YAMAHA RX10MSW, RX10MW PARTS CATALOGUE 07
RX10MW (8FS3) U.S.A.,CANADA
RX10MW (8FS4) EUROPE
RX10MSW (8GY1) U.S.A.,CANADA
RX10MSW (8GY2) EUROPE,JAPAN
1F8FS-100E1
2F8FS-100E1
()
2006/12/25
NEWS No. DATE COMMENT
PE0-SM-060014
PE0-SM-060015
Nov., 27, 2006 FIG.44 ELECTRICAL 1 LIST MODIFICATION
Dec., 18, 2006 FIG.23 FUEL TANK ILLUSTRATION CORRECTION
A2
RX10MW/RX10MSW
PARTS CATALOGUE
©2006 by Yamaha Motor Co., Ltd.
1st edition, May 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3
RX10MW
RX10MSW
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A5
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564
DRMK(*) DEEP RED METALLIC K 0918
S3 SILVER 3 0791
10. Applicable Starting Serial No.
Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
JYE8FS0017A003095 8FS3 8FS3
8FS4 8FS4
JYE8GY0047A000255 8GY1 8GY1
8GY2 8GY2
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 8FS3 U.S.A.,CANADA
28FS4 EUROPE
3 8GY1 U.S.A.,CANADA
4 8GY2 EUROPE,JAPAN
A6
ENGINE
CYLINDER HEAD .................................................................B2
CRANKSHAFT & PISTON ....................................................B3
VALVE ...................................................................................B5
CAMSHAFT & CHAIN ...........................................................B7
WATER PUMP ......................................................................B8
RADIATOR & HOSE .............................................................B9
OIL PUMP .............................................................................B12
OIL CLEANER .......................................................................B13
INTAKE .................................................................................B14
INTAKE 2 ..............................................................................B15
EXHAUST .............................................................................C3
CRANKCASE ........................................................................C5
CRANKCASE COVER 1 .......................................................C6
STARTER ..............................................................................C7
DRIVE
PRIMARY SHEAVE ..............................................................C8
SECONDARY SHEAVE ........................................................ C10
BODY
ENGINE BRACKET ...............................................................C12
OIL TANK ..............................................................................C13
FRAME ..................................................................................C14
SKI .........................................................................................D4
STEERING ............................................................................D8
STEERING GATE ................................................................. D11
FUEL TANK ...........................................................................D12
SEAT .....................................................................................D14
BRAKE ..................................................................................D15
CONTROL CABLE ................................................................E3
TRACK SUSPENSION 1 ....................................................... E4
TRACK SUSPENSION 2 ....................................................... E7
TRACK DRIVE 1 ...................................................................E10
TRACK DRIVE 2 ...................................................................E11
TRACK DRIVE 3 ...................................................................E13
SHROUD ...............................................................................F3
EMBLEM ...............................................................................F5
WINDSHIELD ........................................................................F6
GUARD & LUGGAGE BOX ................................................... F7
BUMPER ...............................................................................F8
INSTRUMENT PANEL ..........................................................F10
CONTENTS
ELECTRICAL
GENERATOR ....................................................................... F11
STARTING MOTOR ............................................................. F12
METER ................................................................................. F13
HEADLIGHT ......................................................................... F14
TAILLIGHT ............................................................................ F15
HANDLE SWITCH & LEVER ................................................ G2
