ¼VuZ½ flXuy rFkk ihNs dh ykbV ds cYc dks cnyuk

Front wheel removal ....................................

6-40

vxys	ifg,	dks	gVkuk
Front wheel installaion ................................				6-41
vxys	ifg,	dks	yxkuk
Rear wheel removal ....................................				6-42

fiNys ifg, dks gVkuk

Rear wheel installation ...............................

6-44

fiNys ifg, dks yxkuk

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TABLE OF CONTENTS

	Troubleshooting .............................................	6-45
	leL;k lek/kku ¼Vªcy'kw¯Vx½
	Troubleshooting chart............................... ..	6-46	10
	rhoz leL;k lek/kku dk pkVZ
7	..........................CLEANING AND STORAGE	7-1
	lQkbZ rFkk HkaMkj.k
	A. Cleaning ....................................................	7-1
	¼,½ lQkbZ
	B. Storage .....................................................	7-3
	¼ch½ HkaMkj.k ¼LVksjst+½
8	.........................................SPECIFICATIONS	8-1
	fooj.k
CUSTOMER INFORMATION .................................		9-1
	xzkgd lwpuk
	Key identification number ..............................	9-1
	pkWch dk igpku uañ
	Frame serial number .....................................	9-1
	Ýse dk lhfj;y uacj
	Engine serial number .....................................	9-1
	batu dk lhfj;y uacj
	Facts related with Exhaust emission control .9-2
	çokg&fu;a=k.k ls lacf/kr rF;
	Safety norms .................................................	9-3

Warranty		9-5
okjaVh
DETACHMENTS
vyxko	¼fMVspesaV½
Fifteenth paid service coupon...............		10-1
iaægok¡ Hkqxrku lfoZl dwiu
Fourteenth paid service coupon............		10-3
p©ngok¡	Hkqxrku lfoZl dwiu
Thirteenth pad service coupon..............		10-5
rsjgok¡	Hkqxrku lfoZl dwiu
Twelveth paid service coupon...............		10-7
ckjgok¡	Hkqxrku lfoZl dwiu
Eleventh paid service coupon...............		10-9
X;kjgok¡	Hkqxrku lfoZl dwiu
Tenth bonus free service coupon..........		10-11
nlok¡ c¨ul&Ýh lfoZl dwiu
Ninth bonus free service coupon...........		10-13
uok¡ c¨ul&Ýh lfoZl dwiu
Eighth paid service coupon...................		10-15
vkBok¡	Hkqxrku lfoZl dwiu
Seventh paid service coupon................		10-17
lkrok¡	Hkqxrku lfoZl dwiu
Sixth free service coupon......................		10-19

NBk eq¶r&lfoZl dwiu

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TABLE OF CONTENTS

Fifth free service coupon.......................

10-21

ik¡pok¡ eq¶r&lfoZl dwiu

Fourth free service coupon....................

10-23

p©Fkk eq¶r&lfoZl dwiu

Third free service coupon .......................

10-25

rhljk eq¶r&lfoZl dwiu

Second free service coupon ...................

10-27

nwljk eq¶r&lfoZl dwiu

First free service Coupon .......................

10-29

igyk eq¶r&lfoZl dwiu

Pre-delivery inspection ..........................

10-31

fMyojh iwoZ&fufj{k.k

Installation .............................................

10-35

baLVkys'ku

Delivery certificate .................................

10-37

fMyojh	lfVZfQdsV~l	¼çek.k&i=k½
Service record ........................................		10-39
lfoZl	¼lsok½ fjdkMZ

GREEN BOOK

gjh&iqfLrdk

Address of Area Offices

eq[; dk;Zky;kssa dk irk

ALWAYS KEEP THE ENVIRONMENT CLEAN

okrkoj.k d¨ lnk LoPN j[¨A

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ROAD SAFETY TIPS

SAFE RIDING

lqjf{kr lokjh

1.Before riding, you should learn to ride your motorcycle properly and all the control functions should be known to you.

lokjh djus ls igys vkidks viuh eksVjlkbZfdy lgh <ax ls pykuk lh[kuk pkfg, vkSj vkidks fu;a=k.k laca/kh iwjh tkudkjh gksuh pkfg,A

2.Remember that there are no legal “rights” when it comes to survival as far as Motorcyclists are concerned. The fact that you may be well within your rights is no guarantee that you will avoid a collision with a bigger vehicle whose driver fails to see you. Always ride defensively and take nothing on road for granted.

