YAMAHA XVS650A PARTS CATALOGUE 04
XVS650A (5SCE) EUROPE
XVS650A (5SCK) EUROPE
A2
1C5SC-300E1
2C5SC-300E1
()
XVS650A
PARTS CATALOGUE
©2003 by Yamaha Motor Co., Ltd.
1st edition, October 2003
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3
XVS650A
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A5
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
LYNM9(*) LIGHT YELLOWISH GRAY ME 9 0752
SL SILVER 0035
YB(*) YAMAHA BLACK 0033
FOREWORD
A6
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
5SCE
5SCK
Colouring
Type Code
A 0033
B 0752
A 0033
B 0752
Colour
Code
Colour Name
YAMA H A B L AC K YB
LIGHT YELLOWISH GRAY ME 9 LYNM9
YAMA H A B L AC K YB
LIGHT YELLOWISH GRAY ME 9 LYNM9
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
5SCE
5SCK
Production
Code No.
010 AUSTRIA
020 BELGIUM
030 SWITZERLAND
040
070
080 GREECE
090 ITALY
100
110 PORTUGAL
120 SWEDEN
040
050
Country
(destination)
DENMARK
FINLAND
NORWAY
UNITED KINGDOM
NETHERLANDS
UNITED KINGDOM
NETHERLANDS
Model
Code
Production
Code No.
Country
(destination)
A7
ENGINE
CYLINDER HEAD .................................................................B2
CYLINDER ............................................................................B4
CRANKSHAFT & PISTON ....................................................B5
VALVE ...................................................................................B6
CAMSHAFT & CHAIN ...........................................................B7
OIL PUMP .............................................................................B8
INTAKE .................................................................................B9
CARBURETOR .....................................................................B11
EXHAUST .............................................................................B14
CRANKCASE ........................................................................C2
CRANKCASE COVER 1 .......................................................C4
STARTER CLUTCH ..............................................................C6
CLUTCH ................................................................................C7
TRANSMISSION ...................................................................C9
MIDDLE DRIVE GEAR ..........................................................C10
SHIFT CAM & FORK .............................................................C11
SHIFT SHAFT .......................................................................C12
CHASSIS
FRAME ..................................................................................C13
FENDER ................................................................................C15
SIDE COVER ........................................................................D3
REAR ARM & SUSPENSION ...............................................D5
DRIVE SHAFT .......................................................................D6
STEERING ............................................................................D8
FRONT FORK .......................................................................D9
FUEL TANK ...........................................................................D11