ELECTRICAL 1 ..................................................................... G3
ELECTRICAL 2 ..................................................................... G5
ELECTRICAL 3 ..................................................................... G6
ALTERNATE REAR VIEW MIRROR .................................... G7
ALTERNATE REVERSE GEAR KIT ..................................... G8
ALTERNATE DRIVE SETTING 1 ......................................... G11
ALTERNATE DRIVE SETTING 2 ......................................... G14
ALTERNATE REBUILD KIT .................................................. G15
ALTERNATE CLUTCH TUNE UP KIT .................................. H2
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FP–11102–00
3TJ–11133–10
1WG–11133–11
90340–27001
91808–16023
90105–06026
94702–00409
90201–10013
90176–10075
90179–10006
90179–10414
95027–06012
90430–06014
8FP–11191–00
8FP–11193–00
CYLINDER HEAD ASSY 1 1 1 1
.GUIDE, VALVE 12 12 12 12
.GUIDE, VALVE 8 8 8 8
.PLUG, STRAIGHT SCREW 1 1 1 1
.PIN, DOWEL 12 12 12 12
.BOLT, FLANGE 28 28 28 28
PLUG, SPARK (NGK CR9EB) 4 4 4 4
WASHER, PLATE 10 10 10 10
NUT, CROWN 2 2 2 2
NUT 3333
NUT 5555
BOLT, FLANGE 1 1 1 1
GASKET 1 1 1 1
COVER, CYLINDER HEAD 1 1 1 1 1
GASKET, HEAD COVER 1 1 1 1 1
8FS3
8FS4
8GY1
8GY2
REMARKS
B
2
16
90109–066F0
17
5VY–1111G–00
18
8FP–11181–00
19
91317–06060
20
3Y1–15363–00
21
93210–19123
BOLT 6666
RUBBER, MOUNT 1 6 6 6 6
GASKET, CYLINDER HEAD 1 1 1 1 1
BOLT 2222
PLUG, OIL 1 1 1 1
O-RING 1 1 1 1
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
5
PART NO. DESCRIPTION
8FP–11411–00
5PW–11650–00
5JW–11654–00
90179–08327
3GM–11656–B0
CRANKSHAFT 1 1 1 1
CONNECTING ROD ASSY 4 4 4 4
.BOLT, CONNECTING ROD 2 2 2 2
.NUT 2222
PLANE BEARING, CONNECTING ROD 8 8 8 8 UR PURPLE
8FS3
8FS4
8GY1
8GY2
REMARKS
3GM–11656–A0
3GM–11656–00
3GM–11656–10
6
8FA–11416–B0
8FA–11416–A0
8FA–11416–00
8FA–11416–10
8FA–11416–20
7
4XV–11631–00
8
8FU–11603–00
9
4XV–11633–00
10
90468–12069
11
90280–05029
12
90105–12032
13
90201–121H0
14
5JW–11455–00
15
90101–10009
PLANE BEARING, CONNECTING ROD 8 8 8 8 UR WHITE
PLANE BEARING, CONNECTING ROD 8 8 8 8 UR BLUE
PLANE BEARING, CONNECTING ROD 8 8 8 8 UR BLACK
PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR PURPLE
PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR WHITE
PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR BLUE
PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR BLACK
PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR BROWN
PISTON (STD) 4 4 4 4
PISTON RING SET (STD) 4 4 4 4
PIN, PISTON 4 4 4 4
CLIP 8888
KEY, WOODRUFF 1111
BOLT, FLANGE 1 1 1 1
WASHER, PLATE 1 1 1 1
SHAFT 1 1 1 1 1
BOLT 1111
B
3
16
90215–10001
17
8FP–16111–00
18
8FP–11406–00
19
93210–56459
20
93306–27209
WASHER, LOCK 1 1 1 1
GEAR, PRIMARY DRIVE 1 1 1 1
SHAFT ASSY 1 1 1 1
O-RING 1 1 1 1
BEARING 1 1 1 1
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
21
22
PART NO. DESCRIPTION
95817–06025
90430–06166
BOLT, FLANGE 6 6 6 6
GASKET 6 6 6 6
8FS3
8FS4
8GY1
8GY2
REMARKS
B
4
FIG. 3 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
4XV–12111–00
4XV–12112–00
5LV–12121–00
1HX–12116–01
3GM–12126–00
8FP–12113–00
8FP–12114–00
1HX–12117–00
1WG–12117–00
1HX–12118–00
1WG–12118–00
4TV–12119–00
4SV–12119–00
1HX–12168–00
VALVE, INTAKE 4 4 4 4
VALVE, INTAKE 2 8 8 8 8
VALVE, EXHAUST 8 8 8 8
SEAT, VALVE SPRING 12 12 12 12
SEAT, VALVE SPRING 2 8 8 8 8
SPRING, VALVE INNER 12 12 12 12
SPRING, VALVE OUTER 8 8 8 8
RETAINER, VALVE SPRING 12 12 12 12
RETAINER, VALVE SPRING 8 8 8 8
COTTER, VALVE 24 24 24 24
COTTER, VALVE 16 16 16 16
SEAL, VALVE STEM 12 12 12 12
SEAL, VALVE STEM 8 8 8 8
PAD, ADJUSTING 2 (1.20) 20 20 20 20 UR
8FS3
8FS4
8GY1
8GY2
REMARKS
B
5
1HX–12168–20
1HX–12168–40
1HX–12168–60
1HX–12168–80
1HX–12168–A0
1HX–12168–F0
1HX–12168–H1
1HX–12168–K1
1HX–12168–M1
1HX–12168–R1
1HX–12168–U1
1HX–12168–W1
1HX–12168–Y1
PAD, ADJUSTING 2 (1.25) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.30) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.35) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.40) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.45) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.50) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.55) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.60) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.65) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.70) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.75) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.80) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.85) 20 20 20 20 UR
FIG. 3 VALVE
REF.