;kn j[¨&e¨VjlkbZfdy pykrs oDr vkidh viuh lqj{kk vkids vius gkFk esa gSSA vkidks ltx g¨dj e¨VjlkbZfdy dks pykuk gksxk ftlds dkj.k vki mu cM+s okgu¨ dh Vôj ls vius vkid¨ cpk ldsaxs] ftuds Mªkboj vkid¨ ns[k ugh ikrs gSA ges'kk

cpko eqnzk esa ;k=kk djsa] v©j lM+d ij dksbZ [k+rjk u ysaA

3.Develop the ability to react swiftly to any unexpected road hazards or emergencies giving yourself time to spare for appropriate response.

lM+d ij fdlh ladV vFkok vkikr fLFkfr;¨a esa Lo;a d¨ 'kh?kzrk ls izfrfØ;k djus ds fy, viuh ;¨X;rk d¨ c<+k,¡A

4.Develop the ability to get the most out of your Motorcycle, But at the same time get to know its capabilities and limitations.

viuh eksVjlkbZfdy ds iw.kZ mi;ksx ds ckjsssa esa viuh n{krk c<+k;sa] ijUrq lkFk&lkFk bldh lkeF;Z vFkok lhekvksa ds ckjsa

esa Hkh tkudkjh çkIr djsaA

1.1

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lM+d lqj{kk ds lwpuk;sa

ROAD SAFETY TIPS

5.Ride thoughtfully, planning your route well in advance. l¨p&le> dj ;k=kk djsaA viuh ;k=kk ds ekxZ dh ;¨tuk igys ls cuk ysaA

6.Give proper Signals and use Horn and Headlights judiciously. flxuy lgh rjhds ls nsa rFkk gkuZ ,oe~ gSMykbV dk ç;¨x foosdrk ls djsaA

7.Don’t ride in another motorist’s blind spot. nwljh xkM+h ds pkyd dks vki ges'kk fn[kkbZ nsus pkfg,A

8.Always make pre-ride safety checks before you start the Engine.

batu LVkVZ ¼pkyw½ djus ls iwoZ okgu pykus ls iwoZ dh tkus okyh lqj{kk tk¡p dj ysaA

SAFE BRAKING

lqjf{kr czs¯dx

Use the basic methods of braking effectively.

czs¯dx ds lgh rjhd¨ dk ç;¨x djsaA

1.Engine Brake : When the Throttle is released, compression backs up and acts as the Engine Brake. If the riding condition allows, reduce speed by shifting the Gear down.

batu czsd % tc FkzkWVy d¨ N¨M+k tkrk gS] daçs'ku okfil Åij dh vksÎj vkrk gS rFkk batu dh czsd ds :i esa dk;Z djrk gSA pykrs oDr vxj gks ldrk gS rks xkM+h d¨ fupys xh;j esa Mkydj xfr d¨ de djssaA

2.Front and Rear Brakes : It is important to apply equal force to the Front and Rear Brakes simultaneously.

vxyh rFkk fiNyh czsd % ;g vko';d gS fd vxyh rFkk fiNyh czsd ij lkFk&lkFk ,d tSlk ncko cuk;k tk,A

1.2

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ROAD SAFETY TIPS

CAUTION :

•Use Front and Rear Brakes simultaneously.

•Be sure not to disengage the clutch while braking.

•While riding downhill always use Engine as a Brake and never ride in Neutral Gear.

•While riding down hill do not switch off ignition while Engine is in gear.

lko/kkuh %

• vxyh rFkk fiNyh czsd dk ç;¨x lkFk&lkFk djsaA

•;g lqfuf'pr djsa fd czsd yxkrs le; Dyp ls laidZ d¨ u N¨M+k tk,A

•fdlh igkM+h ls uhps dh vksÎj vkrs le; ges'kk batu d¨ czsd dh rjg ç;¨x djsa rFkk U;wVªy&xh;j esa xkM+h dHkh u pyk,A

•Å¡pkbZ ls uhps dh rjQ vkrs gq, tc batu xh;j esa g¨ r¨ bXuh'ku ¼Toyu½ ds cVu d¨ can u djsaA

1.3

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CRUX S	SALIENT FEATURES

LOCKABLE SIDE

COVER L.H.

•Modern Graphics

•SafeStorage of

-Toolkit

-First aid kit

-Registration paper

DOUBLESADDLE

•Extra long and cushined

•Comfort for rider and pillion rider

FUELTANK			COLOURS		TRENDYMIRROR			METERPANEL
• Modern graphics		•	Yamaha Black		• 360º swivel to suit rider
							•	User friendly
• With knee grip		•	Candy Maroon		preference
		•	Silver

BIGROUNDHEADLIGHT

• Deep peneration & wider illumination with multireflector.

• Easily adjustable

• Better aestetics

TRENDYINDICATORS

• Better aesthetics

DIGITALCDI

•Digitally controlled ignition for optimum combustion at all speeds.