SEAT .....................................................................................D13
FRONT WHEEL .................................................................... D14
FRONT BRAKE CALIPER ....................................................D15
REAR WHEEL .......................................................................E2
STEERING HANDLE & CABLE ............................................E4
FRONT MASTER CYLINDER ...............................................E5
STAND & FOOTREST ..........................................................E6
GENERATOR ........................................................................E9
FLASHER LIGHT ..................................................................E10
METER ..................................................................................E11
HEADLIGHT ..........................................................................E12
TAILLIGHT ............................................................................E13
HANDLE SWITCH & LEVER ................................................E14
ELECTRICAL 1 ..................................................................... E15
CONTENTS
ELECTRICAL 2 ..................................................................... F3
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5BN–11101–20
4H7–11133–11
93440–12052
4XP–11101–20
4H7–11133–11
93440–12052
99530–17016
4VR–11181–10
90179–10395
90201–10131
95707–10500
4TR–11142–00
4TR–11152–00
4TR–1111F–00
4TR–1112F–00
CYLINDER HEAD ASSY 1 1
.GUIDE, VALVE 1 2 2
.CIRCLIP 2 2
CYLINDER HEAD ASSY 1 1
.GUIDE, VALVE 1 2 2
.CIRCLIP 2 2
PIN, DOWEL 4 4
GASKET, CYLINDER HEAD 1 2 2
NUT 8 8
WASHER, PLATE 8 8
NUT, FLANGE 8 8
BRACKET, CYLINDER HEAD COVER 2 1 1
BRACKET, CYLINDER HEAD COVER 1 1
PLATE 1 1
PLATE 2 1 1
5SCE
5SCK
REMARKS
B
2
16
4TR–1135A–00
17
90176–08080
18
90201–08609
19
90110–08019
20
95617–08630
21
4TR–11187–20
22
4TR–11186–20
23
22U–11165–00
24
93210–89568
25
4TR–11166–00
26
90467–14015
27
93211–00612
BRACKET 1 1
NUT, CROWN 2 2
WASHER, PLATE 2 2
BOLT, HEXAGON SOCKET HEAD 4 4
BOLT, STUD 4 4
COVER, CYLINDER HEAD SIDE 3 1 1
COVER, CYLINDER HEAD SIDE 2 1 1
PLATE, BREATHER 1 1
O-RING 1 1
PIPE, BREATHER 1 1 1
CLIP 2 2
O-RING 2 2
FIG. 1 CYLINDER HEAD
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
91314–06035
22U–11186–00
22U–11187–00
93210–62446
97027–06016
92907–06600
97024–06016
92904–06600
90401–16166
90430–17168
22U–1111F–01
90215–08229
90109–08782
90109–08781
94701–00262
BOLT 4 4
COVER, CYLINDER HEAD SIDE 2 2 2
COVER, CYLINDER HEAD SIDE 3 2 2
O-RING 4 4
BOLT 6 6
WASHER, PLATE 6 6
BOLT 2 2
WASHER 2 2
BOLT, UNION 4 4
GASKET 4 4
PLATE 2 2
WASHER, LOCK 2 2
BOLT 2 2
BOLT 2 2
PLUG, SPARK (NGK DPR7EA) 2 2
5SCE
5SCK
REMARKS
B
3
43
90480–13018
GROMMET 2 2
FIG. 2 CYLINDER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
4VR–11310–20
4VR–11320–20
93210–84724
91317–06085
90110–06011
4VR–11351–00
4VR–11191–00
4VR–11192–00
4VR–11190–10
4VR–1111N–00
90480–13018
90119–06170
90387–06043
90149–06302
CYLINDER 1 1
CYLINDER 2 1 1
O-RING 2 2
BOLT 1 1
BOLT, HEXAGON SOCKET HEAD 1 1
GASKET, CYLINDER 2 2
COVER, CYLINDER HEAD 1 1 1
COVER, CYLINDER HEAD 2 1 1
COVER, CYLINDER HEAD 1 1 1
COVER 2 1 1
GROMMET 6 6
BOLT, WITH WASHER 6 6