NO.
14
PART NO. DESCRIPTION
1HX–12169–11
PAD, ADJUSTING 2 (1.90) 20 20 20 20 UR
8FS3
8FS4
8GY1
8GY2
REMARKS
1HX–12169–31
1HX–12169–50
1HX–12169–70
1HX–12169–90
1HX–12169–E0
1HX–12169–G0
1HX–12169–J0
1HX–12169–L0
1HX–12169–N0
1HX–12169–T0
15
3LN–12153–10
3LN–12153–09
16
3FV–12153–10
3FV–12153–09
PAD, ADJUSTING 2 (1.95) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.00) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.05) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.10) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.15) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.20) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.25) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.30) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.35) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.40) 20 20 20 20 UR
LIFTER, VALVE 12 12 12 12 UR YELLOW
LIFTER, VALVE (O/S) 12 12 12 12 UR GREEN
LIFTER, VALVE 8 8 8 8 UR YELLOW
LIFTER, VALVE (O/S) 8 8 8 8 UR GREEN
B
6
FIG. 4 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
8FP–12171–00
8FP–12176–00
8FP–12181–00
90105–07004
94591–61130
5BE–12241–00
8FP–12210–00
4FM–12213–00
95027–06025
4XV–12251–00
8FA–12233–00
90110–06226
8FA–12252–00
CAMSHAFT 1 1 1 1 1
SPROCKET, CAM CHAIN 2 2 2 2
CAMSHAFT 2 1 1 1 1
BOLT, FLANGE 4 4 4 4
CHAIN 1111
GUIDE, STOPPER 2 1 1 1 1
TENSIONER ASSY, CAM CHAIN 1 1 1 1
GASKET, TENSIONER CASE 1 1 1 1
BOLT, FLANGE 2 2 2 2
DAMPER, CHAIN 1 1 1 1 1
PLATE, GUIDE STOPPER 1 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 2 2 2 2
DAMPER, CHAIN 2 1 1 1 1
8FS3
8FS4
8GY1
8GY2
REMARKS
B
7
FIG. 5 WATER PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–12450–00
8FA–1243G–00
8FA–12422–00
8FA–12421–00
93306–00106
93101–12173
11H–12438–10
99009–12400
8FA–1247A–00
93210–22M93
8FA–12439–00
90167–05004
93210–386A6
91317–06035
8FA–12481–00
IMPELLER SHAFT ASSY 1 1 1 1
COVER, IMPELLER 1 1 1 1
COVER, HOUSING 1 1 1 1
HOUSING, WATER PUMP 1 1 1 1
BEARING 1 1 1 1
OIL SEAL 1 1 1 1
SEAL, MECHANICAL 1 1 1 1
CIRCLIP 1 1 1 1
JOINT 2 1 1 1 1
O-RING 1 1 1 1
O-RING 1 1 1 1
SCREW, TAPPING 4 4 4 4
O-RING 1 1 1 1
BOLT 3333
PIPE 1 1 1 1 1
8FS3
8FS4
8GY1
8GY2
REMARKS
B
8
16
93210–235A1
17
91317–06012
18
8FA–12552–00
19
90450–35001
20
90450–38040
21
90450–32002
22
8FP–12469–00
23