NEW MUFFLER ASSY.

•Meets 2005 Emission Norms

•Smoother exhaust beats

•With protecor shield (safety)

•Use of Catalyst

INTEGRAL FRONT

REGISTRATION PLATE

						IMPROVED TFF
					• With double lip oil seal
ENGINE WITHADVANCED					•	Comfortable suspension
TECHNOLOGY
• Power - 7.60 BHP @7500 RPM
• Torque - 0.80 mkgf @ 6000 RPM
• Balanced, superior combination of			DOUBLE CRADLE			MUDGUARD
power and optimum fuel efficiency			FRAME
thru improved carburetor
		•	For absolute		•	Better aesthetics
• Use of AIS to meet Emission
			stability and ruggedness.
Norms

1.4

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çeq[k Ñfr;k¡ ¼QhplZ½	CRUX S

ykWd fd;k gqvk lkbM

doj ¼ck¡;k½

•vk/kqfud xzkfQDl

•jftLVªs'ku isij dk lqjf{kr LFkku

•Vwy fdV

•çkFkfed fpfdRlk fdV

n¨gjh lhV

•vf/kd yach rFkk xísnkj

•pykus okys rFkk ihNs cSBus okys ds fy, vkjke

baMhdsVj

• vf/kd lqnaj

fMftVy lhñMhñvkbZñ

•çR;sd xfr ij vf/kdre ngu ds fy, vaxqyh ls fu;af=kr ToyuA

ubZ eQyj vlsacyh

• 2005 ds iznq"k.k fu;eksa d¨ iwjk djrs gq,

•eyos dk lgtrk ls fudkl

•lqj{kk dop lfgr

•dsVkfyLV dks iz;ksx

b±/ku dk VSad			jax		?kqokonkj 'kh'ks			ehVj iSuy
• vk/kqfud xzkfQDl		•	;kekgk dkyk]		• lokjh dh çkFkfedrkv¨a ds			•ç;¨xdrkZ dk
• ?kqVus ds fu;a=k.k lfgr		• dSaMh eS:u			vuqlkj 360º va'k ij ?kweus			lg;¨xh
		•	flYoj		okys

mUur ç¨|¨fxd ls lqlfTtr batu

•ikWoj ¼'kfDr½&7.60 chñ,pñihñ( 7500 pDdj çfr feuV dh ek=kk ij

•VkdZ & 0.80 ehVj fdñxzkñ Q¨lZ 6000 pDdj çfr feuV dh ek=kk ij

•lkFk esa mÙke dkc¨ZjsVj ds ek/;e ls 'kfDr dk Js"B rkyesy vkSj ekbZystA

•iznq"k.k fu;eksa ds fy;s ,ñvkbZñ,lñ dk iz;ksxA

1.5

cMh x¨y gSMykbV

•eYVhfjQySDVj ds lkFk nwj rd vf/kd ped ds fy;s

•vklkuh ls ,MtLV g¨us okyh

•T;knk lqanj

vkxs dh laiw.kZ

jftLVªs'ku IysV

Mcy ØsMy Ýse

•iw.kZ fLFkjrk v©j etcwrh ds fy,A

mUur Vhñ,Qñ,Qñ

•n¨gjs fdukjs dh vkW;y lhy ds lkFk

•vkjkenk;d lLisa'ku

eMxkMZ

•yack thou

•T+;knk lqanj

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14

2/25/2005, 10:04 AM

Left view

STANDARD VEHICLE	ewy xkM+h
1.	Fuel cock
	b±/ku VSad

2.Choke Lever

pksd yhoj

3.Fuse

¶;wt+

4.Battery

cSV~jh

5.Storage Compartment

LVksjst dEikVZesaV

fooj.k

DESCRIPTION

ckb± & vkÑfr

1 2

3

4

5

6

7

		10	9	8
(page	3-6)	6.	Toolkit			(page	6-1)
			Vwy fdV
(page	3-7)	7.	Handle Seat			(page	3-10)
			gSaMy lhV
(page	6-36)	8.	Drive chain free play check window (page				6-25)
			MªkbZo psu ds <+hysiu dks tk¡p djus
(page	6-33)		dk LFkku
		9.	Side panel (L.H.) lock			(page	6-7)
(page	3-9)		lkbM iSuy		¼ck;k¡½
		10.	Shift pedal			(page	3-4)
			f'k¶V ykWd		iSMy
		2.1