COLLAR 6 6
SCREW 8 8
5SCE
5SCK
REMARKS
B
4
FIG. 3 CRANKSHAFT & PISTON
REF.
NO.
1
2
PART NO. DESCRIPTION
4VR–11411–00
4VR–11631–01–A0
CRANKSHAFT 1 1
PISTON (STD) 2 2
5SCE
5SCK
REMARKS
4VR–11636–00
4VR–11638–00
3
4VR–11603–00
4VR–11605–00
4VR–11607–00
4
3LD–11633–00
5
93450–22027
6
4VR–11650–00
7
22U–11654–00
8
90179–08327
9
3LD–11656–00
3LD–11656–10
3LD–11656–20
3LD–11656–30
10
90280–05048
PISTON (0.50MM O/S) 2 2 AP
PISTON (1.00MM O/S) 2 2 AP
PISTON RING SET (STD) 2 2
PISTON RING SET (0.50MM O/S) 2 2 AP
PISTON RING SET (1.00MM O/S) 2 2 AP
PIN, PISTON 2 2
CIRCLIP 4 4
CONNECTING ROD ASSY 2 2
.BOLT, CONNECTING ROD 2 2
.NUT 2 2
PLANE BEARING, CONNECTING ROD 4 4 UR BLUE
PLANE BEARING, CONNECTING ROD 4 4 UR BLACK
PLANE BEARING, CONNECTING ROD 4 4 UR BROWN
PLANE BEARING, CONNECTING ROD 4 4 UR GREEN
KEY, WOODRUFF 1 1
B
5
FIG. 4 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
4VR–12111–01
4VR–12121–01
3Y1–12116–00
3Y1–12114–01
1J7–12119–01
3Y1–12117–01
1J7–12118–00
22U–12151–00
22U–12156–01
22U–12159–00
90170–06128
VALVE, INTAKE 2 2
VALVE, EXHAUST 2 2
SEAT, VALVE SPRING 4 4
SPRING, VALVE OUTER 4 4
SEAL, VALVE STEM 4 4
RETAINER, VALVE SPRING 4 4
COTTER, VALVE 8 8
ARM, VALVE ROCKER 4 4
SHAFT, ROCKER 2 4 4
SCREW, VALVE ADJUSTING 4 4
NUT 4 4
5SCE
5SCK
REMARKS
B
6
FIG. 5 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
4VR–12171–00
4VR–12181–00
22U–11145–00
90201–10591
90101–10303
93605–10108
90380–28131
94591–41118
22U–12176–01
11H–12210–02
3BT–12213–00
91314–06025
4VR–12231–00
22U–12241–00
97027–06016
CAMSHAFT 1 1 1
CAMSHAFT 2 1 1
PLATE, BREATHER 2 1 1
WASHER, PLATE 2 2
BOLT 2 2
PIN, DOWEL 2 2
BUSH, SOLID 2 2
CHAIN 2 2
SPROCKET, CAM CHAIN 2 2
TENSIONER ASSY, CAM CHAIN 2 2
GASKET, TENSIONER CASE 2 2
BOLT 4 4
GUIDE, STOPPER 1 2 2
GUIDE, STOPPER 2 2 2
BOLT 4 4
5SCE
5SCK
REMARKS
B
7
16
92907–06600
WASHER, PLATE 4 4
FIG. 6 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
4VR–13300–00
93210–10096
91317–06030
4VR–13325–00
99009–11400
22U–13324–00
4TR–13410–00
4VR–13417–00
22U–13415–00
93210–15151
91314–06025
91314–06020
OIL PUMP ASSY 1 1
O-RING 1 1
BOLT 3 3
GEAR, PUMP DRIVEN (39T) 1 1
CIRCLIP 1 1
GEAR, DRIVE (24T) 1 1
STRAINER HOUSING ASSY 1 1
COVER, STRAINER 1 1
SEAL, OIL STRAINER 1 1
O-RING 2 2
BOLT 1 1
BOLT 2 2
5SCE
5SCK
REMARKS
B
8
FIG. 7 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
4TR–13586–01
4TR–13596–01
16G–13569–00
90467–10039
93210–36769
91317–06020
4TR–13474–00
4TR–14411–00
4TR–14417–01
97707–50125
4TR–14437–00
4TR–14451–00
4TR–14463–00
4TR–14456–00
4TR–14421–00
JOINT, CARBURETOR 1 1 1
JOINT, CARBURETOR 2 1 1
PLUG, BLIND 1 1
CLIP 1 1
O-RING 2 2
BOLT 4 4
BAND 2 2
CASE, AIR CLEANER 1 1 1
COVER 1 1 1
SCREW, TAPPING 4 4
DUCT 1 1
ELEMENT, AIR CLEANER 1 1
JOINT, AIR CLEANER 2 1 1
BAND 1 1
CASE, AIR CLEANER 2 1 1
5SCE
5SCK
REMARKS
B
9
16
92014–05016
17
4TR–14452–00
18
4TR–1440G–00
19
90445–11587
20
90467–11106
21
90338–08174
22
4TR–14413–00
23
4VR–14431–01
24
4TR–14453–00
25
90460–53200
26
4TR–1440F–00
27
4TR–13575–00
BOLT, BUTTON HEAD 3 3
SEAL 2 2
JOINT, AIR FILTER 2 1 1
HOSE (L100) 1 1
CLIP 2 2
PLUG 1 1
STAY 1 1
SILENCER, INTAKE 1 1 1
JOINT, AIR CLEANER 1 2 2
CLAMP, HOSE 2 2
JOINT, AIR FILTER 1 1 1
BAND 1 1
FIG. 7 INTAKE
REF.
NO.