91317–06020
24
91317–06035
25
8FA–12435–00
26
8FA–12485–00
27
90467–11090
O-RING 1 1 1 1
BOLT 1111
HOSE 8 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
JOINT 1 1 1 1 1
BOLT 3333
BOLT 1111
GASKET 1 1 1 1
PIPE 5 1 1 1 1
CLIP 2222
FIG. 6 RADIATOR & HOSE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FP–12482–00
8FP–12483–00
93210–18417
91317–06016
8FA–1243A–00
90450–28014
8FA–12588–00
8FA–12491–00
91317–06012
8FA–12589–01
90450–19001
8FP–1243E–00
90450–35001
8FP–12580–00
8FP–12413–00
PIPE 2 1 1 1 1
PIPE 3 1 1 1 1
O-RING 2 2 2 2
BOLT 2222
HOSE 1 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
HOSE 5 1 1 1 1
CLAMP 1 1 1 1 1
BOLT 1111
HOSE 6 1 1 1 1
HOSE CLAMP ASSY 3 3 3 3
HOSE 2 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
JOINT ASSY 1 1 1 1
.COVER, THERMOSTAT 1 1 1 1
8FS3
8FS4
8GY1
8GY2
REMARKS
B
9
16
8FP–12410–00
17
8FP–12412–00
18
95027–06020
19
8CC–85790–01
20
90201–12790
21
90465–06M28
22
90450–19001
23
8FP–1243F–00
24
90450–35001
25
22W–12462–00
26
8FP–1249B–00
27
90387–06024
.THERMOSTAT ASSY 1 1 1 1
..SEAL, THERMOSTAT 1 1 1 1
.BOLT, FLANGE 2 2 2 2
.THERMOSENSOR ASSY 1 1 1 1
.WASHER, PLATE 1 1 1 1
.CLAMP 1111
HOSE CLAMP ASSY 1 1 1 1
HOSE,3 1111
HOSE CLAMP ASSY 2 2 2 2
CAP, RADIATOR 1 1 1 1
TANK, RESERVE 1 1 1 1
COLLAR 1111
FIG. 6 RADIATOR & HOSE
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
95827–06020
8FP–21871–00
90387–06648
95827–06016
8FP–21875–00
26H–21828–00
90445–094K7
90467–11019
90467–08003
90445–08007
90464–15065
8FP–1244G–00
90450–35001
8FP–12461–00
95807–06016
BOLT, FLANGE 1 1 1 1
TANK, RECOVERY 1 1 1 1
COLLAR 1111
BOLT, FLANGE 1 1 1 1
CAP 1 1 1 1
ELBOW 1 1 1 1
HOSE (L180) 1 1 1 1
CLIP 1111
CLIP 2222
HOSE 1111
CLAMP 1 1 1 1
HOSE, 4 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
RADIATOR ASSY 1 1 1 1
BOLT, FLANGE 3 3 3 3
8FS3
8FS4
8GY1
8GY2
REMARKS
B
10
43
8FP–1244H–00
44
90450–35001
45
90467–28046
46
8FP–12405–00
47
90149–05129
48
8FS–1240F–00
49
8FS–12476–00
50
90450–35001
51
8FS–1240E–00
52
8FA–12477–00
53
90467–28046
54
8FP–1248A–00
HOSE 5 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
CLIP 1111
BLOWER ASSY 1 1 1 1
SCREW 4 4 4 4
HEAT EXCHANGER 1 1 1 1
PIPE 6 2 2 2 2
HOSE CLAMP ASSY 4 4 4 4
HEAT EXCHANGER 1 1 1 1
PIPE 7 1 1 1 1
CLIP 2222
PIPE 8 1 1 1 1
FIG. 6 RADIATOR & HOSE
REF.
NO.