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fooj.k

DESCRIPTION

Right view

STANDARD VEHICLE

ewy xkM+h

nkb± & vkÑfr

14

11

12

13

16 15

11. Rear shock absorber (page 3-9) 14. Seat (page 3-8)

	fiNyk 'kkWd ,Ct+kcZj				lhV
12.	Air filter	(page	6-14)	15.	Engine oil filler cap	(page	6-11)
	,;j fQYVj				batu vkW;y Hkjus ds fy, dSi
13.	Kick starter	(page	3-7)	16.	Rear brake pedal	(page	3-4,6-23)
	fdd LVkVZj				fiNyk czsd iSMy
				2.2

PG1_55.pmd

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2/25/2005, 10:04 AM

Control / Instruments

STANDARDVEHICLE	ewyxkM+h
	17

17. Clutch lever

Dyp yhoj

18. Left handlebar switches With Pass Beam

ckb± gS.Myckj ds cVu

19. Speedometer

LihMksehVj

20. Main switch cum steering lock

eq[; cVu vFkkZr LVs;¯jx ykWd

fooj.k

DESCRIPTION fu;a=k.k@baLVªwesaV

19	20	21
				23
				24
18			22
		25
(page 3-3)	21.	Indicator		(page 3-2, 3-3)
		baMhdsVj
(page 3-3)	22.	Indicator	Lights	(page 3-2, 3-3)
		baMhdsVj	ykbV
	23.	Front brake lever		(page 3.4, 6-22)
(page 3-2)		vxyk czsd yhoj
	24.	Throttle grip		(page 6-17)
(page 3-1)		FkzkWVy&fxzi
	25.	Fuel tank cap		(page 3-5)
		b±/ku VSad	dh dSi
	2.3

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;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½

INSTRUMENT AND CONTROL FUNCTIONS

Main switch cum steering lock

eq[; cVu vFkkZr~ LVs;¯jx ykWd%

The main switch controls the ignition and lighting system. Its operation is described below.

eq[; cVu ¼fLop½ Toyu rFkk izdk'k dh

iz.kkfy;ksa dks fu;af=kr djrk gSA bldh

izfØ;k uhps nh xbZ gSA

ON pkyw djuk :

Electrical circuit are switched on. The engine can be started. The key cannot be removed in this position.

fctyh ds lHkh l£dV pkyw gSaA batu pkyw fd;k tk ldrk gSA bl gkyr esa pkWch dks ckgj ugha fudkyk tk ldrk gSA

1.Push nckuk

2.Release NksM+uk

3.Turn ?kqekuk

OFF can djuk :

Engine will be shut off. All electrical circuits are switched off. The key can

be removed in this position.

batu can gks tk,xkA fctyh ds lHkh l£dV can gSaA bl gkyr esa pkWch dks ckgj fudkyk tk ldrk gSA

LOCK ykWd djuk :

The steering is locked in this position and all electrical circuits are switched off.

fLV;¯jx bl voLFkk esa ykWd gks tkrk gS vkSj

fctyh ds lHkh l£dV~l can gks tkrs gSaA

3.1

The key can be removed in this position.

bl gkyr esa pkWch dks ckgj fudkyk tk

ldrk gSA

To lock the steering, turn the handlebars all the way to the left or right. With the key at “OFF”, push it into the main switch and release it,turn it counterclockwise to “LOCK” and remove it. To release the lock, turn the key to “OFF”.

fLV;¯jx dks ^ykWd* djus ds fy, ^gS.My&ckj* dks ges'kk ckb± vFkok nkb± vksj ?kqek,¡A pkWch dks ^vkWQ* okys LFkku ij ykdj] bls eq[; cVu dh vksj nck,¡ rFkk NksM+ nsa] rc pkWch dks nk,¡ ls ck,¡ ?kqekrs gq, ^ykWd* okys LFkku ij ys tk,¡ vkSj pkWch ckgj fudky ysaA ykWd [kksyus ds fy, pkWch dks ?kqekdj ^vkWQ* ds fu'kku ij ys vk,¡A

WARNING

Never turn the key to “LOCK” when the Motorcycle is moving.

pssrkouh

pyrh gqbZ eksVjlkbfdy esa dHkh Hkh pkWch dks

^ykWd* okys LFkku dh vksj u ?kqek,¡A

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;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½

INSTRUMENT AND CONTROL FUNCTIONS

2

1

1.Speedometer LihMksehVj

2.Odometer vkWMksehVj

Speedometer

LihMksehVj

The speedometer shows riding speed.

LihMksehVj eksVjlkbZdy dh xfr dks n'kkZrk

gSA

This speedometer is equipped with an odometer.

1 2

3

1.Neutral indicator light “N”

U;wVªy bafMdsVj ykbZV ^,u*

2.Turn indicator light “” eqM+us ¼VuZ½ ds fy, bafMdsVj ykbZV

3.High beam indicator light “”

nwjLFk izdk'k ¼gkbZ che½ ds fy, bafMdsVj ykbZV

Indicator lights

bafMdsVj ykbZV~l

Neutral indicator light “N”

U;wVªy bafMdsVj ykbZV “N” %

This indicator comes on when the transmission is in neutral.