28
29
30
31
32
33
34
35
36
PART NO. DESCRIPTION
4VR–13594–00
97707–40106
4TR–14455–00
4TR–14499–00
90480–13398
91317–06016
91317–06020
92907–06600
4TR–12682–00
COVER, MANIFOLD 2 1 1
SCREW, TAPPING 7 7
BAND 1 1
STAY 2 1 1
GROMMET 1 1
BOLT 2 2
BOLT 2 2
WASHER, PLATE 2 2
PROTECTOR, HEAT 1 1
5SCE
5SCK
REMARKS
B
10
FIG. 8 CARBURETOR
REF.
NO.
1
PART NO. DESCRIPTION
5SC–14900–00
CARBURETOR ASSY 1
5SCE
5SCK
REMARKS
5SC–14900–10
2
5SC–14901–00
5SC–14901–10
3
5SC–14902–00
5SC–14902–10
4
4TR–14103–00
5
4TR–14105–00
6
5SC–1490J–00
7
4DN–1410A–01
8
3CF–14107–10
9
1HX–14231–20
10
4KM–14142–20
11
3DM–1414M–34
12
3G2–1414E–36
13
4VR–14933–00
14
5FU–83790–00
15
5FU–83790–20
CARBURETOR ASSY 1
.CARBURETOR ASSY 1 1 (#1)REAR
.CARBURETOR ASSY 1 1 (#1)REAR
.CARBURETOR ASSY 2 1 (#2)FRONT
.CARBURETOR ASSY 2 1 (#2)FRONT
..THROTTLE SCREW SET 1 1 (#2)FRONT
..PILOT SCREW SET 1 1
..NEEDLE SET 1 1
..STARTER SET 1 1
..NEEDLE VALVE SET 1 1
..JET,PILOT AIR(#100) 1 1
..JET, PILOT (# 20) 1 1
..NOZZLE, MAIN 1 1
..JET, MAIN (#91.3) 1 1
..SPRING, DIAPHRAGM 1 1
..HEATER ASSY (15W) 1 1
..HEATER ASSY (30W) 1 1
B
11
16
90201–08016
17
4DH–82103–00
18
1HX–14147–00
19
1AE–14227–00
20
5SC–14261–00
21
1AE–14237–00
22
1HX–14565–00
23
137–14153–00
24
4TR–14940–00
..WASHER, PLATE 2 2
..TERMINAL 1 1 1 (#1)REAR
..O-RING 1 1
..O-RING 1 1
..HOLDER 1 1
..GASKET 1 1
..SCREW 1 1
..WASHER, MAIN JET 1 1
..DIAPHRAGM ASSY 1
FIG. 8 CARBURETOR
REF.
NO.
24
25
26
27
28
29
30
PART NO. DESCRIPTION
5SC–14940–00
1UY–14565–00
3KW–14486–00
22V–14940–00
26H–14275–00
4TR–14348–00
98507–04008
..DIAPHRAGM ASSY 1
..SCREW 2 2
..SCREW, ROD 2 2 (#2)FRONT
..DIAPHRAGM ASSY 1 1
..SPRING 1 1
..PIPE 1 1 1
..SCREW, PAN HEAD 4 4 UR (#1)REAR
5SCE
5SCK
REMARKS
98507–04008
31
98507–04014
98507–04014
32
4VR–24453–00
33
5LW–14191–00
34
4TR–14937–00
35
1FN–14565–00
36
353–14186–00
37
1HX–14985–00
38
90461–06087
90461–06087
39
5SC–1410H–00
40
5SC–1410H–10
41
256–14956–01
42
4HM–14239–00
43
4TR–1490L–00
44
3KW–1490K–00
..SCREW, PAN HEAD 2 2 UR (#2)FRONT
..SCREW, PAN HEAD 4 4 UR (#1)REAR
..SCREW, PAN HEAD 3 3 UR (#2)FRONT
..SCREW 1 1 (#2)FRONT
..PLUG, DRAIN 2 2
..CLIP 1 1 (#2)FRONT
..SCREW 1 1
..PIN, FLOAT 1 1
..FLOAT 1 1
..CLAMP 2 2 UR (#1)REAR
..CLAMP 1 1 UR (#2)FRONT
..FUEL CUT SOLENOID VALVE 1 1 (#2)FRONT
..FUEL CUT SOLENOID VALVE 1 1 (#1)REAR
..WASHER 1 1
.SEAL 1 1
.STARTER LEVER SET, 1 1 1
.STOP SCREW SET 1 1
B
12
45
36Y–14147–00
46
1WG–14251–00
47
4TR–14987–00
.O-RING 4 4
.NIPPLE 1 1
.HOSE 1 1
FIG. 8 CARBURETOR
REF.