55
56
57
58
59
60
61
62
63
64
65
66
67
68
PART NO. DESCRIPTION
90467–28046
90450–35001
8FP–12564–00
8FA–12479–02
90450–32002
8FA–1248E–00
90467–28046
90450–35001
90464–36001
90267–47195
8FA–12579–00
90467–11090
90467–11044
90464–13073
CLIP 1111
HOSE CLAMP ASSY 1 1 1 1
PIPE, WATER 1 1 1 1
JOINT 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
PIPE 9 1 1 1 1
CLIP 1111
HOSE CLAMP ASSY 1 1 1 1
CLAMP 2 2 2 2
RIVET, BLIND 56 56 56 56
HOSE 4 1 1 1 1
CLIP 1111
CLIP 1111
CLAMP 1 1 1 1
8FS3
8FS4
8GY1
8GY2
REMARKS
B
11
FIG. 7 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–13300–10
93210–18322
8FA–13355–00
91317–06035
99530–08012
8FA–13416–00
93210–16629
90110–06226
8FP–13161–00
90110–06226
8FP–13464–00
90467–22097
8FA–13465–00
90450–28014
8FA–1311A–00
OIL PUMP ASSY 1 1 1 1
O-RING 1 1 1 1
SPROCKET, DRIVEN 1 1 1 1
BOLT 3333
PIN, DOWEL 2 2 2 2
PIPE, OIL 1 1 1 1 1
O-RING 2 2 2 2
BOLT, HEXAGON SOCKET HEAD 1 1 1 1
PIPE, DELIVERY 1 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 1 1 1 1
HOSE, OIL 1 1 1 1 1
CLIP 2222
HOSE, OIL 2 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
CONNECTOR, SUCTION PIPE 2 1 1 1 1
8FS3
8FS4
8GY1
8GY2
REMARKS
B
12
16
93210–16629
17
91317–06014
18
94580–31058
19
8FA–13898–00
20
90110–06226
O-RING 2 2 2 2
BOLT 2222
CHAIN 1111
HOLDER 1111
BOLT, HEXAGON SOCKET HEAD 2 2 2 2
FIG. 8 OIL CLEANER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
5GH–13440–20
8FA–13417–01
99530–08012
8FA–13414–00
91317–06025
92017–10016
90430–10188
8FP–13470–00
5PW–12822–00
5PW–13473–00
5PW–13318–00
5PW–13475–00
ELEMENT ASSY, OIL CLEANER 1 1 1 1
COVER, STRAINER 1 1 1 1
PIN, DOWEL 2 2 2 2
GASKET, STRAINER COVER 1 1 1 1
BOLT 14 14 14 14
BOLT, BUTTON HEAD 1 1 1 1
GASKET 1 1 1 1
OIL COOLER ASSY 1 1 1 1
.BOLT, UNION 1 1 1 1
.O-RING 1 1 1 1
.WASHER 1 1 1 1
.GASKET 1 1 1 1
8FS3
8FS4
8GY1
8GY2
REMARKS
B
13
FIG. 9 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FP–13586–00
90450–62001
90467–22080
8FP–1243A–00
90467–11090
8FP–12578–00
90467–11090
90467–13064
8FP–14431–00
8FP–14441–00
8FP–14472–00
8FP–14451–00
8FA–14436–00
8FP–14425–00
8FP–14452–00
JOINT, CARBURETOR 1 4 4 4 4
HOSE CLAMP ASSY 8 8 8 8
CLIP 1111
HOSE 1 1 1 1 1
CLIP 2222
HOSE 3 1 1 1 1
CLIP 1111
CLIP 1111
SILENCER, INTAKE 1 1 1 1 1
SILENCER, INTAKE 2 1 1 1 1
PLATE, ELEMENT 1 1 1 1
ELEMENT, AIR CLEANER 1 1 1 1
HOOK 4444
DAMPER 1 2 2 2 2
SEAL 1 1 1 1
8FS3
8FS4
8GY1
8GY2
REMARKS
B
14
16
8FP–14419–00
17
8FP–14453–00
18
90464–32060
19
90450–53002
20
8FP–85886–00
21
97707–50520
22
8FA–1443E–00
23
90467–10041
PIPE 1 1 1 1
JOINT, AIR CLEANER 1 4 4 4 4
CLAMP 1 1 1 1
HOSE CLAMP ASSY 4 4 4 4
SENSOR, AIR TEMPERATURE 1 1 1 1
SCREW, TAPPING 1 1 1 1
PIPE, DRAIN 1 1 1 1
CLIP 1111
FIG. 10 INTAKE 2