Turn indicator light “”

eqM+us ¼VuZ½ ds fy, bafMdsVj ykbZV

The indicator flashes when the turn switch is moved to the left or right.

tc bafMdsVj ds cVu dks ckb± vFkok nkb±

rjQ ?kqekrs gSa rks bafMdsVj pedrk gSA

High beam indicator light “ ” rhoz izdk'k ¼gkbZ che½ dh bafMdsVj ykbZV

This indicator comes on when the headlight high beam is used.

;g bafMdsVj rc pedrk gS tc gsMykbZV dks

rhoz izdk'k ds fy, iz;ksx fd;k tkrk gSA

bl LihMksehVj esa ,d vkWMksehVj Hkh gksrk

Vªkaleh'ku ds rVLFk ¼U;wVªy½ gksus ij ;g

gSA

bafMdsVj izn£'kr gksrk gSA

3.2

PG1_55.pmd

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;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½

INSTRUMENT AND CONTROL FUNCTIONS

1

2

3

4

1.Dimmer Switch fMej&fLop

2.Light switch ykbZV fLop

3.Turn signal cum cancellation switch “”

flXuy cnyus vFkok dSafly djus dk cVu ¼fLop½

4.Horn switch

gkWuZ dk cVu

Handlebar switches

gS.Myckj ds cVu

Dimmer switch

fMej fLop %

Turn the switch to “ ” for the high beam and to “ ” for the low beam. rhoz jks'kuh ds fy, cVu dks “ ”ds fu'kku ij ys tk,¡A rFkk jks'kuh ds fy, cVu dks

“ ”ds fu'kkku ij ys tk;saA

Turn signal switch

ladsr ¼flXuy½ cnyus ds cVu

To signal a right-hand turn, push the switch to “”. To signal a left-hand turn, push the switch to “”. Once the switch is released it will return to the center position. To cancel the signal, push the switch in after it has returned to the center position.

nkb± vksj eqM+us dk ladsr nsus ds fy, cVu dks bl

“” fu'kku ij ys tk;sa rFkk ckb± rjQ eqM+us dk ladsr nsus ds fy, cVu dks bl “” fu'kku ij ys tk;saA flXuy dks dSafly ¼gVkus½ djus ds fy, cVu ¼fLop½ dks nckus ij cVu okil chp esa vk tk;sxkA

Horn switch “” gkWuZ dk cVu

Press the switch to sound the horn.

gkWuZ ctkus ds cVu dks nck,¡A

Lights switch

jks'kuh ds cVu

Turning the light switch to “ ”, turns on the meter light and taillight. Turning the light switch to “ ”, turns the headlight on also.

ehVj dh ykbZV rFkk ihNs dh ykbZV tykus

3.3

1

ds fy,] ykbZV ds cVu dks bl “” rjQ ?kqek,asA gsMykbZV~l dks lkFk esa tykus ds fy, ykbZV ds cVu dks bl fu'kku “” ij ys vk;saA

Clutch lever

Dyp yhoj

The clutch lever ¿ is located on the left handlebar. Pull the clutch lever to the handlebar to disengage the clutch, and release the lever to engage the clutch. The lever should be pulled rapidly and released slowly for smooth clutch operation.

Dyp yhoj gSaMyckj ds ckb± rjQ yxk gksrk gSA Dyp dks vyx djus ds fy,] Dyp yhoj dks gSaMyckj dh vksj [khapsa rFkk Dyp dks tksM+us ds fy, yhoj dks NksM+ nsaA Dyp izfØ;k dks lgt cukus ds fy, yhoj dks rsth ls [khapuk pkfg, vkSj /khjs&/khjs NksM+uk pkfg,A

PG1_55.pmd

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2/25/2005, 10:04 AM

;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½

INSTRUMENT AND CONTROL FUNCTIONS

1

1.Shift pedal f'k¶V iSMy

Shift pedal f'k¶V iSMy

The shift pedal is located on the left side of the engine and is used in combination with the clutch when shifting.

f'k¶V iSMy batu ds ckb± rjQ yxk gksrk gS rFkk f'k¯ ¶Vx ds le; Dyp ds lkFk bldk iz;ksx fd;k tkrk gSA

Use your toe or heel to shift up and your toe to shift down.

bls Åij dh vksj mBkus ds fy, viuh ,M+h vFkok iSj ds vxys fgLls dk iz;ksx djsa rFkk uhps dh vksj ys tkus ds fy,] dsoy iSj ds vxys fgLls dk gh iz;ksx djsaA