NO.
48
49
50
PART NO. DESCRIPTION
4KM–24453–00
4NK–85885–00
4TR–81517–00
.SCREW 2 2
.THROTTLE POSITION SENSOR ASSY 1 1
.WIRE, SUB LEAD 1 1
5SCE
5SCK
REMARKS
B
13
FIG. 9 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
4TR–14613–00
4TR–14615–02
90185–08097
4BR–14613–00
5SC–14620–00
90101–06576
92990–06600
90185–08097
5SC–14703–00
4BH–14714–00
95024–08025
5SC–14704–00
90101–06576
92990–06600
4BH–14714–00
GASKET, EXHAUST PIPE 2 2
JOINT, EXHAUST 1 1 1
NUT, SELF-LOCKING 2 2
GASKET, EXHAUST PIPE 1 1
EXHAUST PIPE ASSY 2 1 1
.BOLT 1 1
.WASHER, PLATE 1 1
NUT, SELF-LOCKING 2 2
MUFFLER COMP. 1 1 1
GASKET, MUFFLER 1 1
BOLT, FLANGE 1 1
MUFFLER COMP. 2 1 1
.BOLT 1 1
.WASHER, PLATE 1 1
GASKET, MUFFLER 1 1
5SCE
5SCK
REMARKS
B
14
16
95024–08025
17
90110–08036
18
92017–10020
19
92017–10016
20
5BN–14604–00
21
90110–06059
22
92907–06600
23
5BN–14603–00
24
91314–06020
25
92907–06200
26
5BN–14882–00
27
5BN–14840–00
BOLT, FLANGE 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
BOLT, BUTTON HEAD 1 1
BOLT, BUTTON HEAD 1 1
COVER, AIR 1 1 1
BOLT, HEXAGON SOCKET HEAD 3 3
WASHER, PLATE 3 3
COVER 1 1 1
BOLT 3 3
WASHER 3 3
HOSE, BEND 2 1 1
AIR CUT VALVE ASS'Y 1 1
FIG. 9 EXHAUST
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
90338–10132
5BN–14883–00
90467–19065
5BN–14808–00
97707–60114
97707–60120
5BN–14884–00
5BN–14871–00
5BN–14872–00
90468–08104
42H–14714–10
5BN–14857–01
5BN–14858–00
95607–05100
92907–05200
PLUG 1 1
HOSE, BEND 3 1 1
CLIP 1 1
REED VALVE ASSY 1 1
SCREW, TAPPING 4 4
SCREW, TAPPING 1 1
HOSE, BEND 4 2 2
PIPE 1 1 1
PIPE 2 1 1
CLIP 8 8
GASKET, MUFFLER 2 2
CASE, AIR CLEANER 1 1
CAP, CASE 1 1
NUT, U 1 1
WASHER 1 1
5SCE
5SCK
REMARKS
B
15
43
90202–05057
44
90201–062P7
45
5BN–14885–00
46
5BN–13542–00
47
5BN–13544–00
48
4MM–13582–00
49
90467–08092
50
5BN–14881–00
51
5BN–14881–10
52
5BN–14875–00
WASHER, PLATE 1 1
WASHER, PLATE 1 1
HOSE, BEND 5 1 1
HOSE, VACUUM SENSING 1 1 1
HOSE, VACUUM SENSING 2 1 1
PIPE 1 1
CLIP 4 4
HOSE, BEND 1 1 1
HOSE, BEND 1 1 1
PIPE 5 1 1
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