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FP–13750–02
8FP–13938–00
8FP–13556–00
8FP–13761–00
8FP–14987–00
98507–05008
8FP–14987–10
8FP–14396–00
8FP–14987–20
8FP–14987–30
5JW–14103–10
8A7–14139–00
895–14169–00
8FP–13906–00
92507–06010
THROTTLE BODY ASSY 1 1 1 1
.PIPE 1 1 1 1
.GASKET, MANIFOLD 4 4 4 4
.INJECTOR ASSY 4 4 4 4
.HOSE 1 1 1 1
.SCREW, PAN HEAD 2 2 2 2
.HOSE 1 1 1 1
.PIPE 1 1 1 1
.HOSE 1 1 1 1
.HOSE 1 1 1 1
.THROTTLE SCREW SET 1 1 1 1
.CLIP, PIPE 4 4 4 4
.CAP 4444
.REGULATOR, PRESSURE 1 1 1 1
.SCREW, PAN HEAD 2 2 2 2
8FS3
8FS4
8GY1
8GY2
REMARKS
B
15
16
8FP–14348–00
17
8FP–14348–10
18
5PS–82380–00
19
98507–06012
20
90467–11028
21
8CC–14216–10
22
5PS–85885–01
23
4KM–14137–00
24
8FP–82386–01
25
5JW–14348–00
26
8FP–14349–00
27
5PS–14987–00
.PIPE 1 1 1 1 1
.PIPE 1 1 1 1 1
.SENSOR, PRESSURE 1 1 1 1
.SCREW, PAN HEAD 4 4 4 4
.CLIP 1 1 1 1
.SCREW 2 2 2 2
.THROTTLE SENSOR ASSY 1 1 1 1
.CLIP 2 2 2 2
.EXTENSION, WIRE HARNESS 1 1 1 1
.PIPE 1 1 1 1 1
.PIPE 1 1 1 1
.HOSE 1 1 1 1
FIG. 10 INTAKE 2
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
8FP–14349–10
5PW–1410F–00
8FP–14349–20
5JW–14987–00
68V–24376–00
5FL–14348–10
8FP–14349–30
5JW–14104–00
3H1–14147–00
8FP–14148–00
8FP–14454–00
90467–22080
8FP–14149–00
8FP–14503–00
8FP–13577–00
.PIPE 1 1 1 1
.CONNECTOR 1 1 1 1
.PIPE 1 1 1 1
.HOSE 1 1 1 1
.PIPE, JOINT 1 2 2 2 2
.PIPE 1 1 1 1 1
.PIPE 1 1 1 1
.AIR SCREW SET 4 4 4 4
..O-RING 1 1 1 1
.PIPE 2 2 2 2
.JOINT 1 1 1 1
.CLIP 1 1 1 1
.PIPE 1 1 1 1
.ADJUST SCREW SET 1 1 1 1
.CLIP 1 1 1 1
8FS3
8FS4
8GY1
8GY2
REMARKS
C
2
43
8FP–14137–00
.CLIP 2 2 2 2
FIG. 11 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FU–14615–00
8FA–14613–00
8FA–14715–00
8FA–14623–00
91317–06030
95027–08020
8FU–14627–00
90267–47195
8FP–14637–00
95817–06008
90183–060A0
95817–06016
8FP–14610–00
8FP–14620–00
92017–08025
JOINT, EXHAUST 1 4 4 4 4
GASKET, EXHAUST PIPE 1 1 1 1
BAND, MUFFLER 4 4 4 4
GASKET, EXHAUST PIPE 4 4 4 4
BOLT 4444
BOLT, FLANGE 8 8 8 8
COVER, EXHAUST 1 1 1 1
RIVET, BLIND 5 5 5 5
EXHAUST COVER ASS'Y 1 1 1 1
BOLT, FLANGE 2 2 2 2
NUT, SPRING 2 2 2 2
BOLT, FLANGE 2 2 2 2
EXHAUST PIPE ASSY 1 1 1 1 1
EXHAUST PIPE ASSY 2 1 1 1 1
BOLT, BUTTON HEAD 2 2 2 2
8FS3
8FS4
8GY1
8GY2
REMARKS
C
3
16
92990–08200
17
8FA–14714–10
18
8FA–14788–00
19
8FA–14789–00
20
95817–08020
21
8FS–14750–00
22
8FA–14737–00
23
90387–08071
24
90119–08062
25
8FS–14708–00
26
90119–06170
27
95817–06008
WASHER, PLAIN 2 2 2 2
GASKET, MUFFLER 2 2 2 2
BAND, SILENCER 1 1 1 1
BAND, SILENCER 1 1 1 1
BOLT, FLANGE 2 2 2 2
SILENCER ASSY 1 1 1 1
DAMPER, MUFFLER 8888
COLLAR 4444
BOLT, WITH WASHER 4 4 4 4
PROTECTOR ASSY 1 1 1 1
BOLT, WITH WASHER 2 2 2 2
BOLT, FLANGE 2 2 2 2
FIG. 11 EXHAUST
REF.
NO.