1

1.Front brake lever vxyh czsd dk yhoj

Front brake lever

vxyh czsd dk yhoj

The front brake lever is located on the right handlebar. Pull it toward the handlebar to apply the front brake.

vxyh czsd dk yhoj nkb± rjQ dh gSaMyckj ij yxk gksrk gSA vxyh czsd yxkus ds fy, bls gSaMyckj dh rjQ gh [khapksA

1

1.Rear brake pedal fiNyk czsd isMy

Rear brake pedal fiNyk czsd isMy

The rear brake pedal is on the right side of the Motorcycle. Press down on the brake pedal to apply the rear brake.

fiNyk cszd isMy eksVjlkbZfdy ds nk;ha rjQ gSA czsd yxkus ds fy;s nk;sa iSj ls bls uhps dh rjQ nck;saA

USE BOTH BRAKES SIMULTANEOUSLY nksuksa cszd dk iz;ksx lkFk&lkFk djsaA

3.4

PG1_55.pmd

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;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½

INSTRUMENT AND CONTROL FUNCTIONS

1

1.Open [kksyuk

Fuel tank cap

b±/ku dh Vadh dk <Ddu

TO OPEN [kksyus ds fy,

Insert the key and turn it 1/4 turn clockwise. The lock will be released and the cap can be opened.

pkWch dks blesa Mkyks vkSj ,d pkSFkkbZ Hkkx rd] bls ckb± ls nkb± vksj ys tkrs gq, ?kqekvksA rkyk ¼ykWd½ [kqy tk,xk rFkk <Ddu dks Hkh [kksyk tk ldrk gSA

TO CLOSE can djus ds fy, :

Push the tank cap into position with the key inserted. To remove the key, turn it counterclockwise to the original position.

pkWch vanj Mkydj Vadh ds <Ddu ¼dSi½ dks nckvks] pkWch ckgj fudkyus ds fy, nkb± ls ckb± vksj ?kqekrs gq, bls bldh lgh txg ij ys vk,aA

NOTE:

This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not locked properly.

uksV:

vxj pkch ykWd esa u gks rks Vadh ds <Ddu dks can ugha fd;k tk ldrkA ;fn <Ddu lgh rjhds ls can ugha fd;k x;k gks rks] pkWch dks ckgj ugha fudkyk tk ldrkA

WARNING

Be sure the cap is properly installed and locked in place before riding the Motorcycle

psrkouh

eksVj lkbZdy pykus ls igys ;g lqfuf'pr djsa fd <Ddu ¼dSi½ vius LFkku ij Bhd rjg ls cSB x;k gS vkSj can ¼ykWd½ gks x;k gSA

3.5

1.Filter tube fQYVj V~;wc

2.Fuel level b±/ku dk Lrj ¼ysoy½

Fuel b±/ku

Make sure there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filter tube as shown in the illustration

lqfuf'pr djsa fd Vadh ds vanj i;kZIr b±/ku gSA tSlk fd fp=k esa n'kkZ;k x;k gSA b±/ku VSad dks ^fQYVj V~;wc* ds fupys fgLls rd HkjsaA

WARNING

Do not overfill the fuel tank. Avoid spilling fuel on the hot engine. Do not fill fuel tank above the bottom of the filter tube to avoid its spillage.

PG1_55.pmd

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;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½

INSTRUMENT AND CONTROL FUNCTIONS

psrkouh				OFF			ON

b±/ku dh Vadh fQYVj Vadh dh fupyh lrg ls Åij u Hkjsa] vU;Fkk b±/ku ds xeZ gksus rFkk ckn esa blds QSyus ij ;g Vadh

ls ckgj vk ldrk gSA cgrsa gq, b±/ku dks 1

xeZ batu ij fxjus ls cpk,aA

1

CAUTION :

Always wipe off spilled fuel immediately with a dry and clean soft cloth. Fuel may deteriorate painted surfaces or plastic parts.

lko/kkuh%

Nyds gq, b±/ku dks rqjar eqyk;e lkQ diM+s dh lgk;rk ls lkQ djsaA b±/ku isaV dh gqbZ lrg o IykfLV ds midj.kksa dks [kjkc dj ldrk gSA

Recommended Fuel ¼vf/kÑr b±/ku½:

Regular gasoline (Petrol)

lkekU; nzO; ¼iSVªksy½

Fuel tank capacity ¼b±/ku Vadh dh ek=kk½:

Total ¼dqy½

: 11.0L

Reserve ¼fjt+oZ½ : 1.4L

1.Arrow mark rhj dk fu'kku

Fuel cock ¶;wy ¼b±/ku½ dkWd

The fuel cock supplies fuel from the tank to the carburetor while filtering it also. The fuel cock has three positions, which should be set as shown in the illustrations.