28
29
PART NO. DESCRIPTION
90338–20004
90338–20007
PLUG 3333
PLUG 2222
8FS3
8FS4
8GY1
8GY2
REMARKS
C
4
FIG. 12 CRANKCASE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FP–15100–01
99530–10014
8FA–2139X–00
8FA–21459–00
99530–10114
90116–10619
90119–09004
90109–06063
95817–06055
95817–06025
95817–06045
90105–06087
95817–06080
95817–06090
8FP–11166–00
CRANKCASE ASSY 1 1 1 1
.PIN, DOWEL 2 2 2 2
.DAMPER 4 4 4 4
.SPACER 1 1 1 1
PIN, DOWEL 2 2 2 2
BOLT, STUD 10 10 10 10
BOLT, WITH WASHER 10 10 10 10
BOLT 2222
BOLT, FLANGE 5 5 5 5
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 5 5 5 5
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 1 1 1 1
PIPE, BREATHER 1 1 1 1 1
8FS3
8FS4
8GY1
8GY2
REMARKS
C
5
16
90467–20050
17
8FP–15413–00
18
8FP–15462–00
19
90110–06048
20
8FP–11167–00
21
90467–22080
22
90467–220A0
CLIP 2222
COVER 1 1 1 1
GASKET, CRANKCASE COVER 3 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 4 4 4 4
PIPE, BREATHER 2 1 1 1 1
CLIP 1111
CLIP 1111
FIG. 13 CRANKCASE COVER 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FP–15411–00
8FP–15451–00
90250–08017
91317–06025
90110–06057
8FP–15421–00
8FA–15461–01
99530–08012
91317–06035
91317–06025
91314–06020
90462–08225
90340–32080
93210–32172
90340–14117
COVER, CRANKCASE 1 1 1 1 1
GASKET, CRANKCASE COVER 1 1 1 1 1
PIN, STRAIGHT 2 2 2 2
BOLT 10 10 10 10
BOLT, HEXAGON SOCKET HEAD 1 1 1 1
COVER, CRANKCASE 2 1 1 1 1
GASKET, CRANKCASE COVER 2 1 1 1 1
PIN, DOWEL 2 2 2 2
BOLT 1111
BOLT 5555
BOLT 5555
CLAMP 1 1 1 1
PLUG, STRAIGHT SCREW 1 1 1 1
O-RING 1 1 1 1
PLUG, STRAIGHT SCREW 1 1 1 1
8FS3
8FS4
8GY1
8GY2
REMARKS
C
6
16
93210–14369
O-RING 1 1 1 1
FIG. 14 STARTER
REF.
NO.
1
2
3
4
5
PART NO. DESCRIPTION
8FA–15515–00
8FA–15512–00
3LD–15521–00
8FA–15570–00
90110–06004
GEAR 3 1 1 1 1
GEAR, IDLER 1 1 1 1 1
SHAFT 1 1 1 1 1
STARTER CLUTCH ASSY 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 3 3 3 3
8FS3
8FS4
8GY1
8GY2
REMARKS
C
7
FIG. 15 PRIMARY SHEAVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–17611–00
8V0–17639–00
8FP–17620–00
90384–41242
90387–0514T
90113–05053
90105–05644
95607–05200
8FA–17640–00
8BW–17653–00
8ES–17653–00
91609–50032
8ES–17655–00
90387–0514U
90113–05053
SHEAVE, PRIMARY FIXED 1 1 1 1
STOPPER 2 2 2 2
PRIMARY SLIDING SHEAVE COMP. 1 1 1 1
.BUSH, BIMETAL FORMED 1 1 1 1
COLLAR 3333
BOLT, SET 6 6 6 6
BOLT, FLANGE 3 3 3 3
NUT, U FLANGE 3 3 3 3
SPIDER COMPLETE 1 1 1 1
SLIDER 3 3 3 3
SLIDER 3 3 3 3
PIN, SPRING 3 3 3 3
DAMPER, SLIDER 3 3 3 3
COLLAR 3333
BOLT, SET 6 6 6 6
8FS3
8FS4
8GY1
8GY2
REMARKS
C
8
16
90105–05644
17
95607–05200
18
8DF–17630–00
19
90380–28237
20
97017–06030
21
92907–06600
22
90202–09227
23
8FG–17624–20
8FG–17624–00
8FG–17624–00
24
90386–09001
25
90202–08204
BOLT, FLANGE 3 3 3 3
NUT, U FLANGE 3 3 3 3
PRIMARY SHEAVE CAP COMP. 1 1 1 1
.BUSH, SOLID 1 1 1 1
BOLT 6666
WASHER, PLATE 6 6 6 6
WASHER, PLATE 6 6 6 6
ROLLER, COMP 3 3 3
ROLLER, COMP 3
ROLLER, COMP 3 FOR JPN
.BUSH 1 1 1 1
WASHER, PLATE 6 6 6 6
FIG. 15 PRIMARY SHEAVE
REF.