^¶;wy dkWd* b±/ku dks Vadh ls dkWjC;wjsVj esa Hkstus ds lkFk&lkFk bls Nkuus dk dke Hkh djrh gSA

b±/ku dkWd dh rhu voLFkk,a gSa ftUgsa n'kkZ, x,

fp=kksa ds vuqlkj O;ofLFkr djuk pkfg,A

OFF: With the fuel cock in this position, fuel will not flow. Always set the fuel cock to this position when the engine is not running.

1.Arrow mark rhj dk fu'kku

can djuk % ¶;wy dkWd dks ^vkWQ* dh voLFkk esa ykus ij b±/ku dk vkokxeu :d tk,xkA tc batu pkyw u gks rks ges'kk b±/ku ¼¶;wy dkWd½ dks blh

voLFkk esa O;ofLFkr djasA

ON : With the fuel cock in this position, fuel flows to the carburettor. Set the fuel cock to this position when starting the engine and while riding.

pkyw djuk% ¶;wy dkWd* dks ^vkWu* dh fLFkfr esa ykus ij b±/ku dkWjC;wjsVj dh rjQ tk,xkA tc b±tu dks LVkVZ djuk gks;k eksVjlkbZfdy pykuh gks rks b±/ku ¶;wy dkWd dks blh voLFkk esa ysdj vk,aA

IT IS A GOOD PRACTICE TO RETURN THE FUEL COCK LEVER TO “OFF” POSITION WHEN ENGINE IS NOT RUNNING

tc batu pkyw gkyr esa u gks rks ¶;wy dkWd ds yhoj dks okil ^vkWQ* dh fLFkfr esa ykdj j[kuk ,d vPNh vknr gS

3.6

PG1_55.pmd

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;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½

INSTRUMENT AND CONTROL FUNCTIONS

RES

1

1

1.Arrow mark rhj dk fu'kku

RES: This indicates reserve. If you run out of fuel while riding, set the fuel cock to this position. Fill the tank at the first opportunity. Be sue to set the fuel cock back to “ON” after refueling.

fjt+oZ % ;g	^fjt+oZ*	dks n'kkZrk gSA	;fn
eksVjlkbfdy		pykrs gq,	b±/ku
lekIr gksrk gqvk yxs rks b±/ku dh
dkWd dks ^fjt+oZ* dh voLFkk esa ys
vk,aA	igyk ekSdk feyrs gh] Vadh

dks Hkjok ysaaA isVªksy Hkjokus ds ckn ¶;wYk dkWd dks fQj ls ^vkWu* ds fu'kku ij yk;saA

1.Choke lever pkWd yhoj

Choke lever pksd yhoj

Starting a cold engine requires a richer air-fuel mixture. A separate starter circuit supplies this mixture.

BaMs batu dks pkyw ¼LVkVZ½ djus ds fy, vR;f/kd gok rFkk b±/kUk ds feJ.k dh vko';drk gksrh gSA vyx ls ,d ^LVkVZj l£dV* bl feJ.k dk forj.k ¼lIykbZ½ djrk gSA

• Push the Choke Lever in “DOWN” direction to turn “ON” choke.

^vkWu* dh fLFkfr esa ykus ds fy,&^pkWd* yhoj dks ^uhps* dh fn'kk esa ykvksA

1. Kick starter fdd LVkVZj

•Push the Choke Lever in “UP” direction to turn “OFF” choke.

pkWd yhoj dks can ¼vkWQ½ djus ds fy, bls ^vkWQ* dh fn'kk esa nckvksA

Kick-starter fdd LVkVZj

Raise the right footrest, and rotate the kick starter away from the engine. Push the kick starter down lightly with your foot until the gears engage, then kick smoothly and forcefully to start the engine. This model has a primary-coupled kick starter so the engine can be started in any gear if the clutch is disengaged. However, shifting to neutral before starting is recommended.

NEVER MIX OIL IN PETROL isVªksy esa rsy dHkh u feyk,aA

3.7

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;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½

INSTRUMENT AND CONTROL FUNCTIONS

nkb± rjQ ds QqVjsLV dks Åij dh vksj mBk,a rFkk ^fdd LVkVZj* dks batu ls nwj ysa tk,aA fdd LVkVZj dks ikao ls uhps dh rjQ nck,a tc rd fd fx;lZ dk vkil esa leUo; u gks tk,] rc batu dks pkyw ¼LVkVZ½ djus ds fy, ^fdd* dks lgtrk ls vkSj tksj yxkdj nck,aA bl ekWMy esa izkFkfed :i ls tqM+k gqvk fdd&LVkVZj gksrk gS] ftlls batu dks fdlh Hkh xh;j esa] Dyp ds vyx gksus dh fLFkfr esa Hkh LVkVZ ¼pkyw½ fd;k tk ldrk gSA tcfd batu LVkVZ djus ls igys fx;lZ dks cnydj ^U;wVªy* dh voLFkk esa ykus dh flQkfj'k dh tkrh gSA

1

2

1.Open [kksysa

2.Open [kksysa

Opening of Seat

lhV dks [kksyuk

To remove gVkus ds fy,

Open side panels as per instructions on page 6-8.

lhV gVkus ds fy, 6-8 ij fn, x;s funsZ'kksa ds vuqlkj lkbM&iSuyksa dks [kksysaA

Remove the two bolts 1 and 2 as shown in figure. Lift the front of the seat and slide forward to remove.

n'kkZ, x, fp=kuqlkj 1 o 2 uacj ds c¨YV¨ d¨ [k¨ysaA lhV ds vxys fgLls d¨ Åij dh v¨j mBk,¡ rFkk bls gVkus ds fy,

2 1

1.Seat Holder lhV g¨YMj

2.Projection ç¨tsD'ku

vkxs dh rjQ f[kLdkrs gq, ys tk,¡A

To install lhV d¨ yxkuk

Insert the projection on the rear of seat in to seat holder. Then push down on front of the seat and tighten the bolts on the left and right hand side of the seat.

ç¨tsD'ku d¨ lhV ds fiNys fgLls ds Åij lhV g¨YMj esa cSBk,¡A mlds ckn] lhV d¨ vkxs dh v¨j dh ls uhps dh rjQ nck,¡ rFkk isap¨a d¨ lhV dh nkb± rFkk ckb± rjQ ls dl nsaA

ALWAYS USE AHELMET WHILE RIDING FOR YOUR SAFETY

;k=kk djrs le; viuh lqj{kk ds fy, ges'kk gsyesV dk ç;¨x djsaA

3.8

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2/25/2005, 10:04 AM

;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½

INSTRUMENT AND CONTROL FUNCTIONS

1

1

1.Storage compartment

HkaMkj.k d{k

Storage compartment

HkaMkj.k d{k

The storage compartment is located inside the L.H. Side Cover.

HkaMkj.k d{k] ck,¡ lkbM ds doj ds vanj

LFkkfir fd;k x;k gSA

1.Rear Shock Absorber

fiNyk‘'kkWd ,ct+kjcj

Rear Shock Absorber

fiNyk'kkWd‘ ,ct+kjcj

Fixed Type - No adjustment required.

LFk;h izdkj dk & O;ofLFkr djus dh

vko';drk ugha gSA

3.9

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2/25/2005, 10:04 AM

;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½

INSTRUMENT AND CONTROL FUNCTIONS

1

1

1. HandleSeat	1. Stay Lock
gSaMylhV	LVs&ykWd

Handle Seat	STAY LOCK

gSaMylhV	LVs&ykWd
	For mounting Helmet Locklock.
	gsyesV dk rkyk yxkus ds fy,A

3.10

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2/25/2005, 10:04 AM

PRE-OPERATION CHECKS

Owners are personally responsible for their vehicle’s condition. Your Motorcycle’s vital functions can start to deteriorate quickly and unexpectedly-even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leakor loss of tyre pressure could have serious consequence Therefore’ it is very important that, in addition to a thorough visual inspection, you check the following points before each ride.

PRE-OPERATION CHECK LIST

	ITEM		CHECKS	PAGE
	Front brake	• Check operation, condition and free play.		3-4, 6-22
		•	Adjust if necessary.
	Rear brake	• Check operation, condition and free play.		3-4, 6-23
		•	Adjust if necessary.
	Clutch	• Check operation, condition and free play.		3-3-, 6-22
		•	Adjust if necessary.
	Throttle grip and housing	• Check for smooth operation.		6-17, 6-29
		•	Lubricate if necessary.
	Engine oil	•	Check oil level.	6-11, 6-12
		• Fill with oil if necessary.
	Drive chain	• Check chain slack and condition.
		•	Lubricate if necessary.	6-25, 6-26
		•	Adjust if necessary.
	Wheels and tyres	• Check tyre pressure, wear, damage and spoke tightness.		6-18, 6-21
		• Tighten spokes if necessary.
	Control and meter cable	•	Check for smooth operation.	6-29
		•	Lubricate if necessary.
	Brake and shift pedal shafts	•	Check for smooth operation.	6-30
		•	Lubricate if necessary.
			4.1

PG1_55.pmd

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2/25/2005, 10:04 AM