NO.
26
PART NO. DESCRIPTION
8FS–17605–00
WEIGHT COMP 3 3 3
8FS3
8FS4
8GY1
8GY2
REMARKS
8FP–17605–00
8FP–17605–00
27
90386–08002
28
90261–06033
90261–06033
29
90266–06002
90261–06033
90261–06033
30
90266–06002
90261–06033
90261–06033
31
90501–581L5
90501–583L4
90501–583L4
32
8DN–17641–00
33
8V0–17647–00
34
92907–16100
WEIGHT COMP 3
WEIGHT COMP 3 FOR JPN
.BUSH 1 1 1 1
RIVET, COUNTERSUNK (ST17.2MM) 3 INNER
RIVET, COUNTERSUNK (ST17.2MM) 3 INNER (FOR JPN)
RIVET (ST13.3) 3 3 3 CENTER
RIVET, COUNTERSUNK (ST17.2MM) 3 CENTER
RIVET, COUNTERSUNK (ST17.2MM) 3 CENTER (FOR JPN)
RIVET (ST13.3) 3 3 3 OUTER
RIVET, COUNTERSUNK (ST17.2MM) 3 OUTER
RIVET, COUNTERSUNK (ST17.2MM) 3 OUTER (FOR JPN)
SPRING, COMPRESSION 1 1 1 (Y-P-Y)
SPRING, COMPRESSION 1 (WH-SL-WH)
SPRING, COMPRESSION 1 (WH-SL-WH)FOR JPN
V-BELT 1 1 1 1
BOLT (L=156.5MM) 1 1 1 1
WASHER 1 1 1 1
C
9
FIG. 16 SECONDARY SHEAVE
REF.
NO.
1
2
3
4
5
6
7
8
9
PART NO. DESCRIPTION
8ER–17660–20
8ER–17688–00
8BV–17656–00
90154–06062
8BU–17670–20
90384–38243
95617–08630
90105–06734
90201–06037
SECONDARY FIXED SHEAVE COMP. 1 1 1 1
.SHOE, RAMP 3 3 3 3
STOPPER, HOLDER 1 1 1 1
SCREW, BINDING 3 3 3 3
SECONDARY SLIDING SHEAVE 1 1 1 1
.BUSH, BIMETAL FORMED 1 1 1 1
.BOLT, STUD 3333
BOLT, FLANGE 3 3 3 3
WASHER, PLATE (T=1.0) 3 3 3 3 UR UN
8FS3
8FS4
8GY1
8GY2
REMARKS
90201–061H1
10
90179–08655
11
8BV–17604–51
8FA–17604–00
12
90384–38243
13
90508–60007
14
8FU–17681–00
15
93210–22164
16
93410–30084
17
90201–30666
18
8FA–17645–10
19
8FA–17642–00
20
90209–25012
21
90201–25289
22
90201–225A4
90201–222F0
23
90387–1407L
WASHER, PLATE (T=0.5) 3 3 3 3 UR UN
NUT 3333
SEAT SPRING SET 1 1 1
SEAT SPRING SET 1
.BUSH, BIMETAL FORMED 1 1 1 1
SPRING, TORSION 1 1 1 1 (WHITE)
SHAFT, SECONDARY 1 1 1 1
O-RING 1 1 1 1
CIRCLIP 1 1 1 1
WASHER, PLATE 1 1 1 1
COLLAR 1111
NUT, BEARING 1 1 1 1
WASHER 1 1 1 1
WASHER, PLATE (T=1.6) 1 1 1 1 UN
WASHER, PLATE (T=1.0) 2 2 2 2 UR UN
WASHER, PLATE (T=0.5) 1 1 1 1 UR UN
COLLAR 1111
C
10
24
90201–141A3
WASHER, PLATE 1 1 1 1
FIG. 16 SECONDARY SHEAVE
REF.
NO.
25
PART NO. DESCRIPTION
90105–14766
BOLT, FLANGE 1 1 1 1
8FS3
8FS4
8GY1
8GY2
REMARKS
C
11
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